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To cite this article: Ming-Chun Lu , Luisa Cyd Charisse Biel , Meng-Wei Wan , Rizalinda de Leon
& Susan Arco (2014) The Oxidative Desulfurization of Fuels with a Transition Metal Catalyst: A
Comparative Assessment of Different Mixing Techniques, International Journal of Green Energy, 11:8,
833-848, DOI: 10.1080/15435075.2013.830260
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International Journal of Green Energy, 11: 833848, 2014
Copyright Taylor & Francis Group, LLC
ISSN: 1543-5075 print / 1543-5083 online
DOI: 10.1080/15435075.2013.830260
2
Environmental Engineering Graduate Program, University of
Philippines-Diliman, Quezon City, Philippines
3
Department of Environment Engineering and Science, Chia-Nan University of
Pharmacy and Science, Tainan, Taiwan, R.O.C.
4
Department of Chemical Engineering, University of Philippines-Diliman,
Quezon City, Philippines
5
Institute of Chemistry, University of Philippines-Diliman, Quezon City,
Philippines
INTRODUCTION
Organic sulfur compounds (OSCs) in transportation fuels are a major source of
air pollution. Production of SOx and particulate matter during combustion is an environ-
mental concern due to their toxicity to humans and negative impact on the environment.
Address correspondence to Meng-Wei Wan, Ph.D., Department of Environment Engineering and Science,
Chia-Nan University of Pharmacy and Science, Tainan 71710, Taiwan. E-mail: peterwan@mail.chna.edu.tw
833
834 LU ET AL.
Emissions of SO2 have several anthropogenic sources such as excessive burning of fos-
sil fuels, petroleum refineries, chemical and coal burning power plants, and use of motor
vehicles. Therefore, it is important to produce fuels with low levels of OSCs in diesel and
gasoline (Song 2003; Song and Ma 2003). In addition, production of ultra-low sulfur fuels
could be utilized in the hydrocarbon fuel process for fuel cell applications (Song and Ma
2004).
Currently, oxidative desulfurization (ODS) is one of the technologies used in the
removal of OSCs such as benzothiophene, dibenzothiophene and their alkyl derivatives
from fuel (Riad and Mikhail 2012). In ODS, sulfur compounds are easily oxidized through
the electrophilic addition of oxygen atoms to sulfur, forming sulfoxides (1-oxides) and
sulfones (1,1-dioxides). Due to the strong affinity of sulfur toward oxygen, sulfides, and
thiophene derivatives can be readily converted without breaking any carboncarbon bonds
(Collins, Lucy, and Sharp 1997; Song and Ma 2003). The chemical and physical properties
of the more polar compounds are significantly different from those of hydrocarbons in fuel
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oil, and consequently they can be removed by distillation, solvent extraction, or adsorption
(Etemadi and Yen 2007).
Potential catalytic oxidative routes that could produce low sulfur fuels include vari-
ous types of oxidants such as molecular oxygen (Murata et al. 2003), superoxides (Chan,
Lin, and Yen 2008), hydrogen peroxide (Mei, Mei, and Yen 2003; Noyori, Aoki, and Sato
2003; Wan and Yen 2007), Fenton (Dai et al. 2008), and ozone (Wang, Zhao, and Li
2010). Among the different oxidants, hydrogen peroxide (H2 O2 ) is preferred due to its
low cost and high oxidizing efficiency (Zhang, Yu, and Wang 2008). Furthermore, the use
of H2 O2 in the oxidation of thiophene derivatives could occur in several catalytic systems
namely acetic acid (Yazu et al. 2003), formic acid (Herbstman and Patel 1982), solid bases
(Caero et al. 2005; Cedeno-Caero et al. 2008), phosphotungstic acid (Komintarachat and
Trakarnpruk 2006; Lai and Luo 2009; Trakarnpruk and Rujiraworawut 2009; Wan and Yen
2007; Te, Fairbride, and Ring 2001), potassium superoxide (Chan, Lin, and Yen 2008), and
chromium promoted sulfated zirconia (Kumar, Srivastava, and Badoni 2012).
One of the important considerations when combining H2 O2 with fuel is the formation
of a biphasic layer, which requires good dispersion between the aqueous and organic phases
to accelerate the reaction. Usually, the resulting fluid fluid interfacial area through which
molecular diffusion can take place is greatly enhanced by rapid mixing. With adequate
mixing, the organic phase can break into smaller droplets that could enhance mass transfer
of the oxidant and improve the rate of phase transfer catalysis reactions (Starks, Liotta, and
Halpern 1994; Adams, Dyson, and Tavener 2004). In a study by Huang et al. (2006), results
showed that increasing the mixing speed from 800 to 1770 rpm would cause formation
of more droplets, which provides greater interfacial area for better molecular diffusion,
thereby increasing the conversion of OSCs.
