Professional Documents
Culture Documents
2016
T-SCR-Q1011-04 V1.0
Introduction
.......................................................................................................................................................... I
SRM-26 / 26 series screw compressor assembly drawing ............................................................................... II
SRM-26 / 26 series screw compressor explosive view .................................................................................... IV
SRM-26 / 26 series
- screw compressor spare parts list ....................................................................................IV
Disassmebly ................................................................................................................................................. 1
1-1 Tools ..................................................................................................................................................... 1
1-2 Recover refrigerant ............................................................................................................................. 1
1-3 Disassembly inspection ....................................................................................................................... 1
1-4 Disassemble the connection part ........................................................................................................ 1
1-5 The dismantle and lifting of the compressor ....................................................................................... 2
1-6 Disassemble the oil cylinder ................................................................................................................ 2
1-7 The dismantle of discharge housing side spare parts ......................................................................... 5
1-8 The dismantle of inlet housing side unit ............................................................................................. 6
1-9 The disassembly of rotors .................................................................................................................... 8
1-10 Disassemble Vi slide valve and inlet housing ...................................................................................... 9
1-11 Finish disassembly ............................................................................................................................ 10
Assembly ....................................
...................................................................................................................11
2-1 Preparation before assembly .............................................................................................................11
2-2 Connecting the inlet housing........................................................ ..................................................... 12
2-3 Lifting the rotors .................................................................................................................................13
2-4 Connecting the discharge housing ......................................................................................................15
2-5 Assemble the Vi slide valve unit ........................................................................................................ 17
2-6 Assemble the oil cylinder ...................................................................................................................21
2-7 Assemble the M end cover unit ......................................................................................................... 24
2-8 The confirmation and adjustment of Vi .............................................................................................24
2-9 The commissioning of the displacement sensor ............................................................. .................. 25
2-10 Assemble oil pipe connect or, nozzle, plug and lifting ring ...............................................................26
2-11 Finish assembly ..................................................................................................................................27
thread ........................................................................................................................................
thread ........................................................................................................................................
II
T-SCR-Q1011-04 V1.0
Introduction
This manual is a brief introduction of the disassembly, assembly and maintenance of the SRM
compressors. Should the manual differs from the on-site instruction, the on site instruction should
prevail. It is suggested that every personnel, who is responsible for disassemble or assemble the
compressor, must acquire basic assembly knowledge of the mechanic devices and specialized
training for compressor assembly. The assembly staff should be able to assess to the latest version
of the assembly drawing to ensure the accuracy and timeliness of technical parameters.
In order to ensure the efficiency and accuracy of the assembly process, all spare parts must be
inspected according to the drawing. All spare parts should be kept clean without fins, burs, and
damage. The surface of spare parts should be without chips, oxidized skin. The cavity of casing
should be without burnt-on sand and blow holes . The rotors should be cleaned properly, no burs
and rust, the lobe should be without sharp edges. If you have any other questions during the
disassembly /assembly process, please contact our technical personnel for help.
