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DE LA SALLE UNIVERSITY

RAMON V. DEL ROSARIO COLLEGE OF BUSINESS


COURSE SYLLABUS

COLLEGE : RVR College of Business DEPARTMENT: DSI


COURSE CODE : TOTALQM / QUALMAN ROOM : L201 / L202
CLASS DAYS AND TIME : TTH 12:45-2:15 p.m., 2:30-4:00 p.m., 4:15-5:45 p.m.
INSTRUCTORS : IGNACIO, JAYME C.
CONSULTATION HOURS : TTH 4:00-4:45 p.m.

COURSE DESCRIPTION:
This course introduces the students to the concept of Total Quality Management, an approach to long
term success that can be achieved through customer satisfaction. In a TQM system, everyone in the
organization participates and quality management is integrated into all activities and functions aimed at
improving processes, products, services, and the culture of the organization. The course aims to
familiarize the students to TQM philosophies, frameworks, methodologies, tools, and techniques
commonly used in a system of continuous improvement. The overall objective is for students to develop
an understanding of TQM principles for effective real life applications in both manufacturing and service
sectors.

LEARNING OUTCOMES (LO):


On completion of the course, the student is expected to be able to do the following:

ELGA LEARNING OUTCOME


Critical and Systematic thinkers Apply the scientific process in tackling quality-related
problems and opportunities.
Understand the TQM tools and techniques by identifying
each, analyzing the results obtained, and determining the
significance to the organization.
Social Catalyst and Lifelong Develop an understanding of quality philosophies and core
Learner values of quality management applicable to any sphere of
business and the public sector.
Understand the need to balance economic, social, and
environmental performance/ gains.
Appreciate the dynamic nature of businesses in
continuous pursuit of quality, and relate the implications of
improvements to modern-day organizations for the uplift of
society.
Technically proficient and Demonstrate quantitative reasoning and quantitative
competent professionals literacy in solving real-world problems.
Make decisions based on numerical information and
established quantitative methods.
Identify and utilize quantitative models used in quality
control as valuable tools for problem identification,
decision-making, and process improvement.
Effective Communicators Understand the concept of teamwork and open
communication in relation to quality management and
recognizing the importance of collaborative effort in
arriving at solutions to cases and other group tasks.
Work collectively to gather data, analyze, and transform
results into an effective quality improvement study, and
report this in accordance with pre-defined metrics.

FINAL COURSE OUTPUT:


As evidence of attaining the above learning outcomes, the students are required to do and submit the
following during the term.

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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LEARNING OUTCOME REQUIRED OUTPUT DUE DATE
LO 1: Understanding of TQM Quizzes See Quizzes
evolution, quality gurus and Assignments and other methods for Schedule
their teachings, quality individual assessment.
management concepts, tools,
techniques, methodologies,
and systems.
LO 2: Recognize the value of Students will be organized into teams to TBA
active participation and work on case studies, group discussions,
teamwork as an integral short presentations, and other activities that
element in TQM and require collaborative effort. Their respective
collectively come up with performance will be measured using the
recommendations to practical established rubric for assessment.
operational and quality related
issues.
LO 3: Ability to analyze data Problem Solving exercises As
and apply appropriate quality scheduled
control methods to assess
process stability and/or
capability.
LO 4: Conduct a study that will Teams will undertake a Quality Improvement Weeks 12-13
highlight real-world quality Plan (QIP), a study with emphasis on
issues or areas for generating ideas and solutions from a
improvement in an existing customer perspective. Applicable tools of
process, product, or service. quality management will be used for
This assesses the students analytical approach and formulation of plans.
ability to apply the theory and The Quality Function Deployment (House of
concepts learned from the Quality) may be used as a framework to
course in practical situations. match the voice of the customer with
technical response (producer), identify
targets, correlations, and competitive
benchmarks.

OTHER REQUIREMENTS:
Aside from the final output (QIP), the student will be assessed at other times during the term by the
following:
Class Participation/ Recitation
Final Departmental Examination

GRADING SYSTEM:
The student will be graded according to the following assessment:
Team Performance Individual Performance Overall
Class
Term Final
Particulars Team Quizzes and Participation
Project Departmental Total
Activities Assignments Recitation
(QIP) Examination
Attendance
% Weight 15% 15% 30% 30% 10% 100%

The established grading scheme shall apply:


% Points 0-69 70-74 75-79 80-84 85-88 89-92 93-96 97-100
Grade
0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Equivalent

CLASS POLICIES:

Please check Student Handbook.

