Professional Documents
Culture Documents
robotiq.com
ISO/TS15066Explained
TableofContents
TableofContents
Introduction
What'sNewinISO/TS15066?
PainOnsetLevelData
MaximumAllowableRobotSystemPower/Speed
DesignCriteria
CollaborationOperation
WhoNeedstoReadISO/TS15066?
ANoteonLanguage
PuttingISO/TS15066inContext
ISO/TS15066'sFamilyTree
BuildingonStandards
Standardsvs.TechnicalSpecifications
WidespreadImpactandBenefits
RoboticsIndustry
FactoriesUsingCollaborativeRobotApplications
Integrators
ProductionManagersandAutomationEngineers
FactoryFloorWorkers
RealWorldScenarios
Scenario1:ProductAssembly,PowerandForceLimited
Scenario2:Packaging,PowerandForceLimited
Scenario3:Manufacturing,SafetyRatedMonitoredStop
Tips&Insights
DoyourBackgroundResearch
TalkwithStakeholders
TakeanApplicationCenteredApproach
AvoidCommonPitfalls
AdjusttoScale
Conclusion
ANoteofGratitudetoourContributors
WhatsNext?
AboutRobotiq
LetsKeepinTouch
Page2 robotiq.com
ISO/TS15066Explained
Introduction
ISO/TS15066 ,theworld'sfirstspecificationsofsafety
requirementsforcollaborativerobotapplications,ishereatlast.
It'sbeenalongjourneyfortheISOcommitteecontaining
membersfrom24participatingcountries,including
representativesfromleadingcollaborativerobotmanufacturers,
whobeganworkonISO/TS15066backin2010.
Designedtosupplementtherequirementsandguidanceoncollaborativeindustrialrobotoperation
providedinISO102181andISO102182(SafetyRequirementsforIndustrialRobots),ISO/TS
15066specifiessafetyrequirementsforcollaborativeindustrialrobotsystemsandthework
environment.
Specifically,ISO/TS15066providescomprehensiveguidanceforthoseconductingriskassessmentof
collaborativerobotapplications.
CrucialnewinformationincludesachartdevelopedbytheUniversityofMainz,whichprovidesalistof
forceandpressurelevelstoguiderobotdesign.Additionally,forthefirsttime,ISO/TS15066outlines
maximumallowablepowerandspeedlimitsforcollaborativerobotsusedinpowerandforcelimiting
scenarios.
ISO/TS15066bringsunprecedentedclaritytocollaborativerobotsystemriskassessments.The
documentalsodeepensthelevelofobservationthat'srequiredforacollaborativerobotrisk
assessment,improvingsafetyandencouragingsafe,futureinnovationintheprocess.
Asweshallsee,thebenefitsofISO/TS15066willextendfromshopfloorworkersandproduction
managerstoapplicationengineersandintegrators.
TomarkthereleaseofISO/TS15066,RobotiqspokewithsomeoftheexpertsontheISOcommittee
responsiblefordevelopingthetechnicalspecification.Leadingfiguresintheworldofrobotsafety,our
sourceshavewelloveracenturyofrobotsafetyexpertisebetweenthem.
ThiseBookisintendedasacompanionguidetoHowtoconductariskassessment,whichprovides
detailedinformationonhowtoimplementtheguidelinescontainedinISO/TS15066.
WiththehelpofISO'sexperts,wehopetoputISO/TS15066incontext,explainthedifference
betweenastandardandtechnicalspecifications,providesomerealworldscenariosinwhichISO/TS
15066isrelevant,andtakealookatsomeofthebenefitsthatISO/TS15066isexpectedtobringto
variousstakeholders.
Page3 robotiq.com
ISO/TS15066Explained
What'sNewinISO/TS15066?
Incollaborativerobotics,humansandrobotscanoccupyanoverlappingworkspace.ISO/TS15066
providesguidelinesforthedesignandimplementationofacollaborativeworkspacethatcontrolsrisk.
OneofthekeyideasbehindISO/TS15066isthat:
ifcontactbetweenrobotsandhumansisallowed,
andincidentalcontactdoesoccur,
shallnot
thenthatcontact resultinpainorinjury.
Towardthatend,ISO/TS15066provides'PainOnsetLevel'data,
MaximumAllowableRobotPower/Speed,designcriteria,andadeeper
explanationofcollaborationtechniques.
Crucially,forthefirsttime,ISO/TS15066providesthoseperformingrisk
assessmentsforcollaborativerobotapplicationswithharddataand
formulaetoworkwith.
PainOnsetLevelData
ResearchersattheUniversityofMainz,inGermany,conductedapain
onsetstudyonbehalfoftheISOcommittee.Thestudyinvolved100
subjectsandwasdesignedtoestablishforceandpressurelimitson29
bodyareas.
