DESIGN MANUAL

STANDARD

UNIFLEX R.O.G (Remote Operating Gear)

GEARED SYSTEMS

REVISION D 09/11/07

B.W. Elliott Manufacturing Co. LLC. Box 773, Binghamton, NY 13902

Tel: (607) 772-0404 Fax: (607) 772-1358
 TABLE OF CONTENTS

Page 1 Design Parameters

Page 2 System Ratio Selection

Pages 3-4 Component Selection

Page 5 Component Schematic

Pages 6-8 Valve Couplings

Page 9 Double U-Joint / Shear Pins

Page 10 Valve Station Actuators (2:1, 4:1, 6:1, 9:1, 15:1 System ratios)

Page 11 Valve Station Actuator (1:1 System ratio)

Page 12 Space Limited Actuator (4:1 System)

Page 13 Flexible Shaft Assembly

Page 14 Flexible Shaft Clamps

Page 15 Stuffing Box (deck / bulkhead penetration)

Page 16 Intermediate Operator (bulkhead mount)

Page 17 Remote Operator (thru deck / bulkhead)

Page 18 90 Remote Operator (bulkhead mount)

Page 19 Deck Box Operator

Pages 20-22 Remote Operators for Valve Stem Extensions and Space Limited Actuator

Page 23 Handwheels

Page 24 Tee Wrenches

Page 25 90 Adapter / Swivel Adapter

Page 26 Quick Ratio Selection Guide

Pages 27-29 Calculations for Operating Force and System Deflection

Pages 30-31 Reference Guide for Specifying Uniflex

Pages 32-37 Installation Reference Sketches

Pages 38-39 Component Weights

I
 INDEX OF REVISIONS

UNIFLEX R.O.G.

REVISION DESCRIPTION DATE

A RELEASED ISSUE 11 MAY 2005

B UPDATED TEXT, DESCRIPTIONS, & PICTORIALS 11 JAN 2006

THROUGH ENTIRE DOCUMENT TO REFLECT
STANDARD ELLIOTT UNIFLEX ROG PRODUCTS

C ELLIOTT PART NO. 22101M5D WAS 22101M5C ON 24 APR 2007

PAGES 2, 5, 11, AND 38

D PAGE 2 TABLE 1 MOVED * & ** FROM SYSTEM 11 SEP 2007

RATIO COLUMN TO PART NUMBER COLUMN.
PAGE 2 CHANGED PART NUMBER IN * NOTE TO
22101M5D
PAGE 5 UPDATED FIGURE 2-0
PAGE 10 CHANGED FLANGE DIMENSIONS
PAGE 11 CHANGED FLANGE DIMENSIONS

II
 Uniflex R.O.G.

Design Parameters

1) Maximum operating torque at valve. 200 ft-lbs

2) Maximum Uniflex R.O.G. system length, 150.0 feet

geared, various ratios. (See below)

3) Minimum Uniflex R.O.G. system length, 36.00 inches

geared, various ratios. (See below)

4) Minimum bends radius. 12.00 inches

5) Operating environment. -65 F to + 800 F

6) No minimum straight length required

between bends.

NOTE: If maximum anticipated valve torque is 17.0 ft-lbs or less and system
length is 8.0 ft or less reference Design Manual for Uniflex Valve Extension.

Basic Uniflex R.O.G. System

1
 Design Procedure

1.0 Determine system ratio:

1.1 The Quick Reference Ratio Selection Guide (page 26) can be used
to determine system ratio. The values used in this guide are
extremely conservative and do not allow the designer flexibility in
regard to remote operator handwheel size, maximum input torque, #
of turns, etc.

1.2 The best way to determine the system ratio is to perform calculations
to determine system input torque and deflection. The system will
operate effectively providing the operating torque does not exceed 75
ft. lbs. and deflection does not exceed 90. Pages 27-29 provide
instructions to perform calculations.

1.3 When auxiliary components are added to a system be sure to

consider their efficiency losses when performing calculations.

1.4 When the system ratio is determined select the appropriate Valve
Station Actuator from Table 1.

Note: An additional option for designing a system is to reference pages

30 thru 31. This guide defines the information needed by B.W.
Elliotts Engineering Department to design a system.

System Ratio B.W. Elliott PN Actuator ratio

1:1 22101M5D * 2.8:1
1.43:1 or 4:1 22203-4 ** 4:1
2:1 22002-6 6:1
4:1 22002-11 11:1
6:1 22002-17 17:1
9:1 22002-25 25:1
15:1 22002-43 43:1

Table 1

*NOTE: The 22101M5D is smaller in size than the 22002 series

Actuators. Reference page 11 for details.

**NOTE: The 22203-4 is a Space Limited Actuator for special

applications. It is configured different than other actuators. Reference
page 12 for details.
2
 2.0 Select system components, start at valve (see page 5):

2.1) Identify valve and determine Valve Coupling (see pages 6 - 8).

2.2) A double U-Joint (see page 9) is to be utilized in all standard

systems, except when a Space Limited Actuator PN 22203-4 is used
(ref. 2.4 below).

2.3) Determine Shear Pin (see page 9). The dash number designates the
shear torque in ft. lbs.; ex. PN 22021-188 denotes a pin that will shear
at 188 ft. lbs. The primary purpose of the shear pin is to prevent valve
damage from excessive torque. Methods used to determine size are:

2.3.1) Maximum Valve Breakaway and Seating torque either from

valve manufacturer or estimated based on hand wheel size x 2
and size up; ex., Max. Breakaway / seating torque = 80 ft. lbs.
x 2 = 160 ft. lbs., use 22021-188.

2.3.2) From valve manufacturer, obtain torque value that will damage
valve, subtract 25% and size down, ex. Torque to damage valve is
200 ft. lbs - (200 x .25)=150 ft. lbs., use 22021-125.

2.4) Specify Valve Station Actuator from Table 1 (see pages 10 - 12).
The Space Limited Actuator 22203-4 is used for applications where
obstructions around or near a valve will not allow the use of a standard
actuator. Valve coupling series 22061-XXX interfaces directly with
actuator, Double U-joint and Shear Pin are not used.

2.5) Flexible Shaft (see page 13): To allow a 90 bend, the flexible shaft
will require a minimum of 15.00 inches from an actuator input
shaft or 15.00 inches away from an operator output shaft, to
accommodate fittings and appropriate bend radii. When prohibited by
space restrictions, A swivel adapter PN 22005 or 90 adapter PN
22004 can be used. These items interface directly with actuators and
operators, and do not require additional mounting brackets (see page 25).

2.5.1) Flexible Shaft length for manufacture should be measured after all
components have been installed.

