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ELECON

HEAVY DUTY
PLANETARY GEAR UNIT-FOR MILL DRIVE

PCF Series

w w w. e le c o n . c o m
Catalogue No.: 196/G/11/08
ELECON
Indias largest manufacturer of industrial gears
Way back in 1951, Elecon set out on is its journey to scale new heights of technical excellence, creating
landmarks at every juncture, From elevators and conveyors, to high quality gears and material handling
equipments. Elecon set up a separate Gear Division in the year 1976. Elecon is also known for its pioneering acts in
India. The first to introduce modular design concept, case-hardened and ground gear technology in India. These
path breaking efforts are backed by full fledged departments employing a strong, skilled work force. It has
supplied hi-tech equipments to major core sectors such as Fertilizer Plants, Cement Plants, Coal and Lignite
Mines, Power Plants, Textile Plastic, Steel Plants, Sugar Plants, Sponge Iron Plants and Port Mechanization in
India and abroad.

MODERN INFRASTRUCTURE
Deploying modern technology - CAD / CAM in Engineering and Manufacturing on a continuous basis is the
selling point of the company.
Elecon Gear Division is acknowledged as the most modern in the industry. More than 90% of ELECON's
machinery is computer controlled (CNC) ensuring high degree of precision in Manufacture, design and quality
testing of gear components to DIN / AGMA international specifications.
Elecon's expertise in providing customised gear boxes for Steel Mill, High Speed Turbine, Sugar Mill, Rubber
Mixing Mill, Marine, Coast Guard and Navy Ship, Plastic Extrusions, antenna drives and Satellite for the Indian
Space programe.
Elecon is prepared to deliver within deadlines. It is made possible through highly on-line computerised system
of advanced Planning and Scheduling software.

Gear Grinding
&
Testing

1
PCF - Series Planetary Gear Units in operation at 45 x 90 Sugar Mill

Advantages
Planetary Gearboxes have much higher mechanical rating compared to parallel shaft Gearbox as the
power being transmitted gets equally distributed among three to five streams in each stage thus
reducing the induced stresses which very much optimizes the size as well allows to accommodate higher
ratio to eliminate open pair.
The reduction in floor space as compared to conventional drive i.e with open gearing, almost to the tune
of 50% reduction in floor space.
Heaviest gear internal such as annuli are stationary thus requires no bearing and automatically improves
the stability and reduces the Vibration level and in turn noise. Low noise level of 80-85 db as well as low
vibration level going up to 4.5 mm/sec can be achieved.
Direct drive eliminating open gears, bearings for same, coupling in between secondary gearbox and
Open gearing - thus saving 5 to 6 % power consumption. For example, for a 45x90 Mill for power 1100 kW
which also includes the drive power of TRPF/GRPF we can get a saving which is approximately equivalent
to 20% of the additional expenditure for drive-part i.e. within five seasons additional expenditure is
recovered and sugar starts earning additional Profit due to this solution.
Planetary Gearbox have an advantage that the planet bearings are only loaded where as in case of
Bearings supporting Sun or Carrier loads are more or less nullified by virtue of higher no of planets and
their equal and opposite forces.
Lubrication of planetary gearbox is quite simple as the rotating gear train partially act as pump thus
allowing splash lubrication.
We are proposing three-to five stage planetary gearbox in each stage Sun is input and carrier is the output
keeping annuli stationary as well acting as casing and supported on saddle as shown in Drawing.

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Rating of PCF and SA / PCF Series Gear Units
Shaded Ratings are with Primary SA Gear Units

