HOSE MACHINES DETAILS

NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.

TEL +86-13777004313(WECHAT/WHATSAPP)
Emailtradeningbo@foxmail.com
WEBwww.yidexi.cn
ADDEUROPEAN INDUSTRIAL PARK ZONE A, HANGZHOU BAY NEW
ZONE, NINGBO, ZHEJIANG, CHINA
 Hose production line
Production line: automatic hose cut machineautomatic
washer assembly machineautomatic hose assembly
machinehose clamp machinehose air-tightness test
machine
AUTOMATIC HOSE CUT MACHINE DIMENSION
AUTOMATIC WASHER ASSEMBLY MACHINE DIMENSION

AUTOMATIC HOSE ASSEMBLY MACHINE DIMENSION

 HOSE AUTOMATIC CUT MACHINE

VIDEO: https://www.youtube.com/watch?v=QZGw_YYMGtc

UTILITY FIELD
It is mainly used in the field of sanitary hose cutting. With the method
of automatic cutting, instead of old fashioned manual cutting. It can
improve efficiency and make value for client,

EQUIPMENT PARAMETER
1. POWER SUPPLY : AC220V 50Hz (MACHINE MUST EARTH
CONNECTED)
2. TOTAL AIR SOURCE: 0.70.05Mpa
3. TOTAL POWER OF EQUIPMENT AROUND 1.1KW
4. MEASURE(L*W*H): 42606601320MAX, 3860660
1320MIN
5. TOTAL WEIGHT AROUND 150Kg

NAME AND FUNCTION OF COMPONENTS

FEEDING TABLE FEEDING MOTOR FEEDING SENSOR

 SCREEN

TURN ON

ALARM

TURN OFF

1
FEEDING WHEEL MEASURE
SILK COME OUT ALARM CUTTER
WHEEL
EQUIPMENT OPERATION AND PARAMETER USAGE
1Check if electricity and air supply have been connected.
2Press screen on button turn on green button, and then enter equipment
information screen. Here show the menu bellow:
3UNDER THE CONDITION OF MACHINE ON, TOUCH THE SCREEN SLIGHTLY
TO ENTER MONITOR INTERFACE
Menu: pull down menu button
length set: set cutting length you need
Compensation length: cutting length error compensation, can be positive
and negative compensation
Current length: the length of the hose feeding now
Set number: set the required number of cut
Actual number: the number of hose that cut.
Clear: clear display value
Cumulative number: the total number of hose cut
Clear: clear display value
Cut: under manual condition, single cut
press down / lift: feeding wheel and measure wheel press down / lift
Alarm reset: alarm reset button
Automatic cycle / single cycle: automatic cycle / single cycle switch button
Emergency stop: under emergency condition, stop button
Manual / automatic: manual mode / automatic mode switch button

4click on the menu above into the drop-down menu screen (as shown below), you
can click the interface button to enter the corresponding interface:

5click on the above parameter button to enter the parameter settings screen, as
shown below:
Length set (the same as the control interface button): length set of the
hose needs to be cut
Compensation length (the same as the control interface buttons): cut
length error compensation, can be positive and negative compensation
Speed set: servo motor speed setting, generally set to 600-1500 mm/s
Compensation speed: compensation when the speed of the servo motor
settings as generally set to 500-1000 mm/s
Compensation time: machine length automatic compensation time setting,
generally set to more than 2 seconds
Feeding delay: the period between feed slide drops down to the feed
sensor detected the signal, the feeding motor from fast to slow conversion
interval is generally 0.5-1s
Brake delay: after feed sensor detected the signal, the electromagnetic
brake action delay time setting, generally 0.5-1s
Brake time: electromagnetic brake brake time, generally 0.3-1s
Manual speed: under manual condition, manual feeding speed set,
generally set to 50mm/s
Silk come out length: set of length for feed when machine detected silk
come out, generally set up to more than 60mm.
Counting function: counting function on / off switch button
Silk come out detect function: silk come out detection function on / off
button

6Click on the fourth step drop-down menu screen manual interface

button to enter the manual interface, as follows
Current length: feed / pull back length of hose cutting machine
Cutting: under manual condition, single cut
Under press: under the manual condition, the feed wheel and the measure
wheel press down
Feeding slow forward: under the manual condition, press this button, feed
wheel forward feeding, loosen the button, feed wheel stop feeding
Feeding slow backward: under the manual condition, press this button,
feed wheel backward, loosen the button, feed wheel stop
Manual / automatic: manual state / automatic state switch button

7Click on the fourth step drop-down menu screen in the fault diagnosis button to
enter the fault diagnosis interface, display tube breakdown details, as follows:
Return button: exit the fault diagnosis screen button

