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TRUCK TIRE PAVEMENT CONTACT PRESSURE DISTRIBUTION July 1989
CHARACTERISTICS FOR SUPER SINGLE 18-22.5 j 6. Prlorming OrgOftiulion Code
AND SMOOTH llR24.5 TIRES
7. Author Is)
8. Pet/arming Organization Report No.
Rex William Hansen, Carl Bertrand,
K. M. Marshek, and W. R. Hudson Research Report 1190-l
9. Prlarmin; Otganization Name and Addteaa 10. Wotk Unit No.
Within the last 50 years truck sizes, allowable wheel loads, and tire inflation pressures have
increased. In order to establish pavements capable of sustaining the increased loading, the actual loading
mechanisms and their magnitudes had to be identified. To identify the magnitudes, static testing was
performed at The University of Texas at Austin on a specially manufactured Armstrong 11R24.5 LR-G
smooth tread tire and also on a commercially available Goodyear 18-22.5 LR-H wide-base, newly-recapped
super single tire. Contact pressure distributions were obtained for the 11R24.5 radial tires at inflation 90
and 105 and loaded to 5,000, 6,000, and 7,000 pounds. The 18-22.5 recap bias tire was inflated to 85 and
100 psi and tested at wheel loads of 8,000, 10,000, and 12,000 pounds. The pressure data acquisition
system used to obtain the tire contact pressures consisted of three main components: a load frame (powered
by a manual hydraulic system) for mounting and loading the test tires, Fuji pressure sensitive film to record
pressure distributions, and a film analysis package using the Adage 3006 Graphics system to process the
pressure distribution data. The contact pressure data were presented as numerical pressure distribution
maps and also illustrated as two-dimensional spectral graphics and three-dimensional surface plots. The
experiments indicated that for the 11R24.5 tire and the 18-22.5 tire, increased wheel loads at constant
inflation pressures generally resulted in more uniform contact pressures throughout the contact area. The
same increased wheel loads were also accommodated by a lengthening of the contact area. On the other
hand, increased inflation pressures at constant wheel loads resulted in a reduction of contact area and
increased contact pressures in the contact patch's central region. Low inflation pressures tended to cause
the wheel load to be distributed more heavily to the contact patch's central area for the radial tire and more
heavily to the sidewall contact area for the bias tire.
17. Ky Words
truck sizes, allowable wheel loads, No restrictions. This document is
tire inflation pressures, contact available to the public through the
pressure distributions, contact area, National Technical Information Service,
magnitudes, static testing Springfield, Virginia 22161.
19. Socvrity Claulf. (of thla roport) 20. S.curity Cl .. alf. (of thla lt.,.l 21- No. of Pog.. 22. Priu
Unclassified Unclassified 88
I
Form DOT F 1700.7 ce-u)
TRUCK TIRE PAVEMENT CONTACT PRESSURE DISTRffiUTION
CHARACTERISTICS FOR SUPER SINGLE 18-22.5
AND SMOOTH 11R24.5 TIRES
by
conducted for
by the
July 1989
\t
11
PREFACE
This is the frrst of two reports which describe work done Tire Company for his extraordinary support, to Mrs. Peggy
on Project 1190, "Tire Contact Pressure Distributions." Johnson, and to all the CTR personnel, especially Lyn
The study was conducted at the Center for Transportation Gabbert, Loretta McFadden, Art Frakes, and Rob Harrison.
Research (CTR), The University of Texas at Austin, as part We acknowledge their contributions and greatly appre-
of a cooperative research program sponsored by the Texas ciate their efforts to make this a successful project
State Department of Highways and Public Transportation
and the Federal Highway Administration. Rex William Hansen
Many people contributed their help toward the comple- Carl Bertrand
tion of this report Thanks are expressed to Dr. Torn Kurt M. Marshek
Tielking for his guidance, to Mr. Larry Walker of Walker W. Ronald Hudson
LIST OF REPORTS
Report No. 1190-1, "Truck Tire-Pavement Contact presents experimental data on the effect of tire inflation
Pressure Distribution Characteristics for Super Single 18- pressure and static wheel load on contact pressure distribu-
22.5 and Smooth 11R24.5 Tires," by Rex William Hansen, tion for the bias Goodyear 18-22.5 and the smooth radial
Carl Bertrand, Kurt M. Marshek, and W. Ronald Hudson, Armstrong 11R24.5 tires. July 1989.
ABSTRACT
Within the last 50 years truck sizes, allowable wheel fllm to record pressure distributions, and a f.tlrn analysis
loads, and tire inflation pressures have increased. In order package using the Adage 3006 Graphics system to process
to establish pavements capable of sustaining the increased the pressure distribution data. The contact pressure data
loading, the actual loading mechanisms and their were presented as numerical pressure distribution maps and
magnitudes had to be identified. To identify the also illustrated as two-dimensional spectral graphics and
magnitudes, static testing was performed at The University three-dimensional surface plots. The experiments indicated
of Texas at Austin on a specially manufactured Armstrong that for the 11R24.5 tire and the 18-22.5 tire, increased wheel
11R24 .5 LR -G smooth tread tire and also on a commercially loads at constant inflation pressures generally resulted in
available Goodyear 18-22.5 LR-H wide-base, newly- more uniform contact pressures throughout the contact area.
recapped super single tire. Contact pressure distributions The same increased wheel loads were also accommodated
were obtained for the 11R24.5 radial tires at inflation 90 and by a lengthening of the contact area. On the other hand,
105 and loaded to 5,000, 6,000, and 7,000 pounds. The 18- increased inflation pressures at constant wheel loads
22.5 recap bias tire was inflated to 85 and 100 psi and tested resulted in a reduction of contact area and increased contact
at wheel loads of 8,000, 10,000, and 12,000 pounds. The pressures in the contact patch's central region. Low
pressure data acquisition system used to obtain the tire inflation pressures tended to cause the wheel load to be
contact pressures consisted of three main components: a distributed more heavily to the contact patch's central area
load frame (powered by a manual hydraulic system) for for the radial tire and more heavily to the sidewall contact
mounting and loading the test tires, Fuji pressure sensitive area for the bias tire.
iii
SUMMARY
The rate of deterioration of highway pavements over the pressme distribution to be captmed under a color-intensity
last 50 years appears to have been accelerating. During this principle. By analyzing the Fuji prints, tire contact pressure
time, legal truck sizes, weights, wheel loads and tire inflation distributions were defmed. Tire side movements were
pressures have also increased. This report is one of several measmed for the smooth radial Armstrong 11R24.5 tire, to
studies seeking to establish tire-pavement contact pressure allow designers to relate their theoretical values with om
distributions, in order to serve the pavement designers in experimental results.
their estimations of pavement deterioration and to assist leg- The main contributions of this project can be summa-
islators in defining tire policies. rized as follows:
This report presents: (1) an extensive review of the (1) At low wheel loads, the load is supported by the
literature related to this project and (2) the results of an central and edge portions of the smooth radial11R24.5.
experiment involving two truck tires statically loaded on a (2) As the wheel load was increased on the smooth
steel plate. The smooth radial Armstrong 11R24.5 LR-G radial 11R24.5 tire (while kept at constant inflation pres-
and the bias Goodyear 18-22.5 LR-H super single tires were sure), the contact pressures became more uniform.
tested and studied for this report. The smooth radial Arm- (3) At constant wheel load, as the tire inflation pressure
strong 11R24.5 was especially manufactured for research increased, the contact pressures in the tread's central region
testing and was made available for this project The bias increased more than did the pressures in the sidewalls.
Goodyear 18-22.5 super single was chosen for its popularity (4) Increased wheel load on the radial tire, at constant
on Texas highways. tire inflation pressure, was accompanied by a lengthening in
The testing consisted of making prints of a tire in contact the contact patch.
with a solid steel plate at different axial loads and tire (5) For bias tires the shape of the contact area is more
inflation pressures. These prints were produced by using circular with an oval tendency, while for radial tires the
Fuji prescale film. Fuji prescale film allowed the entire shape is rectangular.
IMPLEMENTATION STATEMENT
The work undertaken in this project provides tire con- capacity of pavements. Such information could lead to
tact areas and tire contact pressure distributions for the tested changes in methods employed in current highway pavement
truck tires at several inflation pressures and wheel loads. design, and could also assist legislators in defining truck tire
These values are available for use in evaluating the effects of policies.
truck tire inflation pressure and axle load on the structural
iv
TABLE OF CONTENTS
ABSTRACT................................................................................................................................................................................................................. Ill
S~Y .................................................................................................................................................................................................................. IV
Th1PLE11ENTATION STATEMENT................................................................................................................................................................. iv
CHAPTER 1. INTRODUCTION
Background.........................................................................................................................................................................................................
Objective ..............................................................................................................................................................................................................
Scope and Organization of the Study .....................................................................................................................................................
Research and Approach.................................................................................................................................................................................
CHAPTER2. RELATEDSTUDffiS
Surveys of Tire Types and Inflation Pressures.................................................................................................................................... 2
Future Trends in Tire Types and Inflation Pressures....................................................................................................................... 3
Inflation Pressure Effects on Operator Costs....................................................................................................................................... 4
Results of Over-Inflation...................................................................................................................................................................... 4
Results of Under-Inflation.................................................................................................................................................................... 4
Results of Proper Inflation................................................................................................................................................................... 4
General Tire Contact Pressure Characteristics.................................................................................................................................. 5
Membrane Theory and Historical Background......................................................................................................................... 5
Tire-Pavement Contact Stresses...................................................................................................................................................... 5
Stress Components and Orientation....................................................................................................................................... 5
Longitudinal Shear Pressure...................................................................................................................................................... 5
Lateral Shear Pressure................................................................................................................................................................. 6
Factors Affecting Contact Pressure Distributions.................................................................................................................... 6
Inflation Pressure and Wheel Load........................................................................................................................................ 6
Speed and Pavement Friction.................................................................................................................................................. 9
Steering............................................................................................................................................................................................... 10
Tire Contact Pressure and Its Effect on Flexible Pavement Life.............................................................................................. 10
Wheel Load and Inflation Pressure Effects................................................................................................................................. 10
Studies Discussing Wheel Loads and Inflation Pressures........................................................................................... 10
Studies Discussing Fatigue........................................................................................................................................................ 11
Studies Discussing Rutting ........................................................................................................................................................ 12
Surface Modulus, Base Modulus, and Thickness Effects .................................................................................................... 16
Possible Pavement Life Saving Solutions............................................................................................................................................ 16
Conclusions......................................................................................................................................................................................................... 17
CHAPTER 3. EQUIPMENT, PARAMETERS, AND PROCEDURES
Experimental Apparatus ................................................................................................................................................................................ 18
Truck Tires and Rims ............................................................................................................................................................................ 18
Load Frame and Platform.................................................................................................................................................................... 18
Manual Hydraulic Power Supply ..................................................................................................................................................... 18
v
Hewlett-Packard Data Acquisition System ......................................................................................... 18
Load Cell Calibration .................................................................................................................... 19
Fuji Prescale Film and Teflon Shim Stock........................................................................................ 19
Film Analytical Tools ......................................................................................................................... 20
Adage Analysis System .......................................................... :...................................................... 20
Experimental Parameters ...................................................................................................................... 20
Tires ........................................................................ .'................................................................. 20
Loads ......................................................................................................................................... 21
Inflation Pressures . .. . .. .. .. .. .. .. .. . . . . . . .. . . . ... .. . . . .. . . . . .. .. . .. .. .. .. . . . . .. .. . . .. .. . . .. .. .. .. .. .. . .. . . .. . .. . . . .. . . .. .. .. . .. .. . . .. . . .. 21
Experimental and Adage Analytical Procedures ......................................................................................... 21
-
Radial Armstrong 11R24.5 Load Range-G Smooth Tread Tire .................................................................... 22
Bias Goodyear 18-22.5 Wide-Base Super Single Tire ................................................................................. 37
Experimental Results .................................................................................................................... 37
Discussion of Results ......................................................................................................................... 38
Characteristics of the Smooth Tread 11R24.5 Tire .............................................................................. 38
Characteristics of the Wide-Base 18-22.5 Tire .................................................................................... 38
Experimental Error . .. .. .. .. .. .. .. .. .. .. . . .. .. .. . . .. . .. .. .. .. .. .. .. .. . .. .. . .. .. .. . .. .. .. .. .. . . .. .. .. .. .. . . .. . .. .. .. .. . .. .. . .. . . .. .. .. .. .. .. . . . .. 38
Fuji Prescale Film ........................................................................................................................ 53
Load Apparatus............................................................................................................................ 53
Vl
CHAPTER 1. INTRODUCTION
BACKGROUND order to establish asphalt material properties capable of
Within the last 10 years truck sizes, allowable loads, and sustaining the increased loading conditions.
Current pavement design analyses assume a uniform
tire inflation pressures have greatly increased. Tire manu-
pressure.distribution nearly equal to the tire inflation pres-
facturers have been compelled to produce tires capable of
sure loaded over a circular tire-pavement contact area.
operating at higher inflation pressures for various reasons.
Research has shown the actual tire-pavement contact area
(1) Increased fuel costs have led tire manufacturers to tends to have a non-circular pressure distribution and higher
attempt to decrease tire rolling resistance to increase contact pressures, depending on the user and vehicle operat-
fuel economy (Ref 1). One example is the production ing characteristics, tire manufacturer, tire type, wheel load,
and marketing of wide-base super singles.
and tire inflation pressure.
(2) Higher inflation pressures are normally associated
with increased axle loads (Ref 2).
OBJECTIVE
(3) High tire deflection due to low pressure leads to heat
build-up and premature tire failure; high pressure tires The objective of this study is to provide pavement
will run cooler and, therefore, have a loriger life (Ref design engineers with a better understanding of the actual
3). contact pressures of tires currently running on U. S. high-
(4) Higher inflation pressure decreases the probability of ways. The results from this study will provide other research
hydroplaning and may influence skid resistance (Refs teams with data to confirm existing tire-pavement model
. 2 and 3). pressures and to continue further research on pavement life
(5) For a given load, a smaller tire may be used with a management. The objective will be realized by studying and
higher inflation pressure, decreasing the tire weight discussing results from related studies and by measuring tire
and thus allowing a greater pay-load to be carried (Ref contact pressure data for a smooth, radial, 11R24.5 load-
2). range-G (LR-G) tire and a wide-base, bias, 18-22.5 load-
(6) Use of wide-base super single truck tires instead of range-R tire (LR-H).
dual rear tires decreases the tire weight, allowing a
larger pay-load to be carried.
SCOPE AND ORGANIZATION OF THE
Item 6 is of special interest in this study because of the STUDY
increased popularity of the wide-base super singles. Al- Chapter 2 contains a brief summary of studies and
though weight savings appear to be the most important factor results from similar experiments and from theoretical mod-
in the super single's popularity, other advantages also exist. eling. Descriptions of the tire types, test parameters, testing
The tire/wheel cost is reduced because it is less expensive to medium, and the testing apparatus used in the experiment are
buy one super single tire and wheel than two dual tires and presented in Chapter 3. The pressure distribution data and
wheels. In addition, the vehicle handling ability is increased results are discussed in Chapter 4. In Chapter 5 a summary,
with super singles. It is also easier to maintain the single tire conclusions, and recommendations for the direction of
since it is not necessary to access an inside dual tire (Ref 4 ). future research are presented. Detailed descriptions of a tire
The increased popularity of super single tires has caused marketing survey, load frame schematic, load cell calibra-
concern to pavement design engineers. In fact, the state of tion, experimental procedures, analytical procedures,
Utah has restricted their use through legislation. It appears smooth 11R24.5 radial tire movement data, and tire pressure
the super single tire contact area is smaller than the contact histograms are contained in Appendices A through I.
area for a set of duals, and, therefore, higher pavement
stresses are produced if pay-loads are not reduced. The RESEARCH AND APPROACH
super singles also have manufacturer-recommended infla-
tion pressures as high as 120 psi, which may increase the To identify the pressure magnitudes, static testing was
contact pressure between the tire and the road surface, performed at The University of Texas at Austin on a smooth
resulting in increased stress and strain within a pavement and tread Armstrong 11R24.5,LR-G ,and a wide-base Goodyear
decreasing pavement service life. 18-22.5, LR-H, super single tire, at various inflation pres-
Although, historically, highway designers have at- sures and axle loads. Fuji prescale film was used to record
tempted to counteract the effects of increased loading the tire contact pressures. The images were then digitized
through improved pavement designs, pavement deteriora- using an Adage 3006 graphics system supported by a VAX
tion continues to increase. The actual pavement loading work station in order to measure the tire contact pressures
mechanisms and their magnitudes must be identified in and display the data.