AsaresultoftheMainzstudy,ISO/TS15066providesalistofmaximum
forceandpressurelevelsforeachpartofthehumanbody.
Thisdatacanbeusedtoestablishasetofforce/pressurethresholdsthat
therobotshouldnotexceed,andisintendedtoguiderobotdesignand
integration.
MaximumAllowableRobotSystemPower/Speed
ISO/TS15066outlinesrecommendedpowerandspeedlimitsforcollaborativerobotsystemsintended
forpowerandforcelimitedoperation.Thissectionofthedocumentprovidestheguidancerequiredto
determinethemaximumallowablespeedtosettherobotat,suchthattheEOATandpartdon't
exceedthemaximumfortherobotsystem.
Page4 robotiq.com
ISO/TS15066Explained
DesignCriteria
ISO/TS15066describesthedifferentdesigncriteriathatrobotsystemandrobottoolmanufacturers
shouldintroduceintotheirdesigns.Thissectionprovidesguidelinesformanufacturersthathad
difficultydistinguishingbetweenwhatwasandwhatwasn'tacollaborativerobotsystem.
CollaborationOperation
BuildingontheinformationinISO10218,ISO/TS15066describesfourmaintechniquesfor
collaborativeoperation:
a)safetyratedmonitoredstop
b)handguiding
c)speedandseparationmonitoring
d)powerandforcelimiting
Page5 robotiq.com
ISO/TS15066Explained
Speedandseparationmonitoringreceivesparticularfocus.Insuch
systems,aminimumprotectivedistancebetweentherobotsystemandthepersonismaintainedto
preventcontact.
Whenconsideringpossiblecontacteventsbetweenhumansandrobots,itsimportanttokeepinmind
thatthatthesecanonlytakeplaceinpowerandforcelimitedapplications.Theothertypesof
collaborativeoperationdonotallowphysicalcontactbetweenthemovingrobotandtheirhuman
coworkers.Consequently,sucheventsdonotneedtobeconsideredinriskassessments.
WhoNeedstoReadISO/TS15066?
ISO/TS15066isprimarilyaimedatrobotsuppliers,integrators,toolingmanufacturers,production
managersandapplicationengineers.Shopfloorworkerswillprobablyneverneedtoreadit.
ANoteonLanguage
Keywordstopayattentiontowhenreadingastandardortechnicalspecificationdocumentare:
Shall,Should,andCan.
Thewordshallisonlyusedwhenarequirementexistsandisbeingdefined.
Shouldindicatesarecommendation(alsoknownasinformativeguidance),whileCanisusedasa
statementoffact.
Whereasarequirementisnormativeandmandatory,arecommendation/informativeguidanceis
voluntary.
Page6 robotiq.com
ISO/TS15066Explained
PuttingISO/TS15066inContext
WheredoesISO/TS15066fitintotheworldofISOroboticsstandardsandtechnicalspecifications?
ISO/TS15066'sFamilyTree
ISO/TS15066buildsonISO102181andISO102182,whichwerepublishedin2011anddescribe
safetyrequirementsforindustrialrobots.
WritingthesectionsoncollaborativeroboticsforISO10218wasalmostlikewritingsciencefiction,
saysDaveSmith,aroboticssafetyexpertatHondaCanadaManufacturing,whoservedonthe
committeesresponsiblefordevelopingISO10218andISO/TS15066.
Wewerewritingrequirementsforthingsthatwerecoming,butwedidn'tknowexactlywhatthey
wouldbe.Therewerealotofnewproductsoutthere,particularlycollaborativerobotsandpowerand
forcelimitedrobotsandwedidn'tknowverymuchaboutthoserobotsatthattime,saysSmith.
Ofcourse,theuseofcollaborativeroboticshasbecomemuchmorewidespreadsinceISO10218was
releasedbackin2011.Thatgrowthissettocontinuewiththecollaborativeroboticssectorexpectedto
increaseroughlytenfoldbetween2015and2020,reachingoverUS$1billionfromapproximately
US$95Min2015,accordingtoa2015studypublishedbyABIResearch.
Since2011,aknowledgebasearoundcollaborativerobotsafetyhasbeenbuilt,makingitpossibleto
createasetoftechnicalspecificationsforcollaborativerobotapplications.
Ascollaborativerobotsbecamemoreprevalent,weneededtowritethesetechnicalspecifications.
WeneededtogivemoredetailonISO10218'srequirements,basedontheexperiencewehadall
gatheredsincethefirstversioncameout,explainsSmith.
Page7 robotiq.com
ISO/TS15066Explained
ISO/TS15066isexpectedtobeaddedtoISO10218Part1/2where
applicable,whenthestandardcomesupforreviewin2017.
