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Abstract
This work describes a post-weld heat treatment for a precipitation-hardened nickel alloy. Inconel X-750 is a nickel-based
superalloy for gas tungsten arc welding processes. The materials were heat-treated in two steps: solution and aging. The
post-weld heat treatment variables examined in this study included post-weld heat treatment temperatures of 705C,
775C, and 845C and post-weld heat treatment time of 224 h in 2-h increments. The resulting materials were exam-
ined using the full factorial design of experiments to determine the resulting material hardness and observed with optical
microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy in the fusion zone and heat-affected
zone. The results show that a longer post-weld heat treatment time corresponds to larger g0 precipitates and a smaller
amount of Cr23C6 at the grain boundaries, which can decrease the overall hardness. The post-weld heat treatment anal-
ysis indicates that an increase in the amount of g0 results in better mechanical properties for particles with octagonal
shapes and a small size. A factorial analysis, which was conducted on the relationship between the post-weld heat treat-
ment temperature and time to the hardness of the fusion zone, had a 95% confidence level.
Keywords
Post-weld heat treatment, Inconel X-750, microstructure, hardness, g0 precipitates
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2 Advances in Mechanical Engineering
Chemical element Ni Cr Fe Ti Al Nb
Figure 1. Microstructure of Inconel X-750 welded without filler metal: (a) as-weld and (b) solution treatment at 1150C.
Figure 3. SEM images of the microstructure after a PWHT with (a) a PWHT temperature of 845C and a PWHT time of 2 h and
(b) a PWHT temperature of 705C and a PWHT time of 22 h.
Figure 4. Quantitative analysis of the particle composition by EDS at the grain boundary.
boundary. The observed results in the HAZ of the The microstructural analysis of the PWHT effects
PWHT aged specimens demonstrate that the lowest indicates that in this welding operation, the base mate-
temperature and aging times result in a lower amount rial solidifies as austenite with randomly distributed g0 -
of Cr23C6 carbides at the grain boundaries. With Ni3Al phases with Nb-rich MC and Cr23C6 primary
increasing temperatures and time, Cr23C6 has a contin- carbides.16,17 In this study, at a PWHT temperature of
uous density at the grain boundaries, whereas the high 705C and a PWHT time of 2 h, scattered g0 carbides
temperatures and time of PWHT lead to discontinuous were observed in the parent phase using SEM, as shown
Cr23C6 at the grain boundaries and a larger size. in Figure 8(a). At the high SEM magnification in
Peasura and Poopat 5
Figure 6. Optical micrographs, showing the fusion zone after the PWHT with (a) a PWHT temperature of 705C and a PWHT
time of 2 h, (b) a PWHT temperature of 705C and a PWHT time of 22 h, (c) a PWHT temperature of 775C and a PWHT time of
22 h, and (d) a PWHT temperature of 845C and a PWHT time of 22 h.
6 Advances in Mechanical Engineering
Figure 7. Optical micrographs, showing the heat-affected zone after the PWHT with (a) a PWHT temperature of 705C and a
PWHT time of 2 h, (b) a PWHT temperature of 705C and a PWHT time of 22 h, (c) a PWHT temperature of 775C and a PWHT
time of 22 h, and (d) a PWHT temperature of 845C and a PWHT time of 22 h.