2.5.2) Assemble Flexible shaft I.A.W. B.W. Elliott procedure AP-213

3
 2.0 Select system components (Contd.):

2.6) Clamps and Standoff Kits (see page 14) are used to support a
flexible shaft. Optimally, a shaft should be supported near each end
(approx. 6.00 from bronze sleeve) and every 3 to 5 in a straight run and
at the beginning, middle and end of each radial bend.

2.7) Stuffing Boxes (see page 15) are used where a flexible shaft penetrates
a deck or bulkhead when it is necessary to maintain watertight integrity.

2.8) Remote Operators (standard Uniflex geared systems):

2.8.1) Intermediate Operator (see page 16) is used when a valve

must be operated from two locations. The unit is used in line
between two flexible shafts and is normally bulkhead mounted.

2.8.2) Remote Operator (see page 17) flexible shaft routing thru
bulkhead or thru deck.

2.8.3) Remote Operator, 90 (see page 18) flexible shaft routing on

same side of bulkhead.

2.8.4) Deck Box (coverless) Operator (see page 19) is used where
flush mount thru deck or bulkhead is required. When used in decks
it should be limited to clean dry locations and used only if space
restrictions prohibit the use of other operators.

2.9) Remote Operators (valve stem extensions / space limited actuator):

2.9.1) Remote Operator w / indication (see page 20) flexible shaft routing
thru bulkhead or thru deck.

2.9.2) 90 Remote Operator (see page 21) flexible shaft routing thru
bulkhead or thru deck.

2.9.3) 90 Gear Box Operator (see page 22) flexible shaft routing on
same side of bulkhead.

2.10) Handwheels (see page 23).

2.11) Tee Wrenches (see page 24).

3.0) Installation, reference installation sketches pages 32 37.

4
5
 Valve Couplings
Elliott PNS 22139-5XX, 22140-5XX, 22141-5XX
THESE VALVE COUPLINGS ARE USED ON NONRISING HANDWHEEL VALVES, RISING HANDWHEEL
VALVES, AND RISING STEM VALVES. THE UNITS ARE FABRICATED FROM STAINLESS STEEL AND
ARE AVAILABLE IN SIZES TO FIT VALVE HANDWHEELS WITH DIAMETERS RANGING FROM 3 TO 27
INCHES. ALL UNITS HAVE A QUICK DISCONNECT FEATURE, ALLOWING OPERATION OF VALVE AT
THE VALVE LOCATION.

THE UNITS ARE ATTACHED TO EXISTING VALVE HANDWHEEL SPOKES USING U-BOLTS. U-BOLTS
ARE SIZED TO FIT AROUND HANDWHEEL SPOKES. THE THREADED LEG LENGTHS ARE SIZED TO
PROTRUDE THRU THE COUPLING BASE AND ACCOMMODATE LOCKWASHERS AND NUTS. NO
MODIFICATIONS TO EXISTING VALVES ARE REQUIRED. THE VALVE COUPLINGS ARE CONNECTED
TO A DOUBLE U-JOINT USING A WOODRUFF KEY AND ROLL PIN.

NON RISING HANDWHEEL RISING HANDWHEEL RISING STEM

22139 22140 22141

ELLIOTT A LG B C D E F
PN MIN MAX DIA DIA LG THK WD
22139-510 5.22 3.25 1.25 1.38 .19 5.50
22139-501 5.24 4.25 1.62 1.38 .19 5.50
22139-503 5.25 6.50 2.00 1.38 .25 5.50
22139-505 5.89 8.00 2.38 1.56 .31 5.50
22140-510 6.95 8.45 3.25 1.25 1.50 .19 5.50
22140-501 8.48 11.23 4.25 1.62 2.75 .19 5.50
22140-503 10.38 14.63 6.50 2.00 4.25 .25 5.50
22140-505 13.20 19.20 8.00 2.38 6.00 .31 5.50
22141-510 8.84 4.75 2.38 5.00 .25 5.50
22141-501 11.25 5.50 3.00 7.38 .25 5.50
22141-503 15.25 7.00 3.88 11.38 .25 5.50
22141-505 21.57 8.75 4.88 17.25 .31 5.50
VALVE HANDWHEEL VALVE COUPLING
DIAMETER DASH NO
3 5 -510
6 9 -501
10 12 -503
13 27 -505

MATERIALS: 304 SST, 303 SST, BRZ QD NUTS.

6
 Valve Coupling With
Quick Disconnect
Elliott PN 22044-X
THIS COUPLING IS USED ON PLUG VALVES OR OTHER TYPES OF VALVES
THAT HAVE SQUARE STEMS. * THE LOCAL OPERATION HANDLE IS SUPPLIED
UN-ATTACHED. IT IS WELDED ON AT INSTALLATION TO OBTAIN OPTIMUM
POSITIONING.

5.39

A DIA

B SQ 1.001/1.005 DIA

1.59 DIA
C LG REF

* LOCAL OPERATION HANDLE

MATERIALS: 303 SST, BRZ QD NUT.

ELLIOTT PN A DIA B SQ C LG
22044-1 2.62 1.251/1.257 9.44
22044-2 3.37 1.876/1.882 9.06
22044-3 1.81 .752/.758 9.87
22044-4 3.37 1.751/1.757 9.06
22044-5 2.62 1.188/1.194 9.44
22044-6 3.37 1.376/1.382 9.06
22044-7 2.62 1.001/1.007 9.44
22044-8 2.62 .876/.882 9.44
22044-9 3.37 1.501/1.507 9.06
22044-10 3.37 2.001/2.007 9.06
22044-11 1.81 .501/.507 9.87
22044-12 1.81 .563/.569 9.87

7
 Quick Disconnect
Valve Coupling
Elliott PN 22061-XXX

THIS COUPLING IS USED ON RISING AND NON-RISING HANDWHEEL VALVES. IT

IS ATTACHED TO VALVE HANDWHEEL SPOKES USING U-BOLTS. U-BOLTS ARE
SIZED TO FIT AROUND HANDWHEEL SPOKES. THE THREADED LEG LENGTHS ARE
SIZED TO PROTRUDE THRU THE COUPLING BASE AND ACCOMODATE
LOCKWASHERS AND NUTS. IT IS TO BE USED WITH SPACE LIMITED ACTUATOR,
PN 22203-4, PAGE 12.

B THK

.75 SQUARE

A DIA

3.68 REF 2.75 REF

7.74 REF

ELLIOTT PN MATL A DIA B THK VALVE HNDWL DIA

22061-510 303 SST/304 SST 6.50 .25 7 12
22061-501 303 SST/304 SST 4.25 .19 5 6

8
 Double Universal Joint
Elliott PN 22020

THE DOUBLE UNIVERSAL JOINT IS USED BETWEEN A VALVE STATION ACTUATOR

AND A VALVE COUPLING TO COMPENSATE FOR MISALIGNMENT. IT IS CONNECTED
TO A VALVE STATION ACTUATOR USING A SHEAR PIN.
EFFICIENCY: USE 98% FOR CALCULATIONS WHEN ANGLE IS 0 - 5.
USE 90% FOR CALCULATIONS WHEN ANGLE IS 6 20.

