1.

Equipment and materials

A. Standard equpment none peralatan standar-tiada
B. Consumable materials material dikonsumsi
Omat 1001 penetrating oil
Omat 262A Temporary marker, felt/fibre tip

NOTE: to identift the consumable materials refer to the overhaul materials

manual (Omat)
Untuk mengidentifikasi material dikonsumsi, rujuk kepada omat

C. Special tools peralatan khusus

HUS793 Extractor 1 of

GU28427 Lifting spider 1 of

GU28276 Dogging tool 1 of

HU7662 Dogging ring 1 of

HU13735 Immobilizer plate 1 of

1012394 Torque loading reduction unit 1 of

GU28439 Extraction tool 1 of

GU28150 Lifting and inspection beam 1 of

GU28426 Adjusting and locking tool 1 of

6239205 Parking stand 1 of

HU13736 Socket adapter 1 of

HU7735 Retaining nut 1 of

NOTE: Special tools are identified in the text by the tool

prime number. Peralatan khusus diidentifikasi didalam text oleh nomber

prima tool
2. General
umum

Fig/Item numbers in illustrations correspond to those used in the Illustrated

Parts Catalog (IPC), only prime Fig/Item numbers are used. Refer to the IPC for
service bulletin alpha
variants.
Nomer fig/item di illustrasi merngikuti kepada yang digunakan di ipc, hanya
nomer fig/item prima digunakan. Rujuk kepada ipc untuk variasi alfa service
bulletin.

Discard all rubber sealing rings, cotter pins, keywashers and gaskets during
removal sequence.
Buang semua rubber sealing rings, cotter pins, keywashers, dan gaskets
ketika melakukan removal.

To help the removal of threaded parts use Omat 1001 penetrating oil, apply
oil liberally and allow time for penetration before disassembly.
Untuk membantu pelepasan part yang berulir, gunakan omat 1001
penetrating oil, gunakan oli secara liberal dan berikan waktu untuk penterasi
sebelum disassembly.

The removal of the LPT module must be efected with the engine in the
vertical position.
Pelepasan lpt module harus dengan keadaan engine pada posisi vertikal.
SUBTASK 72-00-52-010-001

3. Remove the Engine from the Transit Stand

A. Remove the engine from CP30596 transit stand and install in the build
stand, refer to TASK 71-00-00-000-000.
Lepas engine dari cp30596 transit stand dan pasang di dalam build stand,
lihat task

NOTE: If MODULE O3 - REMOVAL procedure is being follow ed the engine will

already be installed on the build stand. This SUBTASK therefore, must be
ignored. Go directly to SUBTASK 72-00-52-020-003
Jika prosedur module 03-removal akan dilakukan, engine akan sudah
terpasang pada build stand. Subtask ini harus ditidakendahkan. Langsung
lihat subtask

SUBSTAKS 72-00-52-020-003
4. Remove the Rear Bypass Duct

A. Refer to TASK 72-71-03-000-000.

 Lihat task

SUBTASK 72-00-52-020-004

5. Remove the LP Turbine and Bearing Support Case Fairings, Fig.72-DO-52-

990-002
Lepas lp turbine and bearing suppo

A. Remove the right forward fairing:

Lepas right forward fairing

[1) Remove screws securing rear of fairing to bracket mounted on bearing and
support case rear flange.

Lepas baut yang mengamankan bagian belakang fairing kepada bracket yang
dipasang pada bearing dan support case rear flange.

[2) Remove bolts securing front of fairing to bracket mounted on nozzle case front
flange.

Lepast bolt yang mengamankan bagian depan fairing kepada bracket yang
dipasang pada nozzle case front flange.

[3) Release fasteners attaching fairing to upper and lower fairings, then remove
fairing.

Lepas fastener yang memasang fairing kepada upper and lower fairings, kemudian
lepas fairing

B. Remove the upper and low er forw ard fairings:

Lepas upper and lower forward fairings

[1) Remove screws securing rear of fairings to brackets mounted on bearing and
support case rear flange.

Lihat a1

[2) Remove bolts securing front of fairings to brackets mounted on nozzle case front
flange.

Lihat a2
[3) Release fasteners attaching fairings to left fairing, then remove fairing s.

Lihat a3

C. Remove the left forw ard fairing:

[1) Remove screws securing rear of fairing to bracket mounted on bearing and
support case rear flange.

Lihat a1

[2) Remove bolts securing front of fairing to brackets mounted on nozzle case front
flange, then remov e

fairing.

