Technical Proposal-Sewage Treatment AO Process

ORIGINAL
HQC(Guangdong) Company
Laugfs Terminals Limited (LAUGFS)
LPG Storage & Terminal Facility at Hambantota Project
SANITARY SEWAGE TREATMENT SYSTEM
(Doc NoHQSM07-00-01-SPC-0700-102_1A)

Technical Bidding
Documents

Qingdao Haiyan Environmental Technical Engineering Co., Ltd.
February 2017

Table of Contents
1 .....................................................................................................................................................................6
1 COMPANY PROFILE.............................................................................................................................................. 6
2 ...................................................................................................................................................................10
2. INTRODUCTION...................................................................................................................................................10
2.1 ................................................................................................................................ 10
2.1. Overview.........................................................................................................................10
2.2 ............................................................................................................ 10
2.2 Environmental and meteorological conditions................................................................ 10
2.3 .................................................................................................................11
2.3 Design environmental conditions.................................................................................... 11
3 .................................................................................................................................................. 12
3. REGULATION, SPECIFICATION AND STANDARD..................................................................................... 12
3.1 ................................................................................................ 12
3.1 The standard specifications that shall be followed by design..........................................12
3.2 ........................................................................ 12
3.2 The standard specifications that shall be followed by manufacturing, inspection and
acceptance..............................................................................................................................12
3.3 ................................................................................................ 13
3.3 Attached list of standard specifications that shall be followed........................................13
4 .............................................................................................................................................. 15
4. DESIGN BASIS AND BASIC DATA.................................................................................................................... 15
4.1 .................................................................................................................... 15
4.1 Design basis..................................................................................................................... 15
4.2 ............................................................................................................. 16
4.2 Basic data of design......................................................................................................... 16
4.3 ............................................................................................................................. 17
4.3 Handling capacity:........................................................................................................... 17
4.4 ................................................................................................. 17
4.4 Utilities and chemical consumption.................................................................................17
4.4.1 ..................................................................................................... 17
4.4.1 Electrical utility.....................................................................................................17
4.4.2 ......................................................................................................... 18
4.4.2 Chemical consumption......................................................................................... 18
5 ...................................................................................................................................................................19
1
5 PROCESS PLAN..................................................................................................................................................... 19
5.1 ................................................................................................................. 19
5.1 Process flow diagram.......................................................................................................19
5.2 ................................................................................................................. 19
5.2 Description of process flow............................................................................................. 19
6 ........................................................................................................................................... 22
6 EQUIPMENT LIST AND LIST OF SUB-SUPPLIER......................................................................................... 22
6.1 ......................................................................................................................... 22
6.1 Supply list........................................................................................................................ 22
6.2 ..................................................................................................................... 23
6.2 List of sub-supplier.......................................................................................................... 23
7 .......................................................................................................................................................24
7 SCOPE OF SUPPLY AND WORK........................................................................................................................ 24
7.1 ................................................................................................................ 24
7.1 Scope of the Seller's supply............................................................................................. 24
7.1.1 ................................................................................................. 24
7.1.1 Quantity and content of supply.............................................................................24
7.1.2 ............................................................................................................. 25
7.1.2 Interface of supply................................................................................................ 25
7.2 ................................................................................................................. 26
7.2 Scope of the purchaser's supply....................................................................................... 26
8 ...................................................................................................................................................................28
8 PERFORMANCE GUARANTEE..........................................................................................................................28
8.1 ............................................................................................. 28
8.1 Compliance of equipment and design document.............................................................28
8.2 ................................................................................................................. 29
8.2 Equipment performance...................................................................................................29
8.3 ............................................................................................................. 29
8.3. Equipment quality warranty period................................................................................ 29
8.4 ................................................................................................................. 29
8.4 Equipment service life..................................................................................................... 29
8.5 ................................................................................................................................. 30
8.5 Others...............................................................................................................................30
9 ...........................................................................................................................................................31
9 SYSTEM DESIGN SCHEME................................................................................................................................ 31
9.1 ................................................................................................................................ 31
9.1 Composition.....................................................................................................................31
9.2 ........................................................................................................................ 36
2
9.2 Main equipment............................................................................................................... 36
9.2.1 ..................................... 36
9.2.1 Description of main equipment structure (material selection, thickness, etc. of
major components)........................................................................................................ 36
9.2.2 ............................................................................................. 38
9.2.2 Technical performance of main equipment...........................................................38
9.2.3 ................................................................................................. 39
9.2.3 Data table of main equipment...............................................................................39
9.2.4 .......................................................................... 44
9.2.4 Calculation of domestic sewage treatment facility process.................................. 44
9.3 ................................................................................................ 47
9.3 Detecting, protecting and controlling system.................................................................. 47
9.3.1 .............................................................................................................. 47
9.3.1 System description................................................................................................47
9.3.2 ()............................................................................47
9.3.2 Supply list of instrument (including model and parameter)................................. 47
9.3.3 ................................................................................................. 48
9.3.3 Process auto-control flow chart............................................................................ 48
9.4 ........................................................................................................................ 48
9.4 Electrical system.............................................................................................................. 48
9.4.1 ............................................................................................................. 48
9.4.2 ............................................................................................................. 49
9.4.2 Work interface.......................................................................................................49
9.4.3 ().......................................................49
9.4.3 Electrical supply list (including model, parameter and manufacturer).................49
9.4.4 ...................................................................................................... 49
9.4.4 Power load summary............................................................................................ 49
9.5 ........................................................................................................................ 50
9.5 Process pipes....................................................................................................................50
9.5.1 ............................................................................................................. 50
9.5.2 ..................................................................................................... 50
9.5.2 Process interface................................................................................................... 50
9.5.3 ............................................................................................................. 50
9.5.3 Process appendix drawing.................................................................................... 50
9.6 ........................................................................................................ 51
9.6 Corrosion protection, heat tracing and thermal insulation...............................................51
9.6.1 .......................................................................................... 51
9.6.1 Anticorrosive material technical description........................................................ 51
9.6.2 ()........................................................52
9.6.2 Heat tracing type supply list (including model and manufacturer)...................... 52
3
9.6.3 ...................................................................................... 52
9.6.3 Thermal insulation type work interface................................................................ 52
9.7 ........................................................................................................................ 52
9.7 Package and transportation.............................................................................................. 52
9.7.1 .................................................................................................. 52
9.7.1 Package standards and commitments................................................................... 52
9.7.2 ...................................................................................................... 53
9.7.2 Package and transportation dimension................................................................. 53
9.7.3 ...................................................................................... 54
9.7.3 Preliminary packing list (including weight)......................................................... 54
9.8 ........................................................................................................................ 55
9.8 Equipment nameplate...................................................................................................... 55
9.8.1 .............................................................................................................. 55
9.8.1 Character requirements......................................................................................... 55
9.8.2 ...................................................................................................................... 56
9.8.2 Others....................................................................................................................56
10 ............................................................................................................................................ 57
10 QUALITY ASSURANCE AND AFTER-SALE SERVICE............................................................................... 57
10.1 .............................................................................................................. 57
10.1 Quality assurance commitments.................................................................................... 57
10.2 .............................................................................................................. 59
10.2 Quality assurance measure.............................................................................................59
10.3 .................................................................................................. 64
10.3 Equipment inspection and testing plan.......................................................................... 64
10.3.1 .................................................................................................................... 64
10.3.1 General................................................................................................................64
10.3.2 ........................................................................................ 65
10.3.2 In-plant equipment inspection and testing plan.................................................. 65
10.6 .............................................................................. 72
10.6 Scope of technical service and technical support commitment..................................... 72
10.7 .......................................................................................... 74
10.7 Equipment acceptance time and acceptance standard................................................... 74
10.8 .......................................................................................................... 75
10.8 On-site commissioning and training.............................................................................. 75
10.8.1 ............................................................................ 75
10.8.1 On-site installation instruction and commissioning service plan....................... 75
10.8.2 ............................................................................................ 75
10.8.2 Onsite training service plan................................................................................ 75
10.9 .............................................................................................................. 78
10.9 Factory manufacture supervision matters...................................................................... 78
11 .................................................................................................................................79
4
11 ACCOMPANYING TOOLS, ACCESSORIES AND CONSUMABLES OF THE EQUIPMENT................ 79
11.1 ...................................................................................................79
11.1 Special tools for installation and its list......................................................................... 79
11.2 ....................................................................................................79
11.2 Installation and commissioning accessories and its list.................................................79
11.3 ................................................................................................80
11.3 List of spares for one year operation..............................................................................80
11.4 ........................................................................................................80
11.4 List of spares for two-year operation............................................................................. 80
12 ............................................................................................................................. 81
12 DESIGN, TECHNICAL DRAWING, DOCUMENTS AND MATERIALS.....................................................81
12.1 ....................................................................... 81
12.1 Submission and review plan of design drawings, documents and materials................. 81
12.2 ...................................................................................................... 84
12.2 List of accompanying technical documents of the equipment.......................................84
13 .........................................................................................................................................................86
13 SCHEDULE............................................................................................................................................................86
14 .........................................................................................................................................................87
14. TECHNICAL DEVIATION DESCRIPTION.................................................................................................... 87
15 .................................................................................................................................................................89
15 TECHNICAL ATTACHMENTS.......................................................................................................................... 89
5
1
1 Company Profile