BILL OF MATERIALS
DESCRIPTION MATERIALS
UNIVERSAL JOINT SST
WOODRUFF KEY SST

6.00

1.00 REF

1.50

Shear Pin Elliott PN 22021-XXX

THE SHEAR PIN IS USED TO PROTECT THE VALVE FROM DAMAGE

CAUSED BY EXCESSIVE TORQUE. CHOOSE A PIN OF ADEQUATE
SIZE TO OPERATE VALVE (REF PAGE 3 SECTION 2.3).

ELLIOTT PN SHEAR TORQUE MATERIAL

22021-075 75 FT-LBS ALUMINUM
22021-100 100 FT-LBS 303 SST
22021-125 125 FT-LBS PH BRONZE
22021-188 188 FT-LBS PH BRONZE
22021-250 250 FT-LBS 303 SST

9
 Valve Station
Actuator
Elliott PN 22002-X
THE VALVE STATION ACTUATOR IS USED AS A TORQUE MULTIPLIER TO
INCREASE THE OUTPUT TORQUE OF THE FLEXIBLE SHAFT.
EFFICIENCY: USE 82% FOR CALCULATIONS.

ELLIOTT PN RATIO
22002-6 6:1
22002-11 11:1
22002-17 17:1
22002-25 25:1
22002-43 43:1

MATERIALS
ACTUATOR ASSEMBLY BRZ/SST
MOUNTING PLATE 304 SST

10
 Valve Station Actuator
Elliott PN 22101M5D

THE VALVE STATION ACTUATOR IS USED AS A TORQUE MULTIPLIER TO

INCREASE THE OUTPUT TORQUE OF THE FLEXIBLE SHAFT.
EFFICIENCY: 85% FOR CALCULATIONS. RATIO: 2.8:1.

MATERIALS
ACTUATOR ASSEMBLY BRZ/SST
MOUNTING PLATE 304 SST

11
 Space Limited Actuator
Elliott PN 22203-4

THE SPACE LIMITED ACTUATOR IS USED WHEN SPACE RESTRICTIONS PROHIBIT

THE USE OF STANDARD ACTUATORS. IT IS USED WITH VALVE COUPLING 22061-
XXX PAGE 8. IT SHOULD BE USED FOR VALVE TORQUE VALUES OF 40 FT-LBS OR
LESS, AND CAN BE USED WITH UNIFLEX OPERATORS OR UNIFLEX VALVE STEM
EXTENSIONS. USE CAUTION TO DEFINE DIRECTION OF ROTATION. RATIO IS 4:1.
EFFICIENCY: USE 75% FOR CALCULATIONS.

17.58
REF
11.81
7.70 REF
REF

1.54 REF

.75 SQ REF
4.84
REF 3.40
.90 REF REF
.39 TYP
REF
.88 REF
2.00 REF

.84 REF

OUTPUT

INPUT

MATERIALS

ACTUATOR ASSEMBLY 304 SST/303 SST

MOUNTING BRACKET 304 SST

12
 Flexible Shaft Assemblies
Elliott PN 22001-XXX
UNIFLEX SHAFTS CAN BE CONNECTED TO COMPONENTS SUCH AS DECK BOXES, REMOTE
OPERATORS, VALVE STATION ACTUATORS, GEAR BOXES AND VALVE COUPLINGS.
REFERENCE PROCEDURE AP-213 FOR FIELD ASSEMBLY.

Typical Flexible Shaft Assembly

Flexible Shaft Assembly Specifications

BILL OF MATERIAL DESCRIPTION ELLIOTT PN
PART MATERIAL COMPLETE SHAFT 22001-100
DC SLEEVE BRASS DC TERMINAL 22001-500**
FERRULE SST CORE S15128-100*
CORE FITTING SST CASING 9830*
CORE SST * LENGTH MUST BE SPECIFIED IN FEET.
CASING SST/POLYSILOXANE **DC TERMINAL (2 PER SHAFT) CONSISTS OF
GREASE FITTING SST FERRULE, SLEEVE, CORE FITTING, SET
O-RING VITON SCREWS, O-RINGS AND SPRING PIN.
GREASE MIL-G-3545
UNIFLEX TORQUE TRANSMISSION FACTORS
LENGTH OF FLEXIBLE SHAFT / % TORQUE TRANSMITTED ( PN 22001-100 )

SHAFT LENGTH % TORQUE TRANSMITTED

20 FT 75
40 FT 56
60 FT 42
80 FT 32
100 FT 23
125 FT 18
150 FT 13

DEGREE OF BEND / % TORQUE TRANSMITTED ( PN 22001)

DEGREE OF BEND % TORQUE TRANSMITTED

0 100
100 95
270 93
360 90
450 88
540 85

13
 Stand-Off Kit / Clamps
Elliott PN 22014

DESCRIPTION MATERIAL
CLAMP SST
BASE SST
EXTENSION ROD SST
HEX HEAD SCREW SST
HEX LOCK NUT SST

12.000

.500

Rotary Flexible Shaft Clamps

Elliott PNS 8675-X, 8676-X

1.56 3.00

TYPE A TYPE B
ELLIOTT PN 8675 ELLIOTT PN 8676

ELLIOTT PN MATERIAL
8675-4 CARBON STEEL
8675-34 BRASS
8675-44 304 SST
8675-46 316 SST
8676-4 CARBON STEEL
8676-34 BRASS
8676-44 304 SST
8676-46 316 SST

14
 Stuffing Box
Elliott PN 22145

THE STUFFING BOX IS USED TO

TO SEAL THE FLEXIBLE SHAFTS
PENETRATION THROUGH
BULKHEADS OR DECKS. THE
HOUSING IS WELDED IN PLACE
AND THE FLEXIBLE SHAFT, LESS
THE DC SLEEVE, IS ROUTED
THROUGH THE STUFFING BOX.

6.00 MAX

BILL OF MATERIALS
DESCRIPTION MATERIALS
BODY 304 SST
SPLIT FOLLOWER BRZ
RETAINING RING BRZ
LOCKNUT BRZ
NUT BRZ

1.75 DIA

PACKING USE APPROX 12.00 OF 1/8 X 3/16 PACKING.

TORQUE NUT TO 80-100 FT/LBS TO ASSURE PROPER SEAL.

