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SPE 48934
~m e
.,,
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Modeling a Jet Pump with an Electrical Submersible Pump for Production of Gassy
Petroleum Wells
P. M. Carvalho *, A. L. Podio, K. Sepehrnoori / The University of Texas at Austin. *Also with Petrobras
Copyright 1S98, Society of Petroleum Engineara, Inc. completions in dee~ . and ultra-deep waters is expected to
~s paper was Wpared fw presentation at t~ 1998 SPE Annual TechnicaKon%rema and increase significantly. One evidenc~ of this expec~ed deep-
Exhibition held in New Orleans, Louisiana, 27-30 Septembar lWS.
water production increase is the large number of tracts in
This p- was selected fw presentation by an SPE Prqram Committee following review & water deeper than 5,000 feet that were leased in the just
infonnatim mlahad in ~ abstract subnsitted by the atihor(s). Ccmtents of the paper, as
prssented, have Nt been raviawed by fie Society of Petroleum Engineers and ars subjecf to completed Gulf of Mexico Outer Continental Shelf (OCS)
mtion by the eufhw(s). The mataria[, as presented, dws not wmssarily reflect any
pition of W Society of Petroleum Engineers, its offiare, or members. Papers presented at
lease lales. Figure 1 presents the evolution of the tracts
SPE meetings are subjecl to Nblication reviaw by Editorial Commtitees of the Smiety of receiving bids in the last sales and clearly emphasizes the
Petroleum Engiwers. Electronic reprmfution, distribution, or stwage of any part d this p~r
for rnmmercial purpoaas without the writtan rnnsent of the Society of Petroleum Engineers is expectations of the oil companies. Figure 2 presents some
prohibited, Permission to reprcduce in print is restrided to an abetract of not more than 300
words illuelrafiins may not ba mpied. The abstract must. mntain wspicuoua
numbers that exhibit the increasing production from deep and
acknowledgment of ~re and by whm the papar was presented W!te Libarian, SPE, PO ultra-deep waters in the Gulf of Mexico. Other important
Sox 83383S, Ritiardson, TX 75C83-383S, US.A, fas 01 -972-952-S43S
evidence is the increasing activity of Petrobras. The Brazilian
Petroleum Company started the exploitation of the Campos
Abstract Basin offshore Rio de Janeiro, Brazil, in 1979 at water depths
The objective of this work is to present the concept of the of 300 feet and since then has worked continuously towards
Electrical Submersible Jet Pump (ESJP). It is a new artificial- deeper waters where some important discoveries have been
lifi method for application in the petroleum production made. Today high-productivity wells have been producing
industry This proposed artificial-lifi method uses an electrical steadily and successfully at water depths greater than 5,000
submersible multistage centrifugal pump in combination with feet in the Marlin and Albacore fields.
a jet pump rnstalled in the well bore along the tubing string. The installation of a production platform in deep waters,
Such a method is proposed to allow production of high gas- although sometimes technically feasible, is always much more
liquid-ratio petroleum wells using the existing electrical complicated and, consequently, more expensive fian
submersible pump technology. While applicable to any installation in shallower waters. So, either for technical or
petroleum well, the driving force and main motivation for the economical reasons, offshore petroleum production projects
development of this new technology is deep offshore always consider the installation of the host platform in shallow
petroleum production. In this work, also presented is a water, most of the time requiring long flowline to the deep
numerical model developed to simulate the operation of the well. With the wells located far from the host platform, the
system. In such a model, the system is analyzed as three wellhead flowing pressures have to be maintained at a level
coupled subsystems: the electrical submersible pump (ESP), sufficient to overcome high frictional losses plus the hydraulic
the low gas-liquid-ratio (GLR) multiphase flow in the tubing head in order to be able to flow back to the production
string, and finally the flow inside the jet pump (JP). Both platfoms. The high wellhead pressure will in turn limit a
individual models used for the ESP performance and the pressure differential (or drawdown) that can be established at
multiphase flow inside the tubing string are available in the the reservoir and thus limit the production rates to levels that
literature. In this paper we present the modeling of the may be uneconomical.
