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VERTICAL TURBINE PUMP


Type VTP

Ruhrpumpen, Inc. products are the result of more than a century of progressive study and
development. Advanced design, proper selection of materials, and precision construction
reflect this wide experience. Ruhrpumpen products will give trouble-free efficient operation
with minimum maintenance and repair.

This instruction book will familiarize management and operating personnel with pertinent
details and proper procedures for the installation, operation, and maintenance of one of these
products.

Designate below your identification of the equipment for which this book applies.

NOTE: BOWL SERIAL NUMBER IS STAMPED


ON DISCHARGE CASE FLANGE AS SHOWN IN FIGURE 2-1

STUDY THIS INSTRUCTION BOOK

The descriptions and instructions included in Do not operate this equipment in excess of
this book cover the standard design of the its rated speed, pressure and temperature,
equipment and any common deviations when nor otherwise than in accordance with the
possible. this book does not cover all design instructions contained in this manual. This
details and variations nor does it provide for equipment (or a prototype) has been shop
every possible contingency which may be tested and found satisfactory for the
encountered. When information cannot be conditions for which it was sold, but its
found in this book, contact the nearest operation in excess of these conditions will
Ruhrpumpen office.
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VERTICAL TURBINE PUMP
Type VTP

subject it to stresses and strains which it was


not designed to withstand.

Failure to heed this warning may result in a


accident causing personal injury.
1-7. The suction bell serves as the input
port to the pump bowls. Internal guides or
SECTION l vanes perform the dual function of directing
INTRODUCTION AND fluids into the eye of the first stage impeller
and supporting the housing for the suction
GENERAL DESCRIPTION case bearing. A bell type suction is normally
employed, but in applications where it is
necessary to attach a suction column, a
flanged type of suction case may be used.
1-1. INTRODUCTION
1-2. This instruction book contains a 1-8 PUMP BOWLS.
description of and instructions for open and 1-9. Two types of pumps bowls, top and
enclosed type bowl assemblies used in intermediate, are available for the vertical
Ruhrpumpen vertical turbine pumps and turbine pump. Operation of the bowls is
manufactured by the vertical Pump Division of identical, with the exception that the top bowl
the Ruhrpumpen. Instructions for disassembly, discharges fluids into the discharge case and
maintenance, and reassembly are given in that the intermediate bowl or bowls discharge
section II. A list of parts covering all models of fluids into the eye of the impeller of the next
the bowl assembly, and instructions for stage. Each type of bowl contains an impeller
ordering parts, are given in section III. which is mechanically connected to the pump
shaft. Liquid flow in the impeller is both axial
1-3. GENERAL DESCRIPTION and radial. the upper portions of the bowls
1-4 Ruhrpumpen vertical turbine pumps are contain vanes which direct the fluids from the
normally designed to operate in wells or impeller out of the bowl. The vanes also
sumps. The bowl assembly (see figure 1-1) support the housing for the bowl bearings,
consists primarily of a suction case or bell, one intermediate bowls contain a bronze bearing
or more pump bowls, and a discharge case. press fitted into the housing. Top bowls
The number of stages (bowls) employed is contain a single bronze bearing which extends
determined by the head requirements of the up into the discharge case. Bearing materials
installation. The pump bowl assembly is may be varied to suit specific application. A
positioned in the sump or well at a depth to multiple stage assembly contains a top bowl
provide the proper submergence. A pump and one or more intermediate bowls. A single
shaft, common to all moving parts in the bowl stage assembly contains only a top bowl.
assembly, provides mechanical linkage to the
pump driver unit. 1-10. IMPELLER
1-11. Impellers used in Ruhrpumpen turbine
1-5. two basic configurations of the bowl pumps are of the enclosed centrifugal or
assembly are the open type and the enclosed mixed flow type. Sealing of interstage leakage
type. Functional differences in the two types is accomplished by insertion of wearing rings
are in the methods employed to lubricate the to provide close radial fitting between the
line shaft. In the enclosed type , a tube is bowl and impeller sealing surface. Impellers are
placed over the line shaft and lubricants are mechanically connected to the pump shaft by
supplied to the bearings through the shaft impeller collets and lock nuts which press the
tube. In the open type, no lubricants are used impeller tightly against the collets. Position of
other than the fluid being pumped the impeller on the shaft is determined by an
impeller lock pin. The lock pins are inserted at
1-6 SUCTION BELL the plant and the provide accurate positioning
of impellers on the pump shafts.
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VERTICAL TURBINE PUMP
Type VTP

