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6 (year 9) 2011
Abstract: Processing by injection is the largest industrial way to obtain plastic parts. An analyzing accuracy of the injected part
execution, improving the quality of the injection process and of course the quality of geometrical execution parts and injection
process, has been performed with the new 3D simulation program Autodesk Moldflow Insight.
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The Scientific Bulletin of VALAHIA University MATERIALS and MECHANICS Nr. 6 (year 9) 2011
lm l p lp Polyethylene contraction
Cl = = 1 (1)
lm lm Polyethylene post-contraction
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The Scientific Bulletin of VALAHIA University MATERIALS and MECHANICS Nr. 6 (year 9) 2011
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The Scientific Bulletin of VALAHIA University MATERIALS and MECHANICS Nr. 6 (year 9) 2011
adjustment control value and its disadvantage is that the tcm screw coupling delay time ;
flow at low speeds, the water in the mold is strongly trm - screw rotation time;
heated, so cooling it at the entrance into the mold is more tR left time time between ending screw rotation and
intense then the output from the mold. Possibility that mold opening start;
the cooling intensity can be adjusted separately for each Stripping time can be calculated as:
moderation can be considered the strongly advantage. td = tdm + tp + tim 7.5 s (6)
Material temperature Tm is one of the main factors that tdm mold opening time;
influence the dimensional deviations of an injected part. tp break time;
Thus, it seeks to achieve the desired material temperature tim mold closing time.
through a theoretical adjustment of the cylinder and tu << tr +td,
nozzle heating. Process total time:
tt = 2 + 8 + 7.5 = 17.5 s (7)
3.3 Injection cycle time calculation.
The total cycle time tt influence the level of cooling (the
cooling process takes places in the mold).
Total cycle time can be calculated with the relation:
tt = tu + tr + td (1)
Where: tu filling time;
tr cooling time; td stripping time.
Total time determination tt :
tt = tu + tul + tcm+ trm + trest+ tdm+ tp+ tim (2)
Where: tu filling time;
Design score
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The Scientific Bulletin of VALAHIA University MATERIALS and MECHANICS Nr. 6 (year 9) 2011
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