Mixing methods that are currently utilized for ODS are high shear mixer and
ultrasound-assisted oxidative desulfurization (UAOD). The high shear mixer, one of the
conventional methods, utilizes a magnetic stirrer (Huang et al. 2006; Wang, Zhu, and Ma
2009; Jose, Sengupta, and Basu 2011) that provides low sulfur conversion. In a study con-
ducted by Kuznetsova et al. (2007), the maximum conversion of OSCs was only 64% at 5 h.
Therefore, alternative oxidative techniques such as UAOD have been considered, where
additional energy is introduced in order to facilitate the transfer of analysts from sample
to solvent. The main advantage of UAOD is the higher dispersion that leads to increased
yield and or shorter reaction time (Mei, Mei, and Yen 2003; Wan and Yen 2007).
OXIDATIVE DESULFURIZATION OF FUELS 835
Ultrasonic radiation is a powerful tool for the acceleration of various steps in the
analytical process for solid and liquid samples (Priego-Lpez and Luque de Castro 2003;
Aydin, Tor, and Ozcan 2006; Weng et al. 2013). There are several advantages in using ultra-
sonication such as high oxidation efficiency and ease of operation. In ODS, the application
of ultrasonic radiation facilitates the emulsification phenomenon and accelerates the mass-
transfer process between two immiscible phases. This would improve the desulfurization
efficiency, where 97% conversion of benzothiophene was achieved in minimum time in the
study conducted by Wan and Yen (2006). Furthermore, Dai et al. (2008) investigated the
treatment of hydrotreated Middle East diesel fuel using an ultrasonic process at an energy
output of 50200 W. The results indicated that 91% of the sulfur compounds were oxi-
dized after 15 min at 150 W, and with increase in the applied ultrasonic energy further
enhances sulfur conversion. However, the main disadvantage is the difficulty for indus-
trial application where a great deal of energy would be utilized. In addition, the need of
additional devices such as amplifier, sono-reactor, and function generator would lead to
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increased capital costs. In order to commercialize the ODS process, it is essential to find
an alternative strategy in order to replace ultrasonication.
The main objective of the study is to compare the conventional oxidative technique
using the high shear mixer method against UAOD in terms of sulfur conversion. Before
comparing the two systems, the mixing method was optimized and the effect of operating
parameters such as temperature, mixing speed, and time on sulfur conversion was investi-
gated. An experimental factorial design methodology was applied to assess the statistically
important parameters affecting the conversion and for system optimization. Furthermore,
a kinetic model was applied to determine the rate of reaction and activation energy of the
two systems.
Experimental Method
High shear mixer oxidative desulfurization procedure. Experiments were
conducted in a glass reactor equipped with a T25 digital Ultra-turrax high shear mixer
with speed of up to 24,000 rpm. An electronic control unit was used to monitor the
temperature throughout the experiment. In an experimental run, an equal amount of
aqueous and organic solution was loaded in the reactor. Then, the mixture was stirred for
1030 min under varying temperature (5070 C) and agitation speed (740014,000 rpm).
After cooling, the mixture was centrifuged for 10 min to break the emulsion in order to
separate the organic phase.
836 LU ET AL.
Instrument Analysis
The concentration of the reactants was determined using a gas chromatograph (GC,
Agilent 6890N, Agilent Technologies, Palo Alto, CA, USA) equipped with a fused-silica
capillary HP-5 ms column (30 m) having a thickness of 0.25 mm film (J & W Scientific,
Folsom, CA USA). All samples were filtered (0.45 nm, Nylaflo, PALL) prior to analysis.
The initial GC oven temperature was set to 100 C and was heated at the increasing rate
of 20 C min (run time: 10 min). Figures 1 and 2 show the analytical curves of BT, DBT,
DBTO, and BTO in toluene within the concentration range between 1 and 100 ppm. The
correlation coefficients (R2 ) for BT and DBT were 0.999 and 0.999, respectively.
Statistical analysis. Response surface methodology (RSM), specifically box-
behnken design, is a tool that investigates the simultaneous influence of different variables
and studies the optimization of a process response through variation of the input variables
(Bezerra et al. 2008; Myers and Montgomery 2002). One advantage of the RSM over the
conventional is that it accounts the interactions among different variables. For the con-
ventional optimization method, one variable is varied at a time while keeping the other
variables constant. However, the response can be a result of interactions among different
variables (Abramov 1994).
