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1 Introduction [5,23,24]. In this sense, this study aims to contribute in the estima-
tion of the SFE of FeMnAlCSi steels via a thermodynamic
The high-ductility, strength, and high-strain-hardening rate of
subregular solution model with improved parameters and analyze
high manganese steels depend on the austenite stability, which
the effect of aluminum additions of 110 Al wt.%, silicon addi-
control the facility of deformation-induced martensitic transfor-
tions of 0.54 wt.%, austenitic grain sizes of 1300 lm, and tem-
mation of austenite (c) into e martensite, a0 martensite, or mechan-
peratures of 300200 K. In this study, the SFE values of 20 mJ/m2
ical twinning. These plasticity mechanisms are termed
and 40 mJ/m2 were employed as the upper limit for the strain-
transformation-induced plasticity (TRIP) and twinning-induced
induced martensite and TWIP effect, respectively. In summary,
plasticity (TWIP), respectively. Besides, an additional plasticity
this work expands the SFEs maps available in the literature for
mechanism has been reported in high manganese steels:
FeMnAlCSi steels as a function of temperature, composition,
microband-induced plasticity (MBIP). The existence and extend
and grain size.
of these deformation mechanisms are related to the SFE of the
austenite [1], which in turn depends on the chemical composition,
microsegregation of alloying elements (Suzuki effect [2]), temper- 2 Thermodynamic Calculation of the SFE
ature, and grain size [36]. In general, the stress-induced c ! e The SFE of face-centered cubic (FCC) alloys (C) is expressed
transformation occurs in steels with SFEs 20 mJ/m2 [7,8], the according to the thermodynamic model proposed by Olson and
deformation twinning has been observed in steels with SFEs Cohen [25]
between 20 mJ/m2 and 40 mJ/m2 [8], partial and/or perfect
dislocation gliding above 40 mJ/m2, and predominant MBIP effect C 2qDGc!e 2rc=e (1)
has been reported in steels with SFEs above 60 mJ/m2 [911].
These phenomena are very important to control and design the where q is the molar surface density, that is, the density of atoms
properties of the new generation of steels in different applications. in a closely packed plane, i.e., {111} planes, in a mole per unit
For this reason, the SFE has been recently reported as an impor- area, DGc!e is the Gibbs free energy change of c ! e transfor-
tant parameter of alloy design [1214]. mation, and rc=e is the interfacial energy between c=e phases.
For the aforementioned reasons, the estimation of the SFE has a The molar surface density (q) is related to the lattice parameter
great importance in engineering applications and mainly four (a0 ) of the austenite as
techniques have been used to calculate the SFE: transmission
electron microscopy (TEM) through the dislocation-node radius 4 1
method [15,16], which is adequate for low-SFE steels [17]; X-ray q p 2 (2)
3 ao N
diffraction (XRD) methods [18,19], ab initio calculations [20,21],
and thermodynamics-based methods [5,22]. This last method is
where N is the Avogadros number. The lattice parameter of aus-
extensively used to measure the SFE in manganese steels
tenite is calculated using the composition-dependent equation
determined by Charles et al. [26] for FeMnAlC steels with
compositions of Fe(2040)%Mn(05)%Al(01)%C (which is
Contributed by the Materials Division of ASME for publication in the JOURNAL OF
ENGINEERING MATERIALS AND TECHNOLOGY. Manuscript received January 24, 2016;
more appropriate for this alloy system in comparison to other
final manuscript received May 5, 2016; published online July 8, 2016. Assoc. Editor: composition-dependent equations employed so far in the literature
Peter W. Chung. [5]) and the temperature-dependent [27] equations
Journal of Engineering Materials and Technology OCTOBER 2016, Vol. 138 / 041010-1
C 2016 by ASME
Copyright V
When it is not desired to analyze the effect of silicon, the terms In Eq. (7), f is a polynomial function that takes the next form [34]
related to Si are zero and the FeMnAlC model is obtained. In if s 1
Eq. (6), v are the mole fractions of each constituent, (DGc!e is ( 3 )
the Gibbs free molar energy of each pure element, and DX) is 79s1 474 1 s s9 s15
the interaction parameter between c and e. The magnetic term 1
140p 497 p 6 135 600
(DGc!e mag ) due to Neel transition could be obtained for each f 1 (16)
phase n(c,e) D
DGc!e
Fe 1828.4 4.686 T [8]
DGc!e
Mn 3970 1.6667 T [5] and [7]
DGc!e
Al 5481.04 1.79912 T [41]
DGc!e
Si 560 8 T [3]
DGc!e
Si
a
1800 T [7]
DGc!e
C 22,166 [7] and [24]
DXc!e
FeMn 9135.5 15,282.1XMn(J mol1) [5]
DXc!e
FeAl 3326.28 [28]
DXc!e
FeSi 1780 [7]
DXc!e
FeC 42,500 [7] and [24]
rc=e 10 mJ m2 [5] and [7]
bc 2.065 109 K1 [5]
R 8.314 (J K1 mol1
Fig. 1 Comparison of the calculated SFE values by increasing d 40 lm
manganese content for FeMn0.5 C system in the current work
and in the literature at 300 K a
Thermodynamic function used for Si contents above 3 wt.%.