OPERATION AND REMARK

1. The data line of the feeding rack is connected with the machine frame electric box,
which is connected with the air source and is connected with the power supply
(AC220V).
2. The machine outdoor source regulate pressure valve adjust pressure to around
0.6MPa (pressure shall be not more than 0.7MPa), machine chassis adjustable
pressure valve pressure adjustment to around 0.2MPa.
3. Press the green button on the touch screen to enter the monitoring interface and
set to the manual state.
4. Enter the parameter setting screen, set the corresponding parameters.
5. Place hose on the feeding table, hose pass through the feeding motor and
induction slider, and then crossed the feeding wheel and measure wheel, cutting
knife hole, press the monitoring interface button of press down, the press wheel
press down, system settings as automatic state, single cycle. Press the cycle start
button, cut one hose to measure length. According to the length error to set length
compensation then repeat the above steps, after reach the requirements of cut
length, system set as automatic cycle. Press the cycle start button, the machine
automatically cut.
6.When the hose cut machine is running, the operator can not put their hands into
the dangerous parts of the hose cut machine. When it needs to be adjusted and
repaired, it needs to be valve and power supply off.
7. The knife needs to be sharp. Hose have been cut need to be perfect incision and
no cut burr, when there is any burr after cut. The knife needs to be adjusted or
grinded.
8. When the hose is cutting, the machine can not be tightened, if the feeding motor
is not running in time and the warning is required, the feeding motor needs to be
adjusted to slow down, or stop the machine to check and to release the hose.

WASHER/O-RING ASSEMBLY MACHINE

VIDEO: https://www.youtube.com/watch?v=BUz07s_JWuo
 01O-ring viberation table02O-ring channel03O-ring install head04turn
table05copper screw channel06turntable motor controller07stop button
08start button 09O-ring viberation table controller 10copper screw
vibration table controller11copper screw vibration table12triangle belt

Applicable scope
this machine is suitable for the assembly of rubber gaskets or
rubber O- ring

Installation requirements
Machine maximum power 1.6KW
Power supply voltage 220 V
machine diameter L 1400 W 930 H 1250mm

Equipment operation
Connected to the power (must be grounded).
Power distribution box must be closed to avoid dust, liquid or
other matter go into the interior.
O-ring and copper screws will be added to 01 and 11, (Note: not
too much), adding quantity can be figured according to the
actual situation. The standard is when running vibration table,
the samples does not overflow and not blocking the channel.
 (Must ensure that the samples and the vibration table has no
debris, otherwise it will occur the phenomenon of material
block)
Make controller switch NO. 6, 9 and 10 under the condition of
OFF, and then press the start button 08 to see whether the light
will on.
press 09 and 10 controller start button, to start running 01,
11 vibration table, after 02 and 05 channel fulfil with samples,
then start the 06 controller, 04 start running.

Trouble shooting
1Insufficient feeds from the channel.
Check whether the vibration table lack of material; whether
the debris flow into the channel; check whether the channel
deformed because of other reason.
2When 06 controller on, 04 turntable does not rotate or get stuck.
Check whether the 06 controller box has electricity; check
if there is any workpiece in the 04 turntable make it stop; turn
off 06 manual and 12 triangle belt, see if the 04 turntable can
swing around, and then restart 06.
3The whole machine power off
Check if the turntable gets stuck. And check if because the
overload protection turn off power. Then press the 08 button
again.
4O-ring cannot assembly smoothly.
Check whether there is any broken O-ring inside 03 assembly
head, if there is, please take it off.

Note: do not put your fingers or debris into the working

turntable.
 HOSE AUTOMATIC ASSEMBLY MACHINE

VIDEO: https://www.youtube.com/watch?v=_9LEZUqUht4&feature=youtu.be
https://youtu.be/qCx9ZUar7uw

03
01

04

05 02

06

07
 10

11

08

09

01- touch screen 02- vibration table of hose core

03- steel cap vibration table 04- front clamp cylinder 05- behind clamp
cylinder
06- large channel table 07- small channel table 08- Rotary
damper cylinder 09- push cylinder 10- hose core push cylinder
11- steel cap push cylinder
UTILITY FIELD
This machine is suitable for assembly of hose and core, steel cap.
MACHINE PARAMETER
 machine total power 800W
supply valtage AC220V/50Hz
Clean air source through the filter > 0.6Mpa
size (L*W*H) 1100 750 1320mm
total weight about 100Kg
CONTROL PANEL
1. turn on the power, press on the start button (green) of the control panel,
enter the boot interface:
2. The system enter startup interface after touch boot interface, as shown
below