1-12. DISCHARGE CASE the pump discharge pressure, and permits


1-13. The discharge case receives the fluid correct flow of lubricants down the enclosing
from the top bowl and directs it to the column tube. When the discharge case is used with an
pipe, if one is used, or directly into the open type pump, threaded plugs are screwed
discharge head. Vanes that guide the fluid also into the holes to prevent by-passing of liquids
act as a support for the pump shaft bearing. through the vent ports.
When the discharge case is used with enclosed
shaft pumps, the tapped holes in the external
boss of the discharge case provide venting of

FIGURE 1-1. VERTICAL TURBINE PUMP INSTALLATION


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VERTICAL TURBINE PUMP
Type VTP

SECTION II
PRE-INSTALATION

2-1. INSPECTION OF EQUIPMENT above the bearing bracket should be


2-2. Immediately on receipt of the equipment dismantled and all internal surfaces subject to
inspect and check it against the shipping corrosion should be coated with a protective
manifest. Examine the create and wrapping fluid.
before discharging. Parts or accessories are
sometimes wrapped individually or fastened to 2-5 CLEANING PRIOR TO INSTALLATION
the crate. Report any damage or shortage to 2-6. If a rust preventative has been used on
the transportation companys local agent. stored parts, they should be thoroughly
cleaned prior to putting the pump into service.
Kerosene or any coal tar distillate will generally
2-3 STORAGE serve as a good solvent for most rust
2-4. When it is necessary to store a pump preventative compounds. Extreme care must
for a short time before it can be installed, be taken to assure that all traces of the
place it in a dry location. Protect it thoroughly protective coating are removed unless
from dust and moisture. standard lubricating oil has been used for
If a pump is schedule for storage for an extend protection.
period of time, that section of the pump

SECTION III
INSTALATION

3-1 LOCATION OF EQUIPMENT bolt. The sleeve should be held rigidly yet
3-2. The pump should be placed so that it can allowing the bolts to be removed..
be easily removed for inspection and repair,
giving due attention to desirability of 3-5. When the pump unit is mounted
simplifying the discharge piping layout. There directly on a sump cover, it should be located
should be ample head room to allow the use of as near as possible to supporting beams or
an overhead crane of lifting device with building walls to prevent deflection and
sufficient capacity lo lift the entire unit. vibration. The pump support and motor base
should be bolted and doweled to the sump
3-3 FOUNDATION cover to retain proper alignment of piping.
3-4. The foundation may consist of any
material that will afford permanent rigid 3-6 EQUIPMENT NECESSARY FOR
support to the full area of the pump or driver INSTALLATION
supporting member an will absorb expected 3-7. The equipment necessary for the
strains and shocks that may be encountered in equipment is the following:
service. A. Foundation bolts and nut when is
necessary.
If the pump is to be mounted on a concrete
floor, foundation bolts of the specified size B. Leveling pieces as wedges.
should be located according to the elevation
drawing. Each bolt should be surrounded by a C. Adapted the derrick, tripod or common
pipe sleeve 2 to 3 times the diameter of the crane with hoisting chain or similar accessory
that has hook and revolvable link.
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VERTICAL TURBINE PUMP
Type VTP

3-8 INSTALLATIONS I. Take of the line plugs and pre-ensemble


3-9. Before start the installation is close tube and take out the line 8 inches.
recommended to hire and electrician to
connect the motor after the instillation. Note: If the line that will be used has a smaller
diameter than the shaft of the pump, the close
WARRING: You should take out the residuals tube should be reduce and should use a pre-
and loose materials of the well before installing ensambled assembly instead of the line and
the pump. If is used a strainer, be carefully the pre-ensambled close tube should be used
during the transportation. for the first section that is over the bowl
assembly.
3-10 CLOSE LINE PUMPS
A. Cover the opening of the foundation with J. Insert the line and the close tube or the
wooden or any another material to protect the assembly in the column tube and let the line
well from objects that can fall in. extreme stood out 1 feet.

B. Place in the due position the hoist, with the K. With a rope makes you two simple moorings
hook and the revolvable link centered on the around the close tube and two simple
foundation opening. moorings around the column tube.

C. If it will use a strainer and a suction tube, L. Put a clamp in the column tube just down of
install the strainer in the bottom end of the the coupling.
suction tube. Then put a clamp to the suction
tube top end and lift until the tube is centered
on the foundation opening.

D. Take off the wooden that cover the


foundation and put the suction tube with the
strainer inside the well until the clamp rest
over the foundation.

NOTE: Before you continue the bowl assembly


installation, measure the shaft length to
compare it later when the impeller be
adjusted.

