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On the other hand, the stress is a function In order to get the same kind of strain on
of hydrodynamic forces and centrifugal forces the blades as at full scale, this leads to the fol-
which means that we can write: lowing relationship :
S m
S = m =
ES Em
Figure 22: Propeller shaft thrust and 2.4 Application of computational meth-
torque sensor and the blade spindle sensor ods
(Hagesteijn, 2012; Funeno, 2013)
With respect to the propulsive perform-
ance, the major interest is still in developing
2.3 New benchmark data and applying CFD (mainly RANS) models for
self-propulsion simulation at model scale, in-
A sensitivity study of the testing parame- cluding different approaches to extract the
ters for Propeller alone and the Podded effective wake field. Meanwhile, such simula-
propulsor open water test have been carried tion at full scale began to appear, which pro-
out by CTO (Godowski et al., 2013). The vides a new perspective for studying the Rey-
paper is a summary of the large test campaign nolds scale effects. On the other hand, there is
that was performed within the framework of a pronounced increase in efforts devoted to
the Hydro-Testing Alliance Network of Ex- the research of scale effects on energy saving
cellence, Joint Research Program 4 (JRP4), devices, such as the pre-propeller stators/fins
based on the so-call ABB case. Before that, a and ducts, the CLT propeller and the PBCF,
first benchmark had shown large discrepan- and on multi-component propulsors, such as
cies of about 5.9% even for the POD propeller ducted, contra-rotating, and podded propellers.
open water test (Veikonheimo, 2006). Then a
second benchmark testing program has been 2.4.1 Self-propulsion and effective wake
launched through the Hydro Testing Alliance field
(HTA) European Project to standardize the In Castro, et al. (2011) the feasibility of
testing procedure in order to understand the self-propulsion simulation at full scale was
causes the discrepancies found in the first test demonstrated for the KCS, using a DES
and to define recommendations for the testing model and a dynamic overset approach. The
procedure/setup of Podded propulsors. It was propulsion factors were analyzed from simu-
determined that using a same propeller model, lated full scale resistance, open water, and
a same POD housing, the same aft fairing for self-propulsion performances, and compared
the propeller open water test, reduces the dis- with those obtained from model scale simula-
crepancies of the results between the different tions and experiments. The SFC based on
facilities. EFD and ITTC extrapolation procedure was
larger than that based on model and full scale
The final conclusions of this benchmark- computation results. The computed full scale
ing test program were in line with the recom- open water thrust was close to, while the
torque was slightly lower than the model scale ing axial force only) were also presented to
EFD data. The simulation results of full scale compare with those from the more accurate
self-propulsion agreed well with EFD data, BEM-based body force model.
except for the torque coefficient (and hence
the relative rotative efficiency). Through Sakamoto, et al. (2013a) presented re-
comparison of simulated stern flows, it was search on a RANS simulation of the resis-
shown that the propeller working behind the tance, open-water, and self-propulsion per-
hull experiences an inflow of higher axial ve- formances for a twin-skeg container ship at
locity and uniformity due to the thinner model scale, together with towing tank ex-
boundary layer at full scale than at model periments. An in-house FVM solver and the
scale, which results in favourable effects on Spalart-Allmaras one-equation turbulence
propeller and propulsive efficiencies, axial model were used. The propeller was modelled
loading fluctuations, as well as the level of by body force distributions computed by a
bending moment around horizontal axis. simplified propeller theory. By using three
sets of block-structured grids having a re-
finement ratio of 2 , the uncertainty analysis
for resistance and self-propulsion coefficients
was conducted with the V&V method rec-
ommended by the 25th ITTC. It was con-
cluded that the CFD solver was capable of
predicting the resistance and self-propulsion
performances for the low L/B twin-skeg ship,
though it could be improved by implementing
real-geometry propeller computations.
(a) (b)
Figure 32: Blade pressure with iso-surface
of the second invariant of the vorticity v
v , indicating vortical structures, as pre-
dicted by RANS (a) and LES (b)
CASE Center line Propeller + wing conven- Center line Propeller + wing Pods Need for self-propulsion
II tional shafl line propeller / Thrusters / Z drives procedure that should
include differentiation of
wake fraction and thrust
deduction factor for
wing and centre propel-
lers and issues on power
distribution. Possible
extension of the existing
procedure
CASE Single Shaft Line CRP Concept Twin shaft lines CRP Concept A new guideline is pro-
III Conventional Propeller / Pod combi- Conv. Propeller behind skeg / posed by the present
nation Pod Combination committee for Hybrid
Contra-Rotating Shaft
Pod Propulsors
(HCRSP) Model Test.
