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Energy Conversion and Management 126 (2016) 790798

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Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

A computational procedure to define the incidence angle on airfoils


rotating around an axis orthogonal to flow direction
Alessandro Bianchini a, Francesco Balduzzi a, Giovanni Ferrara a, Lorenzo Ferrari b,
a
Dept. of Industrial Engineering, University of Florence, Via di Santa Marta 3, 50139 Firenze, Italy
b
CNR-ICCOM, National Research Council of Italy, c/o Dept. of Industrial Engineering, University of Florence, Via di Santa Marta 3, 50139 Firenze, Italy

a r t i c l e i n f o a b s t r a c t

Article history: Numerical simulations provided in the last few years a significant contribution for a better understanding
Received 2 May 2016 of many phenomena connected to the flow past rotating blades. In case of airfoils rotating around an axis
Received in revised form 25 July 2016 orthogonal to flow direction, one of the most critical issues is represented by the definition of the inci-
Accepted 7 August 2016
dence angle on the airfoil from the computed flow field. Incidence indeed changes continuously as a func-
Available online 27 August 2016
tion of the azimuthal position of the blade and a distribution of peripheral speed is experienced along the
airfoils thickness due to radius variation. The possibility of reducing the flow to lumped parameters (rel-
Keywords:
ative speed modulus and direction), however, would be of capital relevance to transpose accurate CFD
Incidence angle
Angle of attack
numerical results into effective inputs to low-order models that are often exploited for preliminary
CFD design analyses. If several techniques are available for this scope in the case of blades rotating around
Computation an axis parallel to flow direction (e.g., horizontal-axis wind turbines), the definition of a robust procedure
Vertical-axis wind turbine in case the revolution axis is orthogonal to the flow is still missing.
Darrieus In the study, a novel technique has been developed using data from Darrieus-like rotating airfoils. The
method makes use of the virtual camber theory to define a virtual airfoil whose pressure coefficient dis-
tributions in straight flow are used to match those of the real airfoil in curved flow. Even if developed
originally for vertical-axis wind turbines, the method is of general validity and is thought to represent
in the near future a valuable tool for researchers to get a new insight on many complex phenomena con-
nected to flow past blades rotating around an axis orthogonal to flow direction, like for example dynamic
stall.
2016 Elsevier Ltd. All rights reserved.

1. Introduction relevance in low-order simulation methods [1], like for example


the BEM theory [2,3], and particularly in aero-elastic engineering
In conventional aerodynamics, the incidence angle or angle of models, where the AoA is used as an input to enter tabulated polars
attack (AoA) for a 2D airfoil is defined as the geometrical angle of the airfoils in the database and hence to calculate the forces act-
between the flow direction and the blade chord. This very familiar ing on a blade [46]. These tabulated data very often come from
concept makes use, however, of the main simplification of assimi- wind tunnel measurements, where the main concern is to provide
lating the airfoil to a point, to which all vectorial quantities (e.g., good-quality rectilinear flows. This makes, however, them not
relative velocity, forces, etc.) are referred. always fully representative of the airfoils behavior onboard rotat-
The concept of incidence angle is widely used in many turbo- ing blades, where many complex phenomena interfere with the
machinery applications and, of course, in several analyses con- aerodynamics of the blades themselves (e.g., 3D effects from tip
nected to wind turbines, which are used in the present work as a and root vortices, dynamic stall, etc.) [57].
test case for developing the new method. In particular, the possi- In this view, increasingly accurate Computational Fluid
bility of reducing the flow characteristics to a few lumped param- Dynamic (CFD) simulations could provide a valuable contribution
eters (i.e. relative flow velocity modulus and direction) is of capital to a deeper understanding of the rotating airfoils behavior [8,9].
To transpose numerical results into more practical non-
dimensional aerodynamic parameters (e.g., lift and drag coeffi-
Corresponding author. cients [10]), however, the lift and drag forces easily obtainable
E-mail addresses: bianchini@vega.de.unifi.it (A. Bianchini), balduzzi@vega.de. from calculated pressure distributions over the airfoils must be
unifi.it (F. Balduzzi), giovanni.ferrara@unifi.it (G. Ferrara), lorenzo.ferrari@iccom. referred to the correct incidence angle [11].
cnr.it (L. Ferrari).