E. Put the tube clam on the top bowl assembly


and lift until it is over the suction tube.

Note: when bowl assembly of 6 or 8 inches is


installed keep the bowl firmly locked to the
same wood that was join when was shipped,
until de bowl assembly is vertically.

F. Down the bowl assembly and thread it in the


suction tube.

Warring: On the close shaft pump do not cover


the discharge case openings. Installation of the Bowl Assembly

H. Down the bowl assembly until the clamp


rest over the foundation.
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VERTICAL TURBINE PUMP
Type VTP

S. Take out the column tube and the bowl


assembly until the column tube clamp rest
over the foundation.

T. Put the spacer on the column tube and


check that the dimensions of the top part of
the spacer to the top part of the line is 15
inches.

U. Check that the dimension of the top part of


the close tube to the top part of the line is
9 inches.

V. Putt oil inside de close tube during the


installation of each section to assure the
appropriate lubrication of the line bearings for
the initial mounting. See lubrication
instructions, section V.

W. Install a line bearing on the close tube


stood out . Use thread antihardening in all the
line bearing thread.

X. Put oil on the line thread and then install a


Installation of the Column Tube
coupling on the line stood out, make sure that
the coupling is centered.

M. Fasten the sling to the column tube clamp,


NOTE: Put the column tube retainer bearing
and lift until the bottom end of the tube is
on intervals of 30 feet for axes of and 1
centered on the bowl assembly.
inches and on intervals of 50 feet for axes of
1 inches and up.
N. Down slowly the column tube, the line and
the close tube until the line can fit en the
Y. Repeat operations from "I" to "W until the
shaft line. Take out the thread protector.
bowl assembly have gone down to the
appropriate depth of the well.
O. Take out the line rope, putt oil on the line
threads and turn the line to the left to fit it on
the shaft line.
Z. If you are going to put the discharge under
P. Take out the rope of the line close tube and
the floor install on the discharge T on the
of the column tube. Turn the close tube to the
appropriate place.
left to fit the discharge tube connector
bearing.
Aa. Connect the pump top line to the line.

Q. Down the column tube and turn it to the


Ab. Connect the top line close tube to the line
right to fit it with the bowl assembly.
close tube.

R. Lift a little the column tube and the bowl


Ac. Invest the pump head, center the top
assembly and take out the bowl assembly
column flange packing on the bottom of the
clamps.
head and assure with bolts the top column
tube on the bottom of the head.
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VERTICAL TURBINE PUMP
Type VTP

NOTE: During the assembly of the top Ao. Align the hole of the adjust screw of the
column flange tube to the bottom of the head, tension bearing with the thread hole closest to
check carefully that the packing is center and the split gland top. Then insert the adjust
that all the tube is aligned after assembly. screw and tight.

Ad. Fasten a sling to the head elevator hooks. Ap. Fasten with bolts the assembly support
and the oiler to the head side.
Ae. Ascend the head with the top column
tube, take out the thread protector and Aq. Connect the manual valve or solenoid, the
descend them over the top line. visual feeding valve of oil, and the accessories
to the oiler.
Af. Turn the top column tube and the head to
the right to thread the top column tube in the Ar. Connect the lubrication accessories to the
column tube coupling. tension bearing.

Ag. Ascend a little the head and the column 3-10 OPEN LINE PUMPS
tube and take out the tube clamp. Cover the opening of the foundation with
wooden or any another material to protect the
Ah. Turn the pump until the discharge head o well from objects that can fall in.
the T under floor be in front in the properly
direction to join the discharge tube and the B. Place in the due position the hoist, with the
assembly holes with the foundation assembly hook and the revolvable link centered on the
holes foundation opening.

Ai. Settle the pump over the foundation and C. If it will use a strainer and a suction tube,
level it. install the strainer in the bottom end of the
suction tube. Then put a clamp to the suction
Aj. Take out the pump sling. tube top end and lift until the tube is centered
on the foundation opening.
Ak. Insert a O ring in the groove that is
inside the split gland y descend the split gland D. Take off the wooden that cover the
over the top line. foundation and put the suction tube with the
strainer inside the well until the clamp rest
Al. Center the split gland over the close tube over the foundation.
of the top line and descend it carefully
permitting to the ring O and the split gland NOTE: Before you continue the bowl assembly
to slide to the outside of the top line close installation, measure the shaft length to
tube. compare it later when the impeller be
adjusted.
Am. Fasten with bolts the split gland to the
discharge head. E. Put the tube clam on the top bowl assembly
and lift until it is over the suction tube.
An. Slide the tube tension bearing or sees the
top line and turns it to the left, pressing it NOTE: when bowl assembly of 6 or 8 inches is
manually. Then press one or one and a half installed keep the bowl firmly locked to the
turn approximately for each 100 feet of pump same wood that was join when was shipped,
length to achieve the properly tension if the until de bowl assembly is vertically.
close tube.
F. Down the bowl assembly and thread it in the
NOTE: On the pumps with close line water suction tube.
lubrication should additional assembly packing,
split gland and its nuts.
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VERTICAL TURBINE PUMP
Type VTP

