Jost-Kingpins PDF

King Pins
111
King Pins 2
Access from underneath
KZ 1008 - KZ 1012
B
A
D-value 190 kN
Components
Skid plate Type Thickness Retention King pin Welding seam CRN
thickness B plate thickness
A a
8 mm KZ 1008 37mm KZ 1008-02 6 mm 24156
10 mm KZ 1010 34mm KZ 1010-02 KZ 1012-01 7 mm 24156
12 mm KZ 1012 33mm KZ 1012-02 7 mm 24156
KZ 1008-02
KZ 1010-02
KZ 1012-02
B.Double &
Road train Rated
Dimensions according to DIN
74080 and ISO 337
JOST king pins can be used
in self steering axle systems.
Mounting must be carried out
according to the instructions.
31/2 & 2 king pins are easily

interchangeable
The right to alter specifications is reserved.
8/05
Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Toll Free Sydney 1800 811 487 Brisbane (07) 3272 5777
www.jostaustralia.com.au Melbourne (03) 9360 9001
112 Perth (08) 9355 4137
Spare Parts for
KZ1008 - KZ 1012
Fig. Description Part No.

1a King pin 2Dia KZ 1012-01
2 Retention plate for:
12 mm skid plate KZ 1012-02
3 Self-securing bolt KZE 1012-03
8/05

113 Perth (08) 9355 4137
King Pins 2
Type KZ 0908
For single trailer use only
Type Colour King pin CRN

KZ 0908 white KZ 0912-01 24857
Dimensions according to DIN 74080 and ISO 337

JOST king pins can be used in self steering axle systems.
Mounting must be carried out according to the instructions.
8/05

114 Perth (08) 9355 4137
Spare Parts for
KZ 0908
1 King pin KZ 0912-01

2 Retention plate
3 Bolt KZE 0912-03
4 Spring washer C 14,5 KZE 0912-05
5 Nut B 14 KZE 0912-06
8/05

115 Perth (08) 9355 4137
King Pin 2
Type KZ 1516
D-value 162.4 kN
Skid plate Components

thickness Retention
A Type plate King pin CRN
16mm KZ 1516 KZ 1016-02 KZ 1516-01 24344
Dimensions according
to DIN 74080 and ISO 337
according to our instructions.
31/2 and 2 king pins are easily interchangeable.

8/05

116 Perth (08) 9355 4137
Spare Parts for
KZ 1516

2 Retention plate KZ 1016-02
2/3 Retention plate compl. with bolts KZ 1016-04
8/05

117 Perth (08) 9355 4137
King Pin 31/2
Type KZ 1706-1712
Welding Type
Skid plate Components seam approval
thickness Retention King pin thickness number
A Type plate A NL CRN
8 mm KZ 1708 KZ 0908-04 KZ 1712/01 6 mm RDW 24856
17010221
Dimension according to DIN 74083 and ISO 4086

8/05

118 Perth (08) 9355 4137
Spare Parts for
KZ 1706 - KZ 1712

2 Retention plate compl.
with bolts, nuts and
spring washers for :
2 12 mm skid plate KZ 0912-04
3 Bolt KZE 0912-03
4 Spring washer C 14,5 KZE 0912-05
5 Nut B 14 KZE 0912-06
8/05

119 Perth (08) 9355 4137
King Pin 31/2
Type KZ 1016
D-value 280 kN

thickness Retention
16mm KZ 1016 KZ 1016-02 KZ 1016-01 24292

8/05

120 Perth (08) 9355 4137
Spare Parts for
KZ 1016

8/05

121 Perth (08) 9355 4137
King Pin 31/2
Type KZ 1408
Type KZ 1410
Type KZ 1412
D-value 163 kN

thickness Retention
A Type Colour plate King pin CRN
8mm KZ 1408 White KZ 1008-02 KZ 1412-01 24811
10mm KZ 1410 blue KZ 1010-02 KZ 1412-01 24811
12mm KZ 1412 yellow KZ 1012-02 KZ 1412-01 24811
KZ 1008-04
KZ 1010-04
KZ 1012-04

8/05

122 Perth (08) 9355 4137
Spare Parts for
KZ 1408, KZ 1410, KZ 1412

2 Retention plate
for 8 mm skid plate KZ 1008-02
2
Retention plate
for 10 mm skid plate KZ 1010-02
2
Retention plate
3 for 12 mm skid plate KZ 1012-02
2+3 Self-securing bolt KZE 1012-03
8/05

123 Perth (08) 9355 4137
King Pin 31/2
Type KZ 1416
D-value 200 kN

thickness Retention
16mm KZ 1416 KZ 1416-02 KZ 1416-01 24812

8/05

124 Perth (08) 9355 4137
Spare Parts for
KZ 1416

8/05

125 Perth (08) 9355 4137
King Pin 2
Type KZ 2816
D-value 162.4 kN

thickness Retention
A Type plate King pin
16mm KZ 2816 KZ 1416-02 KZ 2816-01

8/05

126 Perth (08) 9355 4137
Spare Parts for
KZ 2816

8/05

127 Perth (08) 9355 4137
King Pin 31/2
Type KZ 1116
Skid plate Components Type approval

thickness King pin number
A Type Flange compl. D NL CRN
16mm KZ 1116 KZ 1116-02 KZ 1116-06 F 3194 RDW 24511
1701 0251
Dimensions according to DIN 74083 and ISO 4086

8/05

128 Perth (08) 9355 4137
Spare Parts for
KZ 1116

2 flange KZE 1116-02
3 Disc KZE 1116-03
4 Castellated nut KZE 1116-04
5 Split pin KZ 1116-05
1/3/4/5 King pin complete with KZ 1116-06
castlellated nut, disc and split pin
8/05