http://dx.doi.org/10.1016/j.enconman.2016.08.010
0196-8904/ 2016 Elsevier Ltd. All rights reserved.
A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798 791

Nomenclature

a induction factor TSR tip-speed ratio


AoA angle of attack, deg U wind speed, m/s
BEM blade element momentum VAWT vertical axis wind turbine
c airfoil chord, m W relative velocity, m/s
cL lift coefficient
cD drag coefficient Greek letters
Cn normal force coefficient a AoA (in formulas), deg
Ct tangential force coefficient c intermittency
CFD computational fluid dynamic # azimuthal angle, deg
Fn normal force, N p pressure coefficient
Ft tangential force, N q flow density, kg/N m3
HAWT horizontal axis wind turbine x revolution speed, rad/s
y+ dimensionless wall distance 1 value at infinity
R turbine radius, m normalized value
Re Reynolds number

In conventional numerical simulations, the airfoil is generally 2.1. Proposed techniques for horizontal-axis wind turbines
kept fixed while the incidence is imposed by defining an inclina-
tion angle for the freestream velocity at the inlet boundary (e.g., An interesting overview on the most reliable techniques to
[12,13]). In the case of rotating blades, the definition of the relative define the angle of attack on HAWTs blades has been recently pro-
velocity on airfoils (and hence of the incidence angle) is indeed vided by Guntur et al. [20].
more complex. The oncoming flow relative to blades is the vector The historically most exploited technique for calculating the
sum of the absolute flow and the peripheral speed and it can be AoA from a computed flow-field is represented by a sort of inverse
heavily affected by secondary flow structures, which make the def- BEM (Blade Element Momentum) approach [1,19,20]. In this
inition of a unique velocity vector extremely complex. The above approach, the angle of attack is calculated by means of well-
issues are even more challenging in the case of blades rotating known Eqs. (1) and (2), in which the forces are a priori imposed
around an axis orthogonal to the oncoming flow (cycloidal based either on experimental measurements or on computed
motion). In this case, the peripheral speed has a non-uniform dis- values.
tribution along the thickness of the airfoil [14], affecting both the
1
streamlines direction and the correct assessment of the relative F t # qW 2# cHcL sin a  cD cos a 1
speed modulus.
2
With particular reference to vertical-axis wind turbines
1
(VAWTs), which are used in the present work as a test case to F n # qW 2# cHcL cos a  cD sin a 2
2
explain the proposed method and show its potential applications,
in the recent past CFD data have been often reduced by assuming It is widely acknowledged that this method gives reasonably
a theoretical incidence angle coming from blade element momen- reliable results, which can be also again exploited in BEM codes
tum (BEM) theory (e.g., [15]). This expedient, however, somehow for later predictions [1,19]. On the other hand, the major limitation
disabled the accuracy enhancement provided by CFD. Under these of the approach is the use of a 1D theory. In particular, it is worth
preconditions, in the present study a novel method to define the noticing that the direction of the oncoming absolute wind is con-
incidence angle from a computed CFD field past blades rotating sidered not to be altered by the blade-flow interaction [21], with
around an axis orthogonal to flow direction is presented. The notable errors in the case of high deflections. Moreover, BEM mod-
method, here applied to airfoils rotating in a Darrieus-wind- els always need a tip-correction, whose accuracy becomes in turn
turbine-like way, is thought of general validity for any blade type relevant for a correct evaluation of airfoils data.
experiencing the same flow conditions, e.g., helicopter blades, A second technique, again developed for HAWTs, is the averag-
Wells turbines, etc. ing technique, applied by Hansen and Johansen [22] and Johansen
et al. [5,6]. In this approach, the local angle of attack is calculated
by reconstructing the velocity triangle on the blade: the peripheral
2. Background speed is indeed known in modulus and direction, whereas the rel-
ative speed is extrapolated from CFD calculations by analyzing the
The concern of defining the angle of attack from CFD simula- flow in the rotor plane. As discussed by Zhong Shen et al. [1], how-
tions of rotating blades has been historically addressed by wind ever, since the method exploits averaged data, many points of the
turbine specialists in case of horizontal-axis wind turbines computational domain must be analyzed to describe the local flow
(HAWTs). In this study, attention is instead focused on blades features. Moreover, this approach is barely applicable to more gen-
rotating in a plane parallel to flow direction. These applications eral flow conditions (e.g., a yawed flow).
are primarily connected to Darrieus-type vertical-axis wind tur- On this basis, Zhong Shen et al. [1] more recently proposed a
bines (VAWTs), which are experiencing a renewed interest by both further and more general technique, using several cross-sections
manufacturers and researchers in the wind energy world [3,16 at different span positions of an HAWT, in which the velocity is
18]. Darrieus turbines are used in the present work as a test case read in a specifically positioned control point and the induced
for showing the method, but, as discussed, the proposed approach velocity is calculated by means of the associated circulations from
is thought to be of general validity in case of any airfoil rotating the estimated lift and drag forces on the blades. The same theoret-
around an axis orthogonal to flow direction. ical approach is also reported by Guntur and Srensen [19].
792 A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798

