Professional Documents
Culture Documents
EGYPTIANELECTRICITY
HOLDINGCOMPANY
POWERGENERATIONENGINEERING
ANDSERVICESCOMPANY
PROJECT:
NEWASSIUTCOMBINEDCYCLE
ADDONPOWERPLANT
TITLE:
QUALITYASSURANCEMANUAL
(BOILERFEEDWATERPUMP)
DOCUMENTNo.:
CONTRACTNo.: 1601352BFP050
10083A SheetofSheets Rev.
1 / 52 A
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A 27/Mar./2017 ForInformation T.K.Kang J.G.Baek S.B.Kim
Des Pro.
Rev. Data Description By Check Eng. App.
sup Eng.
We prescribe the quality management manual (IQM-T001. Rev. 14) as the following
in order to use it as a management tool to realize customer satisfaction, achieve
management objectives efficiently and effectively, and improve continuously quality
management securing capacity that is meeting statutory and regulatory requirements.
- Following -
1. This manual has precedence over all standards of our company to issue, revise,
interpret and apply.
2. All businesses and job duties carried out in our company have to be practiced
suitably for principles and procedures provided in this manual.
4. Consequently, this manual has to be applied to daily job duties, and the
fundamental and principle provided in this manual have to be well understood.
Issue &
REV. No. Revision Section Revision Content Remark
Revision Date
Establishment according to ISO Original
1 Establishment Jan. 13, 2003
9001:2000 requirements issue
0.1, 0.2,
2 April 26, 2004 Change the organization
0.3, 1, 5
0.1, 0.2,
3 Sep. 30, 2005 Change the organization
0.3, 1, 5
Change the organization
Add.
0.0, 0.1, 0.2 4.2.3 e) , 4.2.4 c), 7.3.5 c) 7.3.8
4 Jan. 24. 2006
0.3, 1, 4, 7, 8 7.4.2 (4), 7.4.3, 7.4.4 a), 7.5.5 a)
7.5.5 c), 8.2.4.1, 8.2.4.2
Changed 8.3 , 8.5.2
Change the organization
0.0, 0.1, 0.2 Add.
5 0.3, 1, 5, 7, May 08. 2006 7.5.5 c), 8.2.2.3 e)
8 8.2.4.2 d), e)
Changed 5.5.1 b)
Change the organization.
1.2.1, 5.5.1
0.0, 0.1, 0.2, 0.3, Add. 7.7
6 Mar. 22. 2007
1, 2, 5, 7, 8 Changed.
2.1, 7.3.1, 7.3.7, 7.5.2, 8.3.1 a)
8.3.2, 8.3.4
Change the organization.
1.2.1, 5.5.1
0.0,0.1,0.2,0.3,0.5
7 May 08. 2008 Add. 0.5
4.0, 5.0, 8.0
Changed. 4.0, 5.0
8.5.2 c), 8.5.3 d)
Issue &
REV. No. Revision Section Revision Content Remark
Revision Date
Change the organization chart
0.0,0.1,0.2,0.3,0.4
9 Aug. 25. 2010 Change the procedure
1, 2, 3, 4, 9
4.0 Appendix 2.
This manual has precedence over every applicable regulation and manual of our company
to issue and operate and all members shall fulfill effective quality management as specified in
this manual.
The quality management manual (IQM-T001. Rev. 14) is prepared by QA team member,
reviewed by the QA team manager and approved by the Plant manager.
The quality policy of HYOSUNG GOODSPRINGS Inc.(hereafter it is called "HGS") is that HGS will
do its utmost efforts to achieve the quality required by Customer and maintain the reliability of all
items and services. To achieve this goal, the Quality Assurance Program is hereby established for
HGS.
The quality management manual is established to comply with the requirements of ISO 9001:2008
International Standard and the all personnel should observe his responsibility as specified in this
quality management manual.
The QA Team Manager is authorized to have the responsibility and authority not only to establish and
maintain the quality management manual but to establish the necessary organizational structure to
implement the required quality effectively.
The QA Team Manager should verify the implementation and adequacy of this quality management
manual at least annually and report the evaluation results to president to help the board of directors
review the effectiveness of quality management system. The board of directors including the
president and the plant manager should provide full management support to help the QA Team
Manager observe his responsibilities and authorities and should serve as model observing the quality
policy.
Quality problems should be corrected by related team and if necessary, those problems can be
corrected with the support of the plant manager. The QA Team Manager should verify the results of
corrective action taken. The quality problems that can not be solved by the plant manager should be
corrected by the president. The correction should comply with the requirements of the Customer, ISO
9001:2008 International Standard and this quality management manual.
HYOSUNG GOODSPRINGS Inc. constructed the quality management system based on the
international standard ISO 9001:2008 as a management strategy of top management to enhance
competitive power.
