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SUPPLEMENT TO THE WELDING JOURNAL, AUGUST 1973 ^ _ ^

Sponsored by the American Welding Society and the Welding Research Council l'R^J

Experiments on Castellated Steel Beams


Results of the study permit an evaluation of existing
design theory and provide specific limits for several
design factors

BY M. U. HOSAIN AND W. G. SPEIRS

ABSTRACT. This report briefly s u m - The elastic behavior of the spec- ly of analytical nature and involved the
marizes the results of experiments imen was consistent with the results study of the elastic behavior of such
performed on 12 simple castellated p r e d i c t e d by the f i n i t e e l e m e n t beams. (Refs. 1-7). An approximate
steel beams. The objective of the in- method. statical elastic analysis of castellated
vestigation was to study the effect of beams was reported, in 1957, by Alt-
hole geometry on the mode of failure Introduction fillisch, Cooke and Toprac (Ref. 8).
and ultimate strength of such beams. This analysis, which is based on the
The effect of changes in the number Scope
assumption that points of inflection
of panels on the performance of Castellated steel beams have been are located at the midpoints of the
beams having the same span and ex- the subject of considerable research members, is used extensively for de-
pansion ratio was investigated. An at- during the past decade. Most of the sign purposes. Toprac and Cooke
tempt was also made to study the investigations, however, were basical- (Ref. 9) carried out an investigation of
phenomenon of web buckling due to
compression and due to shear in the
framework of the existing approxi-
mate method of design.
The specimens were all fabricated
from 10B15 beams and were ex-
p a n d e d to 1.5 t i m e s the o r i g i n a l
depth. With the exception of four
specimens, which were fabricated
from CSA G40.12 steel, all other
specimens were of ASTM A-36 steel.
The test results indicated that the
optimum hole geometry requires a
minimum length of the throat which
makes the beam less susceptible to
failure due to V i e r e n d e e l m e c h -
anism, i.e., formation of hinges at the
four re-entrant corners. Failure in
such a beam may be caused by a
"flexure mechanism," which is formed
due to yielding of the flanges in the
region of high bending moment, or by
the rupture of a welded joint due to
shear.

M. U. HOSAIN and W. G. SPEIRS are


Associate Professors in the Department of
Civil Engineering of, respectively, the Uni-
versity of Saskatchewan, Saskatoon, and
Nova Scotia Technical College, Halifax,
Canada. Fig. 1 Failure by web shear

WELDING RESEARCH SUPPLEMENT! 329-s


nine open-web beams expanded to beams with emphasis on their failure the third points. The critical panel, in
depths varying from 1.33 to 1.78 of mechanism and ultimate strength. all cases, was located at the middle
the original 8B10. They found that the third of the span which was under
Previous Investigation
elastic stress patterns predicted by pure bending.
the simple statical method are consis- Plastic or limit analysis had not Halleux used the statical energy ap-
tent with the observed values. been applied to castellated beams proach to predict the limit loads for
Since then, different researchers until recently. An experimental in- beams likely to fail by a Vierendeel
have either supported (Ref. 10) or vestigation carried out by Halleux mechanism. However, he neglected
contradicted (Ref. 11) the validity of (Ref. 13) indicated the possibility of the effect of axial force and shear on
simple statical analysis. The most re- failure caused by two different col- the plastic moment capacity of the tee
cent study (Ref. 12) concerning the lapse mechanisms. The first failure section. This limited the application of
elastic behavior of castellated beams mechanism, normally referred to as his method to cases where the in-
was reported in July, 1971. The shear failure or Vierendeel mech- fluence of these forces is small.
authors presented an analysis based anism, is caused by the formation of In 1968, R. G. Redwood (Ref. 14)
on the theory of elasticity for two plastic hinges at the tee sections presented an ultimate strength de-
separate loading cases: a moment touching the four re-entrant corners sign method developed for beams
loading and a shear loading. Results of a panel. This type of collapse gen- with rectangular openings in the web
obtained by this method were com- erally occurs near a concentrated but applicable to castellated beams
pared with those calculated by the load or a support where shear in the after slight modifications. He con-
simple statical method and those beam makes a significant contribu- sidered three types of failure mech-
determined experimentally. In most tion to the formation of collapse anisms: single hole failure, inter-
cases the theory of elasticity solu- mechanism. action failure including two or more
tions indicated close agreement with The second mechanism is the flex- holes and failure through shear in the
the observed values which were con- ure mechanism in which the upper web post. Having developed equa-
siderably different from those cal- throat section of the critical panel be- tions for each type of failure, he cal-
culated by simple elastic theory. comes completely plastic in com- culated the ultimate load necessary
The elastic behavior of castellated pression at the hinge, while the lower for each failure mechanism to occur.
beams has been studied extensively. throat section behaves similarly in He assumed that the beam being
This report discusses the results of 12 tension. Halleux observed such analyzed would fail through the mech-
experiments performed to study the failure in castellated beams sub- anism which required the smallest ul-
post-elastic behavior of castellated jected to equal concentrated loads at timate load to form. Redwood com-
pared the results obtained by his
method with those determined ex-
perimentally by Toprac and Cooke
(Ref. 9), Halleux (Ref. 13) and Sher-
Table 1 Specimen Dimensions bourne (Ref. 15). In most cases, dis-
crepancies between experimental
d =,25 b and theoretical values were quite
I 1 1 -r- A-t. 0.269" large.

r T
<
' \-AA-
< m
M> ? de = 15" * *

j _
w = C .23"
In 1969, Hope and Sheikh (Ref. 16)
presented an interaction method for
calculating the ultimate load of castel-
lated beams which are expected to
fail by Vierendeel mechanism. These
authors were the first to point out that
when a four-hinge collapse mech-
SERIES SPECIMEN n, in. m, in. 0 SPAN
anism is completely formed in a pan-
degrees L, in.
(approx) el, the point of contraflexure is no
longer located at midspan of the
A-l 23.0 45 138.0 throat section as assumed in ap-
6.5
A-2 23.0 45 69.0 proximate elastic theory. Their
B-l 15.75 60 63.0 method, however, does not require a
I knowledge of the location of the point
B-2 5.0 15.75 60 63.0 of contraflexure and essentially con-
B-3 15.75 60 94.5 sists of plotting the interaction curve
for the tee section of the castellated
beam being analyzed. The inter-
G-l 1.75 15.0 41 O' 120.0 action curve for the tee section is ob-
tained by varying the location of the
2
neutral axis and plotting the resulting
G-2 1.375 10.0 54 3' 120.0 values of moment and normal force.
The effect of shear stress on the plas-
G-3 1.125 62 18' 120.0
tic moment of the tee section was
7.5
neglected on the assumption that its
influence would be cancelled by the
C 4.0 18.0 45 54.00 influence of strain hardening on the
3
0 3.5 12.75 60 51 . 0 0 ultimate load capacity. Hope and
Sheikh compared the theoretical
failure loads calculated by this
E 2.687 15.375 45 307.50 method with the experimental values
4
F 2 00 9.75 60 273.00 reported by Altfillisch, Cooke and
Toprac (Ref. 8) and Toprac and
Cooke (Ref. 9). The agreement be-