1
CHAPTER 2. RELATED STUDIES
It is essential, prior to experimentation, to study the small variation in inflation pressure existed. The maximum
existing state of knowledge relating to the proposed study. inflation pressure measured was 150 psi. The study also
In order to identify tire-pavement contact pressures, the included an analysis considering five variables which may
types ofloading mechanisms mustfrrst be defmed. To do so, affect tire contact pressure, including tire construction,
a literature study of technical publications was carried out vehicle type, axle location, tire diameter, and tread depth.
and the related information reviewed. These publications The Texas study concluded that axle location and tire diame-
were also searched for suitable testing parameters, such as ter were insignificant and that tire construction was the most
tire type, axle load, and tire inflation pressures, as well ~ significant.
existing tire technology, types of testing apparatus, analyu- The Montana study reported 2,365 truck tires were
cal modeling methods, and the effects of increased tire measured during July and August, 1984. Their study
inflation pressures. The summary and findings of the litera- showed that 81 percent of the tires observed were steel belted
ture search are presented below, followed by conclusions. radials, with an average inflation pressure of 105 psi, and
that 17 percent were bias ply, with an average inflation
SURVEYS OF TIRE TYPES AND pressure of 84 psi. This study included measurements of
INFLATION PRESSURES ambient air temperature to determine its influence on the tire
II
characteristics. It was reported that, as the ambient tem-
II In order to characterize the pavement loading mecha-
perature rises, the tire temperature also rises, at approx~
nisms and their magnitudes, officials from various state
mately the same rate, but the tire inflation pressure 1s
Departments of Transportation conducted independent field
unaffected. They also reported that 11 percent of the truck
surveys in Wisconsin (Ref 5), Texas (Ref 6), Montana (Ref
tires had inflation pressures greater than 110 psi.
7), and Illinois (Ref 8). Additional surveys in New Mexico,
The Illinois data were never published but the results
Florida, and Washington have been mentioned in the litera-
were made available through the Illinois Department of
ture, but their reports are currently unavailable (Refs_ 8, 3,
Transportation. The available data showed an average in-
and 9). The surveys were performed on trucks stoppmg at
flation pressure of 97 psi, with a high of 130 psi and a low of
randomly selected, state-required weigh stations. The pro-
52 psi. Their report did not include the number of tires
cedures, conditions, and items surveyed differed from state
observed nor the tire types.
to state, but some measurements included tire size, tire type,
. To add to the field survey results available in the
manufacturer, axle load, inflation pressure, and tire tempera-
literature, tire manufacturers were polled to determine the
ture. Generally, the studies concluded that the tire inflation
most popular tire types currently running on U.S. highways.
pressure varied according to tire type, size, and manufac-
In September 1988 six leading tire manufacturers were
turer.
contacted by telephone and then sent a survey letter from
The Wisconsin study tested 6,780 tires, and the most
The University ofTexasat Austin concerning popular truck
common brand observed was Michelin, followed by
tire marketing data. Five of the manufacturers responded:
Goodyear and then Bridgestone. Wisconsin researchers
Michelin, Uniroyal Goodrich, Goodyear, Armstrong, and
discovered that the current recommended cold pressures
General Tire. Kelly Springfield did not respond, saying the
exceeded those used in the AASHO tests (Ref 10), which
requested information was proprietary. The Rubber Manu-
were 70 to 80 psi, by 20 to 30 psi. When the surveyors
facturers' Association was also contacted but did not release
allowed a 10 psi increase in tire inflation pressure to com-
any information, because the requested information was
pensate for the heat caused by rolling resistance, they deter-
considered proprietary.
mined that 12 percent of the total survey population were
Most of the respondents answered that the majority of
still inflated by 10 psi above the manufacturer's recom-
their truck tires marketed are radials; the exceptions were the
mended cold pressure. It was noted that, although this
Uniroyal Goodrich Company, which does not manufacture
percentage may seem small, it can be significant when
radial truck tires, and the Armstrong Tire Company, which
considering the effect in reducing pavement life. The report
said that only 40 percent of its total tire sales are radials. The
said the most common tire size observed was an 11-24.5 and
responses indicated that the radial 11R24.5 load range~G
the second was an 11-22.5.
(LR-G),radial11R22.5 LR-G, bias 10.00-20 LR-F,and bms
In Texas 1,486 tires were measured and analyzed ac-
11.00-22.5 LR-F are the most popular truck tires in use
cording to the type of truck on which the tires were mounted.
today. The most popular radial and bias wide-base super
The most prevalent truck type observed (70 percent) was a
single tires are the 16.5R22.5 LR-J and 15-22.5 LR-H. The
3-S2,anditwasusedtocarry mostmajortypesofcommodi-
load range is a method tire manufacturers use to specify
ties. Radials were the most common tire type, occurring
maximum recommended wheel loads. For example, the
twice as often as bias tires. The radial tires also had higher
manufacturer's recommended maximum allowable wheel
inflation pressures than the bias tires, but the researchers
load for a single 11R24.5 LR-G tire is 6,430 pounds, and the
concluded that after adjusting for tire construction only a
2
3
maximum allowable wheel load for a single 11R24.5 LR-H sealing or run-flat capability with low pressure warning
tire is 6,610 pounds. The survey letter, participants, and devices.
responses can be seen in Appendix A. In order to reduce automobile costs, auto manufacturers
It appears from the literature that radial truck tires are are committed to eliminating the spare tire. They are experi-
becoming more predominant Brown stated that use of bias menting with tires that are self-sealant or have run-flat
tires is declining and that they are now replaced 80 to 100 capability. Yeager states that several major tire manufactur-
percent by radials (Ref 3). Yeager also made similar com- ers currently have self-sealing tires and that a low pressure
ments when predicting future tire manufacturing trends (Ref warning system is only a few years away.
17). This also seems to agree with the operator/owner Tire manufacturers are attempting to improve tire uni-
viewpoint, because, normally, radials can carry heavier . formity and further reduce rolling resistance by modifying
loads and travel with less wear than bias tires (Ref 11). design and production procedures and methods. Rollii:Jg
The information from tire manufacturers and research- resistance has also been reduced by increasing inflation
ers is corroborated by truck operators, whose competitive pressures. This trend will continue to increase with the
environment forces them to carefully evaluate tire perform- widespread use oflow profile tires and variable comfort sus-
ance. Lee Butler, the tire supervisor for Central Freight pension systems. RobertS uses 125 psi inflation pressure in
Lines, Incorporated, related that, although radials have his theoretical study to establish material properties for thin
higher initial cost, bias tires cost more to operate because of asphalt concrete surfaces on granular bases (Ref 1). He
their construction (Ref 4). The change to radials is also justifies using this high pressure by stating that, although
hastened by their increased safety margins, longer tread life, 125 psi may appear high, "representatives from tire manu-
and lower rolling resistance, which results in increased fuel facturers indicate within the next 5 years inflation pressures
economy. The low profile radial, by design, has the same will continue to rise, to nearly 150 psi." He believes higher
cross section whether loaded or unloaded, which results in inflation pressures were brought about because increased
better stress distribution, and improved travel wear, stabil- fuel costs prompted the trucking industry to attempt to
ity, cornering, and weight distribution. Because of the many reduce rolling resistance and thereby increase fuel economy.
advantages radial tires have over bias tires, Mr. Butler's Therefore, the tire manufacturers have responded by mar-
company is converting almost completely to radials. keting both bias and radial tires that operate at higher
inflation pressures.
FUTURE TRENDS IN TIRE TYPES AND Yeager believes the marriage of performance tires with
INFLATION PRESSURES all-season tires will dominate the tire market well into the
1990's. He expects that, by the year 2005, the performance
There is little available literature that predicts trends in
and all-season tire will account for over 60 percent of the
tire design and manufacturing characteristics. However,
total OE and replacement market.
what was obtained provided a data base from which some
It appears likely that, within a decade, nearly a fourth of
useful tire testing parameters could be selected. Most ex-
all auto tires will be made without human hands touching the
perts agree that the popularity of radials will continue to
material during the manufacturing process. Manufacturers
grow, especially in the case of all-season radials.
are attempting to optimize tire uniformity by implementing
Yeager (Ref-17), while forecasting tire manufacturing
computerized equipment. They are also performing various
trends, predicted that production of original equipment (OE)
laboratory testing to determine wheel loads and slippage in
radial tires would continue at the 1983 rate through 2005 .
order to reduce tread wear.
He also predicted that the amount of radial replacement tires
Another significant trend in truck tires is the replace-
would increase from 65 to 88 percent The increase in radial
ment of dual tires with a wide-base super single. Pa-
production is apparently due to their increased wear life.
pagianakis and Haas (Ref 16) after interviewing tire manu-
Yeager states that, currently, the average set of radial auto-
facturers and trucking fiims noted the increased popularity
motive tires travels approximately 39,000 miles before
of wide-base super single tires. Bridgestone felt that within
being replaced, but some of the newer designs are capable of
10 years wide-base tires will be as common in North Ameri-
traveling 55,000 to 65,000 miles.
can trucking fleets as they are in Europe. The trucking firms
Because the all-season radial is fuel efficient and rela-
of Labatt and Manitoulin Transport claim a superior per-
tively quiet, and provides good traction on wet and snowy
formance for the wide-base tires as compared to conven-
roads, it has become very popular. In 1990, 80 million all-
tional duals. The wide-based tires are mounted on non-
season radials will be produced for both the OE and replace-
driving axles and steering axles. Manitoulin also reported
ment markets. The all-season tire, with its performance
that wide-base tires have a longer service life. The draw-
capability and lower profile, is becoming more widely used.
backs to wide-base tires appear to be the lower load limit
Yeager lists additional significant improvements for all-
common! y legislated for wide-base tires, vehicle down time,
season tires, including new belt materials, improved han-
and inventory complexity (Ref21). Ifload penalties for the
dling, noise reduction, improved rolling resistance, and self-
wide-base tires are lifted, both fleet operators stated they
4
would use wide-base tires on all their non-driving axles. inflation is detrimental to the vehicle suspension system.
Both manufacturers and operators believe that, regardless of The tire becomes subject to impact breaks and is more likely
the current load penalties, the economical benefits obtained to be cut, snagged, or punctured. Also, overstress is
from using wide-base tires will cause their market to grow. produced in the rim, possibly shortening rim life and
Zekoski, an engineer for the Goodyear Tire Manufac- increasing costs.
turing Company (Ref 21), believes radialization will con- Costs are also increased because increasing the tire
tinue to grow in applications that are traditionally bias- inflation pressure never improves tire performance or
dominated, such as school buses, pick-up trucks, and deliv- strength but, rather, it decreases the tire service life. An
ery trucks, to increase fuel economy and driving factors. increase in air pressure above the manufacturer's rated
Zekosk:i also addressed the possible impact of European specifications will not increase load carrying capacity, but
tires. He states that European tires generally are one load will cause premature wear in the center or the crown of the
range higher than tires manufactured in the United States. tire, reducing tread mileage, and, thereby, increasing tire
Tires manufactured in the United States are built to the cost Irregular tire carcass shoulder wear is also caused by
specifications of the Tire and Rim Association (T&RA). over-inflation, which reduces the possibility for retreading.
Recently, there has been a trend in Europe to manufacture
tires having higher loads and inflation pressures to meet the Results of Under-Inflation
111111 increasing regional legal load limits. Zekosk:i believes that, Under-inflation not only causes higher rolling resis-
GENERAL TIRE CONTACT PRESSURE One is parallel to the central plane of the tire and is called the
CHARACTERISTICS longitudinal stress component; the other is perpendicular to
the central plane of the tire and is called the lateral stress
Currently very little data are available concerning truck
component (see Fig 2.1).
tire contact pressures. Normally it is common in pavement
design to assume the tire contact pressure distribution is
circular and that the contact pressure is equal to the tire
inflation pressure, as described by membrane theory. This
section describes membrane theory and background and
discusses more recent studies in tire con tact pressure charac-
teristics.
Membrane Theory and Historical Background
_..-
It is known that, if an inflated membrane lacking any
bending stiffness (e.g., an infinitely thin wall) is in contact
with a flat surface, the contact pressure at each point is equal
to the membrane's inflation pressure. The ideal footprint
Fig 2.1. Force diagram representing the total reaction
would be circular, but in actuality a tire footprint is some- of the ground to the tire expressed as the combined
what more rectangular. This line of reasoning indicates the effect of two forces, one normal and one tangential to
primary component of the vertical contact pressure is the the ground plane (Ref 12).
internal inflation pressure (Ref 12). Therefore, current tire
data bases are comprised of inflation pressures, not tire/
Longitudinal Shear Pressure. The two tangential sub-
pavement contact pressures. These models are hardly ac-
components, lying in the contact plane, are generally called
curate because carcass stiffnesses as well as the stiffness in
the shear components. The shear components are created
the sidewalls prohibit equal pressure distribution in the
whe~ an inflated tire is deflected against the pavement,
contact area (Ref 18). To obtain a better knowledge of
causmg the doubly curved surface of the tread to become a
actual pavement loading it is helpful to understand the char-
flat surface. When the tire is vertically deflected against a
acteristics which influence the tire contact area. The actual
flat surface, the motion is restrained by friction between the
contact area is a function of speed, inflation pressure, wheel
. tire and pavement, creating perpendicular horizontal shear
load, wheel camber, steering, braking, vehicle suspension,
components of contact pressure [see Fig 2.2(a)).
and tire configuration, among others.
Knowledge of how a wheel load is transmitted to the
road by a tire is essential to pavement design. The actual
process a tire goes through when transferring an axle load to
pavement is described by Tielking and Roberts (Ref 13).
They state that a tire supports the axle load by establishing
a contact area (footprint) between the tread and pavement
surfaces. Changing the axle load or the tire inflation
pressure altered the tire's footprint As the load is adjus ted (a) under a standing tire.
v..,..____
changes in inflation pressure are slight, but when either the
load or the inflation pressure is altered, the tire s contact area
and shape are altered significantly.
Tire-Pavement Contact Stresses Entry Exit
In order to characterize the stress applied to the pave-
ment by a tire, it is advisable to first defme the stress
components, their orientation, and causes. In this section
the stresses are divided into components and some are sub- (b) under a rolling contact.
divided into subcomponents. Fig 2.2. Direction of pavement shear forces (Ref 13).
Stress Components and Orientation. The tire-
pavement contact force can be represented by two
When the tire rolls freely without camber, the shear
components, one perpendicular to the contact surface, called
press~e is redirected due to the superposition of an angular
the normal component, and one tangential to the contact
vel?C1ty on the tread surface. The longitudinal component
surface. This latter component may be further subdivided
into two subcomponents, each lying in the contact plane. of tue force on the pavement changes direction twice, as can
6
1
be seen in Fig 2:2(b). Bonse and Kuhn experimentally con- contact pressures measured from a statically loaded tire.
finned this in 1959 by rolling a tire over a circular force- Zekoski contradicts this by stating the normal and horizontal
measuring stud placed in a manhole cover (Ref 19). components vary if they are examined in a static versus
Lateral Shear Pressure. The paths of two tread ribs can dynamic condition but does not explain his reasoning (Ref
be seen in Fig 2.3. As the tread is flattened against the 21).
The earliest approach to quantifying the average contact
pressure was to statically load a tire to a known value while
simultaneously making an ink footprint. To calculate the
contact pressure the known load was then divided by the
footprint's area. Problems existed with this method, the
greatest of which was the lack of a suitable method for
determining contact pressure distributions and pressure
quantities. Lippman and Oblizajek performed a variation
of this experiment by producing a footprint and then multi-
plying the footprint area by the tire inflation pressure to
obtain the load borne by the tire. When this value was
compared to the actual load applied to the tire, a difference
of 30 percent was not uncommon (Ref 15). The authors
concluded that differences in the normal pressures from the
inflation pressures are due to structural mechanisms, such as
Fig 2.3. Rib path through the contact region of a bending, local carcass and belt tensions, and buckling at the
rolling tire (modified from Ref 13). crown center. This proved that membrane theory was not
appropriate for quantifying tire-pavement contact pressures.
pavement, the ribs are pulled toward the footprint center. In order to better quantify the foot-print pressures
Friction inhibits the ribs inward movement, creating a lateral Lippman and Oblizajek used transducers to measure the
shear pressure. Tielking and Roberts believe the magnitude actual contact pressures. The transducers were placed so as
of the lateral shear is dependent on tire construction, with the to measure the contact pressure at the center of each rib of a
radial tires producing about 50 percent lower peak pressure freely rolling tire moving at a velocity of 2 to 3 miles per
values than bias tires. They also believe the lateral shear hour. the measurement locations for three locations on a
applies a much higher stress to the pavement than longitudi- five-ribbed tire can be seen in Fig 2.4.
nal shear pressure does. The experiments performed by
Bonse and Kuhn, in which various vehicle tires were driven Positive Sense of
Velocity
over a circular force measuring stud, seem to support this Road Forces Acting
of1ire
on Tread Rubber
trend for automobile tires also (Ref 19). ...
Factors Affecting Contact Pressure Distributions lI
Although many factors, such as speed, steering, tire I
I
camber, braking, inflation pressure, pavement friction, and I
wheel load, affect the load components of the contact pres- )
sure distribution, published articles tend to be narrow in Outer Rib
Central Rib
scope, discussing only one or two of the above stated Intermediate Rib
variables. For this report the majority of the discussion is
limited to inflation pressure, wheel load, speed, steering, and Fig 2.4. Identification of measurement locations for a
pavement friction. five-ribbed tire (modified from Ref 15).