1mode choose
Auto mode / manual mode: Automatic mode / manual mode switch button
Automatic / semi-auto: automatic / semi-auto change switch. Under automatic
condition, the machine will automatic assembly hose, steel cap and hose core
together, under semi-auto condition, the machine will only automatic
assembly hose and steel cap together.
2start button: Start button under automatic condition
3stop button: stop button under automatic condition
4product statistics: the number of actual assembly
5production set: the number set according to requirement
6reset: product statistics of quantity reset
7manual page: manual test page open button
8start page: turn on button of start interface
9ime set: each working cylinder action time setting interface turn on
button
10alarm page: alarm page open button
11I/O signal: I/O signal page open button
12return: page return button
3.Click manual page button, enter the manual test page, as shown below

Cylinder action test button under the condition of manual

1forward and backward clamp: forward and backward clamp cylinder action
test button
2Push steel cap: push steel cap cylinder action test button
3Push copper core: push copper core cylinder action test button
4large channel table: large channel table cylinder action test button
5Rotation: rotary positioning cylinder action test button
6Push: push cylinder action test button
7Small channel table: small channel table cylinder test button
4.click the time set, enter the time set the page, as shown below
 1Clamp time: the time from clamp of forward and backward cylinder clamp
action to the rotation of the cylinder began to open action
2rotation time: the time from the rotary cylinder action began to open
to small channel table cylinder forward action
3small channel table time: from the beginning of push forward movement
of small channel table cylinder to steel cap cylinder launched at the
beginning of the time of action
4push the steel cap time: from pushing the steel cap cylinder launched
action to move back the channel table cylinder start time
5small channel table backward time: from the start of push back action
of small channel table cylinder to cap steel cylinder control backward action
start time
6pushing the steel cap backward time: the time of from the steel cap
push cylinder begins to backward to the big channel table cylinder began
to move forward action
7Big channel table time: the time from the big channel table cylinder
to push forward movement to copper core cylinder launched action
8the time of pushing the copper core: the time from starting the action
to the forward and backward of the cylinder to release the action from the
push of the copper core cylinder
9push the copper core backward time: the time from the forward and
backward of the clamping cylinder began to loosen the action to return the
cylinder to start the action
10push reset time: the time from the beginning of a material returning
cylinder to big channel table cylinder movement began to backward action
11rotation return time: the time from the big channel table cylinder
start backward movement to the rotating cylinder reset action start
5.click the alarm page button, enter the alarm resume page, as shown below

6.click the I/O signal button, enter the input and output monitor page, as
shown below
EQUIPMENT OPERATION
1. Switch on the power supply (must be grounded)
2. Connected to air supply, air supply equipment total air source must
have filter processing the clean air source, by adjusting the pressure triple
pieces set pressure more than or equal to 0.6 MPa. To ensure the oil mist
lubricat in oil cup (machine action 4-10 working cycle, the oil mist suck
out 1 drops of oil)
3. Press the green start button to see whether the green start button
light on, and then see whether the touch screen light up.
4. Put into vibration table correspond steel cap, copper core, nut, open
the vibration table controller switch, start the vibration table, see steel
cap, copper core and nut feeding is smooth or not.
5.The system will switch to automatic mode, after steel cap, copper core
and nut channel full of material, click the foot switch to see if the machine
moving around a loop (Note: during test running, all the cylinders will
exercise one time and return to the initial state, please remove all the
debris on the machine and operator body away from the work area), if the
machine is not action, please check if the machine touch screen is in auto
mode, you can try again to test.
6. Right hand hold hose into the clamp channel (please first confirm
hose and the steel cap is matched), hose one head in the rotating bezel,
step on the switch, the machine will automatically assembly hose, a steel
cap and a copper core together, please do first piece inspection to see if
hose, steel cap and copper core are assembly perfectly. if there is anything
not assembly in place, please let technical personnel to adjust the machine
parameters and the position of the clamp, if still does not work, please
contact the manufacturer. Note: before the technician adjust the machine,
please switch to manual mode, and cut off the air source, in order to prevent
the operator from been hurt.

HOSE CLAMP (CRIMPING) MACHINE

VIDEO: https://www.youtube.com/watch?v=GLnS3EyW_ic
https://youtu.be/a89Hc8HoO7U

introduction

Crimp machine of my factory is mainly used for the production industry

of the steel hose end and the steel cap connected. After years of

improvement, the appearance is simple style, performance and

durability of the machine has been greatly improved, especially the key

device of bundling hoop head and clamping blocks compare with similar

plant life ratio is greatly improved.

For meet the characteristics of the industry, in the high-intensity

operation of the equipment and other aspects of heating, the design of

the tank, more convenient for summer heat. On the other hand, the

structure of the oil pump is immersed in oil, which reduces the noise and

favorable for heat dissipation.

The whole machine is controlled by PLC program, and the equipment has

several different process parameters, which is suitable for different

customer needs.

