Professional Documents
Culture Documents
2. UCR Masonry
Grading of road will be followed up with construction UCR Masonry for
confining the earth filling. Masonry of width 600 mm will follow the
longitudinal profile of the road length. Masonry will not be constructed at
locations of Road Crossing. Once the hume pipe laying and jointing is
finished, masonry will be done at crossing. Proper curing will be done for
required period.
3. Earth Filling
After sufficient length of UCR masonry is completed, filling within UCR
masonry will be started in layers. Simultaneously watering and rolling with
power roller will be carried out to ensure the required degree of
compaction is achieved. Compaction will be checked by taking cores and
determining the field dry density.
4. Soling
Soling activity will be started for a particular stretch after compaction test
for filling is passed for that stretch. Soling stones will be of sizes between
150-200mm. Stones having more than 200 mm will be broken at site &
will be used. Voids between stones will be filled with smaller one and the
surface shall be dry rolled.
After the dry rolling, the surface shall be spread with a combination of 6
mm and 10 mm downgraded crushed stone materials and the surface will
be rolled again.
5. P. C. C.
Over a prepared surface of soling, PCC 1:4:8 grade of 50mm thk. will be
laid and compacted carefully. Utmost care will be taken to maintain the
camber and gradient as per drawing. PCC at location of kerb stones will be
lowered by minimum 30mm to receive mortar and kerb stone over RR
Masonry.
5. Laying & Fixing of R.C.C. Kerb Stones.
In order to avoid unevenness between joints of kerb stones and PQC
pavement, we propose to fix the RCC Kerb Stones to the required gradient
and camber before casting concrete pavement. It also serves as
shuttering on one side for pavement. Kerb Stones will be laid in position
over CM 1:6 after PCC laid. Proper attention will be taken to ensure the
fixing of Kerb Stones as per requirement.
6. P.Q . C.
PQC activity will be started after curing for 3 days of pre laid PCC. PQC will
be planned by alternate panel method from expansion joint to expansion
joint spaced at 36 M.
Releasing agents.
end channels.
Special walkway stand will be used, so that labour may not walk on
reinforcement cage.
7. Treatment of joints.
Grove will be cut at all construction as well as expansion joints. Sizes of
groove
Cutting will be started as early as possible but not later than 48 hrs of
casting.
curing period.
Quality Control Engineer will closely monitor the execution to avoid any
non -conforming out put.
PCC work should not be started without checking line, level, width and
alignment of the soling.
Channel laying should not be started without checking line, level, width
and alignment of PCC.
No channel shall be grouted from inside, because the mortar used for
fixing the channels is of inferior quality than the parent concrete and
leaves loose pockets in the uniform concrete.
Difference between the channel size and the required thickness of the
slab should not be more than 25 mm. i.e. For 175 mm thick slab, channel
should not be of lesser dimension than 150 mm
No labours / person should be allowed to walk on the reinforcement cage.
PQC should not be started without ensuring that the surface of PCC is
cleaned properly.
Fresh PQC placed in the panel should not be over-vibrated near the edges
& corners to avoid loss of slurry.
Side channel should not be removed while concrete is still green.
Heaping of concrete in front of screed vibrator shall be avoided, however,
sufficient quantity of concrete should be maintain in front of the screed
vibrator to maintain uniform level of top surface.
Do not use poker vibrator to spread or distribute the laid concrete.
Do not mix mortar or concrete on the finished surface of the road.
Do not keep cut grooves open for longer period to avoid damage to the
edges.