Finally, a last technique is that reported in different ways by More recently, a proposal was made by Saverin and Frank [27],
both Guntur et al. [21] and Dumitrescu et al. [23], in which the in which the incidence angle is directly computed as the average
incidence angle is calculated by comparing the pressure distribu- angle between the normal and tangential flow velocity compo-
tion over the blade at different sections with existing data for the nents in a rectangular region around the airfoil. This method still
selected airfoils. Guntur et al. [21], however, claimed this method presents the advantage of using only CFD data for the AoA determi-
to be the less reliable for HAWTs based on wind tunnel experimen- nation but seems quite rough, as great errors can be introduced in
tal data. the analysis in case of vortices or detached flows, whose local
velocity components can dramatically affect the averaged AoA
value.
2.2. Previous studies on blades rotating around an axis orthogonal to
flow direction
2.3. Limitations of an inverse BEM technique
In the case of blades rotating around an axis orthogonal to flow
direction (e.g., in Darrieus wind turbines [18]), the problems to be An inverse BEM method applied to VAWTs or, in general, to
solved to correctly describe the flow field developing around the blades rotating around an axis orthogonal to flow direction, still
turbine are even more complex. The incidence angle changes con- suffers from all of the limitations of a 1D model. In particular, in
stantly during the revolution and each airfoil experiences a wide a BEM-model perspective, the effect of velocity reduction and dis-
range of AoAs, including significant regions beyond the static stall tortion generated by the blades-flow interaction is globally mod-
angle [24]. A reliable estimation of the incidence in similar applica- eled only by a variation of the induction factor (Eq. (5)).
tions would provide, however, great benefits for a more exhaustive
understanding of many phenomena connected to the complex ! ! !
W x R U 1 1  a 5
aerodynamic interactions, e.g., the description of dynamic stall
hysteresis cycles [25] or flow curvature effects (virtual camber Even if this simplification has historically led to sufficiently reli-
and virtual incidence) [2628]. able results in terms of global turbine performance estimation, the
A first approach to the determination of the AoA in vertical-axis description of the local flow field is very rough as the strong inter-
wind turbines (VAWTs) was proposed by Balduzzi et al. [11]. In action between the upwind and the downwind halves of the revo-
detail, the authors fitted the averaging technique of Hansen and lution makes the flow deflection even more pronounced [28].
Johansen [22] to be used in Darrieus turbines. In their approach, For example, Fig. 2 displays the dimensionless velocity contours
the velocity triangles on the blades (for sign convention please around the three-bladed turbine studied by Balduzzi et al. [11]
refer to Fig. 1) are reconstructed by evaluating the relative wind rotating at TSR = 3.3. The velocity was normalized by the free-
speed modulus in a properly positioned area in front of the airfoil stream velocity U1.
and applying an inverse BEM method to estimate the induction Upon examination of the figure, it is apparent that the absolute
factor (Eqs. (3) and (4)). velocity is strongly deflected when approaching the rotor and even
q more distorted when passing through it, hence making the approx-
U 1 1  a sin # U 1 1  a cos # xR2 imation of Eq. (5) very relevant for a correct prediction of the AoA.
2
w 3
Moreover, beyond physical approximations, this method is
  affected by an intrinsic uncertainty due to the selection of the aver-
U 1 1  a sin #
a arctan 4 aging zone where the relative wind speed is calculated. For exam-
U 1 1  a cos # xR ple, in Fig. 3 two azimuthal positions are compared for the
aforementioned rotor, corresponding to # = 10 and # = 54, respec-
Once the AoA has been estimated, the lift and drag coefficient
can be obtained reversing Eqs. (1) and (2), as normal and tangential tively. In the figures, the averaging zone used by Balduzzi et al. [11]
is also reported.
forces can be straightforwardly obtained by CFD data by integrat-
ing the pressure distribution over the airfoils. The authors success-
fully applied in [11] the method to a preliminary study on flow
curvature effects in Darrieus turbines, obtaining a significant vali-
dation of the original theoretical model proposed by Migliore et al.
[14]. The validity of the approach was, however, specifically lim-
ited to the azimuthal angles in which the flow is attached to blades,
so that the oncoming relative velocity can be defined clearly by
means of a streamlines analysis. Moreover, the approach accuracy
is hindered by some intrinsic limitations, discussed in the follow-
ing section.