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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RUBRIC FOR ASSESSMENT

4 - Exemplary 3 - Satisfactory 2- Below Satisfactory 1 - Unsatisfactory


Thinking is exemplary, skilled, marked by Thinking is competent, effective, Thinking is inconsistent, ineffective; Thinking is unskilled and insufficient,
excellence in clarity, accuracy, precision, accurate and clear, but lacks the shows a lack of consistent marked by imprecision, lack of clarity,
relevance, depth, breadth, logicality, and exemplary depth, precision, and competence: is often unclear, superficiality, illogicality, and inaccuracy,
fairness insight of a 4 imprecise, inaccurate, and superficial and unfairness
Purpose --Demonstrates a clear understanding of the --Demonstrates an understanding of --Is not completely clear about the --Does not clearly understand the purpose
assignments purpose the assignments purpose purpose of the assignment of the assignment

Key Question, Problem, or Issue --Clearly defines the issue or problem; --Defines the issue; identifies the --Defines the issue, but poorly --Fails to clearly define the issue or
accurately identifies the core issues core issues, but may not fully explore (superficially, narrowly); may overlook problem; does not recognize the core
--Appreciates depth and breadth of problem their depth and breadth some core issues issues
--Demonstrates fair-mindedness toward --Demonstrates fair-mindedness --Has trouble maintaining a fair- --Fails to maintain a fair-minded approach
problem minded approach toward the problem toward the problem
Point of View --Identifies and evaluates relevant significant --Identifies and evaluates relevant --May identify other points of view but --Ignores or superficially evaluates
points of view points of view struggles with maintaining fair alternate points of view
--Is empathetic, fair in examining all relevant --Is fair in examining those views mindedness; may focus on irrelevant --Cannot separate own vested interests
points of view or insignificant points of view and feelings when evaluating other points
of view
Information --Gathers sufficient, credible, relevant --Gathers sufficient, credible, and --Gathers some credible information, --Relies on insufficient, irrelevant, or
information: observations, statements, logic, relevant information but not enough; some information unreliable information
data, facts, questions, graphs, themes, --Includes some information from may be irrelevant --Fails to identify or hastily dismisses
assertions, descriptions, etc. opposing views --Omits significant information, strong, relevant counter-arguments
--Includes information that opposes as well --Distinguishes between information including some strong counter- --Confuses information and inferences
as supports the argued position and inferences drawn from it arguments drawn from that information
--Distinguishes between information and --Sometimes confuses information
inferences drawn from that information and the inferences drawn from it
Concepts --Identifies and accurately explains/uses the --Identifies and accurately explains --Identifies some (not all) key --Misunderstands key concepts or ignores
relevant key concepts and uses the key concepts, but not concepts, but use of concepts is relevant key concepts altogether
with the depth and precision of a 4 superficial and inaccurate at times
Assumptions --Accurately identifies assumptions (things --Identifies assumptions --Fails to identify assumptions, or fails --Fails to identify assumptions
taken for granted) --Makes valid assumptions to explain them, or the assumptions --Makes invalid assumptions
--Makes assumptions that are consistent, identified are irrelevant, not clearly
reasonable, valid stated, and/or invalid
Interpretations, Inferences --Follows where evidence and reason lead in --Follows where evidence and reason --Does follow some evidence to --Uses superficial, simplistic, or irrelevant
order to obtain defensible, thoughtful, logical lead to obtain justifiable, logical conclusions, but inferences are more reasons and unjustifiable claims
conclusions or solutions conclusions often than not unclear, illogical, --Makes illogical, inconsistent inferences
--Makes deep rather than superficial --Makes valid inferences, but not with inconsistent, and/or superficial --Exhibits closed-mindedness or hostility
inferences the same depth and as a 4 to reason; regardless of the evidence,
--Makes inferences that are consistent with maintains or defends views based on self-
one another interest
Implications, Consequences --Identifies the most significant implications --Identifies significant implications --Has trouble identifying significant --Ignores significant implications and
and consequences of the reasoning and consequences and distinguishes implications and consequences; consequences of reasoning
(whether positive and/or negative) probable from improbable identifies improbable implications
--Distinguishes probable from improbable implications, but not with the same
implications insight and precision as a 4
Source: Foundation for Critical Thinking, www.criticalthinking.org

