Professional Documents
Culture Documents
Ruhrpumpen, Inc. products are the result of more than a century of progressive study and
development. Advanced design, proper selection of materials, and precision construction
reflect this wide experience. Ruhrpumpen products will give trouble-free efficient operation
with minimum maintenance and repair.
This instruction book will familiarize management and operating personnel with pertinent
details and proper procedures for the installation, operation, and maintenance of one of these
products.
Designate below your identification of the equipment for which this book applies.
The descriptions and instructions included in Do not operate this equipment in excess of
this book cover the standard design of the its rated speed, pressure and temperature,
equipment and any common deviations when nor otherwise than in accordance with the
possible. this book does not cover all design instructions contained in this manual. This
details and variations nor does it provide for equipment (or a prototype) has been shop
every possible contingency which may be tested and found satisfactory for the
encountered. When information cannot be conditions for which it was sold, but its
found in this book, contact the nearest operation in excess of these conditions will
Ruhrpumpen office.
3 / 27
VERTICAL TURBINE PUMP
Type VTP
SECTION II
PRE-INSTALATION
SECTION III
INSTALATION
3-1 LOCATION OF EQUIPMENT bolt. The sleeve should be held rigidly yet
3-2. The pump should be placed so that it can allowing the bolts to be removed..
be easily removed for inspection and repair,
giving due attention to desirability of 3-5. When the pump unit is mounted
simplifying the discharge piping layout. There directly on a sump cover, it should be located
should be ample head room to allow the use of as near as possible to supporting beams or
an overhead crane of lifting device with building walls to prevent deflection and
sufficient capacity lo lift the entire unit. vibration. The pump support and motor base
should be bolted and doweled to the sump
3-3 FOUNDATION cover to retain proper alignment of piping.
3-4. The foundation may consist of any
material that will afford permanent rigid 3-6 EQUIPMENT NECESSARY FOR
support to the full area of the pump or driver INSTALLATION
supporting member an will absorb expected 3-7. The equipment necessary for the
strains and shocks that may be encountered in equipment is the following:
service. A. Foundation bolts and nut when is
necessary.
If the pump is to be mounted on a concrete
floor, foundation bolts of the specified size B. Leveling pieces as wedges.
should be located according to the elevation
drawing. Each bolt should be surrounded by a C. Adapted the derrick, tripod or common
pipe sleeve 2 to 3 times the diameter of the crane with hoisting chain or similar accessory
that has hook and revolvable link.
6 / 27
VERTICAL TURBINE PUMP
Type VTP
B. Place in the due position the hoist, with the K. With a rope makes you two simple moorings
hook and the revolvable link centered on the around the close tube and two simple
foundation opening. moorings around the column tube.
C. If it will use a strainer and a suction tube, L. Put a clamp in the column tube just down of
install the strainer in the bottom end of the the coupling.
suction tube. Then put a clamp to the suction
tube top end and lift until the tube is centered
on the foundation opening.
NOTE: During the assembly of the top Ao. Align the hole of the adjust screw of the
column flange tube to the bottom of the head, tension bearing with the thread hole closest to
check carefully that the packing is center and the split gland top. Then insert the adjust
that all the tube is aligned after assembly. screw and tight.
Ad. Fasten a sling to the head elevator hooks. Ap. Fasten with bolts the assembly support
and the oiler to the head side.
Ae. Ascend the head with the top column
tube, take out the thread protector and Aq. Connect the manual valve or solenoid, the
descend them over the top line. visual feeding valve of oil, and the accessories
to the oiler.
Af. Turn the top column tube and the head to
the right to thread the top column tube in the Ar. Connect the lubrication accessories to the
column tube coupling. tension bearing.
Ag. Ascend a little the head and the column 3-10 OPEN LINE PUMPS
tube and take out the tube clamp. Cover the opening of the foundation with
wooden or any another material to protect the
Ah. Turn the pump until the discharge head o well from objects that can fall in.
the T under floor be in front in the properly
direction to join the discharge tube and the B. Place in the due position the hoist, with the
assembly holes with the foundation assembly hook and the revolvable link centered on the
holes foundation opening.