Figure 4, the scattered fine g0 precipitates were observed matrix and had a spherical shape, as observed using
around the interior of the grains. Because there are few SEM and shown in Figure 9(a). As observed in
instances of g0 precipitates and the sizes are small, the Figure 9(b), when the PWHT time increases, the size
FZ exhibits a low hardness. As observed in Figure 8(b), of the g0 precipitates reduces and transforms to vari-
when the PWHT time increases, the size of the g0 preci- ous small spherical shapes and the g0 intensity
pitates transforms to various polygon shapes.18 Further decreases. Figure 9(c) shows an HAZ with both
increases in the PWHT temperature result in the trans- spherical- and polygon-shaped g0 precipitates. As
formation to a spherical shape and larger sizes, as observed in Figure 9(d), when the PWHT tempera-
shown in Figure 8(c). However, at a PWHT tempera- ture and time increase, the large g0 precipitates trans-
ture of 845C for 22 h, the g0 precipitates increase in form to various polygonal and spherical shapes with
size but exhibit an octagonal shape, as shown in an increase in g0 intensity. The SEM results of the
Figure 8(d). As a result of large PWHT temperature HAZ show that the lowest temperature and aging
and time, the g0 precipitates have sufficient time to time correspond to the lowest phase intensity and
grow. The PWHT results in well-dispersed g0 precipi- purely spherical shape. However, with increasing
tates that yield better overall mechanical properties temperature and times, the g0 intensity increases with
for the superalloy, if the particles have octagonal a corresponding reduction in g0 size and a transfor-
shapes and small sizes. mation of its shape from spherical to polygonal.19,20
In the HAZ of the weld of the X-750 alloy, at a With an aging time of 22 h, there are both spherical
PWHT temperature of 705C and a PWHT time of and polygonal g0 precipitates but with increased den-
2 h, scattered g0 carbides were found in the g phase sity according to the SEM results.
Peasura and Poopat 7
Figure 8. SEM images of the microstructure of sample after a PWHT with (a) a PWHT temperature of 705C and a PWHT time of
2 h, (b) a PWHT temperature of 705C and a PWHT time of 22 h, (c) a PWHT temperature of 775C and a PWHT time of 22 h,
and (d) a PWHT temperature of 845C and a PWHT of time 22 h.
Figure 9. SEM images of the HAZ microstructure of specimens after a PWHT with (a) a PWHT temperature of 705C and a
PWHT time of 2 h, (b) a PWHT temperature of 705C and a PWHT time of 22 h, (c) a PWHT temperature of 775C and a PWHT
time of 22 h, and (d) a PWHT temperature of 845C and a PWHT time of 22 h.
8 Advances in Mechanical Engineering
Figure 10. SEM images of the microstructures after a PWHT with (a) a PWHT temperature of 845C and a PWHT time of 2 h,
(b) a PWHT temperature of 705C and a PWHT time of 22 h, (c) a PWHT temperature of 775C and a PWHT time of 22 h, and
(d) a PWHT temperature of 845C and a PWHT time of 24 h.
of 70 nm and large spherical and polygonal shapes, par- Figure 11 shows the distribution of the residuals in
ticularly compared to the g0 precipitates from the the normal distribution. The normal distribution was
PWHT of 705C for 22 h. At a PWHT temperature of used to test the residual distribution. The results show
845C and a PWHT time of 24 h, over-aging in the FZ that the residuals were distributed along a straight line
results in coarsening, coalescence, and agglomeration of from the middle of the histogram. The residual value of
the primary g0 precipitate, which causes the lowest the distribution was a normal shape and the residuals
hardness value of all tested samples.22 This phenom- were estimated to have a normal distribution.25 In
enon can be explained using the large g0 size of 96 nm dependent audits of the residual values were based on
and polygonal shape of the g0 precipitates, which is the distribution chart. When considering the distribu-
caused by the insufficient PWHT time and temperature tion of the data on the chart, it was found that the dis-
for g0 precipitation and can contribute to the lower tribution was pattern free. Additionally, the residual
hardness,23 as shown in the SEM image in Figure 10(d). values were shown to be independent of each other. In
the residual value chart, which is compared with the
distribution of all the factors, the residual value at each
Experimental analysis factor level in the distribution of positive and negative
A data check was performed to ensure the validity of balances was estimated so that the average of the resi-
the experimental model. The hypothesis is that the pat- duals is similar.
tern of the residuals obtained from the experimental After completing the examination of the model for
data is based on the principle eij ; NID (0, s2), in which data suitability, an analyst was employed to determine
the residuals are normally and independently distribu- the effects of the experimental factors. The results for
ted (NID). The mean 0 and s2 were examined to ensure each factor, as well as their interactions, are shown in
that the experimental data are accurate and reliable.24 Table 2. The PWHT time and temperature interaction
To determine the suitability of the measured hardness effects on the hardness were determined for confidence
values prior to determining the factor responses, the level of 95% (p-value \ 0.05). The results indicate that
data must be tested for randomness. The data collected the data could be predicted using the model. The
were distributed in a normal distribution, as shown in R2(adj) of the collected data was approximately
Figure 11. The results show that the data likely contain 98.81%, which shows that the response can be
an appropriate amount of randomness, and therefore, described by the experimental factors as shown in
the experimental results for hardness may be analyzed. Table 2.
