Input

INSPECTOR 1 2 3
11.97774 12.16250 12.13520
A 11.86185 12.31999 12.24523
11.97514 12.28793 12.05410
11.71731 12.38725 12.11874
B 11.78148 12.25498 12.03026
11.78785 12.39188 11.97893
12.16385 12.38156 12.16863
C 11.97293 12.18715 11.81893
11.99500 12.42589 12.00814
NOTE : Each part is measured three times by each inspector

INSPECTOR STATISTIC 1 2 3
XBAR = 11.93824 12.25680 12.14484
A
VARIANCE(S2) = 0.00438 0.00693 0.00920
XBAR = 11.76221 12.34470 12.04264
B
VARIANCE(S2) = 0.00152 0.00604 0.00500
XBAR = 12.04393 12.33153 11.99857
C
VARIANCE(S2) = 0.01091 0.01613 0.03064
Repeatability = AVG(S2) = Sr2 = 0.00560 0.00970 0.01495
VARIANCE OF XBARs = S2XBAR = 0.02025 0.00225 0.00563
Reproducability = S2XBAR - (Sr2/n) = SR2 =
0.01839 0.00000 0.00065
NOTE: Repeatability and Reproducability estimates are made for each part seperately

Repeatability = Sr2 = 0.00560 0.00970 0.01495

Reproducability = SR = 2
0.01839 0.00000 0.00065
VAR (MEASUREMENT SYSTEM) = S2MS = 0.02399 0.00970 0.01560
NOTE: Final estimates for Repeatability and Reproducability is the average of the 10 individual es

FINAL ESTIMATE FOR REPEATABILITY = Sr2 =

FINAL ESTIMATE FOR REPRODUCABILITY = S
FINAL ESTIMATAE FOR MEASUREMENT SYSTEM VARIABILITY = S

STANDARD DEVIATION OF MEASUREMENT SYSTEM = S

NOISE IN MEASUREMENT SYSTEM =
To determine if this measurement system is acceptable to use for a given application, compare the noise
system to the width of the spec for your given application to calculate the Gauge R&R

EXAMPLE: 12 + .3 would imply that fill volumes between 11.7 and 12.3 would be "in spec" and acceptab
NOTE: SPEC
imply that IS NORMALLY
the maximum GIVEN
allowable AS (TARGET)
std dev + (3*ALLOWABLE
for fill volumes would be (.3/3 =STD
.1) DEV)
and the width of the spec is
what we r

Gauge R&R = (noise in measurement system)/(width of spec)

For specified application, measurement
If Gauge R&R is system is
 .00 - .10 ACCEPTABLE TO USE
.10 to .3 SO-SO TO USE
> .3 NOT ACCEPTABLE TO USE

EXAMPLE:
NOISE IN MEASUREMENT SYSTEM =
SPEC: TARGET
WIDTH OF SPEC =
GAUGE R&R = NOISE IN M.S. / WIDTH OF SPEC =
 PART NUMBER
4 5 6 7 8 9
11.59891 11.92703 122.38104 119.42313 133.75369 144.18831
11.54767 11.81609 122.29438 119.51291 133.62194 144.14609
11.65871 11.88944 122.15215 119.25358 133.66611 144.28169
11.76354 11.75518 122.28494 119.52511 133.75098 144.51886
11.67863 11.71483 122.23418 119.49102 133.67675 144.21696
11.60118 11.83353 122.35402 119.51103 133.78858 144.23494
11.91641 11.84853 122.34807 119.29676 133.72454 144.41493
11.74124 11.88264 122.36838 119.42307 134.00306 144.09046
11.51913 11.96936 122.27920 119.58763 133.68950 144.12784

PART NUMBER
4 5 6 7 8 9
11.60177 11.87752 122.27586 119.39654 133.68058 144.20536
0.00309 0.00318 0.01335 0.01734 0.00450 0.00481
11.68112 11.76785 122.29104 119.50905 133.73877 144.32359
0.00659 0.00364 0.00362 0.00029 0.00324 0.02868
11.72559 11.90018 122.33188 119.43582 133.80570 144.21108
0.03964 0.00388 0.00218 0.02127 0.02952 0.03152
0.01644 0.00357 0.00639 0.01297 0.01242 0.02167
0.00393 0.00501 0.00084 0.00326 0.00392 0.00444
0.00000 0.00382 0.00000 0.00000 0.00000 0.00000
art seperately

0.01644 0.00357 0.00639 0.01297 0.01242 0.02167

0.00000 0.00382 0.00000 0.00000 0.00000 0.00000
0.01644 0.00739 0.00639 0.01297 0.01242 0.02167
age of the 10 individual estimates made for each part

Percent
OR REPEATABILITY = Sr2 = 0.01209 84.1% Repeatability
REPRODUCABILITY = SR2 = 0.00229 15.9% Reproducibility
TEM VARIABILITY = S 2
MS
= 0.01438