15
 Intermediate Uniflex Operator
Elliott PN 22156M180A

THE INTERMEDIATE OPERATOR IS USED WHEN A VALVE MUST BE

OPERATED FROM TWO LOCATIONS. THE COUNTER TYPE INDICATOR CAN
INDICATE 0-9,999 TURNS AND CAN EASILY BE REPLACED IF DAMAGED
WITHOUT REMOVING THE OPERATOR ASSEMBLY. RATIO FROM
HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:2.69.
EFFICIENCY: USE 75% FOR CALCULATIONS.

BILL OF MATERIALS
DESCRIPTION MATERIALS
HOUSING BRZ
SPINDLES SST
INDICATOR ASSY VARIOUS NON-METALIC
WOODRUFF KEY SST
GEARS STL
NUTS & BOLTS SST

16
 Remote Operators
With Indication
Elliott PN 22101M180A

THE ELLIOTT REMOTE OPERATING STATION SERVES AS AN OPERATION POINT FOR

UNIFLEX SYSTEMS. THE UNIT IS DESIGNED TO SURFACE MOUNT THROUGH A DECK
OR BULKHEAD. IT CAN ALSO BE MOUNTED ON A FABRICATED STRUCTURE TO SERVE
AS A DECK STAND. THE COUNTER TYPE INDICATOR CAN INDICATE 0-9,999 TURNS
AND CAN EASILY BE REPLACED IF DAMAGED WITHOUT REMOVING THE OPERATOR
ASSEMBLY. THESE UNITS ACCOMODATE HANDWHEELS UP TO 16 INCHES IN
DIAMETER WITH A .75 TAPERED SQUARE. RATIO FOR HANDWHEEL INPUT TO FLEX
SHAFT OUTPUT IS 1:2.8. EFFICIENCY FOR CALCULATIONS IS 85%.

5/8-11 THD

.75 TAPERED SQ

7.58 REF

4.88 REF

.25 THK
X 8.00 2.38

1.19

BILL OF MATERIALS
DESCRIPTION MATERIALS
HOUSING BRZ
SPINDLES SST
INDICATOR ASSY VARIOUS NON-METALIC
WOODRUFF KEY SST
GEARS SST
NUTS & BOLTS SST
WELDING FLANGE 304 SST

17
 90 Gear Box Operator
Elliott PN 22154

THE 90 GEAR BOX OPERATOR IS NORMALLY BULKHEAD MOUNTED. THE

COUNTER TYPE INDICATOR CAN ACCOMODATE UP TO 9,999 TURNS AND
CAN BE EASILY REPLACED IF DAMAGED WITHOUT REMOVING THE
HANDWHEEL OR OPERATOR. RATIO FROM HANDWHEEL INPUT TO FLEX
SHAFT OUTPUT IS 1:2.69. EFFICIENCY: USE 75% FOR CALCULATIONS.

BILL OF MATERIALS
DESCRIPTION MATERIALS
HOUSING BRZ
SPINDLES SST
INDICATOR ASSY VARIOUS
WOODRUFF KEY SST
GEARS SST
NUTS & BOLTS SST

18
 Deck Box
Elliott PN 22073

THE UNIFLEX COVERLESS DECK BOX IS USED WHERE FLUSH MOUNT TO A

DECK OF BULKHEAD IS REQUIRED. IT WILL FIT ALL EXISTING STOW OR
ELLIOTT WELD SLEEVES. THE UNIT IS SUPPLIED WITH LABEL PLATES TO
INDICATE OPEN-SHUT AND TANK-OVBD. IT WILL INDICATE 0-9,999 INPUT
TURNS AND IS REBUILDABLE FROM THE TOP. EFFICIENCY FOR
CALCULATIONS IS 85%. INPUT TO OUTPUT RATIO IS 1:2.8.

ELLIOTT PN SLEEVE TYPE

22073 NONE
22073-100 STEEL WELD
22073-200 SST WELD
22073-300 BRZ BOLT
22073-600 ALUM WELD

MATERIALS
HOUSING BRZ
SPINDLES SST
MOUNTING HARDWARE SST/BRS

19
 Remote Operator
With Indication
Elliott PN 12101M1402X
THE ELLIOTT REMOTE OPERATING STATION SERVES AS AN OPERATION POINT FOR
UNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED ACTUATOR
(22203-4) APPLICATIONS. THE UNIT IS DESIGNED TO MOUNT THROUGH A DECK OR
BULKHEAD AND PROVIDE A TERMINATION POINT FOR UNIFLEX SHAFTING. THE
UNITS INDICATE 7-10, 40 AND 68 TURNS TO OPEN AND CLOSE. THIS TYPE CAN BE
WELDED AT ANY ANGLE AND IS TOTALLY WATERPROOF. EFFICIENCY FOR
CALCULATIONS IS 98%. INPUT TO OUTPUT RATIO IS 1:1.

2.94
1.62 1.18
-13 THD .467

.56 TAPERED SQ
6.12 3.25 .92

BILL OF MATERIALS
DESCRIPTION MATERIALS
HOUSING STL
SPINDLE SST
INDICATOR PLATE BRS
INDICATOR ARM BRZ
WOODRUFF KEY SST
BUSHING BRZ
THREADED ADAPTER BRZ
NUT & O-RINGS SST, BUNA N

ELLIOTT PN INDICATION
12101M1402C 7-10 TURNS
12101M1402E 40 TURNS
12101M1402D 68 TURNS

20
 90 Remote Operator
With Indication
Elliott PN 20039M510X

THE ELLIOTT 90 REMOTE OPERATING STATION SERVES AS AN OPERATION POINT

FOR UNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED
ACTUATOR (22203-4) APPLICATIONS. THE UNIT IS DESIGNED TO MOUNT THROUGH
A BULKHEAD AND PROVIDE A TERMINATION POINT FOR UNIFLEX SHAFTING. THE
UNITS INDICATE 10, 22, 40 AND 68 TURNS TO OPEN AND CLOSE. EFFICIENCY FOR
CALCULATIONS IS 80%. INPUT TO OUTPUT RATIO IS 1:1.

.75 SQ REF 2.94 REF

3.43
5.84 REF

.99 .467

NOTE: USE THIS

SLEEVE TO
3.22 REF REPLACE
STANDARD
UNIFLEX FLEX
SHAFT SLEEVE
BILL OF MATERIALS AT INSTALLATION.
DESCRIPTION MATERIALS
HOUSING STL/SST/BRZ
SPINDLE SST
INDICATOR PLATE BRS
INDICATOR ARM BRZ
WOODRUFF KEY SST
BUSHING BRZ
THREADED ADAPTER BRZ
WASHERS SST/BRS/BRZ
BEARINGS STL
GEAR STL
PINS, SCREWS STL
SLEEVE STL
NUT & O-RINGS SST/BUNA N

ELLIOTT PN INDICATION
20039M510A 10 TURNS
20039M510B 40 TURNS
20039M510C 68 TURNS
20039M510D 22 TURNS

21
 90 Gear Box Operator
Elliott PN 22142

THE 90 GEAR BOX OPERATOR IS NORMALLY BULKHEAD MOUNTED. THE UNIT SERVES AS AN
OPERATION POINT FOR UNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED
ACTUATOR APPLICATIONS. THE COUNTER TYPE INDICATOR CAN ACCOMMODATE UP TO 9,999
TURNS AND CAN BE EASILY REPLACED IF DAMAGED WITHOUT REMOVING HANDWHEEL OR
OPERATOR. RATIO FROM HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:1.
EFFICIENCY: USE 75% FOR CALCULATIONS.