Inflation Pressure and Wheel Load. Tielking and
Roberts (Ref 13) state that the major influences on tire- The trends in the pavement normal force distribution
pavement contact pressure are inflation pressure and axle and both horizontal force distributions for each rib of a
load. In view of the small effects of speed and pavement radial-ply tire loaded to 1,580 pounds and inflated to 26 psi
friction on the normal pressure distribution for a free-rolling can be seen in Figs 2.5, 2.6, and 2.7, respectively. In Fig 2.5
tire, it is believed that the normal contact pressures measured the normal contact pressure measured by transducers as the
with nonrotating tires deflected against a frictionless surface tire was rolled over at zero camber is shown. Note that the
are a realistic representation of the normal pressures under a outer two ribs have slightly larger contact pressures and that
real tire traveling at highway speeds. Therefore, significant the contact pressures are fairly constant throughout the
effects of pavement deterioration accelerated by changes in contact area.
inflation pressure and/or axle load can be studied using
7
250
--Bias Ply
-Radial Ply
Bias Duals I 130%
200 Radial Duals 1 165%
50 --- -....
100 110 120 130 140 150 160 170 180 190 200
~
1,975 pounds. Their data show that generally the maxi-
mum values of normal pressures usually_occurred at the
outer lateral edges of the footprint. When they altered
the steering angle by one degree, only a slight redistribu-
tion of pressure and an increase in lateral pressure oc-
q 0.27llp 258
12.6 kN
\
lire Load .i
curred. No difference in footprint area was documented 0~----~~----~----~~----~
for either the glass-ply or the bias-ply tires. In contrast, 0 200 400 600 800
the one degree steering angle modification caused the lire Inflation Pressure (p) (kPa)
steel-belted radial tire's footprint to shorten on one side
and lengthen a similar amount on the other side. Fig 2.11. Relationship between tire inflation pressure
Lippman and Oblizajek attribute this phenomenon to the and contact pressure for constant wheel load (Ref 2).
twisting distortion of the relatively rigid belt structure in
the .radial tire. Steering results in the broadening of the slip theory, but the nonuniform contact pressures were based on
regwn at the end of the footprint area, releasing stresses, and experimentally produced contact pressures. Chen used
therefore decreasing the load. 1EXGAP-3D, a linearly elastic, finite element program, to
predict the performance of Texas farm-to-market flexible
TIRE CONTACT PRESSURE AND ITS pavements under various inflalion pressures and wheel
EFFECT ON FLEXIBLE PAVEMENT LIFE loading conditions. The computer model used inflation
pressuresof75,90, and 110psi and wheel loads of 4,500and
A pavement must be able to provide the load bearing
5,400 pounds. Chen assumed the nonuniform pressure dis-
surface for which it is designed. This depends on the ex-
tributi(;ms were symmetrical about the tire print's longitudi-
pected traffic loads, density of traffic, and desired service
nal and lateral axes, and, therefore, he needed to analyze only
life. The pavement must maintain an adequate surface con-
one-quarter of the tire-pavement interaction.
dition such that it is able to permit comfortable and safe
Chen found that an increase in inflation pressure from
driving within the design speed limit The service life is
75 psi to 110 psi results in an approximate increase of 102
dependent on the actual loading the pavement receives.
micro strain ( 1 microstrain =1 x 10'6 inch/inch) at the bottom
Traditionally, pavement design engineers have been primar-
of a 1.5-inch-thick pavement (Fig 2.12). The figure also
ily concerned with only the wheel loading effects, but, re-
shows that as the pavement thickness increases the effect of
cently, additional research efforts have investigated how
tire pavement contact pressure decreases.
environmental loading and pavement structure affect as-
Chen also compared the tensile strains at the bottom of
phalt pavement life. The discussion below is limited to
the pavement surface calculated using the 1EXGAP-3D
stresses in an asphalt pavement system caused by wheel and
uniform pressure model with those of layer program EL-
inflation pressure, base and surface modulus effects, and
SYMS using a circular uniform pressure model. The EL-
thickness.
SYM5 model tended to over predict the strains, except for
Wheel Load and Inflation Pressure Effects the 1.5-inch-thick pavement (see Fig 2.12).
Figure 2.13 shows the effect of wheel load on critical
This section includes research summaries pertaining to
tensile strain for both the experimental uniform pressure
the effects of wheel and inflation pressure on asphalt pave-
model and the theoretical uniform pressure model. For both
ments as well as studies that discuss the influence wheel
models, as the load increased, the tensile strains at the
loads and inflation pressures may have on pavement fatigue
bottom of the pavement surface also increased.
and rutting.
Figure 2.14 shows that an inflation pressure increase of
Studies Discussing Wheel Loads and Inflation Pres
47 percent produced an insignificant increase in compres-
sures. Chen (Ref 27) used various computer pavement
sive strain at the top of the subgrade for both theoretical
models to determine the difference between uniform and
uniform pressure and experimental nonuniform pressure
nonuniform contact pressure distributions on asphalt pave-
models. Chen reported that the uniform pavement model
ment systems. The uniform contact pressure was equated to
consistently produced larger subgrade compressive strains,
the inflation pressure, according to traditional membrane
except for thick surface pavements.
11
Eqs 2.1 and 2.2, the number of loads of constant stress were in the cement-stabilized base's horizontal tensile strain than
predicted: would an increase in contact pressure. Therefore, the ce-
log Nr (10%) = 15.947-3.291log et -0.854log E* (2.1) ment-stabilized base is much more sensitive to changes in
wheel load than increased contact pressures.
log Nr (45%) = 16.086-3.291 log et-0.854log E* (2.2) Failure caused by the surface densification of thick
asphalt pavements was shown to occur at contact pressures
Nf = the number of loads of constant stress of 41 psi and 84 psi. This was determined using the stable
necessary to cause fatigue cracking, state of air voids content (a measure of compaction under a
e(
= the
initial tensile microstrain at the repeated load) for various mixes at various temperatures.
bottom of the surface, and Van Vuuren's results indicate that for the same mixture
E* = the complex modulus of the asphalt- under similar e~vironmental conditions, contact pressures
concrete surface (ksi). of 41 and 84 psi caused an average permanent deformation
of about 3 and 4 percent, respectively.
Figure 2.20 shows the effect increasing. the inflation p~es
Finally, Van Vuuren stared that pavement failure in-
sure has on fatigue damage life for vanous surface thick-
duced by soil subgrade consolidation could not be attribured
nesses for cracking that is less than 10 percent and greater
to an increase in contact pressure. An increase in contact
than 45 percent of the wheel path area. As can be seen, an
pressure is mostly dissipared throughout the the asphalt layer
increase in inflation pressure (for a constant wheel load)
and does not cause significant increases in the subgrade
results in a significant increase in surface tensile strain and
stresses and strains. In other words, soil subgrade consoli-
therefore a significant decrease in pavement service life for
dation is caused primarily by increased wheel load, not in-
both the 10 percent and 45 percent cracking models. For a
creased contact pressure.
2-inch pavement a 47 percent increase in infla~on pre~sure
resulted in 33 percent reduction in pavement hfe. Figure
Studies Discussing Rutting. Traditionally, rutting has
been associated with high compressive strains at the top of
2.21 shows that for increased wheel load, at a constant
the subgrade. It is generally distinguished in two separate
inflation pressure, a reduction in pavement life for both
types: (1) rutting caused by mechanical abrasion and (2)
fatigue cracking models occurred. For a 4-inch pavement,
rutting due to irreversible deformations.
a 20 percent increase in wheel load resulted in a 36 percent
In order to measure horizontal pavement deformation,
reduction in pavement life.
Eisenmann and Hilmer (Ref 25) repeatedly rolled both
Earlier pavement modeling was performed by Van
single and dual tires over a steel box containing an asphalt
Vuuren (Ref 2), using the Chevron computer program to
test speciinen placed on top of a rubber plate. The rubber
analyze various linear elastic pavement structures under
plate represented the soil subgrade. The specimens w~re
many combinations of wheel loads and inflation pressures.
cut perpendicular to the rolling direction and pavement diS-
He attributed high contact pressure to four types of pavement
placements measured. The vertical deformation was re-
failure: (1) fatigue of the surface layer, (2) fatigue of ce~ent
duced by lowering the wheel load and using duals rather than
stabilized bases, (3) surface densification, and (4) consolida-
single tires. Horizontal deformation occurred at both the
tion of the subgrade.
surface and the upper region of the asphalt base course, and,
Van Vuuren also attributed pavement fatigue to exces-
therefore, rutting is also a resultant of lateral displacement of
sive horizontal tensile stresses and strains in the bottom of
the material in the pavement surface and base. These lateral
the surface layer. For a 1.97-inch (50-mm) pavement, his
shifts of the material were observed in the asphalt cross-
model showed that an increased wheel load caused a de-
section.
crease in horizontal tensile stress at the bottom of the surface
Eisenmann imd Hilmer also stated that rutting caused by
layer. This implies that higher wheel loads were less detri-
irreversible deformation may be prevented either by opti-
mental to an asphalt pavement than lower wheel loads, for
mizing the pavement design and construction, such that the
tires kept at a constant contact pressure. However, it is very
heavier loads and inflation pressures can be sustained, or by
seldom that a reduction in wheel load is not also associated
optimizing the loads and conditions, so that the asphalt
with a decreased contact pressure, as lighter vehicles are
design strength and integrity is not exceeded. Eisenm~
generally fitred with tires which operate at lower inflation
and Hilmer felt that rutting is influenced by a change m
pressures (58 psi). He computed that, for dense-graded
wheel load as well as a change in the inflation pressure.
premix and high stiff gap-graded premix surfaces, a contact
Eisenmann and Hilmer concluded that rutting can be
pressure of 87 psi will require as many as 106 to 107 load
influenced by a combination of both wheel load and tire
repetitions to initiate cracking. Thus, contact pressures
inflation. Theoretical investigations based on the elastic
larger than 87 psi should be avoided.
multilayer theory using computations made by BISAR, an
Van Vuuren's results show that pavement failure
elastic layer computer model, showed that increases in the
caused by the failure of a cement-stabilized base could be
wheel load, at constant inflation pressure, resulted in in-
primarily attributed to increased wheel loads.. He ~d that
creased deformari9n in the lower regions of the pavement.
an increase in wheel load would cause a far higher mcrease
13
{g
W18 = 6.15 x 1017 (1/e/ 0 (2.3) ;::,
C/)
2.0
where
W18 = the number of weighted 18-kip axle loads
1.5 ' - - - - ' - - - - ' - - - ' - - - _ ._ _..........-LI......--1
before excessive permanent deformation, and
300 350 400 450 500 550 600 650
ec = the compressive microstrain at the top of the
Compressive Strain at Top of Subgrade (Microstrain)
subgrade.
Fig 2.14. Effects of inflation pressure on compressive
As the wheel load is increased the subgrade compressive
strain at the top of the subgrade layer. [Note: T
strainalsoincreases,resultinginareducedpavementlife. A designates a treaded tire with nonuniform
wheel load increased 20 percent increased the subgrade (experimental) pressure model, and U designates a
compressive strain 19 percent, resulting in a 50 percent uniform pressure model. The values 7545 and 11045
reduction in pavement life. represent, respectively, a tire loaded at 4,500 pounds
Chen also demonstrated that tire inflation pressure has with inflation pressures of 75 and 110 psi (Ref 27).]
an insignificant effect on subgrade rutting. Axle loads have
a significant effect on subgrade compressive strain and
4.0 -o- T9054
therefore cause subgrade rutting.
Huhtala (Ref 22) experimented by rolling common -o- U9054
't:
(1) Wide-base tires tended to be more aggressive, produc- ;::,
C/)
ing greater strains under the same load than dual tires, 2.0
by a factor of 3.5 to 7.
(2) The load was very seldom evenly distributed on both 1.5
of the dual tires, as is assumed in design. 300 400 500 600 700 eoo
(3) Stresses varied between various wide-base tires. The Compressive Strain of Subgrade (Microstrain)
narrower wide-base tires produced greater strains
under the same wheel loads. Fig 2.15. Effects of wheel load on compressive strain
(4) Smaller dual tires produced larger strains at the same at the top of the sub grade surface. [Note: T
wheel loads than normal size conventional dual tires. designates a treaded tire with nonuniform
(5) As tire inflation pressure was increased, the tires (experimental) pressure model, and U designates a
produced larger strains. An optimum inflation pres- uniform pressure model The values 9045 and 9054
sure does not seem to exist as far as the pavement is represent, respectively, a 90 psi tire inflation pressure
concerned, but an inflation pressure increase of 20 with loads of 4,500 and 5,400 pounds (Ref 27).]
percent increased the tires' ability O produce 120 to
140 percent larger strains.
loaded dual tires. In other words, it is assumed in pavement
(6) The contact pressure was highest in the tire centerline, design that the wheel load is evenly divided between the two
for the limited amount of data obtained.
tires. His experiments exhibited that an uneven load is more
Huhtala also addressed the fact that common asphalt likely the case. He attributed this uneven loading to the
design practices are based on a circular, even contact pres- difference .in tire structure, which varies from manufacturer
sure distribution, which does not account for two unevenly to manufacturer, the difference in increased "hot" inflation
14
683
441 1234 441
786 979 786
186 345 kPa 186
786 979 786
441 1234 441
683
120
Base Moduli
- - - 4886 9 0.239
- - 7000 9 0.235
- 878790.265
Fig 2.16. Contact pressures in footprint of 10.00-20
truck tire: wheel load held constant at 4,500 pounds. E
g
(/l
(/l
~
~
~
0~--------~----~------~--------~-------~--~
0 200 400 600 800 1000 1200
Microstrain at Bottom of Surface
ro 1500
a.
-:.
~ 1250
__ ' ...._ \ \
::I
lJ)
lJ)
Ql 1000
a..'-
ts 750 \
ro \
c0 \
(.) Tire Load \
20 kN \
\
\
250 \
\
0
0
Tire
10
2
20 30
3
40 50
' \
70
Center Meridian Distance (mm)
80
~
60 Base 0369
Modulus: 87879 '')l
40 :::;.-'#
#/#
20 C""
0
0 100 200 300 400
Microstrain at Bottom of Surface
allowable wheel loads are 9,000 and 8,000 pounds for infla- CONCLUSIONS
tion pressures less than 100 psi and over 100 psi, respec- From the literature review the following conclusions
tively). may be made.
Sharma (Ref 14) states that, generally, vehicle legisla-
tion requires lower axle load limits for axles mounted with (1) Generally, for bias tires, as the inflation pressure in-
creases, the pressure distribution at the center of the
wide-base tires, compared to conventional dual tires. He
tire increases and approaches a pressure similar to that
believes that in countries that have not passed this kind of at the outside edges.
legislation the higher pavement damage caused by wide-base
(2) Steel-belted radial tires tend to have a more uniform
tires is recognized and possible legislative changes are be- footprint than glass-ply or bias-ply tires because radi-
coming crucial issues. Some countries have implemented als have less stiff side walls.
special provisions regulating load limits per unit tire width. (3) It is in the operator'sinterest to maintain his tires at the
He mentions that these provisions were initially intended for manufacturer's recommended tire inflation pressures
tires mounted on steering axles but invariably are applied to and wheel loads.
other axle positions. In conclusion, Sharma stated that very (4) An increase in wide-base super single popularity is
few jurisdictions regulate tire inflation pressures, because of likely to decrease pavement service life.
concern over accelerated pavement damage. He also men- (5) Thin farm-to-market (FM) pavements should have a
tioned that he had no indication of how the tire inflation low modulus, and thick pavements should have a high
pressure provisions were enforced where they existed. modulus. Both thin and thick pavements should be
The possible engineering improvements Brown (Ref 3) placed on strong base material in order to provide an
gave were (1) use of a better mix criteria, (2) use of more adequate service life.
appropriate and better calibrated structural design models, (6) Wheel loads have a significant effect on the compres-
(3) possible development of better binders and cements, and sive strain at the top of the sub grade, and therefore may
(4) emphasis on better quality control and better and more cause rutting.
timely maintenance. (7) Increased inflation pressure does not significantly
Other researchers, Papagianakis and Haas (Refs 16 and affect the compressive strain at the top of the subgrade.
24), while investigating rutting and the effects wide-base (8) Both wheel load and tire inflation pressure have a sig-
tires have on asphalt, discussed possible paths for future nificant effect on the horizontal tensile strains at the
research in order to deter pavement rutting and fatigue. They bottom of the pavement layer. These increased tensile
felt that structural analysis should concentrate on the tire- strains may cause cracking. Tire inflation pressure
pavement interface in order to identify the additional distress has a significant effect on the tensile strains at the
bottom of thin pavement layers (less than 2 inches).
contributing mechanisms. The currently used finite element
Thus, high inflation pressures may cause premature
programs, BISAR and ILLIPAVE, account for tensile bend- fatigue failure. Both increased wheel load and in-
ing only at the bottom of the asphalt layer and for compres- creased inflation pressure may decrease pavement
sion only at the top of the subgrade layer. As previously service life by over 30 percent.
discussed, these stresses historically have been used as the (9) Modeling asphalt strains using a tire having uniform
critical fatigue and rutting distress parameters. Papagianakis contact pressures will generally yield greater strains
and Haas state that permanent deformation occurs in all than models using a tire having nonuniform contact
layers of the pavement system, not just in the subgrade. pressures.
