A B C D E

This drawing and design is the property of STATCON POWER CONTROLS LTD. It should not be copied or communicated to any person without the written approval of the proprietors.

125V/35A FLOAT-CUM-BOOST CHARGER

4 4

RECTIFIER
BRIDGE C2
CT1-CT3 TX1 RECTIFIER L4
380V10%, 50Hz 5%, X1-X3 F8-F10 SW-1 C1 FUSES SH1 D1 F11 SW-2 CB1
L1-L3
3 Ph., 3 WIRE,
INPUT SUPPLY F1-F6 FILTER DM1-DM3
K1-K3 K4
MOV SH2
STEP M1-M3 F7

CB5
CB2
3 DOWN 3

CONTROLLER
FEEDER1-FEEDER4
FFC

LCD KEY
DISPLAY PAD

2
FLOAT-CUM-BOOST CHARGER 2

DISPLAY : PARAMETERS
LEGENDS
AC VOLTAGE
AC CURRENT
SELECTOR SWITCH FOR METER
CHARGER VOLTAGE
BATTERY VOLTAGE
SELECTOR SWITCH
LOAD VOLTAGE
CHARGER CURRENT
POTENTIOMETER BATTERY CURRENT
DISPLAY : ANNUNCIATION
AC UNDER/OVER VOLTAGE
INPUT FUSE FAIL
DC CAPACITOR
RECTIFIER FUSE FAIL
OUTPUT FUSE FAIL
CHOKE
DC UNDER VOLTAGE
THYRISTOR (SCR) DC OVER VOLTAGE
FILTER FUSE FAIL
FUSE CHARGER FAIL/OFF Drg. submitted show schematic for approval. due to continuous improvement in design statcon
CHARGER OVER LOAD reserves the right to change the scheme, giving same functions & meeting all specification of Customer's
PHASE FAIL/REVERSE SHEET-1/5
THERMO-MEGNATIC MCCB
AC SUPPLY FAIL
REV. DATE DRAWN CHKD. APPD. P.O.NO. 025/x-293/2014-15
1 DC CURRENT SENSING SHUNT EARTH FAULT 1

0 20-10-14 S.K. OWNER KANORIA AFRICA TEXTILES

BATTERY
1 06-02-15 BABLI CONTRACTOR SREX POWER INDIA PVT. LTD.
INTERCONNECTION CABLE
PROJECT 132/33 kV SWITCH YARD AT ETHIOPIA, AFRICA
CABLE TERMINAL
TITLE BLOCK SCHEMATIC OF 125V/35A FCBC
FUSE SWITCH
DOC.NO. S/ELECT/BC-324A-14 ISSUE-1
CONTACTOR
Statcon Power Controls Ltd.,Noida
A B C D E
 A B C D E

This drawing and design is the property of STATCON POWER CONTROLS LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.
FLOAT-CUM-BOOST CHARGER FROM
CN17/CC1 CN2 CN1
77 +12V 3 SPCL-405 3
121 MAIN
CT4 76 2 DC-DC CARD 2
124 SUPPLY
TO CN2/CC8 TO CC9 75
TO CN3/CC8 1 CC11 1
-12V
13 12 11 10 9 8 7 6 5 4 3 2 1 +
3 CC7 169 BATTERY

1 2 3
CN21 R.M.T. - 168 VOLTAGE
CN22 CN20 CN19 CN18 2
SPCL-405
CN23 CN24 CN25 1
R-FIRING Y-FIRING CN2 CN1 CN12
CN28 CN29 B-FIRING CN30 CC9
1 2 3 4
1 2
1 2 3 4
1 2
1 2 3 4
1 2
77 76
GK KG GK KG GK KG
CC2 25 26