G. Ascend the bowl assembly with the suction T. Install a coupling in the top line stand out
tube and take out its clamp. taking care that the coupling is center.
U. Repeat the operations from I to T until
H. Descend the bowl assembly until the clamp the bowl assembly have gone down to the
rest over the foundation. appropriate depth of the well.

I. Insert a line section inside a column tube V. If you are going to put the discharge under
section, having care that the sleeve is on the the floor install the discharge T on the
top extreme. Leave to the line stand out 1 appropriate place.
feet on the bottom column tube.
W. Connect the pump top line to the line.
J. With a rope make two simple moorings
around the close tube and two simple
moorings around the column tube.

K. Fasten a top column tube clamp and then


ascend the column with the line and center the
bowl assembly.

I. Descend the column tube with the line, take


out the thread protector and continue
descending until the line rest over the axe
pump coupling.

M. Take out the line rope, put oil on the


threads of the line.

N. Connect the line to the pump line, turning


th line to the left.

O. Tight the connection.

P. Descend the column tube over the coupling


of the bowl assembly and turn the column
tube to the right until be tightly coupled to
the bowl assembly.

Q. Ascend the bowl assembly and take out its


clamps.

R. Guide by hand the bowl assembly and the


column tube inside the well and descend it Pump head Installation
until the discharge tube clamp rest over the
foundation. X. Invest the head and center the packing of
the top column flange on the top of the head.
S. Insert a bearing support over the line and Then assure them with bolts.
tight on the coupling of the column tube until
it stay firmly over the column tube, check that NOTE: During the assembly of the top column
the dimension to the top flange to the top line flange tube to the bottom of the head, check
stand out15 inches. carefully that the packing is center and that all
the tube is aligned after assembly.
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VERTICAL TURBINE PUMP
Type VTP

Y. Fasten a sling to the head elevator hooks. D. Descend slowly the driver over the head of
the pump taking care that the assembly holes
Z. Ascend the head with the column tube and head are aligned.
attached, take off the thread protector y
descend the top axe. E. Take out the sling of the pump and the
elevator.
Aa. Turn the top column and the head to the
right to thread the top column tube on the F. Fasten with bolts the driver to the head and
coupling of the column tube. fasten with bolts the head to the foundation.

Ab. Ascend a little the head and the column G. Connect the discharge pipeline, taking care
tube. of align the pipeline with the discharge. The
pipeline support should be independent.

Ac. Take off the clamp of the tube. H. Check that the top shaft is on the center of
the hollowshaft driver. If is necessary center
Ad. Turn the pump until the discharge head or de top shaft and should have the security that
the T under the floor be in front the properly the driver is rotating in the property direction,
direction to join the discharge tube an the putting in operation the driver just for a
assembly holes with the foundation assembly second.
holes.
I. Install the adjusting nut on the top shaft and
Ae. Settle the pump over the foundation and tight until the adjusting nut rest on the clutch
level it. and the pump rotate without problems.

Af. Take off the pump sling.

Ag. Slide the split gland over the line and NOTE: The pump shaft goes lengthening by
assure with bolts the discharge head. the hydraulic push of the pump. It is necessary
to ascend the impellers to compensate the
Ah. Install the packing on the split gland, settle lengthening.
each ring of the split gland.
K. Ascend the impellers the same quantity of
NOTE: When is used a retainer cage, install the lengthening tightening the adjust nut.
tree packing rings, followed by the retainer
cage and 2 packing rings. L. Tight the adjust nut one o twice turns.