BILL OF MATERIALS
DESCRIPTION MATERIALS
HOUSING BRZ
SPINDLES SST
INDICATOR ASSY VARIOUS
WOODRUFF KEY SST
GEARS STL
NUTS & BOLTS SST

22
 Handwheels
Elliott PN 12142-XXX

ELLIOTT PN
ALUMINUM PN BRONZE PN A DIA B THK
12142-612 12142-312 6 .69
12142-621 12142-321 8 .88
12142-629 12142-329 10 1.00
12142-633 12142-333 12 1.12
12142-637 12142-337 14 1.31
12142-655 12142-355 16 1.44

23
 Tee Wrench
Elliott PN 12144-X

A LG

B LG

.75 SQ

ELLIOTT PN A LG B LG MATERIAL
12144-1 10.00 6.19 PLATED STL
12144-2 10.00 6.19 SST
12144-3 12.00 15.31 PLATED STL
12144-4 20.00 12.31 PLATED STL
12144-5 12.00 15.31 SST

24
 90 Adapter
Adapters PN Elliott 22004
90 ADAPTER
ELLIOTT MANUFACTURES A 90 UNIFLEX SHAFT
ADAPTER TO SOLVE SPACE .81 LG CONNECTION
LIMITATION PROBLEMS. SOME
APPLICATIONS MAY REQUIRE A -20 UNC-2B
BEND RADIUS SMALLER THAN 8 3 HOLES AT 120
INCHES OR BECAUSE OF APART TYP
OBSTRUCTIONS THEY NEED TO
MAKE A 90 BEND DIRECTLY AFTER DIRECT COMPONENT
3.25 1.00
CONNECTION
OPERATOR, OR BEFORE THE VALVE 4.44 TYP TYP
STATION ACTUATOR. THE 90 TYP
ADAPTER WILL PLUG DIRECTLY
INTO THE BOTTOM OF THE DECK
BOX, 90 GEAR BOX WITH
INDICATION, REMOTE OPERATOR,
DECK STAND OR THE INPUT SIDE 1.19 TYP
OF THE VALVE STATION ACTUATOR. 1.94 TYP 4.56 REF
THE FLEXIBLE SHAFT IS ATTACHED
4.56
BY SIMPLY PINNING THE FITTING TO
REF
THE 90 ADAPTER OUTPUT SPINDLE
AND SLIDING THE DC SLEEVE OVER
THE HUB AND IS LOCKED IN PLACE
BY INSERTING 3 WASHER HEAD
SCREWS. THE INPUT IS TOTALLY 300 Adapter
SEALED AND LUBRICATED.
RATIO 1:1. EFFICIENCY: USE 75% PN Elliott 22005
FOR CALCULATIONS.

300 ADAPTER UNIFLEX SHAFT CONNECTION

ELLIOTT MANUFACTURES A 300
-20 UNC-2B 3 HOLES
ADAPTER WHICH ALLOWS THE
AT 120 APART TYP
FLEXIBLE SHAFT TO BE POSITIONED AT
ANY ANGLE FROM 30 TO 300. IT WAS 2.94 3.69
ALSO DESIGNED TO SOLVE SPACE LG
LIMITATION PROBLEMS AND WILL PLUG 1.47 .53
DIRECTLY INTO THE BOTTOM OF THE
DECK BOX, 90 GEAR BOX WITH
INDICATION, REMOTE OPERATOR,
DECK STAND OR THE INPUT SIDE OF
THE VALVE STATION ACTUATOR. THE
FLEXIBLE SHAFT IS ATTACHED BY
SIMPLY PINNING THE FITTING TO 300
ADAPTER OUTPUT SPINDLE AND .81
SLIDING THE DC SLEEVE OVER THE 4.94 LG 1.00
HUB AND LOCKING IN PLACE BY 1.06 REF
INSERTING 3 WASHER HEAD SCREWS.
THE UNIT IS TOTALLY SEALED AND
LUBRICATED. RATIO 1:1. EFFICIENCY:
USE 75% FOR CALCULATIONS.
DIRECT COMPONENT
CONNECTION

25
 Uniflex
Quick Reference Ratio Selection Guide

THIS GUIDE IS BASED ON AN AVERAGE SYSTEM CONTAINING 270 OF

ACCUMULATED BENDS AND UTILIZING A 10 DIA. REMOTE OPERATOR HANDWHEEL
OR 10 TEE WRENCH. THE GUIDE IS SET UP SO THAT EACH SYSTEM SELECTED WILL
DELIVER THE MAXIMUM ANTICIPATED VALVE TORQUE WITH AN INPUT TORQUE OF
25 FT. LBS.* OR LESS, AT THE REMOTE OPERATOR. TOTAL TANGENTIAL FORCE OF
60 LBS.* OR LESS (30 ON EACH SIDE) AT THE REMOTE OPERATOR HANDWHEEL OR
TEE WRENCH.

VALVE * MAXIMUM SYSTEM LENGTH (FT)

HANDWHEEL ANTICIPATED SYSTEM RATIO
DIA. (IN.) VALVE TORQUE (FT. LBS.) 3-10 11-20 21-40 41-60 61-80
2.0 9.37 1:1 1:1 1:1 1:1 1:1
3.0 15.37 1:1 2:1 2:1 2:1 4:1
4.0 22.12 2:1 2:1 4:1 4:1 4:1
5.0 29.12 2:1 4:1 4:1 4:1 6:1
6.0 36.87 4:1 4:1 4:1 6:1 9:1
7.0 44.12 4:1 4:1 6:1 6:1 9:1
8.0 51.62 4:1 6:1 6:1 9:1 -----
9.0 59.50 4:1 6:1 6:1 9:1 -----
10.0 67.75 6:1 6:1 9:1 9:1 -----
11.0 76.25 6:1 9:1 9:1 ----- -----
12.0 84.37 6:1 9:1 9:1 ----- -----
14.0 100.62 9:1 9:1 ----- ----- -----
16.0 117.50 9:1 9:1 ----- ----- -----
18.0 135.00 9:1 ----- ----- ----- -----
21.0 160.75 ---- ----- ----- ----- -----
24.0 187.50 ---- ----- ----- ----- -----
27.0 211.00 ---- ----- ----- ----- -----

* MAXIMUM ANTICIPATED VALVE TORQUE IS THE ESTIMATED MAXIMUM

TORQUE BASED ON VALVE HANDWHEEL SIZE PLUS 25% FOR
DEGREDATION. THESE VALUES WERE DERIVED FROM ASTM SUB-
COMMITTEE TASK GROUP F25.13.10 MECHANICAL REMOTE
OPERATING GEAR (ROG) FOR VALVES AND ASTM F1166 STANDARD
PRACTICE FOR HUMAN ENGINEERING DESIGN FOR MARINE SYSTEMS,
EQUIPMENT AND FACILITIES. (THE VALUES ARE APPROXIMATELY 25%
OF THE UNIFLEX SYSTEMS MAXIMUM OPERATING CAPACITY).