Lepas bolt yang mengamankan bagian depan fairing kepada bracket yang dipasang
pada nozzle case front flange, lalu lepas fairing

D. Remove the upper and low er rear fairings:

[1) Remove screws securing rear fairings to brackets mounted on rear flange
ofturbine bearing support caseand multi-lobe exhaust mixer assembly, then remove
fairings.

Lepas baut yang mengamankan rear fairings kepada bracket yang dipasang pada
rear flange turbine bearing sipport case dan mulit-lobe exhaust mixer assembly, lalu
lepas fairings

SUBTASK 72-00-52-020-005

6. Remove the Exhaust Mixer

Lepas exhaust mixer

WARNING: THE WEIGHT OF THE EXHAUST MIXER IS APPROXIMATE LY 12,7 KG (28

LB).

BERAT EXHAUST MIXER ADALAH KIRA KIRA 12.7KG (28 LB)

A. Remove nuts (if installed), bolts and washers securing LPT bearing oil tubes
support blocks to bearing support case and remove blocks.
 Lepas nuts (jika dipasang), bolts dan washers yang mengamankan lpt bearing
oil tubes support blocks kepada support case dan lepas blocks.

B. Remove bolts securing exhaust mixer and rear fairings support brackets to LPT
bearing support case.

Lepas bolt yang mengamankan exhaust mixer dan rear fairing support brackets
kepada lpt bearing support case.

NOTE: Removal of exhaust mixer securing bolts also releases fairings support
brackets.

Pelepasan exhaust mixer securing bolts juga melepas fairing support bracket

C. Remove exhaust mixer and place on suitable pallet.

Lepas exhaust mixer dan letakkan di pallet yang sesuai.

SUBTASK 72-00-52-020-006

7. Remove the Exhaust Cone

Lepas exhaust cone

A. Remove bolts securing exhaust cone to LPT support, then remove cone.

Lepas bolts yang mengamankan exhaust cone pada lpt support, lalu lepas cone.

SUBTASK 72-00-52-020-007

Pre SB 76-1466

SB 76-1466

8. Remove the LPT Cooling Air Feed Tubes and Manifolds, Fig.72-00-52-990-003and
Fig.72-OD-52-990-005

Lepas lpt cooling air feed tubes and manifolds

A. Remove the right cooling air feed tube and manifolds:

Lepas right cooling air feed tube and maifolds

[1) Remove bolts and washers securing upper and lower manifold support brackets
installed on nozzle case rear flange.
Lepas bolts dan washer yang mengamankan upper and lower manifold support
brackets yang dipasang di nozzle case rear flange.

(2) Remove bolts and washers securing manifold feed tube support bracket to
bracket installed on nozzle case front flange.

Lepas bolts dan washer yang mengamankan manifold feed tube support bracket
kepada bracket yang dipasang pada nozzle case front flange.

[3) Remove bolts and washers securing upper and lower manifolds to bearing
support case, then remove manifold assembly, con-plete w ith manifold feed tube,
by sliding rearw ards to disconnect from front tube and remove assemva from
engine.

Lepas bolt dan washer yang mengamankan upper and lower manifolds kepada
bearing support case, lalu lepas manifold assembly, lengkap dengan manifold feed
tube, dengan menggesarkan ke belakang untuk lepas dari front tube dan lepas
assembly dari engine.

B. Release emergency fuel shut-of (E FS0) cable:

[1) Release connector nut securing control cable to clevis lever and spring, then
remove cable from lever.

Lepas connector nut yang mengamankan control cable kepada clevis lever dan
spring, lalu lepaskan kabel dari tuas.

[2) Remove nut and shouldered pin connecting E FSO control cable arm to clevis
lever.

Lepas nut dan shoulder pin yang menghubungkan EFSO control cable arm ke clevis
lever.

[3) Pre SB 76-1466: Remove bolts, w ashers and nuts securing cable guide and
retaining plate to left side of turbine cooling air manifold, then release cable and
remove guide and retaining plate.

Pra sb... : lepas bolts, washers, dan nuts yang mengamankan cable guide dan
retaining plate ke bagian kiri turbine cooling air manifold, lalu lepaskan kabel dan
lepaskan guide dan retaining plate.

[4) SB 76-1466: Remove the nut and spacer that attach the pulley w heel to the
bracket. Move the pulley wheel away from the bracket to release the cable. Release
the EFSO cable, then remove pulley wheel and shoulder pin. Remove the bolts, nuts
and w ashers, then remove the bracket from the turbine cooling air manifold.