Ai. Install the split gland and tight only with M. If the total adjustment is larger than the
the hand the nuts of the split gland bolts. longitudinal game wrote the paragraph 3-10 o
3-11, go back the nut until the total
Aj. Install the water deflector. adjustment is slightly smaller than the
longitudinal game.
3-12 HOLLOWSHAFT DRIVERS
A. Take out the driver clutch. 3-13. PROPULSION IN RIGHT ANGLE FOR
THE HOLLOWSHAFT
B. Fasten a sling to the driver. A. Take out the clutch of the propulsion in
right angle.
C. Ascend the driver and center it on the top
shaft. B. Fasten a sling to the propulsion in right
angle.
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VERTICAL TURBINE PUMP
Type VTP

C. Ascend the propulsion in right angle and E. Cover the surface of the grout with wet
center it over the head. sackcloth so that it can drying off slowly.

D. Descend slowly the propulsion in right After the grout has forged for 48 hours,
angle over the head, taking care that the remove the wooden form and plane the
assembly holes of the two units are aligned surface. Let the grout forged 72 hours before
and the coupling of the propulsion in right operate the pump.
angle is turned to de driver.

E. Take out the propulsion and the elevator


equipment.

F. Fasten the propulsion bolts to the head and


the head bolt to the foundation.

G. Connect the discharge pipeline to the pump,


taking care to align it. The pipeline support
should be independent of the pump.

H. Check that the top shaft is in the center of


the hollowshaft of the propulsion right angle. If
is necessary center the top shaft.

I. Install the clutch on the top shaft with a


cotter and assure the clutch of the
hollowshaft of the propulsion right angle.

J. Repeat the operation form J to M of the


paragraph.

3-14 GROUT
3-15.The grout avoids the lateral displacement
of the discharge but it doesn't correct the
irregularities of the foundation. To grout the
pump follow the next steps:

A. Build a wooden form around the discharge


head to contain the grout.

B. Mix the grout using a part of cement and


two parts of construction sand and enough
water to make pasta.

C. Wet the foundation very well with water and


toss the grout in the wooden form, making
sure that the mixture flows freely under the
discharge head.

D. With a rigid wire revolve the grout to make


the air, that can have, come out.
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VERTICAL TURBINE PUMP
Type VTP

Pump Push Factors

Installing the Driver on the Hollowshaft

Adjust Nut Installation


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VERTICAL TURBINE PUMP
Type VTP

Centering the Line

Placement depth Feet (meters in


parenthesis)

Calculate the hydraulic push multiplying the total high per the pump push factor.
The shaft lengthening taken of the graphic should not exceed impeller shaft longitudinal game that
is shown on the operational curve.
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VERTICAL TURBINE PUMP
Type VTP

SECCION IV
FUNCIONAMIENTO

4-1. PREVIOUS TO STARTING there is a difficulty to begin or an excessive


RECOMMENDATIONS vibration, stop the bomb immediately and
4.2 Previous to starting recommendations, consult the section V to determine the
check the following thinks: probable cause.

A. The discharge valve is partially open and D. Open the discharge valve slowly until the
the discharge pipeline is property connected. discharge pressure arrives to the wanted
degree.
B. The impellers have been adjusted properly
during the installation and the motor line and E. In the open line pumps, tight the nuts of the
the pump turn without inconvenient. split gland gradually during a lingering period.
(See you the paragraph 5-8).
C. All the bolts are tight.
4-5. FINAL ADJUSTMENT
4-3. STARTING 4-6. After the pump start to worked for a
4-4. Start up the pump like it follows: while enough to press the line coupling and to
clean the liquid pumped of abrasive materials
A. Pre-lubricate the line in the pump of open that can have, the position of the impellers
line injecting water per the opening injection should be checked and to readjust them for a
of the discharge head. Inject water for a turn of the adjust nut in the motors of
minimum of three minutes in the pump whose hollowshaft.
shaft longitude is bigger than 40 feet.
Continue the injection for one minute for each 4-7. STOPPING UNIT
100 additional feet of longitude of the shaft. 4-8. Close the discharge valve slowly and then
stop the motor. With this pulsations are
B. Close the outburst switch. avoided in the system and that the liquid is
returned through the pump.
C. Observe if the pump begins to work easily
and if it works without excessive vibration. If