124 SPCL-440V2 SW2

R Y B 78 78 SH1 4 4 167
1 (-Ve)
h1 h2 h3 F1 F3 F5
4 4

B R
CC17 105 107 109

RC5
RC3
TO CN7/CC2 TO CN12/CC1

RC1
SPCL-422
FROM CC7
380V10%, 50Hz 5%,

68 CT1 C1
X1 MOV BOX L1 121 121 F8 SW1 133 118 TX1 111
S S
INPUT SUPPLY

F13
-
K1 45 46 103
3 Ph., 3 WIRE,

4
102 BZ
+ 78
F F M3

1 2 3
X2 F9 69 CT2 156 Pf1 112 M1 M2 ACCEPT h4 INTER
L2 122 122 134 119 101 K4
CN17 DC CONNECTION
S S 100

F14
K2 47 48 Pb2 ON
TO SHEET-4

157
F F ACCEPT
X3 CT3 Pf2 113
L3 123 123 F10 70 135 120 98

CN16
2
RESET
S S RESET

F15
49 50 Pb3 91

1
K3 139 RL10 99 78

158
F F
Pf3

RC2

RC4

RC6
C1 NO
X4 TO CC3 TO CC3 159 77 RB

F7
CN15
3
124 312
N SW10 2
121 154 76
106 108 110 1
122
123 SPCL-458 F2 F4 F6
GF4 L4 164 F11 71 168 168
121 51 79 104
5 CN1 NC 3
GF5 CH. D1 (+Ve)
122 52 TRIPCOM 2
3 Mains Fail/SPP
NO 1
123 GF6 53 CN14
1 TO CN8/CC2

DC O/V

SIG-1

SIG-2

SIG-3

SIG-4
CH. FAIL

DC U/V

SIG-5
AC BFF-1 BFF-2
CN12
RFF CH.FAIL

CN6
UV/OV

COM
CN2 OFF-1 OFF-2

NC
21V-0-21V 21V-0-21V CN4 CN27 CN7 IFF CN9 CN10 FFF

NO
SW3 CN8 CN11 CN13
123

123 126

CN5
1 2 3 CN3 1 2 3 1 2 3 1 2 1 2 3 1 1 1 2 3 4 1 2 1 2 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4
122

575859 BATT.

122

91
123
TX554

104
54 5556 78 104 78 73

121

201
79 -VE

69

70
164
3132

68
GF2

GF1
GF3

RL7
RL2

71

FROM RL3 85
77
51 55
121

F12 SPCL-458 56 77

RL5
14 15
FROM INPUT FUSE FROM O/P FUSE

FROM CC7
52 57 169

SHEET-3
125 76 77
58 F8-F10 F11

76
77
GF9
GF8
GF7

59 RB1
FROM FROM CC7 RL3
3 EARTH CC7 191 3

BUS 132
36
38
37

E SS RB2
Pb4R

Pb4F

168 76 FROM CC7 SHEET-3

Th 140 141 142 40 0V
36 4.5V 0V TX2 S GND 85 TO CN10/CC2
F Service 127 128 129 BATT.
F 420V socket R S F 11V SHEET-3
0V S 0V +VE
TX7 4.5V 313 LPR LPF FROM CN3/CC1 M R 6
SP 480V F S1 24V T0 TS1 FROM FROM SH2 104

RV4
F
F 24V SH1 SW7 B RV1 SHEET-7 CN1
0V 0V S 314 RL5 A
0V B R R B

G
42

R
S 37

B
Y G R B 11
124 1 2
0V STX3
S 37

5
F 4.5V 4
420V F F 11V
0V S 0V CN11 4 3 2 1 CN6 2 1 5 4 3 2 1 CN12 6 5 4 3 2 1 CN13 2 1 CN14 3 2 1 CN15 SPCL-236

SWITCH
AUTO/ MANUAL
+15V

BATTERY SHUNT SIGNAL

GND
SIGNAL FOR 1 PROBE
SIGNAL FOR 5 PROBE

SETPOT
TOTAL CURRENT

SETPOT
BATTERY CURRENT
+15V

SHUNT SIGNAL
TOTAL CURRENT

SETPOT
MANUAL VOLTAGE
GND
TX8 4.5V 315 480V F S 2 CC4
F F 24V

104
0V 0V S 316 B 0V
41

DC O/L
S 38
0V
TX4 S 11V
F 4.5V S F 11V
420V F
0V 1 41 B
480V F
28 193
0V S

SYNC.
TX9 S 3 2
4.5V 317 42 Y
F 24V 3
F R 31 1 DC O/V
CN1 CN1
4 4
40 R
S 0V 0V S 318 2 5
36 32 CN10
GND CN16
TO CC3 GND SPCL-236 SPCL-236
4 LOAD
MICRO ANNUNCIATION CARD CN9 CC5 CC5A