Sb..... : lepas nut dan spacer yang mengubungkan pulley wheel kepada bracket.
Gerakkan pulley wheel jauh dari bracket untuk melepaskan kabel. Lepas kabel
EFSO, lalu lepas pulley wheel dan shoulder pin. Lepaskan bolts, nuts dan washers,
lalu lepaskan bracket dari turbine air cooling manifold

C. Remove the left cooling air feed tube and manifolds:

[1) Remove bolts and washers securing manifold feed tube support bracket to
bracket installed on nozzle case front flange.

Lepas bolts dan washers yang mengamankan manifold feed tube support bracket
kepada bracket yang dipasang pada nozzle case front flange.

[2) Remove bolts and washers securing upper and lower manifold support brackets
to brackets installed on nozzle case rear flange.

Lepas bolts dan washers yang mengamankan upper and lower manifold support
brackets kepada brackets yang terpasang pada nozzle case rear flange.

(3) Remove bolts and washers securing upper and lower manifolds to bearing
support case, then remove manifold assembly, con-plete with manifold feed tube,
by sliding rearw ards to disconnect from front tube and remove assemva from
engine.

Lepas bolts dan washers yang mengamankan upper and lower manifolds kepada
bearing support case, lalu lepas manifold assembly, lengkap dengan manifold feed
tube, dengan menggerakkan kebelakang untuk memutuskan hubungan dari front
tube dan lepaskan assembly dari engine

SUBTASK 72-88-52-828-889

Pre SB 77-1283

SB 77-1283
9. Remove the 111ermocoup|es and HarnessI Fig. 72-88-52-998-004
lepas thermocouple dan harness

CAUTION: DO NOT ALLOW THE HARNESS TO BECOME CONTAMINATE D BY CONTACT

WITH FUEL OR OIL.

JANGAN BIARKAN HARNESS TERKENA FUEL ATAU OLI

A. Release fasteners securing thermocouple radial harness to thermocouple probes

harness, then release clipping details and remove harness.

Lepas fasteners yang mengamankan thermocouple radial harness kepada

thermocouple probes harness, lalu lepaskan clipping details dan lepaskan harness

B. Release harness from support brackets.

Lepas harness dari support brackets.

C. Pre SB 77-1283: Release captive bolts from thermocouples and remove harness.

Pra sb.... : lepas captive bolts dari thermocouples dan lepas harness

D. Dre SB 77-1283: Remove thermocouple retaining bolts and washers, then remove
thermocouples and brackets.

Dre... : lepas thermocouple retaining bolts and washers, lalu lepakan thermocouples
dan brackets

E. SB 77-1283: Remove bolts and washers from thermocouples, then remove

thermocouples and brackets.

Sb:.... lepas bolts dan washers dari thermocouples, lalu lepaskan thermocouples dan
brackets

F. Remove thermcouple sleeves from nozzle case.

Lepaskan thercouple sleeve dari nozzle case

SUBTASK 72-88-52-828-822

10. Remove the LPT Bearing and Support HousingI Fig.72-88-52-998-886

Lepas LPT bearing dan support housing

A.Attach the three legs of GU28427 [lifting spider) to rear flange of bearing support
case, make sure that the leg marked ENGINE TOP is installed between engine rear
mount attach in glugs.

Pasangkan ketiga kaki GU28527 (lifting spider) kepada rear flange bearing support
case, pastikan kaki yang bertanda ENGINE TOP dipasang diantara engine rear
mount, pasang dalam gluk

B. Adjust legs by altering adjusting screws to obtain horizontal position during lift,
then tighten locknuts to sleeves.

Atur kaki dengan mengubah adjusting screws untuk mendapatkan posisi horizontal
ketika mengangkat, lalu kencangkan locknuts kepada sleeves.

NOTE: Check observ ation hole in sleeves to make sure a minimum thread
engagement of adjusting screws.

Periksa obsercation holes pada sleeve untuk memastikan kontak berulir yang
minimal dari adjusting screws

C. Remove bolts and nuts securing bearing support case to rear face of turbine
nozzle case.

Lepaskan bolts and nuts yang mengamankan bearing support case kepada muka
belakang turbine nozzle case.