I
T-SCR-Q1011-04 V1.0
SRM-26
Figure1: SRM 26 series screw compressor assembly drawing
II
T-SCR-Q1011-04 V1.0
II
T-SCR-Q1011-04 V1.0
SRM-26
Form 1: SRM-26 series screw compressor spare parts list
Quantity
No. Item Specification
Code 26SMA 26MMA 26LMA 26SMF 26MMF 26LMF
68052
1 1
7
Capacity 68050
2 - 1 1
displacement sensor 6
68050
1 1
2
61500
5 Lock nut - 1 1 1 1 1 1
4
61500
6 Ball - 2 2 2 2 2 2
3
21002
7 Relief Spring - 2 2 2 2 2 2
2
21001
8 Relief gasket - 2 2 2 2 2 2
2
61502
9 Circlip for hole 2 2 2 2 2 2
Type A 10 3
69211
1 1 1
7
10 O-ring 179.425.33
69213
1 1 1
6
61501
12 Hex head plug NPT1/8" 3 3 3 3 3 3
1
23013
13 Oil cylinder - 1 1
7
IV
T-SCR-Q1011-04 V1.0
23024
1 1
7
23023
1 1
9
69203
1 1 1
8
14 O-ring 11.11.6
69200
1 1 1
5
20002
15 CPL oil injection - 1 1 1 1 1 1
2
69201
16 Rod sealing ring - 1 1 1 1 1 1
9
21019
1 1
0
Capacity regulation 21027
17 - 1 1
rod 8
21026
1 1
4
23019
1 1
8
23020
18 Capacity slide valve - 1 1
6
23021
1 1
2
21001
19 Capacity rod washer - 1 1 1 1 1 1
8
10
Elastic cylindrical 61502
21 Heavy type 1 1 1 1 1 1
pin 0
straight
groove
69213
1 1 1
5
22 O-ring 4296
69211
1 1 1
4
Quantity
V
T-SCR-Q1011-04 V1.0
No. Item Specification Code 26SMA 26MMA 26LMA 26SMF 26MMF 26LMF
6920
1 1 1
73
24 O -ring 154.53
6920
1 1 1
41
6920
1 1 1
12
25 O -ring 44.043.53
6920
1 1 1
47
6920
1 1 1
44
28 O -ring 353
6920
1 1 1
10
6150
29 Hexagon screws NPT1/2" 4 4 4 4 4 4
55
2101
30 Capacity piston - 1 1 1 1 1 1
91
6921
2 2 2
31
31 O -ring 184.53
6921
2 2 2
10
2301
33 M spring retainer - 1 1 1 1 1 1
90
2101
34 H shaft end ring - 2 2 2 2 2 2
85
2000
36 Retainer - 1 1 1 1 1 1
23
2101
37 Distance ring - 2 2 2 2 2 2
84
2101
38 Adjustment ring - 2 2 2 2 2 2
87
39 - 6150 2 2 2 2 2 2
VI
T-SCR-Q1011-04 V1.0
Cylindrical roller 97
bearing
6920
1 1 1
04
42 O-ring 12.372.62
6920
1 1 1
37
2800
1 1
19
2800
43 Nameplate - 1 1
37
2800
1 1
34
6150
44 Rivet for plates - 4 4 4 4 4 4
17
2301
45 Discharge housing - 1 1 1 1 1 1
35
2101
1 1
76
2102
46 M rotor - 1 1
43
2102
1 1
45
6921
1 1 1
34
47 O-ring 5606
6921
1 1 1
13
6150
48 Cylindrical pin 10m6x30-A 4 4 4 4 4 4
26
2101
1 1
72
2102
49 Nozzle - 1 1
67
2102
1 1
67
Quantity
VII
T-SCR-Q1011-04 V1.0
No. Item Specification Code 26SMA 26MMA 26LMA 26SMF 26MMF 26LMF
2000
1 1
12
2000
50 Rotor housing unit - 1 1
41
2000
1 1
36
6921
1 1 1
33
52 O - ring 5756
6921
1 1 1
12
2100
54 Oil pipe connector - 1 1 1 1 1 1
25
2301
55 inlet housing - 1 1 1 1 1 1
29
6920
1 1 1
14
56 O - ring 6.11.6
6920
1 1 1
49
2101
57 Spacer sleeve - 1 1 1 1 1 1
83
6005
58 haft seal - 1 1 1 1 1 1
02
6151
59 Circlip for hole 150 1 1 1 1 1 1
01
6920
60 Seal washer 6.7101 1 1 1 1 1 1
16
6150
61 Hexagon screw M610 1 1 1 1 1 1
25
2101
62 M end cover - 1 1 1 1 1 1
70
2900
63 Scraper seal - 1 1 1 1 1 1
04
6151
64 Circlip for hole 125 1 1 1 1 1 1
