4/29/2017 TrainingcalendarofAutonomousbodies

Saturday,Apr29,2017

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DETERGENTCAKES
INTRODUCTION
Thisisdetergentincakeform,whichcanbeusedwithhandaswellasinsoftwater.
Inourcountry,villagepeopleareaccustomedtowashingclothesnearriversandpondsusingcakesbyscrubbingandapplying
mildforce.Detergentcakesorbarsaresuitableforthispurposeandarebecomingpopularbothinthevillagesandurbanareas.
MARKETPOTENTIAL
Itisacommonconsumerproductdemandforwhichisincreasingdaybyday.Thereforemarketingthisproductmaynotbea
problem.
BASISANDPRESUMPTIONS
1.Singleshiftof8hoursaday,25daysamonthand300daysinanyearispresumed.Efficientmachinesand
workersarealsopresumed.
2.Minimum6monthperiodisconsideredforachievingfullcapacityutilisation
3.Labourratesareaspertheprevailingrates.
4.Anaverageinterestrateof18%isconsidered.
5.Theestimatesaredrawnforaproductioncapacitygenerallyconsideredtechnoeconomicallyviableformodel
typeofmanufacturingactivity.
6.Theinformationsuppliedisbasedonastandardtypeofmanufacturingactivityviableformodeltypeof
manufacturingactivity.
7.Theinformationsuppliedisbasedonastandardtypeofmanufacturingactivityutilisingconventionaltechniques
ofproductionatoptimumlevelofperformance.
8.Costsinrespectoflandandbuilding,machineryandequipment,rawmaterialsandthesellingpricesofthe
finishedproductsetc.,aregenerallyprevailingatthetimeofpreparationoftheprojectprofilesandmayvary
dependinguponvariousfactors.
9.Whereassomenamesofmanufacturers,suppliersofmachineryandequipment,rawmaterialsetc.areindicated
attheendoftheprofile,thosearebynomeansexclusiveorexhaustive.
IMPLEMENTATIONSCHEDULE
Normallysixmonthsarerequiredforthecompleteimplementationoftheproject,includingmachineryerection,rawmaterials
procurementetc.
TECHNICALASPECTS
TherearetwomethodsforthemanufacturingofDetergentPowder,viz.spraydrieddetergentpowderandjustmixingof
DetergentPowder,rawmaterials.Spraydryinginvolvesalotofinvestmentandhencetheothersimplemixingmethodisadoptedbya
numberofsmallunits.Inthisprojectprofile,simplemixingmethodisfollowed.
FINANCIALASPECTS
FIXEDCAPITAL Rs.
LandandBuilding 2,500
MACHINERYANDEQUIPMENT
1 Detergentplodderwith5HPMotor 1 50,000
2 Sigmablender(50Kgs.capacity) 1 20,000
3 Stampingmachine 1 5,000
4 Platformweighingscale 1 5,000
5 Miscellaneousexpenditure 3,000
6 Furnitureandfixture 5,000
Total 88,000
WORKINGCAPITALPERMONTH
PERSONNEL
Sl.No. Description Nos.
1 Supervisor 1 3,000
2 SemiskilledWorker 2 3,500
3 UnskilledWorker 1 1,200
4 Watchman 1 1,000
Total 8,700
RAWMATERIALS
Sl.No. Particulars Qty.(Kg.) Rate(Rs./Kg.) Value(Rs.)
1 AcidSlurry(allareindigenous) 375 42 16,875
2 SodaAsh 550 12 6,600
3 S.T.P.P. 250 20 5,000
4 Glauberssalt 375 7 2,625
5 Talc 375 3 1,125
6 Starch 250 5 1,000
7 Color 7 300 2,100
8 ParaffinWax 50 35 1,750
9 Packing L.S. 5000
10 Perfume 5 150 750
Total 42,825
UTILITIES
1 Power 1,500

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4/29/2017 TrainingcalendarofAutonomousbodies
2 Water 200
Total 1,700
OTHEREXPENSES(PerMonth)
1 PostageandStationery 200
2 ConsumableStores 200
3 RepairsandMaintenance 400
Total 800
TOTALCAPITALINVESTMENT
1 FixedCapital 88,000
2 WorkingCapitalonThreemonths 1,62,100
Total 2,50,100
COSTOFPRODUCTION(PerAnnum)
1.TotalRecuringExpenditure6,48,300
2.Depreciationonmachinery@10%on88,0008,000
3.DepreciationonOfficeEquipments@25%on5,0001,250
4.Interestontotalcapital@12%on2,50,10030,000
Total6,87,550
XVI.TOTALSALES(PerAnnum)
Bysaleof2,49,000Cakes7,80,000
@Rs.3.25/perCake
XVII.PROFITABILITY(PerAnnum)
Profit7,80,0006,87,55092,450
NetProfitRatio:Netprofitx100/Turnover
92,450x100/78,000
=11.85%
RateofReturn:Netprofitx100/TotalInvestment
92,450x100/2,50,100
=36.96%
BreakEvenPoint:FixedCostx100/FixedCost+Profit
FIXEDCOST
Depreciation9,250
Interestontotalinvestment30,000
Rent30,000
40%onsalaryandwages41,760
40%ofOtherexpenditure3,840
Total1,14,850
B.E.P.=FixedCostx100/FixedCost+Profit
1,14,850X100/1,14,850+92,450
=55.40%
ADDRESSESOFMACHINERYMANUFACTURERS
1.M/sPrototypeDevelopmentandTrainingCentre,P.O.OkhlaIndustrialEstate,NewDelhi110020.
2.M/sPrecisionMachinists,PlotNo.356(D),Kandivli,IndustrialEstate,Kandivli,Bombay400067
3.M/sSteel&BrassTradingCorporation,NirmanNagar,KesarBaugh,PlotNo.116/17,
Bhavanagar364001.
4.M/sOrientalMachinerySupplyingCo.Ltd.,MissionroadExtension,Calcutta.
ADDRESSESOFRAWMATERIALSUPPLIERS
1.M/sS.P.Chemical,PlotNo.4,Kengeri,MysoreRoad,Bangalore.
2.M/sSurcoats(India),C29.RoyalIndustrialEstate,5BNaigaumCrossRoad,Wadala,Bombay400031
3.M/sSupertex(India)Corporation,132,Dr.A.B.Road,Bombay53.
4.M/sSaibabaSugandhBhandar,53,Santhusapet,Bangalore53
5.M/sM.M.Chemicals,A.S.CharStreet,Bangalore53
6.M/sPrakashChemicalAgency,PurnaseshacharStreet,BehindChickpetPost,Bangalore53.

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