calculations to determine this value in pure iron, however, the Hickel et al. [36] through ab initio calculations and TEM observa-
value obtained was negative and this work should be considered tions found the opposite trend using as a start temperature, a cryo-
as a first step to have fundamental understanding of the interfacial genic temperature, to study the nanodiffusion effect (Suzuki
energy between the c=e and further investigations are required to segregation) of carbon in the stacking faults. They found with
obtain better values of this parameter. Furthermore, recently increasing the test temperature the partial dislocation width
Pierce et al. [23] proposed a parabolic function to overcome this increases, which decreases the SFE. Consequently, according to
difficulty (implicitly in function of the chemical composition) this last research, the local SFE changes drastically in comparison
with the SFE obtained from the global chemical composition of
rc=e c2qDGc!e chem DGc!e mag 2 rc=e min (19) the alloy. Thus, in this work, only the relationship between the
global concentrations of alloying elements and SFE will be con-
where c is a constant to be determined from the fitting of the sidered, and the local SFE change will be neglected. In this sense,
experimental values, and rc=e min is equal to 9.5 mJ m2. How- taking into account the aforementioned restrictions, the effect of
ever, this relation has not adjusted well with the present experi- the temperature on the SFE in FeMnAlC steels is shown in
mental results (see Sec. 3.5). In general, the interfacial energy Figs. 2 and 3.
varies from 5 to 15 mJ m2 [23]. Equation (19) fitted well for
FeMnAlSi (above 20% Mn) and FeMnAlC (low Al content)
3.2 Manganese and Silicon Effect. The increase of the SFE
alloys. In this research, most of the calculations used a constant
with the increase of the manganese content has been reported by
value of 10 mJ m2. However, some specific compositions were
Lee and Choi [37] in FeMn binary alloys and Dai et al. [44] for
calculated using the interfacial energy value reported by the
austenitic steels, which are consistent with the results obtained in
author to obtain a better fit of the present model.
this work. It is important to point out that the drastic change in
For comparison purpose, different thermodynamic functions
behavior of the SFE with the manganese content (or other ele-
and values reported in the literature were used to plot Fig. 1 for
ments like aluminum or carbon) is strongly influenced by the term
the FeMnC system. The thermodynamic functions reported by
DGc!e chem (Eq. (6)) more than DGc!e seg or DGex , even for
the Scientific Group Thermodata Europe (SGTE) [39] conduct the
DGc!e mag which has been recently remarked by Pierce et al.
negatives values of SFE, which did not correspond with the exper-
[23]. On the other hand, the effect of the silicon additions on the
imental values of the SFE. However, Xiong et al. [40] and Pierce
SFEs in austenitic stainless steels has been studied by Lehnhoff
et al. [23] reported a good agreement between the SFE calculated
et al. [45] via TEM, who found a decrease in the SFE with the
using a broad number of thermodynamic functions of the SGTE
addition of Si. The same effect of silicon has been reported in
and the SFE obtained experimentally for the FeMnSiC and
FeMnSiC steels using XRD analysis [46] and thermodynamic
FeMnAlSi steels, respectively. This fact is representative of
calculations [47] and also has been reported in FeMnC steels
the current difficulty of establishing an accurate model to repre-
using thermodynamic models [3] but never has been reported for
sent the general behavior of the SFE in FeMnAlC steels. In this
FeMnAlCSi steels. The current results are shown in Fig. 4. It
sense, modifications and changes have been done to adapt in a bet-
is worth mentioning that in this study, the effect of Si is stronger
ter way the proposed model to the SFE values reported in the liter-
when the aluminum content is increased. For the lowest aluminum
ature. The main parameters used in this work are summarized in
content (1%Al), the SFE decreases 6 mJ m2 when the silicon
Table 1.
content is increased from 0% to 4%, and for the highest aluminum
content (10%Al) the SFE decreases 11 mJ m2 when the silicon
content is increased from 0% to 4%.