Qingdao Haiyan Environmental Technical Engineering Co., Ltd. is committed to

the research on fluid separation technology in process industry and the application
of these research achievements to material separation and water treatment. It is
a professional company specialized in the process design, equipment integration
and engineering general contracting of material separation and sewage treatment
projects.
The Company provides complete equipment of water treatment, and system design,
installation, debugging and other incidental services for oil (bulk goods) storage and
transportation systems; delivers produced water workstations, oily sewage treatment and
reinjection devices, and services such as system design, installation and debugging for domestic
and foreign oil fields; as well as diagnosis and operation services for the unit equipment, design,
installation, debugging and process systems during the physicochemical treatment in the main
process of sewage treatment in oil fields, refineries, offshore platforms and petrochemical
enterprises; based on such core technologies as ceramic membrane, pre-coating film, the
Company is devoted to the process package development and equipment manufacturing in the
separation of biochemical pharmaceutical materials, concentrated water of organic ultrafiltration,
coking wastewater, removal of tar coke powder, desulfurization and denitrification of flue gas,
removal of suspended solids by exterior drainage, fracturing and flushing fluid of low
permeability oilfield and removal of oligomer package with polymer wastewater, etc.
6

With regard to the fundamental research, the Company has established a long-term
partnership with the Institute of Membrane of Nanjing University of Technology and Nanjing
Jiusi High-tech Co., Ltd. and Jiangsu Jiuwu High-tech Co., Ltd. (the largest manufacturer of
inorganic ceramic membrane parts and components in China) jointly set up by the Institute, so as
to apply ceramic membrane techniques to the material separation and water treatment during the
industrial process by taking advantage of the design, equipment manufacturing and engineering
experience of Qingdao Haiyan.
DBE
DBE David Bromley

DBE-Hytec
As for the process development, the Company maintains a long-term cooperative

relationship with Canada David Bromley Engineering Ltd. (DBE). The two have jointly
developed the process and equipment including regeneration and recycling of waste oil, and
harmless treatment of oily sludge, as well as the separation techniques of pre-coating
ultrafiltration membrane and corresponding technology package for the first time. David
Bromley, the founder of DBE, is the Former Chairman of the North American Filtration
Association, and the Guest Professor of Northern Alberta Institute of Technology and Texas
A&M University. The two sides Jointly established the DBE - Hytec co., LTD in Canada, Using
the precoating membrane technology and combining the characters of Qingdao advantage
equipment involved in the tail water treatment project of oil sands supported by Canadian
government.

For engineering experiment, the Company is maintaining long-term cooperation with the
Institute of Bioenergy and Bioprocess Technology, Chinese Academy of Sciences and related
departments of China University of Petroleum, participating in a number of national and
7
provincial research projects as well as the construction of an Integrated Membrane Technology
Laboratory, which is a practice training base for relevant postgraduates and doctoral students.
35 10 15
3
David Bromley
Our Company has 35 professionals, including 10 senior engineers and 15 engineers,
covering fields like water supply and drainage, environmental engineering, chemical engineering,
electric instruments, mechanical manufacture, civil engineering, etc.; besides, there are 3
specialists, including Professor Yang Zaoyan, former director of Environmental Engineering
Department of Tianjin University, Professor An Jiarong, Director of Storage and Transportation
Teaching and Research Office of China University of Petroleum, and Professor David Bromley
from Texas A&M University.
ISO9000
ISO9001ISO14001GB/T28001HSE
The Company has strictly complied with the ISO9000 standards since its establishment, it
boasts perfect experimental conditions for water quality analysis (materials), processing
simulation and pilot test equipment, and lots of pilot test equipment for material separation and
sewage treatment; it also has complete testing methods for equipment manufacturing and
engineering installation; the Company possesses grade-B qualification for environmental
engineering design, and has acquired ISO9001, ISO14001, GB/T28001 and HSE certificates, it
has been a supplier of many chemical companies like PetroChina, Sinopec, CNOOC and
Yanchang Petroleum.

8

After years of development, the Company has forged a professional technical team with
comprehensive expertise and rich engineering experience that can completely and independently
finish process R & D, engineering design, equipment manufacturing and EPC. It makes
deep-going research on typical sewage treatment technique and fluid separation technology and
persistently pays attention to advanced techniques and materials in the world, helping it become
a professional company that has mastered a number of creative core fluid separation and sewage
treatment techniques; the Company has rich experience, attaches great importance to every detail
in the process of the industry and provides integrated solutions. With strict design, manufacturing
and engineering management, it has provided and will continue to provide mature industrial
water treatment and fluid separation technologies and equipment for industries such as oil field,
oil refining, chemical, metallurgy, power generation, ship, dock and the like.
The Companys working objectives are safety, health and environmental protection; and its
working polices are technology, experience and reputation. The most significant feature of the
Company is the consideration of both social and economic benefits. The Company sincerely
provides clients with perfect technical and engineering services such as design, pilot test,
manufacturing, installation, commissioning, operation and maintenance, and does its best to offer
efficient, economical and eco-friendly fluid treatment solutions.
Haiyan Makes the Country Prosperous and Peaceful. Lets improve and protect business
living, logistics and industrial field environments with a modest and honest attitude and standard
work.
9
2
2. Introduction
2.1
2.1. Overview
6 LPG
200
The Project is the procurement of sewage treatment equipment for the 60,000 cubic
meters of LPG tank yard project in Sri Lanka. The Project is located at Hambantota in
south Sri Lanka, 200 kilometers away from Colombo.
HQSM07-00-01-MR-0700-101_1A MATERIAL REQUISITION
FOR SANITARY SEWAGE TREATMENT SYSTEM
This bid is designed and optimized based on the design document: HQSM07-00-01-
MR-0700-101_1A MATERIAL REQUISITION FOR SANITARY SEWAGE TREATMENT
SYSTEM.
2.2
2.2 Environmental and meteorological conditions

S/N Meteorological parameters Hambantota
1 27.1
Annually average temperature (C)
2 - 24.49~31.17
Annually average minimum - maximum
temperature (C)
3 mm 1078
Annually average rainfall (mm)
10
4 % 83.625
Annually average relative humidity (%)
2.3
2.3 Design environmental conditions

S/N Environmental parameters Hambantota
1 15 the env. is
Minimum temperature of medium (C) considered as
2 corrosive area
Snow None
3
Seismic Low Seismic Area
4
Corrosive Yes No
5
Outdoor underground facilities Yes (Tentative) No
11
3
3. Regulation, specification and standard
3.1
3.1 The standard specifications that shall be followed by design
Manual on Disposal of Refinery Wastes latest Edition.

Mandatory Sri Lankan Regulations
3.2
published by Central Environmental
Authority has to be considered.
the said document cannot be considered
as the standard.
3.2 The standard specifications that shall be followed by
Mandatory Sri Lankan Regulations
manufacturing, inspection and acceptance published by Central Environmental
Authority has to be considered.
the said document cannot be considered
as the standard.
SPECIFICATION FOR INSPECTION AND TEST REQUIREMENTS
JB/T4753-1997
Steel Welded Atmospheric Pressure Vessels JB/T4753-1997
GB/T 13922-2011
Performance test for water treatment equipment GB/T 13922-2011
GB/T13922.1-1992
Performance Test for Water Treatment EquipmentGeneral Rules
GB/T13922.1-1992
ZBJ98004-1987
In-plant Test for Raw Materials of Water Treatment Equipment ZBJ98004-1987
ZBJ98003-1987
Technical Conditions for Paint and Package of Water Treatment Equipment ZBJ9800
3-1987
GB/T8923-2011
Rust grades and preparation grades of steel suefaces before application of paints and
12
related products GB/T8923-2011
GB12348-2008
Emisson standard for industrial enterprises noise at boundary GB12348-2008
JB/T6632-1993
Filters for Mechanical Sealing System JB/T 6632-1993
GB/T191-2008
Packing-Pictorial Marking for Handling of Goods GB/T191-2008
3.3
3.3 Attached list of standard specifications that shall be followed
National and local laws and regulations on environmental protection and technical po
licies of Sri Lanka;
MR
MR documents and data sheet and other relevant information and data provided by t
he Purchaser;
JB/T 8097-1999
Methods of measuring and evaluating vibration of pumps JB/T 8097-1999
JB/T 8098-1999
Methods of measuring and evaluating noise of pumps JB/T 8098-1999
GB 3214-2007
Methods fo rmeasurement of capacity of pump GB 3214-2007
ASME B16.5-2009
Pipe flanges and flanged fittings ASME B16.5-2009
13
GB/T 7261-2016
Basic testing method for relaying protection and securtiy automatic equipment
GB/T 7261-2016
GB/T13384-2008
General specifications for packing of mechanical and electrical product
GB/T13384-2008
GB/T13306-2011
Plates GB/T13306-2011
IEC 60529
Equipment sealing standard IEC 60529
14
4
4. Design basis and basic data
4.1
4.1 Design basis
DESIGN BASIC
SPECIFICATION FOR SANITARY SEWAGE TREATMENT SYSTEM
SPECIFICATION FOR INSTRUMENT
MATERIAL REQUISITION FOR SANITARY SEWAGE TREATMENT SYSTEM
GB50014-20062011
Code for design of outdoor wastewater engineering GB50014-20062011
GB50015-2010
Code for design of building water supply and drainage GB50015-2010
GB50160-2008
Fire prevention code of petrochemical enterprise design GB50160-2008
GB50016-2014
Code for fire protection design of buildings GB50016-2014
15
4.2
4.2 Basic data of design
Medium parameter before treatment
Domestic raw
1 sewage and waste
water stream. The
Medium: Domestic sewage treated in septic tank estimation for
generation has to
2 15 be attached to
understand the
Minimum operating temperature (C): 15 properties of waste
water.
3 pH 69
pH: 6~9
should be
4 considered as
corrosive
Corrosive: Yes No
5 BOD5500mg/LCOD1000mg/L

Five days of biochemical oxygen demand(BOD5) 500mg/L, chemical oxygen

demand (COD) 1000mg/L pressure: Normal pressure.
Medium parameter after treatment
this is not inline with