WhentheRoboticsIndustryAssociation(RIA)firstcoinedthetermcollaborativerobotin2003,they
hadverydifferentrobotsinmind,saysJeffFryman,arobotsafetyconsultant,whoservedasDirector
ofStandardsDevelopmentattheRIAfor17years.
Wewereenvisioning'big,bad'sixaxisarticulatedrobots.Theconceptofcollaborativerobottodayis
fardifferentfromouroriginalvision.Wedidnotenvisionthe'Foxconn'solutionofa
humanrobothumanrobotworkingonthesameline,saysFryman.ISO102182talksaboutthe
designofcollaborativerobotcells,butitdoesn'thavethedetail.WehopetofillinthatgapwithISO/TS
15066.
BuildingonStandards
Inessence,ISO/TS15066isdesignedtobuildonandsupplementthelimitedrequirementslaidoutin
existingstandards.
ISO10218onlydescribestherequirementsinverygeneralterms,whereasIS0/TS15066provides
moreguidance,explainsLasseKieffer,GlobalComplianceOfficeratUniversalRobots,whopoints
outthatISO10218(PartsIandII)providesjustafewpagesofrequirementsforallfourtypesof
collaborativeoperationtowhichISO/TS15066addsawealthofnewinformation.
ISO/TS15066answersquestionsthatwereleftopenbyISO10218,particularlythosearoundcontact
betweenhumanandrobots,saysElenaDominguez,robotsafetyexpertatPilz.
ISO10218listedsomegeneralsafetyrequirementsforcollaborativerobots,butitwasdifficultto
knowwhetheryouweresatisfyingthoserequirements.
Forpowerandforcelimitedoperation,ISO10218requiresthatcontactbetweenhumanandrobotbe
suchthatitshouldnotcreateaninjury,"withoutdefininghowmuchforceistoomuchforce,how
thoseforcescanbemeasuredandwhatlimitsshouldbeset.
ISO10218saidthatyoucouldimplementacollaborativerobot,butitdidnotprovideenough
engineeringguidancetoknowwhenyouwerethere.ISO/TS15066allowsanengineertobemore
preciseintheirdesignandthentolegitimatelyclaimthattheyhaveachievedtheintentofISO10218.
Page8 robotiq.com
ISO/TS15066Explained
Standardsvs.TechnicalSpecifications
NotethatISO/TS15066isnotastandard,it'satechnicalspecification.
Thedifferenceisimportant.TheISOsometimesdevelopstechnicalspecificationspriortoreleasing
final,formalstandards.
Thisisarecognitionofthefactthatthestateoftheartisinfluxandwillbeevolvingovertime,
explainsBjrnMatthias,SeniorPrincipalScientistRoboticAutomation,atABB.
Thetechnicalspecificationsformatisintendedtorecordasnapshotofwhatthestateoftheartis
hererightnow,andtomakethatavailabletothecommunitytoworkwith,knowingfullwellthatthere
willbeadditionsandchangesinthefuture,saysMatthias.
TechnicalspecificationslikeISO/TS15066areintendedtomaturethematerial,saysFryman.
TechnicalspecificationsarereservedforinformationthatisultimatelyintendedtoappearinanISO
standard,butisconsiderednotfullydevelopedandneedstobetested.Atechnicalspecificationis
whatwereallythinkthefinalstandardwillbe,butyouneedtogiveusfeedback.
UniversalRobotsKiefferseestechnicalspecificationsasdocumentsthatprovideguidanceforthe
industrytotest.
It'sawayoftryingouttherequirements.Ifwewereextremelycertainaboutthecontent,thenwe
couldhavemadethisastandard.Butwechosenotto,saysKieffer.
Meanwhile,RobertaNelsonShea,ConvenoroftheISOIndustrialRobotSafetyWorkingGroup
(ISO/TC299/WG3)andglobalmarketingmanagerforRockwellAutomationviewsatechnical
specificationdocumentasonethatisnotquitereadytolayoutformalrequirements.
Atechnicalspecificationdocumenttellsyouthatthetechnologyneedsalittlemoregeltimeandthat
theindustryneedssomeexperiencewithitinordertobeabletomakeverydefinitivestatements.At
thispointintimeforcollaborativerobotapplications,wearestilllearning.
YoumaywellbeaskingyourselfIfISO/TS15066isn'tafullISOstandardyet,whydoIneedtopay
attentiontoit?
Firstly,it'snevertooearlytogetstartedonsafety.NotonlydoesISO/TS15066buildonthe
requirementsinISO102181and102182,itconstitutesbestpracticefortheindustrytoday.
Secondly,ifyouwanttobeabletolegitimatelyclaimthatyouhaveproperlysafeguardedyour
collaborativerobotsystemandprovidedasafeworkenvironmentforworkers,ISO/TS15066isthe
documenttoread.