multiphase flow of fluids inside the liquid-jet gas pump
(LJGP), which was developed based on the simultaneous Artificial Lift
solution of the mass, momentum, and energy conservation A possible solution to the problem created by the
equations. installation of the host platform far from the production wells
is the application of present artificial-lift (AL) methods. The
Introduction AL methods will supply the fluids with additional energy in
such a form that it should be possible to generate adequate
Offshore Petroleum Production drawdown at the formation while maintaining a high wellhead
As the technology for offshore deep-water exploitation pressure that would be sufficient to transport the fluids to the
becomes available at reasonable cost, the number of subsea host platform, at the desired flow rate. The AL method most
53
2 P. M. CARVALHO, A. L.PODIO, K. SEPEHRNOORI SPE 48934
used for subsea offshore petroleum production is gas lifi (GL). using the ESP method, we imagined a way to re-inject the
The purpose o~the GL method is to inject gas into the tubing separated gas to the fluid afier it has been pumped through the
string in order to reduce the hydraulic head without increasing ESP. The application of the system will increase the number
the fiction losses so that the net result is an increase in the of satellite wells, which can make use of an AL method to
wellhead pressure for a fixed bottomhole pressure. The increase andor to maintain oil and gas flow rates, since high-
increase in the GLR obtained with the GL method is highly GLR wells are now candidates. It is also expected that the
beneficial for vertical multiphase flow but not for horizontal application of the system should increase the profitability of
flow. For long-distance horizontal multiphase flow, the net fiture exploitation projects because it will be possible to
result of the increase in the GLR will be detrimental since the increase the distance between the host platforms and the wells,
friction loss increases and there is no reduction in the which can result in a reduction of the number of host
hydraulic head. Apart from adding no contribution and even platfoms. Application of tiis new technology to deep-water
being detrimental, the increase in the GLR will create an offshore exploitation is envisioned, although it can be applied
operational problem because of the instability of the slug flow to any petroleum production well.
that is expected to occur. Another problem with the gas-lift
method is that it requires an annulus lift-gas line, which for The Method
long distances will increase significantly the final cost of the The basic idea is to use a JP at the ESP discharge in order
project. to allow the gas separated by the rotary gas separator (RGS)
Pumping AL methods are also available for subsea and segregated to the annulus to be compressed and injected
application such as the ESP, the Progressing Cavity Pump back into to the liquid stream being pumped by the ESP to the
~CP) and the Jet Pump (JP). In the ESP method, a multistage surface. The use of RGS will reduce the amount of free gas
centrifugal pump, driven by a coupled electric motor, is that the ESP ingests and, as a consequence, increwe the
installed at the end of the tubing string inside the well. me pumps performance. It is expected that the wells with larger
final position of the ESP set is at a certain depth below the GLR should be considered for this method. Figure 3 shows a
fluid level. An electric cable connecting the surface schematic diagram of one potential deep-offshore system. To
transformer to the electric motor feeds electric power. The JP re-inject the separated gas into the liquid after it has been
is an AL method with no moving parts. A pump, consisting pumped through the ESP, a JP is installed downstream from
mainly of a body with a nozzle, a throat, and a diffuser, is set the ESP discharge. The power fluid to the JP is the same liquid
in a nipple inside the tubing string. Clean power fluid is pumped by the ESP, which is the well production minus the
pumped down from the surface to the pump through the free gas. The JP intake (or produced) fluid is the gas that has
tubing. This power fluid passes through the nozzle, creating a been separated upstream of the ESP intake.
low-pressure region connected to the pump intake so that the As mentioned before, the JP is an AL method with no
well fluid is suctioned into the throat region of the JP. The moving parts. The pump consists mainly of a body with a
mixed flui& i.e., power fluid plus produced fluids, exits the nozzle, a throat, and a diffiser and is set in a nipple inside the
pump through the difiser into the casing with sufficient head tubing string. For this application the power fluid will be the
to overcome the hydraulic head plus the friction losses, fluid that has been pumped by the ESP, which is expected to
To date the majority of the pumping AL systems are being be mainly liquid, i.e., gas-free. This fluid passes through the
operated at conditions where there is a minimum of tiee gas nozzle, creating a low-pressure region connected to the JP
present at the pump intake. It is common knowledge, as can intake. The JP intake is connected to the annulus to which the
learned from Ref. 1 to Ref.6, that free gas is detrimental to separated gas has been directed. In this arrangement, the JP-
proper operation of these pumps, and consequently it is not produced fluid will be the gas that has been separated by the
recommended to apply these systems without some provision RGS from the well production prior to entering the ESP. The
for separation of the gas before reaching the pump intake. The gas is suctioned into the throat region of the JP. The mixed
main requirement for the application of AL methods to subsea fluid, i.e., power plus produced fluids, will be the original well
petroleum production is the necessity to operate relatively fluid since it is, in reality, the well liquid that has been
efficiently with a multiphase gas-liquid mixture because, as pumped by the ESP plus the well gas that has been pumped by
said before, it is not desired for economic reasons, to have an the JP. The total well production exits the JP through the
extra produced-gas flowline for each well. Without the diffiser into the tubing string with sufficient head to overcome
annulus flowline, it is not possible to utilize the annular space the hydraulic head plus the head losses.
as a downhole separator and to vent the gas at the casinghead.