1 pH 69 the local regulations
pH: 6~9
2 BOD530mg/LCOD250mg/L
SS50mg/L

demand (COD) 250mg/L, suspended solid (SS) 50mg/L.
16
4.3
4.3 Handling capacity: Peak demand has

not been
established to
decide the handling
30m/d capacity
Daily handling capacity for inquiry documents: 30m/d;
2m/h
Designed handling capacity of this bid is: 2m/h;
Quantity of integrated domestic sewage treatment unit: 1 set.
4.4
4.4 Utilities and chemical consumption
4.4.1
4.4.1 Electrical utility
ExdIIBT4IP55
All electrical equipment are located in the explosion-proof area with an explosion-pr
oof grade of: ExdIIBT4; protection grade: IP55.
400 V / 3P / 50 Hz
230 V / 1P / 50 Hz
Power supply: 400 V / 3P / 50 Hz;
230 V / 1P / 50 Hz.
17
Other utilities: None.
4.4.2
4.4.2 Chemical consumption
25k
g/ 50% 5g/ 4 /
2m/h
The chemicals consumed in the Project mainly are chlorinated disinfectants. The pac
kaging of the chlorine tablet is either barrel or woven with the specification of 25kg/bag.
The effective chlorine content in chlorine tablets is 50% or more, and if the specificatio
n of tablet is 5g/piece, the dosage should be 4 pieces/hour (in the treatment capacity of
2m/h, and it can be accordingly increased or decreased for other treatment capacity).
18
5
5 Process plan
5.1
5.1 Process flow diagram

Fan facility Disinfection installation of
solid chlorine tablet

Balance tank Pre-sedimentatio Contact Secondary Disinfection tank
n tank aeration basin sedimentation
tank
Sludge reflux

Residual sludge

Supernatant fluid
Sludge sump
Regular sludge
pump

Standard
discharge
5-1
Fig. 5-1 Flow Diagram of Treatment Procedures of Domestic Sewage (those with double dots
line is the supply scope of the Seller)
5.2
5.2 Description of process flow
(1) Water treatment flow
19
We have never
intimated about this
septic tank for
pre-treatment. if so
how to handle the
sludge generated

Domestic sewage pretreated by the septic tank is released by gravity action into the
domestic sewage main drain and then the domestic balance tank for homogenizing and
flow control, and lifted by a domestic sewage pump to the integrated domestic sewage tr
eatment unit.
The integrated domestic sewage treatment unit consists of a pre-sedimentation tank,
a contact aeration basin, a secondary sedimentation tank and a sludge sump. The domesti
c sewage firstly enters into the pre-sedimentation tank which is mainly to remove the sil
ts and suspended solids with large particles in the sewage. Silts and other suspended sub
stances will deposit in the bottom of mud bucket of the pre-sedimentation tank according
to the principle of free settling, and the upper sewage will flow into the contact aeratio
n basin automatically. The contact aeration basin is aerated by the fan facility, the organi
c pollutants are treated by the metabolism of aerobic microorganisms and nitrification is
nitrated to remove ammonia nitrogen and then will be placed in the secondary sedimenta
tion tank for solid-liquid separation.
The supernatant in secondary sedimentation tank overflows into the disinfection tank
and is disinfected through the solid chlorine disinfection device by adding chlorine table
ts for disinfection, and the effluent water of disinfection tank overflows into the sewage
20
tank at site or discharges directly, which is specifically determined by the Purchaser.
(2) Sludge treatment flow
Sludge in the domestic sewage pre-sedimentation tank is discharged into the sludge t
ank through the sludge pipe. Sludge in the secondary sedimentation tank is lifted into th
e contact aeration basin by the pump to ensure its sludge concentration, and the remaini
ng sludge will be released into the sludge tank for weight reduction treatment, and then
regularly pumped for outbound treatment.

explain this
treatment
The supernatant in sludge concentration tank is discharged into the balance tank of
domestic sewage for reprocessing.
21
6
6 Equipment list and list of sub-supplier
6.1
6.1 Supply list

Quant
S/N Name Specification and model Unit Remarks
ity

Q=2.0m/h H=10m
1 Lift pump of balance 2
P=0.55kw Set Immersible pump
tank
Q=0.29m/minH=35kpa
2 2
Fan facility P=1.1kw Set Roots blower
Q=3.0m/h H=20m
3 1
Sludge pump P=1.5kw Set Self-priming pump

H.AO-2 2m/h Including

4 Domestic sewage H.AO-2 with a handling 1 pre-sedimentation
Set
treatment unit capacity of 2m/h tank, contact aeration
basin, secondary
sedimentation tank
and sludge sump.

5 1
Liquid level switch Set

6 1
Control cabinet Set

7 1
Power cable Batch

8 1
Control cable Batch
22
6.2
6.2 List of sub-supplier

S/N Equipment name Sub-supplier
1 Shall be purchased

from the vendor's
Integrated domestic sewage Qingdao Haiyan listed in the vendor
treatment unit list.
2 SANDPIPER
Shall be purchased
Submersible sewage pump from the vendor's
3 TUTHILL listed in the vendor
list.
Air blower
4 DESMI
Sludge pump
5
Electrical control cabinet HEON
6
Manual valve Bray
23
7
7 Scope of supply and work
7.1
7.1 Scope of the Seller's supply
7.1.1
7.1.1 Quantity and content of supply
1)
1) Two sets of submersible drainage pumps and motors (one in operation and another
one for backup);
2)
2) Two sets of fan facilities (one in operation and another one for backup);
3)
3) One set of domestic sewage treatment unit, including pre-sedimentation tank, contact
aeration basin, secondary sedimentation tank, sludge sump and disinfection tank;
4)
4) One set of sludge pump for sludge reflux and discharge;
5)
5) One set of control cabinet;
6)
6) One liquid level switch (located in balance tank);
7)
24
7) Power cables (cables between control cabinets and submersible drainage pumps, fan
facilities, automatic return control valves of sewage and sludge, etc.);
8)
8) Control cables (cables between control cabinets and submersible drainage pumps, fa
n facilities, automatic return control valves of sewage and sludge, etc.).
for LAUGFS no
7.1.2 interface
7.1.2 Interface of supply
The supply scope of the Sellers is till the first flanges (including matching flange) o
f all external orifices of the integrated domestic sewage treatment unit.
The Seller is responsible for the design, manufacture, transportation, on-site installati
on, on-site commissioning, operation and maintenance training and on-site acceptance of t
he integrated domestic sewage treatment unit as well as providing the technical data nee
ded.
The pipes, pipe fittings and valves and the cables between the electrical instrument
and electrical control cabinet outside equipment and between lifting pump and sludge pu
mp shall be supplied by the Seller and installed by the Purchaser under the technical gui
de offered by the Seller.
25
The pipes, pipe fittings and valves and the cables between the electrical instrument
and electrical control cabinet between the fan skid (consisting of two air blowers, one sl
udge pump and one electrical control cabinet) facility and the external orifices of equipm
ent shall be supplied by the Seller and installed by the Purchaser under the technical gui
de offered by the Seller.
As there is no general plan in the inquiry document, the Seller can only use th
e layout plan attached to this bid as statistical basis for the installation materials, s
o the installation materials in this bid are limited to the layout plan attached to thi
s bid.
7.2
7.2 Scope of the purchaser's supply
The Purchaser is responsible for the design of construction drawings for the ancillar
y structures of the domestic sewage treatment system, including the design of on-site do
mestic sewage collection and storage facilities, as well as the process design and structur
al design of the sewage treatment system (the Seller provides the design conditions for t
he complete set of treatment equipment).
The Purchaser is responsible for providing the ancillary structures of domestic sewag
26
e treatment system, including: Equipment foundation, septic tank, balance tank, external d
rainage pool, equipment shelter and room (if needed) and other civil construction; respon
sible for the excavation and backfill for all cable trenches, ditches and so on.
The Purchaser is responsible for equipment, piping and electrical installation (includi
ng equipment lifting and emplacement), etc., responsible for connecting the main cable to
the Sellers control cabinet, and responsible for all electrostatic grounding materials and
construction on site.

The civil structures that are needed be provided by the Purchaser are as follows:

Balance

tank mmmm Fan room mmmm
Names of Septic
mm Valve chamber mmmm Basic dimension of
civil tank
mm (mm mm) equipment
structures

*
60002500
It will be =4000*300

determined 0

by design 1900+
1200120010 3600250030 6000 2500 (the
institute
00 00 thickness is
according L*W=4000
Specification 1200 1200 3600 2500 determined by the
to the *3000
1000 3000 Structure Engineer
clearing H=1900+
according to the
frequency Buried
operation weight of
and via depth of
equipment)
referencing ntake pipe
the specify the buried
standard depth of intake
pipe after the pipe
drawings.
calculations.
27
8
8 Performance guarantee
8.1
8.1 Compliance of equipment and design document