10 Advances in Mechanical Engineering
Table 2. Analysis of variance for hardness versus PWHT temperature and PWHT time.
PWHT: post-weld heat treatment; DF: degree of freedom; SEQ SS: sequential sum of squares; ADJ SS: adjusted sum of squares; ADJ MS: adjusted
mean squares.
Figure 12 shows the effects of the PWHT tempera- and HAZ microstructures and the hardness distribu-
ture and time on the hardness. An interaction between tion were examined and analyzed. The results indicate
these variables is seen when the lines in the plot are not that the PWHT temperature and time used during the
parallel. Regarding the improvement of the mechanical PWHT greatly affect both the microstructure and the
properties of Inconel X-750 by PWHT, the line plot hardness of fusion. The results from this study are sum-
indicates that there was a strong interaction between marized as follows:
the temperature of the treatment and the time it was
(1) The microstructure of Inconel X-750 has twin
applied. The results show that the highest hardness
line, NbC, Cr23C6, and g0 precipitates in the
achieved during the PWHT was 376.4 HV for a PWHT
austenite phase matrix when the PWHT tem-
time of 22 h and a PWHT temperature of 705C.
perature and time increase, which affects the
Cr23C6 density and large size in the grain
Conclusion boundaries. For NbC, the amount and density
increase with PWHT temperature and time.
In this work, the effects of the PWHT on the micro- (2) The resulting PWHT weld specimens have an
structure and hardness of Inconel X-750 welds were increased hardness compared to the weld speci-
studied. The specimens were solutionized in an induc- mens initial hardness of 187.3 HV. When the
tion furnace before being air-cooled. PWHT tempera- PWHT time increases, the hardness for all
tures of 705C, 775C, and 845C and PWHT times of PWHT temperatures increases until a PWHT
224 h in 2-h increments were investigated. The FZ time of 22 h, which corresponds to the highest
Peasura and Poopat 11
hardness values for all temperatures. The PWHT 10. Prachya P and Bovornchok P. Effect of post weld heat
that results in the hardest specimens occurs at treatment on fusion and heat affected zone microstruc-
705C for 22 h, whereas the PWHT that results ture and mechanical properties of Inconel X-750 welds.
in the lowest hardness occurs at 845C for 2 h. Adv Mater Res 2011; 214: 108112.
(3) The PWHT affects the size and characteristics 11. Cieslak MJ. The welding and solidification metallurgy of
of the g0 phase, where PWHT times of 220 h Alloy 625. Weld J 1991; 70: 49s56s.
12. Dehmolaei R, Shamanian M and Kermanpur A. Micro-
result in the appearance of elliptical g0 with
structural characterization of dissimilar welds between
sizes of 7090 nm. However, the 24 h of alloy 800 and HP heat-resistant steel. Mater Charact
PWHT at 845C results in treatment over-age, 2008; 59: 14471454.
which is evidenced by the appearance of oval- 13. Peddle BE and Pickles CA. Carbide and hardness devel-
and polygonal-shaped g0 regions with a g0 size opment in the heat- affected zone of tempered and post
of 96 nm. The PWHT conditions that corre- weld heat-treated 2.25Cr-1Mo steel weldments. J Mater
spond to the smallest g0 size (49 nm) are 705C Eng Perform 2009; 5: 477488.
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Declaration of conflicting interests guide. Materials Park, OH: ASM International, 2002,
The authors declare that there is no conflict of interest. pp.3037.
16. Chen C, Zhang M, Zhang S, et al. Study on NiCrAl
coating alloyed on Inconel 718 Ni-Base alloy by high-
Funding energy micro-arc alloying processing. Adv Sci Lett 2011;
This research received no specific grant from any funding 4: 1001.
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