13 12 11 10 9 8 7 6 5 4 3 2 1
4 104 VOLT
CHARGER 174 1
OUTPUT 28 2 16 194 164
CN1
FROM SH1 VOLT 3
25 4 CT5 CN1 CN1
FROM CC11 1
SW5 5 GND
1 CC22 0
43 6
SPCL-236 2 7 TO
CC18 SPCL-236 8 FEEDBACK CN21/CC2 SPCL-236 SPCL-236
325
6 CN8 CC6 CC6A
B R 4 77 1 NO
1 4 POTENTIAL FREE
324

FROM CC7 RL2 2 NC

RL2
77 76 75 25 26 23 3 COM
76 CC1
2 4 NO CN17 2

CN4 3 2 1 1 2 4 3 1 2 3 4 5 COM POTENTIAL FREE

6 NC RL3 SPCL441V2
-12V CN2 CN12 CN11 CN7
CN7 319 R
1 1
FROM CC3

1 326 4 168
5 BATT. VOLT B FLOAT VOLTAGE SETPOT
CN7 320 2
2 2 CN13 CN1 Y 3
EQUALIZE VOLTAGE SETPOT
CN7 321 6 G 4
BOOST VOLTAGE SETPOT
3 FROM SH2 RV2 RV3
3 +12V
MICRO CONTROLLER CARD R 1
SPCL-236
26 PIN

7 2 CN18
169A
CN8

SPCL-312 V3 CC21 3
CC9 2 4
B 1
8

+15V
GND
+24V

-15V
2
-167A 16 POWER
3 CN5 SUPPLY
CN2 CN1 24V
CN1 DC U/VCN4 1 2 3 4 CN3 1 2 3 4 5
1 9 TO TS2 1 2 1 2 3 4
SHEET-4 46 98 R Y B G
CN1 14 15
2 10 311 312 1 2 3 4
TO C1
CN1 SPCL-477 RL5
CN10

CC16 485 - 1
3 +
485 2
CN12 CN12 CN6 3
CN7 CN6 CN9
CN3 CN5
5 4 3 2 1 1 2 4
42 42
20 PIN DB9 CONNECTOR 41 41
10 PIN

BURGE FFC
PIN FEMALE 9 PIN 40 40
TO CT1, CT2 CT3 16
DISPLAY KP 48 47 46 45 44 CN8 TO TX7- TX9 6
FROM CC3 28
5 4 3 2 1 4
CN1 FROM FROM
CN22/CC2 CN20/CC2
77
1 SPCL-344V1 RL10
65 76 314 313 316 315 318 317 45 46 47 48
TO CC7 76 CN2 CC12 1
3
FROM
2 CN4 77 CC7 1 2 1 2 1 2 1 2 1 2
2 CN3 CN2
CN1 CN2 CN3 CN4 CN5
49
CN1

1
SPCL-326 V2 CC3
1 ANNUNCIATION 1

CN6 INTERFACE
MICRO 50
2
CN7 ANNUNCIATION CARD CN8 CN9 SPCL-543
1 2 3 CC8 SHEET:3/5
319 320 321 10 PIN FFC REV. DATE DRAWN CHKD. APPD. P.O.NO. 025/x-293/2014-15
CN3
+12V TO
-12V 28-10-14
CC9 0 S.K. OWNER KANORIA AFRICA TEXTILES
TO CC9 1 06-02-15 BABLI CONTRACTOR SREX POWER INDIA PVT. LTD.
NOTE:-
All electronic circuit wiring shall be done by using 0.5 mm sq. PROJECT 132/33 kV SWITCH YARD AT ETHIOPIA, AFRICA
All control and external alarm circuit shall be wiring by 1.5mm sq. of 660V/1100V grade.
CC is circuit code of a card, CN is connector number. TITLE POWER CIRCUIT OF 125V/35A FCBC
Power cable shall be 2.5mm Sq. (min.) PVC insulated copper wire.
All the components except lo voltage electronics circuit shall withstand 2KV AC rms for 1 min. tested DOC.NO. S/ELECT/BC-324A-14 ISSUE-1
'O' This symbol shown over a wires indicates shielded cable.
L.F NO.:332 Statcon Power Controls Ltd.,Noida
A B C D E
 A B C D E

This drawing and design is the property of STATCON POWER CONTROLS LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.

ANNUNCIATION CIRCUIT
REMOTE ALARM TERMINAL FOR SCADA
COM.