Page9 robotiq.com
ISO/TS15066Explained
TS15066providesyouwithguidancesothatyoucansaythatyouhave
properlysafeguardedtherobotsystem,"explainsPilz'sDominguez.Youcansay'Ihaveasafe
system'ifyoufollowthetechnicalspecifications.Youcanalsoconfidentlysay'Iamimplementingthe
robotsystemaccordingtothebestpracticeasindustryseesittoday.'"
WidespreadImpactandBenefits
WeaskedISOexpertsabouttheimpactandbenefitsofISO/TS15066anditturnsoutthatthereare
impactsonandbenefitsfortheroboticsindustry,endusercompanies,integrators,production
managers/applicationengineers,andfactoryworkers.
Let'stakeaquicklookateachgroupinturn.
RoboticsIndustry
CollaborativeroboticsareagamechangersaysRockwell'sRobertaNelsonSheaandISO/TS15066
isanimportantpartofthisburgeoningsegmentoftheroboticsmarket.
Ithasopenedpeoples
eyestothenotionthattheydon'thavetocompletelystopandremovepower
fromequipmentinordertosayit'ssafeforpeopletohavesomedegreeofinteractionwithit.Forfull
Page10 robotiq.com
ISO/TS15066Explained
automation,thegamechangeristhatyoucankeeppoweron,butcan
safelycontrolthesituation,sothatapersonisnothurt.
Thebranchoftheroboticsindustrythatisusingcollaborativerobotics,willhavegreatuseforISO/TS
15066becauseitcontainsalotmoredescriptionofwhatitmeanstohaveacollaborativeapplication
thanpreviousdocuments,saysABB'sMatthias.Therearesomebasicpointersinthecommon
standardsforindustrialrobotsandindustrialrobotsystems,butit'snotsufficienttoputinplacea
viablecollaborativeapplication,sothisdocumentfillsthatgap.
FactoriesUsingCollaborativeRobotApplications
Factoryfloorspacehasahighervalueassignedtoitthananyequipmentyoucouldfillitwith,says
RobertaNelsonShea,andcollaborativeroboticssolutionstakeupconsiderablylessspacethan
traditionalindustrialrobots.
Thecostsofheating,plumbing,andmaintainingthatspace,arehigherthanthevalueofthe
equipmentyouputin.Soifwecandecreasethefloorspacethat'srequired,bysafelyimplementing
collaborativeroboticswehavethepossibilityofdecreasingthecosttoauser.
Nothavingtoturnoffthepowertoarobotinorderto,forexample,performloadingandunloading
tasks,decreasesthewearandtearonpartsandcomponents.
Componentssuchascontactorsareexpensiveandtheyonlyhaveacertainnumberofactuations
thattheycanwithstandbeforetheyhavetobereplaced,saysShea.
So,ifwecansafelycontrolhazards,risks,andthelike,withouthavingtoremovepower,weprolong
thelifeofthesecomponents.Thisalsodecreasestheexposureofmaintenancestaffwhichinturn
lowersexposuretohazards,whichmeanslesslikelihoodofanyinjuryoraccident.
Theconceptofhumanrobotsystemcollaborationisdesignedtoimproveproductivityandmaintain
workersafety,addsFryman.
Thisconcepthasbeenoutthereforseveralyearsnow,littleunderstoodandloudlyimitatedwith
maybeveryinappropriatesolutions.Finally,wehaveadocumentthatwecanpointtothatsays'These
arethelimitsthatyoucanapplytoyourdesign'.
Page11 robotiq.com
ISO/TS15066Explained
Integrators
ISO/TS15066eliminatesalotofguessworkbyprovidingtheinformationintegratorsneedwhen
performingariskassessmentoncollaborativerobotapplications.
Itprovidesalotofguidancethattheintegratorneedstothinkofwhenhe'sinstallingtherobot,says
UniversalRobotsKieffer.Ifyouareanintegratorthatisquitenewinthefieldandyoudon'thavethat
muchexperience,thenISO/TS15066isverygoodbecauseitprovidestheinputyouneedtodoa
goodriskassessment.
Thepurposeof15066istomakethejoboftheintegratoreasierandifthereisanythinginitthatthey
cannotuse,thenletusknowaboutthat,addsKieffer,whoexpectsISO/TS15066tobeabighelpto
UniversalRobotintegrators.
ISO/TS15066willhelpHondaCanada'sintegratorsbetterunderstandtheirrequirementsand
obligations,saysSmith.
Nowtherearesomegoodhardnumbersthatintegratorscangobytomakesurethatwedon'tinjure
somebody.Whenpeopleunderstandthespecificguidanceofthetechnicalspecifications,it'salso
goingtobeeasierforustoshowcompliancetotheISO10218standard.
