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EXPERIMENT NO. 4
PRESSURE, FLOW AND LEVEL PROCESSES
Lea Fe A. SANGLITAN
GRP. # 1
MARCH 25, 2015
The measurement of Pressure is one of the major process measurements used for process
control. The pressure of almost any liquid or gas that is stored or moved must be known to
ensure safe and reliable operations. Pressure is defined as force divided by the area over
which that force is applied. Force is anything that changes or tends to change the state of rest
or motion of a body. Area is the number of unit squares equal to the surface of an object.
II. METHODOLOGY
The Instrumentation and Process Control Training System comes with pressure sensing
elements that use diaphragms to detect changes in pressure. A diaphragm for a pressure
measurement device is usually made from a thin sheet of metal. The diaphragm may be flat
or may have concentric corrugations. Figure 2-1 shows how two corrugated discs can be put
together to form a capsule diaphragm.
To illustrate how pressure works in a system with a fluid flowing through pipes and pieces
of equipment, we will use the water system schematized in Figure 2-3. In this system, the pump
pushes the water in the pipe connected to its outlet. The pressure developed in the system
depends on the resistance offered by its components. If a valve is closed, the resistance is infinite
and the pressure before the closed valve is the maximum pressure developed at the pump outlet,
as Pascals Law predicts. If all the valves are open, water flows through the system and the
resistance allowing pressure to build up in the pipes comes from the friction of water with the
pipe wall and from restrictions due to components or to changes in the geometry of the pipes.
Figure 2-3 shows a system with an unpressurized tank and with a pressure gauge (PI6) installed at
the end of the loop, where the water returns to the tank. For such a system, the gauge displays a
pressure of 0 Pa (0 psi) since there is no resistance to the water flow after this point. In short, the
system develops a maximum pressure immediately after the pump outlet and the closer the flow
is to the outlet, the smaller the pressure in the system because there is less resistance ahead. This
reduction in the pressure after a component or after a length of pipe is called pressure loss.
What is bleeding?
When you connect a pressure-sensing device to a pressure port, you must fill the impulse
line linking the instrument to the pressure port with the process fluid. This is especially
important if you are measuring the pressure of a process using a liquid, such as measuring the
pressure in a pipe filled with water. Filling the impulse line with the process fluid helps to
avoid inaccurate pressure measurements due to the compression of air that may be trapped
in the impulse line or in the pressure-sensing device. The procedure for purging air from both
the impulse line and the instrument is called bleeding.
10. YES
37. 7 KPa
Review Questions:
2. What is the difference between a gauge pressure reading and an absolute pressure reading?
The simplest way to explain the difference between the two is that absolute pressure uses
absolute zero as its zero point, while gauge pressure uses atmospheric pressure as its zero point.
Due to varying atmospheric pressure, gauge pressure measurement is not precise, while absolute
pressure is always definite.
3. What are the two basic types of pressure measurement devices? How do they operate?
LIQUID MANOMETERS - manometer is any device used to measure pressure. However, the word
manometer is commonly used to mean a pressure sensor which detects pressure change by
means of liquid in a tube.
ELASTIC PRESSURE SENSOR - Elastic pressure sensors are so called because something flexes,
stretches, or temporarily deforms when a pressure is applied.
6. What is the purpose of the ZERO and SPAN adjustment knobs on the Pressure Transmitter of the
Process Control Training System?
Zero adjustments typically take one or more of the following forms in an instrument:
Bias force (spring or mass force applied to a mechanism)
Mechanical offset (adding or subtracting a certain amount of motion)
Bias voltage (adding or subtracting a certain amount of potential)
8. 4 LPM AT 3.6 V
11. 8V AND NO, BECAUSE FLOW RATE INCREASED WHEN THE VARIABLE PUMP IS ADJUSTED
13.
9
8
7
6
VOLTAGE, V
5
4
3
2
1
0
0 2 4 6 8 10
FLOW RATE, LPM
Review Questions:
1. How does the Rotameter of the Process Control Training System operate?
Rotameters is based on the variable area principle: fluid flow raises a float in a tapered
tube, increasing the area for passage of the fluid. The greater the flow, the higher the float is
raised. The height of the float is directly proportional to the flowrate.