Ai. Settle the pump over the foundation and C. If it will use a strainer and a suction tube,
level it. install the strainer in the bottom end of the
suction tube. Then put a clamp to the suction
Aj. Take out the pump sling. tube top end and lift until the tube is centered
on the foundation opening.
Ak. Insert a O ring in the groove that is
inside the split gland y descend the split gland D. Take off the wooden that cover the
over the top line. foundation and put the suction tube with the
strainer inside the well until the clamp rest
Al. Center the split gland over the close tube over the foundation.
of the top line and descend it carefully
permitting to the ring O and the split gland NOTE: Before you continue the bowl assembly
to slide to the outside of the top line close installation, measure the shaft length to
tube. compare it later when the impeller be
adjusted.
Am. Fasten with bolts the split gland to the
discharge head. E. Put the tube clam on the top bowl assembly
and lift until it is over the suction tube.
An. Slide the tube tension bearing or sees the
top line and turns it to the left, pressing it NOTE: when bowl assembly of 6 or 8 inches is
manually. Then press one or one and a half installed keep the bowl firmly locked to the
turn approximately for each 100 feet of pump same wood that was join when was shipped,
length to achieve the properly tension if the until de bowl assembly is vertically.
close tube.
F. Down the bowl assembly and thread it in the
NOTE: On the pumps with close line water suction tube.
lubrication should additional assembly packing,
split gland and its nuts.
9 / 27
VERTICAL TURBINE PUMP
Type VTP
G. Ascend the bowl assembly with the suction T. Install a coupling in the top line stand out
tube and take out its clamp. taking care that the coupling is center.
U. Repeat the operations from I to T until
H. Descend the bowl assembly until the clamp the bowl assembly have gone down to the
rest over the foundation. appropriate depth of the well.
I. Insert a line section inside a column tube V. If you are going to put the discharge under
section, having care that the sleeve is on the the floor install the discharge T on the
top extreme. Leave to the line stand out 1 appropriate place.
feet on the bottom column tube.
W. Connect the pump top line to the line.
J. With a rope make two simple moorings
around the close tube and two simple
moorings around the column tube.
Y. Fasten a sling to the head elevator hooks. D. Descend slowly the driver over the head of
the pump taking care that the assembly holes
Z. Ascend the head with the column tube and head are aligned.
attached, take off the thread protector y
descend the top axe. E. Take out the sling of the pump and the
elevator.
Aa. Turn the top column and the head to the
right to thread the top column tube on the F. Fasten with bolts the driver to the head and
coupling of the column tube. fasten with bolts the head to the foundation.
Ab. Ascend a little the head and the column G. Connect the discharge pipeline, taking care
tube. of align the pipeline with the discharge. The
pipeline support should be independent.
Ac. Take off the clamp of the tube. H. Check that the top shaft is on the center of
the hollowshaft driver. If is necessary center
Ad. Turn the pump until the discharge head or de top shaft and should have the security that
the T under the floor be in front the properly the driver is rotating in the property direction,
direction to join the discharge tube an the putting in operation the driver just for a
assembly holes with the foundation assembly second.
holes.
I. Install the adjusting nut on the top shaft and
Ae. Settle the pump over the foundation and tight until the adjusting nut rest on the clutch
level it. and the pump rotate without problems.
Ag. Slide the split gland over the line and NOTE: The pump shaft goes lengthening by
assure with bolts the discharge head. the hydraulic push of the pump. It is necessary
to ascend the impellers to compensate the
Ah. Install the packing on the split gland, settle lengthening.
each ring of the split gland.
K. Ascend the impellers the same quantity of
NOTE: When is used a retainer cage, install the lengthening tightening the adjust nut.
tree packing rings, followed by the retainer
cage and 2 packing rings. L. Tight the adjust nut one o twice turns.
Ai. Install the split gland and tight only with M. If the total adjustment is larger than the
the hand the nuts of the split gland bolts. longitudinal game wrote the paragraph 3-10 o
3-11, go back the nut until the total
Aj. Install the water deflector. adjustment is slightly smaller than the
longitudinal game.
3-12 HOLLOWSHAFT DRIVERS
A. Take out the driver clutch. 3-13. PROPULSION IN RIGHT ANGLE FOR
THE HOLLOWSHAFT
B. Fasten a sling to the driver. A. Take out the clutch of the propulsion in
right angle.