Remar
S/N Requirements of order technical document Response result
ks

1
Basic information Full compliance

2
Order quantity and scope Full compliance

3
Other requirements
1

3.1 Full compliance. See
Manufacturer qualifications
details in Section 1
Company Profile.

3.2
Quality guarantee Full compliance

3.3
Manufacturing, inspection and test Full compliance

3.4
Specifications that Suppliers must follow Full compliance

3.5
Additional requirements Full compliance

3.6
Packing and transportation requirements Full compliance
:
3.7
Documents to be provided by Suppliers Full compliance
28
8.2
8.2 Equipment performance
2m/h 30m/d
Capacity of domestic sewage treatment facility: 2m/h, daily treatment capacity 30
m/d.
BOD5
30mg/LCODcr250mg/LSS50mg/L
When the inflow conditions of domestic sewage treatment facility are satisfied, the e
ffluent standard is: Biochemical oxygen demand for five days (BOD5) 30mg/L, chemic
al oxygen demand (CODcr) 250mg/L, suspended solid (SS) 50mg/L.
8.3
8.3. Equipment quality warranty period
12 18
The warranty period shall be 12 months after acceptance upon delivery of equipmen
t or 18 months after arrival of equipment on the site, whichever is earlier.
8.4
8.4 Equipment service life should be 30 years

with the intended
performance.
20
The service life of domestic sewage treatment facility is: 20 years.
29
8.5
8.5 Others
1 85dBA
The noise of mechanical equipment such as pumps and fans shall be not greater tha
n 85dBA within 1 meter of the outer surface of equipment.
30
9
9 System design scheme
9.1
9.1 Composition
The main facility of this scheme is integrated domestic sewage treatment facility, ma
inly consisting of contact aeration pond, secondary sedimentation pond, sludge pond and
disinfecting pond.
1) Pre-sedimentation pond
It is mainly for the purpose of removing sediment and suspended solid of larger par
ticles in domestic sewage. It is based on the principle of gravity sedimentation, where d
omestic sewage flows slower after entering the pre-sedimentation pond, and sediment and
suspended solid of larger particles in domestic sewage will sink to the bottom of the ta
nk due to gravity, so effluent from the pre-sedimentation pond contains almost no sedime
nt and other suspended matters. Sludge pump at the bottom of pre-sedimentation pond is
discharged by sludger at regular intervals.
31
1.
1) Pre-sedimentation tank
1
Quantity 1

2m3/h
Treatment capacity

1.0m2.0m2.8m
Dimension

2.5m
Available depth

2.5h
Residence time

SUS304
Material

Remarks
2) Contact oxidation pond
F/M
Contact aeration basin is one aerobic biological treatment process, and provided with
fillings, to which biofilm attached will absorb and oxidize the organics in the sewage.
Oxygen required by microorganisms is aerated by fans. Contact aeration basin has the fo
llowing features: It has a high volume load due to a big filling surface area, a favor
able oxygenating condition in the basin and higher biomass on a unit volume in the con
tact aeration basin basis than in the activated sludge aeration pond and biological filter;
It is easy to operate and manage for a large quantity of microorganisms are fixed an
32
d growing at the filling surface; It has strong adaptability to sudden change of water
quality and quantity due to a large fixed amount and mixed water flow; It has a lo
wer production amount of sludge than that of activated sludge process when a high orga
nic load makes F/M keep within a certain level due to high sludge concentration.
2.
2. Contact oxidation pond
1
Quantity 1

2m3/h
Treatment capacity

2.5m2.0m2.8m
Dimension

2.5m
Available depth

6.25h
Residence time

SUS304
Material

Remarks
3) Secondary sedimentation tank
Vertical sedimentation pond is used for this process. Effluent from the secondary co
ntact aeration basin enters from the central draft tube in the basin, and flows from the l
ower end of the central draft tube through a baffle board, and is evenly and slowly distr
ibuted at the cross section in the pond. The water generally flows from bottom upwards
since an overflow dam is provided around the pond. Biological sludge is stored in the sl
udge pit at the bottom due to gravity.
33
3.
3. Secondary sedimentation pond
1
Quantity 1

2m3/h
Treatment capacity

1.0m2.0m2.8m
Dimension

2.5m
Available depth

2.5h
Residence time

SUS304
Material

Remarks
4) Sludge pond
99%
99.2% 97.5% 1/3
Water content of sludge from the sedimentation pond is higher than 99%. The most
effective and simple method of reducing water content of sludge is sedimentation thicke
ning. Sedimentation thickening allows water content of sludge to reduce from 99.2% to
97.5%, with sludge volume thickened to about 1/3 of the original volume. The settled an
d thickened sludge is pumped and discharged at regular intervals, and supernatant is disc
harged into the lifting pond of domestic pond.
4.
4. Sludge pond
1
Quantity 1
34

2m3/h
Treatment capacity
1.0m1.0m2.8m
Dimension
2.5m
Available depth
1.25h
Residence time
SUS304
Material
Remarks
5) Disinfecting pond
Disinfecting pond is mainly used to ensure that solid chlorine tablets have sufficient
reaction time fed into effluent of secondary sedimentation pond.
5.
5. Disinfecting pond
1
Quantity 1
2m3/h
Treatment capacity
1.0m1.0m2.8m
Dimension
2.5m
Available depth
1.25h
Residence time
SUS304
Material
Remarks
35
9.2
9.2 Main equipment
9.2.1
9.2.1 Description of main equipment structure (material selection, thickness,

etc. of major components)
submit the
1. necessary detailed
drawings.
1. Quantity and position of horizontal reinforced ring
H 3000mm 1
The height of pond body H is 3,000 mm. The quantity of reinforced ring is 1 and
section distance of reinforced ring from the top edge to the bottom board is:
H1=0.6H=0.6x2800=1680mm;
H2=0.4H=0.4x2800=1120mm
shall be corrosion
and erosion
protected to meet
the project life time.
Therefore,
thickness shall be
designed to
h1=H1=1680mm; considered the
existence of floods.
h2=H1+H2=1680+1120=2800mm
2. n=6mm Q235B []=113MPa
2. The set wallboard thickness is n = 6mm made from Q235B, with allowable stre
ss [] = 113MPa at normal temperature.
3.
3. Calculation of horizontal reinforced ring and wallboard
36
Load of per unit length of the 1st horizontal reinforced ring
F1=gh1+h2
=1x10-6x9.81x2800x1680+2800/6
=20.5N/mm
Inertia moment of the 1st horizontal reinforced ring
I1=1.3F1xL3/Et=1.3x20.5x15003/206000=436620mm4=43cm4
GB707 [10 198 cm4
[10 groove steel is selected with inertia moment being 198 cm4 in accordance with
national standard specifications of GB707 hot rolled groove steel.
1=L3
Wallboard thickness 1=L3
H1/L3=1680/1500=1.121=0.031
where H1/L3=1,680/1,500=1.12, 1=0.031, so
1=1500x3x0.031x1x10-6x9.81x1680/1131/2=5.5mm
4. 6mm
4. that wallboard thickness is determined to be 6 mm.
5. 8mm
5. bottom board thickness is determined to be 8 mm.
6.
6. Design of vertical supporting tube
0.3m DN40
1 3 3
37

Given that the equipment is buried into the earth by 0.3 m, with top cover plate be
aring the weight of earth, DN40 round tube is designed to connect floor with top board,
with 1 row set along the width direction and 3 rows set along the length direction amo
ng equipment. 3 supporting round tubes are set for further reinforcing stiffness of cabine
t.
7 L50X5 4
7. The bracing support of cabinet cover plate is made from 4 L50X5 angel irons.
9.2.2
9.2.2 Technical performance of main equipment

1.
1. Domestic sewage treatment facility
1
Quantity 1 set

2m3/h
Treatment capacity

5.5m2.0m2.8m
Dimension

SUS304
Material
0.3m
Remarks Underground, with buried depth of 0.3m
2.
2. Submerged pump of balance tank
2 1 1
Quantity 2 (one for operation and one for standby)

2m3/h
Flow

10m
Head

0.55kw
Power
38
this is not adequate
for water
immersion.

ExdIIBT4
Explosion-proof grade

IP55
Protection grade
3.
3. Fan facility
2 1 1
Quantity 2 (one for operation and one for standby)

0.29m3/min
Air quantity

35kpa
Air pressure

1.1 kw
Power

ExdIIBT4

IP55
Protection grade
4.
4. Sludge pump
1
Quantity 1 set

3.0m3/h
Flow

20m
Head

1.5kw
Power

ExdIIBT4

IP55
Protection grade
9.2.3
9.2.3 Data table of main equipment
1) Data table of domestic sewage treatment facility
39
1 0.3
Location: Outdoor underground facilities (buried depth of 0.3 m determined for the
time being)
2 1
Domestic sewage treatment facility (set): 1, including the following equipment
3 1 H.AO-2m3/h2.0
Treatment device (set): 1 Treatment device model: H.AO-2; processing capacity

(m3/h): 2.0
Submerged pump (set) 2 Data table is seen as below
1 V 400Hz
50
Control cabinet (set): 1
Location: located at the fan skid; voltage (V): 400;
Frequency (Hz): 50
2 m3/min 0.29V 400

Hz 50kW 1.1
Fan facility (set): 2
Air blowing rate (m3/min): 0.29; voltage (V): 400;
Frequency (Hz): 50; Power (kW): 1.1
Running state: Continuous operation Intermittent operation
this is
incorrect.Raw
Medium parameter before treatment sewage with waste
water has to be
considered.
1
Specify the water
Medium: Domestic sewage treated in septic tank quality.
2 15
Minimum operating temperature (C): 15
40
3 PH 69
PH value: 6~9
should be corrosive
4
Corrosion: Yes No
5 BOD5500mg/L COD1000mg/L

demand (COD) 1000mg/L.
Medium parameter after treatment
1 PH 69 incorrect.
specify the content
PH value: 6~9 of other
constituents.
2 BOD530mg/L COD250mg/L
SS50mg/L

demand (COD) 250mg/L, suspended solid (SS) 50mg/L.
Other parameters
1 SUS304
Material of processing device: SUS304
2 kg~4640
Weight of processing device: (kg): ~4,640

shall be 30 years.
3 20
Equipment service life (years): 20
2
2) Data table of submerged pump of balance tank
41
1
Scope: Conveyance tank and balance tank of sewage
2 :
Operation parameters Location: Balance tank
Number of submerged pumps (set): 2
m3/h 2.0
Pump flow (m3/h): 2.0
m 10
Head of pumps (m): 10
3 V 400
Motor charge: Voltage (V): 400;
Hz 50
Frequency (Hz): 50
kW 0.55
Power (kW): 0.55
4 :
Running status: Continuous operation Intermittent operation emergency

operation
Driver of main pump Electric motor Diesel engine
Driver of stand-by pump Electric motor Diesel engine

