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Microelectronic Engineering 80 (2005) 378385

www.elsevier.com/locate/mee

Multiple gate devices:


advantages and challenges
T. Poiroux, M. Vinet, O. Faynot, J. Widiez1,
J. Lolivier, T. Ernst, B. Previtali, S. Deleonibus
CEA-DRT-LETI, CEA Grenoble, 17 rue des Martyrs, 38054 Grenoble, France
1
also with STMicroelectronics, 850 rue Jean Monnet, 38926 Crolles, France
Tel: 33-438782398 email: thierry.poiroux@cea.fr

Abstract

As device scaling is entering the sub-25nm range, multiple gate device architectures are needed to fulfill the ITRS
requirements, since they offer a greatly improved electrostatic control of the channel. However, practical realization of
multiple gate devices face with technological issues, mainly linked to the use of very thin films or very narrow active areas.
On the other hand, these architectures are very likely to allow the performance improvement trend down to the sub-10nm
regime and can offer new circuit design opportunities.

Keywords: Multiple gate transistors; Double-gate; FinFET; Gate-all-around; MOSFET scaling

1. Introduction dynamic performance that can be expected from


multiple gate transistors. Then, we present several
Thin Silicon-On-Insulator (SOI) and multiple technological challenges associated with the use of
gate devices, such as planar double gate, FinFET, ultra-thin silicon films, and we finally highlight some
Trigate, :-FET and surrounding gate transistors are opportunities for circuit design with separated double
very attractive options for the 32nm technology node gate transistors.
and beyond. The ITRS roadmap [1] forsees that the
excellent electrostatic control of these devices will be 2. Multiple gate architectures
required for sub-25nm gate lengths, in addition to
enhanced transport properties. In this study, we first From the first studies published on multi-gate
present an overview of the proposed architectures, devices in the 80s [2-4], many architectures have
discussing their advantages and also their challenges. been proposed in which the channel is controlled by
In a second part, we focus on the requirements for two or more gates.
low channel doping devices and we discuss about the
0167-9317/$ - see front matter 2005 Published by Elsevier B.V.
doi:10.1016/j.mee.2005.04.095
T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385 379

In planar architectures, the structure can be non form a tunnel below the silicon film, and this tunnel
self-aligned, i.e. fabricated with one photo- is filled by the gate material.
lithography step for each gate, or self-aligned, using In the PAGODA architecture [8], the unpatterned
only one lithography step to define both gates. The back gate stack is deposited and encapsulated before
non self-aligned architecture by wafer bonding is the wafer bonding. After initial substrate removal, the
most straightforward approach to fabricate planar front gate is patterned and silicon spacers
double gate. The success of this approach depends on recrystallized from the channel are formed and
the lithography capability to align very short gates salicided. These salicided spacers are used as a hard-
one to the other. Figure 1 shows a 10nm non self- mask for back gate etching and undercut.
aligned planar double gate transistor, fabricated The process flow proposed in [9] starts also from
thanks to the use of wafer bonding and e-beam back gate stack deposition and wafer bonding. The
lithography. Notice that a quasi-perfect gate whole stack, comprising the front gate, the channel
alignment, with an accuracy of a few nanometers, and the back gate is then patterned. Insulated layers
could be achieved thanks to the self-aligned are formed besides the gates by use of oxidation rate
regeneration of the alignment marks after the difference between the gate and the channel
bonding step [5]. materials. Source/drain regions are then regenerated
by lateral epitaxial regrowth from the channel edges.
Salicided elevated
The key technological issues of these planar
source/drain architectures are the precise controls of the very thin
film thickness and of the back gate dimension, since
the back gate is not directly accessible from the top
of the wafer.
On the other side, structures with fingered vertical
TiN Front gate channel, such as FinFET [10], Trigate [11], :-FET
Back gate [12], 3-Gate [13] and nanowire-FET [14] have been
extensively studied. Fabrication of FinFETs relies on
high aspect ratio fin definition and short gate
6nm thick patterning on this topology (fig. 2). Contrary to
mono-Si channel planar devices, the conduction takes place on the
vertical sidewalls of the fin. The conduction width is
thus twice the fin height (hfin). As the fin height is
Fig.1 TEM cross-section of a 10nm planar bonded double limited to typically 50 to 100nm, FinFETs are usually
gate transistor with TiN metal gates.. designed as multifinger transistors, with a conduction
width quantified by 2.hfin. In order to obtain the same
Several approaches have been proposed to drive current per silicon area as planar double gate
fabricate self-aligned planar double gate MOSFETs. transistors, the pitch between the fingers has to be
The first one consisted in patterning a narrow silicon lower than the fin height.
active area on a SOI substrate, etching a localized
cavity under this active area into the buried oxide, Drain