Crimp machine is one of the main products of my company, it maintains

a simple and efficient style, and we also accept the customer's special

requirements, to complete your use.

Model: ITC-KY

Dimension:1000mm*770mm*575mm(L*W*H)

Power: 380V AC 4KW

Air: no

Water: no

Minimal hydraulic oil0.11m

Maximal hydraulic oil0.133 m

Weight: net weight 200kg

Crimp speed0.5s

Hydraulic oilL-HM46#

Initial injection volume120L

Clamping cavity pressure18MPa

Return cavity pressure10 MPa

Head and tooth1set

performance characteristics of equipment

Optimized circuit and components to support the customer's fast

operating frequency, to support the high intensity of the job

requirements, operating cycle time can be shortened to 0.5 seconds /

time.

Press head has optimized design and convenient for equipment

adjustment.

Method of using equipment

Panel operation buttons details are as follows:

Operation methods have automatic and manual with difference

operating panel, please tell us when buy equipment. The following is

manual operation of panel control.

working order: turn on the power switch on the back - release the

emergency stop button on the front panel- observe the limit switch

position, confirm fastening and press the front panel Hydraulic starting

button, then the machine is ready. When put the product into the
 bundling hoop in the head, and close to the forward position, will touch

the work piece through the probe rod shaft start switch core, then

under the control of the program go forward clamp- -crimping- -

longtime of crimp- - loosen the stuffy return phase out products --- ---

manual take out hose, a cycle of work complete.

Adjustment and use of key parts of equipment

The main adjustment part has three aspects, the first one is the

forward and backward speed of the oil cylinder and the pressure setting

of the system, the second is the setting of the position of the cylinder,

the third is the adjustment and assembly of the shaft core.

cylinder speed and pressure adjustment

The adjustment of the position of the oil cylinder to reduce unnecessary

movement length can shorten the cycle of movement, speed up the

production frequency. Through the adjustment of the pre limit switch

and close to the limit of the switch to control the movement of the

stroke, pay attention to the limit position of the front limit switch to

ensure that the clamping claws can be closed after the product.

Adjustment and assembly of mandrel push rod

The mandrel rod is an assembly unit.

Press the fastening screws to fix the mandrel push rod and the length is

set as required.

By adjusting the two nut position, to change your sensitivity, do not

adjust too close, and adjust to the best position.

The size and shape of the front end positioning part can be matched

by the form of the product itself, which is connected with the M10

screw rod. it use the end face positioning, you can also use the end of

the protruding end of a small shaft, so that the assembly of the

product parts of the copper plug into it positioning.

HOSE LEAK TEST MACHINE

VIDEO: https://youtu.be/U1ptFvW4hYQ
The equipment is mainly used for the sealing test of the instrument or
faucet fittings in the bathroom industry, such as shower pipe, pipe, and
so on. It is mainly used in the single chamber test of the water or the
water outlet pipe, and the pressure test method is adopted. The product
can intelligent test to determine the quality of the product, the test
parameters and the leakage parts can be easily read. If the test product
is not qualified, can be directly on the touch screen to facilitate reading.
The test method of the product is simple, to avoid the adverse effects
of old water measuring method brings the water need to brush.
1 improve: production efficiency;
2 reduces the labor intensity and production cost;
3 from the fundamental improve the quality of products, improve the
production efficiency
Parameters:
Power Equipm Compres Text
compaction Pressure for
model supply ent sed air preci
power testing air
voltage power supply sion
ITC-QC 0.4Mpa-
220V AC 150W 0.8Mpa 600N(750N) 2mbar
4-1 0.8Mpa
TEST PRESSURE 1Mpa
TOUCH SCREEN Power on button Power off button
ADJUST VALVE TEST PRESSURE
GAUGE

GENERAL SWITCH
Pressure regulator valve

EMERGENCY STOP 3
EMERGENCY STOP 1

EMERGENCY STOP 4
ALARM 1

EMERGENCY STOP 2 ALARM 3

ALARM 4

ALARM 2
CLAMP3

CLAMP 1 CLAMP4

POWER WIRE
CLAMP 2

start test start test start test start test

button 1 button 2 1 button 3 button 4

REMARK AND MAINTENANCE

the operating voltage to allow the scope of the rated voltage of + 10%.
must be grounded.
to avoid the dust into the test air holes, so as to avoid stock test holes.
access equipment test air source must be filtered clean air (no oil,
water, small particles of impurities, etc.).
test air source vacuum filter need to be checked once every quarter,
timely replacement.
after the finish use of the device one day should be release air
pressure.

PARAMETER SET
 PARAMETER SET VALUE

1 Maximum leakage pressure difference 10mbar

2 Air inlet time 6s

3 Detection time 3s

4 air keep time 6s

5 Exhaust time 2s

6 Minimum working pressure 1500 mbar