UnderOntariolaw,thereisarequirementforaprestarthealthandsafetyreviewofroboticssystems.
Weneedanindependentengineertocomeinandtomakesurethatwe'vefollowedallthestandards.
ISO/TS15066isgoingtogivethemmoreinformationonhowtoapplythoserequirementsproperly,
addsSmith.
ProductionManagersandAutomationEngineers
Productionmanagersneedtoknowthattheirpeopleareworkingaccordingtothestateoftheart,says
ABB'sMatthias.
TheproductionmanagerneedstocareaboutISO/TS15066becauseitwillgivehimtheconfidence
thatheisusingthepresentstateoftheart,bestpossibleinformationavailabletoday.
Automationengineersunderstandtheapplicationanditsrequirements,saysMatthias.Theyalso
understandabitaboutroboticsanditscapabilitiesandabitaboutcollaboration.Buttheymaynot
havehugelevelsofexperienceinrealizingcollaborativeapplications.
Whentheautomationengineerbuildscollaborativeapplications,hewillhavetheobjectiveofusing
thebestpossibleinformation.ThisobjectiveisfulfilledbyISO/TS15066inthebestpossibleway.The
Page12 robotiq.com
ISO/TS15066Explained
benefitofISO/TS15066forautomationengineersisthespecificguidanceit
providesonwhattolookoutforwhenputtingtogethercollaborativeapplications.
Confidenceisathemerunningthroughourexpert'sresponsestothisquestion.Wellexecutedrisk
assessmentsinspireconfidence.Adoptionofbestpracticesinspireconfidence.Providingasafe
environmentforworkersinspiresconfidence.
ButthebenefitsofISO/TS15066gobeyondgeneratingfeelingsofconfidence.
Italsomitigatesriskifyoufollowthedocumentandyouaremorecertainthatyoudothingsright,
saysKieffer.Therecanalsobebenefitsfromstatingthatproductscomplywithasafetydocument.
Sometimesthishasacommercialvalueoravalueintermsofallowingyoutoshowthatyou
performedyourriskassessmentcorrectly.
ISO/TS15066providesproductionengineerswiththeinformationtheyneedtounderstandallthe
capabilitiesandpossibilitiesofcollaborativerobotics,saysSmith.
Ithinkthemoretheyunderstandaboutcollaborativerobots,thebetter.Theyunderstandautomation
andmanufacturing,sooncetheyunderstandthesenewtoolsandhowtoimplementthem,andallthe
differentrequirements,theycancomeupwithalotofdifferenttechnicalsolutions.
FactoryFloorWorkers
KnowingthatthespecificationslaidoutinISO/TS15066havebeenfollowedwillgenerateconfidence
amongfactoryworkers,saysABB'sMatthias.
Thefactoryworkercanbeconfidentthathiscolleaguesresponsibleforcreatingtheapplication(the
productionmanagerandtheapplicationengineer)haveworkedaccordingtothebestpresent
knowledgeofthestateoftheart.Thisshouldgivehimadegreeofconfidenceinhisworkplace.
Frymanagrees.
Asauser,toknowthatthereisasetoftechnicalspecificationsthattheintegratorisdesigningto
shouldgiveworkerssomecomfortintheknowledgethatsomeoneisnotjustwingingitandthatthe
systemhasbeendesignedwithinacceptableparameters ,
saysFryman.
Thisshouldmakefactoryworkersmorecomfortablewiththeconcept.Theworkercomestoworkin
themorninghealthy,he'sentitledtogohomeatnightsafely.
Factoryfloorworkerswillbenefitfromhavingcollaborativeapplicationsproperlydefinedwithproper
procedures,riskassessments,andwarnings,saysPilz'sDominguez.
Page13 robotiq.com
ISO/TS15066Explained
Nowthere'sguidanceonhowtopermittheinteractionwith
theperson.So,ifwehaveajobwhere
someonehastoworkconstantlywiththerobotandwilloccasionallybecontactedbecausehumans
areimpreciseandthey'llgetinthewaythestandardgivesguidanceonhowtoadjusttheparameters
sothatthatperiodiccontactisnotgoingtoleadtoinjuries.It'sgoingtoprovidethemwithasafer
environmenttoworkinnexttotheserobots.
Page14 robotiq.com
ISO/TS15066Explained
RealWorldScenarios
Scenario1:ProductAssembly,PowerandForceLimited
Pictureasequentialproductassemblyprocessthatincludesbothhumansandpowerandforcelimited
collaborativerobots,suggestsABB'sMatthias.
Robotsperformthesimplestepswhererepeatabilitygeneratesqualitywhilehumanworkersperform
morecomplicatedsteps,particularlythosethatrequirehighlydexterousmanipulation.