and filling it by the gate material [6]. After gate


patterning, the silicon active area is surrounded by n
Fi
the gate.
Source
Another gate-all-around (GAA) architecture,
Gate
based on the silicon-on-nothing (SON) process, has
been proposed more recently [7] and demonstrated
down to very short gate lengths. This approach relies
on successive epitaxial growth of cristalline SiGe and
Si layers. The SiGe layer is then selectively etched to Fig.2 Schematic of a FinFET device.
380 T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385

Thus, one key technological issue lies in the :-FET and 3-Gate architectures are basically
multi-fin definition. Dense array of narrow fins have similar to Trigate, but their channel control is close to
to be patterned, with a good control of the fin width that of a quadruple-gate device, thanks to the
and shape. The use of spacers as hard-mask for fin extension of the gate below the fin into the buried
patterning seems unavoidable, as it allows to double oxide [16].
the fin density and to design sub-10nm wide fins
[15]. 3. Design of fully-depleted devices
All these multiple gate devices are designed with
very thin active area. The use of polysilicon gates
would lead to unacceptable channel doping levels,
higher than 1019cm-3, in order to get appropriate
Dr
ai

threshold voltages. These devices have thus to be


Sou

designed with metal gates and can benefit from the


rce

Gate
enhanced transport properties of low doped channels,
their threshold voltage being adjusted thanks to
Ga

Fin
te

appropriate gate workfunctions.


The basic and general threshold condition for any
Fig.3 Left: SEM top-view of a 20nm gate length multifinger kind of MOSFET is derived from a capacitive point
Trigate device. Right: Schematic cross-section of one fin. of view as [17]:
C inv C ox  C dep (1)
Another approach consists in designing the fin with Cox=Hox/tox and Cinv and Cdep respectively the
with roughly a square cross-section (fig. 3). In that derivative of the inversion and the depletion charge
case, the channel is controlled by the gate on three with respect to the surface potential. This condition
sides. This device, called Trigate [11], has a gives threshold voltages located in the moderate
conduction width given by twice the fin height plus inversion regime. It corresponds for bulk devices,
the fin width. Trigate is still a multifinger device, and where Cdep of the same order of magnitude as Cox, to
the pitch between fins has to be lower than hfin+wfin/2 a band-bending of 2.If plus a few kT/q. For fully-
to obtain higher drive currents per silicon area than depleted devices, condition (1) reduces to:
with planar devices. This limit is far more strict for C inv C ox (2)
Trigate than for FinFET, since the fin height must be In low-doped channel fully-depleted NMOSFETs,
as low as the fin width in order to operate in trigate the inversion charge in the subthreshold regime is
mode, and comparable to the gate length to benefit given (without confinement effect) by:
from a good electrostatic channel control.
The best electrostatic control can be achieved q.\
Q inv q.n i .t Si . exp (3)
theoretically in a cylindrical channel completely k.T
surrounded by the gate (fig. 4). The most advanced with \ the channel potential (uniform in the weak
practical realization of such a device is the 5nm gate inversion regime), defined as the potential difference
length nanowire-FET [14]. between the mid-gap level position and the Fermi
potential in the source. ni is the intrinsic carrier
Drain concentration, tSi is the film thickness (or the fin
width for FinFETs). Thus, condition (2) is given for
double gate devices by Qinv=-2.Cox.k.T/q, which
gives the following threshold voltage:
Source Gate
k.T 2.C ox .k.T ! 2 .S 2
Vth 'I mi  ln 2  (4)
q q .n i .t Si 2.q.m * .t Si 2
In equation (4), 'Imi represents the gate
Fig.4 Schematic of a cylindrical surrounding-gate device. workfunction with respect to that of intrinsic silicon
T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385 381

and m* is the carrier confinement mass in the With an EOT of 1nm and a film thickness around 5-
transverse direction. 10nm, this condition is verified for channel doping
Figure 5 gives the dependence of the threshold levels lower than a few 1017cm-3.
voltage with the film thickness. We notice that the Low doped channel fully depleted devices are
last term of (4), due to the confinement induced by thus theoretically immune from dopant fluctuation
the quantum well formed by the thin silicon layer effects, which is one of the most important limitation
between the two gate dielectrics, becomes significant of bulk transistor scaling [18,19].
for film thickness below 5-7nm. However, with a channel doping level of 1015cm-3
(i.e. intrinsic channel), a LxW=10x20nm transistor
0,58
0.58 with a film thickness of 5nm has a probability of
0.56
0,56 'Imi=0eV, EOT=1.2nm containing a dopant atom equal to 0.1%. In other
Threshold voltage (V)