In the present work, a full experimental design methodology has been applied which
includes 17 runs, with each one of the independent variables taking two different val-
ues between a low (1) and a high (+1) level. The variables investigated are presented
in Table 1 and represent the agitation speed (X 1 ), reaction temperature (X 2 ), and treat-
ment time (X 3 ), respectively. Experimental results were analyzed using Design Expert
7.1.4 software (trial version) and a regression model was proposed. The measured and the
model predicted values of the response variable (Y) were used to compute the correlation
coefficient (R2 ).
(a)
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(b)
(a)
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(b)
1 0 +1
Statistical analysis. The response surface quadratic model using ANOVA is pre-
sented in Table 3. The significance of each coefficient and the interaction strength between
each independent variable was determined using p value. A small p value denotes higher
significance of the corresponding coefficient, where values lower than 0.05 are considered
to be significant. The significance of the F value depends on the number of degrees of
freedom (DF) in the model at 95% confidence level. The determination coefficient (R2 =
0.9770) was computed using the quadratic regression model from ANOVA. The value
of the adjusted determination coefficient (adjusted R2 = 0.9475) also confirmed that the
model was highly significant with regards to sulfur conversion. At the same time, the model
was found to be adequate for prediction within the range of experimental variables, with
the predicted determination coefficient (predicted R2 = 0.7841). The lack of fit F value
of 1.52 implied that the lack of fit was not significant relative to the pure error, and there
840 LU ET AL.
is a 32.64 % chance that this value could occur due to noise (Table 3). Thus, this model
was found to be adequate to navigate the design space and further optimization on sulfur
conversion can be carried out. In addition, the temperature (X 2 ) and time (X 3 ) were found
to be extremely significant (p < 0.0001) in sulfur conversion.
Based from Figure 3, the actual and predicted percent values are in good agreement,
which indicates the goodness of fit of the model.
The internally studentized residuals are presented in Figure 4. The residuals deter-
mine the normality and response transformation of the model. In this study, most of the
data points lie along the line, which indicates that the model is an acceptable fit with no
apparent problem in normality and response transformation.
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Figure 3 Plot of the actual and predicted value of sulfur conversion (%).
The 3-D response surface plot of the combined effect of temperature and time was
illustrated in Figure 5a. A maximum sulfur conversion of >98 % was achieved after 30 min
(a)
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(b)
(c)
Figure 5 Surface Plots on the effect of on the desulfurization efficiency (a) temperature and time; (b) temperature
and agitation speed; and (c) time and agitation speed.
842 LU ET AL.
at 70 C. A sharp increase in the percentage removal was observed with increase in reaction
time. After 20 min, only a gradual increase in the percentage conversion could be seen.
The interactive effect of temperature and agitation speed on percent conversion
of sulfur is shown in Figure 5b. It shows that sulfur conversion increases with increas-
ing temperature, where the rate of reaction increases by lowering the interfacial tension.
In addition, further increase in agitation speed has little effect on the sulfur conversion. The
maximum sulfur conversion of >95% was measured at 70 C.
Figure 5c shows the 3-D response surface of the combined effect of time and tem-
perature on sulfur conversion. An increase in the reaction time from 10 to 30 min caused
an increase in sulfur conversion efficiency, which is due to longer interaction between
the aqueous and organic phase. From the figure, increasing the speed has little effect on the
conversion of sulfur, which implies that the maximum speed has been attained. In addition,
a maximum conversion of >93% was obtained after 30 min of treatment.
Optimization. The optimum experimental conditions in the conversion of sulfur
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compounds were estimated by solving the regression equation and analyzing the response
surface plots. Using the Design Expert software, the predicted sulfur conversion of 98%
could be achieved using an agitation speed of 10,000 rpm, temperature of 70 C and 30 min
reaction time. The optimum conditions were applied to three independent replicates to
verify the prediction from the model. The mean experimental sulfur conversion of 971%
validates that the response model is adequate for the optimization study.
500 700
BT at 70 C
450
BT at 60 C
600
BT at 50 C
400 BTO at 50 C
BTO at 60 C
500
BTO at 70 C
300
400
250
300
200
150 200
100
100
50
0 0
0 5 10 15 20 25 30
Time (min)
effect on selectivity. From the result, the use of high shear mixer in the desulfurization of
DBT and BT is comparable to that of ultrasonicator.
Table 4 shows the summary of the advantages and disadvantages of the two mixing
systems, mainly UAOD and the mixing-assisted ODS.