Therefore, the compressive strains at the top of the asphalt (10) More legislation and improved engineering may be
surface must be accounted for, because they have been possible means to curtail pavement fatigue and rutting
shown to be dramatically affected by high inflation pres- caused by high wheel loads and inflation pressures.
sures.
CHAPTER 3. EQUIPMENT, PARAMETERS, AND PROCEDURES
Increases in truck axle loads and in truck tire inflation surface. A detailed schematic of and parts list for the load
pressures, panicularly during the last decade, have gener- frame are in Appendix B.
ated increased interest in their possible effects on pavement
life. As shown in the literature, many static and dynamic Manual Hydraulic Power Supply
experiments have been conducted in an attempt to model and Various systems for applying and controlling the load
analyze the actual loading the pavement receives. Static were considered and evaluated. Eventually a manual hy-
testing and analysis was perfonned at The University of draulic power system was selected because of its user
Texas at Austin. The equipment, parameters, and proce- friendliness, availability, and economy. The system con-
dures have been changed from experiments previously per- sisted of a hydraulic hand pump, a manifold, hydraulic
formed at The University of Texas and therefore are dis- hoses, and a 5,000-psi in-line pressure gage, as shown in Fig
cussed in detail below. 3.1.
This system was very simple to use, convenient, and
EXPERIMENTAL APPARATUS accessible. The hand pump was capable of delivering over
To obtain the tire-pavement contact pressure distribu- 20,000 pounds of force. The in-line pressure gage was
tion of various tires, a static method of loading the tires was simply used to measure the in-line pressure which, when
used The experimental apparatus consisted of truck tires multiplied by the ram's bore area (7.069 square inches),
and rims, a load frame and platform, a manual hydraulic served as a check on the load values calculated from the
power supply, a load cell and data acquisition system, two voltages displayed by the data acquisition system.
sheets of 5-mil (0.005-inch) Teflon, and the Fuji prescale Hewlett-Paclu:t.rd Data Acquisition System
ftlm.
The actual loads applied to the tires were monitored
Truck Tires and Rims using a Hewlett-Packard (HP) 3497 A Data Acquisition sys-
The truck tires tested were a specially manufactured tem, an HP 150 computer, and a HP 44421 A 20-channel
smooth tread Armstrong 11R24.5, load range-G tire, guarded input module. Communication was accomplished
mounted on a Budd rim and a newly recapped, commercially via a HP IB interface. The 20-kip load cell output voltage
available Goodyear wide-base super single 18-22.5, load was monitored on the acquisition system's front panel. A
range-R tire mounted on a 13.00 x 22.5 rim. The average calibration. curve, previously derived as discussed below,
tread depth of the bias super single was enabled the user to monitor the output voltage and obtain the
0.5 inch as measured at a location 2
inches from the tire's exterior tread
edges.
Load Frame and Platform
The load frame and platform were
constructed at The University of Texas
Load Frame ----tllol
in 1984 forCTR Project 386 (Ref 23)
and reassembled for this project At the
time of this report the load frame and
platfonn were located at The University
of Texas at Austin. The load frame, tire,
and load platform configuration can be
seen in Fig 3.1.
A new axle and hub assembly was
constructed which enabled the wheel
hub to be moved and secured such that
the applied load was transferred through
the tire and rim's approximate centroid.
This enabled the production of a more
unifonn pressure print The load plat-
form used was a 2-inch polished steel
platen placed on top of the concrete
Fig 3.1. Load frame schematic using the OTC manual hydraulics.
18
19
voltage which corresponded to the desired maximum load. were then used in the acquisition program to obtain the load
The acquisition program, written in GW BASIC, allowed on the tiie specimen from the voltages read by the HP
horizontal and vertical deflection data to be obtained for system. A diagram of the calibration curve and data used to
each tiie, as well as the applied load value. produce the curve can be seen in Appendix C.
To monitor and obtain a desired maximwn load, the
output voltage given by the data acquisition system was Fuji Prescale Film and Teflon Shim Stock
constantly monitored. The load was then held and released The Fuji prescale film was used to convert the contact
according to Fuji's recommendations, described in Appen- pressure distributions to various intensities of red. The
dix D. prescale film is comprised of"A" and "C" films. Both films
have a low compressibility, polyester base. The A film has
Load Cell Calibration a thin coating of microcapsulated, color-forming materihl,
To determine the applied load a Lebow 20-kip load cell and the C film has a thin coating of color developing
was used. In order to assure the load cell's accuracy it was material. The microcapsules on the A film are of various
calibrated against a Conamp 20 Digital Calibration system. sizes, which allows them to break at different pressure
The Conamp system was calibrated and certified September levels. Large microcapsules break at relatively low pres-
15, 1986, by the National Standards Testing Laboratory in sures (e.g., 70 psi) while small capsules break at higher
accordance with ASTM Specifications E 74-81. The pressures (e.g., 285 psi).
Conampsystem includes both 10-kip and 100-kip load cells. To produce a color density image, the A and C film
To determine the applied load for this experiinent, it was sheets are superimposed, with the coated surfaces face to
decided that the 10-kip load cell would provide the most face. As pressure is applied to the film, the microcapsules
accurate representation of the expected load range. The on the A film break, releasing the color forming material.
Conamp system displayed a direct digital readout of the This color-forming material then reacts with the color devel-
loads on the calibration cell. oping material on the C film. The result is permanent reds
The calibrations of the Lebow load cell and of the HP of varying intensities on the C film (see Fig 3.2).
acquisition system's output voltage readings were
accomplished using the following procedure. Prior
to tiie installation the topmost cross member of the
load frame was lowered to a position above the steel Substrate
loading platen with enough room to allow insertion
of the calibration cell. The calibration cell readout
was zeroed using the zero adjustment knob. Then
the CAL button was depressed and the specified cali-
bration offset was dialed on the display. The calibra-
tion offset adjustment knob was then locked into
position and the zero load value rechecked. C-sheet
tB ~::::,:.::,
ro/bmb ). / j)f.iyffl ....,._Intermediate Layer
Substrate
.
Pressure was applied to the system by pumping
the hydraulic pressure pump. A record was kept of Fig 3.2. Working principle of the Fuji prescale rllm
the HP load cell voltages, calibration cell load (modified from Ref 2).
readouts, and the in-line pressure as monitored by a
pressure gage. The ram was lowered until the calibration A sheet of 5-mil (0.0005inch) Teflon is placed above
cell indicated a slight compressive load was being applied to and below the Fuji fiim to prevent shearing from occurring
the system. At various voltage increments the operator between the Fuji Film's A and C sheets. As discussed in
stopped applying pressure to the system and locked the Chapter 2, a tiie statically loaded on a pure frictionless
pump to prevent the hydraulics from leaking back, which surface probably closely resembles the same tiie rolling on
would have allowed the pressure to dissipate. While the an asphalt surface at highway velocities. Previously, brass
pump was locked the parameters mentioned above were shim stock was used to prevent shearing, but to further
recorded. This process was continued through the entire 10- reduce the amount of friction between the surfaces, a more
kip range of the calibration load cell. frictionless shim stock was desirable. Therefore, the 10-mil
The calibration curve and the resulting line equation sheets of Teflon were selected. Being an almost frictionless
were derived by plotting the HP voltages versus the calibra- surface they would not only prevent shearing between the A
tion cell's load outputs. The resulting line did not go through and C film but also allow the tire surface to fully expand
the origin since there was an initial tensile load on the Lebow when loaded to allow production of a full tire footprint.
load cell. This tensile load was caused by the weight of the For the wide-base super single tiie, two sets of fllm
load cell and its connectors hanging from the end of the ram. sheets had to be overlapped because the tire was wider than
The slope of the resulting line equation and theY -intercept one sheet. Wider film is currently unavailable. The film
20
TABLE 4.1. RADIAL 11R24.5 TIRE TABLE 4.2. RADIAL 11R24.5 TIRE EXPERIMENTAL
EXPE~ENTALPARAMETERS RESULTS
Inflation Maximum
Pressure Inflation Wheel Contact Contact
Tire Type (psi) Load (lb) Pressure Load Mode
Pressure Maximum Area
11R24.5 (psi) (lbs) (Esi) Location (psi) (in.2)
LoadRangeG 90 5,000 90 5,000 136 Tread Center 78 68.2
6,000 6,000 121 Tread Center 76 77.1
7,000 7,000 139 Tread Center 74 88.4
105 5,000 105 5,000 110 Tread Center 76 66.0
6,000 6,000 124 Tread Center 78 76.1
7,000 7,000 133 Tread Center 84 82.5
22
23
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uannn~nuu
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l I
"
Fig 4.2. Pressure map for the smooth radial 11R24.5 load range-G tire int1a.ted to 90 psi and loaded to 5,000
pounds. The pressure print is roughly 10.9 inches long and 7.5 inches wide.
24
Fig 4.3. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.5 load
range-G tire inflated to 90 psi and loaded to 5,000 pounds.
Fig 4.4. Three-dimensional surface plot for the smooth radial-ply 11R24.5 load
range-G tire inflated to 90 psi and loaded to 5,000 pounds.
J
.....
25
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an~nn~xxn'lt~nnn~auuaDN~anaauauaawamxnnu'ltn~uu
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aa,.nnnuunnxn7f~nnn71711'1Mnan71nn71M71M1'11'11'11'1n71xn'ltnan
~nnAnnnnnnnnnnnnnn~nn~~n71'ltxx'ltn'lt711'1X1'1M1tMnnn'lta
axnn7fnnnnnnunnnn~.,.nnannnnnnn711'11'1nn~~""""
nxnn>nnwn'ltnnnnauauunnnnnnnxnnnnnn~~n~n~
"""nannMxnwnnnannnnx.,nn71nwwwn1'11'1n~nw'ltnaa
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snnn.,.nnnn1'171Mnnnnnnnxnnan71M'lt71U71U1'11'11'11'11'1HM71nnnnn
GAannnnnwnnnnnnnnnnxnannnnnnnnnnnnnnnnnuna~u ~
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ti2144:DJ
....... ... ,
Fig 4.5. Pressure map for the smooth radialllR24.5 load range-G tire inflated to 90 psi and loaded to 6,000
pounds. The pressure print is roughly 12 inches long and 7.6 inches wide.
26
Fig 4.6. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.S load
range-G tire inflated to 90 psi and loaded to 6,000 pounds.
Fig 4.7. Three-dimensional surface plot for the smooth radial-ply 11R24.S load
range-G tire inflated to 90 psi and loaded to 6,000 pounds.
27
111111 12
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n~manManaann111nn111nnwnnnnuwnnnnu1!111111111M111111111111unnn
U~mft~ftNWNft.NG11111111111111111ff111M1111111111111NU1111ff1111111111ft~Hft111111ffN111211ft.
n~mafl.Nftftfl.G11111HU1111ffffUN11ffff1111111111111ffUU11171111111111111H11Uft1111N4
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~mnnnnaauaawnannnnnnnnnnnnnnw
~~~unaanun~nuwrnaauwnunnnnnnuu~nn~
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~muuaann~n~nn1!1nuua~~ann~nnnftnnnununnna~
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mannaanannn111na~nnnnn111nannnunnnnnnnunnuunnnnn~aw
~un~n~nnnnnn~~nnn~nnnnnnnn~nnnnnunnuanwu
~unaaan111nuuunnnnnununannnnnnnnnnannnnnnunnnama
~n111aaaan~nnnnnn11n111annnnnnnnnnnnn~nnnnnnnaa1
mnouoann~nnnnnu~ununnnnnnnnn~nnnnnnu111nnnn~u
annnaaa~nuunnnnnnnunnnnnnnnnnnnw~nn~nnan
uun~nnnnnn111nnnnnnnnnnnnn~uununnnnn~nua
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nn~nnuua~ann~nnnu~nnuunnnnnnnnnnn~nn~n~
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~nunn~111uanu~n~nnnnnnnnnn111nnnnnnnnnn~nunn~na
lnnnnnff111Dn111unnnnsnn~nDuaa~n~GD2Hnnnnnnnn
lf41ttJannnnn"'" IJ 2
I 4
Fig 4.8. Pressure map for the smooth radial11R24.S load range-G tire inflated to 90 psi and loaded to 7,000
pounds. The pressure print is roughly 12.4 inches long and 7.6 inches wide.
28
Fig 4.9. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.5 load
range-G tire inflated to 90 psi and loaded to 7,000 pounds.
Fig 4.10. Three-dimensional surface plot for the smooth radial-ply 11R24.5load
range-G tire inflated to 90 psi and loaded to 7,000 pounds.
29
D I
=~ua~nlnla3?ta~uun3atuna
tuMwwn~nn~~unww~nMnw~uu~~uw~u"~~nael
n~nn~~~~~n~nnnnn~~n~~~~u~~~~~~~~un~
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~~nunn~nn~~~~n~~~nnn~~nn~n
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nanu~nnu
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nnunnnMnaauamueaaDMMMUaaauaannwnnnx
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"~naMnHaa~~mnnnnnnunaaMD
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wnnn8nnn~~aMeMnnwaannunnaeMD
Kn~~~Munaaamh~nnnn"
unft:aou:aou~nnn~'H
unMJtannn~w~~nnnn~w
nau~u"uwnn~waunnwna~un'
IG~DIHna~n~nftnftftftftftftWDOUWMGNMMMNUUCG~nnnHWOBDDGI
~DDMno~nnnnn~~-~~~aau"a~M~aaannnn~n~
lu~noanHH~nnnnnnnnn~~nuauu~~~nnnunnens3H
2ftD,nuaHwHnn~nnnHHn~HnHftnMnanw'
na~nn~~H~~uuHnnnHnnn~~~~nnn~unu ~~
~~nnnn~wn~~WHnnnunnnnnnnnnHnftnll~
~1 ~~nnn~~nnnwnnn~~nnwnnun~~w It
u~uuaunHwnnunn~n~nnnannnwnnnnwnnn~
u 2Dn~nwuen~nnnnuwu~nnnnnnunnnaHt
su tunMnuuMnnunwH~nn~nnnnHHnMHn~u~nn~
~~nnuunn~~nanun~n
~Bnaan~~n~nwnnuannn~
,.,
Fig 4.11. Pressure map for the smooth radial 11R24.S load range-G tire inflated to lOS psi and loaded to 5,000
pounds. The pressure print is roughly 9.9 inches long and 7.5 inches wide.
30
Fig 4.12. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.5
load range-G tire inflated to 105 psi and loaded to 5,000 pounds.
Fig 4.13. Three-dimensional surface plot for the smooth radial-ply 11R24.5load
range-G tire inflated to 105 psi and loaded to 5,000 pounds.
31
CS:,.CfJ Ud.tS d ..
s nut
,,,.,. '.
I IZ7214!1111110110 I I 2 :I!UIIIIIIflliOf:IJ!)IIJ
::ouNcawwaau~nneaaaaaaanaa:af:lna:aaan~u~~ntl
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n~nMMnnn~nnnnwnunnnnnn~nM
~ nnnnnnnnnnnn~nnn~nnn~
110D11DIIWftMJI110110nnJIMMJIJIJ!MnnnnnnnunauH~nHnUJI.
n~~nnnnnnnnnnnnnunun~aawuuuuuunn
dnnnnnnnn~nnnnnunnn~~auawuu~ununa
~~~nnnnnunnnnnaaaauuww~nunnn
enaDwnnannnnnn~~~~anuwMuuwnnn~n
~uauunnn~nnunannawuannnu
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::onnuD:a~n~~uuaaaaunannaaauuunna
""~n~aawuaanan~nuuun
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nnunn~~awuuunna~~aa
~uunnnnuuuuacn~nn
:I!UIId~nnanaa~aauuaaaunnuuawunnn~
~naaa~nunnunuaaaauauunun
nn~uaMnnn~aaaauaaun~aau
an~nnnaaauaauaaaaanann~"~
nna~a~~~-~~a~nnnunnnaaaw~
"nu~a~nu~~~n~uu~~nnn~
nnnuua~nn~n~n~~nn~~unw
wununnn~nnn~nnnnnnnnnnnnunn~u~
nAas"nnnnn"""~nnnnnnnnnn~nnnnn'll'llnunnu~an
~ wa~nnn~unnnnnn'llnnunnn~nnnnnannnnnu
~2 dMnnnnnnnnuunnnnannnnnnnnnnnnnauaauanuunua
d~nnnunnnnnnnnnnununnwnnunnnnn~nnnunnn
nnH~nnnnnunnnnnnnnnunnnunnununn~nnuunan
1 nnun~~~nneunn~~~~~~nnnnunnn~nnnd
n duue:aNunn~nnnuannaun
Fig 4.14. Pressure map for the smooth radiall1R24.5 load raoge-G tire intlated to 105 psi and loaded to 6,000
pounds. The pressure print is roughly 10.8 inches long and 7.6 inches wide.