shall be Ex.type as
7 IP55 agreed to provide
considered the
Protection grade of motors: IP55 possibility of
existence of
flammable gases.
8
42
Motor type: Waterproof
Mechanical parameters
Seal category Mechanical seal
Material seal Inside: Silicon carbide;
Outside: Mechanical seal through

lubricating oil and lubricating graphite
3 3Cr13
Pump shaft materials

should be capable
of appropriately
4 withstand for
marine
Pump casing material Cast iron environment.
should be capable
5 of appropriately
withstand for
Pump body, impeller and pump lid Cast iron marine
materials environment.
Fastener Stainless steel
7 mm 25
Outlet nozzle (mm)
8 kg 32
Pump weight (kg)
Installation mode Auto-couple installation
43
9.2.4
9.2.4 Calculation of domestic sewage treatment facility process
12m/h 30m/d
1. Treatment scale: 2m/h, daily treatment capacity of 30 m/d.
2. Quality of influent and effluent
CODcr1000mg/lBOD55
000mg/l
Compliance with quality of domestic sewage raw water as required in Domestic Sew
age Treatment Facility Inquiry: CODcr1000mg/l, BOD55000mg/l.
COD250mg/lBOD530mg/lSS50mg/l
Effluent quality: COD250mg/l, BOD530mg/l, SS50mg/l.
3 BOD =2.0KgBOD/m3d( 2-5)
3. When volume load of contact oxidized BOD = 2.0KgBOD/m3d (Design specificat
ion is 2-5), the volume of biological filling is:

Q(BODin BODout) 30m3 / d (500mg / l 30mg / l)
V 7.2m3, 10m3
1000 N 1000 * 2.0KgCOD/m3 * d
2.5m 4.0m2
Where available depth is set to be 2.5 m, the area of contact oxidization pond is 4.
0 m2
4 COD
4. Oxygen demand for degrading COD:

Q COD 1.3 30m3 / d 750g / m3 1.3
OCOD (kg / d ) 29.2kg / d
1000 1000
44
Qm3/d
where Q: design flow m3/d
COD COD COD g/m3
COD: Different of influent COD design value and effluent COD required for conta
ct aeration pond, g/m3
1.3 1kgCODcr 1.3kgO2
1.3: Degradation of 1kg CODcr consumes 1.3kg O2,
OCODkg/h=1.2kgO2/h
and OCOD (kg/h) =1.2 kg O2/h
Formula of air supply volume is as follows:

OCOD 1 .2
S ( m 3 / h) 16.5( m 3 / h)
0.21 1.205 28% 0.21 1.205 28%
0.21
In which: 0.21: oxygen content of air;
1.205 kg/m3
1.205:air density kg/m3;
28%
28%: Oxygen utilization efficiency;
Sm3/min=0.25m3/min
and S(m3/min) = 0.25 m3/min
0.29m3/min
45
An air blower with a backup is used. By reference to air blower selection guide, ai
r volume of a single air blower is 0.29 m3/min.
P=h1+h2+h3+h4+h
Air blower pressure P=h1+h2+h3+h4+h
In which:
h1MPa
h1: on-way resistance of air supply pipe, Mpa;
h2MPa
h2: local resistance of air supply pipe, Mpa;
h3MPa
h3: submerged water head of aerator, Mpa;
h4MPa
h4: resistance of aerator, Mpa;
hh=0.005MPa
h: surplus water head, h = 0.005MPa
h1+h2=0.002MPa
Calculated as h1+h2=0.002MPa (calculated in accordance with pipeline arrangement,
pipe diameter, wind pipe flow velocity and other factors in practical works)
h3=0.025MPah4=0.003MPa
P=0.002+0.025+0.003+0.005=0.035MPa=35kPa 35kPa
P=0.002+0.025+0.003+0.005=0.035 (MPa), with air pressure of blower calculated as
35kPa
46
5
5. Calculation of micropore aerators
1.2m/h 14.5 15
If air flow of micropore aerators is taken as 1.2m/h, the number of fine bubble aer
ators is 14.5, so 15 is taken.
4.0m2/15 =0.26m2/1.68
Check service area: 4.0m2/15 micropore aerators = 0.26m2/micropore aerator 1.68,
with service area required in actual usage lower than the service area of micropore aera
tor, so the requirements are met.
9.3
9.3 Detecting, protecting and controlling system
9.3.1
9.3.1 System description
The system includes a liquid level switch locating in a balance tank to open and cl
ose the submersible sewage pump according to the liquid level.
9.3.2 ()
9.3.2 Supply list of instrument (including model and parameter)
47
Name Model Quantity
Floating level switch Anti-explosion 1
9.3.3
9.3.3 Process auto-control flow chart
PID
See PID chart.
9.4
9.4 Electrical system
9.4.1
V 40
0Hz 50
The system is equipped with a control cabinet locating on a fan; power supply requ
irement of power distribution cabinet: Three-phase five wire, voltage (V): 400; Frequency
(Hz): 50
The control cabinet of sanitary sewage device controls two draught fans, sludge pum
ps, and two submerged pumps in balance tank. The balance tank is equipped with a floa
t level switch to open and close submerged pump at high water level and low water lev
el respectively.
48
9.4.2 we don't consider
9.4.2 Work interface
As there is no general plan in the bidding document, we can only use the layout pl
an attached to this bid as statistical basis for the installation materials, so the installation
materials in this bid are limited to the layout plan attached to this bid.
9.4.3 ()
9.4.3 Electrical supply list (including model, parameter and manufacturer)

Name Model Parameter Manufacturer
SHWS-KZG
Control cabinet of domestic HEON
sewage device
shall be source
ZR-VV-32.5+1 from Sri Lanka,
Power cable since the material Tianjin Tongjin Cable
comes under
negative list. Plant
ZR-VV-21.5
Control cable Tianjin Tongjin Cable
Plant
9.4.4
9.4.4 Power load summary

Average daily
Total installed Operating Daily running
Quanti power
S/N Name power power time
ty consumption
(kw) (kw) h
kwh

Submerged pump of 8.25
1 2 1.1 0.55 15
balance tank
16.5
2 2 2.2 1.1 15
49
Air blower

0.15
3 Sludge pump 1 1.5 1.5 0.1

4.8 3.15 24.90
Total
9.5 this power has not

been considered for
the load schedule
for DG &
9.5 Process pipes Transformer.
Explain how to
proceed.
9.5.1
The process pipes include sewage pipes, air pipes and sludge pipes to the treatment
facilities of domestic sewage.
9.5.2
9.5.2 Process interface
Process pipe interface of Seller ranges from submerged pump of balance tank to dra
inage exit of disinfecting tank, including process pipes between draught fan and treatment
facilities of domestic sewage.
9.5.3
9.5.3 Process appendix drawing
P&ID
See appendix drawing: P&ID and floor layout plan.

50
9.6
9.6 Corrosion protection, heat tracing and thermal insulation
9.6.1
9.6.1 Anticorrosive material technical description
1) Surface treatment
sa2.5 st2
The sand blasting is adopted to treat the internal and external surfaces of boxes wit
h Grade sa2.5, and Grade st2 should be met in case of manual derusting.
detailed painting specification has to be provided the considered
2 project life time and corrosion levels. the proposal cannot be
accepted.
2) Paint spraying And approval of paint vendor and brand has to be done.
2 2
120m 1 2
The internal carbon steel parts and internal surface of connecting pipes shall be
painted with 2 layers of epoxy zinc rich primer, and 2 layers of epoxy black finish coa
t, which total thickness shall not less than 120m. The second layer of coat shall not be
painted unless the first layer of coat completely dry.
HL52-3 2 160m 1
The external surface of box shall be painted with 2 layers of HL52-3 thick past
e type coal-tar epoxy resin lacquer, which total thickness shall not less than 160m. The
second layer of coat shall not be painted unless the first layer of coat completely dry.
51
9.6.2 ()
9.6.2 Heat tracing type supply list (including model and
manufacturer)
No heat tracing is involved in the equipment of the project.
9.6.3
9.6.3 Thermal insulation type work interface
No thermal insulation is involved in the equipment of the project.
9.7
9.7 Package and transportation
9.7.1
9.7.1 Package standards and commitments
1) Standards to be followed by the package and transportation
GB/T 6388
GB/T 6388 Marks of Transportation, Package, Goods Reception and Delivery
GB/T13384
GB/T13384 General Specifications for Packing of Mechanical and Electrical Product
JB/T4711-2003
52
JB/T4711-2003 Coating and Package for Pressure Vessels Transport
2) Packaging commitments
The equipment shall be packaged in accordance with applicable regulations to reduce
the damage and corrosion to the equipment during transportation and storage (including
rain, snow, frost, salt, alkali, wind etc.).
The equipment packaged and transported independently shall be marked or listed wit
h equipment number.
The feasible transport program shall be provided, including transport mode (truck, tr
ain, sea transportation or air transportation), port name, placed passed by equipment and
arrival time. Only the program approved by Owner can be executed by the Supplier.
9.7.2
9.7.2 Package and transportation dimension

Packaging

dimension
Description
() Packaging
S/N Cargo name of Remarks
(L x W x H) quantity
packaging
(m)
form
(m)

1
1 Nude 5.52.13.4
1 pcs
Integrated packing
53
domestic sewage
treatment facility

2
2 Regulating tank 0.80.40.4
Wooden box 2 pcs
lift pump

1
3 Nude 3.001.552.4
Fan facility room 1 pcs Including control cabinet
packing

Spare parts, 1
4 1.01.01.0
replacement parts Wooden box 1 pcs
and other
materials
9.7.3
9.7.3 Preliminary packing list (including weight)

Description Single package
Packaging
S/N Cargo name of weight Remarks
quantity
packaging (kg)
form