Whenperformingariskassessmentinascenariolikethis,it'simportanttoidentifytheinterfaces
betweenthehumanandrobotworkers.
Asitisbeingmanufactured,theproductpassesovertheseinterfaces.Youhavehandoverandyou
haveassemblymanipulationandthesethingsarehappeningrightnexttohumanworkers,explains
Matthias.
Page15 robotiq.com
ISO/TS15066Explained
Inthissamplescenario,possiblehazardsoccurattheinterfacesthearea
whereworkersreachintotherobot'sworkspaceforexample.Adifferentsetofhazardsarisewhen
humanworkersaccidentallybumpintotherobot.
Mitigationofthesehazardsandthewayyoucanmakethesystemharmlessisbydesigningthe
robot'scontrolsystemsothatitenforcesthemaximumlimitsonmechanicalloadingofcertainpartsof
thehumanbody.
IfyoufollowtheISO/TS15066guidelinesforpowerandforcelimitedapplicationswhichspecify
maximumpressuresandmaximumforces,youwillbeabletorealizethistypeofsequentialassembly
landscapeinasafewayandallwithouthavingtoseparatetherobotoffbehindfixedguarding.
ThatistheaspectwhichisverynewinISO/TS15066.addsMatthias.Thisisalsotheaspectwhich
addressestheneedforhigherflexibilityandlessuseoffloorspacethattoday'smanufacturersare
lookingfor.
Scenario2:Packaging,PowerandForceLimited
Pictureapackagingapplicationinwhicharobotpickspartsfromonebin,manipulatesthem,and
packagesthemintoanotherbin.Inthisscenario,thepointsofcontactwithhumanworkersarelimited
tooccasionallysupplyingonebinandoccasionallyremovingtheother.(Suchasystemmightbeset
upbyacompanythatwantstorunarobotwithoutafencetotestthetechnology,butthatdoesn'twant
ahighfrequencyofexposure.)
Page16 robotiq.com
ISO/TS15066Explained
Thisscenariomakestheoverlapintimeandspacerathermodest,says
Matthias.Nevertheless,thesamecriteriaapply,andifyouhaveincidentalcontact,whichcanhappen,
thenthepressureandforcelimitspecificationsprovidedinISO/TS15066canhelpyoutodimension
thissortofapplication.
Scenario3:Manufacturing,SafetyRatedMonitoredStop
Hondahasusedcollaborativerobotsforsafetyratedmonitoredstopapplicationsapplicationsthat
enablerobotstobeloadedbyhumanworkerswithouttheservoneedingtobeshutoff.(Note:Safety
ratedmonitoredstopapplicationscanalsobeperformedbyregular,noncollaborativeindustrial
robots.)
Whentheystartedimplementingthesystem,saysHonda'sSmith,thefirstthingtheyshowedtheir
associateswasthethendraftofISO/TS15066.
Weshowedtheminthestandardwhytheserobotsaredifferent,becausetheyareusedtotherobot
beinglockeddownduringloading.WeusedISO/TS15066toshowourassociatestherequirements
andallthedifferentfeaturesthatarekeepingthemsafe.Wewilldothesamewithpowerandforce
limitedapplications,saysSmith.
ImplementationofISO/TS15066allowsapplicationengineers,integrators,andproductionmanagers
todemonstratethesafetyofthesystemtoendusers,improvingfactoryfloorworker'sconfidencein
theprocess.
Page17 robotiq.com
ISO/TS15066Explained
Page18 robotiq.com
ISO/TS15066Explained
Tips&Insights
Weaskedourexpertstosharetheirtipsandinsightsforcompaniesandindividualsthatarelookingto
performacollaborativerobotsystemsafetyassessmentforthefirsttime.
DoyourBackgroundResearch
Ifyouhavenevercarriedoutariskassessmentbefore,beginwithsomebasicbackgroundresearch,
saysUniversalRobot'sKieffer.
IwoulduseISO12100asabasedocument.Atleastlookthroughittogetsomebasicideasabout
howtoperformariskassessment.ThenIwouldusetheISO102182standardand,finally,Iwould
useISO/TS15066todoacomprehensiveandreasonableriskassessment,advisesKieffer.
Seekadvicefromtheexperts
Mypersonalrecommendationwouldbetoseekadvicefromsomeonethathassomedegreeof
experienceinthisarea,saysABB'SMatthias.
AnumberofcompanieshavebeeninvolvedindiscussioninbringingforthISO/TS15066.Andthese
arecompaniesthathavebeenfrontrunnersindevelopingtechnologiessuitableforsuchapplications.
IfIwereacustomerwantingtorealizeanapplicationinthisway,Iwouldseektheiradvice.