330-s I A U G U S T 1 9 7 3
HYDRAULIC RAM

50-TON LOAD CELL HYDRAULIC PRESSURE LINE

2 NOS STANDARD
CHANNELS

TEFLON BLOCK

STAINLESS STEEL
STEEL PLATE
HOLDER

- TEST SPECIMEN

SUPPORT ROLLER

TIE BAR

1
isS&S^S^^Sv

Fig. 2 - Photograph of experimental setup and diagram showing lateral bracing system

tween theoretical and experimental Table 2 Material Properties


values was excellent in most cases.
Yield stress, Ultimate stress, Avg stress,
Objectives Beam F , ksi Fu ksi ksi
Length No. Flange Web Flange Web F F
u
Although considerable research 1 A-2
work has been done on castellated 1 B-1
steel beams, there is a lack of infor- 1 B-2 48.59 64.79 48.59 64.79
mation concerning the following 1 B-3
topics. 2 A-1 62.25 64.80 80.82 80.95 63.52 80.88
1. Ultimate strength of castellated 3 G-1
beam on the basis of web weld failure. 3 G-2 44.26 46.36 68.36 69.37 45.56 68.86
2. The effect of hole geometry on 4 G-3 60.89 57.25 79.75 77.28 59.07 78.51
the mode of failure and ultimate
strength.
3. Optimization in elastic design. It depth but with the number of panels welded section. The calculations were
is generally kno n that a castellated equal to 8, 12 and 16 respectively. An based on an allowable stress of 0.6 Fy
beam with shorter throat length, attempt was also made to explore the for flexure, and 0.4 Fy for shear,
which is normally equivalent to more effect of changes in size of stiffeners where Fy is the specified minimum
castellations in a given span, is likely and loading conditions on the pos- yield stress. These beams were tested
to result in a stiffer design against sibility of web buckling due to com- to investigate optimization in elastic
failure due to Vierendeel mech- pression and due to shear. design by varying the number of
anism. Subject to the practical limits castellations in a given span.
of fabrication, optimization in elastic Description of the Experimental As shown in Table 1, the span
design for a given span and expan- Program length was held constant at 10 ft but
sion ratio is expected to be achieved Test Program specimens G-1, G-2 and G-3 had
by increasing the number of panels. A summary of the geometric panel lengths, m, equal to 15.0, 10.0
4. The problem of web buckling properties of the 12 test specimens is and 7.5 in. respectively. The number
due to compression and due to shear. given in Table 1. The specimens have of panels was equal to 8,12 and 16 for
Experimental work concerning the been divided into four series based G-1, G-2 and G-3 respectively. Be-
strength of castellated beams on the on their expected mode of failure. The cause of the method used to design
basis of web weld failure (see Fig. 1) five specimens listed in Series 1 were these specimens, specific mode
has been completed and reported expected to fail by the formation of of failure was not predictable.
(Ref. 17) by the authors. plastic hinges at the four re-entrant The design of the two specimens C
The present investigation was un- corners of the critical panel. Three and D, listed in Series 3, was similar to
dertaken to study the effect of hole test beams with shorter throat lengths that of specimens G-1, G-2 and G-3 of
geometry on the mode of failure and constitute Series 2. These specimens Series 2. The only difference was that
ultimate strength. The elastic op- were designed by balancing the partial stiffeners, 4 in. long, were
timization procedure has been stud- allowable flexural stress at the critical placed just below the top flange at
ied experimentally by testing three section of the throat with the allow- the load-points in specimens C and
beams of same length and expanded able shearing stress along the critical D instead of full depth stiffeners as

W E L D I N G R E S E A R C H S U P P L E M E N T ! 331-s
another research p r o j e c t not re-
ported in this paper.
The specimens were all fabricated
from 10B15 beams and were ex-
p a n d e d to 1.5 times the original
depth. Specimen A-1 of Series 1 and
the three test beams of Series 2 were
fabricated from CSA-G40.12 (Ref. 18)
steel, which has a specified minimum
yield stress of 44 ksi for 10B15 rolled
section. All other specimens were of
ASTM-A-36 steel.
All specimens were simply sup-
ported. Specimens A-2 and B-1 of
Series 1 and C and D of Series 3 were
subjected to a two-point loading. For
these beams, lateral bracing was pro-
vided a t , t h e load points and at the
reaction points. The other eight spec-
imens were tested under a c o n -
centrated load at midspan. For these
beams lateral bracing was provided at
midspan, at quarterspan and at the
reaction points.
Fig. 3 Failure by Vierendeel mechanism Each s p e c i m e n had f u l l - d e p t h
stiffeners at the reaction points. Five
of the specimens, viz. A - 1 , B-3, G - 1 ,
G-2 and G-3, had full-depth stiffeners
at load points as well. Specimens C
and D had, as mentioned earlier, 4 in,
long stiffeners at the load points.
Three specimens (A-2, B-1 and B-2)
had no stiffeners at the load points.