Fig. 2. Normalized velocity contours and streamlines around the turbine of [11] at
Fig. 1. Conventions for reference systems and AoA. TSR = 3.3.
A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798 793

Fig. 3. Normalized relative speed on an airfoil of the turbine of [11] at # = 10 and # = 54, respectively.

In the figure, the relative speed was normalized by the mean a circle having a radius equal to that of the revolution trajectory
value in the zone itself; by doing so, the contours actually repre- (Fig. 4). This behavior has been recently assessed by Rainbird
sent the relative error in the estimation of the modulus of W. The et al. [26]. Even if, of course, the airfoils geometry is not modified
figures clearly show that in some azimuthal positions the identifi- during the revolution, the aforementioned effect on their aerody-
cation of the streamline corresponding to the hypothetical relative namic performance is of particular reference for the calculation
speed is extremely difficult, making the selection of the zone loca- of the incidence angle, as it will be shown later on in the study.
tion and dimensions pivotal for a correct prediction. In particular, Stated the above, the virtual airfoil is obtained by a conformal
assuming that the considered zone was able to correctly define transformation procedure based on the chord-to-radius ratio of the
the relative speed (it was indeed verified in the present study), it rotor (c/R) and the ratio between the peripheral speed and the
is apparent that there are several azimuthal positions (e.g., mainstream velocity (tip-speed ratio, or TSR, for wind turbines).
# = 54) where the sensitivity of the results on the averaging zone Equations for the conformal transformation are not reported here
is reduced. On the other hand, many other positions (e.g., # = 10) for brevity reasons, but can be easily found in [31]. As one may
are characterized by velocity fields in which a shift of the averaging argue, the difference between the real airfoil and its virtual homol-
zone is connected to large variations of the relative speed estima- ogous is progressively reduced when the c/R ratio and/or the tip-
tions, making then the impact of the operators choices relevant to speed ratio are reduced [26]. For example, according to Migliore
the final result. Fig. 3 finally suggests that, even if the operator was and Wolfe [31], the virtual camber effect in symmetrical NACA
able to properly select the averaging zone, the method must be 4-digits airfoils is almost negligible (i.e. induced camber lower
limited to those azimuthal angles in which the flow is clearly than 0.2%) below c/R = 0.025. The analysis of the virtual airfoil,
attached to the blades and no disturbances are present in the flow however, constantly increases the accuracy of the analyses in
approaching the blades. blades rotating around an axis orthogonal to flow direction [11,26].

3. Proposed method

Within these preconditions, a novel method to estimate the


incidence from CFD simulations was developed. The model, specif-
ically conceived for airfoils rotating around an axis orthogonal to
flow direction (e.g., Darrieus VAWTs), combines the use of pressure
coefficient profiles [29] with the use of flow curvature corrections
that have been highlighted as a major point for this type of appli-
cations [11,14,26,30]. The theoretical approach withstanding the
model has been successfully applied by some of the authors to
the analysis of virtual camber [26] and virtual incidence effects
[28], which both needed an estimation of the incidence angle on
the airfoil. From those studies, the model has been further
improved and made more robust and systematic. The whole proce-
dure is made of four, easily automatable, main steps.