The quality management system is to be used as an effective management tool for continual
improvement of management with planning, practicing, analyzing and measuring so as to meet
customer requirements, management objectives and statutory and regulatory requirements.
Top management shall operate the quality management system in a systemic and transparent
way according to 8 principles of quality management.
Principle 2 Leadership
Top management shall establish constant management policy and objectives so as that
all members can participate spontaneously to achieve the management policy and
objectives and produce fruits of accomplishment.
1.1 General
This manual(IQM-T001, Rev.14) specifies on operation of the quality management system when
an organization needs
1.2 Applicable
This manual applies below organization and manufacturing activities.
a) Organization
This manual is applied to the organizations prescribed in table 1
1.3 In the quality management system specified in this manual, all requirements of ISO 9001:2008 are
included.
Definitions of fundamental matters and terms needed to specify or interpret this manual shall follow
ISO 9000:2005. Also, the quality management system specified in this manual shall refer the following
standards.
Reference Standard : Contracts, Applicable Code, Nuclear Standard (10 CFR 50 App. B, ANSI/ASME
NQA-1) etc.
Definitions of fundamental matters and terms needed to specify or interpret this manual shall follow
ISO 9001:2008 and ISO 9000:2005. Also, the quality management system specified in this manual
shall refer the following standards.
Reference Standard : Contracts, Applicable Code, Nuclear Standard (10 CFR 50 App. B, ANSI/ASME
NQA-1) etc.
Quality
Degree to which a set of inherent characteristics fulfills requirements
Grade
Category or rank given to different quality requirements for products, processes or systems having the
same functional use
Customer Satisfaction
Customers perception of the degree to which the customers requirements have been fulfilled
Quality Policy
Organizations general commitment and direction for quality declared by top management
Quality Management
Coordinated activities to direct and control an organization at the highest level
Continual Improvement
Recurring activity to increase the ability to fulfill requirements
Preventive Action
Action to eliminate the cause of a potential nonconformity or other undesirable potential situation
Use-as-is (Concession )
Permission to use or release a product that does not conform to specified requirement.
Process
Set of interrelated or interacting activities which transforms inputs into outputs
Product
- The goods intended by customers requirements or for customer
- The output that is result of product realization process
Particularly, all processes shall be applied according to the following model of Plan-Do-Check-
Action.
Plan: Establishing objective and process necessary to achieve management result according
to customer requirement and companys policy.
Do: Executing every process needed to attain quality objective established accurately and
thoroughly.
Check: Measuring and monitoring process carried out to meet policy, management object and
product requirement and products and evaluate the results.
Action: Developing continual improvement activities to maximize performance according to
the result of measurement and monitoring on process and product.
As written above, our quality management system is to maximize the performance and
effectiveness of processes by putting all processes needed to realize products that satisfy
customer in an efficient and effective system and applying PDCA cycle completely.
Changwon Plant shall establish, document, implement and maintain the quality management
system and continually improve its effectiveness in accordance with the requirements of
International Standard ISO 9001:2008.
To do so, Changwon Plant shall
a) have the same process necessary for quality management system with [Figure 2. Process
linkage diagram] and apply it to our organization,
These processes necessary for the quality management system shall be managed by the
organization, and shall include management activities, provision of resource, quality realization
and measurement. Control of outsourced process that affects on product conformity shall be
identified within our quality management system.
4.2.1 General
The quality management system documentation of HYOSUNG GOODSPRINGS Inc. shall include
a) documented statements of our quality policy and quality objectives,
b) a quality management manual,
c) documented procedures required by International Standard ISO 9001:2008
(Control of documents, control of records, internal audit, control of nonconforming product,
corrective action and preventive action),
d) documents needed by our company to ensure the effective planning, operation and control
of its processes, and
e) records required by International Standard ISO 9001:2008
Note. The documentation can be in any form or type of medium.
c) the latest version where changes and the current revision status of documents are identified
shall be controlled,
d) the quality management system executive team shall ensure that the latest versions of
applicable documents are used by making out a control ledger,
e) the documented instructions, procedures, or drawings shall include or reference appropriate
quantitative or qualitative acceptance criteria for determining that prescribed activities have
been satisfactorily accomplished ,
f) documents of external origin shall be identified and their distribution controlled, and
g) obsolete documents shall be withdrawn or abolished by the relevant team in order to prevent
unintended use. Suitable identification shall be applied if it is necessary to be retained.
