When fire strikes, eam MDI CU mom TA es) Cy protection systems.VHAY SYSTEMS ENGINESRS PVE ETD, Vijay Systems Engineers Pvt. Ltd. (VSE) is an acknowledged industry leader in passive fire protection that helps to stop the spread of fire, smoke and toxic fumes. At VSE, we manufacture, supply and install fire retardant coating compounds, fire stop sealing systems, fire sealants, steel and wooden fire doors and fire-retardant glazing, ‘Our concem for achieving and maintaining the highest levels of quality is evident in the fact that all our manufacturing processes and quality control procedures are certified to meet the full requirements of ISO 9001:2008. (Our products are tested and approved by Nuclear Power Corporation of India, Bhabha Atomic Research Centre, Engineers India, Reliance Group, National Thermal Power Corporation (NTPC), Tata Consulting Engrs., L&T, Stee! Plants, Cement Plants and Commercial Establishments. Weare very happy to inform you that we got Factory Mutual, USA approval for our products. Our Products are as follows:- Products & Use/Application Fire Stop Mortar © Cable runsitrays in large openings Backed by 50 years of expertise Mom, VSE has inherited a vast fund Say oF expertise tom is. parent QIWIP company ne vey croup wen 2 was established in 1959. © Closing oflarge openings with fre rating upto4 hrs. Fire Stop Mineral Wool © Cable runsitrays in large openings The Vijay Group Is one of the oldest and most reputed business groupsin Indiaandhasbeen a market leader in Safety Systems, Passive Fire Retardant Coating Compound Fire Protection, Security Systems, Building © Cable runsitrays in large openings Management Systems, Medical Equipment, Fire Engines and Stationery products. © Closing of arge openings with fire rating upto 4 hrs. © Cable coating to delay the spread offre © Reduction of Fire risk of the fire With its world-class products and systems, the occurring on electriccables Vijay Group has successfully commissioned more than 3,500 projects including over © Prevention of spreading of flames 3 40 projects in the Middle East region. along the cable © Fire Resistant duct work Fire Stop Sealants © Plastic Pipe Penetrations © Metal Pipe Penetrations * Expansion joints and connection joints subjected to expansion in fire rated walls and floors. FireDoors (a) Steel Door (b) Wooden Door © ‘hrrating « 2hrs.rating © 3hrs.ratingThe designer's solution: ideal for various application. A- ACE MASTIK COATING B- ACE PANEL SEAL C- ACE MASTIK SEALANT D- ACE MORTAR SEALACE Mortar Seal Fire Stop with expanding qualities ‘APPROVED ‘Ace Mortar Seal is a mixture of cement and other Fire-retardant chemicals capable of controlled swelling. ACE Mortar Seal is a light- weight, low-density product which expands, ensuring a tight seal against the passage of fire, toxic gases and smoke. This type of fire stop can be adopted for openings in walls as well as cut- ‘outs in floors, providing a fire rating of up to 4 hours. Installation procedure Mix ratio: 1: 0.64 (mortar to water) 25 kg mortar to16 litres water will yield 36 kg of ready-to-apply mortar No special surface preparation is necessary. However, dusting/removal of any oily substance is recommended. ‘The mixed mortar is applied like normal cement concrete. In case of wall openings, one side of the opening or The mortar is cured for 5 to 6 days with water to attain its strength, installation of cables through cured mortar seal, a hole of corresponding size is drilled through the seal with @ hand driller. Any gap in the opening after the installation of cables can be closed with mortar seal Retofitting is very easy. Technical data Mix ratio 1: 0.64 (mortar to water) Application temp. Room temp. Colour Grey Bulk Density Apprx. 700 gmflitre +50 Ph value Apprx, 9 t0 12.5 Compressive strength: Apprx. 1.2 ~ 1.9 Nimm? Shelf life 18 months, in original Unopened condition Packaging 30 kg in gunny bags Storage temperature: B°C to 50'Cin dry ditions both sides are to be shuttered using plywood or any em suitable material, Apply mixed mortar in the opening, Tow + Nontoxic using 2 trome! anda leveler ( _——1a Bp tt d a ‘ Zo ya ay sccm | are ee “lt ) ) er EU TW isa ere) ete Mix mortar seal with rmorlar and water Fill monar Star installation ‘fer installationACE Panel Seal Prevents the spread of fire ACE Panel Seal consists of two special types of panel boards, placed parallel to each other, with an air gap maintained and the expose surface of boards are coated with fire-retardant paint providing a rating of 2to 4 hours. Installation procedure Measure exactly the location to be sealed and cut the panel board into necessary pieces by keeping 5 mm to 8 mm higher size than that of opening size for tight fiting, Joint sides must be dry and free from dust, oil and grease Apply Fire-retardant Coating at the ‘edges of the panels and on the exposed