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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LEARNING PLAN:
UNIT TOPIC WEEK/S LEARNING Learning Activities and
OUTCOME Resources
I. FOUNDATIONS OF QUALITY Weeks 1-2 LO1 Introduction to the course.
MANAGEMENT Historical perspective from
A. History and Development Craftsmanship during Middle
B. Concept/ Definition/ TQM Evolvement Ages, Industrial Revolution,
C. Framework of Quality Management/ Post-war developments in
Integrating Quality in the Value Chain Japan, to the turn of the 20th
/ Quality in Manufacturing and century developments
Service relating to quality.
D. Basic TQM Elements or Quality 5 Approaches/Perspectives in
Management Principles Defining Quality (by David
Garvin Managing Quality)

Ch. 1 (Evans/Lindsay)
Ch. 6 (Heizer/Render)
Ch. 9 (Stevenson/Chuong)
II. QUALITY PHILOSOPHIES Week 2 LO1 Team Formation - may
A. Major gurus of quality management, LO2 supplement discussion with
their contributions (Deming, Juran, Ch. 4 (Evans/Lindsay) or Ch.
Crosby, Shewhart, Feigenbaum, 17 (Oakland)
Ishikawa, Taguchi, Shingo) Discussion should highlight:
B. Other significant contributions by Deming (14 points, PDCA,
other experts (Ohno, Garvin, Akao, Theory of Profound
Kano, etc.) Knowledge)
Juran (10 steps, Quality
Trilogy, Roadmap)
Crosby (14 steps, 4
Absolutes, Zero Defects,
Vaccine)
Shewhart (SPC)
Feigenbaum (TQC, Zero
Defects, Hidden Plant)
Ishikawa (Quality Circle, B7
tools)
Taguchi (QLF, Taguchi
Method, DOE)
Shingo (Poka Yoke, JIT)

Ch. 2 (Evans/Lindsay)
Ch. 9 (Stevenson/Chuong)
http://qualitygurus.com
III. PRODUCT AND SERVICE DESIGN Week 3 LO1 Individual and Team
QUALITY LO2 Activities.
A. Customer Satisfaction Discussion should include the
B. Determinants of Quality in Products Model of customer
C. Determinants of Quality in Service satisfaction by Noriaki Kano,
D. Cost of Quality Garvins 8 Dimensions of
Quality,
SERVQUAL/ RATER (by
Zeithaml, Parasuraman &
Berry),
Cost of Quality Models
(COQ,COPQ, CoQF)

Ch. 3, 7, 8 (Evans/Lindsay)
Ch. 5 (Heizer/Render)
Ch. 4, 9 (Stevenson/Chuong)
QUIZ 1 Week 4
IV. TOOLS AND TECHNIQUES FOR Weeks 5 - LO1 QIP Introduction
QUALITY 6 LO2 Project Proposals due
A. Basic Seven Tools Practical Individual and Team
B. New Seven Tools Activities to apply tools