1
1 Integrated Nude 4640
1 pcs
domestic sewage packing
treatment facility

2
2 Balance tank lift 40
Wooden box 2 pcs
pump

1
3 Nude 800
Fan facility 1 pcs
packing

1
4 40
Spare parts, Wooden box 1 pcs
replacement parts
54
and other
materials
9.8
9.8 Equipment nameplate
9.8.1
9.8.1 Character requirements
Only English shall be used on the nameplate. The contents on the nameplate shall i
nclude as follows:
Name of manufacturer;
Equipment name and type;
m3/hMPa
The name, type, processing capacity (m3/h) and inlet pressure (MPa) of domestic sew
age treatment unit;
l/smr/minkW
NPSHkg
Performance parameter of pump: Flow velocity (l/s), pump head (m), rotate speed (r/
min), power of supporting electromotor (kW), net positive suction head (NPSH) and
total weight of sled base (kg);
55
Performance parameters of draught fan;
Product number and manufacturing date.
9.8.2
9.8.2 Others
Nameplates are made of stainless steel. Dimension and technical requirements should
comply with relevant regulations.
56
10
10 Quality assurance and after-sale service
10.1
10.1 Quality assurance commitments
To: Huanqiu Contracting & Engineering Corp. (Guangdong)
We fully understand your enquiry requirements and attention on the quality of water
treatment equipment.
If winning the bidding, we make a commitment on the products quality as follow:
20 shall be 30 years.
The service life of equipment is 20 years.
The products complying with design standards and qualified shall be offered in acco
rdance with the contract requirements strictly.
Allocation of equipment shall be with high standard and quality.
Materials shall be provided in accordance with the contract requirements strictly, and
construction quality shall be controlled in accordance with construction and installation s
57
pecifications strictly.
We welcome your representative of monitoring manufacture to supervise the design,
manufacture, inspection, packaging and delivery of equipment.
We welcome your representative of monitoring manufacture to take part in the in-pla
nt debugging and acceptance of equipment.
has to be replaced
with new one.
We will buy the insurance for the equipment during transportation, loading and unlo
ading. In the event of accident, we will immediately repair the equipment provided free
of charge to the general principle that do not affect construction period and quality.
12 18
shall be after
commissioning of
The quality warranty period of the equipment provided shall be 12 months after
the facility for acc
operation.
eptance upon delivery of equipment or 18 months after arrival of equipment on the site,
whichever is earlier. The payment of quality bond keeps pace with quality warranty peri
od.
The equipment provided are warranted within 1 year from the date of system install
ation, commissioning and test run. Only the cost of maintaining material and labor will
be charged for the damage caused by violation operation within warranty period and the
quality problem out of warranty period.

this shall be done
58
free of charge.
If winning the bidding, the commitment letter will be an indispensable part of the c
ontract and carries the same legal effect as the business contract.
10.2
10.2 Quality assurance measure
I. Overview
We fully understand your enquiry requirements on the Project, and fully understand the
specificities of the Project and high attention to the transformation equipment quality of sewage
disposal system.
ISO9001
Qingdao Haiyan has been to uphold people oriented, scientific management, specifications
met, laws and regulations complied, pursuit of perfection, sustainable development as quality
policy of enterprise. We promise to provide optimized process design, the most sufficient
technical support, the most strict quality control, the most performance guarantee and field
service to the Project; we promise to make the overall process of project implementation under
controlled condition combined with bid inviting and other related documents in accordance with
the requirements of ISO9001 documents.
II. Enterprise quality management mode
59
ISO9001:2008
The quality management mode of Qingdao Haiyan Environmental Technical Co., Ltd
Technology Engineering Co., Ltd. meets the standard: ISO9001:2008.
III. Implement and operation of the enterprise quality system
ISO9001
In order to ensure the long-term effective operation of the quality assurance system
established by Qingdao Haiyan Environmental Technical Engineering Co., Ltd., first the
organization and personnel should be guaranteed, and the management representative is mainly
responsible for the implementation, operation, inspection, summary and assessment of ISO9001
standards. Qualified internal quality system reviewers after professional training are distributed
in the relevant functional departments of the company, and their own quality and professional
skills are improved through external training and learning, which plays key role in the operation
of the enterprise quality system. A corresponding management system is set up by the enterprise
to fully display the effective operation of the quality warranty developed by Qingdao Haiyan
Environmental Technical Engineering Co. Ltd.
(I) Keep management representative oriented, improve the quality system planning, create
the internal audit team and quality education within the quality system, and organize quality
analysis and other quality management subsystems in accordance with the standard requirements.
60

(II) Keep the marketing department oriented, improve the contract management, contract
review, user service work and quality information management subsystem in accordance with the
standard requirements.
(III) Keep the technology department oriented, perfect the accurate input and output of the
development, design, process and technology, and optimize the standard management subsystem
in accordance with the standard requirements.
(IV) Keep the product department oriented, improve the management of planning,
equipment, tooling and on-site civilization production in the manufacturing process, and optimize
the management subsystems for the handling, packaging and delivery of products, semi-finished
products, finished products and working position apparatus in accordance with the standard
requirements.
(V) Keep the quality control department oriented, improve the inspection of raw materials,
parts and auxiliary equipment, cooperation parts and products; perfect the calibration
management of tooling inspection, process inspection and the testing equipment; enhance the
control of nonconforming products and product certification, and the management and quality
records subsystems in accordance with the standard requirements.
(VI) Keep the supply department oriented, and create the control management subsystems
61
for the purchasing of raw materials and outsourcing manufactured parts, selection and
confirmation of qualified subcontractors, and the materials warehousing in accordance with the
(VII) Keep the administrative personnel department oriented, and improve and establish the
information management network and data file management subsystems in accordance with the
IV. Product quality control management of the enterprise
The company is provided with the quality management department which is responsible for
the materials warehousing, production control and the pre-delivery inspection of products. Strict
quality control methods are adopted and appropriate detection means are provided by the quality
management department throughout the process, producing a powerful quality control system.
ISO9001
Strict Control is our principle. Raw materials and purchased parts constitute the main
body of product quality and their quality is directly related to the product quality. We carry out
the qualifications recognition of the main materials subcontractors in accordance with the
ISO9001 standards, and have qualifications assessment of the subcontractors and outsourcing
factories on a regular basis, ensuring the supplier quality of raw materials and outsourcing
products.
62

To better control the production process and the outgoing quality of products, personnel in
the quality management department take in charge of each process of products, make careful
inspection, record and marking in accordance with the drawings, processes, standards and
inspection specifications, etc. and record and give feedback in time if any non-conformity
appears. The quality management department and product department will make statistical
analysis, hold quality analysis meetings and propose improvement measures pursuant to the
non-conformities occurred in the production process on a regular basis. All-round inspection and
acceptance of products in the factory should be conducted in accordance with relevant provisions.
Ensure that the product performance meets the requirements of the demand side, and that the
packaging satisfies the transport and storage demand, and ensure the integrity and accuracy of the
random materials delivered.
Quality first is the mission of Qingdao Haiyan Environmental Technical Engineering Co.,
Ltd., and serving for users is our responsibility. We undertake that:
1. The quality of our work is simple and efficient, and fully in line with your company's
requirements. The construction drawing design and other technical services provided to your
company are timely and of high quality.
2. The materials supplied by our Company are brand new, mature and stable products,
63
meeting China's national, industrial and manufacturers factory standards. Document delivery is
most complete and accurate.
3. Our equipment packaging and transportation services are perfect, and the transport,
loading and unloading of goods are insured.
4. We have timely and excellent on-site service and the best personnel training.
We welcome all new and old customers to propose valuable advice on our product quality
assurance measures, and we will make improvement and provide better customer service.
10.3
10.3 Equipment inspection and testing plan
10.3.1
10.3.1 General
API
Pursuant to process documents, contracts and technical agreements, the Project Depar
tment shall, in accordance with relevant national standard, API standard and the standard
of the company, have the inspection and testing plan of the project prepared on the bas
is of the systematic documents, while formulating the implementation plan to specify the
control process and standard. The inspection and testing plan and control standard shall
64
be submitted to the EPC Contractor for review and approval as required. During the mai
n implementation stages, the EPC Contractor shall be invited to participate in the inspect
ion and testing, review and check and testing records for the key products.
The inspection and testing plan shall include inspection and testing inside the factor
y and on site. On-site inspection and testing plan shall be prepared after the delivery of
goods to the site and before the installation.
10.3.2
10.3.2 In-plant equipment inspection and testing plan

Witness method
S/N Name Witness project
H W R
1

1. Material Quality Certificate
2

2. Inspection of fabrication size
1. Main cabinet of 3
the device 3. Pre-treatment and anti-corrosion
check of the equipment
4

4. Visual inspection
1.
1. Inspection of nozzle position and
size in each chamber
2.

2. Installation inspection for hanging
2. Interior parts of the
parts of contact aeration chamber
device
3.
3. Installation inspection for aeration

components of contact aeration
chamber
65
4.
4. Installation inspection for the

aerator pipe of the secondary
sedimentation tank
1.
1. Quality insurance information of
sludge pump, fan and motor
2.
2. Verification of origin, model and
specification
3.

