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I. INTRODUCTION
iNeut iTerm
Small generators are commonly installed to provide
backup or standby power for critical facilities such as
hospitals, data centers, communications centers, and the like. IDiff = iNeut + iTerm
increases. The percentage differential therefore decreases relays became available, differential protection was not
sensitivity as current increases, to provide security against the routinely applied on small generators. This was due in part to
expected increase in CT replication error. This function cost, as differential protection required another set of CTs,
provides good security during AC saturation of CTs for high and required an additional set of relays. This was also due in
current magnitude external events. However, CTs may part to the limited benefits of differential protection for these
saturate for low-level external faults or local transformer machines. Many small generators are essentially disposable,
inrush due to the high DC time constant at the generator. as they wont be repaired for significant short circuits. The
Since these events occur at low levels of current, the level of major goal of high-speed differential protection is to limit
restraint current is very low, the differential element is very damage, and if a failed generator is to be replaced, there is
sensitive, and is at risk of operating for the CT error that can less incentive to limit damage.
occur. However, with microprocessor relays, stator differential
is commonly applied on generators of all sizes. This is
Differential
Current
because generator protection relays include stator differential
IDiff = ITerm + I Neut TRIP elements, so improved protection of the generator is gained
with no additional cost. However, additional effort is
Slope 2
necessary. When applying differential protection, there is still
Trip if IDiff > Slope 1 * IRest the requirement that good engineering be performed to design
or
Trip if IDiff > Slope 2 * IRest the protection and control system. This engineering includes
RESTRAIN
understanding how the stator differential element operates,
where the element may not operate as desired, selecting
significant CT error
appropriate CTs and CT secondary leads for the element, and
IRest = | ITerm | + | I Neut |
some CT error or calculating appropriate differential settings. Many stator
IRest = ( | ITerm | + | INeut | ) / 2 differential elements operate undesirably because good
or
IRest = max( | ITerm |, | I Neut | )
engineering practices have not been followed, especially
Slope 1
Restraint during the design of the CT circuits.
perfect CTs
Current
III. CT PERFORMANCE
To practice good engineering for differential protection, it
Fig. 3. Percentage differential characteristic
is necessary to understand the basics of CT performance. A
current transformer is simply a transformer designed for the
A. Stator Differential Protection
specific application of converting primary current to a
Generator faults require high-speed protection to clear secondary level for measurement purposes. The actual
the fault. Fault currents continue to flow even after the prime performance of a CT, and the equivalent model used for
mover is tripped and the field removed, both due to inertia, analysis purposes, are identical to that of any other
and to flux trapped within the machine. Tripping faster transformer, as shown in Fig. 4. The concern for the relay
obviously limits damage to the generator. This high-speed engineer is the actual current at the secondary terminals of the
protection is normally stator differential protection that CT. This current, ISEC, is the total secondary current as
operates with no intentional time delay. However, other forms transformed by the CT, ISEC Total, minus the current
of protection, including basic overcurrent short circuit necessary to supply the magnetizing branch IE.
protection, may be applied. If external resistance is used to RS XS
limit fault currents, high-speed protection may not be
ISEC Total ISEC
necessary. IPRI
happens with the CT during a short circuit on the primary providing this initial current requirement, the DC component
circuit. The increase in primary current results in an increased is no longer required, and decays based on the X/R ratio of
secondary current. The increased secondary current results in the power system. The practical result is during short circuits
a higher voltage drop across the CT winding resistance and the primary current, and therefore the secondary current, may
connected burden of the CT, and results in a higher excitation be asymmetrical with respect to the current axis. This
voltage. This higher excitation voltage creates more flux. The asymmetrical current results in the peak current that will be
flux characteristic is still sinusoidal in shape, but may be high seen for a specific fault, and is known as the DC offset of the
enough to cause saturation of the transformer core. The fault current. [3] A typical offset fault current is shown in Fig.
hysteresis loop becomes negligible for this high level of 6.
excitation, as shown in Fig. 5. The resulting exciting current
needed to supply the flux is very high in magnitude, and may
t
approach the magnitude of the primary fault currents. I e TS
assuming a resistive burden. bus, and energizes the transformer, the generator relay trips
Based on this last equation, it is simple to see that on a stator differential operation. The stator differential
increasing fault currents, increasing connected burden, and operation doesnt happen every time, but does happen often.