26
 UNIFLEX ROG

CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN

THE OPERATING FORCE IS THE FORCE NECESSARY TO CAUSE OPERATION OF THE VALVE OR
OTHER DEVICE VIA ROG. IF PRACTICAL THIS VALUE SHOULD NOT EXCEED 60 LBS. TOTAL. THE
SYSTEM DEFLECTION CAN BE DEFINED AS THE AMOUNT OF MOTION APPLIED TO A HANDWHEEL
OR TEE WRENCH BEFORE ACTUAL OUTPUT MOTION OCCURS ON THE VALVE OR DEVICE TO BE
OPERATED. THIS CAN ALSO BE REFERRED TO AS LOST MOTION. THIS VALUE SHOULD NOT
EXCEED 90. THERE ARE THREE MAJOR VARIABLES THAT WILL DEFINE THE AMOUNT OF
OPERATING FORCE AND THE AMOUNT OF DEFLECTION IN A SYSTEM. THEY ARE THE FOLLOWING:

1.) MAXIMUM ANTICIPATED VALVE TORQUE (MAX VLV OPER TORQUE + 25% DEGREDATION
FACTOR.
2.) TOTAL DEGREES OF BENDS IN SYSTEM.
3.) FLEXIBLE SHAFT LENGTH.

EXAMPLE: REFERENCE PAGE 29 ATTACHED. WE WILL ASSIGN A MAXIMUM VALVE OPERATING

TORQUE VALUE OF 60 FT. LBS. (+ 25% DEGREDATION)= 75FT. LBS., FLEXIBLE SHAFT LENGTH WILL
BE 516.17 INCHES OR 43 FEET AND TOTAL DEGREES OF BEND WILL BE 180. A 16.00 DIA. HANDWHEEL
WILL BE USED. WE WILL TRY TO UTILIZE A 6:1 UNIFLEX SYSTEM. IF THE MAXIMUM SYSTEM
DEFLECTION EXCEEDS 90 DEGREES OR THE OPERATING FORCE EXCEEDS 60 LBS. WE WILL
PROCEED TO A 9:1 SYSTEM.

1.) DETERMINE MAXIMUM OUTPUT TORQUE OF FLEXIBLE SHAFT:

A.) TORQUE REDUCTION CAUSED BY U-JOINT (FROM PAGE 9 APPROX. 98% EFFICIENT):
75 FT.LBS. .98 = 76.53 FT.LBS.

B.) SINCE THIS IS A 6:1 SYSTEM THE REDUCTION ACTUATOR RATIO IS 17:1. (FROM
PAGE 2): 76.53 FT. LBS. 17 = 4.50 FT.LBS.

(FROM PAGE 10 ACTUATOR IS APPROX. 82 % EFFICIENT.)

4.50 FT. LBS. .82 = 5.49 FT. LBS. WHICH WILL BE THE REQUIRED OUTPUT TORQUE OF
THE FLEXIBLE SHAFT.

2.) DETERMINE INPUT TORQUE TO FLEXIBLE SHAFT:

A.) TORQUE REDUCTION CAUSED BY 180 DEGREE BENDS (FROM PAGE 13 APPROX. 94%
EFFICIENT): 5.49 FT. LBS. .94 = 5.84 FT.LBS.

B.) TORQUE REDUCTION CAUSED BY 43 FOOT LENGTH (FROM PAGE 13 APPROX. 53 %

EFFICIENT): 5.84 FT. LBS. .53 = 11.02 FT.LBS. WHICH IS THE REQUIRED INPUT TORQUE
TO THE FLEXIBLE SHAFT.

3.) DETERMINE THE OPERATING TORQUE AND OPERATING FORCE:

A.) OPERATING TORQUE IS THE INPUT TORQUE TO THE FLEX SHAFT MULTIPLIED BY
THE OPERATOR RATIO OF 1:2.69. (OPERATOR EFFICIENCY IS APPROX. 75% FROM PAGE 18)
11.02 FT.LBS.X 2.69 = 29.64 FT. LBS. .75= 39.52 FT. LBS. WHICH IS THE REQUIRED INPUT
TORQUE TO THE REMOTE OPERATOR HANDWHEEL (VALUE CANNOT EXCEED 75 FT. LBS.).

B.) OPERATING FORCE IS THE TOTAL TANGENTIAL FORCE APPLIED TO A HANDWHEEL RIM
OR THE FORCE APPLIED TO A TEE-WRENCH HANDLE. IF PRACTICAL THIS VALUE
SHOULD NOT EXCEED 60 LBS. TOTAL (30 LBS. AT EACH HAND). THIS IS CALCULATED
BY DIVIDING THE TORQUE BY THE PERPENDICULAR LEVER ARM DISTANCE. LEVER ARM
DISTANCE IS HANDWHEEL RADIUS OR HALF OF THE TEE WRENCH LENGTH. IE;
(16.00DIA 2) = 8.00 12.00/FT = .67 FT.

39.52 FT. LBS. .67 FT. = 58.98 LBS. TOTAL OR 29.49 LBS. PER HAND.
27
 UNIFLEX ROG

CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN (CONTD.)

4.) DETERMINE MAXIMUM SYSTEM DEFLECTION THIS VALUE CAN NOT EXCEED 90.
SYSTEM DEFLECTION IS CALCULATED USING THE AVERAGE OF THE INPUT AND OUTPUT
TORQUES IN THE FLEXIBLE SHAFT LINE, MULTIPLIED BY THE LENGTH OF THE FLEXIBLE
SHAFT, MULTIPLIED BY THE DEFLECTION FACTOR (.4/FT./FT.LB.), DIVIDED BY THE INPUT
GEAR BOX RATIO OF 1:2.69.

A.) AVERAGE TORQUE: ( 11.02 FT.LBS. + 5.49 FT.LBS. ) 2 = 8.26 FT.LBS.