Kinetics of the system. The kinetics of BT was examined since it is more diffi-
cult to oxidize than DBT. In determining the rate of reaction for a biphasic system using
844 LU ET AL.
BT (C8 H6 S), the same process as a single-phase system was applied. The only difference
was the concentration taken into consideration was not the total concentration of the whole
system but the concentration of the reactants and products in the phase where the reaction
took place (Huang et al. 2006). Thus the reaction can be written as:
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k
C8 H6 S + H 2 O2 C8 H6 O2 S + H 2 O (2)
Based from Equation (2), the rate equation for BT is presented below in Equation (3).
rBT = k[CBT ] CH2 O2 (3)
where and are the order of reaction with respect to the concentration of BT and H2 O2 ,
respectively.
For simplification, the amount of H2 O2 was in excess such that the change in concen-
tration of H2 O2 compared to BT was negligible. With this assumption, the reaction data
can be fitted to pseudo-first order. Therefore, the rate constant and reaction time (t) can be
expressed using the following equations
where C0 and Ct are the initial sulfur concentration and equilibrium sulfur concentration
(mg l) at time t, respectively.
A plot of Equation (6) versus reaction time (t) displayed a linear relationship that
confirmed the goodness of fit of the pseudo-first-order reaction kinetics for mixer and
ultrasonicator. Table 5 lists the kinetic rate constants and correlation coefficients of BT
using ultrasound and mixer methods. The apparent rate constant obtained from ultrasound
as the mixing technique, was higher in comparison to that of the mixer. Wherein, the appar-
ent rate constants at 70 C for ultrasonicator and mixer were 0.1450 and 0.0938 min1 ,
respectively. This explains the high percentage conversion of sulfur in short amount of time
OXIDATIVE DESULFURIZATION OF FUELS 845
1.0 Mixer
Ultrasonicator
1.5
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y = 7281.1x + 19.428
2.0
R2 = 0.989
2.5
ln k
3.0
y = 7295.1x + 18.86
3.5 R2 = 0.9924
4.0
4.5
0.00290 0.00295 0.00300 0.00305 0.00310
1/T (K1)
was obtained when using ultrasonicator since a high value of rate constant, the faster is the
reaction. Figure 8 shows the plot of ln k versus 1 T for both systems, where the apparent
activation energy of pseudo-first-order reaction for BT was determined to be 60 kJ mol.
This was derived from Equation (7):
k = AeEa/RT (7)
where k is the rate constant; Ea is the activation energry; A is the preexponential factor; T
is temperature; and R is the universal gas constant. This implies that ultrasonicator does not
decrease the activation energy instead it enhances the mass transfer, causing an increase in
the rate of sulfur conversion.
Table 6 Removal efficiency of the mixing assisted desulfurization process applied in actual diesel fuel
Initial sulfur concentration (ppm) Final sulfur concentration (ppm) Sulfones removal method
concentration of the diesel was reduced to 216 ppm, with sulfur conversion of 84.90%
using the extraction method, which is lower than the 98% sulfur conversion achieved using
500 ppm BT model compound. However, the adsorption method was able to attain 100%
sulfone removal.
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CONCLUSION
The effect of agitation speed (7400 to 14,000 rpm), temperature (5070 C), and time
(1030 min) on the sulfur conversion was determined using RSM with the three variables
box-behnken design. The regression analysis, statistical significance and response surface
were carried out using Design Expert Software in predicting the responses in all experimen-
tal regions. Models were developed to correlate the adsorption variables to the responses.
Through analysis of the response surfaces, temperature, and time were found to have the
most significant effect on the conversion. Process optimization was carried out and the
experimental values obtained for the sulfur conversion are found to agree satisfactorily
with the values predicted by the models. The optimal condition of 98% sulfur conversion
was attained under an agitation speed, temperature and time of l0,000 rpm, 70 C, and
30 min, respectively.
Using the optimized condition, the efficiency of using a high shear mixer was
evaluated and compared with the ultrasonicator. Ultrasonic irradiation provides effective
emulsification of the mixture, resulting in faster conversion when compared to the high
shear mixer. Although the use of ultrasound in this process would enhance the treatment
efficiency, it also increases the energy consumption. Moreover, both systems attained 99 %
conversion for DBT and 98% conversion for BT, respectively. This study demonstrated the
viability of employing high shear mixer in ODS. Finally, the kinetics of BT in both systems
indicated that degradation of sulfur follows the pseudo first order reaction with activation
energy of 60 kJ mol.
FUNDING
The authors would like to acknowledge the National Science Council, Taiwan (NSC
101-2221-E-041-010-MY3) and Engineering Research and Development for Technology,
Philippines for the financial support.
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