Test Set-up and Instrumentation


Figure 2 shows a typical experi-
mental setup which was used to test
the specimens of Series 2. A 32 ft long
30WF 108 beam was used as the test
b e d . The test s p e c i m e n s were
mounted on steel rollers and were
loaded by a hydraulic ram which was
operated against a loading head c o m -
posed of standard angles and cover
plates. The loading head was secured
to the test bed through two 1V4 in.
diam steel rods. Hydraulic pressure to
the ram was provided by an air-driven
pump, and regulated by adjustment
of the air pressure and hydraulic line
valves at a control panel. A Philip RR-
1 type load cell of 50 long-ton capac-
ity was used to record the applied
loads.
Vertical centerline deflections were
recorded by Baty 0.001 in. dial gages,
and Baldwin SR-4 type strain gages
and AR-1 type rosettes were used to
measure strains. A B&F 161 mini-
multichannel digital strain indicator
was used to record the strains.
The experimental setup used for
the other beams was exactly similar to
the one described above, except that
Fig. 4 Sequence of yielding in Specimen A-1 a Gilmore 48 channel recorder was
used to plot the strains and a 50 kip
capacity load cell was used to record
the loads which were applied by a 100
kip capacity hand operated hydraulic
used in Series 2. Specimens C and D Series 4 consisted of two long jack.
were designed to test the efficiency of beams which were tested as simply Figure 2 also shows the details of a
short stiffeners, and web buckling due s u p p o r t e d beams well within the bracing unit which was used for all
to c o m p r e s s i o n was e x p e c t e d to elastic limit, before testing them as tests. The teflon blocks against the
cause failure. continuous beams in connection with stainless steel plates allowed the

332-s I A U G U S T 1 973
beam to deflect freely in the vertical
direction but prevented lateral move-
ment effectively.

Testing Procedure
In the elastic range, loading was in
LOCAL BUCKLING
predetermined increments of the ap-
plied load. Increments of 4 kips were
normally used until the first sign of
yielding was noticed. After that, the
applied load was increased by 1 to 2
kips until the m a x i m u m load was
recorded. In the plastic range, the
load was applied to achieve prede-
termined rotation increments. Each
specimen was deformed well into the
unloading region.

Material Properties
Table 2 summarizes the material
properties obtained from laboratory
END ROTATION, 6, DEGREES
tension tests on flat tensile spec-
imens conforming to ASTM specifica- Fig. 5 Load-end rotation curve for Specimen A-1
tion A370-69 (Ref. 19). Two coupons
each were cut from the top flange, the
bottom flange and the web for each
length. For length 1, however, all six
coupons were cut, inadvertently, from
the web.

Results a n d Discussions

Structural Behavior
The structural behavior of the spec-
imens is discussed on the basis of the
following observed modes of failure.
1. Failure by Vierendeel mech-
anism
2. Flexural failure
3. Failure due to instability
Failure by Vierendeel Mechanism.
Three specimens ( A - 1 , A-2 and B-3)
exhibited this type of failure. These
specimens failed by the formation of
four plastic hinges at the re-entrant
corners of the panel adjacent to the
load point and in the part of the beam
where both shear and moment are
present. A typical mode of failure is
shown in Fig. 3.
Figure 4 shows the sequence of
yielding in specimen A - 1 . The load- Fig. 6 Mode of rupture in Specimen B-3
end rotation relationship for the same
beam is presented in Fig. 5. When the
total load was about 32 kips first sign
of yielding was observed along the
line marked (1) in Fig. 4. As the load
was being raised to 34 kips, yielding L a r g e p l a s t i c d e f o r m a t i o n s , as buckling. Failure was caused entirely
started first at the re-entrant corners recorded by the end rotations, were by Vierendeel mechanism and cul-
marked (2) and then along lines (3). observed and at an end rotation of 2 minated with the rupture of the two
Yielding at these locations became deg 57 min the beam could support critical re-entrant corners in tension
prominent as the load was gradually only 26 kips. At that point the applied as shown in Fig. 6.
increased and a well-defined Vier- load was released in three install- In another specimen (B-1), web
endeel m e c h a n i s m had o c c u r r e d ments. A total elastic recovery of 31 b u c k l i n g under the c o n c e n t r a t e d
when the maximum load of 40.2 kips min was noted, with a final perma- loads caused unloading before the
was recorded. nent end rotation of 2 deg 26 min. Vierendeel m e c h a n i s m was fully
The beam sustained the m a x i m u m The behavior of specimens A-2 and formed.
load only briefly. Web buckling oc- B-3 was similar to that of A-1 up to the The load deflection curves for
curred in the first panel on the right attainment of the m a x i m u m load. specimens A-2, B-1 and B-3 are pre-
hand side of the load and the beam However, in these specimens un- sented in Fig. 7.
started to unload shortly thereafter. loading was not accompanied by web The observed failure loads were

WELDING RESEARCH SUPPLEMENT! 333-s


compared with those calculated by
Halleux's method (Ref. 13) and the in-
t e r a c t i o n m e t h o d (Ref. 16). T h e
Pu= 52
results are presented in Tables 3 and
5 respectively.
Halleux's method is based on the
kinematic theorem and assumes a
failure mechanism illustrated in Fig. 8.
The limit load, which is derived by
equating the internal work due to
rotation and the work done by the ex-
ternal forces, can be expressed by
Eq. (1).

"(limit) = (8Z Fy)/n (1)

where Z t = plastic modulus of


the tee section
Fy = yield stress of steel
n = width of the
welded joint

In Table 3, P refers to the max-


imum load recorded experimen-
tally and P, refers to the limit load.
The theoretical value of P, was
calculated by Eq. (1) with F y =
4 0.2 0 4 63.52 ksi for specimen A-1 and Fy =
DEFLECTION, $ INCHES 48.59 ksi for specimens A-2, B-1
and B-3. The experimental value of
Fig. 7 Load-deflection curves: Specimens A-2, B-1 and B-3 P, was obtained from the load deflec-
tion curve by applying Halleux's tan-
gent intersection method (Ref. 13).
This load represents "the load beyond
which deflections become large in
SYMETRICAL
relation to purely elastic deflections".
ABOUT It appears from Table 3 that the ex-
perimental and theoretical results for
Pi disagree considerably with the pre-
dicted values always on the unsafe
side. In discussing the results it must
be taken into consideration that Eq.
(1), adapted from Halleux, repre-
sents the upper bound of the actual
failure load and ignores the effect of
axial force and shear on the plastic
Plastic moment M p of the throat section.
Centroid fy Table 4 was prepared, on the basis of
(b) the experimental value of P, , to find
out roughly if the effects of axial force
and shear can be ignored or not. It
appears that the vertical shearing
stress is far less than its yield value
and, therefore, the effect of shear on
M p may be i g n o r e d . However, it
seems that N 7 N P is more than 0.15 in
Fig. 8 Halleux's shear failure mechanism all four specimens and therefore the
axial force must be taken into ac-
count.
For specimens B-3 and A - 1 , the
Table 3 Comparison of Experimental Ultimate Loads with Those Calculated by values of N 7 N P are 0.766 and 0.767
Halleux's Method respectively, and this accounts for the
wide disagreement between experi-
Lin- it load, P , kips Ult. load,
Speci- Span, L, Experi-
mental and theoretical results for
la) Pu,kips,
men in. Loading Halleux mental experimental these two specimens. In specimen
A-2, on the other hand, the effect of
A-1 138.0 P at L/2 54.52 37.5 40.2
axial force is much less. In specimen
A-2" 69.0 P/2 at L/3 41.70 41.4 45.0
B-1, the wide disagreement, in spite
B-1 63.0 P/2 at L/4 54.27 48.5 52.0
B-3 94.5 P at L/2 54.21 41.8 44.0 of low value of N 7 N P , may be due to
the fact that failure was accompanied
(a) All beams were simply supported. Concentrated loads (P= single load, P/2 =two equal loads) were located at points by local buckling of the web below the
measured from each end of the span. load points.