18
VIII
T-SCR-Q1011-04 V1.0
6921
4 4 4
32
66 O - ring 174.53
6921
4 4 4
11
2900
1 1
08
Adapter side cover 2105
67 - 1 1
plate 76
2105
1 1
76
2301
68 Motor adapter - 1 1 1 1 1 1
88
2200
70 Vi protective cover - 2 2 2 2 2 2
00
2102
71 Adapter top cover - 1 1 1 1 1 1
16
2101
72 F end cover - 1 1 1 1 1 1
69
6921
73 Piston guide ring - 1 1 1 1 1 1
05
6921
74 Radial shaft seal - 1 1 1 1 1 1
03
6150
75 Cylindrical pin 3m6x8-A 1 1 1 1 1 1
19
2101
77 L shaft end ring - 1 1 1 1 1 1
86
6921
1 1 1
27
78 O - ring 98.023.53
6921
1 1 1
06
6151
79 Circlip for hole Type A 180 2 2 2 2 2 2
00
6150
81 Hexagon screw plug NPT3/4" 4 4 4 4 4 4
64
82 M825 6150 4 4 4 4 4 4
IX
T-SCR-Q1011-04 V1.0
Hexagon socket
16
head cap screws
Quantity
No. Item Specification Code 26SMA 26MMA 26LMA 26SMF 26MMF 26LMF
2101
83 - 1 1 1 1 1 1
Oil pipe flange 73
6921
1 1 1
30
84 O - ring 32.23
6921
1 1 1
09
2102
1 1
13
2102
85 Nozzle - 1 1
82
2102
1 1
70
2101
87 Key C2816125 1 1 1 1 1 1
80
2101
89 Economizer flange - 1 1 1 1 1 1
79
6921
1 1 1
28
90 O - ring 64.53
6921
1 1 1
07
2900
91 Seal washer - 1 1 1 1 1 1
17
2101
1 1
78
2102
92 F rotor - 1 1
44
2102
1 1
46
6921
4 4 4
29
93 O - ring 1263
6921
4 4 4
08
X
T-SCR-Q1011-04 V1.0
2301
94 Labyrinth seal 2 2 2 2 2 2
94
Heavy type
6150
95 Elastic straight pin groove 2 2 2 2 2 2
24
cylindrical
2101
96 F oil separator cover 1 1 1 1 1 1
82
20
Heavy type 6151
97 Elastic straight pin 3 3 3 3 3 3
groove 10
cylindrical
2301
98 F spring retainer - 1 1 1 1 1 1
92
6150
100 Elastic ring for Type B 1 1 1 1 1 1
shaf 29
2101
101 Vi end cover - 1 1 1 1 1 1
94
6920
102 Rotating hole seal - 1 1 1 1 1 1
20
6920
1 1 1
15
103 O - ring 28.242.62
6920
1 1 1
43
6920
104 Piston guide ring - 1 1 1 1 1 1
50
2302
1 1
00
2302
105 Vi threaded rod - 1 1
08
2302
1 1
14
20
6150
107 Elastic straight pin Heavy type 1 1 1 1 1 1
31
groove
XI
T-SCR-Q1011-04 V1.0
cylindrical
2101
108 Vi rod - 1 1 1 1 1 1
96
Quantity
No. Item Specification Code
26SMA 26MMA 26LMA 26SMF 26MMF 26LMF
2301
1 1
96
2302
109 Vi slide valve - 1 1
04
2302
1 1
10
2101
110 Vi pressure sleeve - 1 1 1 1 1 1
98
2900
112 Sealing gasket - 1 1 1 1 1 1
15
9000
113 Lift check valve DN250 1 1 1 1 1 1
9
260/312 2900
114 Seal washer 1 1 1 1 1 1
1.5 19
6151
116 Double end stud AM30240-6g 12 12 12 12 12 12
30
6151
117 1 type hexagon nut M30 12 12 12 12 12 12
32
26SMA26MMA26LMA 26SMF26MMF26LMF
Note: 26SMA, 26MMA, 26LMA are Ammonia compressors; 26SMF, 26MMF, 26LMF are Freon compressors.
XII
T-SCR-Q1011-04 V1.0
1-1 Method 2:
Regular working tools, such as hammer, 1) Run the other compressor in parallel
file, scraper and sand paper, are not included in connection to lower the inner pressure of the
Appendix 2. The end user and maintenance staff one need to be disassembled.
should prepare those by themselves.