Page19 robotiq.com
ISO/TS15066Explained
Becausecollaborativeapplicationsarenotroutineevensystems
integratorsthatareexpertatcommissioningconventionalrobotsystemsmightnothavethenecessary
levelofexperiencejustyettoputincollaborativeapplications.
DoubtlessmanyofthemwillbeseekingtodosoandovertimeIthinkthenumberofpossiblepartners
thatyoucouldturntowillbeincreasing.
TalkwithStakeholders
Thefirststepineveryriskassessmentisgettingthestakeholderstogetherandtalkingaboutsafety,
saysHondaCanada'sSmith.Itturnsoutthatthisfirststepisalsooneofthebiggestbenefitsof
performingariskassessment.
Alotoftimespeoplethinkriskassessmentisabunchofdifferent,difficultstepsyouhavetogo
through,saysSmith.Butreally,it'sjustabunchofpeoplegettingtogethertoask'Whatdowewant
todo?Whatarethehazardsgoingtobewiththat?Whatcontrolsdoweneedtoputinplacetodo
that?'Theriskassessment,theformalsideofit,isaboutdocumentingthoseconversationsandhaving
amethodtogothroughit.
Page20 robotiq.com
ISO/TS15066Explained
Longbeforearobotsystemispurchased,theautomationengineer,the
workers,and(particularlyinthecaseofsmallcompanies)theownerneedtotalkwitheachotherto
understandwhatsomeoftherisksmightbe,advisesSmith.
It'sallaboutgettingthosestakeholderstogetherandtalkingaboutitattherighttimebeforeyoubuy
therobotandbeforeyoutrytoimplementtheapplication.Theriskassessmenthastobedoneatthe
designstageorattheconceptstagetobeeffective.
Pilz'srobotsafetyexpertDominguez,agrees.
Seeksupport.Talktothirdpartygroupsandintegrators.Visituserswhoareusingcollaborativerobot
systemsevenifthey'reinadifferentindustry.Seewhattheydid.Ask'Whatdidyoulearn?'and'What
mistakesdidyoumake?',saysDominguez,whorecommendstheRIA'sannualsafetyconferenceas
anexcellentplacetogolearnsomebasicsandtonetwork.
TakeanApplicationCenteredApproach
Oneofthemostcommonmisunderstandingsaroundpowerandforcelimitedcollaborativerobot
systemsisthatsomepeopleassumethattheycanteardownallthefencesandeverythingis
wonderful,saysRobertaNelsonShea.Thisisafalseassumption.
Thebigthingthatpeoplehavetoberemindedofisthatit'snotabouttherobot,it'sallaboutthe
application.Imighthaveapowerandforcelimitedrobotthatcanonlyexertxforceandwouldnothurt
Page21 robotiq.com
ISO/TS15066Explained
aperson,butifthatrobotsystemispackingknives,it'snotasuitable
candidateforacollaborativeapplication.
Honda'sSmithagreesabouttheimportanceoftakinganapplicationcenteredapproachwhen
performingariskassessment.
It'saboutfirstunderstandingwhatyourapplicationisgoingtobeandwhetheritissuitablebeforeyou
evenbuytherobot.It'sallgoingtocomedowntotheapplication.You'regoingtoneedanexperienced
integratororsomebodywhounderstandswhatyou'retryingtodoandallthehazardsassociatedwith
theapplication,saysSmith.
Youhavetorealizethatevenifit'sasmall,powerandforcelimitedrobotwithalowpayload,that
doesn'tmeanthatit'sriskfree.Youhavetounderstandwhattheapplicationsrisksaregoingtobe.
Don'tbeafraid,butalsobecareful.Andunderstandthattherearegoingtobemoreandmoreof
theserobotsystemsaround.MakesurethatyourpeopleunderstandwhattheyarethroughISO/TS
15066.
AvoidCommonPitfalls
Thetwomostcommonmistakesmadeduring
roboticsrelatedriskassessmentsare
oversimplifyingandovercomplicatingthe
process,saysDominguez.
I'veseenriskassessmentswheretheytryto
outlineindetaileverysinglepieceofthe
applicationwithoutsimplifyingandgrouping
andtheanalysisbecomessoburdensomethat
youcan'tpicturethebasicrequirements,says
Dominguez.
Bythesametoken,riskassessments
sometimeserronthesideofoversimplifying
theprocess.
I'veseencaseswhereaverysimpleapproachhasbeentaken,resultinginverybriefrisk
assessmentsthatdon'taddresscriticaltasksandexposures,saysDominguez.
Sometimesyouneedmorethanthat.Anoversimplifiedriskassessmentmightmissthosefindings,
mightmisssomehazardoussituationsthatmightoccur,suchassomebodyputtingthemselvesina
vulnerablepositionwhenunloadingarejectbinbasedonwherethebinislocated.