3
CN12

2
NO

1
MAINS FAIL

321
CN8
COM

4 4

2
CN11 NO AC UV/OV

321
CN7
COM

SPCL-437
NO PHASE FAIL

321
CN6
CN10 COM

NO RECTIFIER

321
CN5
COM
FROM CC2/CN18 FUSE FAIL
SHEET-5
NO CHARGER FAIL

321
CN4
COM
(GROUP
FAULT)

CC19
NO DC U/V FROM CC7
SHEET-3

321
CN3
COM

77
RL7 NC
NO DC O/V FROM

321
CN2
COM
SHEET-3
5

195
4

CN9
FILTER FUSE FAIL
3

NO

321
CN1
COM
1 2

3 3

h6 h5
BOOST FLOAT
NO O/P FUSE
3

COM

321
CN8 FAIL
CN12
2

76
1

NO EARTH FROM CC7

321

COM
CN7

FAULT
2

CN11
1

NO I/P
321

COM
FUSE
CN6

FAIL
CN10
SPCL-437

NO CHARGER REMOTE ALARM TERMINAL

321

COM
FOR SCADA
CN5

OVER LOAD TS1

FROM CC2/CN19 311
SHEET-5 FROM
321

COM
CN4

CC16 X36 RS485

SHEET-3 312

34 X37
321

COM
CN3

FROM X38
2
10 TEM.
2

CN11/CC1
321

COM
PROBE
CN2

X39
5

CC20

4
4

CN9
3

X40
321

COM
1 2

CN1

200
X41
216

NC RL2, FROM X42 BATT. ON FLOAT

SHEET-3 217

NO RL2, FROM X43 BATT. ON BOOST

SHEET-3

SHEET-4/5
REV. DATE DRAWN CHKD. APPD. P.O.NO. 025/x-293/2014-15
NOTE:- 0 20-10-14 S.K. OWNER KANORIA AFRICA TEXTILES
1
All electronic circuit wiring shall be done by using 0.5 mm sq. 1

All control and external alarm circuit shall be wiring by 1.5mm sq. of 660V/1100V grade. 1 06-02-15 BABLI CONTRACTOR SREX POWER INDIA PVT. LTD.
CC is circuit code of a card, CN is connector number.
Power cable shall be 2.5mm Sq. (min.) PVC insulated copper wire. PROJECT 132/33 kV SWITCH YARD AT ETHIOPIA, AFRICA
All the components except lo voltage electronics circuit shall withstand 2KV AC rms for 1 min. tested
TITLE ANNUNCIATION CIRCUIT OF 125V/35A FCBC
'O' This symbol shown over a wires indicates shielded cable.
DOC.NO. S/ELECT/BC-324A-14
L.F NO.:332
(CONTROLLER FERRULE : 1-43, GAP FERRULE: 44-50) Statcon Power Controls Ltd.,Noida
A B C D E
 A B C D E

This drawing and design is the property of STATCON POWER CONTROLS LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.

OUTPUT SIDE CIRCUIT

TO CN14/CC1 SHEET-3
4 4
R B

169 -
2
167
SH2 - X6

167A

169A
INTERCONNECTION 125V DC
BATT.
FROM SHEET-3 TO CN11/CC9
SHEET-3
168
+X7
168

BATT.- VE
167 1 169
D5
CC15 172
171
3 NO.5790V1

3 2 RL8 3

CC10 170

RL8 173
168
RC8 C2

168

BATT.+VE

CB1
167 167 313 125V DC BUS

63A h20

2
168 DM1-DM3 174 2

312
RC7 32A 32A 32A 32A

CB2

CB3

CB4

CB5
h21 h22 h23 h24
C2
314 315 316 319 320 321
317 318

+ - + - + - + -
FEEDER-1 FEEDER-2 FEEDER-3 FEEDER-4

SHEET-5/5
NOTE : ALL FEEDERS ON DICATION SPCL497
REV. DATE DRAWN CHKD. APPD. P.O.NO. 025/x-293/2014-15

0 28-10-14 S.K. OWNER KANORIA AFRICA TEXTILES

1 1 06-02-15 BABLI CONTRACTOR SREX POWER INDIA PVT. LTD. 1

PROJECT 132/33 kV SWITCH YARD AT ETHIOPIA, AFRICA

TITLE INTEGRAL DCDB OF 125V/35A FCBC

DOC.NO. S/ELECT/BC-324A-14
L.F NO.:325
(CONTROLLER FERRULE : 1-43, GAP FERRULE: 44-50) Statcon Power Controls Ltd.,Noida
A B C D E