C. Ascend the driver and center it on the top
shaft. B. Fasten a sling to the propulsion in right
angle.
11 / 27
VERTICAL TURBINE PUMP
Type VTP
C. Ascend the propulsion in right angle and E. Cover the surface of the grout with wet
center it over the head. sackcloth so that it can drying off slowly.
D. Descend slowly the propulsion in right After the grout has forged for 48 hours,
angle over the head, taking care that the remove the wooden form and plane the
assembly holes of the two units are aligned surface. Let the grout forged 72 hours before
and the coupling of the propulsion in right operate the pump.
angle is turned to de driver.
3-14 GROUT
3-15.The grout avoids the lateral displacement
of the discharge but it doesn't correct the
irregularities of the foundation. To grout the
pump follow the next steps:
Calculate the hydraulic push multiplying the total high per the pump push factor.
The shaft lengthening taken of the graphic should not exceed impeller shaft longitudinal game that
is shown on the operational curve.
14 / 27
VERTICAL TURBINE PUMP
Type VTP
SECCION IV
FUNCIONAMIENTO
A. The discharge valve is partially open and D. Open the discharge valve slowly until the
the discharge pipeline is property connected. discharge pressure arrives to the wanted
degree.
B. The impellers have been adjusted properly
during the installation and the motor line and E. In the open line pumps, tight the nuts of the
the pump turn without inconvenient. split gland gradually during a lingering period.
(See you the paragraph 5-8).
C. All the bolts are tight.
4-5. FINAL ADJUSTMENT
4-3. STARTING 4-6. After the pump start to worked for a
4-4. Start up the pump like it follows: while enough to press the line coupling and to
clean the liquid pumped of abrasive materials
A. Pre-lubricate the line in the pump of open that can have, the position of the impellers
line injecting water per the opening injection should be checked and to readjust them for a
of the discharge head. Inject water for a turn of the adjust nut in the motors of
minimum of three minutes in the pump whose hollowshaft.
shaft longitude is bigger than 40 feet.
Continue the injection for one minute for each 4-7. STOPPING UNIT
100 additional feet of longitude of the shaft. 4-8. Close the discharge valve slowly and then
stop the motor. With this pulsations are
B. Close the outburst switch. avoided in the system and that the liquid is
returned through the pump.
C. Observe if the pump begins to work easily
and if it works without excessive vibration. If
SECTION V
CONSERVATION
attention, however it need an occasional to repair it. After the disassembly, repack the
approve of the scape. suction box bearing with grease of medium
viscosity to the temperature of the liquid
5-8. Don't press the case of the split gland as pumped (approximately 500SSU to 100
much as to impede all escape. The packing degrees). Is convenient an oxidation inhibitor
should have a slight escape for the lubrication and usually have it the most of the good
or the shaft will be lined or it will suffer quality grease.
excessive waste if was impeded that escape
completely. The best rule is to loosen the case 5-14. CLOSE SHAFT PUMP
so that it can be given turns to the nut with These pumps have the bearings of the
the fingers and to let the split fland to have discharge case and shaft lubricated with oil.
an abundant escape during an initial period of The lubricant for those bearings is contained in
setting in march or after the packing of the the oil tank and it is fed to the bearing of
split gland has been changed. Tight then the tension tube. Maintain the oil tank full with a
nut of the case gradually letting that the thin oil of turbine of good quality, of around
packing settles, until 150 SSU to the temperature of the liquid that
is pumped. A less thicken oil maybe doesn't
the escape is reduced to between 40 and 60 flow appropriately through the bearings.
drops per minute. Adjust the oiler so that it feeds from 4 to 6
drops per minute (twice that quantity for
5-9.The modeled rings that can be requested pumps larger than 200 feet, inside the shaft
as reserve packing, give the best results to tube. As in the pumps open pumps, the
renovate the packing. Nevertheless, it can be bearings of the bowls are lubricated for the
formed the material rings in rolls, if it is liquid that is pumped. The bearing of the
necessary. In that case the pieces will be cut suction case is greased and sealed in the
individually and will be adjusted carefully with factory and you only have to repack after
juncture to bevel to avoid the deformation of disassembling to inspect it or to repair it.