B.) DEFLECTION: 8.26 FT.LBS. x 43 FT. x ( .4/FT/FT.LB.) = 142 2.69 = 52.8.

5.) DETERMINE SHEAR PIN: FROM PAGE 3 SECTION 2.3.1, MAX VALVE BREAKAWAY TORQUE=
75 FT.LBS.

75 FT. LBS. X 2 = 150 FT.LBS. (FROM PAGE 9, SIZE UP TO 188 FT.LBS; USE 22021-188)

28
 3A.) OPERATING INPUT TORQUE:
11.02 X 2.69 .75 = 39.52 FT.LBS.

REMOTE OPERATOR
.67 FT RATIO 1:2.69
16.00

2.) INPUT TORQUE TO FLEX SHAFT:

A.) 5.49 .94 = 5.84
B.) 5.84 .53 = 11.02 FT.LBS.
29 LBS. EACH SIDE,
53 DEFLECTION FLEXIBLE SHAFT:
LENGTH = 43 FT.
DEGREES OF BEND = 180
3B.) OPERATING FORCE:
39.52 .67 = 58.98 2 = 29 LBS.
1B.) OUTPUT TORQUE OF FLEX SHAFT:
76.53 FT.LBS. 17 = 4.50 FT.LBS.
4.) SYSTEM DEFLECTION:
.82 = 5.49 FT.LBS.
A.) AVERAGE TORQUE:
(11.02 FT.LBS + 5.49 FT.LBS.) 2 =
8.26 FT.LBS. VALVE STATION
ACTUATOR RATIO 17:1
B.) DEFLECTION:
8.26 FT.LBS. X 43 FT X .4/FT./FT.LB. =
1A.) TORQUE = 75 FT.LBS. .98 =
142 2.69 = 52.8
76.53 FT.LBS.
DOUBLE U-JOINT 0

SHEAR PIN

VALVE COUPLING
5.) DETERMINE SHEAR PIN:
75 FT.LBS. X 2 = 150 FT.LBS.
FROM PAGE 9, SIZE UP TO
188 FT.LBS. USE 22021-188

ESTIMATED MAX. VALVE TORQUE =

60 FT.LBS. + 25% DEGREDATION =
75 FT.LBS.

6:1 SYSTEM RATIO, DERIVED BY ACTUATOR RATIO (17:1) OPERATOR RATIO (1:2.69) =
17 2.69 = 6.32 OR APPROX. 6:1 SYSTEM.

29
 REFERENCE GUIDE FOR SPECIFYING UNIFLEX ROG (REMOTE OPERATING GEAR)

1.0) IDENTIFY VALVE AND TYPE OF FLUID (FUEL, WASTE WATER, ETC):

1.1) SIZE, TYPE AND MANUFACTURER.

1.2) GATE AND GLOBE.
1.2.1) NEED TO KNOW HANDWHEEL SIZE AND # OF TURNS TO OPERATE (FROM FULLY
CLOSED TO FULLY OPEN OR VISE VERSA).
1.2.2) OPERATING TORQUE IF KNOWN OR MEASURABLE.

1.3) BALL, BUTTERFLY AND PLUG VALVES.

1.3.1) IS THERE A REDUCTION GEAR BOX MOUNTED ON VALVE? IF SO, NEED TO KNOW
HANDWHEEL SIZE, SHAFT SIZE IF HANDWHEEL IS MISSING, # OF TURNS TO
OPERATE AND OPERATING TORQUE IF KNOWN OR MEASURABLE. IF THERE IS NOT A
REDUCTION GEAR BOX MOUNTED ON THE VALVE, PROCEED AS FOLLOWS.
1.3.2) BALL VALVES WILL USUALLY HAVE A THREADED STEM WITH 2 MILLED FLATS. NEED
TO KNOW THREAD SIZE, DIMENSION ACROSS FLATS AND LENGTH OF MILLED FLAT
AREA (PREFERABLY IN .001).
1.3.3) BUTTERFLY VALVES USUALLY HAVE A SOLID ROUND STEM WITH 2 MILLED FLATS OR
A SOLID ROUND KEYED SHAFT. NEED STEM DIA, DIMENSION ACROSS FLATS AND
LENGTH OF MILLED FLAT AREA. IF THE SHAFT IS KEYED NEED TYPE; WOODRUFF OR
SQUARE, AND KEY SLOT LENGTH AND WIDTH. (PREFERABLY IN .001).
1.3.4) PLUG VALVES USUALLY HAVE A SQUARE STEM. NEED SQUARE SIZE AND LENGTH.
(PREFERABLY IN .001).
1.3.5) TYPE OF OPERATION; 1/4 TURN OPEN/SHUT (ISOLATION), 1/4 TURN TANK/OVBD
(DIVERTER) OR SPECIAL.

2.0) SYSTEM LENGTH, DEGREES OF BENDS AND DECK/BULKHEAD PENETRATIONS:

2.1.1) MEASURE APPROXIMATE OVERALL LENGTH AND ESTIMATE DEGREES AND NUMBER
OF BENDS (ACCUMULATED) FROM VALVE TO OPERATOR LOCATION.
2.1.2) ACTUAL LENGTH WILL BE DETERMINED AFTER OPERATOR AND ACTUATOR HAVE
BEEN INSTALLED USING A LENGTH OF CASING (FLEXIBLE CONDUIT).
2.1.3) PENETRATIONS: IF SYSTEM IS REPLACING AN EXISTING FLEX. SHAFT OR RIGID ROD
SYSTEM, MEASURE THE OUTSIDE DIA. OF THE CASING OR EXISTING ROD. AN
ADAPTER KIT MAY THEN BE USED THAT WILL ELIMINATE INSTALLATION OF NEW
STUFFING BOX.

3.0) OPERATORS:

3.1.1) 90 DEGREE OPERATOR. BULKHEAD MOUNTED, FLEX SHAFT IS ROUTED ON SAME

SIDE OF BULKHEAD (REF. PAGES 17-22).
3.1.2) REMOTE OPERATOR, THRU AND ABOVE DECK OR THRU BULKHEAD MOUNTED
WELD FLANGE (REF. PAGE 17).
3.1.3) DECK BOX, STEEL OR SST, WELD SLEEVE OR BOLTING FLANGE (REF. PAGE 19).
IF SYSTEM IS REPLACING FLEX. SHAFT, RIGID ROD OR OTHER
EXISTING SYSTEM, MEASURE THE OUTSIDE DIA. AND INSIDE DIA. OF THE EXISTING
WELD SLEEVE. COUNT THE # OF BOLT HOLES. SELECT ONE: 4 7/8 OD X 3 15/16 ID, 4
BOLT HOLES; 4 7/8 OD X 3 15/16 ID, 6 BOLT HOLES; OR 5 3/8 OD X 4 3/8 ID, 6 BOLT
HOLES. IF EXISTING SLEEVE MATCHES, IT CAN BE USED AND HOT WORK ELIMINATED.