334-s | A U G U S T 1 973
Table 4 Effect of Normal Force and Shear on the Tee-section

N p = Fy (area
Avg. shear stress Normal force, N' T
Speci- Limit load on Tee-section. y = 0.55F y Tee-section)
at Tee-section, T
men P , kips ksi kips ksi kips T /ry N7N,
A-1 37.5 5.90 77.42 34.94 100.94 0.169 0.767
A-2 41.4 6.51 17.09 26.72 77.20 0.244 0.221
B-1 48.5 7.63 13.71 26.72 77.20 0.286 0.178
B-3 41.9 6.59 59.23 26.72 77.20 0.247 0.766

In Table 5, the ultimate loads pre- cause of their narrow throat widths. It Table 5 Comparison of Theoretical and
dicted by the interaction method show appears, therefore, that by guarding Experimental Ultimate Loads
a much closer agreement with the ob- against the basic weakness of a cas-
served values. This is expected since tellated beam, its performance may Ultimate loads , kips
the interaction method of Hope and be greatly improved; i.e., it may be Cheng's
Sheikh (Ref. 16), takes into account made to behave more like a solid I or Speci- Interaction Experi-
the effect of axial force on the plastic WF beam. mens method mental
moment of the tee section. With the Figure 10 shows the complete load- A-1 34.98 40.2
exception of specimen B-1, which did end rotation curve of specimen G-1. A-2 41.24 45.0
not quite attain the possible ultimate The first sign of yielding was ob- B-1 53.74 52.0
load capacity for Vierendeel mech- served, on the inside face of the com- B-3 37.42 44.0
anism because of web buckling, the pression flange near the load point,
predicted ultimate loads are always when the load was 24 kips. Yielding of
lower than the observed values. This the flanges became pronounced as are shown by two solid lines. Pu was
is expected since the interaction the load was gradually increased and calculated using measured flange and
method is based on the assumption at 30 kips yielding was noticed along web yield stresses. The increase in
that the effect of shear force on the the welded joints. Unloading started ultimate load is about 62%, 64% and
plastic moment of the tee section and after the load reached a maximum 66% respectively for specimens G-1,
the influence of strain hardening on value of 37.9 kips. Rate of unloading G-2 and G-3. It may be pointed out
the ultimate load capacity are of equal was gradual at the beginning but at here that for specimen A-1 (Fig. 5),
magnitude and opposite in sense and 36.5 kips web buckling occurred at which was designed to fail by
cancel each other. This assumption is the panel adjacent to the load point Vierendeel mechanism, the cor-
not quite true for the specimens (see Fig. 15) and unloading became responding increase was only 41%.
tested since the effect of shear stress abrupt. At an end rotation of 2 deg 5 (b) Effect of Elastic Optimization.
was comparatively low. The effect of min the total applied load came down As mentioned earlier in section 2.1,
strain hardening is not cancelled and to 30 kips. At that point the applied the expanded depth and the span
reflects on the observed ultimate load load was released in two install- length of specimens G-1, G-2 and G-3
values. ments. An elastic recovery of 26 min were held constant but the number of
was observed, with a final permanent panels, N, was varied to study opti-
end rotation of about 2 deg. The be- mization in elastic design. N was
Flexural Failure havior of specimens G-2 and G-3 was
(a) Load-Rotation Characteristics. equal to 8, 12 and 16 for specimens
similar to that of G-1, except that in G-1, G-2 and G-3 respectively.
The three specimens in series 2, G- these beams the unloading was
1, G-2 and G-3, which were designed The moment-rotation curves for
triggered by local buckling of the specimens G-1, G-2 and G-3 are
by balancing the allowable flexural compression flange.
stress at the critical throat section with shown in Fig. 12. The midspan mo-
the allowable shearing stress at the The load-rotation curves for spec- ment, M, has been non-dimension-
critical welded joint, exhibited flex- imens G-1, G-2 and G-3 are pre- alized as M/M p to bring the results for
ural failure. The characteristic feature sented in Fig. 11. The ultimate loads, specimens having different yield
of this failure mechanism, as illus- Pu, for the unexpanded 10B15 sec- stress levels to a common basis. M p
trated in Fig. 9, is the yielding of the tion corresponding to specimens G-1 represents the moment capacity of
flanges in the region of high bending and G-2, which were fabricated from the castellated beam at which the top
moment. The yielding pattern is, the same length, and specimen G-3 and bottom tee sections are fully
therefore, similar to that of a beam of
solid I or WF section. Halleux (Ref. 13)
reported such failure in the middle
Table 6 Web Buckling Due to Compression
third portion of castellated beams
subjected to t w o - p o i n t loading FOS (b >
system. Under pure bending, a castel- Observed with
lated beam is not likely to fail by Vier- Allowable Allowable maximum respect
Web weld KL/rfor compressive transverse transverse to
endeel action since no secondary
Speci- length, assumed stress, Fa , load, P ,a >, load, Pu , observed
bending effect is present. men n, in. column ksi kips kips Pu
Specimens G-1, G-2 and G-3,
B-2 5.0 150.61 6.56 15.09 42.0 2.78
which were tested to investigate op-
C 4.0 150.61 6.56 12.07 20.0 1.66
timum design, were subjected to a D 3.5 150.61 6.56 10.56 20.0 1.89
moment gradient. However, these
specimens were less susceptible to (a) P = 2nwF a
failure due to Vierendeel action be- (b) FOS = factor of safety