0,54
0.54 terms, 1 device over 1000 is likely to contain one
0.52
0,52
0,5
0.50
impurity atom, inducing a doping level of 1018cm-3,
0,48
0.48 while the others are dopant free. The electrostatic
0,46
0.46 effect of this impurity atom has to be simulated and
0,44
0.44
0,42
its impact on the electrical characteristics should be
0.42
0.40
0,4 carefully estimated.
0 5 10
10 15 20
20 Furthermore, from figure 5, we notice that the
Silicon film thickness (nm) threshold voltage becomes very sensitive to the film
thickness below 5nm because of quantum
Fig.5 Threshold voltage dependence with the film thickness confinement. This sensitivity can be estimated for a
in the case of a long low-doped double gate transistor. long channel device from (4). Assuming a 0.5nm
Dots: Quantum mechanical numerical simulations. Plain dispersion on the film thickness (EOT=1nm), a
line: Equation (4). Dashed line: Classical part of (4). tolerable long channel threshold voltage variation of
50mV gives a low-limit for tSi of 3nm.
Since the logarithm term in (4) is typically In addition to the gain linked to the use of low-
between 0.46 and 0.5V for an equivalent oxide doped channels, the mobility at a given inversion
thickness (EOT) of 1nm and a silicon film thickness charge is increased on fully-depleted devices with
in the 5-15nm range, one can estimate the required respect to bulk, since fully-depleted transistors
gate workfunctions for the sub-32nm nodes (table 1). operate at lower transverse electric field. Indeed, the
transverse effective field is given by:
Technology option NMOS PMOS K.Qinv  Qdep
High performance 4.4-4.5 eV 4.7-4.8 eV E eff (6)
HSi
Low operating power 4.5-4.6 eV 4.6-4.7 eV
with K1/2 and 1/3 respectively for electrons and
Low standby power 4.7-4.8 eV 4.4-4.5 eV
holes
While the depletion component is as high as 0.5
Table.1 Gate workfunctions required for the different
MV/cm in a bulk device with a 1018cm-3 doping
technology options with fully-depleted devices.
level, it is negligible in the case of low doped fully-
depleted transistor. The effective field range in strong
It should be noticed from equation (4) that the
inversion regime is then reduced from 0.6-1.5
threshold voltage is independent from the channel
MV/cm for bulk device to 0.1-1.0 MV/cm for fully-
doping level. This is true as long as the depletion
depleted.
charge plays insignificantly on electrostatics in the
Moreover, these devices will benefit from the
channel. This condition corresponds to:
advantages of the Silicon-On-Insulator (SOI)
k.T technologies: reduced junction capacitances (the only
q.N channel .t Si  2.Cox . (5)
q junction is the lateral source or drain to channel
junction), immunity to single event upsets and to
382 T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385