increasing X/R ratio requires a higher saturation voltage to Fig. 7 illustrates the system arrangement, and provides
prevent CT saturation. In practice, it is rarely possible to some details from the event. The current waveforms from the
completely prevent CT saturation from occurring for all fault terminal and neutral side both show an inrush event. The
events. The best methods to reduce the likelihood of CT currents from both sides are correctly 180 opposite to each
saturation is to use a higher accuracy class CT (increasing the other, and appear to have the same magnitude. However, the
saturation voltage), a higher connected turns ratio (reducing stator differential element tripped on B-Phase approximately
the secondary current), and limiting the connected burden. 2.5 cycles after the generator connected to the bus and picked
up the transformer. This obviously requires further analysis.
IV. SMALL GENERATOR STATOR DIFFERENTIAL Fig. 8 looks at the B-Phase waveforms. (The terminal
PERFORMANCE side waveform is reflected 180 to allow for easy
There is no difference in stator differential relaying comparison). It is obvious that the neutral side CT starts to
between small generators (typically 3MVA and below) and saturate about 2.5 cycles after picking up the bus, and CTs
large generators. The same protective relays, using the same from both sides experience DC saturation after 3 cycles. This
stator differential algorithms can, and are, applied to 500kW, unequal CT performance resulted in the undesirable operation
480V generators, and 500MW, 13.8kV generators. The of the stator differential element.
difference is in the application of the complete protection Neutral CT Waveforms Terminal CT Waveforms
system, including the CTs and CT secondary circuits. Large
generators typically use C800 class CTs, with large turns
ratios such as 20,000:5. Small generators use switchgear CTs,
and common applications see the use of C20 class CTs and a
150:5 turns ratio. However, both large and small generators
4.16kV
drive the system time constant (X/R ratio) at the location of
C20 C20
the generator, resulting in a local X/R ratio of 25 to 90. This 300:5
52
300:5
5'
long DC time constant means CTs used for generator 1.875MW
#10 AWG
the system. Small generators, using low accuracy class CTs B-Phase Differential
Current
and a low connected turns ratio, are more susceptible to this Relay trips on
differential 2.5 cycles
kind of saturation. The best way to illustrate this phenomena after startup
spreadsheet tool that allows the modeling of a specific CT Neutral CT Waveforms Terminal CT Waveforms
60 C20 C20
50 200:5 200:5
40 52
30
5'
20
10
#10 AWG
750kW
0
-10
-20
-30
125' - #10 AWG
-40
-0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150
A-Phase Differential
60
50
40
30
20 Relay trips on
10 differential 1.5 cycles
0 after startup
-10
-20
-30
-0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150
B. Case No. 2: 750kW stator differential operation It is clear that these two cases show stator differential
elements that dont achieve the main goal of a protection
This case involves a 750kW, 4160V generator used as
system: to be reliable. The challenge for differential
standby power for airport operations, as in Fig. 11. This
protection is to be secure, as unequal CT performance may
generator is also connected to a 4160V bus through metal
result in operation of the differential for out-of-zone faults, as
clad switchgears. CTs are C20 class, 200:5 CTs. The neutral
illustrated by these examples. It is necessary to understand
side CT secondary lead is approximately 125 feet of #10
how the performance of the stator differential can be
AWG copper wire. In this case, the stator differential element
improved to prevent these types of undesirable operations.
tripped approximately 1.5 cycles after the generator picked up
Essentially, microprocessor relays can use algorithm design to
the bus and transformer, and did this consistently for all starts.
try to detect and compensate for unequal CT performance.
In this case, the stator differential tripped on A-phase
Relay engineers can use good engineering judgment during
first. The A-phase current waveforms are shown in Fig. 12.
system design to minimize the likelihood of unequal CT
The difference in this case is that the neutral side CT saturates
performance. Both relay design and system design are critical
in the first third to half-cycle of the event. Modeling the CTs
for the security of differential protection.
using the CT Saturation Calculator verifies that the saturation
is to due to DC saturation, and that the stator differential A. Relay Solutions
operated due to this unequal CT performance. Before a protection engineer can apply good engineering
judgment during system design, they must understand how the element. When CT saturation is suspected, the relay compares
relays they choose react to, and attempt to account for, the direction of the terminal side currents to the neutral side
unequal CT performance. currents. If the currents flow in opposite directions, (as
measured by the differential relay), then an external fault is
B. Second harmonic restraint
declared and the differential is blocked. If the currents flow in
The simplest solution applied by relay manufacturers, the same direction, as measured by the relay, then an internal
and the one most commonly applied, is to use second fault is declared, and differential tripping is permitted.