side of the panels. Push the panel 5 mm deep into the opening so that the hollow place can be filed with Fire-retardant Coating using brush and then to cables and trays for a distance cof 300 mm from the opening, on both sides. First coating should be thin and later build up the thickness as specified. Beet ed OS LLUESt Le TET eC ene i e Technical data Density of Ace Mastk 1.25 to 1.40 emsiece Bulk Density 550 gmsitr ‘Application temperature Room temperature Curing rate 4 hours Shelf ite 18 months in packed condition Thickness of the coating 1.5 to 2,00 mm Clean the opening Fit mineral woo! panel Fill gaps with sealant ‘fer installationAPPROVED Ace Mastik is a water-based and solvent-free coating comprising thermoplastic resins, flame- retardant chemicals, inorganic incombustible fibres, filers and pigments. ‘Ace Mastik is an ablative product which, in case of a fire, undergoes an endothermic reaction Which reduces the burning rate and spread of fire providing a fire rating up to two hours (120 minutes). In addition to its other properties, Ace Mastik is also free of asbestos and halogen. Applications Telecommunication companies, Petro-Chemical Industries, Factories & Production Facility, Indusval Plants, Chemical Plants & Commercial Complex, Power Piants (cable, ducts, trays, columns, beams). Installation procedure ‘Ace Mastik is a teady-to-mix, off-white coating compound which can be easily applied by brush Since itis a single-operation material, no primary ‘or separate coating is required. Just apply this fire-retardant coating on all areas of the surface to the recommended thickness of 1.5 mm to 2mm depending on the fire rating required Clean cables Mix coating ACE Mastik Fire-retardant Coating Compound Properties and special features Since Ace Mastik contains a fire retardant component, i is non-hygroscopic and therefore daes not lose its effectiveness even after prolonged outdoor use. Cables coated with Ace Mastik shows no Disintegration OR Deterioration of the coating when subjected to 1% Salt Water test for 30 days period with a water temp, at 66 deg. C coated with Ace Mastik shaw no adverse effects o after passing through the accelerated againg test for an alternating temperature of 71 degC. & -40 deg. for 24 hrs aver a twa week duration The Dry film of Ace Mastk acts as an anti ~radent protection ‘Ace Mastkis resistant to immersion in mineral il for 48 hrs. at room temperature without any physical and chemical changes. ‘Ace Masti is very flexible when dry and can be bend with a nding diameter equal to 10 times Diameter of the cable Top coat is not requied for outdoor application. ‘Ampacity: No de-rating of the cable due to coating, Technical data Density 1.25 to 1.40 emsiee Colour off-white ph value 6108 Application temp. 10°C to 50°C Touch dry 46 hours Recommended thickness: 1.5 to 2.0 mm Solid contents 70% to 75% by weight Max, 50°C, must be protected from freezing Storage temperature Thinning By water Specific gravity 1.26 t0 1.4 Packaging In plastic crums of 25/60 kg Lou. >80% Life Expectancy Toxicity: 30 years Toxicity Non-toxic ‘Aftor InstallationACE Mastik Sealant All-time, all-round protection Application areas Use as a joint filer and sealer for penetration seals and fire separating walls. Such as curtain wal/edge, top of wall joints, high movement expansion joint and joints in either walls or Noor, sealing up to 50 mm around pipes ete. Application procedure 1) doint sides must be sound, dry and free from dust, oil and grease. 2) Apply Ace Mastik Sealant to the joint 3) Apply the required back filing of non-flammable rmatetial like mineral wool. 4) Smooth back filling material with water before the skin forms. 5) Allow itt cure for 2 to 4 hours depending on the area (indoor or outdoor) 6) Before curing, ifthe sealant has to be removed, use water. Cured sealant can be removed mechanically. Consumption guide Consumption guide values are given as joint length in metres per 420 gm Cartridge. Joint depth Joint width (mm) 6 |12 }20 }30 6 8.97 | 4.49 10 1.61 15 O71 we For Example: Size Gap Is 6mm x 6mm x 1000mm which is 0.6 cm x 0.6 cm x 100 cm = 36 cu.cm. Density is 1.36 gmsice therefore to fill gap size of 36 cu.cm 36 x1.36 = 48.96 grams 1 ‘Therefore one cartridge of 420 gm can fill 8.97 gaps of the above size. Technical data Density 131 t01.41 gmsiec Cartridge content 310 mi Application Temperature : 5'C to 80°C Curing time Indoor application: 3 to 4 hours (At 28 deg.Centigade) Outdoor application: 2 to 3 hours Shot fe 12 months in dry place ‘Storage temperature S°Cto 30°C Colour Oftwhite ph value 6.51085 Odour ‘Odourless Testet Cy Preity ey Sy CTsCorporate Office: 35, Chandivali Village, Off. Sakivihar Road, Andheri (E), Mumbai 400072. India Tel: +91 22 28474146 / 28474149 / 28472996 Fax: +91 22 28473660 Email: vijaysystems@vsnl.net / systemsales@vijaysytems.com