129 Perth (08) 9355 4137
Mounting Proposals
for King Pins
8/05

130 Perth (08) 9355 4137
Mounting and Operating
Instructions for King Pins
King pins are safety parts connecting the articulated unit and are (in certain countries) subject to type approval. It is essential
that only original JOST spare parts are used. Any alterations invalidate the guarantee and the type approval. Parts which
have been damaged or repaired (e.g. by welding) may not be used. When installing the king pins the relevant registration
instructions must be adhered to, e.g. in Germany 19, 20 and 21 of the St VZO (road traffic regulations).
The maximum D-value and the model number (e.g. series KZ10) can be found in the relevant data sheets resp. on the tip of
the king pin itself.
The load data are valid for operation on paved roads and under conditions prevailing in central Europe. For alternative
conditions please consult us.
The D-value can be calculated according to DIN standards 74080 and 74083 by means of the following formula:
T = maximum permissible total weight or tractor [t].
0.6 x T x R (including U)
D+gx [kN] R = maximum permissible total weight of semi-trailer {t}
T+R-U U = maximum permissible imposed load [t].
g = 9.81 m/s2
The model number of the king pin is made up as follows:
e.g.: KZ10 12
Thickness of retention plate, in this case 12mm
Model (series), in this case KZ10
JOST king pins are manufactured in accordance with the valid international standards, which stipulate amongst other
requirements the length of the protruding king pin from the underside of the skid plate. Before the king pin is mounted onto the
skid plate, please check both flatness and thickness of the skid plate. The tolerance in the flatness of the part of the skid plate
in contact with the fifth wheel must not exceed 2mm. Sharp edges and protruding welding seams are not allowed. The skid
plate must cover the supporting surface of the fifth wheel in every position.
Skid plate thickness tolerances in mm, except for model nos. Z1106 to KZ1112 and KZ1116:
+0.6 +0.6 +0.4 +0.4 +0.2 +0.3
6mm 7mm 8mm 10mm 12mm 16mm
-0.1 -0.1 -0.3 -0.3 -0.5 -0.5
Skid plate thickness tolerances in mm for model nos. KZ1106 to KZ1112 and KZ1116:
+0
6mm up to 16mm
-0.3
When welding the retention plate resp. the tapered sleeve the following welding processes and filler materials are acceptable:
Welding process: EII Welding process: MAG C or MAG M
Filler material: optional Filler material:
E 4320 min. A5 DIN1913 Griduct S-V5 green resp. S-V4 red (Messer Grieshelm)
Union K52 resp. Union 56 (Thyssen Draht AG)
or E MK 7 resp. E MK 6 (Bohler)
or an alternative welding process and filler material approved by the Road Transport authorities.
The skid plate must be adequately reinforced according to the load.
The method and dimensions of the reinforcement are the responsibility of the trailer builder. In order to achieve sufficient
stability we recommend a skid plate thickness of 12mm for 2 king pins and 16mm for 3` king pins (recommended material St
52-3).
The king pins must be installed centrally and at right angles. Tapered king pins must be hammered into place after cleaning
the joining area, the castellated nut must then be tightened to the prescribed torque and secured by means of a split pin.
The bolted in king pins must be protected from welding spatter. After welding please check the bolts
s
! and (if applicable) nuts for correct torque. The contact and functioning surfaces must be protected before painting.
The king pins and their supports must be checked for wear, damage and cracks according to usage, but at the
latest every six months, and replaced if necessary. The bolts and nuts must be checked for the correct torque.
Before being put into service the king pin, skid plate and locking mechanism of the fifth wheel coupling must be thoroughly
lubricated with high pressure (EP) grease with MoS2 or graphite additive (e.g. BP L21 M, BP HTEP 1, Esso universal grease
M or Shell Retinax AM). The life span of the king pin and the fifth wheel coupling depend to a large extent on their adequate
lubrication.
The king pin and the locking mechanism of the fifth wheel are subject to natural wear during operation. Once the limits of wear
are reached, the king pins must be replaced by original JOST parts.
8/05

131 Perth (08) 9355 4137
King Pin Lock
King Pin lock for 2 King Pins

DS 2000
Low weight, handy,safe. For all 2 king pins. Completely protects not only the 2
neck, but all mounting bolts. Corrosion-resistant.
Cylinder lock of high quality, dust and water proof. Locking with normal or
master keys possible.
8/05

132 Perth (08) 9355 4137
Spare Parts
King Pin lock for 2 King Pins

DS 2000
Fig, Description Part No.

1 King pin lock, complete DS 2000
2 cylinder lock with 2 keys DS 1000-03
When re-ording keys or cylinder locks for locking systems having same keys, please state code
number.
8/05

133 Perth (08) 9355 4137

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King Pins

31/2 & 2 king pins are easily

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

For single trailer use only

Type Colour King pin CRN

Dimensions according to DIN 74080 and ISO 337

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

1 King pin KZ 0912-01

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components

31/2 and 2 king pins are easily interchangeable.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Dimension according to DIN 74083 and ISO 4086

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components

31/2 and 2 king pins are easily interchangeable.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components

31/2 and 2 king pins are easily interchangeable.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components

31/2 and 2 king pins are easily interchangeable.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components

31/2 and 2 king pins are easily interchangeable.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Skid plate Components Type approval

Dimensions according to DIN 74083 and ISO 4086

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Fig. Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

King Pin lock for 2 King Pins

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

King Pin lock for 2 King Pins

Fig, Description Part No.

Jost Australia Pty. Ltd. Sydney (02) 9838 8100

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