the pieces. Put each new ring inside the split After disassembling it repack that bearing like
gland and set individually with the case. Make is recommended for the open shaft pumps.
sure that the junctures are not aligned. The
best thing is to stagger them to 180 degrees 5-15. CONSERVATION CORRECTIVE
as they go settling the new rings in the split
gland. 5-16. INCONVENIENCES AND THEIR
POSSIBLE CAUSES
5-10. CLOSE SHAFT PUMP
5-11. This kind of shaft are provided with a oil 5-17. THE PUMP DO NOT START UP
lubricant tank, that should be filled The possible causes are:
periodically. Fill the tank like is recommended
in the next paragraph. A. The voltage given to the driver is very low.
5-18. THE PUMP DOESNT DISCHARGE The cause that the pump can overload to the
LIQUID. driver are:
The possible causes are:
A. Operation in a point of the curve different
A. Low velocity because the voltage or the to the design.
shaft frequency is low.
B. The liquid pumped is not of the specific
B. Incorrect direction of the rotation. gravity for which the pump was built.
C. The total height of pumping can be bigger C. The line voltage is very low or the driver is
than the height for the one that the pump is faulty.
built.
D. The impellers touch up or below.
D. The strainer is obstructed or has strange
matters blocking the liquid. 5-22. THE PUMP VIBRATES.
The vibration of the bomb can be caused for:
E. The lowest impeller is not always
submerged. A. Worn bearings.
C. The liquid pipes or the strainer can be G. The well is bent or there are an obstruction
partially obstructed. that causes an obstacle effect.
5-25. REPAIRS
A. Disconnect the electrical force and the K. Remove the bolts that assure the pump to
electric drivers that go to the motor, putting the foundation.
labels. This should be made by a competent
electrician. L. Fasten a sling to the hooks elevators of the
Disconnect the electric force of the motor and pump until the column tube overdraft.
also the electric conductive that go to the
motor, putting labels. This should be made by M. Place the clamp to the column pipe band in
a competent electrician. the column tube under the first coupling and
descend the pump until the clamp rests on the
B. Remove the covered with the top part of foundation.
the motor and remove the screw of the adjust
nut (2) and the adjust nut (1) of the top end N. Disconnect the top column tube of the
the top shaft. column tube coupling giving turns to the left.
C. Take out the driver clutch. O. Ascend the pump and the top column tube
and take off the top shaft and the top close
D. Take out the bolts (457) that assure the tube.
driver to the discharge head.
E. Fasten a sling to the elevator holes of the P. Ascend the column tube until the next
driver and ascend the driver vertically until the coupling is overdraft (24).
top shaft gets free.
Q. Place a clamp in the column tube over the
F. Descend the motor on an appropriate coupling and descend the column tube until
support that has gotten ready. the clamp rest on the foundation.
NOTE: Have the security to have a clean and R. Disconnect the column tube on the coupling
sufficiently wide space to go placing the and ascend the column tube to leave overdraft
pieces in the same order in that you leave the conjunction of the close tube.
taking out.
S. Assure with a rope the close tube to the
G. Disconnect the oil pipe of the tension nut of column tube.
the shaft tube.
T. Disconnect the close tube on the coupling
NOTE: In the close shaft pumps water and ascend the column tube with the close
lubrication should be taken out the packing tube until overdraft the coupling of the shaft
and the additional packing cases before taking (23).
out the tension nut of the pipeline.
U. Assure with a rope the shaft to the close
H. Remove the adjustment screw that holds tube and the column tube.
the tension nut of the pipeline giving turns to
the right V. Disconnect the shaft.
18 / 27
VERTICAL TURBINE PUMP
Type VTP
W. Descend the column tube, the close tube F. Take out and discard the packing (15W) of
and the shaft until placing them on an the split gland.
appropriate support.
G. Remove the bolts that assure the pump to
X. Disassembly the individual sections of the the foundation.
shaft and of the close tube.