30
4.0) ADAPTERS: THERE WILL BE SITUATIONS WHERE THE 12.00 MINIMUM BEND RADIUS
WILL BE EXCESSIVE EXITING THE OPERATOR OR ENTERING THE ACTUATOR.
90 DEGREE AND SWIVEL ADAPTERS CAN BE USED (REF. PAGE 25).
THEY MOUNT DIRECTLY TO THE OPERATOR OR ACTUATOR. NO
ADDITIONAL BRACKETS ARE REQUIRED. THE SWIVEL IS MOST COMMONLY
USED SINCE IT WILL SERVE THE PURPOSE OF 90 ADAPTER.

5.0) OBSTRUCTIONS: IT WILL BE NECESSARY TO ADDRESS ANY OBSTRUCTIONS THAT WILL

INTERFERE WITH THE ROUTING OF THE REMOTE OPERATING SYSTEM.
THIS USUALLY OCCURS AT THE VALVE. IF POSSIBLE, ROLL THE VALVE
TO AVOID ANY OBSTRUCTION. IF THE VALVE CANNOT BE ROLLED
THERE ARE OTHER OPTIONS, REF. ATTACHED SYSTEM LAYOUTS
MD-E8, 6-56-1, SSD-10, 6-98-5, MN CIRC THROTTLE VLV, AND 6-53-4.

31
32
33
34
35
36
37
 PART NUMBER AND WEIGHT LIST
ITEM NO. DESCRIPTION WEIGHT, LBS ELLIOTT P/N
1 COUPLING W/QD 4.05 22139-510
2 COUPLING W/QD 6.66 22139-501
3 COUPLING W/QD 10.15 22139-503
4 COUPLING W/QD 11.15 22139-505
5 COUPLING W/QD 7.11 22140-510
6 COUPLING W/QD 10.54 22140-501
7 COUPLING W/QD 11.54 22140-503
8 COUPLING W/QD 14.61 22140-505
9 COUPLING W/QD 5.95 22141-510
10 COUPLING W/QD 8.47 22141-501
11 COUPLING W/QD 12.46 22141-503
12 COUPLING W/QD 14.80 22141-505
13 COUPLING W/QD 4.03 22044-1
14 COUPLING W/QD 5.40 22044-2
15 COUPLING W/QD 4.00 22044-3
16 COUPLING W/QD 5.40 22044-4
17 COUPLING W/QD 4.40 22044-5
18 COUPLING W/QD 5.40 22044-6
19 COUPLING W/QD 4.40 22044-7
20 COUPLING W/QD 4.40 22044-8
21 COUPLING W/QD 5.40 22044-9
22 COUPLING W/QD 5.40 22044-10
23 COUPLING W/QD 4.00 22044-11
24 COUPLING W/QD 4.00 22044-12
25 COUPLING W/QD 3.00 22061-510
26 COUPLING W/QD 2.50 22061-501
27 DOUBLE U-JOINT 1.71 22020
28 SHEAR PIN 0.01 22021-075
29 SHEAR PIN 0.03 22021-100
30 SHEAR PIN 0.04 22021-125
31 SHEAR PIN 0.04 22021-188
32 SHEAR PIN 0.03 22021-250
33 ACTUATOR 16.71 22002-6
34 ACTUATOR 16.91 22002-11
35 ACTUATOR 16.91 22002-17
36 ACTUATOR 16.91 22002-25
37 ACTUATOR 16.91 22002-43
38 ACTUATOR 9.40 22101M5D
39 ACTUATOR 12.57 22203-4
40 SHAFT 2.50+1.31/FT 22001-100
41 DC TERMINAL 1.25 22001-500
42 CORE .80/FT S15128-100
43 CASING .51/FT 9830
44 STAND-OFF KIT 1.41 22014
45 CLAMP "A" TYPE STEEL 0.14 8675-4
46 CLAMP "A" TYPE BRASS 0.14 8675-34
47 CLAMP "A" TYPE 304 SST 0.13 8675-44
48 CLAMP "A" TYPE 316 SST 0.14 8675-46

38
ITEM NO. DESCRIPTION WEIGHT, LBS ELLIOTT P/N
49 CLAMP "B" TYPE STEEL 0.15 8676-4
50 CLAMP "B" TYPE BRASS 0.17 8676-34
51 CLAMP "B" TYPE 304 SST 0.16 8676-44
52 CLAMP "B" TYPE 316 SST 0.15 8676-46
53 STUFFING BOX 2.52 22145
54 OPERATOR W/IND 14.00 22156M180A
55 OPERATOR W/IND 12.00 22101M180A
56 OPERATOR W/IND 13.00 22154
57 DECK BOX, COVERLESS 15.00 22073-XXX
58 HANDWHEEL, 6.00" BRZ 1.99 12142-312
59 HANDWHEEL, 8.00" BRZ 3.67 12142-321
60 HANDWHEEL, 10.00" BRZ 6.76 12142-329
61 HANDWHEEL, 12.00" BRZ 11.67 12142-333
62 HANDWHEEL, 14.00" BRZ 15.59 12142-337
63 HANDWHEEL, 16.00" BRZ 20.00 12142-355
64 HANDWHEEL, 6.00" ALUM 0.68 12142-612
65 HANDWHEEL, 8.00" ALUM 1.29 12142-621
66 HANDWHEEL, 10.00" ALUM 2.30 12142-629
67 HANDWHEEL, 12.00" ALUM 4.00 12142-633
68 HANDWHEEL, 14.00" ALUM 5.29 12142-637
69 HANDWHEEL, 16.00" ALUM 8.00 12142-655
70 TEE WRENCH, 10.00" STL 2.13 12144-1
71 TEE WRENCH, 10.00" SST 2.13 12144-2
72 TEE WRENCH, 12.00" STL 3.82 12144-3
73 TEE WRENCH, 20.00" STL 4.50 12144-4
74 TEE WRENCH, 12.00" SST 3.82 12144-5
75 90 ADAPTER 4.80 22004
76 300 ADAPTER 7.03 22005
77 OPERATOR W/IND 5.50 12101M1402C
78 OPERATOR W/IND 5.50 12101M1402E
79 OPERATOR W/IND 5.50 12101M1402D
80 OPERATOR W/IND 11.00 20039M510A
81 OPERATOR W/IND 11.00 20039M510B
82 OPERATOR W/IND 11.00 20039M510C
83 OPERATOR W/IND 11.00 20039M510D
84 OPERATOR W/IND 9.00 22142

39