D. Lift LPT bearing and support housing clear of engine and lower onto suitable
pallet.
Angkat LPT bearing dan support housing jauh dari engine lalu turunkan pada pallet
yang sesuai

SUBTASK 72-00-52-020-010

11. Remove the LP Turbine

Lepas LP turbine

CAUTION: MAKE SURE THATTHE SEAL SEGMENTS DO NOT FALL DOWN THE BYPASS
DUCT.

PASTIKAN SEAL SEGMENT TIDAK JATUH KE BYPASS DUCT

NOTE: If the LP turbine is removed, do the interface inspection as given in the TASK
72-00-00-200-009, SUBTASK 72-00-00-210-042.

Jika LP turbine dilepaskan, lakukan interface inspection seperti di task...., subtask....

A. Using OMat 262A temporary marker, correlate in numerical sequence, then

remove turbine stage 3 seal segments and split retaining ring from rear face of
turbine rear nozzle case.

Dengan menggunakan OMAT 262A temporary marker, sambungkan dengan urutan

numerik, lalu lepaskan turbine stage 3 seal segment dan pisahkan retaining ring
dari muka belakan turbine rear nozzle case

B. Unlock carrier retaining nut locking washer, see Fig.72-00-52-990-007.

Buka carrier retaining nut locking washer, lihat fig....

C. Attach both legs of GU28276 (dogging tool) to rear face of nozzle case, then
install HU7662 (dogging ring) to centre of GU28276 dogging tool.

Pasangkan kedua kaki GU28726 (dogging tool) kepada muka belakang nozzle case,
lalu pasangkan HU7662 (dogging ring) ke bagian tengah GU28726 dogging tool

D. Install HU13735 (immobilizer plate) into splines of HU7662 dogging ring.

Pasang HU13735 (immobilizer plate) kepada splines HU7662 dogging ring

E. Locate HU13736 [socket adapter) over carrier retaining nut, then low er 1012394
(wrench) over splines of HU13736 socket adapter.

temukan HU13736 (socket adapter) diatas carrier retaining nut, lalu turunkan
1012394 (wrench) diatas splines HU13736 socket adapter

F. Unscrew carrier retaining nut, then remove tooling.

Lepaskan carrier retaining nut, lalu lepaskan peralatan

G. Remove carrier retaining nut, then withdraw locking washer and fuel cut-of
actuator and carrier from bore of turbine shaft.

Lepaskan carrier retaining nut, lalu lepas locking washer dan fuel cut-of actuator
dan carrier dari bore turbine shaft

H. Locate legs of HU8793 (extractor) in recess at rear of oil tube, then tighten shaft
end nut to with draw tube, see Fig.72-OO-52-990 4308.

Temukan kaki HU8793 (extractor) di celah di bagian belakan oil tube, lalu
kencangkan shaft end nut unutuk melepaskan tube, lihat fig...

I. Remove air guide tube using GU28439 (extraction tool), see Fig. 72-00-52-990-
009 :

Lepas air guide tube menggunakan GU28439 (extraction tool), lihat fig...

[1) Adjust length of tool to approximater 56,0 mm (2.32in) between centre of

withdrawal pins and thrust ring.

Sesuaikan panjang tool ke sekitar 56.0mm (2.32in) diantara bagian tengah

withdrawal pins dan thrust ring.

[2) Insert bodv oftool into centre of air guide tube until face of thrust ring abuts end
of LPT shaft.

Masukkan badan tool kepada bagian tengah air guide tube sehingga muka thrust
rings keluar dari hujung LPT shaft

[3) Rotate tool and screw in thumb nut to locate the three withdraw al pins in holes
of air guide tube.

Putar tool lalu kencangkan thumb nut untuk menemukan tiga withdrawal pins di
dalam lubang pada air guide tube

[4) Tighten screw ed ring against thrust ring to with draw tube.

Kencangkan screwed ring terhadap thrust ring untuk melepaskan tube.

[5) Release tool from tube by pulling thumb nut and rotating 45 degrees.

Lepaskan tool dari tube dengan menarik thumb nut dan memutarkannya sebsar 45
derajat

J. Bolt the three arms of GU28150 (lifting and inspection beam) to rear face of
nozzle case and secure to LPT shaft with HU7735 (retaining nut), see Fig.72-OO-52-
990-011.

Pasangkan ketiga lengan GU28150 (lifting and inspection beam) kepada muka
belakang nozzle case dan amankan kepada LPT shaft dengan HU7735 (retaining
nut), lihat fiog...