W E L D I N G R E S E A R C H S U P P L E M E N T ! 335-s
plastified. M P was calculated using
measured cross-section dimensions
and the flange and web yield stresses
obtained from tension tests.
It appears from Fig. 12 that there is
no significant increase in ultimate
strength due to an increase of n u m -
ber of panels from 8 to 12. The rela-
tive ultimate strength of specimen G-
3, with 16 castellations, shows a
decline. However, there is substantial
increase in the rotation capacity as
the number of panels is increased.
This factor may be of importance for
plastically designed members. An
examination of Fig. 11 reveals that the
elastic stiffness remains unaffected.
It may therefore be concluded that
elastic optimization does not seem to
have any drastic effect on the ulti-
mate strength or the elastic stiffness
of beams designed on the basis of
'balanced stresses' but considerably
increases their ductility.
Fig. 9 Failure by flexure mechanism

Failure due to Instability


(a) Premature Failure due to Web
Buckling Caused by Compression.
Three beams (B-2, C and D) failed
p r e m a t u r e l y b e c a u s e of w e b -
buckling. Specimen B-2 did not have
WEB BUCKLING stiffeners below the load point and
specimen C and D had 4 in. deep
stiffeners below the load points.
Specimen B-2, whose dimensions
were exactly similar to that of spec-
imen B - 1 , was tested under a mid-
point concentrated load and failed at
42 kips, c o m p a r e d to 52 kips in the
case of specimen B-1 which was
tested under a two-point loading sys-
tem and failed due to excessive flex-
ural stress coupled with web buckling
below the load points.
Specimens C and D, which were
tested under a t w o - p o i n t loading
system, failed in exactly the same
manner due to web buckling below
END R O T A T I O N , 6 , DEGREES
the load points. Fig. 13 shows spec-
Fig 10 Load-end rotation curve for Specimen G-1 imens C and D after failure.

Table 7 Web Buckling Due to Shear (a)


Allowable Allowable Allowable Observed
compressive shear force mid point maximum
Spec- bending stress along webweld, load, load
imens Properties Fa , ksi F(all.), kips P(all.), kips Pu . kips FOS (b|
$ = 45deg \
w = 0.23 in.I
A-1 n = 6.5 in. 16.40 20.14 24.39 40.2 1.65
h = 5 in. j
m = 23 in. )

$ = 3 8 d e g , 3 min\
w = 0.23 in.
G-1 n = 1.75 in. 16.40 5.59 10.38 38.5 3.71
h = 5 in.
m = 15 in.

(a) For the equations used in these calculations and for an evaluation of the results, see text discussion of Table '
(bl FOS = factor of safety.

336-s i A U G U S T 1 973
Blodgett (Ref. 20) has suggested an
approximate elastic analysis which
treats the nonprismatic solid web as a
column having a length equal to the
clear height of the hole, h; a width
equal to the web weld length, n; and a
thickness equal to the web thickness,
w. Referring to Fig. 14, the compres-
sive stress, fa, in the assumed column
may be expressed by Eq. (2).

f. =- (2)
2 x n x w

where P is the total transverse load


acting on the panel.
Table 6 was prepared using Eq. (2)
to calculate the factor of safety
against web buckling due to c o m -
pression with respect to the o b -
served load at which web buckling oc-
curred. The allowable compressive
END ROTATION,
stress, F a , was calculated according
to CSA S p e c i f i c a t i o n S 1 6 - 1 9 6 9 , Fig. 11 Load-end rotation curves: Series 2
Clause 16.2.2 (Ref. 21). The value of
Fa depends upon the member's effec-
tive slenderness ratio, K x L / r where
K x L is the effective column length
and r is the radius of gyration of the
column cross section. In the present
case, the value of K was assumed to
be 1.0 as recommended by the CSA
specifications for columns which are
essentially pinned at both ends. The
value of r for the assumed rectangu-
lar cross-section is given by w/(12 1/2 )
where w is the web thickness. Since
specimens B-2, C and D were all
fabricated from A-36 steel, a nominal
yield stress of 36 ksi was used for the
calculations.
The results indicate that the actual
factor of safety (FOS) in elastic design
is not consistent. The lowest value of
FOS (specimen C) is just equal to the
basic factor of safety of 1.67. For all
three specimens, the allowable c o m -
pressive stress, F a , was calculated by
the f o l l o w i n g f o r m u l a for slender
columns:

149,000
(3) END ROTATION, S DEGREES
(KL/r) 2
Fig. 12 Moment-end rotation curves: Series 2
Eq. (3) is a d a p t e d f r o m Euler's
column buckling equation:

(KL/r) 2
Table 8 Factor of Safety for Elastic Design: Series 1
and is based on a FOS of 1.92.
Moreover, in the present case the Elastic FOS with
nonprismatic solid web was assumed design respect to
to be pin-ended and the value of K in
P(all.) for Experi- experi-
F
Eq. (3) was taken as 1. In his presen-
Speci-
men
o ;-6F mental mental
p
tation Blodgett (Ref. 20) did not spec- kips y

ify any value for K. If one assumes that A-1 8.90 31.0 3.48
the web is semi-hinged or fixed the A-2 9.44 36.0 3.81
calculated FOS will be greatly re- B-1 12.43 42.0 3.38
duced. B-3 9.80 36.0 3.67
(b) Web Buckling due to Shear
Force.

WELDING RESEARCH SUPPLEMENT! 337-s


bending stress, ar (max), may be ex-
pressed by Eq. (4).
3 Ftan 6 <4>
(max) =
4 w X n (f?2)

Blodgett recommended that the max-


imum bending stress must not ex-
ceed the allowable stress, Fa , given
by Eq. (5).