32
Fig 4.15. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.5
load range-G tire inflated to 105 psi and loaded to 6,000 pounds.
Fig 4.16. Three-dimensional surface plot for the smooth radial-ply 11R24.5 load
range-G tire inflated to 105 psi and loaded to 6,000 pounds.
....
33
ltiUt!UI ,..,, I 2
n~~nuMna~nnat~t
aunuauuuuuu~enn~n~~~nnanesaul
naaaauuaan~naenn~unnnu 1ft
uauaaaauaan~naaunJ2et
auuaaauauaaaux
nnuuuuaaneanup
nnauauauuu
~-~-~
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"
....................................... .,"
n~
ntOID Dfl lllDMMD MIS M M M DMWtJM MIS awa D" MD aNN M a M W atta D a Sl 61 N a
n,.n~~'
nmmm*nn~s
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~nmaa
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. , aN 14 U D"IGittattMDDW UflW .. *ltiiWIIlliiStlttDH M MNft DD ft ttaa11 It II n . " nIt
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~~m""a~~ua
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~.,uann
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n*~"u.,~
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unnuu~
n,.auuuaaa~aa"~
DMHDDMWRUHftMD.DHUMNIIDMD.ItDIIDDDDDitl1.1tltltMNDaMaMG
u~anuwaMaauuunuMIINNDDnaaaaaaaaan
uaaauaa~~a
~uauaanaauaa~~unaaauaawa~an
~~nn~aauuuaaaaaaaaaaa"9w
uuaaaaaauaannnnuaaaaaaau~naaul
DDDHUDMMUMMitltaunnltGMHM"IIUaanaan~u lU
Bnun~uuaaattwnnaa~aNnan~~aMnn
JIIIU2 II I t I
I 2
Fig 4.17. Pressure map for the smooth radiai11R24.S load range-G tire inflated to 105 psi and loaded to 7,000
pounds. The pressure print is roughly 11.5 inches long and 7.6 inches wide.
34
Fig 4.18. Two-dimensional spectrum graphic for the smooth radial-ply 11R24.5
load range-G tire inflated to 105 psi and loaded to 7,000 pounds.
Fig 4.19. Three-dimensional surface plot for the smooth radial-ply 11R24.5load
range-G tire inflated to 105 psi and loaded to 7,000 pounds.
35
2000
c 5,000 lbf
1800 Inflation Pressure = 90 psi II 6,000 lbf
-
g
1600
1400
7,000 lbf
"0
!IS
0 1200
....I
"0 1000
(I)
'5
..c
;:: 800
iii
0 600
Fig 4.20. Histogram for the smooth radiall1R24.S
400
load range-G tire, showing the change in the load
distribution across the tread width at an inflation 200
pressure of 90 psi and wbeelloads of S,OOO, 6,000, and
0
7,000 pounds. Left L-of-C Center R-ot-C Right
2000
lills.ooo lbt
1800 Inflation Pressure .. 105 psi II 6,000 tbf
1600 7,0001bf
.-...
g 1400
"0
!IS
0
1200
....I
"0 1000
(I)
'5 800
..c
;::
iii 600
Fig 4.21. Histogram for the smooth radial 11R24.S 0
400
load range-G tire, showing the change in the load
distribution across the tread width at an inflation 200
pressure of lOS psi and wheel loads of 5,000, 6,000,
and 7,000 pounds. Left L-of-C Center R-of-C Right
Position Across Tread Width
2000
1400
"0
!IS
0
....I
"0
(I)
'5 800
..c
;::
iii 600
0
Fig 4.22. Histogram for the smooth radial 11R24.S 400
load range-G tire, showing the change in the load 200
distribution across the tread width at 5,000 pound
wheel load and inflation pressures of 90 and lOS psi. 0
Left L-of-C Center R-of-C Right
Position Across Tread Width
36
2000
Ell 90 psi
1800 Wheel Load ; sooo (lbf)
11!1105 psi
1600
g- 1400
"ca0
....I
"'5(I)
800
,Q
.....
iii
0
Fig 4.23. Histogram for the smooth radiall1R24.5
load range-G tire, showing the change in the load
distribution across the tread width at 6,000 pound
0
Left L-of-C Center Rof-C Right wheel load and inflation pressures or 90 and 105 psi.
Position Across Tread Width
2000
"ca
0
....I
1200
1000
"'5
(I)
:g 800
iii 600
0
400
Fig 4.24. Histogram for the smooth radiall1R24.5
200 load range-G tire, showing the change in the load
distribution across the tread width at 7,000 pound
0 wheel load and inflation pressures of 90 and 105 psi.
Lett LOfC Center R-ot-C Right
Position Across Tread Width
TABLE 4.3. BIAS 18-22.5 TIRE TABLE 4.4. BIAS 18-22.5 TIRE EXPERIMENTAL
EXPERIMENTAL RESULTS
PARAMETERS
Maximum
Inflation Inflation Wheel Contact Contact
Tire Pressure Load Pressure Load Pressure Maximum Mode Area
Type <psi) ~ (psi) (lbs) (psi) Location (psi) (In.2)
18-22.5 85 8,000 340 Tread Center 75.60
Load Range H 9,000 82
85
10,000 10,000 391 Tread Center 91 99.90
12,000 12,000 249 Tread Center 58 114.94
100 9,000 100 8,000 316 Tread Center 58 74.40
10.000 10,000 342 Tread Center 66 87.70
12,000 12,000 238 Tread Center 94 112.04
37
6,000, and 7,000 pounds are shown for each of the five Figures 4.25, 4 .28, and 4.31 show the effect an increase
regions. Figure 4.21 shows that, as the inflation pressure is in wheel load, at a constant inflation pressure, has on the
increased for the same loading conditions, the five regions contact area for the 18-22.5 tire. As the load was increased
appeared to increase equally. from 8,000 pounds to 10,000 pounds the contact pressures
Comparing the contact speco:ums shown in Fig 4.3 and over the entire contact patch also increased, with the largest
Fig 4.12 reveals that, for a constant wheel load, an increase increase occurring in the central region. These phenomena
in inflation pressure causes the contact pressure located at are better illustrated in Fig 4.43. As the wheel loads in-
the tire's central region to increase while the contact pressure creased the contact pressures tended to become more uni-
at the side wall region decreases. Figures 4.22 and 4.24 form throughout the contact patch. This trend is verified by
clearly illustrate this pressure redistribution behavior for the histograms in Appendix G.
5,000 and 7,000-pound wheel loads, respectively. How- Figures 4.43 and 4.44 show the changes in load distri-
ever, because of eccentric loading and asymmetric tire con- bution in the 18-22.5 tire contact area by displaying the
so:uction, the response of this tire in Fig 4.23 appears portion of wheel load supported by five equal rectangular
distorted. Yet, the researchers still believed the data showed regions. These regions are oriented parallel to the tread
a valid trend, and, using this figure, verified it by comparing rolling direction. Figure 4.43 shows that, as the load in-
the sum of the right and left load distribution sections for the creased from 8,000 to 10,000 pounds and from 10,000 to
tire inflated to 90 psi with the sum of the right and left load 12,000 pounds, the contact pressures in all the regions
distribution sections for the tire inflated to 105 psi. The sum increased. Figure 4.44 shows that as the load increased from
for the tire inflated to 105 psi is less than the tire inflated to 8,000pounds to lO,OOOpounds asirnilartrendoccurred. For
90 psi, and, therefore, as the inflation pressure increased, the the increase from 10,000 to 12,000 pounds the trend discon-
amount of wheel load carried by the side wall area decreased. tinued. The pressure in thecentralregionremained the same
At the same time, the amount of wheel load transferred to the but the contact pressures in the sidewall regions increased.
central region of the contact patch increased. Except for the contact pressures where the load was
increased from 10,000 to 12,000 pounds in Fig 4.43, the
BIAS GOODYEAR 18-22.5 WIDE-BASE results in both Figs 4.43 and 4.44 are in contradiction with
SUPER SINGLE TIRE the theory associated with bias-ply tires as discussed in
Chapter 2. In Chapter 2, it was stated that the contact
A wide-base super single, 18-22.5 LR-H, bias-ply re-
pressures for a bias-ply tire are normally highest at the
tread tire was chosen for experimentation because of its
sidewall regions for low inflation pressures but that as the
increased use on Texas highways. The experimental wheel
inflation pressure increases it is accompanied by an increase
loads and inflation pressures are presented, followed by the
in contact pressures at the contact area's central region. If
resulting tire contact pressures. Frequency histograms for
the inflation pressure continues to increase at a constant
each numerical contact pressure distribution print can be
wheel load the contact pressure in the center region will
seen in Appendix G. The experimental wheel loads and
eventually surpass the pressures at the sidewall regions.
inflation pressures used to test the recapped General wide-
These strange contact characteristics can be attributed
base 18-22.5 LR-H tire are listed in Table 4.3.
to the super single tire's construction. The tire is very rigid
Experimental Results and its tread is convex so that at low wheel loads only the
center portion of the tread is in contact with the pavement
The results of the contact pressure analysis are shown in
surface, which causes a circular contact print to be produced
Figs 4.25 through 4.42. The results for the 18-22.5 tire are
(Figs4.26andFig4.35). As the load is increased the contact
presented, using numerical contact pressure maps, two-
area becomes wider and more oval shaped (Fig 4.29). When
dimensional speco:um graphics, and three-dimensional sur-
the applied load was increased from 10,000 pounds to
face plots, as were previously seen for the 11R24.5 smooth
12,000 pounds, the full tread width established contact and
tread tire. The numerical contact pressure maps (e.g., Fig
the contact patch then lengthened to accommodate the
4 .25) and speco:um graphics (e.g., Fig 4 .26) are oriented as
additional load, as displayed in Fig 4.32. InFig4.32 it is also
shown in Fig 4 .1. The gaps and rough edges displayed on
evident that the sidewall tread established contact with the
the two-dimensional speco:um graphics and three-dimen-
pavement surface and thus the change in wheel load from
sional surface plots are areas where the contact pressure was
10,000 pounds to 12,000 pounds resulted in a large increase
lower than the Fuji prescale fllm was capable of recording.
in contact pressure at both the tread's center and sidewall
The maximum pressure, mode, and contact area re-
regions. These characteristics are better illustrated in Fig
corded from each tire print are tabulated in Table 4.4.
4.43.
Comparing the tabulated contact areas shows that, as the
At a tire inflation pressure of 100 psi when the wheel
wheel load was increased, while keeping the inflation pres-
load was increased from 8,000 to 10,000pounds, the contact
sure constant, the tire contact area increased. The table also
shows that, at a constant wheel load, as the inflation pressure pressure increased only in the center region, which is in
increased, the contact area decreased. character for a bias tire inflated to high pressure. The high
38
inflation pressure also caused a smaller contact area to occur, Characteristics of the Smooth Tread 11 R24.5 Tire
preventing the sidewall tread from establishing contact with The 11R24.5 radial tended to be characterized by a
the pavement (compare Figs 4.35 and 4.38). However, as fairly uniform contact pressure. The frequency histograms
the load was increased to 12,000 pounds, the higher inflation in Appendix F illustrate that most of the measured pressure
pressure prevented lengthening of the contact area in order values are within a small range of pressures. It appears that,
to transfer the additional wheel load, and, therefore, the as the wheel load increased, the contact pressure distribution
additional load was transferred to the sidewall region. At the becomes more uniform, especially in the range of 5,000 to
same time, the contact pressures in the central region re- 6,000 pounds at 95 psi.
mained relatively constant. For the same tire, as the wheel load increased, the
The comparison of Fig 4.26 and 4.35 revealed that, at a contact pressures at the center portion of the tread were
constant wheel load, an increase in inflation pressure from slightly redistributed, but the majority of the increased load
85 to 100 psi caused the contact pressure in the center region was accommodated by an increased contact length. The
to increase. This is logical because, if a decrease in contact outer ribs not only increased in contact length but also
area occurs because of an increase in inflation pressure, the increased in average contact pressures. The largest contact
contact pressures would be expected to increase. pressures occurred in the center portion of the tread because
Figures 4.45 and 4.46 show typical contact pressure the belt of a radial tire is more rigid than its sidewalls. The
trends for bias-ply tires. They show that an increase in increased pressure in the sidewall regions can probably be
inflation pressure, at a constant wheel load, is accompanied attributed to growing bending stresses in the sidewall com-
by an increase in contact pressure in the center region and a bined with an increase in sidewall overhang beyond the tread
decrease in contact pressure at the sidewall region. How- edge. Lippman and Oblizajek (Ref 15) stated that the in-
ever, the trends described by Fig 4.47 look the opposite of creased overhang results in an additional vertical component
what is expected for a bias tire for an increase in inflation of air pressure acting on the inner surface of the sidewall
pressure at a constant wheel load. As the inflation pressure beyond the tread edge.
increases the distributed load in the center region should An increase in wheel load on a radial tire seems to cause
increase with an accompanying decrease in the sidewall the sidewall pressure to increase, and an increase in tire
region similar to that shown inFigs4.45 and4.46. It appears inflation pressure causes the center contact pressure to
as if just the opposite has occurred. By looking at Fig 4.47 increase.
more closely, it can be seen that the largest differences
between the 85 and 100-psi columns is less than one percent Characteristics of the Wide-Base 18-22.5 Tire
of the applied wheel load. This is about the accuracy of the The pressure distribution data produced by loading the
load cell voltage readout of the load frame apparatus. There- wide-base 18-22.5 bias tire show that the pressures were
fore, in order to determine the contact pressure characteris- highest in the tread's center region. As the wheel load
tics for the change in inflation pressure for the 12,000-pound increased the pressures in the center of the tire increased
wheel load, it is necessary to look at the tabulated contact until the load was large enough to establish contact of the full
area in Table 4.4 and the pressure distribution maps (Figs tread width. After this point the contact area lengthens to
4.31 and 4.40). The contact patch produced from the tire accommodate any additional wheel load.
inflated to 100-psi has a slightly smallercontactarea than the The pressures were also high along the edges of the
patch produced at 85 psi, and, therefore, should have slightly tread. This can be attributed to the tread grooves causing the
larger contact pressures. Comparing Figs 4.31 and 4.40 tread ribs to support the inflation pressure over the tread
shows that the contact pressures are almost the same. Thus, grooves.
since the change in contact area is small and the data in Figs The pressures transmitted to the pavement by the super
4.31 and 4.40 appear the same, the increase in inflation singles are much larger than the inflation pressure.
pressure from 85 psi to 100psi had a very small effect at the
12,000-pound loading. EXPER~ENTALERROR
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40
Fig 4.26. Two-dimensional spectrum graphic for the wide base bias 18-22.5 load
range-H tire inflated to 85 psi and loaded to 8,000 pounds.
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H tire inflated to 85 psi and loaded to 8,000 pounds.
41
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42
Fig 4.29. Two-dimensional spectrum graphic for the wide base bias 18-22.5load
range-H tire inflated to 85 psi and loaded to 10,000 pounds.
Fig 4.30. Three-dimensional surface plot for the wide-base bias 18-22.5 load range-
H tire inflated to 85 psi and loaded to 10,000 pounds.
43
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pounds. The pressure print is roughly 13.8 inches long and 12.4 inches wide.
44
Fig 4.32. Two-dimensional spectrum graphic for the wide base bias 18-22.5 load
range-H tire inflated to 85 psi and loaded to 12,000 pounds.
Fig 4.33. Three-dimensional surface plot for the wide-base bias 18-22.5 load range-
H tire inflated to 85 psi and loaded to 12,000 pounds.
45
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za
U 1"17 lt? 1U lU
122 14 u u n
t-4'11 u ,. 4.1
41 :s2 n u 51 1n u 44 n
u 31 t4 Jl 24 20
lllllll12:tlt 4$ 11
"
Fig 4.34. Pressure map for the widebase bias 18-22.5 load rang-H tire inflated to 100 psi and loaded to 8,000
pounds. The pressure print is roughly 11.1 inches long and 11.4 inches wide.
46
Fig 4.35. Two-dimensional spectrum graphic for the wide base bias 18-22.5 load
range-H tire inflated to 100 psi and loaded to 8,000 pounds.
Fig 4.36. Three-dimensional surface plot for the wide-base bias 18-22.5 load range-
R tire inflated to 100 psi and loaded to 8,000 pounds.
47
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u 14 ..
,, 100 101
Fig 4.37. Pressure map for the wide-base bias 18-22.5load rang-H tire inflated to 100 psi and loaded to 10,000
pounds. The pressure print is roughly 12.1 inches long and 12.1 inches wide.
48
Fig 4.38. Two-dimensional spectrum graphic for the wide base bias 18-22.5 load
range-H tire inflated to 100 psi and loaded to 10,000 pounds.
Fig 4.39. Three-dimensional surface plot for the wide-base bias 18-22.5 load range-
H tire inflated to 100 psi and loaded to 10,000 pounds.
49
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49 12 !4 1U 41 46 119 lt6 HI
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Fig 4.40. Pressure map for the wide-base bias 18-22.5 load rang-H tire inflated to 100 psi and loaded to 12,000
pounds. The pressure print is roughly 12.3 inches long and 12.4 inches wide.
