ASME SECTION VIII Div.

SHELL CALCULATIONS NOZZLE CALCULATIONS

CIRCUMFERENTIAL STRESSES CIRCUMFERENTIAL STRESSES

VALUES VALUES

Maximum Allowable Working Pressure (P): 300 Maximum Allowable Working Pressure (P): 300

Maximum Allowable Stress Value (S): 17500 Maximum Allowable Stress Value (S): 17500
Height: 75
Joint Efficiency: 1 Joint Efficiency: 1 Static Head 32.5 psi

Inside Diameter of Shell: 69.875 34.9375 inside R Outside Diameter of Nozzle: 6.625 2.7125 Rn

Corrosion Allowance: Corrosion Allowance:

Given total wall thickness: 0.653 0.6530 Nom-CA Given total wall thickness: 0.6 0.6000 Nom-CA

FOR CIRCUMFERENTIAL STRESS (Longitudinal Joints): FOR CIRCUMFERENTIAL STRESS (Longitudinal Joints):

t = PR/SE - 0.6P P = SEt/R + 0.6t t = PR/SE - 0.6P P = SEt/R + 0.6t

t =: 0.6052 inches P =: 323 psig t =: 0.0470 inches P =: 3417 psig

FOR LONGITUDINAL STRESS (Circumferential Joints): FOR LONGITUDINAL STRESS (Circumferential Joints):

t = PR/2SE + 0.4P P = 2SEt/R - 0.4t t = PR/2SE + 0.4P P = 2SEt/R - 0.4t

t =: 0.2984 inches P =: 659 psig t =: 0.0232 inches t =: 8493 psig 0.60515
0.0470
The minimum required shell thickness for a MAWP of 300 psig The minimum required nozzle thickness for a MAWP of 300 psig 0.6052
is 0.6052 inches, including CA. is 0.0470 inches, including CA. 0.0470
The MAWP with a shell 0.6530 inches, including CA The MAWP with a shell 0.6000 inches, including CA
thick is: 323 psig. thick is: 3417 psig.

NOZZLES

Required thickness of shell (tr): 0.6052 L1 = 5.4250 3.9655

L2 = 1.6325 2.2500
Required thickness of nozzle (trn): 0.0470

Diameter of circular opening (d): 5.4250 Nozzle: Inserted (Inserted or Abutting)

Correction Factor (F): 1

Nominal thickness of nozzle wall (tn): 0.6000 Actual tn: 0.6000

0
Stress value of nozzle (Sn): 17500

Stress value of shell (Sv): 17500 1.25

Stress value of reinforcment (Sp): 12500

Inside shell diameter (D): 69.8750

Outside diameter of reinforcement (Dp): 10 Actual Dp: 10.0000 5.4250

5.4250
Thickness of reinforcement (te): 0.75 Actual te: 0.7500 0.75
1.6325
Efficiency (E1): 1.0000

Nominal thickness of shell (t): 0.6530 Actual t: 0.6530

0
Nozzle projection (h): 0

Corrosion allowance: 0.0000

Top nozzle weld size: 0.75 Actual Weld: 0.7500 1.5 0.7500
1.6325
Outer reinforcement weld size: 0.5 0.4250 0.425
0
Inward nozzle weld: 0.0000

Area required: dtrF+2tntrF(1-fr1) A=: 3.2832 SQUARE INCHES

Area: sheld(Et-Ftr)-2tn(Et-Ftr)(1-fr1) A1=: 0.2593 0.2593

or 2(t+tn)(Et-Ftr)-2tn(Et-Ftr)(1-fr1) 0.1198

Area: nozzle 5(tn-trn)fr2t A2=: 1.6590 1.8055

or 5(tn-trn)fr2tn 1.659

Area: inward nozzle 2(tn-c)fr2h A3=: 0.0000

Area:nozzle weld ouleg*leg*fr2 A41=: 0.5625

Area: nozzle weld inleg*leg*fr2 A43=: 0.0000

Nozzle is acceptable.
FIRST CALCULATIONS Reinforcement is required.
More reinforcement is required
A1 + A2 + A3 + A41 + A43=: 2.4808

Reinforcement is required.