Page22 robotiq.com
ISO/TS15066Explained
AdjusttoScale
Companiesthinkingaboutimplementingcollaborativerobotsolutionsneedtodecidethedegreeto
whichtheybuildupinhouseexpertise,saysDominguez.
Companiesconsideringsmallcollaborativerobotsolutions(12robots)shouldgetanexperienced
integratortoperformtheriskassessment.
Meanwhile,bigfactoriesplanningmajorinstallationsof10or20collaborativerobotsystemsshould
empowerpeopletolearn.
Getsomehelpinthebeginning,buteducateyourpeopleenoughtodoitontheirown.Ifyoudothis,
you'llbeabletofinetuneyourapplicationsbetter,becauseyou'llhavebettercontrol.
Page23 robotiq.com
ISO/TS15066Explained
Conclusion
WhilenotnormativeinthewaythatISOstandardsare,ISO/TS15066describesthestateoftheartin
collaborativerobotsafety.
Whetheryouareanintegrator,aproductionmanager,oranapplicationengineer,thenewtechnical
specificationsprovideessential,datadriveninformationandguidanceneededtoevaluateandcontrol
risks,andsupportariskassessmentforcollaborativerobotsystemsandapplications.
So,ifyou'rewonderingWhenisagoodtimetogetstartedwithcollaborativerobotsafetyrisk
assessment?,theanswerisNow.TheharddataandformulasinISO/TS15066enablenewlevels
ofdetailincobotriskassessments.Italsoprovidesthedatadrivensafetyguidanceneededto
evaluateandcontrolrisks.
Forpowerandforcelimitedoperation,thedocumentprovidesspecific,objectivedatathatcanbeused
tocreateprecisecontactsituationdescriptionsforyourcollaborativerobotapplication.Forspeedand
separationmonitoringcollaborativeapplications,ISO/TS15066describestheeffectstoconsiderwhen
designingtherobotsystemmotionplanningalgorithm.
Italsoworksverywellasinspirationforriskassessmentsasitprovidesagoodwayforpeopleto
checkwhethertheyhaveforgottentoconsiderapotentialhazard.
Inabroadersense,ISO/TS15066islikelytoinspirefurtheradvancementsofprotectivedevice
technology,bettersensors,improvedmotioncontrolandotherinnovations.
Finally,rememberthatISO/TS15066isaworkinprogress.TheISOcommitteewouldlovetoreceive
feedbackfromthosethathaveusedthedocument.Pleasesendyourcommentsto:
15066@robotiq.com .
Page24 robotiq.com
ISO/TS15066Explained
ANoteofGratitudetoourContributors
Inthecourseofwritingthisebook,wehadalotofhelpfromexpertsonthesubjectmatter:members
fromtheISOCommitteewhowroteISO/TS15066.Wedliketothankthemforgivingtheirtimeand
expertisetoensurethisebookisaccurateandhelpful.
ElenaDominguez ,SafetyConsultant
PilzAutomationSafety
JeffFryman
FormerDirectorofStandardsDevelopmentfortheRIA
ShuichiHashimoto
,ProjectGeneralManager,Eng.PlanningDept.,ControllerBusinessUnit
DensoWaveIncorporated
LasseKiefer ,GlobalComplianceOfficer
UniversalRobotsA/S
BjrnMatthias ,SeniorPrincipalScientistRoboticAutomation
ABBAG
RobertaNelsonShea ,GlobalMarketingManager
RockwellAutomation
DaveSmith ,CRSPCHSO,Equipment/ConstructionSafetySpecialist,Safety/MedicalDept.
HondaofCanadaMfg.
JimVanKessel
JVKIndustrialAutomation,Inc.
Page25 robotiq.com
ISO/TS15066Explained
WhatsNext?
NowthatyouunderstandISO/TS15066alittlebetter,areyoureadytomoveforwardwith
collaborativerobotsafety?Herearesomedocumentsthatwillhelp.
Page26 robotiq.com
ISO/TS15066Explained
AboutRobotiq
Robotiqexiststofreehumanhandsfromtediousjobs.Ourfastgrowingcompanydesignsand
manufacturesadvancedrobotgrippersandaforcetorquesensor.RobotiqisbasedinQuebecCity,
Canada.Weworkwithaglobalnetworkofhighlycapablelocalpartnerstosolveflexibleautomation
challengesinmorethan30countries.
LetsKeepinTouch
Foranyquestionsconcerningroboticandautomatedhandlingorifyouwanttolearnmoreaboutthe
advantagesofusingflexibleelectrichandlingtools,contactus.
Joinusonsocialmedia:
RobotiqsBlog
Twitter
Linkedin Facebook
Youtube Google
+
Page27 robotiq.com