The Model
Motivation
The application of an ESP to a well that has a high free-gas Electrical Submersible Pump Performance Correlation
volume at the pump intake requires the installation of a gas The fwst subsystem of our system is an ESP. It is a
separator. The use of the gas separator, by itself, will force the multistage centrifugal pump specifically designed to be
designer to install an expensive extra flow line to vent the installed inside the casing in petroleum wells, below the liquid
separated gas to the host platform. To avoid installation of the level. A coupled electric motor drives it and it has, generally, a
vent line, and consequently save the associated cost, while gas separator at its intake. As in most centrifugal pumps, the
54
SPE 489~ MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 3
performance of the ESP set is seriously affected by the Under normal operational conditions, the liquid jet at a
presence of free gas. Some studies have been done about the velocity VIO enters the throat region surrounded by a gas
performance of centrifugal pumps handling gassy fluids with annulus entering at VZO.The two streams mix in the throat
little application to the petroleum industry. To model the region and a homogeneous mixture of gas bubbles in liquid is
performance of the ESP, we will use the correlation of then decelerated in the diffiser region. The mixing process, in
Sachdeva z 34 based on a dynamic model. The approximate which the disintegrating liquid jet entrains, accelerates, and
correlation was developed by Sachdeva to overcome the compresses the gas, occurs at a location in the throat region
difficulty in solving the complicated dynamic model and that can be controlled by the discharge pressure, for a given
correlates the pressure increase per stage, pump inlet pressure, nozzle rate Q1 and suction pressure P,. A high pd value forces
pump inlet void tiction, and the liquid flow rate. The early mixing, a lower pressure moves the mixing zone
correlation results were compared with experimental data downstream.
obtained by Lea and Bearden5 and showed reasonable The liquid jet leaves the nozzle and enters the throat region
agreement. at point o in Figure 5. From the observation made in the
experiments of Betzler10and Higgins]* with a Plexiglas model
~= ~(~n)(ajn) (Q,) of the LJGP, it was clear that the liquid jet is surrounded by a
gas anmdus with a distinct boundary between the tsvo phases
Here AF is in psi per stage, Ph is the pump inlet pressure in at the beginning of the throat region. Afier a certain point, the
psig, a ~ is the pump inlet void fraction (not percent), and QL phases start to mix intimately in the throat and, if the throat is
is in gallons/rein. In this correlation the factors K, El, E2 and long enough, there will be a stream exiting from the pump as a
E3 are functions of the type of pump. The author obtiined homogeneous bubbly mixture. In the throats mixing process,
these factors for three different pumps as presented in Table 1. the transfer of momentum from the liquid serves largely to
The void tiction is obtained from the manufacturers compress the gas, in contrast with the liquid-liquid (LL) jet
published RGS efficiencies. pump, in which significant momentum transfer is involved in
increasing the kinetic energy of the secondary liquid stream.
Multiphase Flow in the Pipes The pressure recovery in the LJG pump diffiser is
In order to calculate the pressure gradient inside the significantly reduced because the liquid performs most of the
tubing, i.e., the graph of tubing pressure versus depth, we have work in compressing the entrained gas bubbles. The
used the multiphase flow simulator Sirnult7 developed in- theoretical development that follows adopts some reasonable
house at Petrobras. The fust step was to choose a vertical simplification. Application of continuity and momentum
multiphase flow correlation to use. The result for this case is relations (including frictional forces) produces the following
presented in Figure 4 and shows a good agreement between expressions:
the correlation of Beggs-Bri118 and the correlation of Node Equation
Hagedom-Browng, in the flow rate range we are to investigate.
We chose to use the Hagedom-Brown correlation because it is },- P. = Z(+Knz)
one of the most-used in normal petroleum wells. With the ......... ... ... ... ... ... ...... ... ....(1)
selected vertical multiphase flow correlation chosen, we were Mking-Throat Momentum Equation
able to calculate the required tubing intake pressure for each
flow rate.
JP Model
Figure 5 shows a sketch of the liquid jet gas pump (LJGP).