SECTION V
CONSERVATION

5-1. PREVENTIVE CONSERVATION


5-2. INSPECTION 5-4. CLEANING
5-3. the pumps with hidden shaft are built to 5.5. Remove the rust or corrosion with a
lend service without inconveniences for a long brush of fine wire and cloths. Clean all the
time and to only need a minimum attention. pieces, if is necessary, except the electric
Periodically inspect the oiler to see if it is contacts, wetting the cloths or the brush with
working appropriately and if it has enough oil, an appropriate solvent.
as well as the split gland to see if it has the
appropriate escape, and the pumps to see if 5-6. PUMPS WITH OVERDRAFT SHAFT
there are slack fasteners, excessive vibration, 5-7. The pumps with overdraft shaft are
dirt and corrosion. equipped with split gland that do not need
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VERTICAL TURBINE PUMP
Type VTP

attention, however it need an occasional to repair it. After the disassembly, repack the
approve of the scape. suction box bearing with grease of medium
viscosity to the temperature of the liquid
5-8. Don't press the case of the split gland as pumped (approximately 500SSU to 100
much as to impede all escape. The packing degrees). Is convenient an oxidation inhibitor
should have a slight escape for the lubrication and usually have it the most of the good
or the shaft will be lined or it will suffer quality grease.
excessive waste if was impeded that escape
completely. The best rule is to loosen the case 5-14. CLOSE SHAFT PUMP
so that it can be given turns to the nut with These pumps have the bearings of the
the fingers and to let the split fland to have discharge case and shaft lubricated with oil.
an abundant escape during an initial period of The lubricant for those bearings is contained in
setting in march or after the packing of the the oil tank and it is fed to the bearing of
split gland has been changed. Tight then the tension tube. Maintain the oil tank full with a
nut of the case gradually letting that the thin oil of turbine of good quality, of around
packing settles, until 150 SSU to the temperature of the liquid that
is pumped. A less thicken oil maybe doesn't
the escape is reduced to between 40 and 60 flow appropriately through the bearings.
drops per minute. Adjust the oiler so that it feeds from 4 to 6
drops per minute (twice that quantity for
5-9.The modeled rings that can be requested pumps larger than 200 feet, inside the shaft
as reserve packing, give the best results to tube. As in the pumps open pumps, the
renovate the packing. Nevertheless, it can be bearings of the bowls are lubricated for the
formed the material rings in rolls, if it is liquid that is pumped. The bearing of the
necessary. In that case the pieces will be cut suction case is greased and sealed in the
individually and will be adjusted carefully with factory and you only have to repack after
juncture to bevel to avoid the deformation of disassembling to inspect it or to repair it.
the pieces. Put each new ring inside the split After disassembling it repack that bearing like
gland and set individually with the case. Make is recommended for the open shaft pumps.
sure that the junctures are not aligned. The
best thing is to stagger them to 180 degrees 5-15. CONSERVATION CORRECTIVE
as they go settling the new rings in the split
gland. 5-16. INCONVENIENCES AND THEIR
POSSIBLE CAUSES
5-10. CLOSE SHAFT PUMP
5-11. This kind of shaft are provided with a oil 5-17. THE PUMP DO NOT START UP
lubricant tank, that should be filled The possible causes are:
periodically. Fill the tank like is recommended
in the next paragraph. A. The voltage given to the driver is very low.

5-12. LUBRICATION B. The electric circuit is open.

5-13. OPEN SHAFT PUMP C. The motor is faulty.


This kind of pump depend mainly on the liquid
that is pumped for the lubrication of the D. The pump is forced inside a bent hole or
bearings, intermediate and superior bowls, the against an obstruction in the hole or drain.
bearing of the discharge case and the bearings
of the shaft. Conserve the grease cup of the E. The impellers are begun against the bowl
split gland full with good quality grease. The because the bearing has a faulty adjustment
bearing of the suction case is packed with or is wear.
grease in the factory and it doesn't need
lubrication until it is dismantled to inspect it or
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VERTICAL TURBINE PUMP
Type VTP

5-18. THE PUMP DOESNT DISCHARGE The cause that the pump can overload to the
LIQUID. driver are:
The possible causes are:
A. Operation in a point of the curve different
A. Low velocity because the voltage or the to the design.
shaft frequency is low.
B. The liquid pumped is not of the specific
B. Incorrect direction of the rotation. gravity for which the pump was built.

C. The total height of pumping can be bigger C. The line voltage is very low or the driver is
than the height for the one that the pump is faulty.
built.
D. The impellers touch up or below.
D. The strainer is obstructed or has strange
matters blocking the liquid. 5-22. THE PUMP VIBRATES.
The vibration of the bomb can be caused for:
E. The lowest impeller is not always
submerged. A. Worn bearings.

F. The shaft is broken. B. The shaft is out of line or bent.

5-19. INSUFFICIENT CAPACITY. C. The assembly bolts are slack or the


The capacity cannot be enough for the next foundation is not rigid
causes:
D. The impeller causes an imbalance to be
A. Little speed of the pump for reasons of low corrode or partially obstructed.
voltage to low frequency in the line.
E. To the bowl body is entering air or vapor.
B. The total height of pumping can be bigger
than the height for the one the bomb is built F. Effort due to misalignment of the pipe.