latch-up phenomenon, potential increase of the layout


5.05

Required drive current ratio DG/SG


density since no well is required to isolate the
channel from the bulk. 4,5
4.5

4.04
4. Multiple-gate devices versus single gate
3,5
3.5
One important issue for multiple gate devices is D=1.6
their dynamic performance with respect to single gate 3.03 D=1.4
D=1.2
transistors. Indeed, if the drive current is multiplied 2.5
2,5
D=1.0
by a factor of 2 in the case of double gate transistors,
2.02
the gate capacitance is also twice that of single gate. 2 2,5 3 3,5 4
2.0 2.5 3.0 3.5 4.0
Thus, the same intrinsic propagation delay
(Cgate.Vdd/Ion) is obtained, but for a doubled intrinsic Supply over threshold voltage ratio
power-delay product (Cgate.Vdd) if both devices are
designed with the same width. To have the same Fig.6 Required drive current ratio between a double gate
power-delay product at a given transistor width, and a single gate device to reach the same propagation
double gate devices have to operate at a supply delay power-delay compromise, as a function of the
voltage 2 times lower than that of single gate. To supply voltage.
reach the same Cgate.Vdd/Ion, the drive current should
be, at Vdd/2, 2 times the drive current obtained Anyway, thanks to their better electrostatics
with single gate device at Vdd (condition (7)). control, multiple gate transistors are likely to allow a
triple drive current with respect to single gate at a
DG
I on
Vdd 2 ! 2 (7)
given off-state current [20].
I SG Vdd To illustrate this, we have plotted on figure 7 the
on
ratio of the drive currents obtained experimentally on
From these considerations, if we write the drive 20nm co-integrated single gate and double gate
current as a power function of the gate overdrive, devices. The drive current of the double gate
dynamic performance will be better for double gate transistor is 1230A/m for an off-state current of
MOSFET if the following condition is fulfilled on 1A/m at Vdd=1.2V.
the drive current at a given supply voltage:
D
Measured drive current ratio DG/SG

DG
Ion Vdd Vdd VthDG  1
! 2 . (8)
4,5
4.5

on Vdd
ISG Vdd
2 .VthDG  1 4,0
4.0
Same film thickness (10nm)

Figure 6 shows the required ratio as a function of


3,5
3.5
Vdd/Vth for various possible values of the power D.
For a typical supply over threshold voltage ratio of 3 3,0
3.0
and a value of D around 1.2-1.3, we obtain a required
Same electrostatics control (DG:10nm, SG:6nm)
drive current which is three times higher for the 2,5
2.5
double gate MOSFET than for the single gate.
Another approach to maintain the same power- 2,0
2.0
0,4
0.4 0,6
0.6 0,8
0.8 1,0
1.0 1,2
1.2 1,4
1.4
delay product between a single gate and a multiple
gate device is to reduce as far as possible the Supply voltage (V)
conduction width of the multiple-gate device to that
of the single gate. On planar devices, this implies a Fig.7 Experimental drive current ratio between 20nm
more aggressive lithography on the active area. This double gate and single gate devices as a function of Vdd.
is much more difficult for high aspect ratio FinFETs,
and a compromise has to be found on this structure Two cases can be considered:
between the minimum achievable conduction width 1- Both devices have the same film thickness of
and the layout density. 10nm. The single gate transistor suffers from much
T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385 383

more electrostatic control loss and the drive current


6 6
10 10
ratio at Ioff=1A/m is between 3.4 and 4.0. 1e18 As 8KeV 4.5nm SiO2
2- Both devices exhibit roughly the same As 3KeV 3nm SiO2 2e14
3e14
electrostatics control (subthreshold swing and DIBL 5
10 1e19 5
10

Rsquare (Ohm/square)
5e14
respectively lower than 100mV/dec and 250mV/V).
The film thickness is reduced to 6nm for the single 4
1e20
4
10 10
gate transistor. The current ratio is still around 3, 1e15
because of the increased access resistances due to a 1e21
3 3
thinner film for the single gate device. 10 10

Furthermore, if we consider loading capacitances


(for example wires and junctions) in addition to 2
10
2
10
0 20 40 60 80 100 120 140 160 180
intrinsic gate capacitance in the previous discussion,
Silicon thickness (Angstr)
the multiple gate device advantage over single gate is
further increased, because of the higher drive
currents delivered by the multiple gate architectures.
Fig.8 Rsquare as a function of silicon thickness for different
Finally, since each added gate allows a better ionic implantation conditions (down triangles As 3keV 3
device scalability [16,21,22], the advantage of 1014, stars As 3keV 5 1014, squares As 3keV 1 1015, up
multiple gate devices is more and more evident as the triangles As 8keV 2 1014).
gate length is reduced.