90 100 112 125 140 160 180 200


n1 iNom PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm) PN (kW) T2N (Nm)
1500 207 417756 266 545970 643 1295721 947 1896120 1361 2711178 2000 4051127 2502 5072357 3308 6652387
1000 315 138 417935 177 543561 429 1296450 627 1881554 903 2697008 1337 4061052 1670 5076450 2207 6658550
750 104 418313 133 546214 322 1296669 468 1872431 679 2706192 1003 4065306 1253 5078360 1656 6661134
1500 225 418055 290 546491 718 1295489 1065 1895219 1534 2716165 2248 4047979 2814 5071016 3858 6649800
1000 280 150 416332 192 544093 479 1296372 707 1885966 1017 2700542 1503 4059323 1878 5075464 2574 6656791
750 113 418321 144 542605 359 1296666 527 1876372 760 2691273 1129 4064184 1409 5077486 1932 6660381
1500 253 417998 326 547313 831 1295137 1183 1894260 1699 2720712 2496 4044939 3126 5069756 4224 6647802
1000 250 168 416889 217 544691 555 1296110 787 1889929 1126 2704302 1669 4057339 2086 5074875 2819 6655837
750 127 418265 162 543068 416 1296527 587 1879898 842 2694633 1254 4062838 1565 5077031 2115 6659280
1500 285 402708 382 548357 907 1294979 1300 1893133 1856 2724435 2867 4039952 3594 5067797 4773 6644875
1000 224 189 400447 253 545691 605 1296033 867 1893554 1230 2707805 1918 4054520 2399 5073915 3186 6654461
750 141 397636 189 544034 454 1296385 647 1882858 919 2697650 1441 4060763 1800 5076128 2391 6658408
1500 334 417810 425 549209 1031 1294567 1493 1891292 2099 2730219 3218 4035337 4050 5065810 5321 6642259
1000 200 223 418095 282 546378 688 1295792 998 1896796 1390 2712604 2154 4051670 2704 5072539 3553 6652558
750 167 416814 211 544519 516 1296269 745 1887926 1039 2701857 1618 4058964 2029 5075386 2666 6656864
1500 364 417767 463 549856 1152 1294228 1678 1889464 2366 2735579 3616 4030092 4555 5063765 5869 6639533
1000 180 243 418054 307 546902 769 1295525 1123 1895799 1567 2717266 2422 4048651 3041 5071233 3919 6650648
750 182 417235 229 545054 577 1296157 840 1892448 1170 2705747 1820 4056776 2282 5074650 2942 6655735
1500 407 415976 522 550914 1334 1293634 1863 1887640 2694 2739743 4012 4024841 5058 5061425 6473 6636631
1000 160 273 418011 346 547678 890 1295178 1247 1894666 1784 2722207 2689 4045664 3378 5069806 4323 6648934
750 204 417723 258 545816 668 1295904 936 1896744 1332 2710445 2021 4054390 2535 5073683 3245 6654423
1500 477 417617 610 552224 1455 1293285 2047 1885891 3034 2745714 4604 4016294 5813 5058007 7545 6630747
1000 140 318 417920 404 548802 971 1295034 1371 1893730 2009 2727359 3088 4040704 3883 5068042 5041 6645381
750 239 418076 302 546819 729 1295702 1030 1897063 1500 2715072 2322 4051301 2915 5072344 3785 6651806
1500 522 417416 669 553079 1636 1292711 2323 1883106 3438 2751980 4999 4011538 6316 5055915 8260 6627492
1000 125 348 417868 443 549639 1092 1294726 1556 1892043 2276 2732898 3354 4037756 4220 5066791 5520 6643601
750 261 418061 331 547433 820 1295439 1169 1895808 1699 2720369 2523 4049047 3168 5071625 4144 6650761
1500 590 417287 758 554324 1817 1292210 2598 1880346 3843 2758100 5587 4003498 7069 5052738 9329 6621494
1000 112 394 417786 502 550625 1213 1294386 1741 1890412 2544 2738519 3752 4033015 4724 5064704 6237 6640305
750 296 417988 375 548328 910 1295275 1309 1894688 1899 2725162 2823 4045664 3547 5070036 4683 6647969
1500 642 417178 851 555507 2019 1291534 2871 1861683 4317 2764415 6138 3941008 7966 5048606 10397 6616192
1000 100 428 417715 563 551546 1348 1293956 1927 1874603 2857 2744121 4132 3979508 5326 5062470 6952 6636554
750 322 417952 421 549127 1012 1294985 1450 1880189 2132 2730737 3112 3996272 3999 5068247 5222 6646217
1500 725 417006 964 556819 2242 1290838 3209 1857761 4782 2745677 6855 3929452 8915 5044272 11462 6610604
1000 90 484 417611 638 552720 1498 1293549 2156 1872250 3193 2749910 4620 3972841 5962 5059889 7668 6633442
750 363 417855 476 550212 1124 1294710 1622 1878681 2383 2736029 3482 3991463 4477 5066679 5760 6643823