3.1. Step 1

Based on the original Migliores theory [14], an airfoil in motion


in a cycloidal way behaves like a virtual one in straight flow having
the same thickness distribution but the camber line fitting an arc of Fig. 4. Virtual camber effect.
794 A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798

3.2. Step 2 3.3. Step 3

As a second step, the attended flow conditions on the airfoils are Moving to the analysis of CFD results, the pressure coefficient
estimated. In further detail, since the conventional aerodynamic distributions around the airfoils are acquired from calculations at
coefficients (lift, drag and moment) are strongly affected by the different azimuthal positions over the revolution. Then, they are
Reynolds number (Re), a proper estimation of the blade Re (based again normalized within 1 and +1, being divided by their maxi-
on the relative speed and the airfoils chord). A first approximation mum and minimum values to purge the effect of the relative speed
of the relative speed can be straightforwardly obtained from CFD modulus.
data, e.g., by defining an averaging zone like that proposed in
[11]. Otherwise, a relatively simple BEM theory can be used with 3.4. Step 4
negligible errors on the final accuracy of the method.
Once the Reynolds number has been estimated, the aerody- For every azimuthal position acquired in Step 3, the pressure
namic performance of the virtual airfoil defined at Step 1 can be coefficient distributions from CFD are finally compared to all those
calculated (as a function of the AoA) as if it is working in rectilinear calculated for the virtual airfoils, either manually or with an auto-
flow. According to Migliores theory, these data can be used in fact matic procedure. By doing so, the distribution that best fits the one
as a benchmark for CFD data. In particular, according to the coming from CFD can be highlighted: this distribution gives an
HAWTs method of [21,23], the pressure coefficient distributions estimation of the incidence angle experienced by the airfoil in
are here considered as the most relevant data for comparison. motion. In particular, the position along the chord of the pressure
To obtain these distributions, either a dedicated CFD campaign peak is used to define the incidence as the influence of flow speed
(very time consuming, but often accurate [12,13]) or simpler codes has been discarded by normalizing the distributions.
based on panel methods (e.g., XFoil [32]) can be used. The results of
these latter codes are quite accurate in the first part of the polar 3.5. Benefits and limitations of the proposed model
curve (low-medium AoAs), while poor results are generally pro-
vided after the static stall angle [11]. In the present application, The proposed approach (summarized in the chart of Fig. 5) is
however, due to the flow distortions that are generated around able to overcome two of the main limitations of the inverse BEM
the turbine for higher incidences, the range of angles provided by approach, i.e.: (a) the uncertainty in selecting the zone in which
panel method codes is generally suitable. In case a software like the magnitude of the relative velocity is calculated and (b) the
XFoil is used, an Ncrit = 9 (standard wind tunnel [32]) is suggested inaccuracy in the evaluation of the magnitude itself.
together with the free transition over the airfoil. These two points are indeed crucial in case of blades rotating
Finally, all the pressure coefficient distributions in the present around an axis orthogonal to the main flow direction, where a
method are normalized within 1 and +1 by simply scaling them mutual interaction between the upwind and the downwind halves
by their maximum and minimum values. This expedient does not of the revolution is present and cyclic changes in incidence are
alter the physical shape of the distribution but allows one to com- experienced. Based on the dimensionless pressure coefficients over
pare pressure distributions, independent of the magnitude of the the airfoil, the incidence is indeed defined independently from the
relative velocity. absolute value of the pressure around the airfoil and then of the

Fig. 5. Conceptual scheme of the proposed method.