UREMENT SYSTEM = SMS = 0.11990

EMENT SYSTEM = 6*SMS = 0.71940
ication, compare the noise in measurement
ge R&R

d be "in spec" and acceptable. This would

DEV)
and the width of the spec is (6 * .1) = .6 or
EMENT SYSTEM = 6*SMS = 0.71940
SPEC: TARGET + 4 Input
WIDTH OF SPEC = 8
N M.S. / WIDTH OF SPEC = 0.090
 10
125.28547
125.61378
125.36146
125.63283
125.37983
125.51142
125.32974
125.45454
125.31156

10
125.42024
0.02954
125.50802
0.01601
125.36528
0.00606
0.01720
0.00518
0.00000

AVERAGE
0.01720 0.01209 FINAL Estimate for Repeatability = Sr2
0.00000 0.00229 FINAL Estimate for Reproducability = SR2
0.01720 0.01438 FINAL Estimate for Measurement System Variability = S 2MS
 INSPECTOR Location1 Location 2 Location 3 Location 4
902.000 899.000 902.000 901.876
A 901.223 901.250 902.123 897.267
899.950 899.250 902.210 899.000
901.000 900.000 902.345 904.870
B 898.670 902.123 903.267 902.456
899.780 902.210 906.215 904.123
901.000 903.000 903.234 900.230
C 903.267 902.000 903.789 903.456
900.000 901.000 905.500 901.000
NOTE : Each part is measured three times by each inspector

PART NUMBER
INSPECTOR STATISTIC Reading 1 Reading 2 Reading 3 Reading 4
XBAR = 901.05767 899.83333 902.11100 899.38100
A
VARIANCE(S2) = 1.07113 1.52083 0.01113 5.41959
XBAR = 899.81667 901.44433 903.94233 903.81633
B
VARIANCE(S2) = 1.35823 1.56647 4.08628 1.52738
XBAR = 901.42233 902.00000 904.17433 901.56200
C
VARIANCE(S2) = 2.80210 1.00000 1.39505 2.83865
Repeatability = AVG(S2) = Sr2 = 1.74382 1.36243 1.83082 3.26188
VARIANCE OF XBARs = S2XBAR 0.70854 1.26642 1.27749 4.91849
Reproducability = S2XBAR - (Sr2/n) = SR2 =
0.12727 0.81228 0.66722 3.83120
NOTE: Repeatability and Reproducability estimates are made for each part seperately

Repeatability = Sr2 = 1.74382 1.36243 1.83082 3.26188

Reproducability = SR2 = 0.12727 0.81228 0.66722 3.83120
VAR (MEASUREMENT SYSTEM) = S 2
MS
= 1.87108 2.17471 2.49804 7.09308
NOTE: Final estimates for Repeatability and Reproducability is the average of the 4 individual estimates

SUMMARY:

Repeatability = Sr2 = 2.04974 60.1%

Reproducability = SR 2=
1.35949 39.9%
M.S. Variability = S 2
MS = 3.40923

NOISE IN MEASUREMENT SYSTEM = 11.078456 "Noise in Measurement System = 6*SMS"

WIDTH OF SPEC (2*) = 2.000000 "SPEC: Target + "
 GAUGE R&R = 5.539228 "Gauge R&R = Noise/Width"
ACCEPTABLE????????
rt seperately

AVERAGE
2.04974 FINAL Estimate for Repeatability = Sr2
1.35949 FINAL Estimate for Reproducability = SR2
3.40923 FINAL Estimate for Measurement System Variability = S 2
MS

ge of the 4 individual estimates made for each part

0

em = 6*SMS"
Sheet can be used to generate random R&R data with known repeatability and reproducib
Repeatability: Inputs
Std.Dev. Repeatabililty = 0.1 Normal Distribution
Var. Repeatabililty = 0.01 4 Mean,Std.
Reproducibility: 0,0.1
0.1,0.1
Operator A Bias = 0 3
-0.1,0.1

density
Operator B Bias = 0.4 2
Operator C Bias = -0.4
1

0
-0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0.3 0.4
x

Operator A Data
Inputs
Std.Dev. Repeatabililty = 0.1 True Value 12 12.3 12.1 11.7

-0.022256 -0.137499 0.035195 -0.101086

To generate repeatability noise for operator, use Excel
to generate normally distributed random numbers with
mean "0" and std. dev. as specified above for Std.Dev. -0.138152 0.019988 0.145227 -0.152328
Repeatability [may want to generate on work sheet and
copy and paste into cells to right or unprotect this
sheet - same for operator B and C below] -0.024859 -0.012074 -0.045905 -0.041286
Operator A Bias [reproducibility effect] = 0 0 0 0