5. Thin film challenges


Several critical issues are associated with the use
of thin film or narrow fin devices. An intrinsic
limitation is the mobility reduction observed for film
thickness below 5-7nm [23]. This effect is partly due
to an increased phonon scattering mechanisms on
thin films [24] and can be further accentuated by a
more pronounced impact of the surface roughness.
In addition, devices with ultra-thin films are
sensitive to thickness fluctuations through short Fig.9 TEM picture- For this BF2 implantation (1 1015 5keV)
channel effects variations. The scaling length derived a 6.8nm thick amorphized layer lies on top of the
in [25] for low-doped double gate transistors is: crystalline silicon film.

t Si 1 2.H Si .t ox As long as the whole layer is not damaged,


O  (9)
2 2 H ox .t Si activation annealing allows the recrystallization of
the film. However when crystalline silicon layer is
For an EOT of 1nm, GO/O is about 70% of GtSi/tSi. As
too thin (roughly below 2nm), no post doping
short channel effects depends on L/O, a 1nm
recrystallization occurs and the resistance of the layer
fluctuation on a 7nm film thickness is equivalent to a
strongly diverges (illustrated on fig. 8 with the 8keV
10% gate length variation.
As implantation). Figure 10 shows that doping
From a technological point of view, several issues
are linked with the access optimization. As the film process window is very narrow for a 5nm thick
thickness decreases, achieving silicon doping silicon film. Alternative doping methods such as
becomes more and more challengeable, because on plasma doping are likely overcome these difficulties.
one hand the square resistance of the silicon film Furthermore, the surface evolution velocity
increases in 1/tSi as shown on figure 8, and on the during high thermal processes strongly depends on
other hand increasing dose and/or energy leads to temperature and silicon thickness. Thus as silicon
surface silicon amorphization as shown on figure 9. thickness decreases, the film becomes very sensitive
to high temperature treatments [26].
384 T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385

Salicidation process also requires technological


15
Dose=10 at.cm
-2 optimization. Indeed diffusive metals have been
(keV) (keV)

3 introduced to suppress the voiding that occurs in the


Pic dans l'oxyde
Maximum cran))
cran
in oxide
silicon films when silicon diffuses into the salicide.
Energieenergy

NiSi and PtSi are now replacing TiSi2 and CoSi2.


2
One way to overcome these technological difficulties
could be to design MOS transistors with metallic
Implantation

1
source and drain either based on Schottky barriers
[27] or modified Schottky barrier [28]. In both cases,
selective epitaxy can be suppressed as source and
0 drain are made out of metal. The key issue in this
10 15 20 25 30 option is to find metals for N and PMOS with
Interfacial
Oxyde oxide thickness
d'implantation () () adjusted work function to design either adequate
Schottky barrier or low ohmic contacts.

Fig.10 Allowed energy as a function of interfacial oxide 6. How many gates ?


thickness. Above the dashed line, the 10nm thick silicon
film is totally amorphized, into the hatched region the The last point that should be considered carefully
maximum of dopant concentration lies in the oxide layer. is the possibility to design devices with separated
gates. Several publications have shown the interest of
Among them epitaxy pre-anneal can lead to a using two-gate devices (planar or FinFET) with
destabilization which dramatically transforms the separated biases from a circuit design point of view.
continuous silicon film into silicon solid droplets on In [29] and [30], the use of the back gate for a
the buried oxide (fig. 11a). Therefore selective threshold voltage control purpose is reported. Such a
epitaxy of raised source/drain requires technological control can allow to reduce significantly the power
developments such as temperature optimization, consumption when circuits are idle [30].
modulation of the interface energy between silicon Furthermore, in logic applications, double gate
and buried oxide to ensure that the silicon film will devices with separated gate biases can be used to
keep its integrity during the whole fabrication replace single gate MOSFETs in parallel, for
process. Figure 11b illustrates results obtained with a example in NOR or NAND gates [31]. Analog
pre-anneal temperature lowered to 650C. applications on a separated gate FinFET (called
MIGFET) such as signal mixer [32] has also been
demonstrated. These potential applications have to be
a) compared to the better scalability of three or four
gate devices (Trigate, :-FET, 3-Gate, surrounding
gate MOSFET) that allows to relax the constraints on
the film thickness for a given channel length.

7. Conclusions
Silicon film Moat recess
b) We have discussed in this study the main
advantages and technological challenges associated
Buried oxide with the use of multiple gate devices. In particular,
we have studied the benefit they can bring over
single gate devices in dynamic operations. However,
Fig.11 a) SEM cross-section- After H2 anneal, silicon the choice of one of these multiple gate architectures
agglomeration is observed for thin films. b) Pre-anneal
is still a matter of discussion, and the circuit design
temperature lowering leads to less dramatic consequences
as in this case, only moat recess is observed. opportunities brought by separated gate devices
should be carefully considered.
T. Poiroux et al. / Microelectronic Engineering 80 (2005) 378385 385

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