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Internship Report
1= CONTACTING TOWER
2=LEAN TEG/ GAS HEAT EXCHANGER
Dehydrated Gas
3= 3a, 3b & 3c => PUMPS
4=FLASH TANK
Rich Try Ethylene Glycol 5= 5a & 5b => PARTICULATE FILTER
6 = CARBON FILTER
Lean Try Ethylene Glycol 7= LEAN/ RICH TEG HEAT EXCHANGER
8 = SURGE TANK
9 = REBOILER
Fuel Gas
10 = EXHAUST STAKE
11 = DISTILLED COLUMN
Internship Report
Internship Report
the site to heat the gas due to the reason when pressure is abruptly reduced in result the temperature is
decreased widely. In order to avoid the production of hydrates and to protect the pipeline from the
corrosion the methanol injectors and corrosion inhibitor injectors are used respectively. Further More
Deep Well Production includes:
Flow control valve is installed at the site to control the flow of gas
through pipe. It is basically executed by control room connected
through SCADA (Supervisory Control and Data Acquisition) the
operator according to the need of the customer can increase or
decrease the flow of gas of all the deep wells.
TIT Stands for Temperature indicator transmitter and PIT stands for Pressure Indicator Transmitter used
to indicate the temperature and pressure readings at the
site respectively and as well as transmits these readings to
control rooms connected through SCADA.
Methanol Injectors:
Line Heaters:
Line heater are provided in order to prevent the freezing as the pressure is abruptly reduced from 3000
psi to 730 psi in the result the sometimes temperature is decreased to freezing point.
At MGCL low pressure well sites the compressors used are the Single Cylinder, Double Acting
and Positive Displacement Compressors powered by Single Cylinder, Two Stroke Engine their
specification is as follows
Manufacturer: AJAX
Engine power Output: 280 HP
POWER CYLNDER BORE = 15”
POWER CYLINDER STROKE = 16”
Compressor Cylinder Bore = 6”
Compressor Cylinder Stroke = 11”
Reciprocating Engine
Mixing Manifold
Crankshaft
Flywheel
Compressor Cylinder
Puppet Valves
VVP: Variable Valve Pocket
Heat Exchanger/Radiator
Engine Starter
Reservoir / Surge Tank
As earlier stated the compressor is powered by 280 HP engine, basically the engine takes the air
fuel charge intake through mixing manifold and sucked in at the suction stroke and compress
the charge when piston moves towards the cylinder head, at the end of the compression stroke
the spark plug ignites the charge and thus the combustion is produced that drives the piston
back producing power to rotate the crankshaft.
The flywheel and the compressor pistons’ connecting Rods are also connected to the same
crankshaft thus the compressor piston also starts reciprocating. Flywheel is used to store the
energy when the power is generated and then release it while required. When the compressor
piston reciprocates back and forth by means of crankshaft it sucks the gas from one side and
compresses it on the other side and vice versa due to its double acting operation.
Internship Report
Internship Report
BHP & T is operation carried out to determine the bottom hole pressure and temperature. This
leads us to estimate the future well production and pressure dropped in a year.
BOP:
Blow out Preventer is a large valve at the top of the well to control
the influx of the information fluids. It is used to avoid the pressure
leakage out of well head and it is specifically used in BHP & T
survey
Down hole Memory Gauge: it is a device with pressure and temperature sensors to record the
down hole pressure and temperature