1
T-SCR-Q1011-04 V1.0
2) Disassemble the flanges of inlet and 2) Before fix the compressor onto the working
discharge pipes of compressor bench, use hex key(19mm) to loose the 6
screws(51) in the bottom which connect the
3) Disassemble the oil pipes inlet housing(55) and rotor housing(50)
/discharge housing(45) and rotor housing(50)
4) Disassemble the power lines for control while lifting. These screws are not able to
load. remove once the compressor is fixed onto the
working bench, thus the screws must be
removed before disassemble the inlet housing
and discharge housing.
When disassemble the oil pipes of the
compressor, the remaining oil may outflow, thus
it is suggested to release the oil first at the oil
header section and then disassemble.
1-6
Disassemble the oil cylinder
2
T-SCR-Q1011-04 V1.0
1) To prevent the slide valve preload spring 3) First use hex key(14mm)to remove 2
giving too large ejection force to oil cylinder, hexagon screws(26) on capacity oil cylinder end
the worker should use a socket wrench(socket cover(13), put the screw rod(M16, L>200mm)
27mm)to rotate Vi threaded rod clockwise into the position and then remove the other
adjust the Vi to the minimum. screws. In order to prevent the end cover
ejecting out due to preload spring and full tank
of oil, use open ended wrench(24mm) to rotate
the nut on the screw rod to release the oil.
3
T-SCR-Q1011-04 V1.0
4
T-SCR-Q1011-04 V1.0
Inspection
1) Check the slide valve surface if any scratches Figure 1-9 Fix the rotors with lock fixture
exist.
1-7
The dismantle of discharge housing
side spare parts
Inspection
6
T-SCR-Q1011-04 V1.0
7
T-SCR-Q1011-04 V1.0
Figure 1-12 Lifting and removing the discharge Figure 1-13 Remove the rotor
housing
8
T-SCR-Q1011-04 V1.0
1-10
Disassemble Vi slide valve and inlet housing
1) Remove the hexagon cylindrical screw on the 3) Horizontally pull out the cylindrical roller
Vi end cover(101) with hex key(8mm), put bearing(80), can use hammer to make the
screw rod(M10) into the guide hole to push out bearing even when necessary.
the Vi slide valve unit, and then remove the unit
horizontally.
9
T-SCR-Q1011-04 V1.0
10
T-SCR-Q1011-04 V1.0
11
T-SCR-Q1011-04 V1.0
2-2
Connecting the inlet housing
12
T-SCR-Q1011-04 V1.0
3) Put Oring
- into the groove on the rotor
housing, and make sure the position is right.
Assemble the location pin. 2-3 Lifting the rotors
view
40 Hexagon cylindrical 7
screw
Figure 2-10 Lift the rotors
41 M oil seal cover 1
45 Discharge housing 1
93 O-ring 932 4
14
T-SCR-Q1011-04 V1.0
c) Adjust the oil seal cover according to drawing, 2) Lubricate the relevant position, and then put the
ensure the clearance between housing and seal frozen bearing into the right position until it can
cover is even. The oil nozzle should be facing the no longer rotate. Use the specialized nylon rod to
horizontal axis, and the position should be inside ensure tight assembly. After assembly, use hot air
the cavity. gun to avoid condensing water.
15
T-SCR-Q1011-04 V1.0
3) Put the O-ring into the groove, and put the 5) Turn the connected housing into horizontal
location pin into the housing. direction, then use torque wrench(long socket
14mm) to tighten all screws with Mv=200Nm, in
comply with diagonal principle.
16
T-SCR-Q1011-04 V1.0
20 Hexagon screw 2
8Assemble other spare parts, make sure no gap 10) Measure the total axial clearance. Fix the
and no tilt. Put Loctite 243 on the lock nut, and measuring tool on the discharge side end face,
preload it. calibrate it. And then move the rotors back and
forth to measure the total axial clearance which
should be within the limit.
19
T-SCR-Q1011-04 V1.0
20
T-SCR-Q1011-04 V1.0
No. Item Qty. 4) Push the capacity regulation rod into oil
cylinder, apply lubricant oil on the slide valve
6 Steel ball 8 S 1
surface. Lift the oil cylinder, push the slide valve
7 Pressure relief spring 1 carefully into the groove along the screw
rods(16mm), then put lock nuts on the screw rods.