50
Fig 4.41. Two-dimensional spectrum graphic for the wide base bias 18-22.5 load
range-H tire inflated to 100 psi and loaded to 12,000 pounds.
Fig 4.42. Three-dimensional surface plot for the wide-base bias 18-22.5 load range-
R tire inflated to 100 psi and loaded to 12,000 pounds.
51
4000
m 8ooo tbt
3500 Inflation Pressure 85 (psi) J1i!1 10000 lbf
12000 lbf
c 3000
~
"0 2500
C1l
0
...J
"0 2000
Q)
'S
.0 1500
;::
_]i
Fig 4.43. Histogram for the wide-base 18-22.5 load c 1000
range-H tire, showing the change in the load
distribution across the tread width at an innation 500
pressure of 85 psi and wheel loads of 8,000, 10,000,
and 12,000 pounds. 0
Left L-of-C Center A-of-C Right
Pos~ionAcross Tread Width
4000
[] 8000 lbf
3500
Inflation Pressure. 100 (psi) II 10000 lbt
12000 lbf
c 3000
~
"0
C1l 2500
0
...J
"0
Q) 2000
'S
.0
;:: 1500
J!2
C
Fig 4.44. Histogram for the wide-base 18-22.5Ioad 1000
range-H tire, showing the change in the load
distribution across the tread width at an innation 500
pressure of 100 psi and wheel loads of 8,000, 10,000,
0
and 12,000 pounds. Left L-of-C Center A-of-C Right
Position Across Tread Width
3000
4000
m 85 psi
3500
3000
Wheel Load 10000 (lbf}
100 psi
g
~
'"C 2500
Cll
Q
...J
'"C 2000
(l)
::;
.1:1 1500
;:::
(j)
i:5 1000
500
0
Left Lof-C Center R-ofC Right
Pos~ion Across Tread Width
4000
Ill 85 psi
Wheel Load - 12000 (lbf}
3500 8100 psi
g 3000
~
'"C
Ill 2500
Q
...J
'"C
(l)
2000
::;
.1:1
;::: 1500
.i
c 1000
500
0
Left L-of-C Center R-ot-C Right
Position Across Tread Width
Fuji Presca/e FUm values, obtaining and maintaining a desired load, and pro-
Experimentation with the Fuji film provided an oppor- ducing contact pressure distribution prints. Many of the
tunity to see irs advantages and disadvantages. Within a pieces eventually failed or were improved upon during the
short time (approximate! y thirty minutes) the film allows the initial ink print testing. The equipment discussed in Chapter
users to easily distinguish relative pressure magnitudes. 3 was determined to be the most reliable, repeatable, and
During the experiment, the research team found that the available equipment. Therefore, it was used to produce the
prescale film color intensity changes with time after expo- pressure distribution maps presented in this report. During
sure and between boxes in different manufacturing lors. In the testing the researchers were concerned about the amount
order to compensate for the film's change with time, calibra- of wheel load being lost through friction within the loading ..
tion squares were created at the same time period as the tire apparatus. It also became apparent that play within the load
pressure prints were taken. To compensate for possible frame was causing some eccentric loading.
differences in fJ.lm between boxes having different lot To insure that only a relatively low amount of wheel
numbers, a set of calibration squares were produced for each load was being lost through friction within the load frame,
box of f:tlm used during the same testing period. the following experiment was run. The load frame columns
The second problem with the Fuji film, as discussed in were greased and a load cell was placed in between the tire
Chapter 3, was that the prescale film was not wide enough to and steel platen during a trial loading. Readings from the
test the 18-22.5 super single tire without overlapping the load cells located at above and below the tire were within 0.6
sheets. The researchers made every attempt to place the percent of each other throughout the testing range. There
overlap so it would be within the tread groove during testing. fore, a negligible loss in applied load occurred due to friction
However, even though the film was placed within the tread within the load frame apparatus. To insure that the load
gap prior to loading, the overlap did not remain in the tread frame would continue to remain frictionless the columns
gap for the full duration of the testing. This caused an were kept well greased.
increased pressure reading on the super single tire prints It was noticed that approximately 0.125 inch of play
when the overlap was loaded. The authors believe this does existed in the load frame during the trial testing of the
not invalidate the data because the error is small, is easily 11R24.5 tire. This play allowed the tire to wobble from side
distinguished on the two-dimensional spectrum graphics, to side. The super single tire, on the other hand, exhibited
and, therefore, can be compensated for by the user. very little frame play. The researchers determined that the
The final error caused by using the Fuji film resulted difference in play between the tires was due to the super
from the fact that the super single tire's contact pressures s.ingle tire's larger weight and size. This prohibited the
may have surpassed the recommended pressure for the Fuji horizontal movement within the load frame.
Super Low film in various locations on the tire print. The In order to remove the looseness in the load frame
maximum allowable pressure for the Super Low film was apparatus during the testing of the 11R24.5 tire, the various
approximately 285 psi. To compensate for the higher pres- load frame parts which caused the play were shimmed into
sures the researchers produced calibration squares for pres- place. This action prevented most of the horizontal move-
sures ranging up to 320 psi and allowed the Adage system's ment from occurring. To insure the load frame was plumb
calibration subroutine to interpolate the higher pressures and level throughout the testing, the load frame's cross
from the calibration curve. To check the accuracy an addi- beams and load transfer arms were checked with a bubble
tional experiment was conducted usingprescale film having level. Throughout the experiments the shims worked satis-
a higher load range. The researchers laid two different types factorily.
of Fuji film, one on top of the other, and loaded them In summary, the experiments showed that, for the
simultaneously. The two films included the original Super 11R24.5 radial tire and the 18-22.5 bias tire, increased wheel
Low f:tlm and a Low range pressure film. The Super Low loads, at constant inflation pressures, generally resulted in
fllm has an approximate measuring range of 0 to 285 psi, as more uniform contact pressures throughout the contact area.
stated earlier, while the Low film has a pressure range from On the other hand, increased inflation pressures, at constant
285 to 1,000 psi. After the prints were produced the Super wheel loads, resulted in reduction of contact area and in-
Low prints were scanned and analyzed. The researchers creased contact pressures in the contact patch's central
determined that the maximum contact pressures were within region. Low inflation pressures tended to cause the wheel
a short interpolating range of the Super Low film by visually load to be distributed more heavily to the contact patch's
comparing the prints produced using the Low film to the c~ntral area for the radial tire and more heavily to the
Low f:tlm calibration squares. stdewall contact area for the bias tire. The results and
conclusions are further discussed in the next chapter.
Load Apparatus
The load apparatus was assembled many times with
various pieces of equipment suitable for monitoring load
CHAPTER 5. CONCLUSIONS AND RECOMMENDATIONS
Within the last 50 years truck sizes, allowable wheel (3) At constant wheel load, as the tire inflation pressure
loads, truck tire sizes, and tire inflation pressures have increased, the contact pressures in the tread's central
increased. In order to establish pavements capable of sus- region increased more than the pressures in the side-
taining this increased loading, the actual loading mecha- wall region.
nisms and their magnitudes must frrst be identified. To (4) Increased wheel load on the radial tire, at a constant
identify the magnitudes, static testing was performed on two inflation pressure, was accompanied by a lengthening
tires at The University of Texas at Austin. A summary of the in the contact patch.
research performed, conclusions from the results, and rec- (5) Generally, as the wheel load was increased, while the
ommendations for future research are presented below. inflation pressure was held constant, the contact area
tended to increase. On the other hand, if the wheel load
was kept constant, an increase in tire inflation pressure
SUMMARY OF RESEARCH was accompanied by a decrease in contact area. The
A load frame was reassembled to provide a static load super single tire exhibited this characteristic only after
on two tires. The ftrst, a specially manufactured smooth the full tread width had established contact.
tread Armstrong 11R24.5load range-G tire, was selected so (6) The super single 18-22.5 bias tire's sidewall regions
that its pressure distribution data could be used to verify initially established contact when loaded to 10,000
contact pressure data produced by Tielking's fmite element pounds. The same tire at a load below 10,000 pounds
tire model. The second tire, a commercial Goodyear wide- had a circular contact area. When the wheel load
base super single 18-22.5 load range-H tire, was selected exceeded 10,000 pounds the contact area's shape
became more oval.
because of increased interest in the effect these popular tires
(7) At constant inflation pressure, after the bias super
have on pavement life. The 11R24 .5 radial was inflated to 90
single's sidewall regions had established contact,
and 105 psi and at each inflation pressure loaded to 5,000, additional loading was accompanied by a lengthening
6,000, and 7,000 pounds. The 18-22.5 recapped tire was of the contact area.
inflated to 85 and 100 psi and at each inflation pressure
loaded to 8,000, 10,000, and 12,000 pounds.
As the tires were loaded, Fuji prescale film was used to RECOMMENDATIONS
capture the contact pressure densities. This was accom- In .order to better quantify wheel loading which can be
plished by converting the pressures into colors of corre- used to improve pavement design, the following recommen-
sponding density. An Adage 3006 graphics system using an dations suggest the direction for future research.
Eikonix computer image scanner was then used to digitize
the prints, producing an array of corresponding pixel inten- (1) Test a slightly used llR24.5 load range-G tire and
compare the results to the smooth 11R24.5 tire's test
sities. This array was then converted into an array of corre-
results, provided in this report.
sponding pressure values. Once the array of pressure values
(2) Test additional wide-base super single tires, especially
was obtained, the pressure distribution data were displayed
radialandlowprofllesupersingle tires. Both manufac-
as two and three-dimensional graphics and also printed out turers and truck operators predict the continued in-
as numerical pressure maps. crease in wide base tire popularity. The effect the wide-
Using the Adage graphics system, various tests were base tires will have on pavement life and pavement
performed to verify the experiment's repeatability. Results management must continue to be assessed in order to
of the tests show that similar data could be reproduced 90 design pavements capable of sustaining the wheel and
percent of the time with an accuracy of 85 percent. inflation pressure loads for a sufftcient time period.
(3) An additional series of tests should be performed to
CONCLUSIONS determinethecontactpressuresofa285Rn5/24.5,and
15R22.5 LR-G, as recommended by Dr. J. T. Tielking
From the experimentation on the smooth tread 11R24.5 of Texas A&M.
radial and recapped 18-22.5 bias-ply tires the following
(4) Perform additional static testing using a simulated
conclusions were made. asphalt surface instead of the steel platen. The results
(1) At low wheel loads, the load was supported by the could be correlated with the results of the tests per-
central and edge portions of the radial 11R24.5 tire. formed using a steel platen. The contact pressures
(2) As the wheel load was increased on the radial tire, would be slightly higher using a rough particulate
while the inflation pressure was kept constant, the
contact pressures became more uniform.
54
55
surface as opposed to a perfectly smooth, uniform (6) The Fuji prescale film changes with time and from box
surface because the contact area would be smaller on to box. Therefore, to minimize experimental error,
the rough surfaces. calibration squares must be created at approximately
(5) Develop a system capable of measuring dynamic the same time as the tire pressure prints. If the opera-
contact stresses (normal and tangential) under a freely tors must use two separate boxes of film to complete
rolling tire. A system capable of measuring changes in the testing of one tire, then a set of calibration squares
pavement stresses under a freely rolling tire could must be produced for each box of film.
provide data useful for determining the effect of cyclic
loading and velocity on pavement life.
REFERENCES
1. Roberts, F. L., et al, "Establishing Material Properties 14. Sharma, J., and J. Mahoney, "Evaluation of Present
For Thin Asphalt Concrete Surfaces On Granular Legislation And Regulations On Tire Sizes, Con-
Bases," Research Report 345-1, Texas Transpor- figurations And Load Limits," Unpublished Ex-
tation Institute, Texas A&M University, College ecutive Summary Prepared by the University Of
Station, Texas, November 1985. Washington for Washington Department of Trans-
2. Van Vuuren, D. J., ''Tyre Pressure and Its Effect On portation.
Pavement Design and Performance," Civil Engi- 15. Lippmann; S. A., and K. L. Oblizajek, ''The Distribu-
neering In South Africa, Vol 16, No. 8, August tions of Stress Between The Tread And The Road
1974. For Freely Rolling Tires," SAE 74102, Society of
3. Brown, J. L., "Proceedings Of A Symposium/Work- Automotive Engineers, Detroit, February 1974.
shop On High Pressure Truck Tires," Austin, 16. Papagianakis, A. T., and R. C. G. Haas, "Wide-Base
Texas, February 1987. Truck Tires: Industry Trends And State Of Knowl-
4. Butler, Lee, "Truck Tire Pressure And Pavement edge Of Their Impact On Pavements," Ministry Of
Damage," Proceedings, Symposium/Workshop On Transportation and Communications of Ontario,
High Pressure Truck Tires, Austin, Texas, Febru- December 1986.
ary 1987. 17. Yeager, R. W., "Tires of the Nineties and Beyond,"
5. DeCabooter, Philip H., "Wisconsin Truck Tire Pres- Elastomerics, Vol119, No.2, February 1987.
sure Study," FHW A/WI -88/1, Wisconsin Depart- 18. Seitz, N.,and A. W. Hussmann, "Forces and Displace-
ment of Transportation, Division of Highways and ment in Contact Area of Free Rolling Tires," S. A.
Transportation Services, Madison, Wisconsin, E. Transaction, Vol80, Paper No. 710626, 1971.
January 1988. 19. Bonse, R. P. H., and S. H. Kuhn, ''Dynamic Forces
6. Roberts, F. L., et al, ''The Effect Of Tire Pressures On Exerted by Moving Vehicles on a Road Surface,"
Flexible Pavements," Research Report 372-lF, Highway Research Board Bulletin No. 233, 1959.
Texas Transportation Institute, Texas A&M Uni- 20. Ginn, J. L., and R. L. Marlowe, "Road Contact Forces
versity, College Station, Texas, August 1986. of Truck Tires as Measured in the Laboratory,"
7. Planning and Statistics Bureau, Montana Department SAE Transactions, Vol 76, Paper No. 670493,
of Highways, "1984 Truck Tire Study," Helena, 1967.
Montana, 1984. 21. Zekoski, J., "Impact of Truck Tire Selection on Con-
8. "Tire Pressure Survey," Unpublished Data, Bureau Of tact Pressers," FHW A Load Equivalence W ark-
Design, Division of Highways, Illinois Depart- shop, Sponsored by the Federal Highway Admini-
mentofTransportation, Springfield, Illinois, 1986. stration Pavements Division, Turner-Fairbanks
9. Thompson, Marshall R., ''Analytical Methods For Highway Research Center, McLean, Virginia,
Considering Tire Pressure Effects In Pavement September 13-15, 1988.
Design," Proceedings, Symposium/Workshop On 22. Huhtala, M., "Field Tests to Compare Tires," FHWA
High Pressure Truck Tires, Austin, Texas, Febru- Load Equivalence Workshop, sponsored by the
ary 1987. Federal Highway Administration Pavements Divi-
10. AASHO Road Test, Highway Research Board, "His- sion, Turner-Fairbanks Highway Research Center,
tory and Description of the Project," Report 61A, McLean, Virginia, September 13-15, 1988.
1960. 23. Marshek, K. M., et al., "Experimental Investigation of
11. Sharp, Asa, "Truck Tire Pavement Interaction," Pro- Truck Tire Inflation Pressure on Pavement-Tire
ceedings, Symposium/Workshop On High Pres- Contact Area and Pressure Distribution," Re-
sure Truck Tires, Austin, Texas, February 1987. search Report 386-1, Center for Transportation
Research, The University of Texas at Austin,
12. Clark, Samuel K., Editor, Mechanics Of Pneumatic August 1985.
Tires, National Bureau Of Standards Monograph
122, November 1971. 24. Haas, R. C. G., and A. T. Papagianakis, "Understand-
ing Pavement Rutting," Roads and Transportation
13. Tielking, J. T., and F. L. Roberts, "Tire Contact Pres- Association ofCartada, Toronto, Ontario, Septem-
sure and Its Effects On Pavement Strain," Journal ber 28, 1986.
of Transportation Engineering, Vol 113, No. 1,
January 1987.
56
57
25. Eisenmann, J., and A. Hilmer, "Influence Of Wheel 29. Aalund, M., et aL, "Development Of An Automated
Load And Inflation Pressure On The Rutting Ef- System For Analyzing Fuji Film Images With
fects At Asphalt-Pavements-Experiments and CIPD-1 00 Densitometer Of Tire/Pavement Inter-
Theoretical Investigations," Sixth International face Pressure Distribution," Mechanical Engineer-
Conference on the Structural Design of Asphalt ing Design Projects Program, The University of
Pavements, Ann Arbor, July 1987. Texas at Austin, Spring 1988.