Operator A Measurement Data: "True Value" + 11.97774 12.16250 12.13520 11.59891

"Repeatability Noise" + "Operator Bias" - COPY AND
PASTE INTO APPROPRIATE CELLS ON R&R Tab with 10 11.86185 12.31999 12.24523 11.54767
Parts, or copy and paste only the first 3 columns for R&R
Tab with 3 Parts. 11.97514 12.28793 12.05410 11.65871

Operator B Data

Std.Dev. Repeatabililty = 0.1 True Value 12 12.3 12.1 11.7

To generate repeatability noise for operator, use Excel -0.282693 0.087248 0.01874 0.063541
to generate normally distributed random numbers with -0.218524 -0.045023 -0.069741 -0.021371
mean "0" and std. dev. as specified above for Std.Dev.
Repeatability -0.212154 0.091875 -0.121067 -0.098817
Operator B Bias [reproducibility effect] = 0.4 0.4 0.4 0.4
 Operator B Measurement Data: "True Value" + 12.11731 12.78725 12.51874 12.16354
"Repeatability Noise" + "Operator Bias" - COPY AND
PASTE INTO APPROPRIATE CELLS ON R&R Tab with 10 12.18148 12.65498 12.43026 12.07863
Parts, or copy and paste only the first 3 columns for R&R
Tab with 3 Parts. 12.18785 12.79188 12.37893 12.00118

Operator C Data

Std.Dev. Repeatabililty = 0.1 True Value 12 12.3 12.1 11.7

To generate repeatability noise for operator, use Excel 0.163848 0.081557 0.068633 0.216409
to generate normally distributed random numbers with -0.027067 -0.112851 -0.28107 0.041236
mean "0" and std. dev. as specified above for Std.Dev.
Repeatability [0.1] -0.005001 0.125888 -0.091863 -0.18087
Operator C Bias [reproducibility effect] = -0.4 -0.4 -0.4 -0.4

Operator C Measurement Data: "True Value" + 11.76385 11.98156 11.76863 11.51641

"Repeatability Noise" + "Operator Bias" - COPY AND
PASTE INTO APPROPRIATE CELLS ON R&R Tab with 10 11.57293 11.78715 11.41893 11.34124
Parts, or copy and paste only the first 3 columns for R&R
Tab with 3 Parts. 11.59500 12.02589 11.60814 11.11913
eatability and reproducibility effects

tribution
Mean,Std. dev.
0,0.1
0.1,0.1
-0.1,0.1

0.1 0.2 0.3 0.4

11.8 122.3 119.5 133.7 144.3 125.4

0.127028 0.0810353 -0.076867 0.0536915 -0.111688 -0.11453

0.016092 -0.005622 0.0129066 -0.078065 -0.153909 0.2137804

0.089441 -0.147845 -0.246417 -0.033888 -0.018312 -0.038544

0 0 0 0 0 0

11.92703 122.38104 119.42313 133.75369 144.18831 125.28547

11.81609 122.29438 119.51291 133.62194 144.14609 125.61378

11.88944 122.15215 119.25358 133.66611 144.28169 125.36146

11.8 122.3 119.5 133.7 144.3 125.4

-0.04482 -0.015062 0.0251121 0.0509806 0.218859 0.232827
-0.085174 -0.065823 -0.008981 -0.023253 -0.083038 -0.020175

0.033531 0.0540186 0.0110343 0.0885766 -0.065055 0.1114172

0.4 0.4 0.4 0.4 0.4 0.4
12.15518 122.68494 119.92511 134.15098 144.91886 126.03283

12.11483 122.63418 119.89102 134.07675 144.61696 125.77983

12.23353 122.75402 119.91103 134.18858 144.63494 125.91142

11.8 122.3 119.5 133.7 144.3 125.4

0.04853 0.0480662 -0.203238 0.024544 0.1149294 -0.070258
0.082639 0.068381 -0.076928 0.3030582 -0.209542 0.0545417
0.169363 -0.0208 0.0876291 -0.010503 -0.172157 -0.088441
-0.4 -0.4 -0.4 -0.4 -0.4 -0.4

11.44853 121.94807 118.89676 133.32454 144.01493 124.92974

11.48264 121.96838 119.02307 133.60306 143.69046 125.05454

11.56936 121.87920 119.18763 133.28950 143.72784 124.91156

 PART NUMB
INSPECTOR 1
901.000
Ajay 901.223
899.950
898.890
Vijay 898.670
899.780
902.345
Sanjay 903.267
906.215
NOTE : Each part is measured three tim
 PART NUMBER( Location)
2 3 4 Flow=M3/Hour
899.000 902.000 901.876
901.250 902.123 897.267
899.250 902.210 896.960
902.000 902.345 904.870
902.123 903.267 902.456
902.210 906.215 904.123
904.356 903.234 906.567
904.500 903.789 903.456
904.450 905.500 900.780
rt is measured three times by each inspector