1 ....(2)
55
4 P. M. CARVALHO, A. L.PODIO, K. SEPEHRNOORI SPE 48934
Wout = [1
Q2,R~ in ~
I
.. . .. . .. . . .. . .. .. . . .. . .. .. . . .. .. . . .....(9)
BS&W
Gas Density
Water Density
20%
0.75(air=l .0)
1.05
Reservoir Pressure 189.9 kgf/cm2
The pump efficiency is defined as qjp = WOut/ ein,so that Reservoir Depth 2000 m
Productivity Index Linear 1.41 m3/d / kgf/cm2
~jp=pp
~+,
i d [1
In + , ..................................(lo)
The model for the subsystem LJGP was used and the
Pump Intake Depth
Tubing Internal Diameter
Wellhead Pressure
1970 m
0.076 m
7.0 kgf/cm2
Casinghead Pressure 5.0 kgflcm2
results obtained showed good agreement with literature The results show that the utilization of the system to this
experimental datalOl113. Figure 6 shows the behavior of the typical gassy well is feasible. It can be seen in Figure 8 that
efficiency q as a function of the volumetric flow ratio $.. As this well is not capable of producing naturally, i.e., with the
$0 increases, the e~ciency and the mixing zone length also reservoir pressure we have zero psi at the surface. Therefore, it
increase. There is, however, a point of maximum efficiency. is necessary to install an AL method to supply energy to the
After this point, the measured efficiency drops sharply and the fluids to reach the surface with the desired flow rate. In the
comparison between experimental and theoretical results is case presented in Figure 9, the injection of Iifi gas at 4,500ft
very poor. It was observed that, whenever the mixing zone is results in a wellhead flowing pressure of approximately
in the throat region, the comparison of the experimental data 100psi. Since the GL is not recommended for long-distance
to the theoretical results is excellent. It is attributed to the fact horizontal flowlines, the ESP is an AL method to be
that the experimental data do not agree with the theory, afier a considered. Without the installation of the ESJP, the ESP
certain +., to the hypothesis used in the model, which is that method is not applicable to the well because of the high fiee-
the mixture between the phases is completed inside the throat gas content at the pump intake.
56
SPE 48934 MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 5
57
6 P. M. CARVALHO, A. L.PODIO, K. SEPEHRNOORI SPE 48934
References
1. Lea J. F. md Bearden, J, L.: Effect of Gaseous Fluids on
SubmersiblePumpPerformance,paper SPE 9218 presentedat
1 -----
volts
1
456 V I
the 1980 SPE Annurd Technical Conference and Exhibition, Amperes 9A
Dallas,TX, Sep.21-24. lectrical Cable 1
2. Sachdev~ ~ Doty, D.R., Schmidt,Z.: Performanceof Electrical Tv~e Round REDALERT
Submersible Pumps in Gassy Wellsr paper SPE 22767
presented at the 66th SPE Annual Technical Conferenceand v 1 4
Exhibition,Dallas,TX, Oct.6-9, 1991. Table 2. Electrical Submersible Pump Equipment Description
3. Sachdev&R. : Two Phase Flow through ElectricalSubmersible
Pumps. Ph.D. dissertation,The University of Tuls~ Tuls~
Ok 1988.
4. Sachdev~R.: UnderstandingMultiphaseDynamicsin ESP s For
Better Multiphase Pump Design, SPE Gulf Coast ESP
Workshop,April291992.
5. Turpin, J. L., Lea J. F. and Bemden, J, L.: Gas-Liquid Flow
Through Centrifugal Pumps - Correlation of Dat~ Proc., 33rd
Annual Southwestern Petroleum Short Course, Lubbock TX,
1986.
6. Welte, K. A.: Dealing with Excessive Free Gas Electrical
Submersible Pump Operations; paper presented at the 1990
SPE GuMCoast Section ESP Workshop, Houston, TX
7. Simulador de FIUXO MuItif&ico em Tubula$6es-Simult,
Comunicag~o Intema Petrobras.
8. Beggs, H. D., and Brill, J. P.: A Study of Two-Phase Flow in
Inclined Pipes) Journal of Petroleum Technology, May 1973,
pp 607-617.
9. Hagedom, A. R., and Brown, K. E.: Experimental Study of
Pressure Gradients Occurring during Continuous Two-Phase
Flow in Small-Diameter Vertical Conduits, Journal of
Petroleum Technology, April 1965, pp 475-484.