harmonic restraint of the differential element. The most likely
event to cause unequal CT performance is when the generator
energizes a local transformer before picking up load. The External Fault - Restrain Internal Fault - Trip
relaying will clear this fault, a slow clearing time defeats the 50
-50
120%
100% -100
80% -150
60% -0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150
40%
Fig. 15. CT phase angle
20%
0%
-0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150 The one challenge to the use of the directional element is
Fig. 13. Percentage of second harmonic during internal fault. the performance of the CT. There must be a minimum time of
saturation-free output of the CT to allow the DC and AC
C. Directional supervision saturation detection algorithms to operate. For relays with a
A different method developed by relay manufacturers is high sampling rate, and that perform protection calculation
to supervise the differential element with a directional passes at a high rate, this time may be as little as 2 3 ms of
saturation-free output. For relays operating at a lower
sampling rate, and that perform protection calculation passes performance of the stator differential relay selected. It is also
at a lower rate, this time may be as much as 1 cycle. important to model CT performance for internal faults, to
ensure stator differential protection will operate dependably
D. Engineering Solutions
for these events. The CT Saturation Calculator is a valuable
For both the second harmonic restraint method and the tool in modeling CT performance. An extension of the CT
directional supervision method, the security and dependability Saturation Calculator is to use the output as part of another
of the differential element is still dependent on adequate CT spreadsheet tool that models the performance of the stator
performance. These two methods merely broaden the differential element for a specific relay.
definition of adequate CT performance to some degree. It is The final step in the engineering process, after design
still the responsibility of the protection engineer to ensure the and model, is to adjust the design based on the results of the
stator differential element will perform reliably. Therefore, model. If the CTs arent going to perform adequately, then
the protection engineer must ensure the selected CTs, and CT changes are required. These changes may mean increasing the
secondary leads, result in reliable performance of the relay. accuracy class of the CT, using a higher turns ratio on the CT,
The first step in the engineering process is to ensure the or matching the secondary burden on the CTs. Each one of
CTs meet the guidelines for generator differential protection these conditions must be modeled.
as described in ANSI C37.110, the IEEE Guide for the
Application of Current Transformers Used for Protective E. Example for Case #2
Relaying Purposes. The Guide makes the following For an example of modeling performance of CTs,
recommendations: consider the system of Fig. 11. It is reasonable to expect that
The CT primary current rating equal to 120% to 150% of a CT for generator protection take at least one cycle before
the continuous generator current rating shall be selected. DC saturation starts to occur. The system as installed uses
Full-winding ratio shall be utilized. C20, 200:5 CTs. The neutral side CTs use 125 feet of #10
CTs that have fully distributed secondary windings shall AWG for the CT secondary lead. Modeling CT performance
be used. in the CT Saturation Calculator gives the result of Fig. 16,
CTs with the highest practical secondary voltage where the CT clearly saturates in the first half-cycle.
capability shall be used. The 125 of #10 AWG results in a burden of 0.13375W,
CTs dedicated to the differential protection in order to which is a fairly reasonable burden. The 200:5 ratio is
minimize the burden shall be used. However, this may appropriate for the output of the generator full load current of
not be necessary if low burden digital generator 104A. Therefore, the first consideration should be to increase
protection relays are used for generator protection. the accuracy class of the CT at the generator neutral side. Fig.
For very high ratio CTs, 20,000/5, 4,000/5, or higher, 17 and Fig. 18 show the use of a C50 and C100 class CTs,
CTs with compensation windings to minimize the respectively. It is clear that even with a C100 CT, the CT will
proximity effect shall be specified. still saturate in the first cycle after an event occurs. It is
The differential CTs on both sides of a generator should difficult to find a 200:5 switchgear CT with an accuracy class
be of the same ratio, rating, connected burden, and greater than C100, so other measures must be taken.
preferably have the same manufacturer so that the 100
80
excitation characteristics are well matched. [2] 60
40
20
0
differential performance is ensured if terminal side and Fig. 16. CT performance, C20, 200:5, #10 AWG
neutral side CTs of the same ratio, rating, and from the same 100
80
side and neutral side CTs. Poor differential performance may Fig. 17. CT performance, C50, 200:5, #10 AWG
still result. The goal, as clearly described in the Guide, is to
100
match the excitation performance of the CT circuits to ensure 80
60
differential performance. 40
20
neutral-side CTs by using a larger secondary wire. The not be possible to have reliable stator differential
simplest method is to simply run a parallel set of #10 AWG performance. Adding a time delay to the differential element
wire, to halve the connected burden. Fig. 19 shows the results is not appropriate. The differential element is intended to be
with the original C20 class CT. Further analysis shows that high-speed protection. Adding a time delay essentially defeats
even with parallel #10 AWG secondary leads, a C100 class the purpose of differential protection.