8 Pressure relief ring 1
24 O-ring 1
25 O-ring 1
53 Hexagon screw 1 Figure 2-36 Lift the oil cylinder
3) Put the spring in and assemble the threaded rod. Put 5) Assemble the capacity piston according to the
the O-ring in the oil hole on the left side of F rotor. following explosive view:
22
T-SCR-Q1011-04
V1.0
10 O-ring 1
screws into position while surfaces contact. 2-7 Assemble M end cover unit
Remove the screw rod, and tighten all screws with
torque wrench(long socket 8mm), the torque is
1) Assemble the M end cover unit according to the
Mv=77Nm.
following picture. Assemble the framework oil
seal(radial shaft seal ) before the static ring of
shaft seal unit, since the assembly of framework
oil seal needs the assistance of rubber hammer. If
assemble the static ring first, it will be damaged.
61 Hexagon screw 1
Figure 2-41 Assemble the displacement sensor
62 M end cover 1
66 O-ring 2
74 Radial shaft seal 1
24
-04 V1.0
2) Keep the M rotor shaft clean, apply some 4) Apply lubricant on the shaft seal sealing face,
lubricant. Carefully put the spacer sleeve inside, put the unit into the cavity, tighten the screws with
the side with threaded hole facing outwards. Push torque Mv=77Nm.
the spacer sleeve past the groove position on the
rotor shaft till the bottom, let it tightly contact
with the inner ring of bearing.
25
T-SCR-Q1011-04 V1.0
Pc
k
Vi =
Pe 2-9 The commissioning of the displacement sensor
Regulate compressor Vi
26
T-SCR-Q1011-04 V1.0
1) Move the slide valve to 0% position, push 2-10 Assemble oil pipe connector,
the calibration button and hold for 5 seconds. The nozzle, plug and lifting ring
red light will be on for a few seconds. When the
red light starts to blink, it means the 0%
calibration is finished.
27
T-SCR-Q1011-04 V1.0
28
T-SCR-Q1011-04 V1.0
3) Solenoid valve control system problems, such 3.4 vibration and noise Abnormal
as energy regulat ion solenoid valve is damaged.
Replace the solenoid valve.
The possible cause and solution :
29
T-SCR-Q1011-04 V1.0
Regular maintenance
4.1 SRMTEC
Coupling cocentric
C C C C C C C C C C
inspection
Vibration analysis
C C C C C
inspection
Change bearing S
Oil quality analysis: the lubricant oil has high thermal and chemical stability, thus it is usually not
necessary to change the oil. The regular inspection of oils acidity is to prevent compressor from damage.
1SRM-26
Appendix 1: The weight of main spare parts of SRM-26 series screw compressor
Weight(Kg)
No. Item
26S 26M 26L
1 Whole machine 1565 1637 1672
2 F end cover (72) 8.7
3 Inlet housing (55) 376.7
4 Rotor housing uni (50) 284.7 363.1 447.3
5 F rotor(92) 88 106.6 123.1
32
T-SCR-Q1011-04 V1.0
2SRM-20
Appendix 2: The list of maintenance tools for SRM-20 series screw compressor
1 Tool Picture Specification
2 Coeswrench
3 Screwdriver+
4 Screwdriver-
9 Ring retractor(2/set)
10 Torque wrench
14 Rubber column
15 Rubber hammer
16 Socket M27
ii
T-SCR-Q1011-04 V1.0
Tool Pictures
19 Drive fixture
21 Sleeve rod
23 Bearing puller
Cylindrical
25
pin sleeve rod
iii
T-SCR-Q1011-04 V1.0
8.8 grade bolt tightening torque 2.7 9.7 23 45.6 80 117 228 337.5 465
12.9 grade bolt tightening torque 4.5 16.3 39 77 133.7 200 385 569 785
7 8 10 14 17 19 22 24 27 30 46 55
Wrench size(mm)
Screw thread
M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M30 M36
specification
Screw thread specification M4 M5 M6 M8 M10 M12 M14 M16 M20 M30 M36
iv