A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798 795

relative speed. Unfortunately, in case the performance of the vir- Exploiting the sliding-mesh model of the solver, the simulation
tual airfoil are obtained with XFoil, the validity of this approach domain was divided into two subdomains in order to allow the
ceases as soon as the flow is separated, as no reliable power coef- rotation of the turbine, as proposed by [15]. The final dimensions
ficient distribution can be obtained in these conditions [11]. How- of both domains (reported in [26]) were defined according to the
ever, a recent work [33] showed that sufficiently accurate sensitivity analysis reported in [35] in order to allow a full devel-
estimations of the AoA can be also obtained for high AoAs by focus- opment of the turbine wake.
ing the attention only on the pressure distribution over the leading The mesh settings were defined accordingly to the results of the
edge of the airfoils; in this sense, if the pressure distributions of the grid-independency analysis reported in [34], where six different
virtual profile are obtained by CFD, the proposed method could be levels of refinement of the mesh were tested. An unstructured
extended to all the expected AoAs, allowing, for example, the mesh composed by triangular elements was used for the dis-
reconstruction of dynamic stall hysteresis cycles. cretization of the core flow region, whereas the entire boundary
Moreover, it is worth pointing out that the main novelty of the layer region has been described with a structured O-grid of 50 lay-
approach lies on the method to account for the virtual camber in ers. The airfoils surface was discretized with approximately 600
the aerodynamic performance evaluation of the airfoils. The nodes. Based on the requirements of the selected turbulence
matching between the CFD pressure profiles for the geometric air- model, the first cell height was selected as to provide a dimension-
foil and those coming from straight-flow simulations of the trans- less wall distance (y+) during the rotor revolution constantly lower
formed airfoil is indeed a key point for the whole method, which is than 1. The expansion ratio for the growth of elements starting
thought to be of capital relevance for accurate predictions based on from the surface was kept below 1.1 to achieve good mesh quality
the last studies on these problems [26]. in proximity of the airfoil.
Concerning the turbulence closure problem, Balduzzi et al. [35],
4. Examples of model application to Darrieus vawts showed the effectiveness of Menters shear stress transport (SST)
[36] model in performance simulations involving unsteady aerody-
To assess the model robustness and accuracy, it is here applied namics for VAWTs, as also confirmed by wide use in literature. In
to two study cases, already exploited by the authors for an investi- the present study, however, attention has been focused on a more
gation on the flow curvature effects in Darrieus wind turbine air- detailed examination of the aerodynamic behavior of each single
foils [26]. In details, a conventional NACA0018 airfoil of 0.2 m airfoil in motion by analyzing equivalent static pressure coeffi-
chord (null pitch angle with respect to the tangential direction) cients on the blade profiles. Since the prediction of the boundary
was studied while rotating in two curvilinear paths having a layer evolution becomes a critical issue and the blade Reynolds
chord-to-radius ratio of 0.114 and 0.25, respectively. number for the considered cases cannot guarantee a fully turbulent
condition, the c-Reh transition model (derived by Menter and Lang-
try from the SST model [37]) was implemented, despite its
4.1. Numerical model
increased computational cost. Lanzafame et al. [38] recently
showed good agreement between experimental data and numeri-
The motion of the airfoil was simulated with fully unsteady CFD
cal results obtained with the transition turbulence model for two
simulations. A detailed description of CFD settings is reported in
different types of H-Darrieus turbines [26,28].
[26] and not completely repeated here for originality issues. In
For the purposes of the present analyses, a relevant TSR of
[26], an extensive experimental validation is also provided. The
approximately 3.1 was selected in both the study cases. Due to
main features of the simulation model are, however, briefly sum-
the geometric differences between the two rotors, this condition
marized in this sections and finally resumed in Table 1.
corresponds to a stable functioning point in case of the rotor with
The commercial code ANSYS Fluent [34] was used in a two-
c/R = 0.25 [26] and an unstable one in case of the c/R = 0.114 [33].
dimensional form to solve the time-dependent unsteady
This selection is of particular interest for the following analyses
Reynolds-averaged Navier-Stokes equations in the pressure based
since, it reinforces the assessment of model stability for different
formulation. The fluid was air, modeled as an ideal compressible
attended operating conditions.
gas with standard ambient conditions, i.e. a pressure of
In both cases, however, the attended Reynolds numbers experi-
1.1  105 Pa and a temperature of 300 K. In this condition, a refer-
enced by the blades are within the range covered by accurate
ence kinematic viscosity of 1.568  105 m2/s was considered.
experimental data of lift and drag coefficients available from wind
The Coupled algorithm was employed to handle the pressure-
tunnel measurements [26] and used here for comparison.
velocity coupling [35]. The global convergence of each simulation
was monitored by considering the difference between the mean
4.2. Assessment of model capabilities
values of the torque coefficient over two subsequent revolutions
normalized by the mean value over the second period of the pair.
Due to the lack of experimental results able to provide a reliable
The periodicity error threshold was set to 0.1% [35].
estimation of the incidence angle during the functioning of these
turbines, a real validation of the proposed model is not possible
Table 1 yet. However, it is worth evaluating the capabilities of the pro-
Main simulation settings. posed methodology in comparison to previous models and to the
Geometry and operating conditions state-of-the-art in the performance analysis of these machines.
Airfoil NACA0018 A first, qualitative assessment of the robustness of the method
Wind speed (U) 8 [m/s] is in fact presented in Fig. 6, where the typical lift curves of the
Chord (c) 0.2 [m]
NACA0018 airfoil with both tested chord-to-radius ratios were
Radii (R) 0.8 and 1.75 [m]
TSR 3.1 reconstructed reversing Eqs. (1) and (2), based on the incidence
angles calculated using the new method. In particular, in Fig. 6
Main CFD parameters
Simulation code ANSYS FLUENT the calculated values from CFD are compared to the predictions
Turbulence model c-Reh transition model of XFoil and the experimental data collected in the wind tunnel
Algorithm Transient - coupled for two airfoils exactly shaped as the virtual transformation of
y+ on the airfoil Always < 1 the NACA0018 based on c/R = 0.114 and c/R = 0.25, respectively
Mesh size [# elements] 400,000
[26].
796 A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798