H. Fasten a sling to the elevator hooks of the
Y. Disconnect the other sections of the pump and ascend the pump vertically until it
column tube, of the close tube and the shaft, overdraft the column tube.
repeating the operations from " K " until " S "
until arriving to the bowls assembly. I. Place a clamp in the column tube under the
first coupling and descend the pump until the
Z. Ascend bowl assembly until overdraft the clamp rests on the foundation.
suction tube, if this is installed.
J. Disconnect the top column tube of their
Aa. Place a clamp in the suction tube and coupling giving him turns to the left.
descend the bowl assembly until the clamp
rests on the foundation.
Ab. Disconnect the bowl assembly and place it K. Ascend the head and the top column tube
in and horizontal position to dismantle it. until taking them out of the top shaft (19).
Ac. Ascend the suction tube taking it out of L. Disconnect the top shaft (19) of the shaft
the well and descend it until place on an (23) in the coupling, holding the coupling and
appropriate support. giving turns to the shaft to the right. The
threads are to the left.
5-27. Clean all the pieces minutely with an
appropriate solvent, put on the shaft oil lightly M. Ascend the column tube until it overdraft
with a thin turbine oil and arm the pump in the following coupling.
inverse order of disassembly like it is described
in the operation "Y" of the paragraph 5-26. N. Place a clamp in the column tube under the
Reinstall the pump like it is described in the coupling and descend the column tube until
section III. the clamp rests on the foundation.
C. Remove the water deflector (6) R. Ascend the bowl assembly until it overdraft
the suction tube, if is installed.
D. Take out the split gland (9) removing the
nuts (8) of this split and lifting it. S. Place a clamp in the suction tube and
descend the group until the clamp rests on the
E. Take out the split gland (17W) removing foundation.
the bolts that assure it.
19 / 27
VERTICAL TURBINE PUMP
Type VTP
T. Disconnect the bowl assembly of the 5-29. Clean all the pieces minutely with an
suction tube and place in horizontal position to appropriate solvent, put on the shaft oil lightly
dismantle it. with a thin turbine oil and arm the pump in
inverse order of disassembly like it is described
U. Ascend the suction tube taking it out of the in the operation "Y" of the paragraph 5-26.
well and descend until placing it on an Reinstall the pump like it is described in the
appropriate support. section III.
SECCION VI
LIST OF PARTS
PART LIST
HEAD TYPE T
21 / 27
VERTICAL TURBINE PUMP
Type VTP
PART LIST
HEAD TYPE L
22 / 27
VERTICAL TURBINE PUMP
Type VTP
PART LIST
FLANGED BOWL ASSEMBLY
WATER LUBRICATION
23 / 27
VERTICAL TURBINE PUMP
Type VTP
PART LIST
THREADED BOWL ASSEMBLY
WATER LUBRICATION
24 / 27
VERTICAL TURBINE PUMP
Type VTP
PART LIST
FLANGED BOWL ASSEMBLY
OIL LUBRICATION
25 / 27
VERTICAL TURBINE PUMP
Type VTP
PART LIST
THREADED BOWL ASSEMBLY
OIL LUBRICATION
26 / 27
VERTICAL TURBINE PUMP
Type VTP
USA
RUHRPUMPEN,
Inc.
4501
South
86th
East
Ave.
Tulsa,
Oklahoma
74145
USA
Phone:+1
(918)
627-8400
GERMANY
RUHRPUMPEN
GmbH
Stockumer
Strasse
28
58453
Witten/Germany
P.O.
BOX
6309
58432
Witten/Germany
Phone:
+49
(2302)
661-03
MEXICO
RUHRPUMPEN
S.A.
de
C.V.
Nquel
No.
9204
Ciudad
Industrial
Mitras
Garca,
NL
Mxico
66000
Phone:
+52
(81)
8158-5500
EGYPT
RUHRPUMPEN
Egypt
2
New
Marwa
Building
Ahmed
Tayssir
Str.
2nd
Floor
Heliopolis
Cairo,
Egypt
Phone:
+20
(02)
2290-5246
ARGENTINA
RUHRPUMPEN
S.A.
Oliden
3177
|
C1439FNG
Buenos
Aires,
Argentina
Tel:
+54
(11)
4115-7867
27 / 27
VERTICAL TURBINE PUMP
Type VTP
May 2004