TITLE : LIFTING LUG DESIGN CALCULATION (FRAME)

REV.
INPUT
NO
Notation Description Value Unit
Lifting lug material ASTM A36
Base material ASTM A36
Lifting angle (with respect to vertical) 30
Sl Ultimate tensile strength of filler material 400 MPa
Sy Yield strength of lifting lug material 248 MPa
Syb Yield strength of base material. 248 MPa
47700 Kg
W Total weight (Tank + Frame + Slings) = 45000 + 500 + 2200
467937 N
N Number of lifting lugs 4 Nos.
H Hole diameter 55 mm
ls End radius 125 mm
tl Thickness of lug 50 mm
tc1 Thickness of Cheek Plate - 1 12 mm
tc2 Thickness of Cheek Plate - 2 12 mm
bl Width of lug at base 250 mm
bw Width of lug at hole diameter 125 mm
La Lever arm for bending moment 125 mm
IV Impact value 2
w' Leg size of the fillet weld at base 12 mm
Sws Allowable shear stress of weld = min ((0.3 x s l ),(0.4xmin(syb,sy)) 99.2 MPa
St Allowable tensile stress of weld = 0.6*S y (Same as base material) 148.8 MPa
Slt Allowable tensile stress of lug =0.6*Sy 148.8 MPa
SCo Allowable Compression stress of lug =0.6*S y 148.8 MPa
Slb Allowable bending stress for lug =0.66*Sy 163.68 MPa
Slb1 Allowable bearing stress for lug =0.9*S y 223.2 MPa
SlS Allowable shear stress of lug =0.4*S y 99.2 MPa
W' Vertical load on each lug = IV x (W/N) 233968.5 N
IW' Impact load on each lug =W' / cos 270164 N
IW o Horizontal impact load on each lug =W' x tan 135082 N
b Weld length of fillet weld 600 mm
Ab Bearing Area = (0.7*D) * (tl + (tc1 + tc2)) 2641.8 mm2
Atw Weld area = (w'*0.707) 8.484 mm2
Td Tensile Force = W' x Sin 71316.084 N
SHFd Shear Force = W' x Cos 82348.72 N
OPFd Out of plane force = W' x 0.05 (5% of actual force) 11698.425 N

FIG 1: SHACKLE DIMENSIONS

SELECTED SHACKLE - CROSS BY BOLT TYPE

INPUT - G-2130 / S-2130
Notation Description Value Unit
wL = Working load 25 tonnes
d = Size 57 mm
D = Pin O.D. 51 mm
w = Inside Width 73 mm
L = Inside Length 178 mm
= Eye O.D. 50 mm
CONVERSION : 1 kg = 9.81 N
 TITLE : LIFTING LUG DESIGN CALCULATION (FRAME)

CALCULATION OF STRESSES ON LUG PLATE

Notation Description Formula Value Unit
Tensile stress = IW' / (( bw - H) x tl) 77.190 MPa
Ts
Stress ratio = Ts/Slt 0.519
As the stress ratio is less than 1 hence lug is OK in tension check
Shear stress = W' / ( bI x tl) 18.717 MPa
Ss
Stress ratio = Ss/Sls 0.189
As the stress ratio is less than 1 hence lug is OK in shear check
M Bending moment = W' x La 29246063 N-mm
Z Section modulus = ( tl x bl ) / 6 520833 mm
Sb Bending stress =M/Z 56.152 MPa
Stress ratio = Sb/Slb 0.343
As the stress ratio is less than 1 hence lug is OK in bending check
Bearing stress = lW' / Ab 102.265 MPa
Bs
Stress ratio = Bs/Slb1 0.458
As the stress ratio is less than 1 hence lug is OK in bearing check
Mxx Bending moment (In plane) = SHFd x H - Td x (Hm-Yc) N-mm
Myy Bending moment (Out plane) = ( tl x bl ) / 6 mm

CALCULATING COMBINE STRESS OF SHEAR AND TENSION

Combined ratio = (Actual bending = [(6*{(Is + H/2)/8}*IW')/(t1*(Is-

Cr stress/allowable bending stress)+ H/2)2*0.66*Sy)]+[lW' / {2 * (( ls - 0.546
(actual bearing stress/allowable
bearing stress) H/2) x tl)*0.75*Sy}]

As the stress ratio is less than 1 hence lug is OK in combined ratio check
CALCULATION OF STRESSES ON WELDING
Shearing of weld = IW' / [ ( b x w' x 0.707 ) ] 53.073 MPa
Sw S
Stress ratio = Sws / Sws 0.535
As the stress ratio is less than 1 hence weld is OK in shear check
Tension of weld = IW' / [ ( b x Atw) ] 53.073 MPa
Swt
Stress ratio = Swt/St 0.357
As the stress ratio is less than 1 hence weld is OK in tension check
CALCULATING COMBINE STRESS OF SHEAR AND TENSION

Welding Combined stress = (Actual

shear stress/allowable shear stress)
Cw(s+t) = [ Sws / Sws ] + [ Swt / St ] 0.892
+ (actual tensile stress/allowable
tensile stress)

As the stress ratio is less than 1 hence weld is OK in Welding combine stress check
Compatibility Report for LIFTING LUG CALCS (FRAME).xls
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