CASE Single Forward and aft propulsors Twin Forward and aft propulsors Need for self-propulsion
IV (double ended ship) (double ended ship) procedure that should
include issues on power
distribution optimization
Water jet(s) combined with conv.
propeller / Pods
Within this classification, CASE III, 4 LIAISON WITH THE PERFORM-
which is related to Hybrid Contra-Rotating ANCE OF SHIPS IN SERVICE
Shaft Pod Propulsors, concerns propulsion COMMITTEE
systems where a high interaction between
propulsors occurs. CASE II and CASE IV in- The IMO developed an Energy Efficiency
volve configurations where low interaction Design Index (EEDI) which expressed the
might exist between propulsors. Interaction ratio of total CO2 emission from combustion
between propulsors means that the loading of of fuel, including propulsion and auxiliary
one propulsor is influenced by the loading of engines and boilers, taking into account the
the other propulsors. CASE I is the only pro- carbon content of the fuels in question, with
pulsion configuration where the interaction is the transport work, calculated by multiplying
assumed negligible. the ships capacity (dwt), as designed, with
the ships design speed measured at the
The EEDI requirement of the IMO is forc- maximum design load condition and at 75 per
ing the ship industry to look for solutions, cent of the rated installed shaft power.
apart from the conventional ones, to satisfy
the new requirements. Mewis ducts are one CO2 emission
energy saving device which has been increas- EEDI =
transport work
ingly installed on ships. The application of
the system requires on a ship-by-ship basis by
A simplified version of the EEDI formula
the help of CFD techniques. Scaling of wake
is as follows:
and the angles of the fin system are critical
issues. Therefore a combination of CFD
nj=1 fj nME
i=1 PMEi . CFMEi . SFCMEi + (PAE . CFAE . SFCAE )
methods and experiments should be done in a
coordinated way. fi . fc . Capacity. fw . Vref
Where
The committee highlights the following fj : correction factor for ship spe-
issues: cific design elements
fi : capacity facto
Multiple shaft line (number of shaft >2) fc : cubic capacity factor
propulsors and the need to address the fw : weather factor
power distribution in the self-propulsion PMEi : Power of ith Main Engine
analysis CFMEi : Conversion factor from Power
Hybrid propulsion system procedures and to CO2 for fuel of ith Main En-
guidelines gine
Scaling issues on Energy Saving Devices SCFMEi : Specific Fuel consumption for
fuel of ith Main Engine
PAE : Power of Auxiliary Engine
CFMEi : Conversion factor from Power
to CO2 for fuel of Auxiliary En-
gine
SCFMEi : Specific Fuel consumption for
fuel of Auxiliary Engine
Capacity : Measure of carrying power, eg
deadweight for Tankers
Vref : Ship Design speed
In this formula, only the following items rine propulsors and energy-saving devices, in
can be determined from model tests (or full particular the Reynolds scale effects. RANS
size power trails): PMEi, Vref and fw. methods are the most commonly used method;
meanwhile, for enhanced resolution of the
The determination of the speed power flow the DES and LES methods began to be
curve to determine PMEi, Vref and fw are cov- applied to more complex configurations or
ered by the following procedures: more demanding operating conditions (Castro,
Seakeeping Committee; 7.5-02-07-02.2 et al., 2011; Jang, et al. 2012 & 2013). On
Testing and Extrapolation Methods Loads some topics, such as the ship wake, ESDs,
and Reponses, Seakeeping Prediction of and propeller at crash astern, fully RANS or
Power Increase in Irregular Waves from combined viscous/inviscid tools are being
Model Tests used as complements to model experiments
by providing data that are difficult or impos-
Specialist Committee on Performance of sible to measure. Concerning powering per-
Ships in Service; 7.5-04-01-01.1, 7.5-04- formance prediction, Verhulst (2012) ex-
01-01.2 Speed and Power Trials Parts 1 pected that hybrid procedures would emerge
and 2. based on suggestions that CFD could be a bet-
ter tool than model experiments for predicting
Comments have been made and forwarded to resistance scale effect when flow separation is
the relevant committees, but too late for a re- severe at model scale, and for evaluating scale
sponse to be received within this session. effect on wave-making resistance.