CT is still required before reasonable CT performance can be
expected. The results in Fig. 20 show the CT doesnt saturate VI. SUMMARY
until the second cycle after the event begins when using this This paper highlights the issues around stator differential
combination. protection for small generators. Stator differential protection
100
80
60
is used for high-speed detection of faults in the generator zone
40
20
of protection. Due to the dependence on the accuracy of CT
0
-20
replication, the challenge for differential protection is security
-40
-60 during external faults or when energizing a transformer.
-0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150
Generators are at higher risk for CT saturation due to the high
Fig. 19. CT performance, C20, 200:5, Parallel #10 AWG
system X/R ratio at the generator, which leads to DC
100
80
saturation of the CTs. For small generators, this concern is
60
40 increased because these generators tend to use CTs with a low
20
0 accuracy class, low connected turns ratio, and relatively large
-20
-40
-60
burden. Every one of these factors increases the likelihood of
-0.017 0.000 0.017 0.033 0.050 0.067 0.083 0.100 0.117 0.133 0.150
CT saturation. The selection of low accuracy class CTs and
Fig. 20. CT performance, C100, 200:5, Parallel #10 AWG large burden is normally based on economics, with little
Fig. 21 compares the terminal-side and neutral side CT consideration of the successful operation of the differential
waveforms using the C100, parallel #10 conductor element.
cominbation. The neutral side CT still saturates due to the DC This poor CT performance and the impact on stator
content. However, the relay should successfully declare DC differential relaying is a well-known phenomenon. Relay
saturation, and the directional element will successfully block manufacturers have taken steps in algorithm design to
tripping. improve the security of stator differential protection in
90 regards to DC saturation of the CTs. However, from an
80
engineering perspective, it is reasonable to expect at least one
70
60
cycle of saturation free time out of the CTs for low magnitude
50
fault events resulting in DC saturation. It is the responsibility
40
30
CT1 of the engineer designing the protection system to ensure
CT2
20 DIFF appropriate CTs are selected for the application, appropriate
DIR
10
0
CTSAT
OPERATE
CT secondary leads are used, and the stator differential will
-10
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
SAT AC
SAT DC
perform reliably.
-20
-30
-40 REFERENCES
-50
-60
[1] IEEE Recommended Practice for Protection and Coordination of
-70
Industrial and Commercial Power Systems, IEEE Std 242-2001, 2001.
[2] IEEE Guide for the Application of Current Transformers Used for
Fig. 21. CT performance with improved neutral side CTs
Protective Relaying Purposes, ANSI/ IEEE C37.110-1996, 1996.
During a high-magnitude internal fault, the CTs may [3] J. L. Blackburn, Protective Relaying Principles and Applications, 2nd
edition, Marcel Dekker, Inc., New York, NY, 1998.
saturate and AC saturation may be declared. However, the [4] IEEE PSRC CT Saturation Calculator, IEEE Power Engineering
directional element will correctly declare an internal fault, Society Protective Relaying Subcommittee, www.pes-psrc.org.
and permit tripping. [5] B. Kasztenny, D. Finney, Generator Protection and CT Saturation,
Texas A&M Protective Relay Conference, April 5, 2005.
This exercise is for a specific model of relay. For a stator [6] A. E. Fitzgerald, C. Kingsley, Jr., S. D. Umans, Electric Machinery, 4th
differential relay that uses second harmonic restraint, the edition, McGraw-Hill Book Company, New York, NY, 1983, pp. 4-24.
exercise is somewhat different. There the concern is the
dependability of protection during an internal fault. With poor
CTs, the stator differential should be secure for DC saturation
due to external events. However, with low accuracy class
CTs, and a high connected burden, the second harmonic
restraint may over-restrain for an internal fault.
For some configurations of generators and CTs, it may