2. Why does the pressure loss through the Rotameter of the Process Control Training System
remain nearly constant as the flow rate is increased?
Rotameters are known as gravity-type flowmeters because they are based on the
opposition between the downward force of gravity and the upward force of the flowing fluid.
When the flow is constant, the float stays in one position that can be related to the volumetric
flow rate. That position is indicated on a graduated scale.
3. How does the Paddle Wheel Flow Transmitter of the Process Control Training System operate?
The paddle wheel flow meter is a cost effective device typically used for water or water
like fluids. These meters, like the turbine meter, require a few pipe diameters of straight pipe on
the inlet and on the outlet. Chemical compatibility should be verified when not using water. The
rotor of the paddlewheel sensor is perpendicular to the flow and contacts only a limited cross
section of the flow.
4. What is the purpose of the SPAN adjustment knob on the Paddle Wheel Flow Transmitter?
The maximum measurable level is determined by the maximum height the liquid can
reach above the primary sensing element of the pressure transmitter. The maximum level to be
measured is adjusted by using the span knob of the transmitter.
5. What are the advantages and limitations of Paddle Wheel Flow Meter?
Paddle Wheel Flowmeters can include meters with rotating paddle wheels, propellers, or
multi-jet disks the rotating component provides a pulse when passing either a magnetic or optical
sensor. The frequency of the pulses is proportional to the velocity of the fluid at one point in the
pipe or channel. These designs offer relatively high accuracy for their low cost; some insertion
versions are very easy to install.
In addition to the oil and gas industries, paddle-wheel flowmeters are used in utilities.
Paddle-Wheel Flowmeters offer a fast response time and are easy to maintain. They can also be
difficult to install and require a full pipe.
Paddle wheel meters work best with clean fluids as particulates can prevent the paddle
from spinning properly. Not suitable for gases. Requires a turbulent flow profile (consistent fluid
velocity across the pipe diameter) for accuracy. Requires a straight run of pipe before and after
the flow meter to allow swirl patterns in the flow stream to dissipate Paddlewheel meters may
not function properly with high viscosity fluids where the flow profile is laminar. The pipe must
be full; any air in the line may lead to inaccuracies.
IV. CONCLUSION
Pressure measurement is important for many reasons. It can provide information needed
to determine a systems flow rate.
Pressure measuring devices can also allow operating pressures to be monitored, so that
any necessary adjustments can be made. Since the pressure in any fluid is not constant from
one point to the next, it is important to measure the pressure at different points in the system.
A rotameter requires no external power or fuel, it uses only the inherent properties of
the fluid, along with gravity, to measure flow rate. A rotameter is also a relatively simple
device that can be mass manufactured out of cheap materials, allowing for its widespread
use. Since the area of the flow passage increases as the float moves up the tube, the scale is
approximately linear. Clear glass is used which is highly resistant to thermal shock and
chemical action.
But Due to its use of gravity, a rotameter must always be vertically oriented and right way
up, with the fluid flowing upward and to its reliance on the ability of the fluid or gas to displace
the float, graduations on a given rotameter will only be accurate for a given substance at a
given temperature.
Control valves are valves used to control conditions such as flow, pressure, temperature,
and liquid level by fully or partially opening or closing in response to signals received from
controllers that compare a "set point" to a "process variable" whose value is provided by
sensors that monitor changes in such conditions
Paddle wheel meters work best with clean fluids as particulates can prevent the paddle
from spinning properly.
V. REFERENCE
https://www.labvolt.com/solutions/1_mechatronics/98-6090
00_process_control_training_systems
http://www.dynisco.com/stuff/contentmgr/files/1/2604e6ab8ea5dedf1e46af7a3d771c37/p
df/straingage.pdf
http://www.omega.com/prodinfo/rotameters.html
http://www.processindustryforum.com/article/tutorial-paddle-flow-meters-flow-
measurement-control