3. Inspection of fabrication size
3.
fan skid 4.
4. Pre-treatment and anti-corrosion
check of the equipment
5.

5. Visual inspection
6.
6. Operation test of mechanical
performance
1
1 Simulation test (commissioning
plan) for the single equipment
2

2 Complete visual inspection
4.
The whole set 1.

1. Appearance quality inspection
2.
2. Operation test of mechanical
performance
1.
1. Quality assurance information of
main bought-in materials
2.
5. Delivery attached 2. Quality assurance information of
documentation self-made equipment
3.
3. Operation manual of the main
equipment
66
4.
4. Sorting and binding of

accompanying documents of the
equipment
10.4
10.4 Quality control flow
10.4.1
10.4.1 Introduction to inbound process for raw materials shown as follows:
67
68
69
10.4.2
10.4.2 Introduction to inspection plan for the production process shown as
follows:
70

Inspection of specification, dimension Raw materials Outsourcing and bought-in Inspection of specification, dimension
and material components and material

Reprocessing
Material cutting Dimension inspection

Dimension inspection

Parts assembly

Performance inspection

Welding

Visual inspection of welds

Assembly

Process conformance inspection

Surface treatment

Surface treatment inspection before
coating

Coating

Inspection and coating color and
thickness

Performance
debugging

Simulation test of working performance
Package

Inspection of spares and accompanying
documents of the equipment
Delivery
71
10.6
10.6 Scope of technical service and technical support commitment
In accordance with requirements of EPC Contractor and the Owner, prepare schemes for
on-site installation and commissioning, commissioning outline and personnel training scheme
and organize related technicians to provide on-site services based on schemes. On-site service
engineers shall at least include process engineer, electrical engineer and mechanical engineer;
personnel involved in on-site services shall be qualified, necessarily trained and approved by the
EPC Contractor and supervised by on-site supervision company;
On-site service engineer should inspect quality of installation project from the aspect of
startup and ensure that the project quality can meet the design requirements of commissioning,
startup, operation, stop, safety and emergency treatment. In case of any problems, the on-site
service engineer should modify until all design requirements are met;
Revise and improve the installation scheme and instruct installation of equipment in detail.
In accordance with actual and process conditions of construction, review, refine and modify the
commissioning schemes for equipment and system and report to Project Manager for approval of
implementation.

72

Inspect whether performance and quality of equipment, pipe, valve, electrical appliance and
instrument of single or several systems meet requirements of design, specification and
commissioning specified in the contract; organize to prepare and improve schemes for linkage
trial run and commissioning of unit debugging system and report to Project Manager and EPC
Contactor for approval; responsible for detailed commissioning and trial run of system and
treatment of on-site emergencies to ensure that operation of the system can meet requirements of
process design;
Provide theory training and on-site training to operators, maintenance personnel and the
management of the Owner; train the on-site operators on actual operation in accordance with
process design documents and drawings and the Manual of Operation and Maintenance of
System and Equipment.
Instruction and assessment before startup: The assessment conditions of solo test run shall be
identified and the completion acceptance of machinery shall be participated to comprehensively
understand the whole situation of the system so as to determine key points of startup and
commissioning; preparatory work of all parties (the Owner, EPC Contractor and the Construction
Unit) shall be instructed and assessed before startup to determine the on-site preparation
conditions and equipment performance for system startup.
Organize all parties to carry out trial run and commissioning and resolve all problems arising
from commissioning;
73

Organizational performance assessment: The Owner, EPC Contractor and the Supervisor
shall be organized to participate in the performance tests, formulate assessment methods for
devices, determine assessment time and conduct assessment of device performance.
Management of assessment documents:Related records and startup log shall be filled in,
startup condition shall be summarized and all materials shall be archived.
Management of as-building documents and materials:As-building documents and materials
shall be completed, managed and submitted based on the condition of onsite organization;
Project handover and acceptance: All parties shall be organized to carry out project handover
and acceptance based on the assessment contents of devices;
Startup summary: Startup summary shall be completed and submitted to the project
manager.
Complete tasks of startup management and control plans of the overall plan of the Project.
10.7
10.7 Equipment acceptance time and acceptance standard
The equipment acceptance time shall be mutually agreed by both parties. The acceptance
standards are as follows:
1
74
1) Relevant regulations in the Bidding documents
2) The Technical Proposal
3) Technical documents for acceptance reviewed and approved by the Bid Inviter
10.8
10.8 On-site commissioning and training
10.8.1
10.8.1 On-site installation instruction and commissioning service plan

Personnel
S/N Service contents Time Description
allocation

1 20
1 Instruction for field Process and 20
installation electrical days
engineer (1)

1
5
2 Single equipment Mechanical and
5 days
commissioning electrical
engineer (1)

2 20
3 System commissioning Process and 20
and acceptance electrical days
engineer (1)
10.8.2
10.8.2 Onsite training service plan
1
1. Training objectives
75

We provide onsite operation training for operators of the Owner to ensure the equipment is
operated in a corrective way, so that the water treatment system can operate normally. Our
training contents cover basic knowledge about water treatment and process operation procedures,
accident management, aiming at familiarizing operators with the process flow, the function of
each treatment unit and operating procedures to analyze operation data, grasp the method of
measuring process data and the approach to the routine equipment maintenance and the way to
skillfully deal with unusual operation conditions as well as safety operation knowledge.
2.
2. Training organization
1) The training plan shall be prepared and submitted to the Buyer for approval with the
Operation and Maintenance Manual provided.
2) Experienced engineers and technicians shall be arranged to be in charge of the specific
theoretical and practical training and be ready to answer all questions raised by operators and
on-site management personnel of the Owner.
3) The assessment plan for training results shall be prepared, and the onsite operators and
management of the Owner shall be assisted with real assessment.
4) The training will be a combination of guided method and self-study manner, and the
training time will be separately negotiated.
76
3.
3. Preliminary training plan

Professional
S/N Service content Time Description
personnel

0.5

1 Brief introduction to Process and Mainly responsible for the interpretation of technical
0.5
electrical terms and basic concepts
the system days
engineer

0.5

2 Equipment Process and Mainly responsible for the interpretation of working
0.5
electrical principles and frequently asked questions
operating principles days
engineer

0.5

3 Composition of Process and Mainly responsible for the interpretation of
0.5
electrical equipment structure and operating manners
equipment structure days
engineer

0.5

Equipment
4 Process and Mainly responsible for explaining the precautions
0.5
installation and electrical during installation and commissioning
days
commissioning engineer

After the studying of technical documents, drawings
and relevant discussions, the trainees will be able to
acquire the following knowledge:

Startup and shutdown procedure

1
5 Operation control of Process and
1 day Regulation of process change during normal
electrical
the Equipment operation
engineer

Faults during operation and correct
troubleshooting methods

Equipment repair

77
Analysis method

Overhaul plan

Operating procedures under safe and
emergent conditions

1
6 Equipment Process and Mainly responsible for the interpretation of
1 day
electrical equipment maintenance
maintenance
engineer

1
7 Analysis of Process and Mainly responsible for the interpretation of
1 day
electrical examination, repair and safety precautions in the
common fault of the
engineer event of common faults
equipment
10.9
10.9 Factory manufacture supervision matters

1
1) The Bidder undertakes that its design must be approved by the Bid Inviter before
equipment purchase and material cutting, and the Bid Inviter shall not be responsible for any
unapproved equipment.
2) The Bidders equipment must be subject to site inspection and be approved by the
designer of the Bid Inviter before it can be delivered to the site.
3) The Bid Inviter shall be notified in advance before pressure test and key parts inspection
of the Bidders equipment.
78
11
11 Accompanying tools, accessories and consumables of the
equipment
11.1
11.1 Special tools for installation and its list
1
810
Stud dead spanner 1
1
1214
Stud dead spanner 1
1
1417
Stud dead spanner 1
1
1719
Stud dead spanner 1
Tools 1
1922
specialized for Stud dead spanner 1
installation 1
2730
and Stud dead spanner 1
maintenance 1
3032
Stud dead spanner 1
1
12
Adjustable spanner 1
1
100
Slotted screwdriver 1
1
Cross screwdriver Type II 1
11.2
11.2 Installation and commissioning accessories and its list

Specificati
Spares Name on and Quantity Origin Remarks
model
Spare
0.5kg
parts for Grease Lithium base Qingdao
pre-com
missionin 50%
g, 8kg
Chlorine tablet 5g/ Qingdao
commissi The effective
79
oning and content of
startup chlorine is 50%,
and the tablet
specification is 5
g per tablet.
4
V-belts for fans 4 pcs Shanghai
11.3
11.3 List of spares for one year operation
None
11.4
11.4 List of spares for two-year operation

Specification
Spares Name Quantity Origin Remarks
and model
2
00.6Mpa
Pressure gauge 2 Qingdao