It is our understanding that the Specilaist For designing a wake-adapted propeller or
Committee on Performance of Ships in Servi- predicting its cavitation behaviour, the effec-
ce has decided not to produce a procedure for tive wake field is needed, which can be pre-
the Fw component in the EEDI formulation. dicted from the model-scale nominal wake
field by a scaling method, such as the RANS
This committee recommends that the issue or the Sasajima method as recommended by
of Power Margins for satisfactory performan- the Specialist Committee on Wake Scaling of
ce and for safety should be reviewed jointly the 26th ITTC.
by the Propulsion and the Ships in Service
Committee in the next session. The effective wake field is not generally
directly measured by model experiments (us-
ing e.g. LDV techniques). As already men-
5 IDENTIFY WHERE CFD CAN SUP- tioned in Chapter 2.4.1 , there are a number of
PORT EFD AND THE NEED FOR researches dedicated to predicting the effec-
HYBRID CFD/EFD PROCEDURES tive wake field based on coupled vis-
cous/potential-flow CFD methods. The hull
flow with propeller in action is simulated by
5.1 Status of relevant developments the RANS method, while the propeller is re-
placed by a body force distribution. The po-
Review of the papers published in major tential flow methods are employed to com-
symposiums and journals during the period of pute the propeller working in iteratively de-
the Committee indicates that there is a con- termined effective inflow, such as the bound-
tinuously growing interest in applying viscous ary element methods (Rijpkema, et al., 2013;
CFD tools for predicting the hydrodynamic Krasilnikov, 2013) or the lifting line method
and cavitation performances of various ma-
(Snchez-Caja, et al., 2014b). The computed produce pre-swirl inflow to the propeller by
propeller loads are converted to a body force making use of the swirling flow due to the
distribution that are distributed on the propel- bilge vortices, and/or to accelerate the high
ler disk (Krasilnikov, 2013; Snchez-Caja, et axial wake region. As the direction and speed
al., 2014b) or in the actual fluid volume oth- of stern flow are strongly influenced by the
erwise swept by the rotating blades viscous flow around the hull, scale effects are
(Rijpkema, et al., 2013). The effective wake important for the design and performance ex-
distribution defined at the propeller disk is trapolation of such devices. Being a typical
determined by extrapolation from the veloci- example, Guiard, et al. (2013) presented a de-
ties at planes upstream of the propeller blades sign procedure for the Mewis Duct where
(Rijpkema, et al., 2013), or by deducting from the fin setting designed according to model
the total wake velocities the RANS-computed experiments might be subject to final adjust-
induced velocities for the actuator disk (with- ments based on full-scale RANS simulation
out hull) in open water (Krasilnikov, 2013; results. Due to the lack of validation data, the
Snchez-Caja, et al., 2014b). full-scale simulation model was fine tuned,
interpretation of the results and the final ad-
Potentially these methods are also appli- justments were made with care.
cable to full-scale. However, it is not yet clear
how the different potential-flow and body- It has been known that the CLT and
force models for propeller influence the pre- Kappel type propellers, as well as the propel-
dicted effective wake distribution. A com- ler boss cap fins, are subject to more severe
parative/benchmark study might be necessary scale effect, and the ITTC'78 procedure origi-
to further assess the methods. nally designed for conventional propellers
might be no longer applicable to them. RANS
In ITTC recommended procedure 7.5-02- simulations seem to become a routine for the
03-02.5: Experimental Wake Scaling, exist- assessment of their scale effects. Besides,
ing approaches have been listed for simulat- RANS tools are widely used in the design
ing the full scale wake. RANS simulations are process for ESDs, see Section 2.4.2 and Sec-
recommended to help with the experimental tion 6 for a comprehensive review, since it
simulation work, specifically in the scaling would be difficult and cost inefficient to im-
approaches using flow liners, water speed ad- prove the design by measuring the forces that
justment, and smart dummy models. In fact, are usually quite small, or by visualizing the
the geometric particulars and even shape of flow experimentally.
the flow liner or smart dummy model are so
designed that their nominal wake distributions For propulsors involving stationary parts,
according to RANS simulation best approxi- such as the duct and pod housing, scaling is
mate the target ones which again are some- an issue as the blades and stationary parts ex-
times predicted by RANS. Hence the proce- perience different flow regimes, which is fur-
dure is already a partially hybrid one. Further ther complicated by the change in load shares
work based on viscous CFD seems necessary among the parts at full scale.
to investigate how the propulsor interacts with
the wake simulating devices. For ducted propellers, based on a RANS
simulation and analysis, it was shown that the
One category of energy-saving devices reduced viscous loss at full scale had resulted
consist of pre-propeller fins, ducts, and the in an increase in the dimensionless flow rate
combination of them. They are designed to through the duct. Consequently the propeller
loading was reduced at full scale, resulting in However, the Committee recommends
decreases in both thrust and torque of the pro- that CFD should be gradually integrated into
peller, apart from the traditionally acknowl- the overall tool set for making predictions in
edged scale effects on propeller thrust and the same way as any other experience or the-
torque (Bulten, et al., 2011). ory based method is at present. Potential
combinations of CFD and EFD are listed be-
The existing ITTC procedure for podded low,
propulsor extrapolation still calls for valida- CFD-aided scaling of resistance and pow-
tion by full-scale data. In practice viscous ering
CFD tools are mainly employed to assess the
scale effects. In a recent work a scaling pro- CFD-aided simulation of full scale and
cedure for puller pods was proposed, featur- effective wake field
ing a correlation coefficient, , which is de- CFD-aided performance scaling for duct-
pendent on the Reynolds number as well as ed propellers, podded propulsors, and en-
the thrust-loading coefficient. The correlation ergy-saving devices
coefficient was evaluated with resort to full- Numerical scaling for flexible propellers
scale RANS simulations (Park et al., 2013).