K. Remove bolts and nuts securing LPT front case to combustion case rear flange.

Lepaskan bolts and nuts yang mengamankan LPT front case kepada combustion
case rear flange

L. Install GU28426 (adiusting and locking tool) into bore of LFT shaft, see Fig.72-00-
52-990-010. Engage splines on inner tube of tool w ith splines in spherical coupling
lock, then screw threaded outer tube oftool into threads of spherical coupling lock.
Lift tool to unlock turbine shaft.

Pasang GU28426 (adiusting and locking tool) kepada bore LPT shat, lihat fig..
kenakan splines pada inner tube tool dengan splines di spherical coupling lock, lolu
kencangkan threaded outer tube tool kepada ulir di spherical coupling lock, angkat
tool untuk membuka turbine shaft

M. Using hoist attached to GU28150 lifting and inspection beam, lift LFT module
clear.

Gunakan kerekan yang terpasang pada GU28150 lifting and inspection beam,
angkat LPT module

N. If the LFT module is to be disassembled for routine overhaul, continue with

operations 0. and P. to complete removal. If the LFT module is not to be
disassembled for routine overhaul, go directly to SUBTASK 72-00-52-210-005
Jika LPT module akan dibongkar untuk routine overhaul, lanjutkan operasi O dan P
untuk melengkapi removal. JIka LPT module tidak akan dibongkar untuk routine
ocerhaul, langsung lihat subtask....

O. Low er the LPT module onto 6239205 parking stand, then unscrew and remove
spherical coupling lock from adj usting and locking tool and spherical coupling from
HFT shaft. Retain spherical lock and spherical coupling w ith LPT module.

Turunkan LPT module kepada 6239205 parking stand, lalu lepaskan dan cabut
spherical coupling lock dari adjusting and unlocking tooo, dan spherical coupling
dari HPT shaft. Kekalkan spherical lock dan spherical coupling dengan LPT module

P. Remove tooling from module.

Lepaskan tooling dari module.

SUBTASK 72-00-52-210-005

12. Examine the LFT Stage 1 Disc Retaining Nut for Movement

Periksa LFT stage 1 disc retaining nut untuk sebarang pergerakan.

NOTE: 115i: SUBTASK need only be efected when routine overhaul is not to be
carried out.

SUBTASK hanya perlu dilakukan jika routine overhaul tidak akan dilakukan

A. Examinethe stage 1 retaining nut 72-52-21 01-500 :

Periksa stage 1 retaining nut 72....

(1) If retaining nut is satisfactory (it has not moved), efect operations (4) and (5).

Jika retaining nut memuaskan, (tiada pergerakan), lakukan operasi 4 dan 5

(2) If retaining nut has loosened, efect operations (4) and (5), then refer to TASK
72-52-00-420-000.

Jika nut menjadi longgar, lakukan operasi 4 dan 5, lalu lihat TASK...

(3) If retaining nut has tigl'dzened, repeen cupw asher (72-52-21.01-520) at two
approximater opposite places, then efect operations (4) and (5).

Jika retaining nut telah mengetat, repeen cupwasher (72...) pada dua lokasi yang
kira kira berlawanan, lakukan operasi 4 dan 5

[4) Lower LP turbine onto 6239205 (parking stand), then unscrew and remove
spherical coupling lock (72-52-21.01-4001 from GU28426 (adjusting and locking
tool) and spherical coupling (72-52-2131-3901 from HPT shaft. Retain spherical
coupling lock and spherical coupling w ith LPT module.

Turunkan LP turbine kepada 6239205 (parking stand) lalu lepas dan cabut spherical
coupling lock (72-52-21.01-4001 dariGU28426 (adjusting and locking tool) dan
spherical coupling dengan LPT module

[5) Remove tooling from module.

Lepaskan tooling dari module

Remove LP Turbine Fairings

Lepaskan LP Turbine fairing

Fig.72-00-52-990-002

Lokasi LP Turbine Cooling Air Tube

Fig.72-00-52-990-003

TGT Thermocouple System

Fig.72-00-52-990-004

LPT Overspeed Control

Fig.72-00-52-990-005
LPT Bearing and Support Housing Lifting Spider

Fig.72-00-52-990-006

LPT Carrier Nut Removal

Fig.72-00-52-990-OD7

Oil Tube Removal

Fig.72-00-52-990-008

Air Guide Tube Removal

Fig.72-00-52-990-009

Adjusting and Locking Tool

Fig.72-00-52-990-010

LP Turbine Removal

Fig.72-00-52-990-011