two relevant positions of # = 0 and # = 180, where the peripheral


speed and the wind speed are thought to be aligned [18]. The com-
puted flow field in these positions in the considered case study
with c/R = 0.114 are reported in Fig. 7. Upon examination of the fig-
ure, if this assumption is generally true in case of # = 0 (where the
pressure pattern is almost symmetrical in the pressure and suction
sides on the airfoil), it is apparent that at # = 180 the airfoil exper-
iments a non-null incidence, due to a distorted direction of the
absolute wind speed. As discussed, this represents a main limita-
tion of a low-order method like the BEM analysis, since no correc-
tion model is presently available to account for flow distortions of
the wind speed induced by the flow-turbine interaction [28]; bias
errors are then unavoidably induced by the use of tabulated aero-
dynamic polars.
In the present case, based on the computed tangential force (Eq.
(1)) and the preliminary estimation of AoA = 0 at # = 180, one
would indeed predict a lift coefficient of the airfoil of approxi-
mately 0.48 at AoA = 0, i.e. almost twice the correct value reported
in Fig. 6. By applying the present method for AoA estimation
(which, of course, does not need any preliminary flow visualization
during the automatized procedure), an AoA = 2 is predicted at
# = 180. By doing so, the lift coefficient of the airfoil (Fig. 6) is
properly related to its functioning polar curve.
As a final remark, however, it is worth pointing out that a key
point of the presented method is then the higher stability in com-
parison to the former proposal of [11]. In the new procedure, no
user-selected variable is needed, whereas the inverse BEM tech-
nique actually needs an arbitrary definition of the fluid zone in
which the relative speed is calculated. The impact of a wrong posi-
tioning of the averaging zone could indeed heavily impact on the
Fig. 6. CFD computed lift curve of the NACA0018 and experimental data and XFoil results, especially for high angles of attack near the stall of the air-
predictions of the Transformed airfoils (c/R = 0.114 and c/R = 0.25) @ Re = 300 K. foils. It is worth remarking anyhow that the new model still needs
a first estimation of the relative speed (see Step 1 of the proce-
dure), but it is now used only to estimate the Re number on the air-
Upon examination of the figure, good agreement can be noticed foil: small errors in the velocity estimation would then have a
between the results at both chord-to-radius ratios, confirming the notably lower impact on the overall reconstruction of incidence.
suitability of the proposed method for the determination of the
AoA from CFD computations. Similar agreement would not have
been reproduced if either the assumption of the virtual camber 5. Prospects and discussion
effect or the incidence selection procedure by comparing the pres-
sure profiles were not fulfilled. Due to novelty of accurate CFD simulations for the aerodynamic
The benefits of the proposed approach are even more visible by problems connected to presently analyzed applications and the
analyzing some relevant azimuthal position of the blades, in which lack of experimental data able to provide an estimation of the inci-
the present method is able to properly correct the common (incor- dence on these blades, it is presently difficult to quantify the
rect) estimation of the AoA. For example, it is well known that sim- impact of the proposed method on the performance analysis of real
plified models, like the BEM theory, predict a null incidence at the machines.