26. Monismith, C. L., "Fatigue Characteristics of Asphalt 30. Chan, Gerard, "Computer Image Processing Tech-
Paving Mixtures and Their Use in Asphalt Pave- nique for Analysis of the Tire Contact Pressures,"
ments," Proceedings of Annual Pavement Confer- M.S. Thesis, The University of Texas at Austin,
ence, Symposium on Fatigue In Asphalt Pave- December 1988.
ments, University of New Mexico, Albuquerque, 3 L Wakeland, Richard E., "Video Image Analysis of
New Mexico, 198 L Pressure Sensitive Film," M.S. Thesis, The Uni-
27. Chen, H. H., K. M Marshek, and C. L. Saraf, "Effects versity of Texas at Austin, December 1985.
of Truck Tire Contact Pressure Distribution on the 32. Digital Equipment Corporation, "Guide to Using
Design of Flexible Pavements: A Three-Dimen- DCL and Command Procedures on VAXNMS,"
sional Finite-Element Approach," Transportation Maynard, Massachusetts, September 1984.
Research Report 1095, Transportation Research
Board, National Research Council, Washington, 33. Research Systems Incorporated, "Users Guide to
D. C., 1986. VAX IDL Interactive Data Language," Denver,
Colorado, 1982.
28. "Fuji Prescale Film General Information," Fuji Photo
Film Company, Limited, Tokyo, Japan, 1986.
APPENDIX A. TIRE MARKETING SURVEY
In addition to the literature concerning actual field Overall the response was successful. Fiveoutof six tire
measurements of tire types, inflation pressures, and axle manufacturers surveyed responded. Their responses
loads currently running on U.S. highways, it was believed showed that the radial 11R24.5 load range-G. radial
tire marketing information could also contribute to the 11R22.5load range-G, bias 10.00-20 load range-F, and bias
selection of an appropriate sample of tires to evaluate in this 11.00-22.5 load range-F appear to be the most popular truck
study. The six individuals employed by the major tire tires. The survey responses have been compiled and can be
manufacturers shown below were contacted by telephone. seen in Table A.1 on the following page. It was hoped that
Each individual responded that he would be willing to the data would show a definite result indicating whether the
participate in the survey to the best of his abilities, and, predominant truck tire was a radial or bias-ply tire design.
therefore, on September22, 1988, the survey was mailed. A The responses were very difficult to interpret but some
sample copy of the cover letter and the responses follow on useful data was obtained. Michelin makes nothing but
the next pages. radials; Uniroyal Goodrich does not produce radials yet, but
responded that their share of the market is only two percent;
Mr. Barry Petrea Goodyear responded that 65 percent of the truck tires they
Marketing Department sell are radials; and Arms tong replied that only 40 percent of
Department 530 their market are radials. The tire manufacturers didn't want
Kelly Springfield Tire Company to discuss how much of the total market they may possess so
Willowbrook Road it was hard to judge from the responses whether more radials
Cumberland, Maryland 21502 than bias tires are sold yearly. Although from the survey
(301) 777-6475 response it is not clear whether or not the radial tire is
Mr. Stephen Avery predominant in the U.S., it is apparent that many radials are
Marketing marketed.
Michelin Tire Corporation Three problems eventually arose during the survey
P. 0. Box 19001 which may have affected the results. First, a self addressed,
Greenville, South Carolina 29602 stamped envelope was not included with the survey, as was
(803) 234-5286 stated in the cover letter. Three weeks after the surveys had
been mailed, Michelin, Kelly Springfield, and Armstong
Mr. James Mueller had not responded, and, therefore, a follow-up call was made
Manager, Heavy Equipment Tires to determine the cause of the delay. These company repre-
Armstrong Tire Company sentatives, with the exception of Mr. Petrea, of Kelly Spring-
500 Sargent Avenue field, said the surveys had been mailed. In order to obtain
New Haven, Connecticut 06536-0201 the information not received, the survey was conducted over
(203) 784-2231 the telephone with Mr. Avery and Mr. Mueller of the
Mr. Joseph Zekoski Michelin and Armstong tire companies, respectively. Mr.
Advanced Truck Tire Engineering Petrea declined to participate because he felt that the survey
Department 461 requested proprietary information.
Goodyear Tire Technical Center Second, questions two and three should have been more
1144 East Market Street specific by asking, "What is your most popular radial/bias
Akron, Ohio 44316 truck tire?" At the time the wording used seemed appropri-
(216) 796-3493 ate but it must have been confusing. An example of the
confusion occurred when Mr. Bond of Uniroyal Goodrich
Mr. Charles L. Bond
responded that the company did not market radial tires but
Manager, Business Research
that the most popular radial tire was an 11R24.5load range-
Uniroyal Goodrich Tire Company
G. Apparently he was answering for the total market, not
600 South Main Street
just his sales. It is unclear if the other respondents were
Akron, Ohio 44397-0001
(216) 374-3737 similarly confused because they do market radials.
The last problem was that the answer to question five,
Mr. Thomas G. Salpietra which was intended to quantify the tire types discussed in the
Product Manager preceding questions, was considered proprietary informa-
Commercial Tire Products tion by all but one tire manufacturer. As a result, it was very
General Tire and Rubber Company hard to determine which tire size is the most popular on U.S.
Akron, Ohio 44329 highways from the survey responses. The survey did assist
(216) 798-230 in determining which tires to include in the test sample.
59
60
4. What are the most popular radial and bias belted wide base "Super Single" truck tires you market?
- - - - - - Radial
- - - - - - B i a s Belted
5. What percent of the total U.S. truck tire market do you feel your company has?
______ %
6. Would you like a copy of our research findings?
Dyes D no
1190/Hansen/wg/S88
4. What are the most popular radial and bias belted wide base "Super Single" truck tires you market?
------Radial
- - - - - - B i a s Belted
5. What percent of the total U.S. truck tire market do you feel your company has?
_ _ _ _ _ _%
6. Would you like a copy of our research fmdings?
Dyes Ono
1190/Hansen/wg/S88
62
4. What are the most popular radial and bias belted wide base "Super Single" truck tires you market?
------Radial
- - - - - - B i a s Belted
5. What percent of the total U.S. truck tire market do you feel your company has?
________ %
Please give the tire type and sizes (eg. 11 R24.5 type H or 18-22.5 type G) to
the following questions where appropriate. All questions relate to the total
market comprising original equipment plus replacement market.
1. Of your total truck tires marketed, what percentage of sales are radials?
(J %
- - - - - - - - Radial
- - - - - - B i a s Belted
5. What percent of the total U. S. truck tire market do you feel your company
has? ~/
A- &,. r ;2. I m %
6. Would you like a copy of our research findings?
~yes D no
1190/Hansen/wg/S88
64
4. What are the most popular radial and bias belted wide base "Super Single"
truck tires you market?
Jf...s'R a.QS t.A.;J Radial
/0".. J.~S '-A~ H Bias Belted
5. What percent of the total U. S. truck tire market do you feel your company
has?
_ _ _ _ _ _ Yo
~yes D no
1190/Hansen/wg/588
APPENDIX B. LOAD FRAME SCHEMATIC AND PARTS LIST
At the beginning of this project, reassembling the load
frame previously constructed for Project 386 was a difficult
A
u
task. The various parts had to be located or, if they could
not be found, purchased or remanufactured. One of the
major problems was the absence of a detailed diagram or
B
schematic of the load frame and a parts list For that reason
a schematic and parts list are included here.
PARTSUST .'--lr::=;--- a
Item No. Description 't-t---P
A 2 Columns ----..;-,r--- 0
B 1 Load Frame Cross-Head
c 2 2.25 in. x 1.0 in. dia. All-Thread
Bolt
D 6 3.0 in. x 0.5 in. dia. Pin
E 2 8.0 in. x 0.5 in .. dia. Hex-Head
Bolt
F 2 Lock-On Collar
G 2 Column Footings I
I
H 8 Single Bolt Assembly : M
I 1 Solid Axle Assembly I
J*
K*
L*
1
2
4
Loading Cross Beam
Load Transfer Arms
Adaptor Guides
o-&! l
!
:~.:..,.~,
Q 1 1.5 x 6.5 x 10 in. Steel Plate
R 1 1.5 x 10.5 x 11 in. Steel Plate
s 4 Bolt Assembly With Leveling
Wedges
T 6 Support Collars
u 4 Cross Pins with 2 Cotter Pins Fig B.l. Load frame schematic.
65
APPENDIX C. LOAD-CELL CALIBRATION
In order to apply the desired load to the tire, two evident that 99.98 percent of the time the data is the same,
calibration curves were produced which correlated the load and, therefore, it is safe to draw one regression for all the data
cell voltages as read by the HP system with the calibration points, such as in Fig C.2. Figure C.2 was used to calculate
load cell output (see Fig C. I). The curves were produced the multimeter readings used to monitor the applied wheel
from the data in Table C.2. The procedure used to produce load.
the data is presented in Chapter 3, section 1.5.
From Fig C.l, the two samples seem to come TABLE C.l. CALIBRATION DATA STATISTICS
from the same population. To prove this, the
residuals were computed from each sample's Data Standard
regression and tested for sameness using a non- ! ..!!.. Mean Deviation Variances T-Value Probability
paired student's t test about the mean equal to #1 -0.0756061 43.1886 Unequal 0.0003 0.9998
zero. From the results shown in Table C. I, it is #2 -0.0796215 56.0757 Equal 0.0003 0.9998
50
TABLE C.2. CALIBRATION DATA
Multimeter Multlmeter
40
>
_,
cy= 1. 1656 + 2.2 A-3x Readlng#l Load Readlng#l Load
(lb)
Ol
(m Volts) .J!!L (m Volts)
0.012 592.0 0.012 592.0
.!: 30
'"0
ttl 1.130 1088.0 1.560 1282.0
Q)
a: 1.950 1450.0 3.230 2020.0
.....
Q)
(j)
20 3.650 2178.0 4.800 2708.0
. 5.150 2847.0 6.540 3491.0
3
::lE 10 6.750 3579.0 8.550 4380.0
2
y= - 1.2141 + 2.2115e-3x R = 1.000 8.680 4430.0 10.010 5136.0
10.270 5141.0 11.611 5853.0
0
0 5000 10000 15000 20000 12.150 5953.0 13.460 6660.0
66
APPENDIX D. EXPERIMENTAL PROCEDURES FOR
PRODUCING PRESSURE PRINTS
To produce the digitized contact pressure prints the 12. Begin loading. As Fuji suggests, increase the load.
following procedures were performed. eventually reaching the desired maximum load over a
minimum of two minutes, as shown in Fig D.l.
1. Assemble the load frame, aligning, leveling, and
plumbing the members. 13. When the maximum load is obtained, record the in-line
hydraulic pressure as read by the in-line pressure gage.
2. Connect the hydraulics and HP data Acquisition sys-
tem. 14. Maintain maximum load for two minutes.
3. Calibrate the load cell. 15. Unload the tires.
4. Using the calibration data, plot the voltage versus load 16. Raise the tire, then remove the top sheet of Teflon and
data to obtain a calibration curve. This curve is used the fllm. Dispose of the spent A sheet and record the
to determine the voltages that correspond to the de- following information on the C sheet: tire size,
sired loads. manufacturer's recommended load range, inflation
pressure, load, date, time, temperature, and humidity.
5. Inflate the tire to the desired maximum inflation pres- Also, with a pencil draw a 10-inch line and two corner
sure. points on the tire print outside the pressure print region
6. Mount the tire into the load frame. (see Fig D.2). These are later used in the Adage
7. Clean anticipated tire contact areas. Soil and other analysis.
contaminants seem to be attracted and cling to the film; 17. Select one of the three steps below.
therefore, the tire and platen area need to be as clean as a. If additional contact pressures are desired for
possible. the same inflation pressure but at different
8. Clean the loading platen. loads, go to step 18.
9. A paper target needs to be placed and taped to the b. If additional contact pressures are desired at a
platen. Use it to mark the tire groove location in order different location on the tire tread, rotate the
to properly place the film overlap. tire to a pre-cleansed area on the opposite side
10. Place the 10-mil Teflon shim stock on the platen and of the tire.
tape it down for a reference if multiple testing is c. If additional contact pressures are desired for
desired. Then lay the Fuji film A and C sheets and a lower inflation pressures, decrease the tire's
top sheet of Teflon shim stock onto the load platen. inflation pressure to the next desired testing
For expected tire footprint widths greater than 10.6 inflation pressure.
inches the film sheets must be overlapped or placed
18. Repeat steps 4 through 16 for each desired load and
side-by-side in order to obtain a full footprint. inflation pressure.
11. Lower the tire so that it is in contact with the surface
19. Digitize the prints, using the Adage system.
of the Teflon shim stock.
't)
(1l Tire Foot Print
0
...J
2 4 6 L---------'"'-.. C-Film
lime (minutes)
Fig D.l. The tire loading waveform. Fig D.2. Tire print preparation.
67
APPENDIX E. SMOOTH 11R24.5 LR~G MOVEMENT DATA
In order for Dr. J. T. Tielking, at the Texas Transporta- counterpart on the opposite side of the tire. For a vertical
tion Institute, to confirm contact pressure values produced reference point, the vertical length of the ram-stroke was
by his finite-element tire-pavement contact model, the fol- measured at a load of zero pounds. The horizontal and
lowing sidewall deflections were measured. The smooth vertical point coordinates as well as the vertical length of the
11R24.5 LR-G tire deflections were measured at inflation ram-stroke were measured to obtain deflection data at each
pressures of90 and 105 psi and at each inflation pressure the load. This process was repeated for the 90-psi tire inflation
wheel wasloadedto5,000,6,000, 7,000,and lO,OOOpounds. pressure, as can be seen in Table E.2. Table E.3 is the
The deflections at zero inflation pressure and zero wheel deflection of the tire at zero psi and without any applied
load were also measured. The sidewall deflections for the wheel load.
tire inflated to 105 psi are in Table E. I, the deflections for the The total tire and axle displacement due to the load
tire inflated to 90 psi are in Table E.2, and the deflections for during the testing, and the average estimated value of the tire
the tire inflated to zero psi are in Table E.3. stiffness (kip/inch) are also included in Tables E.l and E.2.
Five permanent reference points were selected on both Note the slight difference in the tire stiffness between the
sides of the tire. The reference point locations can be seen two inflation pressures.
in Fig E.l. These sidewall points were aligned vertically in Figures E.2 and E.3 are graphical representations of the
the middle of the tire-platen contact area. The correspond- data shown in Tables E.l, E.2, and E.3. The sidewall
ing points on the opposite side of the tire were also selected movement for different wheel loads and tire inflation pres-
and marked. The movement values in the table were the sures can be clearly observed Note the pronounced vertical
average movement of a specific reference point with its and horizontal movements of each point.
68
69
Points X* Y*
1 1.0 18.50
2 3.9 12.50
3 5.2 8.60
4 2.8 4.80
5 0.0 0.00
*Movements are in 7 8
centimeters. Horizontal Movement (em)
' I
30
Load (lbv)
DO
5,000
E' 0 6,000
. 7,000
20 Ll. 10,000
'E
~
g:
0
:E
1 - - - - Point # 2 ~
.5::1 10
t:::
1 - - - - Point # 3 j2
r---- Point # 4
---_..,.X
Point #5 Horizontal Movement (-em)
3000
(!,)
(.)
c::
~ 2500
:;,
(.)
(.)
2000
0
0 1500
>.
(.)
c::
(!,)
:;, 1000
CT
~
L.l. 500
Fig F .1. Histogram for the smooth radiall1R24.S load range-G tire
inflated to 90 psi and loaded to 5,000 pounds.
4959
5000
4500
(!,)
4000
(.)
c::
~ 3500
:;,
(.)
(.)
0 3000
0
>.
(.)
2500
c::
(!,)
:;, 2000
CT
~
L.l. 1500
1000
500
118 107 116 136
40 80 100 140
Contact Pressure (psi)
Fig F .2. Histogram for the smooth radiai11R24.S load range-G tire
inflated to 90 psi and loaded to 6,000 pounds.
70
71
<P
6000 5021
(.)
c
<P
.... 5000
:::l
8 4000
0
0
>. 3000
(.)
c
<P
:::l 2000
r::r
<P
....
u.. 1000
93 116 48 44 19
0
0 20 40 60 80 100 120 140
Contact Pressure (psi)
Fig F .3. Histogram for the smooth radial 11R24.5 load range-G tire
inflated to 90 psi and loaded to 7,000 pounds.
4000
(J) 3814
(.)
c 3000
~
::l
(.)
(.)
2500
0
0 2000
>.
(.)
c 1500
(J)
::l
r::r
~ 1000
u..
500
43 2 0 0
20 40 60 80 100 120 140
Contact Pressure (psi)
Q)
3000
(..)
c:
Q)
"-
2500
:::>
(..)
(..)
2000
0
0
>- 1500
(..)
c:
Q)
::l 1000
c::T
~
I.!.. 500
65 21 5 0
20 4o 60 eo 100 120 140
Contact Pressure (psi}
Fig F .5. Histogram for the smooth radial 11R24.S load range-G tire
inflated to lOS psi and loaded to 6,000 pounds.
4000
Q)
(..)
c: 3000
...
Q)
::l
(..)
(..)
2500
0
0 2000
>-
(..)
c: 1500
a>
::l
c::T
~ 1000
I.!..