C. The liquid pipes or the strainer can be G. The well is bent or there are an obstruction
partially obstructed. that causes an obstacle effect.

D. The impeller is slack. 5-23 WEAR EXCESSIVE.


The cause of the excessive waste can be:
E. To the suction head is entering air or vapor.
A. Sand or another abrasive material in the
F. The level of the liquid in the well or drain is liquid pumped.
too low.
B. The well is bent or there are an obstruction
5-20. THE PUMP LOSS THE PRIMING that causes an obstacle effect.
AFTER START.
The pump can lose its priming after starting up C. Vibration, if is not remedied immediately.
if the level of the liquid descends under the
pump. This can happen when the quantity of 5-24. CORROSION.
the liquid pumped it is smaller than the The corrosion can be caused by sludge in the
capacity of the pump. water or for the liquid class that is pumped. It
can decrease the corrosion to the minimum
5-21. THE PUMP OVERLOADS TO THE using pieces of stainless steel, brass or metal
DRIVER. model.
17 / 27
VERTICAL TURBINE PUMP
Type VTP

5-25. REPAIRS

5-26. CLOSE SHAFT PUMP


The repairs of the close shaft pump consists
on take out the pump and to dismantle it to I. Take out the split gland removing the bolts
replace the faulty pieces. A elevator is needed, that assure it (458)
like the described in the installation, to take
out the pump of the well. Take out the bomb J. Disconnect the discharge pipeline of the
and disarmament as follows: pump

A. Disconnect the electrical force and the K. Remove the bolts that assure the pump to
electric drivers that go to the motor, putting the foundation.
labels. This should be made by a competent
electrician. L. Fasten a sling to the hooks elevators of the
Disconnect the electric force of the motor and pump until the column tube overdraft.
also the electric conductive that go to the
motor, putting labels. This should be made by M. Place the clamp to the column pipe band in
a competent electrician. the column tube under the first coupling and
descend the pump until the clamp rests on the
B. Remove the covered with the top part of foundation.
the motor and remove the screw of the adjust
nut (2) and the adjust nut (1) of the top end N. Disconnect the top column tube of the
the top shaft. column tube coupling giving turns to the left.

C. Take out the driver clutch. O. Ascend the pump and the top column tube
and take off the top shaft and the top close
D. Take out the bolts (457) that assure the tube.
driver to the discharge head.
E. Fasten a sling to the elevator holes of the P. Ascend the column tube until the next
driver and ascend the driver vertically until the coupling is overdraft (24).
top shaft gets free.
Q. Place a clamp in the column tube over the
F. Descend the motor on an appropriate coupling and descend the column tube until
support that has gotten ready. the clamp rest on the foundation.

NOTE: Have the security to have a clean and R. Disconnect the column tube on the coupling
sufficiently wide space to go placing the and ascend the column tube to leave overdraft
pieces in the same order in that you leave the conjunction of the close tube.
taking out.
S. Assure with a rope the close tube to the
G. Disconnect the oil pipe of the tension nut of column tube.
the shaft tube.
T. Disconnect the close tube on the coupling
NOTE: In the close shaft pumps water and ascend the column tube with the close
lubrication should be taken out the packing tube until overdraft the coupling of the shaft
and the additional packing cases before taking (23).
out the tension nut of the pipeline.
U. Assure with a rope the shaft to the close
H. Remove the adjustment screw that holds tube and the column tube.
the tension nut of the pipeline giving turns to
the right V. Disconnect the shaft.
18 / 27
VERTICAL TURBINE PUMP
Type VTP

W. Descend the column tube, the close tube F. Take out and discard the packing (15W) of
and the shaft until placing them on an the split gland.
appropriate support.
G. Remove the bolts that assure the pump to
X. Disassembly the individual sections of the the foundation.
shaft and of the close tube.
H. Fasten a sling to the elevator hooks of the
Y. Disconnect the other sections of the pump and ascend the pump vertically until it
column tube, of the close tube and the shaft, overdraft the column tube.
repeating the operations from " K " until " S "
until arriving to the bowls assembly. I. Place a clamp in the column tube under the
first coupling and descend the pump until the
Z. Ascend bowl assembly until overdraft the clamp rests on the foundation.
suction tube, if this is installed.
J. Disconnect the top column tube of their
Aa. Place a clamp in the suction tube and coupling giving him turns to the left.
descend the bowl assembly until the clamp
rests on the foundation.