EXACT RATIO
Shaded Ratio are with Primary SA Gear Units

90 100 112 125 140 160 180 200


i Nom i actual i actual i actual i actual i actual i actual i actual i actual

315 317.333 322.438 316.655 314.452 312.849 318.159 318.398 315.884


280 291.604 296.294 283.323 279.513 278.088 282.808 283.020 270.758
250 259.203 263.373 244.688 251.561 251.476 254.527 254.718 247.214
224 222.174 225.748 224.297 228.692 230.520 221.328 221.494 218.689
200 196.445 203.016 197.163 198.939 204.309 196.955 196.458 196.066
180 180.517 186.556 176.409 176.834 181.608 175.071 174.630 177.685
160 160.459 165.827 152.353 159.151 159.761 157.564 157.167 161.039
140 137.536 142.138 139.657 144.683 142.128 137.012 136.667 138.033
125 125.577 129.778 124.139 127.321 125.729 126.051 125.733 126.030
112 111.087 114.803 111.725 113.679 112.722 112.546 112.262 111.489
100 102.082 102.527 100.494 101.857 100.583 100.841 99.539 99.955
90 90.303 90.697 90.444 90.943 90.178 90.037 88.874 90.584
Dimensions of PCF
m2 (m2*)
m1 (m1*) l1

l2

h2
h1
d1
l3

h3
n1
n2 n3 n4 n5 n6
b1

OUTPUT SHAFT
b

s
s
b2

d2

5- d4
d3
ROUND END SQUARE END
a2 a3 a4 a5
a1 a6

DIMENSIONS (MM)

SIZE OF GEAR BOX s d1 d2 d3 d4 l1 l2 l3 a1 a2 a3 a4 a5 a6 b b1

PCF 90 250 55 350 340 52 90 280 560 790 510 385 380 175 1190 1400 625
PCF 100 280 65 395 385 65 105 315 630 935 620 385 400 175 1230 1530 675
PCF 112 360 85 510 490 70 135 410 815 1130 725 445 450 220 1441 1860 850
PCF 125 420 90 595 575 78 145 475 950 1200 725 565 515 315 1680 2250 985
PCF 140 460 125 650 625 86 200 520 1040 1260 740 690 555 315 1970 2450 1100
PCF 160 520 135 735 700 86 220 590 1175 1355 770 690 580 315 2185 2450 1100
PCF 180 540 150 760 740 86 240 610 1215 1420 815 690 630 315 2190 2600 1175
PCF 200 580 175 820 790 90 280 655 1315 1540 880 780 745 345 2360 2940 1325

DIMENSIONS (MM)

SIZE OF GEAR BOX b2 c h1 h2 h3 k m1 m2 m1* m2* n1 n2 n3 n4 n5 n6

PCF 90 625 80 350 1025 225 125 2175 2455 1935 2215 860 580 250 335 250 230
PCF 100 675 100 400 1100 195 195 2355 2670 2105 2420 1005 690 250 375 250 220
PCF 112 850 100 400 1260 335 200 2785 3190 2510 2915 1205 800 300 375 300 320
PCF 125 985 100 450 1470 445 250 2955 3430 2675 3150 1300 825 350 365 300 435
PCF 140 1100 100 550 1690 475 250 3300 3820 2990 3510 1400 880 450 575 350 330
PCF 160 1100 100 550 1725 475 280 3715 4300 3365 3950 1500 915 445 605 410 460
PCF 180 1175 100 550 1765 515 315 3800 4405 3445 4050 1530 925 450 620 425 465
PCF 200 1325 110 550 1930 660 400 4150 4810 3735 4395 1670 1010 530 620 495 475

4
Rating Chart for PCF Gear Units

ELECON
8

5
P / n1

PCF 200

PCF 180

PCF 160
2

PCF 140

PCF 125
1

PCF 112

PCF 100
PCF 90

90 100 110 120 130 140 150 160 170 180 190 200
n1
Gear Box Ratio i = n
2

Rating chart considering Service Factor = 1.0


P = Motor Power in kW
n1 = Motor Speed in rpm
n2 = Output Speed in rpm

5
Rating Chart for SA / PCF Gear Units

ELECON
4

3.5

2.5
P / n1

SA400/PCF200
2

SA315/PCF180
1.5

SA280/PCF160

1
SA250/PCF140

SA250/PCF125
0.5
SA200/PCF112

SA160/PCF100
SA125/PCF 90
0
180 200 220 240 260 280 300 315

n1
Gear Box Ratio i = n
2

Rating chart considering Service Factor = 1.0


P = Motor Power in kW
n1 = Motor Speed in rpm
n2 = Output Speed in rpm

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National Branches :
Ahmedabad Kolkata Pune
Tel: +91 79 26406683/26406684/26406685 Tel: +91 33 2476 1861 / 2476 0876 Tel: +91 20 4019 1400
Fax: +91 79 2640 1363 Fax: +91 33 2476 1831 Fax: +91 20 4019 1411
Email : salesahd@elecon.com Email : saleskol@elecon.com Email : salespune@elecon.com