Another potential use of CFD is that cali-
For flexible propellers, the practical diffi- brated CFD can be used to extend EFD results
culties were pointed out in Section 2.1.3 to for items not measured, such as stern flow
satisfy both hydro and structural dynamic direction and the side force on propellers, and
similarity laws. Instead, numerical simulation to give guidance in design modification.
involving coupled fluid and structure analysis
was recommended.
6 MODELLING AND SCALING OF
UNCONVENTIONAL PROPULSION
5.2 Needs for hybrid procedures AND WAKE IMPROVING DEVICES
Based on the brief review in the preceding Energy saving devices have become an
section, the Committee finds that, although important issue in recent times due to the in-
CFD is being increasingly used to various as- creased price of oil and EEDI regulations.
pects of ship propulsion, especially concern- Many energy saving devices have appeared,
ing the scale effects and helping with design however only some of these devices remain
by providing complementary data to experi- after validation of the effectiveness of their
ments, it is still too early to recommend a new performance. In this study, these unconven-
hybrid procedure mainly for two reasons. tional devices are classified and assessed in
terms of their energy saving potential. The
First, the case studies available in the open unconventional devices are classified into
domain are based on different modelling ap- four categories, mostly based upon Carltons
proaches which brings about many options (2012) criteria, as shown in Table 2. The
and makes it difficult to judge their applicable maximum possible gains in the propulsive
extent. In this sense benchmark studies are efficiency in model tests were recently shown
necessary. Second, before a numerical ap- by the HSVA group and are shown in Table
proach can be incorporated into an existing 3. The most difficult thing about the compari-
procedure, it needs validation by full-scale son of the efficiency gains is choosing the ba-
data.
sis case against which they are assessed, Table 2 Classification of unconventional
which could vary by up to 3% or more. propulsors based on Carlton (2012)
Mitsui integrated
PRI give a pre-rotation to the propeller Ducted pro- duct: PAT, IPI
inflow peller Hitachi zosen
IPI improve propeller inflow nozzle: PAT, IPI
AFS alleviate flow separation Schneekluth duct:
RRE recover rotational energy from Wake Equal-
IPI, PAT
downstream izing Duct
Sumitomo
DVP decrease viscous loss after propel- Devices (partial duct)
duct:PAT, IPI
ler cap before
Reaction fin: PRI
DEP decrease eddy after propeller cap the pro- Pre-swirl sta-
Asymmetric sta-
DTV decrease tip vortex loss peller tor
tor (DSME): PRI
PAT produce additional thrust Pre-swirl duct (Mewis duct): PRI,
PAT, IPI
Grothues spoil-
Flow regulat- ers: IPI, PAT
ing front fin Saver fin (SHI):
IPI, AFS
Propellers with
End-Plates
(CLT): DTV
Unconven- Backward rake
tional tip tip propeller:
shape propel- DTV
Devices ler Forward rake tip
at the propel-
propeller ler(KAPPEL):
DTV
Propeller Cone Fins (PBCF): DEP
Contra-Rotating Propeller: RRE
Rim driven (Hubless propeller):
DTV
10.1 Purpose
A guideline for the high interaction case The procedure covers only model tests and
was developed. Although many combinations the scaling method is not included. The rea-
of propulsor (e.g. conventional propeller, son for this is the lack of full-scale validation
POD, waterjet, Z-drive, CRP and so on) are data. Although the scaling method for podded
possible, effective combinations from the propulsors will be helpful, the development of
viewpoint of energy efficiency are limited. the full-scale prediction method is the subject
Thus the guideline focuses on the one of the of future work.
Mitsubishi Heavy Industries (MHI) is the conducted, including simultaneous measure-
first shipyard that has built a large ship with ments of the loads on the thruster body and
HCRSP (Ueda, 2004). Their tank test proce- propeller. ABB express its willingness to ac-
dure is simpler than the new guideline (it is quire and analyze such data and to publish the
basically based on the conventional propulsor results in future.
test procedure), but it has already been con-
firmed by the full scale trial results. However
the committee could not adopt this method as 12 CONCLUSIONS
no published paper is available.
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