Ab. Disconnect the bowl assembly and place it K. Ascend the head and the top column tube
in and horizontal position to dismantle it. until taking them out of the top shaft (19).

Ac. Ascend the suction tube taking it out of L. Disconnect the top shaft (19) of the shaft
the well and descend it until place on an (23) in the coupling, holding the coupling and
appropriate support. giving turns to the shaft to the right. The
threads are to the left.
5-27. Clean all the pieces minutely with an
appropriate solvent, put on the shaft oil lightly M. Ascend the column tube until it overdraft
with a thin turbine oil and arm the pump in the following coupling.
inverse order of disassembly like it is described
in the operation "Y" of the paragraph 5-26. N. Place a clamp in the column tube under the
Reinstall the pump like it is described in the coupling and descend the column tube until
section III. the clamp rests on the foundation.

5-28. OPEN SHAFT PUMP O. Disconnect the shaft of the coupling,


The repair for these pumps is similar to the holding the coupling and giving turns to the
repair of the close shaft pumps. Take out and shaft to the right.
disassembly the bomb like it continues:
P. Ascend the column tube with the shaft and
A. Take out the driver like it is described in the then descend until placing it on an appropriate
operations from "A" to "F" of the paragraph support.
5-26.
Q. Repeat operations from " R " to " P " until
B. Disconnect the discharge pipe. arrive to the bowl assembly.

C. Remove the water deflector (6) R. Ascend the bowl assembly until it overdraft
the suction tube, if is installed.
D. Take out the split gland (9) removing the
nuts (8) of this split and lifting it. S. Place a clamp in the suction tube and
descend the group until the clamp rests on the
E. Take out the split gland (17W) removing foundation.
the bolts that assure it.
19 / 27
VERTICAL TURBINE PUMP
Type VTP

T. Disconnect the bowl assembly of the 5-29. Clean all the pieces minutely with an
suction tube and place in horizontal position to appropriate solvent, put on the shaft oil lightly
dismantle it. with a thin turbine oil and arm the pump in
inverse order of disassembly like it is described
U. Ascend the suction tube taking it out of the in the operation "Y" of the paragraph 5-26.
well and descend until placing it on an Reinstall the pump like it is described in the
appropriate support. section III.

SECCION VI
LIST OF PARTS

6-1. GENERAL pumps must be given. Refer to the nameplate.


6-2. The requirement for stock of spare This information is essential in order that
parts will vary with the severity of conditions Ruhrpumpen may identify the pump and
of service, the extend of field maintenance furnish the correct repair parts. Give the name
anticipated, and the number of units installed. and number of the part as listed in the parts
A minimum of one spare of each moving part list of the sectional drawing applicable to the
should be stocked, as well as a complete set pump, the quantity required and where
of bearing and seals. possible, the complete symbols stamped on
the old part. Orders for replacement parts
6-3 ORDERING PARTS should be sent to the nearest Ruhrpumpen
6-4. When ordering spare and replacement office.
parts the pump serial number, size and type of
20 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
HEAD TYPE T
21 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
HEAD TYPE L
22 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
FLANGED BOWL ASSEMBLY
WATER LUBRICATION
23 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
THREADED BOWL ASSEMBLY
WATER LUBRICATION
24 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
FLANGED BOWL ASSEMBLY
OIL LUBRICATION
25 / 27
VERTICAL TURBINE PUMP
Type VTP

PART LIST
THREADED BOWL ASSEMBLY
OIL LUBRICATION
26 / 27
VERTICAL TURBINE PUMP
Type VTP


USA
RUHRPUMPEN, Inc.
4501 South 86th East Ave.
Tulsa, Oklahoma 74145 USA
Phone:+1 (918) 627-8400

GERMANY
RUHRPUMPEN GmbH
Stockumer Strasse 28
58453 Witten/Germany
P.O. BOX 6309
58432 Witten/Germany
Phone: +49 (2302) 661-03

MEXICO
RUHRPUMPEN S.A. de C.V.
Nquel No. 9204
Ciudad Industrial Mitras
Garca, NL Mxico 66000
Phone: +52 (81) 8158-5500

EGYPT
RUHRPUMPEN Egypt
2 New Marwa Building
Ahmed Tayssir Str. 2nd Floor
Heliopolis Cairo, Egypt
Phone: +20 (02) 2290-5246

ARGENTINA
RUHRPUMPEN S.A.
Oliden 3177 | C1439FNG
Buenos Aires, Argentina
Tel: +54 (11) 4115-7867

27 / 27
VERTICAL TURBINE PUMP
Type VTP

May 2004

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