10. Betzler, R L., The Liquid-Gas Jet Pump Analysis and
ExperimentedResults, MS thesis, The Pennsylvania State
University,1969.
11.Higgins,H. W.,: Water Jet Air Pump Theory and Performance,
MS thesis, The Pennsylvania State University, 1964.
12. Cunningham, R. G., and Dopkin, R. J.: Gas Compression With
the Liquid Jet Pump, Journal Of F1uids Engineering, Trans
ASME, Series I, Vol. 94; No. 3, Sept. 1974, pp203-215.
13. Dopkin, R. J.: The Liquid-Jet Gas Pump: A Study of Jet Breakup
and Required Throat Length, MS thesis, The Pennsylvania
State University, Aug. 1973.
14. LabView V 4.5 -Control and Data Acquisition Software from
Nationrd Instruments, Austin, TX
58
SPE 489ti MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 7
700
Royalty Relief Program in Effect
600
500
400
300
200
100
0
1994,Saie 150 1995, Sale 155 i996, Sale 161 1997, Sale 168
Water De~ths
<200m 200-400m 400-800m >800m ~
A Increase
100
+
60
40
20
-20
85-86 86-87 87-88 88-89 89-90 90-91 91-92 92-93 93-94 94-95 95-96 Ave.
(1995)
59
% P.M. CARVALHO, A. L.PODIO, K. SEPEHRNOORI
SPE 489M
,.
.-,
:
.-.
.
Veil Head
1
F
-------
------- -.
Jet -p
Tg
nAM.
mwon
.-..
Figure 3-Schematic Diagr~ for Deep-Water Application of the ESJP.
3000
250CI
2000
=
s 1500
z
1000
500 .
0
o 1000 2000 3000 4000 5000 6000 7000
Liq. Flow Rate (B~)
60
SPE 48934 MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 9
Secondary Gas
Flow, m2
Mixing Zone
J
B bblymitiure
m Yozze Yixingnroa If Diffustir
Primaty
Liquid ~
Flowl ml
..-
70
Carvalho
60
x fip.Dopkin
50
g 40
x
x
20
x
x
10
I / x
o
0 0.5 1 i .5 2 2.5 3
$o(Q2/Ql)
61
10 P.M.CARVALHO, A. L.PODIO, K. SEPEliRNOORl SPE 4893
60-
. . . .~zo
50-
n=3.11
40 o EXI),(3.11)
i
* 30
Rds(n=20)
20-
~..
10-
I ~.
04 , m 1 ,
0 0,5 1 1.5 2 2.5 3
#&QzlQ,)
60
.n=20
50 -
40 -
:30
20
10
0[
0 0.5 1 1.5 2 2.5 3
#o(Qz~Q,)
Press ur4(psia)
2000 .
c
s 3000 .
z
: 4000 .
Q
5000.
6000 . . ~>
-T
7000 .
Figure 9-Marlin Well Tubing Pressure With and Without Gas Lifi
62
SPE 48934 MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 11
CH 200
Sep
150
WH
JPD 100
JPI 50
TB
0
BH o 20 40 60 80 1001+0 Ii
Figure 10-Contro~ ta Acquisition System F anel
. .............
VultLine
::
.. . . .
63
P. M.CARVALHO, A. L.PODIO, K. SEPEHRNOORI SPE 48934
] Air
Ho
70
~60-
g50- ~ ~ ~ ~ ~ ~ ~ ~ ~
g 40
f30- ~n ~B ~ ~ ~
&20
10-
o 1
11600 11800 12000 12200 12400 12600 12800 13000 13200 13400
Time[sec)
-.. . -. - -..
Plgure 13-lestKesults: Fressure Behavior
64
SPE 48934 MODELING A JET PUMP WITH AN ELECTRICAL SUBMERSIBLE PUMP FOR PRODUCTION OF GASSY PETROLEUM WELLS 13
350
300
~ 250
Q.
~ 200
150
i
& 100
50
0
11600 11800 12000 12200 12400 12600 12800 13000 13200 13400
Time(sec)
1500 79
78
77
1000 76
75 3
~
$
74 m
500
73
72
0 71
11600 11800 12000 12200 12400 12600 12800 13000 13200 13400
Time(sec)
5
Simulated Data
4
G
53 :
82 I
**& * -w A. .
1- ~ ~ ~- m -
0 , a 1
0 1 2 3 4 5 6
#o(Qzl QI)
Figure 16-Compression Ratio vs. Volumetric Flow Ratio: Summq of Al! 38 .Tests.
65