Professional Documents
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Plant owners and operators today are facing ever growing chal-
Life cycle costs
lenges. Against the backdrop of steadily rising energy prices, they Example: Industrial pump
have no choice but to keep the overall cost of their systems to a
minimum. After all, any analysis of the total life cycle cost (or LCC) Initial investment ~30% Energy ~ 32%
of a system will show that approximately one third of the costs 9% Installation
7% Environment
incurred during a systems service life are spent on energy. Fortu-
14% Pump
nately, these expenses also offer the greatest possibilities for savings.
Seek the support of your KSB partner to tap the full potential and
start saving money. Your system will operate at its best and
youll notice the difference in your electricity bills.
Availability
~38%
9% Operation
9% Downtime
20% Maintenance
Speed control
PumpDrive adjusts the speed EFF1 motor
of the motor to match demand. Standard at KSB.
Energy saved: up to 60% Efficiency gain: up to 3.5%
For more information about KSBs energy efficiency concept visit http://energy-efficiency.ksb.com
3
0
0 10 20 30 40
m3/h
4 Product Benefits
Apart from lowering energy costs, PumpDrive has more to offer Improved process control
plant owners and operators. Pump and PumpDrive are perfectly
n A n integrated PI controller ensures that
matched. As the units leave the factory ready for operation
exactly the required flow rate and pressure
and preset to the motor and pump they will be operated with,
are provided through speed control.
commissioning could not be easier or faster! A higher operating
n I ntegration into a process control system
reliability and an improved process control are further advantages
is, for example, by means of a Profibus
of using PumpDrive. On top of everything else, PumpDrive is
system. The condition of the pump can be
easy to install.
visualised at any time at a central display.
Straightforward installation
n The motor-mounted model is available for
drive ratings up to 45 kW.
n As it is independent of the motor used and
has an integrated cooling system, PumpDrive
is suitable for use with any motor brand and
will meet any works standard specifications.
n Cost savings are possible with motor- or
wall-mounted units. There is no need for
high control cabinet mounting costs, long
cables or filtering measures.
n If space is tight, the wall-mounted unit will
provide for easy access.
n Cabinet mounting is available upon request.
5
6 Product Variants
Etabloc PumpDrive
Multitec PumpDrive
Etanorm PumpDrive
PumpDrive Basic
7
Movitec PumpDrive
Standard
n Ease of parameterisation
n Single pump control with pump protection
functions based on characteristic curve control
n Integrated multiple pump control mode for
up to 6 pumps
Product
Etanorm PumpDrive 80-200
Technical data
Flow rate: 210 m3/h, head: 43 m,
Drive rating: 45 kW
Product
2 Etabloc PumpDrive GN 40-160/402 G11, motor-mounted,
of which 1 PumpDrive Basic, 1 PumpDrive Advanced
Technical data
Flow rate: 35 m3/h per pump, head: 25 m per pump,
Drive rating: 4 kW per pump
9
Product
2 Movitec PumpDrive VSF 18/12
(1 standby pump)
Technical data
Flow rate: 12 m3/h, head: 150 m,
Drive rating: 15 kW
These and many more companies rely on a pump and PumpDrive combination.
n Robert Bosch GmbH, Bamberg
n Heidelberger Druckmaschinen GmbH,
Brandenburg/Havel
n Knoll Maschinenbau GmbH, Bad Saulgau
n Novartis Nutrition GmbH, Osthofen
n Saarstahl AG, Vlklingen
n Max Planck Institute for Plasma Physics,
Greifswald
n JT International Germany GmbH, Cologne
n AG der Dillinger Htte, Dillingen/Saar
n ZF Sachs AG, Schweinfurt
n Huhtamaki Forchheim, Forchheim
n Ideal-Standard GmbH & Co. OHG, Wittlich
n Invista Deutschland GmbH, stringen
n Gebr. Gampert GmbH & Co. KG,
Weissenbrunn/Kronach
n Dosch Messapparate GmbH, Berlin
10 Service
Saving energy and providing full power at the same time requires special expertise. Our specialists will provide
support before and during the planning phase, and will thus help you achieve the largest possible energy and cost savings.
As well as individual consultancy support, we can offer you a range of other services and software products:
11
4070.023/3-10 / 09.09 / DAMM&BIERBAUM / KSB Aktiengesellschaft 2009
KSB Aktiengesellschaft
Johann-Klein-Strae 9
67227 Frankenthal (Germany)
www.ksb.com