(5)
1 4 3 4
1.0 - ( - \ 0.6 F

2rr2E and
where C r ={

w = web thickness,
Fy= nominal yield stress
Table 7 was prepared by using Eqs.
(4) and (5). Since both specimens A-1
and G-1 were fabricated from CSA
40.12 steel, a nominal yield stress of
Fig. 13 Specimens C and D after failure
44 ksi was used for the calculations.
Note that the allowable compressive
binding stresses, F a , shown in Table
7, were obtained directly from Eq. 5
In specimen A - 1 , which failed by a loading had already taken place be- above, and that the allowable shear
Vierendeel mechanism, and also in cause of local buckling of the plasti- forces, F (all.), were obtained by sub-
specimen G - 1 , which failed by a flex- fied compression flange. Therefore, stitution from Eq. (4):
ural mechanism, rapid unloading was web buckling due to web shear may
triggered by web buckling caused by not be regarded as causing prema- 4 w X n (92) , c ,
the shear force along the web weld. ture failure as far as ultimate load is F(all.) = <Fa)
The characteristic features of such concerned. However, it does pre- 3 tan d
web buckling are illustrated in Figs. maturely terminate the rotation capa-
15 and 16. The shear force, F, acting city of the beam and, therefore, is im-
along the web weld, stresses the web portant for plastically designed m e m - The equation used to determine the
in bending. bers. allowable m i d p o i n t concentrated
In Fig. 16, the fibers along AB are in An exact solution of the web buck- loads, P(all.). w a s :
tension whereas those along CD are ling problem is not available at pres-
in compression. In both beams m e n - sent. However, Blodgett (Ref. 20) has 4 F(all.) 6.93
tioned above, edge buckling (along presented an approximate elastic P(all.) =
m
CD and EF) occurred only after the m e t h o d of a n a l y s i s b a s e d o n
failure mechanism was completely Olander's Wedge method (Ref. 22). In discussing the results it must be
formed and certain amount of un- Referring to Fig. 16, the maximum recognized that the factors of safety of

SYMMETRICAL ABOUT

Fig. 14 Load causing web buckling


Fig. 75 Web buckling due to shear in Specimen G-1

338-s I A U G U S T 1 9 7 3
Table 7 are not in the usual sense of
the word since the actual factor of
safety for these beams should be bas-
ed on flexural yielding in the flange.
Web buckling was only a secondary
design criterion.
Nonetheless, the limited results
shown in Table 7 tend to indicate that
Blodgett's method is not valid here. COMPRESSION
We are dealing with a trapezoidal plate TENSION
rather than a tapered beam. The plate EDGE EDGE
proportions are more consistent with
the shear buckling of a plate. In which
case, the m a x i m u m shear force along
the web weld will depend upon the
critical shear stress and the average
width of plate available. The max-
imum shear force obtained from ex-
periments are 31.6 and 19.1 kips re-
spectively for specimens A-1 and G - 1 .
The ratio is 1.65 which is approx- COMPRESSION TENSION
imately equal to the ratio of average EDGE EDGE
plate widths and the ratio of hole
spacings, m, for the two specimens.

Strain Distribution
The observed elastic flexural strain
distributions across the tee section at
the midlength of the throat confirm Fig. 16 Web buckling due to shear
the findings of Cheng et al (Ref. 7).
The strain distribution is uniform (Ref.
8) across the tee section for beams
with long throat length (Specimens A-
1 and A-2). For beams with relatively
narrow throat length (Series 4 spec-
imens), the stress distribution is pro-
portional to the distance from the
neutral axis as suggested by Boyer
(Ref. 10).
The average extreme fiber elastic
strain in the solid web section can be
predicted approximately ( 8% error)
by the relation = M c / E I . However,
the bending strain distribution across
the solid web section is not linear but
follows a pattern similar to that o b -
tained by Kolosowski (Ref. 2), Mandel
et al (Ref. 12) and Cheng et al (Ref. 7),
and is shown in Fig. 17(b & c). When
the intensity of loading is low, the
strain along the neutral axis appears
to be zero. However, at higher loads,
some strain seems to be present
along the centroidal axis of the beam.
An explanation for this behavior is
s u g g e s t e d in the f o l l o w i n g p a r a -
A B
graph:
Referring to Fig. 17(a), the strain Fig. 17 Flexural strain across solid web section
distribution along section A-A should
be similar to that of two haunched
cantilever beams, as shown in Fig.
17(d). Along section B-B, the strain used in castellated beams, complete unbalanced strain occurs at the neu-
distribution should be like that of an I- transition of the stress pattern does tral axis as shown in Fig. 17(c).
section as indicated in Fig. 17(e). The not seem to be possible and the strain The o b s e r v e d elastic shearing
length n/2 is the transition distance distribution along section B-B re- strain distribution along the web weld
within which the strain distribution sembles the pattern shown in Fig. is not parabolic as may be expected
changes from the pattern shown in 17(b). At lower loads <ft equals So on a rectangular prismatic cross-
Fig. 17(d) to that of Fig. 17(e). If n/2 is and t h e r e f o r e the b e n d i n g strain section. The strain is fairly constant at
sufficiently long the strain distribu- a l o n g t h e n e u t r a l a x i s is z e r o . the middle and drops a little at both
tion pattern along section B-B would However, at higher loads, due to ends. The shear strain at the free end
approach that of an l-section. How- yielding, the magnitude of \ and Sc of the weld line is far from being zero.
ever, with the values of n/2 normally no longer remains equal and certain This is due to the fact that, because of

WELDING RESEARCH SUPPLEMENT! 339-s


0.8BD
R = + 0.94
L (1 in.)
SPECIMEN E
- SPAN 3 0 7 5 in. where B = flange width, in.
SINGLE MID-POINT LOAD L = span, in.
D = expanded depth, in.
ALTFILLISCH

Referring to Fig. 18, it seems that both


A </
methods yield sufficiently accurate

A*\ AA' L
results for longer span lengths al-
though the U.S.S. method tends to be
a bit too conservative. However, none
OBSERVED AA ALTFILLISCH
SPECIMEN F
of the methods is valid for short spans
SPAN : 2 7 3 in (see Figs. 19 and 20).
SINGLE MID - POINT LOAD A theoretical analysis, based on the
stiffness matrix method, was carried
1 1 1 out to calculate deflections of the
shorter beams which were assumed
DEFLECTIONS (inch ) at MID - POINT
as Vierendeel frames composed of
Fig. w Load-deflection curves: Series 4 non-prismatic members. The effects
of shear and member length changes
were included in forming the stiff-
the castellations, the weld line does observed values were c o m p a r e d with ness matrix of the individual m e m -
not coincide with one of the principal those calculated by the following two ber. Good agreement was obtained
axes at the free ends. approximate methods: between the theoretical and the ob-
The experimental results revealed (a) Altfillisch's method (Ref. 8) with served results as can be seen in Figs.
that the points of inflection are not modification as suggested by Hope 19 and 20.
located at the midspan of the throat and Sheikh (Ref. 16). H o w e v e r , in t h i s m e t h o d it is
after yielding but shifts towards the (b) United Structural Steel C o m - necessary to make an assumption in-
re-entrant corner which is critical with pany (U.S.S.) method (Ref. 23). volving overlapping members. The
respect to c o m b i n e d normal and The first method is lengthy and in- assumed shapes of the members,
bending stresses. This confirms the v o l v e s t h e use of a r e a - m o m e n t used in the present analysis, are
opinion expressed to this effect by theorem. The U.S.S. method, on the shown in Fig. 2 1 . Cheng et al (Ref. 7)
Hope and Sheikh (Ref. 16). other hand, is grossly empirical. The used the finite element method to ob-
deflection is equal to the calculated tain the deflections in specimen A-2.
Deflection
deflection (based on the minimum The calculated deflections were in
The vertical deflections were moment of inertia) multiplied by a good agreement with the observed
measured in all 12 specimens and the correction factor: values (see Fig. 19).