Manager
Design/R&D
Manufacture
Sales
QA
QC
control
Production
Management
Purchasing
Service
Related
ISO requirements standards
Section
Manager
Design/R&D
Manufacture
Sales
QA
QC
control
Production
Management
Purchasing
Service
Related standards
ISO requirement
8.1 General
8.2 Monitoring and measurement 33, 34, 35 ,36
8.2.1 Customer satisfaction 19
8.2.2 Internal audit 05
8.2.3 Monitoring and measurement of processes 01
8.2.4 Monitoring and measurement of product 33, 34, 35, 36
8.3 Control of nonconforming product 29
8.4 Analysis of data
8.5 Improvement
8.5.1 Continual improvement 01, 30
8.5.2 Corrective action 30
8.5.3 Preventive action 30
5.4 Planning
c) Sales Team (Qil&Gas Sales Team 1,2, Power & Water sales Team 1,2, Marketing Team, C&I
Sales Team)
The Sales Team has the overall responsibility for contract customer affairs.
(1) The business strategy establishment which leads the customer, a market and a
competition company environment trend grasp analysis
(2) Enterprise and execution plan establish, enforcement and control
(3) Customer control (include of quality security and delivery observance)
(4) New/potential market and product excavation
(5) Collection of money and credit civil control
(6) Business power cultivation
d) QA Team
The QA Team has responsibility and authority for ensuring that quality activities are
implemented in compliance with quality management manual, and to raise quality problems
and to work out solutions for the quality problems, and to report plant manager that the
solutions are being implemented.
He also has responsibility and authority for the following.
(1) Making out, review, issue/revision and distribution of quality management manual
(2) Registration assessment of new sub-contractor
(3) Analysis of nonconformance, and report to top management
(4)Verification of the results of corrective and preventive action, follow up action and
conclusion of the issued corrective action request
(5)Indoctrination, training and qualification control of auditor
(6) Report audit results to top management
(7) Review of the yearly audit plan and approval of audit checklist
(8) Designation of auditor and lead auditor
(9) Qualification and record control for inspector, tester, special process workers
(10) Control of improvement and proposal activities
(11) Control of the company standards
(12) Receipt and management of customer complaints and maintenance of the record
(13) Analysis of managed results for B/S and A/S and feedback to related teams
(14) Securing of Repair with cost and customer service capacity
e) QC Team
The QC Team has responsibility and authority for ensuring that works affecting on quality
are implemented correctly, and detects non-conformance through the review, inspection and
test and takes measure before product are delivered.
He also has responsibility and authority for the following.
(1) Review of quality relation business in purchase requirement
(2) Performance of the verification work for identification and traceability through inspection
and monitoring
(3) Authority to request work stop in case of occurrence or finding out the important
conditions adverse to quality
(4) Review, approval and control of inspection and test plans
(5) Calibration, verification and record preparation/keeping of measuring equipment for
inspection and test use
f) Purchasing Team
(1) Present condition grasping, survey, registration and control of supplier
(2) Estimation request and supplier selection
(3) Control of procurement schedule and prompt procurement
(4) Discovery, registration and follow up of new supplier
(5) Raw material inventory asset control
(6) Warehousing, inventory control
(7) Training and evaluation control for registered supplier
(8) The cause investigation and corrective action control for quality problem of registered
supplier
h) PM Team
(1) Root cause analysis and solving a problem (design ~ test run)
(2) Control of project and production schedule
(3) Control of project conference
k) Design team 1
(1) General design activities, such as making out and distribution of specification and drawing
about products/parts
(2) Cost reduction activities
(3) Design improvement activities about products
(4) Collection, keeping and improvement of design documents and data
(5) Grasping the trend of competitions product and internal and external technique and
confirmation of technologies
(6) Analysis, improvement and prevention activities of quality problem
(7) Training of inside and outside the company about product and technique
(8) Control of technical cooperation
(9) Increasing of technologies
l) Design team 2
(1) Quote estimated cost
(2) Technical assistance for sales team
(3) Cost reduction activities
(4) Grasping the trend of competitions product and internal and external technique and
confirmation of technologies
(5) Support activities of receiving an order
r) Common Duty
(1) Training of team members
(2) Standardization of team affairs
(3) Continued improvement and revision of business process
(4) Proposing a solution of corrective and preventive action
(5) Observance of quality management manual
5.6.1 General
In order to ensure the continuity of suitability, adequacy and effectiveness of the quality
management system, all team managers of HGS shall establish a plan to accomplish quality
objectives and report the performing conditions to top management annually. The top
management shall carry out management review and the records shall be maintained.
6.2.1 General
Works that affect the product quality shall be carried out by the qualified with competent
education, training, skill and experience.