REINFORCEMENT CALCULATIONS

Area required: dtrF+2tntrF(1-fr1) A=: 3.2832 SQUARE INCHES

Area: shell: d(Et-Ftr)-2tn(Et-Ftr)(1-fr1 A1=: 0.2593 0.2593

or 2(t+tn)(Et-Ftr)-2tn(Et-Ftr)(1-fr1) 0.1198

Area: nozzle: 5(tn-trn)fr2t A2=: 1.8055 1.8055

or 2(tn-trn)(2.5tn+te)fr2 2.4885

Area: inward nozzle 2(tn-c)fr2h A3=: 0.0000

Area nozzle out wel leg*leg*fr3 A41=: 0.4018 fr1 = 1.0000 1 1

fr2 = 1.0000 1
Area out rein. weld: leg*leg*fr4 A42=: 0.1290 fr3 = 0.7143 0.7143
fr4= 0.7143 0.7143
Area in nozzle weld leg*leg*fr2 A43=: 0.0000

Area in repad (Dp-d-2tn)tefr4 A5=: 1.8081

A1 + A2 + A3 + A41 + A42 + A43 + A5 =: 4.4037

Nozzle is acceptable.
High Temp 650 High Stress 18.8
Low Temp 600 Low Stress 19.4
Difference 50 Difference 0.6

MAWT 620 20
40
Actual Stress 19,160 0.24
Inspection Intervals:

Time: 7 years Corrosion Rate: 0.0171 in/yr

Previous thickness: 0.5 in. Corrosion Allowance: 0.2029 in.

Present thickness: 0.38 in Remaining Life: 11.836 years

Required thickness: 0.1771 in.

Metal Loss: 0.12 in.

Semi-Elliptical Heads

HEAD CALCULATIONS

VALUES

Maximum Allowable Working Pressure (P): 150

Maximum Allowable Stress Value (S): 17500

Joint Efficiency: 1

Inside Diameter of Head: 69.875 34.9375 (inside radius minus corrosion allowance)

Corrosion Allowance:
Mill tolerance:
Given total wall thickness: 1.125 1.1250 (Nominal Thickness minus corrosion allowance)

FOR SEMI-ELLIPTICAL HEADS:

t = PD/2SE - 0.2P P = 2SEt/D + 0.2t

t =: 0.2997 inches P =: 562 psig

Critical Thickness: 0.315 in. 0.7124

Flat Circular Heads

HEAD CALCULATIONS

VALUES

Maximum Allowable Working Pressure (P): 250

Maximum Allowable Stress Value (S): 20000

Joint Efficiency: 1

Inside Diameter of Head: 32 16.0000 (inside radius minus corrosion allowa

Corrosion Allowance: 0.0000

C Factor 0.17
Given total wall thickness: 2.6883 2.2313 (Nominal Thickness minus corrosion

FOR SEMI-ELLIPTICAL HEADS:

t = D(CP/SE)
t =: 1.4751 inches

Critical Thickness: 1.549 in. 1.8532

 Flat Circular Heads (raised face)

HEAD CALCULATIONS

Maximum Allowable Working Pressure (P):

Maximum Allowable Stress Value (S):

Joint Efficiency:

s minus corrosion allowance) Inside Diameter of Head:

Corrosion Allowance:
C Factor
ickness minus corrosion allowance) Given total wall thickness:
W
hG

FOR SEMI-ELLIPTICAL HEADS:

t = D(CP/SE)
t =: 1.9596 inches

Critical Thickness: 2.058

 VALUES

250

20000

32 16.0000 (inside radius minus corrosion allowance)

0.0000
0.3
2.6883 1.8818 (Nominal Thickness minus corrosion allowance)

in. 1.9207
 HEAD CALCULATIONS

VALUES

Maximum Allowable Working Pressure (P): 750

Maximum Allowable Stress Value (S): 19100

Joint Efficiency: 0.85

Inside Diameter of Head: 72 36.1250 (inside radius minus corrosion allowance)