3 SFE Maps
3.1 Temperature Effect. In general, with the increase of the 3.3 Aluminum and Carbon Effect. There are many reports
temperature the dislocation nodes decrease, i.e., the SFE increases in the literature about the drastic increase of the SFE by aluminum
with temperature. This fact was reported originally by Remy [42] additions. For instance, Chen et al. [48] in Fe20MnAlC steels
and Remy et al. [43] through TEM observations, in which the dis- observed a decrease of strain-induced martensite and deformation
location nodes decrease as the temperature increases. Recently, twinning by increasing the aluminum additions, i.e., an increase
Journal of Engineering Materials and Technology OCTOBER 2016, Vol. 138 / 041010-3
Fig. 3 Two-dimensional SFE (unit: mJ/m2) map for (a) FeXMn1Al0.5 C alloy system and (b) FeXMn10Al0.5 C alloy sys-
tem with different temperatures
on SFE. Even an addition of 1 wt.%Al inhibited the TRIP effect. that the carbon increases the SFE in FeC [52] and FCC for pure
In this sense, Tian et al. [49] also reported the suppression of the iron [20,53]. The current results show an interaction effect
strain-induced c ! e transformation and deformation twinning by between the carbon content and other alloy elements on the SFE,
the increase of SFE by aluminum additions in Fe25MnAlC that is, depending on the chemical composition of the alloy, the
steels. The SFEs composition-dependent maps with carbon and SFE of the austenite could increase or decrease with the carbon
aluminum variations are shown in Figs. 5(a) and 5(b) with the content.
present model.
On the other hand, the carbon content also has an important
influence on the SFE depending on the manganese and aluminum 3.4 Grain Size Effect. It is not clear yet how the grain size
contents. For example, Figs. 6(a) and 6(b) show an increase of the affects the SFE in austenitic steels and there are only few reports
SFE with the increase of the carbon content for 1 wt.%Al. How- in the literature about this relation. One of these few investigations
ever, when the manganese increases to 25 wt.%, the SFE was performed by Jun and Choi [54], who studied in FeMn
decreases as the carbon content increases. Previous studies about alloys the relation between grain size and SFE. They found that
the carbon effects on the SFE show a remarkably different trend; decreasing the grain size below 35 lm, SFE increases exponen-
a strong increase on the SFE with the increase of the carbon con- tially. On the other hand, if the grain size increases above 35 lm,
tent [18,50] and negligible effect on the SFE by the carbon con- the SFE decreases. The work of Lee and Choi [37] in FeMn
tent [51]. Recently,it was concluded, using ab initio calculations, alloys for a range of austenitic grain size from 5 to 150 lm
Fig. 5 Variations in composition-dependent SFE map by increasing silicon, manganese, and aluminum content: (a) 15 wt.%
Mn and (b) 25 wt.% Mn
confirms that with the increase of the grain size, the SFE drasti- These results are consistent with the results reported by Lee and
cally decreases for all the manganese contents, and with these Choi [37] in FeMn binary alloys. It is important to point out that
results they proposed Eq. (18) to include this effect on the SFE. the greatest change in the grain size (from 1 to 300 lm) produces
The contribution of the austenitic grain size to the excess Gibbs a decrease in the SFE 10 mJ m2.
energy (DGex is show in Table 2. It is clear that there is an
increase of the Gibbs energy if the grain size decreases. Even, in
low-SFE steels, the effect of grain size is relevant for both kinds 3.5 Comparison With Experimental Data. The experimen-
of e-martensite and the suppression of this effect is as reported by tal values of the SFE reported in the literature (using TEM, XRD,
Takaki et al. [55]. In a larger range of SFEs variations, it is con- and other thermodynamic models) are confronted with the results
cluded that at higher grain sizes, the deformations modes of TRIP obtained through the present model, as shown in Table 3. In par-
and TWIP (that require low-SFEs) are more probably to occur ticular cases, for the calculations of the SFE, the interfacial energy
than in a fine-grain size microstructure. Some experimental stud- rc=e was used as reported by the author. However, most of the
ies in high manganese steels show that these phenomena, i.e., the calculations have been performed with a rc=e of 10 mJ=m2 .
TRIP and TWIP effects, are reduced or suppressed in fine-grain Some values show relatively good consistence with the values
sizes [4,56,57] or promoted in coarse grain sizes [54]. found experimentally and other values are over- or subestimated.
The decrease of SFE due to the increases in the austenite grain There are many reasons that could affect this discrepancy, for
size is show in Fig. 7. For instance, at 25% of manganese content example: (i) even for a same chemical composition, different
Fig. 7(a) shows implicitly a change from the TWIP to TRIP defor- authors report different SFE values, and these values also depend
mation mechanism if the grain size increases from 1 to 300 lm. on the technique used [58], (ii) it is known that the formation of
Journal of Engineering Materials and Technology OCTOBER 2016, Vol. 138 / 041010-5
Table 3 Comparison between experimental and calculated SFEs for different steels
Journal of Engineering Materials and Technology OCTOBER 2016, Vol. 138 / 041010-7
Journal of Engineering Materials and Technology OCTOBER 2016, Vol. 138 / 041010-9