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humidifies) the outdoor air by transfer-
ith increased focus on reducing energy consumption in build- ring both sensible heat and water vapor
to the cooler, drier exhaust airstream.
ings, the use of exhaust-air energy recovery in HVAC systems During the heating season, when it is
cold and dry outside, this same device
is becoming more common, somewhat prompted by the requirements pre-heats and pre-humidifies the out-
door air by removing both sensible heat
of ASHRAE Standards 90.1 and 189.1. Proper control of the energy- and water vapor from the exhaust air and
transferring it to the entering outdoor
recovery device is critical to realize the expected energy savings. Al- airstream.
though there are several other types of energy-recovery devices, and Importance of Proper Wheel Control
Many proponents explain the benefits
exhaust-air energy recovery is also applied in mixed-air systems, the
of exhaust-air energy recovery by focus-
focus of this article is on proper control of a total energy wheel (or en- ing on the hottest and coldest days of the
year. The more extreme the outdoor con-
thalpy wheel) when applied in a dedicated outdoor air system (DOAS). ditions, the greater the energy savings
and the more that cooling and heating
plants can be downsized.
Exhaust-Air Energy Recovery condition the entering outdoor air (OA) However, during less-severe outdoor
Exhaust-air energy recovery refers to by exchanging sensible heat and water conditions, improper operation of the
the transfer of energy between the out- vapor (latent heat) with the exhaust air
door and exhaust airstreams. For the (EA) stream (Figure 1). About the Author
configuration discussed in this article, During the cooling season, when it is John Murphy is an applications engineer with
a total energy wheel is arranged to pre- hot and humid outside, the total energy Trane, a business of Ingersoll Rand in La Crosse, Wis.
Cooling Coil
Heating Coil
for maximizing the energy-saving potential, while avoiding CA
(or minimizing) energy waste. OA OA
52 A S H R A E J o u r n a l March 2012
ample, if the total energy wheel operates at full capacity, it these two capacity control methods is beyond the scope
transfers water vapor from the more-humid exhaust air and the of this article, this author recommends modulating an ex-
outdoor air leaves the wheel (OA) at a 52F (11C) dew point, haust-side bypass damper because it provides a wider range
which is higher than the 50F (10C) setpoint. The result is of capacity control and has a more linear unloading charac-
that the cooling coil may need to activate to dehumidify the teristic, which results in simpler and more stable control.2
air (Figure 6). Modulate wheel capacity, or preheat the air, to prevent
Unnecessarily operating the total energy wheel at full heat- frosting. When it is very cold outside, an exhaust-air energy-
ing capacity may require recooling and/or may require operat- recovery device is subject to frost buildup. Since a total energy
ing the dehumidification equipment, both of which are unnec- wheel transfers sensible heat and water vapor from the exhaust
essary uses of energy. air to the colder, drier outdoor airstream, the exhaust air is
Reducing the capacity of the wheel can prevent both over- cooled and dehumidified. If the condition of the exhaust air
heating and over-humidifying. Modulating an exhaust-side passing through the wheel reaches saturation, moisture will
bypass damper reduces the amount of air passing through the begin to condense on the wheel surface. If the surface temper-
wheel, which decreases the amount of energy recovered. In ature of the wheel is below 32F (0C), this condensed mois-
the example depicted in Figure 6, reducing airflow through the ture will begin to form frost on the exhaust-side of the wheel.
exhaust-side of the wheel results in less heat transferred to the This reduces the energy recovered and may result in structural
outdoor airstream, and air leaves the supply-side of the wheel damage to the device.
at the desired 50F (10C) dry-bulb temperature, rather than The outdoor temperature at which frost begins to form de-
being over-heated. pends on the effectiveness of the wheel, the temperature and
Modulating wheel capacity also avoids over-humidifying humidity of the exhaust airstream, and the outdoor and ex-
the outdoor air. In this example, air leaves the wheel at a 45F haust airflows.1,2
(7C) dew point, which is below the 50F (10C) setpoint, so For a total energy wheel, one of two control strategies is
dehumidification is not needed. typically used to avoid frosting:
Others suggest slowing the rotational speed of the wheel 1. Reduce the capacity of the wheel. Modulating a supply-side
as a means to reduce capacity. Although a discussion of bypass damper decreases the amount of heat transferred, thereby
54 A S H R A E J o u r n a l March 2012
Understanding Dual-Wheel Configurations
Although this article focuses on con-
trol of a total energy wheel in a ded- Preheat Coil
icated outdoor air system (DOAS),
raising the surface temperature of the device to prevent frost from form. This approach is used in climates and applications where
forming. This approach is often used in climates and applications frost formation is expected to be more common. Although this
where frost formation is expected to be a rare occurrence. In many approach requires the installation of a small preheat coil, it
cases, the bypass dampers are already incorporated into the equip- allows the wheel to continue operating at full energy-recovery
ment to reduce fan energy when the wheel is turned off. capacity even during the coldest times of the year.
2. Preheat the outdoor (or exhaust) air before it enters
the wheel. Raising the temperature of the air entering either Modeling Exhaust-Air Energy Recovery
the supply- or exhaust-side of the wheel prevents the exhaust Although proper control of the device is critical for maximiz-
air from reaching a condition at which frost might begin to ing the economic benefit of exhaust-air energy recovery, some-
ating the wheel at full heating capac- Dry Bulb: 46.8F 50.0F
46.8F 50.0F 50.0F
ity when capacity should have been HumRat:
Airflow:
45.5 gr/lb
630 cfm
45.5 gr/lb
630 cfm
47.0 gr/lb
630 cfm
47.0 gr/lb
630 cfm
47.0 gr/lb
630 cfm
modulated. For Chicago, 64% is due Wet Bulb:
RelHum:
45.7F
92.4%
45.7F
92.4%
47.6F
84.5%
47.6F
84.5%
47.6F
84.5%
Enthalpy: 18.3 B/lb 19.3 B/lb
to operating the wheel when it should Massflw:
18.3 B/lb
46.9 lb/min 46.9 lb/min 46.9 lb/min
19.3 B/lb
46.9 lb/min
19.3 B/lb
46.9 lb/min
Dew Point: 44.7F 44.7F 45.6F 45.6F 45.6F
be off, and 36% is due to operating
the wheel at full capacity, rather than Incorrect
modulated. 510 cfm
Summary 69.0F
61.6 gr/lb
510 cfm
Achieving maximum energy savings 59.0F
56.0%
and minimizing the payback period for 26.2 B/lb
38.0 lb/min
exhaust-air energy recovery depends on 52.9F
References
1. Mumma, S. 2001. Dedicated outdoor air-dual wheel system
80
control requirements. ASHRAE Transactions 107(1).
2. Murphy, J., B. Bradley. 2009. Air-to-Air Energy Recovery in HVAC
Systems. La Crosse, Wis.: Trane.
70
3. GTI. 2011. BinMaker Pro, Version 3.0. Des Plaines, Ill.: Gas
Technology Institute.
4. Mumma, S. 2005. Tempering cold outdoor air. ASHRAE IAQ 60
Applications, Summer 2005. No TEW Control TEW Control
5. Mumma, S. 2007. DOAS and desiccants. Engineered Systems
24(8):3749. Figure 11: Annual DOAS cooling energy impact of proper
6. Trane. 2011. TRACE 700, Version 6.2.6.5. La Crosse, Wis.: Trane. total-energy wheel control.