Fig. 19 Observed and calculated deflections:


Specimen A-2

ALTFILLISCH

OBSERVED

STIFFNESS METHOD

Specimen B - 2 P

_nr^ 4 <?I5.75 = 63
0~TQ

80 I20 I60 200 240


40 80 120 IG0 200 DEFLECTION IN OOI INCH
DEFLECTION IN 0.0OI inch Fig. 20 Observed and calculated deflections: Specimen B-2

340-s I A U G U S T 1 973
The deflection for shorter beams
may be calculated approximately by a
slight modified form of the U.S.S. for-
mula. The constant 0.94 in the correc-
tion factor, R, can be replaced by a
factor q which has different values for
different spans. The experimental
Fig. 21 Assumed shapes of members
results showed that for beams with
L/D ratio around 12, q is approx-
imately 0.94. The value of q tends to
increase as the span length d e -
creases. The correct value of q corre-
sponding to a particular span may be
obtained from the q vs L/D curve pre-
sented in Fig. 22 which was prepared 1 POINT LOADING
from the experimental results of the
2 POINT LOADING
12 beams tested by the authors and
those reported by Altfillisch (Ref. 8),
Clark (Ref. 23), Hosain and Speirs
(Ref 17), and Galambos et al (Ref. 25).

S u m m a r y and C o n c l u s i o n s

If local and lateral buckling are pre-


vented in a castellated beam, failure
will probably be initiated either by the
formation of a panel mechanism or by
the yielding and fracture of the web
weld (Ref. 17) due to excessive shear
stress. Reduction in the length of the
throat, which makes the design less
susceptible to secondary bending
effects, reduces the possibility of
failure due to a panel mechanism but .J_
15 20 25
increases the chance of failure due to
rupture of the web weld. The logical SPAN/DEPTH, ( L / D ) RATIO
design approach should therefore be
Fig. 22 Values of factor q
based on a minimum allowable web
weld length.
Table 8 lists the allowable loads for
flexural and the corresponding actual
factors of safety, with respect to ex- The test results revealed that The test results also revealed that
perimentally determined yield loads elastic optimization (more castella- the shearing strain distribution along
for the four specimens that exhibited tions in a given span) has little effect the web weld is not parabolic. The
Vierendeel failure mechanism. These on limit load and on elastic stiffness shear strains at the free ends of the
calculations were based on an allow- but affects considerably the ductility weld line are not zero.
able stress of 0.6 Fy for flexure where of the beam. The beam with the max- The modified Altfillisch method
F y is the specified m i n i m u m yield i m u m number of castellations r e c o r d - suggested by Hope and Sheikh (Ref.
stress. The results indicate that the ed the m a x i m u m rotation capacity. 16) predicts accurately the elastic de-
actual factor of safety in elastic design The test results showed that by flections of slender beams. The U.S.S.
is very high and that a better use of guarding against the basic weakness method is simpler but is more con-
the reserve strength may be a c c o m - of a castellated beam, viz., the forma- servative when applied to the same
plished by adopting the plastic d e - tion of hinges at the re-entrant cor- beams. Both methods are grossly u n -
sign method. ners, its performance may be greatly conservative for b e a m s of small
The test results also indicated that improved. Failure in such a beam may span/depth ratio. The U.S.S. method
in calculating the limit loads for be caused by a 'flexure mechanism' can be extended to beams of small
beams which fail by Vierendeel mech- which is formed due to the yielding of span/depth ratio, if the constant 0.94
anisms, the effect of axial force on the the flanges in the region of high m o - in the correction factor is replaced by
plastic moment of the throat section ment. a factor q; the value of which may be
m u s t be c o n s i d e r e d . H a l l e u x ' s The experimental results indicated obtained from a curve prepared by
method (Ref. 13) which ignores this that the flexural strain distribution the a u t h o r s from e x p e r i m e n t a l
effect, can therefore be used only in across the tee section at the m i d - results. For a more accurate analysis
cases where such effect is nominal. length of the throat is uniform for of d e f l e c t i o n , either the stiffness
However, as a basis for design, Eq. (1) beams with long throat length. For method used by the authors or any
can also be used as first approxima- beams with narrow throat length, the other method that includes the effect
tion to obtain the value of the normal stress distribution is somewhat pro- of shear and axial force may be used
force, N', for use in a more rigorous portional to the distance from the c e n - (Refs. 3, 7, 24).
formula. troidal axis. The bending strain dis- The experimental results indicate
The interaction method (Ref. 16), tribution across the solid web section that the optimum hole geometry re-
which takes into account the effect of is not linear but the average extreme quires a minimum length of the throat
axial force on the plastic moment of fiber elastic strains can be predicted which makes the design less suscep-
the tee section, makes valid predic- approximately ( 8% error) by the re- tible to secondary bending effects. It
tions of the ultimate load. lation $ = M c / E I . was found that full depth stiffeners, at