6.3 Infrastructure
The infrastructure needed to achieve the conformity of product requirements shall be determined,
provided and maintained. The infrastructure shall include, as applicable
a) office, factory and warehouse,
b) facilities and equipment,
c) laboratory and analysis room, and
d) computer network and information system
d) If any problems or contents different from the requirement of customer are found during the
review of contract document, the sales team manager shall contact with the customer to
solve those problems and then make a contract.
e) Where the customer provides no documented statement of requirement, the sales team
manager shall confirm the requirements of customer before making a contract, document
and send to the design team.
f) Where the requirements are changed, the sales team manager shall consult with the
related team and change the contract document through adjusting with the customer, and
report the changed requirements to the related team.
g) The review records made before and after making a contract shall be maintained according
to the procedure for control of record.
7.4 Purchasing
7.4.1 Purchasing process
The procedure shall be established, and according to the procedure, the purchased parts
composing the product supplied to the customer shall be controlled to meet the requirements
of customer. The controlling method for suppliers shall be determined according to the effect of
the purchased parts on the manufacturing process or final product.
The evaluation for supplier shall be carried out as the following based on its ability to supply
parts suitable for the product requirement of our company.
a) Registration of suppliers
(1) Registration of suppliers is composed of two methods. One is the source evaluation that
evaluates the suppliers skill and quality assurance ability, and the other is the document
evaluation that evaluates the development and stability of suppliers.
(2) The supplier who wants to register is to be evaluated in accordance with the standard
specifying management, production and quality. If the supplier meets the standard, it
may be registered approved vendor list.
(3) Other matters related to supplier registration shall conform to the procedure for supplier
registration.
(1) In order to prevent damage or deterioration that can be occurred during handling parts
and products, handling method, selection of transporting container, loading methods,
etc. shall be carried out in accordance with the relevant standard.
(2) In order to prevent mixture, damage or deterioration of parts or materials before use or
delivery, appropriate storage and monitoring shall be performed in a way to
- make identification easy,
- prevent quality change due to humidity, loading method or lading height, and
- maintain effectiveness.
(3) For stock control, appropriate quantity shall be in hand, and the first stocked first
delivered basis shall be maintained.
(4) Necessary actions to prevent parts, semi-products and products from damaging and
deterioration shall be taken.
(5) To protect the product quality after the final inspection and test, the specified packaging
and handling method shall be maintained until delivered to the place designated by the
customer.
c) Operator of special handling and lifting equipment shall be experienced or trained in use of
equipment
d) When a special item is treated, instructions for the presence of special environments
(temperature, humidity, protection against dust, etc.) or the need for special equipment
(container, shock absorber, accelerometer, etc.) shall be established as necessary.
8.1 General
Our company shall plan and implement measurement, analysis and continual improvement of
processes through monitoring and measurement of customer satisfaction (8.2.1), monitoring and
measurement of processes (8.2.3), monitoring and measurement of products (8.2.4), control of
nonconforming products (8.3), data analysis (8.4), quality policy and quality objectives (5.3/5.4.1),
internal audit (8.2.2), corrective actions (8.5.2), preventive actions (8.5.3) and management review
activities (5.6) so as to
a) demonstrate conformity of the product requirements
b) ensure conformity of the quality management system, and
c) continually improve the effectiveness of the quality management system.
Also, these continual improvement processes shall include determination of applicable methods
including statistical techniques and the extent of their use.
8.2.4.1 Inspection
a) Inspection shall be performed by individuals other than those who performed the activities
being inspected.
b) The records for inspector qualification and qualification procedures shall be prepared and
maintained.
c) Inspection activities shall be performed in accordance with the inspection plan or
procedure, which shall be reviewed by the buyer prior to commencement of work.
The inspection plan or procedure shall include at least the following.
(1) Item to be inspected
(2) Work process and the step to be inspected
(3) Documents applicable to each work process
(4) Inspection point and methods
(5) Quality records
(6) Application criteria and other customer requirements
d) When nonconformance is found, The nonconformance shall be handled in accordance
with article 8.3 and the procedure for management of nonconforming product.
e) After inspection is completed, inspector shall maintain and control records that product
was inspected in accordance with specified requirements.
f) In case of a request by customer, all inspection records shall be available to customer.
8.2.4.2 Test
a) Test shall be performed by individuals other than those who performed the activities being
tested.
b) The records for inspector qualification and qualification procedures shall be prepared and
maintained.
c) Test methods and acceptance criteria shall be determined in accordance with design
document or technical document that design team approves of.
d) The test procedures shall include at least the following, and if special environments are
requested by design, it shall be reflected on procedures.
(1) Item to be tested
(2) Test methods and acceptance criteria
(3) Appropriate equipment and instrument calibration status
(4) Quality records
(5) Test environment and other requirements
8.5 Improvement
8.5.1 Continual improvement
The effectiveness of the quality management system shall be continuously improved through
the following activities.
a) Realization of quality policy
b) Control of quality objectives
c) Internal audit, customer audit and audit by authorized organization
d) Data analysis
e) Corrective and preventive action
f) Management review