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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C. House of Quality (QFD)
D. Supplemental/Other Tools and Ch. 5, 6, 7, 11 (Evans/
Techniques Lindsay)
Ch. 6 (Heizer/Render)
Ch. 9 (Stevenson/Chuong)
http://qfdonline.com
V. QUALITY MANAGEMENT SYSTEMS, Week 7 LO1 Team reports/ Case Studies
STANDARDS, PROGRAMS, and LO2 6 Sigma Concepts: DMAIC,
AWARDS Belt certifications, 6 Sigma
Tools
JIT and Lean concepts:
A. Popular ISO Standards (9000, 14000, Kaizen, Kanban, Poka Yoke,
22000, 45001, 27001, TS16949) 5S, 7Mudas, Keiretsu, Jidoka
B. Six Sigma / Lean Sigma
C. JIT and Lean Management Ch. 2, 5, 9, 10,
D. General Overview of Quality Awards (Evans/Lindsay)
(MBNQA, Deming Prize, Shingo Ch. 6, 16 (Heizer/Render)
Prize, JQA, EFQM, EQL, CAE, ABA, Ch. 9, 15
CQA, PQA, etc.) (Stevenson/Chuong)
http://iso.org
http://leanmanufacturingtools.
org
Various Quality Award giving
bodies websites (see
references)
QUIZ 2 Week 8
VI. STATISTICAL PROCESS CONTROL Week 9 LO3 Problem Solving
A. Attribute and Variable Data Control Charts for Variables:
B. Common Cause vs. Assignable X-bar Chart, Range-bar
Cause Chart, Range Chart
C. Control Charts for Variables Control Chart for Attributes:
D. Control Charts for Attributes P Chart, C Chart
E. In-Control vs. Out-of-Control
Situations Ch. 8 (Evans/ Lindsay)
Ch. S6 (Heizer/Render)
Ch. 10, S10
(Stevenson/Chuong)
VII. PROCESS CAPABILITY Week 10 LO3 Problem Solving
A. Process Capability Ratio Ch. 8 (Evans/Lindsay)
B. Process Capability Index Ch. S6 (Heizer/Render)
Ch. 10 (Stevenson/Chuong)

VIII. SAMPLING AND INSPECTION Week 11 LO3 Problem Solving


A. Acceptance Sampling Average Outgoing Limit/
B. Producers Risk vs. Consumers Operating Characteristic
Risk Curve

Ch. 8 (Evans/Lindsay)
Ch. 6,S6 (Heizer/Render)
Ch. 9,10,S10
(Stevenson/Chuong)
QUIZ 3 Week 12
Term Project Submission, Week 13 LO4
Presentation, and Course Synthesis
Final Exam Week 14

MAJOR REFERENCES:
Total Quality Management
By James R. Evans and William M. Lindsay
9th (Philippine) Edition Reprint 2016, CENGAGE

Principles of Operations Management


By Jay Heizer and Barry Render

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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9th Edition, 2014 (Chapters 5, 6, 6S, 16)
or
Operations Management by William Stevenson and Chee Chuong Sum
2nd Edition -2014 (Chapters 4, 9, 10, 10S, 15)

ADDITIONAL REFERENCES:
Managing for Quality and Performance Excellence by James R. Evans and William M. Lindsay.
9th /10th (International) Edition, South-Western 2014/2017

Total Quality Management and Operational Excellence (Text with Cases) by John S. Oakland
4th Edition - 2014, Routledge (Chapters 1, 2, 5, 6, 7, 12, 13, 14, 15, 17, Case Studies)

Quality Management by Graeme Knowles


2011 (eBook from bookboon.com)

Jurans Quality Handbook


By Joseph M. Juran and A. Blanton Godfrey
5th Edition 1999 McGraw Hill

WEB RESOURCES:
All about International Standards: http://www.iso.org
Compilation of quality gurus, their contributions, quotes, quality terms, quizzes, and other resources:
http://www.qualitygurus.com
Quality Function Deployment (QFD) templates and tutorials: http://www.qfdonline.com
American Society for Quality website (tools, standards, case studies, research, etc.):
http://www.asq.org/
Website of Union of Japanese Scientists and Engineers (training materials):
http://www.juse.or.jp/english/
Lean Management and Tools: http://leanmanufaturingtools.org
Juran Institute (free mobile app that contains tools and templates, case studies, powerpoints,
training videos, publications, etc.) : http://www.juran.com/resources/quality-essentials-app/
Quality Awards:
https://www.nist.gov/baldrige/baldrige-award
https://www.juse.or.jp/deming_en/award/03.html
http://www.shingoprize.org/
https://www.jqac.com/en/
http://www.efqm.org/what-we-do/recognition/efqm-award-history
http://www.eoq.org/eoq_awards/european_quality_leader.html
https://www.excellence.ca/en/awards/
http://www.australianbusinessawards.com.au/
http://www.caq.org.cn/html/en/index.html
http://www.pqa.org.ph/

Syllabus for TOTALQM (Total Quality Management) Term 1, SY 2016-2017 by Prof. JAYME C. IGNACIO
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