WELDING RESEARCH SUPPLEMENT! 341-s


concentrated load points, are essen- 7. Cheng, W. K., Hosain, M. U., and 16. Hope, B. B., and Sheikh, M. A., "The
tial f o r e f f e c t i v e l o a d c a p a c i t y . Neis, V. V., "Analysis of Castellated Steel Design of Castellated Beams," Transac-
Beams by the Finite Element M e t h o d , " tions of Engineering Institute of Canada,
Proceedings of the Speciality Conference Vol. 12, No. A-8, September 1969.
Acknowledgments on Finite Element Method in Civil Engi- 17. Hosain, M. U., and Speirs, W. G.,
This investigation was carried out with neering, Montreal, Canada, June 1-2, "Failure of Castellated Beams due to Rup-
financial support from the National Re- 1972. ture of Welded Joints," Acier-Stahl-Steel,
search Council of Canada. 8. Altfillisch, M. D., Cooke, B. R., and No. 1, 1971.
The authors are indebted to Mr. R. A. Toprac, A. A., "An Investigation of O p e n - 18. CSA, "General Purpose Structural
Ritchie, Mr. Dan Stott and Mr. Metro Web Expanded Beams," Welding Re- Steel," Canadian Standards Association
Hrabok for their assistance in conducting search, Vol. 22, No. 2, February 1957. Standard G40.12, 1964.
the tests. The assistance of Mrs. Mabel 9. Toprac, A. A., and Cooke, B.R., "An 19. A S T M , "Mechanical Testing of Steel
Wrigley, who typed the manuscript, is also Experimental Investigation of Open-Web Products," American Society for Testing
acknowledged. Beams," Welding Research Council Bul- Steel Products," American Society for
References letin, Series No. 47, February 1959. Testing Materials Standard A370-69.
1. Gibson, J. E., and Jenkins, W. M., 10. Boyer, J. P., "Castellated Beams 20. Blodgett, 0 . W., Design of Welded
"An Investigation of the Stresses and De- New Developments," Engineering Journal, Structures, The James F. Lincoln Arc
flections in Castellated Beams,"Structural American Institute of Steel Construction, W e l d i n g F o u n d a t i o n , C l e v e l a n d , Ohio,
Engineer, Vol. 35, No. 12, December 1957. July 1964. 1968.
2. Kolosowski, J., "Stresses and Deflec- 11. Douty, R. T., and Baldwin, J. W., 2 1 . C S A S t a n d a r d S 1 6 - 1 9 6 9 , Steel
tions in Castellated Beams," Structural En- "Measured and C o m p u t e d Stresses in Structures for Buildings, Canadian Stan-
gineer, Vol. 42, No. 1, December 1964. Three Castellated Beams," Engineering dard Association, Canada.
3. Gardner, N. J., "An Investigation into Journal, American Institute of Steel Con- 22. Olander, H. C , ASCE Transaction,
the Deflection Behaviour of Castellated struction, January 1966. Paper No. 2698, 1954.
Beams," Transactions of the Engineering 12. Mandel, J. A., Brennan, P. J., Wasil, 23. Clark, P. R "Shear Stress and Web
Institute of Canada, Vol. 9, No. A-7, Sep- B. A., and Antoni, C. M., "Stress Distribu- Stability in Castellated Steel Beams,"
tember 1966. tion in Castellated Beams," Journal of M Eng. Thesis, Nova Scotia Technical
4. Shoukry, Z., "Elastic Flexural Stress Structural Division, ASCE, Vol. 97, No. College, 1964.
Distribution in Webs of Castellated Steel ST7, July 1971. 24. Cheng, W. K., Hosain, M. U., and
B e a m s , " Welding Journal, 44 ( 5 ) , 13. Halleux, P.,, " L i m i t Analysis of Neis, V. V., "Deflection Analysis of Ex-
Research Suppl., 231-s to 240-s, May Castellated Steel Beams," Acier-Stahl- panded Open-Web Steel Beams." Pre-
1965. Steel, No. 3, 1967. sented at the National Symposium on
5. Faltus, F., "Calculation of Castel- 14. Redwood, R. G., "Ultimate Strength Computerized Structural Analysis and De-
lated Girders," Acier-Stahl-Steel, No. 5, Design of Beams with Multiple Openings," sign, Washington, D . C , March 27-29,
1966. Paper presented at the ASCE Annual 1972.
6. Humphrey, A. T., and Sunley, V. K., Meeting and National Meeting on Struc- 25. Galambos, A. R., Hrabok, M. M.,
"Finite Element Analysis of an Expanded tural Engineering, Pittsburgh, Pa., Sep- and Hosain, M. U., " O p t i m u m Expansion
ISection Beam and an Axi-Symmetric tember 1968. Ratios of Castellated Steel Beams," Struc-
Flanged Cylinder," Conference Records, 15. Sherbourne, A. N., "The Plastic Be- tural Engineering Report No. 6, Civil Engi-
A d v a n c e d Stress Analysis, 3-14 Joint havior of Castellated Beams," Proceed- neering Department, University of Sas-
British Conference for Stress Analysis, ings, 2nd Commonwealth Welding C o n - katchewan, Saskatoon, Canada, August,
Vol. 3, No. 14, 1968. ference, Inst. of Welding, L o n d o n , 1965. 1972.

Elastic-Plastic Bending of a Constrained Circular Perforated Plate


Under Uniform Pressure (Triangular Penetration Pattern)

by J. S. Porowski and W. J. O'Donnell

WRC
Bulletin The concept of an equivalent solid material is used to obtain elastic-plastic
solutions for circular plates under uniform pressure. Plates with elastically con-
No. 180 strained outer edges are considered for the entire range of constraint stiffnesses.
Results are obtained for plates perforated in a regular triangular pattern over the
Jan. 1973 entire range of ligament efficiencies used in design. Since such plates may be sup-
ported by shells having limited yield moments, solutions are also given for an arbi-
trary edge moment support. In addition to the limit load results, solutions are given
for the pressure at initial edge yielding and initial central yielding, for the elastic-
plastic moment distributions, and for the plate deflections.
Publication of this paper was sponsored by the Pressure Vessel Research
Committee of the Welding Research Council. The price of WRC Bulletin 180 is $3.50
per copy. Orders should be sent to the Welding Research Council, 345 East 47th Street,
New York, N.Y. 10017.

Correction:
The article, "Electroslag Welding of Boiler Drums in India" (March, 1973, pp 125-s to 134-s) should
be corrected to read as follows:
Table 5, p. 128-s: The manganese content for 60mm plate should be 1.31 rather than 11.31. For
70mm plate, the wire-flux combination should be Union S.3 + Z 4 1 , rather than "Union."
Table 8, p. 133-s: The silicon content for 103mm plate should be 0.28 rather than 0.08.

342-s | A U G U S T 1 9 7 3

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