10kg
Spares Grease Lithium base Qingdao
for 10
QMZM200
two-year Micro-pore aerator 10 sets Yixing
normal
2
operation Lubricating oil for Matching sets from the
2 sets
fans manufacturer
8
V-belts for fans 8 pieces Shanghai
80
12
12 Design, technical drawing, documents and materials
12.1
12.1 Submission and review plan of design drawings, documents and
materials
After order, we will be, in strict accordance with the RFP, supply the following technical
documents at the schedule shown below during the performance of the Contract:
For For
No Document Final
Information Approval
(X)Procurement and fabrication
1. 4W
schedule
2. (X)Monthly progress report 2W
3. (X)List of sub-supply 3W D
(X)Preliminary packing list with weight 4 weeks before
4. 4W
and dimension information D
(X)List of spare parts for 1 year
5. 4W D
operation
(X)List of spare parts for 2 year
6. 4W D
operation
2 weeks D
7. (X)Test certificates
before D
8. (X)Material list & certificates 5W D
2 weeks from
9. (X)Inspection book 4W
approval
4W 2 weeks from
10. (X)Fabrication quality control plan
approval
4W 2 weeks from
11. (X)Process Description
approval
(X)Piping & Instrument Diagram which 4W 2 weeks from
12.
show scope of vendors supply approval
81
For For
No Document Final
(X)Utilities & Chemical consumption 4W 2 weeks from
13.
list approval
2 weeks from
14. (X)Data sheet for pumps and equipment 4W
approval
15. (X)Performance curves 4W D
(X)Calculation sheet for achieving the
4 weeks from
condition SS less than 50 mg/L, CODCr 4W
16. approval
less than 250mg/L, BOD5 less than
30mg/L at the outlet of the system
2W 2 weeks from
17. (X)Plot plan and elevation
approval
(X)General arrangement drawings of
2W 2 weeks from
18. unit connections position type at supply
approval
limits
2W 2 weeks from
19. (X)Tie-in list (with size, rating, material)
approval
2 weeks from
20. (X)Instrument data sheets 4W
approval
2W 2 weeks from
21. (X)Instrument and junction boxes layout
approval
(X)Instrument hook-up drawings with 4W 2 weeks from
22.
bill of materials approval
4W 2 weeks from
23. (X)Instrument list
approval
(X)Overall dimension drawing with 2W 2 weeks from
24.
indication of assembly clearances approval
2 weeks from
25. (X)Electric motor data sheets 4W
approval
(X)Drawing of external connection of 2W 2 weeks from
26.
main and auxiliary circuits approval
(X)Assembly, starting, operation and 4W 2 weeks from
27.
maintenance instruction book approval
4W 2 weeks from
28. (X)Electrical diagrams
approval
4W 2 weeks from
29 (X)Electrical load summary
approval
(X)Drawing of the machine complete
2 weeks from
30 with 4W
approval
auxiliary equipment
31 (X)Drawing of the rating plate 4W 2 weeks from
82
For For
No Document Final
approval
(X)Drawing of the main and auxiliary 4W 2 weeks from
32
loops connection with external system approval
4W 2 weeks from
33 (X)Steel work drawings
approval
34 (X)Catalogues 4W D
(X)Erection manual complete with 2 weeks from
35 4W
relevant drawings approval
36 (X)Stair and platform drawings 4W D
(X)Foundation condition drawing with 2W D
37
static & dynamic loads
4W 2 weeks from
38 (X)List of lubricant
approval
(X)List of special tools for installation
4W 2 weeks from
39 and
approval
maintenance
40 (X)Inspection and test Record D
(X)Nozzle allow force & nozzle thermal 4W 2 weeks from
41
growth approval
42 (X)Mechanical seal drawing D
4W 2 weeks from
43 (X)Piping & connection
approval
4W 2 weeks from
44 (X)Coupling drawing
approval
2 weeks from
45 (X)Detailed specification 4W
approval
(X)Commissioning operation for _____ 4W 2 weeks from
46
days approval
(X)List of instruments for calibration
4W 2 weeks from
47 and
approval
tests
(X) Authorized certificates of
2 weeks from
48 explosion-protection of electrical 4W
approval
instruments and accessories
(X)Spare parts list for erection and 4W 2 weeks from
49
commissioning approval
4W 2 weeks from
50 (X) Noise level data
approval
4W
51 (X) Database (CD-R) D
83
For For
No Document Final
(X) Proposed training package to
educate 4W
52
the client to carry out maintenance and
operation
53 (X) Safety check lists with procedures 4W D
(X) Lists of entire spare parts with part
4W D
54 numbers and unit costs highlighting the
recommended and critical spares
(X) Certificate of guarantee for the
D
55 performance and workmanship of the
system
(X) A list of names & addresses of
56 agents 4W D
in Sri Lanka
Abbreviations:
W: Weeks after purchase order
D: Delivery with goods (prior to shipment)
X: The articals marked X hereunder are applied as conditions of this requisition.
12.2
12.2 List of accompanying technical documents of the equipment

Document No. Document name

1.
Management document

2.
Equipment layout and basic loading condition

3.
Detailed Technical Specification and Instruction
PID
4.
PID drawing

5.
Detailed design documents

6.
Drawing for embedded parts
84

Document No. Document name

7.
General assembly drawing of major equipment

8.
Contact table and drawing

9.
Trench layout and contact conditions

10.
Schematic Diagram of Electric Equipment

11.
Electrical load table

12.
List of Documents and Schedule

13.
Schedule of Design, Production and Engineering Plans
2
14.
List of Spare Parts for 2-year Operation

15.
List of Spare Parts and Consumables Used for Installation and Driving

16.
List of Tools Specialized for Installation and Maintenance

17.
Manual for Installation, Operation and Maintenance

18.
Inspection and Test Records

19.
Quality Assurance Documents

20.
Packing list
85
13
13 Schedule
//Days
1-8 9-15 15-20 20-30 30-40 40-50 50-60 60-75 75-85 85-90
/Item

Project department
technical isclosure

Design the production
drawings

Purchase department
materials procurement

processing equipment
parts

Equipment assembly

Preservative treatment

Inspection and testing

package

transportation
86
14
14. Technical deviation description
The Seller undertakes that:

All technical deviations will be shown in the deviation table and all the
rest not shown shall meet the requirement of the Bidding Documents.
Signature of Supplier representative:

Date:

Detained impact on the technical proposal
Table of deviation from technical clauses

Degree of conformance
E C V A N X
Correspon Answer from the supplier to
Content
ding corresponding clauses
clauses

1.0
Overview

2.0
Definitions

3.0
Scope of Supply

4.0 Technical documents from the
Owner
87

Degree of conformance
E C V A N X
Correspon Answer from the supplier to
Content
ding corresponding clauses
clauses

5.0
Documents from the supplier

6.0
Guarantee

7.0
Document approval or review

8.0
Inspection and test
/
9.0 Verification of
equipment/material
Note: Description of symbols in the above table

E
E: Enhancement. The clause can be satisfied in a better way.
C
C: Confirmation. The clause is accepted in an unconditional way.
V
V: Variation. The supplier has made small variation to the requirement (data), which shall be
specified by the supplier.
A
A: Alternative. An alternative shall be proposed and the supplier shall specify.
N
N: N/A. The supplier shall specify the reason.
X
X: Exclusions. Not acceptable. The function is not supported and the supplier shall specify
the reason.
88
15
15 Technical attachments
1: P&ID
Attachment 1: P&ID Drawing of Domestic Sewage
2:
Attachment 2: Floor layout plan
3:
Attachment 3: Appearance and Nozzle Diagram of the Equipment
4:
Attachment 4: Appearance and Nozzle Diagram of Fan Skid
5:
Attachment 5: Performance Curve of Submersible Sewage Pump
6:
Attachment 6: Performance Curve of Sludge Pump
7:
Attachment 7: Selection Parameter of Air Blower
89

Technical Proposal-Sewage Treatment AO Process

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ORIGINAL

SANITARY SEWAGE TREATMENT SYSTEM

3. REGULATION, SPECIFICATION AND STANDARD..................................................................................... 12

4. DESIGN BASIS AND BASIC DATA.................................................................................................................... 15

6 EQUIPMENT LIST AND LIST OF SUB-SUPPLIER......................................................................................... 22

7 SCOPE OF SUPPLY AND WORK........................................................................................................................ 24

9 SYSTEM DESIGN SCHEME................................................................................................................................ 31

10 QUALITY ASSURANCE AND AFTER-SALE SERVICE............................................................................... 57

12 DESIGN, TECHNICAL DRAWING, DOCUMENTS AND MATERIALS.....................................................81

14. TECHNICAL DEVIATION DESCRIPTION.................................................................................................... 87

Qingdao Haiyan Environmental Technical Engineering Co., Ltd. is committed to

DBE David Bromley

As for the process development, the Company maintains a long-term cooperative

south Sri Lanka, 200 kilometers away from Colombo.

HQSM07-00-01-MR-0700-101_1A MATERIAL REQUISITION

FOR SANITARY SEWAGE TREATMENT SYSTEM

MR-0700-101_1A MATERIAL REQUISITION FOR SANITARY SEWAGE TREATMENT

2.2 Environmental and meteorological conditions

2.3 Design environmental conditions

3. Regulation, specification and standard

3.1 The standard specifications that shall be followed by design

Manual on Disposal of Refinery Wastes latest Edition.

3.3 Attached list of standard specifications that shall be followed

licies of Sri Lanka;

Methods of measuring and evaluating vibration of pumps JB/T 8097-1999

Methods of measuring and evaluating noise of pumps JB/T 8098-1999

Methods fo rmeasurement of capacity of pump GB 3214-2007

Pipe flanges and flanged fittings ASME B16.5-2009

General specifications for packing of mechanical and electrical product

Equipment sealing standard IEC 60529

4. Design basis and basic data

4.1 Design basis

SPECIFICATION FOR SANITARY SEWAGE TREATMENT SYSTEM

SPECIFICATION FOR INSTRUMENT

MATERIAL REQUISITION FOR SANITARY SEWAGE TREATMENT SYSTEM

Code for design of outdoor wastewater engineering GB50014-20062011

Code for design of building water supply and drainage GB50015-2010

Fire prevention code of petrochemical enterprise design GB50160-2008

Code for fire protection design of buildings GB50016-2014

4.2 Basic data of design

Medium parameter before treatment

Five days of biochemical oxygen demand(BOD5) 500mg/L, chemical oxygen

Medium parameter after treatment

this is not inline with

Five days of biochemical oxygen demand(BOD5) 30mg/L, chemical oxygen

4.3 Handling capacity: Peak demand has

Daily handling capacity for inquiry documents: 30m/d;

Designed handling capacity of this bid is: 2m/h;

Quantity of integrated domestic sewage treatment unit: 1 set.

4.4 Utilities and chemical consumption

4.4.1 Electrical utility

oof grade of: ExdIIBT4; protection grade: IP55.

Power supply: 400 V / 3P / 50 Hz;

4.4.2 Chemical consumption

5.1 Process flow diagram

line is the supply scope of the Seller)

5.2 Description of process flow

(1) Water treatment flow

The integrated domestic sewage treatment unit consists of a pre-sedimentation tank,

c pollutants are treated by the metabolism of aerobic microorganisms and nitrification is

tion tank for solid-liquid separation.

(2) Sludge treatment flow

regularly pumped for outbound treatment.