500
Fig F.6. Histogram for the smooth radiall1R24.S load range-G tire
inflated to 105 psi and loaded to 7,000 pounds.
APPENDIX G. WIDE-BASE 18-22.5 LR-H TIRE PRESSURE HISTOGRAM S
In order to aid the reader in interpreting the numerical 22.5 LR-H wide-base tire, the frequency diagram for each
contact pressure distribution maps for the bias Goodyear 18- contact pressure map is provided here.
2000
1824
1800
1600
Q)
u 1400
c
~
::::l
u 1200
u
0
0 1000
>.
u
c 800
Q)
::::l
cr'
Q) 600
u:
400
200
89 71 44 36 19 18 9 0 0
40 80 120 160 200 240 280 320 360 400
Contact Pressure (psi)
Fig G.l. Histogram for the wide-base bias 18-22.5load range-H tire inflated to
85 psi and loaded to 8,000 pounds.
2500
2250
2000
Q)
u
c 1750
~
::::l
u
u 1500
0
0 1250
>.
u
c
Q)
::::l 1000
cr'
Q)
u: 750
500
250
87
64 46 37 26 12 22 12 5
Fig G.2. Histogram for the wide-base bias 18-22.5load range-H tire inflated to
85 psi and loaded to 10,000 pounds.
73
74
1800
1600
(!)
()
c: 1400
~
:::l
()
()
1200
0
0
>.
1000 ..
()
c: BOO
(I)
:::l
c:r
~ 600
u.
400
200
0 0 0 0 0 0 0
280 320 360 400
Fig G.3. Histogram for the wide-base bias 18-22.5 load range-H tire inflated to
85 psi and loaded to 12000 pounds.
1600
1480
1400
(!)
()
c: 1200
~
:::l
()
()
1000
0
0 BOO
>.
()
c: 600
(I)
:::l
c:r
.... 400
(!)
u.
200
76
50 35 27 0 0 0 0
40 80 120 160 200 240 280 320 360 400
Contact Pressure (psi)
Fig G.4. Histogram for the wide-base bias 18-22.5 load range-H tire inflated to
100 psi and loaded to 8,000 pounds.
75
67 49 12 19 2 0 0
0 40 80 120 160 200 240 280 320 360 400
Contact Pressure (psi)
Fig G.S. Histogram for the wide-base bias 18-22.51oad range-H tire inflated to
100 psi and loaded to 10,000 pounds.
Fig G.6. Histogram for the wide-base bias 18-22.51oad range-H tire inflated to
100 psi and loaded to 12,000 pounds.
APPENDIX H. ADAGE PRINT ANALYSIS PROCEDURE
The procedure for analyzing the tire-print using the PRINT SYS$DOC:SCANNER.DOC. The document
Adage system consists of five steps. The first step is to set may also be displayed by typing
up the scanner, the second to execute the program, the third TYPE SYS$DOC:SCANNER.DOC.
to create a filter, the fourth to construct a calibration curve, The user should remember that many subroutines are
and the fifth to perform the tire-print analysis. The proce- run and temporary files created during the execution of the
dures for each step are given below. analysis program. To scan, digitize, and obtain a data file,
At each session, the lighting and scanner settings were about 15,000 blocks (I block = 512 bytes) of disk space are
not altered once the filter was created. Both a filter and a required. If color images on the AGL Adage monitor are
calibration curve were recreated at the beginning of each desired for viewing the pressure distribution, about 5,000
print analyzing session. The print analysis program was additional blocks per image are required. This can create a
user friendly and with practice a print could be fully scanned, problem with the limited disk space available in the AGL.
digitized, saved, and printed in approximately thirty min- The researchers found that it was possible to overcome the
utes. lack of sufficient disk space by (1) continually monitoring
the available disk space, (2) deleting unnecessary files, and
SCANNER SETUP (3) obtaining temporary disk space from the AGL. Helpful
commands which may aid the user to determine the amount
The Adage system is available for use by many stu-
ofavailablediskspaceareSHOWQUOTAandDIR/SIZE
dents; therefore, the scanning hardware settings generally
at the system ($) prompt
change from session to session. This is the standard setup
Prior to executing the tire-print analysis program, en-
used throughout the testing:
sure that the plotting pen is operating. To do so, turn the
1. Install the Sigma lens on the lens housing. Digi-Pad power supply on. It is the black box located on the
2. Set the scanner height so that the largest print of the floor. On a separate VT200 window enter
group to be analyzed can be fully scanned. This can @SYS$SYSTEM:IDL ADAGE [RET] at the system ($)
be determined by pushing the scanner head in and prompt The IDL system (IDL>) prompt will then appear in
looking through the lens at the largest image. The
the VT200window. FirstenterTVINIT,O [Ret]attheiDL
scanner height should be adjusted so that the image fits
in the frame. For this project the lens height was set system prompt, followed by TTVCRS,l [Ret] at the next
at 64 and 65 em for the 11R24.5 LR-G tire-prints and IDL system prompt. To test whether or not the digitizing
65 to 81 em for the 18-22.5 LR-H tire-prints. pen and table are working, enter TVRDC,X, Y ,1 [Ret] at the
3. Set the lens aperture to 4. IDL system prompt. The cursor should appear on the Adage
4. Focus the lens by pushing the scanner head in and monitor. As the digitizing pen is moved over the digitizing
looking through the lens. pad, the cursor should simultaneously move on the Adage
screen. Click the digitizing pen and enter TVCRS,l[Ret]
5. Move the overhead table lights so that they are ap-
proximately horizontal to the table top and the eleva- to get back to software control of the pen plotter.
tion arms to approximately 40 degrees from the plane The tire-print analysis system is executed by typing
of the table top (see Fig H.l). @BATMAN at the system ($) prompt The program
6. Turn on the four overhead table lights by turn-
ing on the white and black switches.
7. Turn the room lights on and execute the scan-
ning program.
76
77
responds with a main program menu displaying options to One Mode box will avoid the red, green, and blue cali-
(1) create a filter, (2) calibrate a roll of fllm, (3) execute the brations, thus shortening the scanner calibration time.
actual tire-print analysis subroutine, or (4) look at the present 5. Make sure that the white table top surface is clean and
calibration curve. The third option should be selected only free from marks.
after a filter and a calibration curve have been created. 6. Select Calibrate with the mouse. When calibrating
the scanner, the exposure must be equal to 100. After
FILTER CREATION PROCEDURE the calibration is complete the user may change the
exposure and range before scanning.
The filter was created at the start of each print reading 7. Select Scan with the mouse.
session. The filter was used to compensate for uneven
While the scanner is operating, make sure that the
lighting and any possible changes in the lighting which lighting is unifonn. This is done by viewing the plot
existed during the construction of the new calibration curve. line on the scanner control panel. The line should be
In order to create a filter, follow this procedure. approximate! y horizontal. Ifit is not horizontal, adjust
I. Select the menu option (1) to create a filter. the overhead lights such that the plot becomes horizon-
2. Study the instructions displayed on the monitor in tal.
order to set up the scanner control panel for calibration If this is the user's frrst attempt at scanning a
and actual scanning. For calibrating the scanner the panicular type of tire-print, a new set of tire-prints, or
exposure should be 100 and the range should be 0 to at a previously unused lens height, it is suggested that,
4095. For scanning the smooth 11R24.5 LR-G tire, instead of scanning the table top to obtain a filter, frrst
the exposure was set at 60 and the range at 60 to 2600, scan a tire-print and the calibration squares to deter-
as shown in Fig H.2. mine if the exposure and range settings are correct.
3. Hit the return key to execute the scanner program. a. Place the calibration image on the table.
4. When the scanner control panel appears on the moni- b. Select Scan with the mouse.
tor, use the mouse and key board to select the appropri- c. Allow part of the calibration squares to be
ate scanner settings for the calibration routine. Select scanned. Then select pause with the mouse.
a 1024 X 1024Image Size with the mouse. Since only d. At this point the user may select different
the grey scale color mode is used, the One Mode box exposure and range settings and then resume
may be selected as shown in Fig H.2. Selecting the scanning. This enables the user to see the
H1...., )[ Aoll'tore J
PUT
loaal:tno
Q G'f'ad:I.OII't
QII:Lator
effect of various exposure and range settings Creating the Calibration Image
II
in order to optimize the image resolution. If
the users desire, they may also select the
Repeat Line and Pause options with the
The calibration square images were prepared in a proce-
dure similar to the construction of the actual tire contact
..
mouse simultaneously. This allows the user pressure prints but on a smaller scale. Small squares of Fuji
A and C film were cut out and loaded to predetermined loads, II
to see the effect of different exposure and
range settings on the plot while the same line
is being scanned. If saturation occurs, reduce
in the same manner as the the actual tire contact pressure
prints, using a Wliversal compression testing machine. The
.
the exposure setting and continue scanning. more calibration squares produced. the more accurate the II
(Saturation occurs when the image appears
washed out or, in other words, thew hites are so
Adage calibration curve will be. For further details of the
loading procedure, consult Appendix D and Fuji (Ref 28).
.
bright that the image is less clear.) A good Due to the Fuji film's tendency to change color intensity
way to obtain the best exposure and range
setting is to select an exposure setting during
scanning. If the data plot is thin, a larger
with time, calibration squares were created at the same time
as the tire-prints. One set of calibration squares was suffi- .
contrast is desired, and, if the data plot exceeds
the boundaries, a smaller contrast must be
cient for testing the 11R24.5 tire; however, during the testing
of the 18-22.5 super single tire both Super Low and Low Fuji ..
used. To change the contrast, select pause
with the mouse. Then type in the new desired
prescale films were used. Therefore, two sets of calibration
squares had to be produced, a set for each of the Super Low
.
range values and Wlselect pause. The plot will and Low Fuji films.
shift after the scanner calibrates itself. The Calibration squares were prepared using a one-inch-
user should attempt to fill as much of the plot square piece of rubber similar to tire rubber. An attempt to .
window with data as possible. use tire rubber was made, but the tire's cord construction
e. Perform this for all the calibration squares to made the calibration square prints nonuniform in color
determine the best range. intensity. The calibration squares were loaded to known
f. When the best exposure and range settings
loads. The load for each square was divided by the area of
have been determined, remove the print from
the table and rescan the table top at the desired
the stained color density to produce corresponding pressure
values. These squares were then taped on a white piece of
settings to create a new filter. paper, as shown in Fig H.3.
8. To speed up the scanning process, the user may rese- The squares were oriented such that lighter squares
lect the settings already chosen underneath the Plot were adjacent to darker squares in order to provide a sharp
option, which is generally set at Scanline during the
tire-print analysis. This disables the plotter located on
contrast between pixel intensities during the digitizing proc-
ess. If the calibration squares turned out to be more rectan-
.
the scanner control panel by eliminating the required
calculations and thus allows the scanning speed to gular in shape than square, then each calibration square was
increase. digitized such that the longer side of the calibration square
was parallel to the horizontal axis of the Adage screen. It is
9. When a suitable image is obtained, note the scanner
range and exposure settings and Exit the scanner
program. When the program is exited the filter is
important that each calibration square be oriented properly
because the pixel intensity of each square is calculated from
..
automatically calculated and saved. The program then the average of a 60 x 30 rectangular pixel array (0. 72 x 0.36
displays the filter average value on the monitor and inch on the Adage monitor). This array is extracted from
returns to the main program menu. A good average each calibration squares center (with the 60-pixel dimension
filter intensity is near or above 150. parallel to the Adage monitor's horizontal axis).
~
238 psi
~
170 psi
c.
d.
Display a 3D map on the Adage monitor.
Display a 2D contour map on the Adage
monitor.
[]. [gJ e.
f.
Print the pressure distribution .
Return to the main program menu.
102 psi 68 psi
g. Exit the program.
~ ~
3. Select option (1). Digitize and analyze a tire-print
[Ret].
204 psi 136 psi 4. Hit Return again to execute the scanner program.
D
0 psi
5.
6.
Calibrate the scanner as before (remember the expo-
sure must be 100 for scanner calibration).
Place the tire-print on the light table. Orient it so that
it is centered and the tread is parallel to the vertical
frame lines as seen through the viewer. As in the
Fig H.3. Fuji f'Ilm calibration image. calibration procedure, move the tire-print into position
but do not alter the lamp angles, lens height, or aperture
6. Follow the program instructions to obtain the pressure setting. Taping the print corners and sides down with
versus pixel intensity data required to construct the masking tape helps reduce shadows on the print caused
calibration curve. Enter the number of calibration by a curled print
squares but do not include the 0 psi square [Ret]. 7. Adjust the scanner range and exposure settings to the
Starting with the calibration square having the lowest settings previously used to create the filter and calibra-
pressure, enter the pressure value using the VAX key- tion curve.
board [Ret]. 8. Scan the tire-print.
7. Use the digitizer-pen/pad to move the Adage screen 9. Exit the scanner program.
cursor to the center of the corresponding calibration 10. Follow the program instructions to read in the end
square and click on the digitizer pen to read in its pixel point screen coordinates of the 10-inch line. Use the
intensity value. Be sure to click on the center of the digitizer-pen/pad to move the Adage screen cursor to
calibration square because a 60 x 30-pixel intensity each end point location. Click the digitizer pen on the
value is averaged and if the corner is selected the 60 x digitizer pad to read the 10-inch line's end point coor-
30 image will overlap onto the white paper. This has dinates. The program displays a 10-inch line on the
caused many zeros to be averaged into the resultant Adage monitor which is used to calculate the area of
pixel intensity. the tire-print to determine an equivalent wheel load
8. Repeat the procedure by typing in the pressure value from the pressure distribution.
and printing and clicking with the digitizer-pen/pad 11. If the 10-inch line is acceptable, enter (1) [Ret] at the
until all the calibration squares have been digitized. program prompt. If the line is unacceptable, enter any
Entering 999 [Ret] exits the calibration square data other number to redefine the 10-inch line.
collection subroutine.
12. The user now selects a rectangular image around the
9. The user may select either a quadratic or a cubic curve tire-print to reduce calculations and speed up calcula-
fit for the pressure versus pixel intensity data. Select tion time. Enter (1) [Ret] if the coordinates are
each curve fit in turn to view a display of the resulting
known; otherwise enter in any other value.
calibration curve on the Adage monitor. When the
curve is plotted the image also displays the pixel a. If (1) was entered, a rectangular border is
intensity value (INTN), the actual pressure input value drawn around the tire-print image. Go to step
(ACT), and the curve calibrated pressure value 13.
(CURVE) for each calibration square. This assists the b. If (1) was not entered, the user must use the
user in selecting the best fit curve. Once a selection is digitizer pen to locate the coordinates. Use the
made, the program returns to the main program menu. digitizer-pen/pad to move the Adage cursor to
the point just outside the bottom left corner of
the tire-print image and another just above the
TIRE PRINT ANALYSIS PROCEDURE tire-print's top right corner, clicking at both
points. Based on the selected corner points,
1. Select option (3) to execute the tire-print analysis the program displays the coordinates on the
subroutine from the main program menu. VAX monitor and a rectangular border en-
2. A new menu appears on the VAX monitor with the closes the tire-print image on the Adage
following options: monitor. This enclosed image is extracted
80
..
APPENDIX I. NUMERICAL PRESSURE MAP PROCEDURE
The numerical contact pressure dislribution maps were Contact Pressure Map Print Out
produced by downloading the pressure data from the AGL A 50 x 50 element sample contact pressure map of the
VAX computer to a Macintosh II personal computer. The tire-print can be obtained by printing the data file
programs for converting the pressure data from IDL format IBMPRESS.DA T. For a clearer presentation of the data,
into ASCII formatted flies reside in the AGL VAX computer IBMPRESS.DAT should be printed using a Macintosh wide
under accown number :MEFZ660. The procedures for base printer. Figures 4.2 and 4.25 were printed on a Macin-
converting the IDL data file and printing the contact pressure tosh Laserwriter. To produce the pressure figures, the
maps are detailed below. A listing of the programs can be following procedure was used.
found in Chan (Ref 30).
1. Execute Microsoft Word.
File Conversion Procedure 2. Select all the data.
3. Change font to Times and font size to 9 point
1. Log on to the AGL VAX terminal.
4. Using the ruler to adjust the paper width to 14 inches
2. Run tire-print analysis program to obtain a and select the center justified option.
SMOOTH.DAT file.
5. Select page setup underneath the file menu, and
3. Convert the data file for the graphics display and print
change (1) the paper height to 20 inches and (2) all the
out by typing @Run IBMDATAPREP [Ret], at the
margins to 0.5 inch.
system prompt. When the program has finished con-
verting the data, a message will appear on the VAX 6. Select paragraph underneath the format menu and
monitor stating that two files, IBM2D3D.DAT and change the line spacing to a value between 13 and 17.
IBMPRESS .DAT, have been created and are ready for 7. Print the data using a 50 to 55 percent reduction, as
transfer. desired, to obtain a contact pressure map.
4. Go to the IBM or Macintosh terminal that is to receive
the files.
5. Use the file transfer program, Kermit, or any other
suitable file transfer program to transfer copies of
IBM2D3D.DAT and IBMPRESS.DAT.
81