Bangalore Madurai Raipur


Tel: +91 80-25290082, 25250219, 25252925 Tel: +91 4549 293488 Tele Fax: +91 771 2259 321 /23/24/30
Fax: +91 80-25251834 Email : salesmadu@elecon.com Email : salesrai@elecon.com
Email : salesbgl@elecon.com
Nagpur Hyderabad
Bilaspur Tel: +91 712 6642600 / 6642 601 Tele Fax: +91 40 64561199
Tel: +91 7752 247723 / 247625 Fax: +91 712 6642 622 Email : salessec@elecon.com
Fax: +91 7752 247720 Email : salesnag@elecon.com
Email : salesbil@elecon.com Vadodara
Mumbai Tel: +91 265 2313 670
Chennai Tel: +91 22 22821315/22820725/22821365 Tele Fax: 91 265 2312 972 / 2312 980
Tel: +91 44 24349237/24349497/24322455 Fax: +91 22 2287 0791 Email : salesvad@elecon.com
Fax: +91 44 2434 9643 Email : salesbom@elecon.com
Email : saleschn@elecon.com Vallabh Vidyanagar
New Delhi Tel. +91 02692-231125 / 227559/227549/ 227560
Indore Tel: +91 11 2341 4340 / 2341 4341 E mail : salesvvn@elecon.com
Tele Fax: + 91 731 257 6100 Fax: +91 11 2370 9046
Email : salesindr@elecon.com Email :salesdel@elecon.com

International Network :
MIDDLE EAST : AUSTRALIA
ELECON MIDDLE EAST FZCO, Dubai Radicon Transmission SWEDEN FINLAND
( Australia) Pty. Ltd. AB Benzlers O.Y. Benzler AB
Phone : +97 146 091 424, +97 146 091 425
Tel: +61 488 054 028 Tel: + 46 42 18 68 00 Tel: +358 9 340 1716
Fax : +97 146 091 426 Fax: + 46 42 21 88 03 Fax: +358 10 296 2072
Fax: +61 295 213 522
E-mail : salesme@elecon.com salesap@elecon.com info@benzlers.com info@benzlers.com
www.radicon.com www.benzlers.com www.benzlers.com

FAR EAST : UNITED KINGDOM NETHERLANDS DENMARK


ELECON SINGAPORE PTE. LTD. Radicon Transmission UK LTD. Benzler-TBA BV Benzler Transmission A/S
Phone : +65 622 782 58 Tel: +44 (0)1484 465800 Tel : +31 077 324 5900 Tel: +45 36 34 0300
Fax : +65 622 789 42 Fax: +44 (0)1484 465801 Fax: +31 077 324 5901 info@benzlers.com
sales@radicon.com mail@benzlers.com www.benzlers.com
E-mail : salesap@elecon.com
www.radicon.com www.benzlers.com

THAILAND GERMANY
Radicon Transmission Thailand Ltd. Benzler Antriebstechnik
Tel : +66 38 459 044 Gmbh
Fax: +66 38 213 655 Tel: +49 0800 350 4000
salesap@elecon.com Fax: +49 0800 350 4001
www.radicon.com mail@benzlers.com
www.benzlers.com
UNITED STATES OF AMERICA
RADICON USA
Tel. 1-847-593-9910
Fax. :1-847-593-9950
salesusa@radicon.com
www.radicon.com

MIDDLE EAST
Radicon Transmission FZE
Tel: + 97165527950
Fax: + 97165527951
radicon@eim.ae
www.radicon.com

Manufactured by:
ELECON ENGINEERING CO. LTD.
Post Box # 6, Anand - Sojitra Road, Vallabh Vidyanagar - 388 120, Gujarat, INDIA
Tele. : +91 91 2692 236 469 / 236 513, Fax : +91 2692 227 484 E-mail : infogear@elecon.com
For information
Website : www.elecon.com | CIN L29259GJ1960PLC001082 and enquiry