Fig. 7. Pressure patterns over the airfoil at: (a) # = 0 (theoretical AoA = 0); (b) # = 180 (theoretical AoA = 0).
A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798 797

acting on the rotors in motion. For example, in Fig. 8 the predicted


incidence angles calculated from CFD for the NACA0018 used as a
test case are compared to those predicted by a BEM code, recently
validated with experiments and to be considered as the state-of-
the-art for this kind of simulation models [3,57,24].
It can be noticed that the predictions of an even good BEM
model are quite different from CFD-based results. A different slope
of the variation trend can be noticed, especially towards higher
incidence angles. Moreover, as discussed in the previous section,
in a real flow, where the streamlines are not perfectly parallel to
flow direction (as assumed by the BEM model), errors in the correct
evaluation of incidence when the airfoil is aligned with the flow
direction (# = 0 and # = 180) can be also attended.
If one then compare the performance predictions of the BEM
code, using the wrong AoAs, with the same quantities calculated
by CFD accounting for the correct AoAs (obtained with the present
Fig. 8. Comparison between computed incidence angles and theoretical predictions method), the impact of the discrepancies of Fig. 8 can be readily
using the BEM code (BEM data limited between 50 to improve the readability vs. appreciated. In particular, Fig. 9 compares the tangential (Ct) and
CFD results).
normal (Cn) coefficients (i.e. the tangential and normal forces
divided by the kinetic energy of the relative flow and the turbine
In the near future, however, the applications of the proposed area) coming from the computed incidences or those predicted
model could be very many, allowing the use of computed CFD data by the BEM code.
to develop new theoretical models to be transferred into low-order Upon examination of the figure, it is apparent that, assuming
simulation methods, like for example new dynamic stall models, that CFD reconstructed data can be considered representative of
since the possible extension of the model to high AoAs discussed the real phenomena, the BEM model is not always able to provide
in Section 3 could allow an accurate reconstruction of lift and drag accurate estimations of the attended force during the revolution. In
stall hysteresis cycles. particular, as far as the incidence angles increase, even small
In this view, a more reliable estimation of the incidence angle changes in the considered AoA induce notable variation in the pre-
during the revolution would provide great benefits also to struc- dicted aerodynamic forces, with a direct impact on both the
tural analyses, inducing a more accurate definition of the stresses extracted torque and the stresses on the rotor. In case of BEM
codes, in addition, due to their intrinsic sensitivity to the tabulated
polars [24], more accurate estimations of the AoA could provide
notable accuracy improvements. In other words, future studies
able to correctly describe the AoA trends of airfoils in cycloidal
motion, could lead to better low-order models, able to more accu-
rately describe the functioning of these machines and then to pro-
vide more useful indications to designers in the development of
new machines.

6. Conclusions

A novel approach for the determination from a CFD computed


flow field of the incidence angle on an airfoil rotating around an
axis orthogonal to flow direction was proposed.
The method is based on the application of the virtual camber
effect to define the virtual airfoil to which compare the aerody-
namic performance in straight flow. Once the transformed airfoil
is defined, the pressure coefficient distributions over it are defined
based on panel methods, CFD and/or experiments and normalized
between 1 and +1 in order to discard the influence of the magni-
tude of relative speed.
Then, the CFD distributions over the real airfoil in motion are
extrapolated from the computed curvilinear flow field for all the
azimuthal positions in which an attached flow is ensured. Each
of them is normalized and then compared to those obtained in
straight flow for the transformed airfoil at different AoAs until
the correct match is found. By definition, the resulting AoA corre-
sponds to the incidence angle globally experienced by the rotating
airfoil.
The method has been tested here on a NACA0018 airfoil rotat-
ing with two chord-to-radius ratios of 0.114 and 0.25, respectively,
Fig. 9. Comparison between computed tangential and normal force coefficients and
obtaining sound agreement between the results of processed data
theoretical predictions using the BEM code (BEM data limited between 50 to and theoretical expectations. Moreover, a superior robustness of
improve the readability vs. CFD results). the present method in comparison to previous proposal has been
798 A. Bianchini et al. / Energy Conversion and Management 126 (2016) 790798

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