Corrosion Allowance: 0.1250

Mill tolerance:
Given total wall thickness: 0.2722 0.1472 (Nominal Thickness minus corrosion allowance)

FOR HEMISPERICAL HEADS:

t= PL t= 0.8383 inches P= 2SEt P=

2SE - 0.2P L + 0.2t

Critical thickness: 0.8802 inches or 0.4927 inches

s minus corrosion allowance)

ckness minus corrosion allowance)

245 psig
 VALUES

Maximum Allowable Working Pressure (P):

Maximum Allowable Stress Value (S): 20000

Joint Efficiency: 1

Outside Diameter of Pipe: 4.5 1.99

Corrosion Allowance: 0.0500

Mill tolerance: 12.5
Given total wall thickness: 0.26 3.25

For Straight Run Pipe:

t = PD/2(SE + Py) P =: 2tSE/D-2ty

t =: 0.0000 inches P =: 2423 psig = 167 bar 16.7 Mpa

t required = 0.0500
d= 168.25
C= 0.3
P= 147
S= 20,000
E= 1
W= 3,000,000
hg = 4.625

t= 8.3817
API 650 Tanks

D= 50 ft. t nom = 0.5 in.

H= 48 ft.

G= 1.3

Sd = 20000

CA = 0.0625 in.

t= 2.6D(H-1)G + CA
Sd

min t = 0.3972 in. critical t = 0.421 in.

t= 0.4597 in. Flag t = 0.4375 in.

 ASME SECTION I

DRUM CALCULATIONS

VALUES

Maximum Allowable Working Pressure (P): 2500

Maximum Allowable Stress Value (S): 18800

Joint Efficiency (E): 1

Ouside Diameter of Drum (D): 84 Inside Radius of Drum (R):

Temperature Coefficient (y): 0.4000

Threading Allowance (C: 0.0000

Given total wall thickness: 5.303

For Outside Diameter:

t = (PD/2SE + 2yP) + C P = 2SE(t - C)/D - 2y(t - C)

t =: 5.3030 inches P =: 2500 psig

For Inside Radius

t = (PR/SE (1 - y)P) + C P = SE(t-C)/R + (1 - y)(t - C)

t =: 5.3210 inches P =: 2492 psig
Inside Radius of Drum (R): 36.8212
Boiler Tubes

P= 1949

D= 2.5

S= 15000

E= 1

e= 0

t= PD + 0.005D + e
2S + P

t= 0.1650

0.2050
P = (2St)/D * 1000 * F CSA Z662

P= Design Pressure
S= Specified Minimum Yield Strength (SMYS)
t= Nominal Wall Thickness
D= Outside Diameter
F= Combined Factor (F, L, J & T)
CA = Corrosion Allowance

S= 359 Mpa
t= 5.56 mm
D= 114.3 mm
F= 0.6
CA = 1.61 mm

P= 20956 kPa

Pit Depth Evaluation Pit Length Evaluation

CA % = 29% L = 1.12Bsqrt(Dt)

Pit Depth = 1 mm L= Maximum Length of Corroded Area

18% B= 4.0 for depths >10% & <=17.5%, calculated value for >17.5
Acceptable Yes D= Outside Diameter
t= Nominal Wall Thickness

L= 102.32 mm

P = 2F(s/D)t ASME B31G

P= Design Pressure
F= Design Factor, usually 0.72
S= Specified Minimum Yield Strength (SMYS)
t= Nominal Wall Thickness
D= Outside Diameter

S= 48000 psi
t= 0.159 in
D= 4.5 in
F= 0.72

P= 2,442 psig
16,827 kPa
calculated value for >17.5% & <= 80%

B= 3.624
t = Pd/2F-P

P= 586 kPag

D= 1372 mm

F= 165000 kPa

t= 2.440673 mm

0.09609 in