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Poland
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Tadeusz Graczyk
Introduction: WPUT and FMTT
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Tadeusz Graczyk
Introduction: WPUT and FMTT
800 students
51 lecturers and researchers
7 departments
6 laboratories
entitled to confer DSc in discipline
Construction and Operation of Machinery (16 titles)
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Tadeusz Graczyk
Introduction: WPUT and FMTT
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Tadeusz Graczyk
Motivation for development of pipe laying technology
Demand of crude oil and natural gas. Growing activity in areas of:
search of underwater deposits of raw materials,
exploitation of them,
building mining and transport installations, including underwater pipelines.
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Tadeusz Graczyk
Motivation for development of pipe laying technology
8
Tadeusz Graczyk
Types of underwater pipelines
cumulative
- 203,2 do 508 mm (8- 20),
transferring
- 254 do 762 mm (10- 30),
feeding
- 762 do 1219,2 mm (30- 48).
Nord Stream
Material of pipe
- carbon steel (X52, X 60, X70 ) & stainless steel (13Cr6Ni2.5Mo)
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Other types of underwater pipelines
13
Other types
of underwater
pipelines
At present:
app. 1 % of installation
length pipelines of
another kind
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Tadeusz Graczyk
Methods of pipeline laying
Method 1: successive flooding of pipe sections,
screwing or welding on a sea bottom
flooding of pipe sections and lowering on a sea bottom
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screwing pipe sections on a sea bottom
welding pipe sections on a sea bottom
welding in a habitat
Methods of pipeline laying
Method 2: pipeline assembly on a surface and its flooding
as a hole pipeline or in sections, continuously:
assembly
on a beach
seashore
towed bundles
Transporting
a single pipe
pipeline assembly on a beach, towing and flooding
towing
Tadeusz Graczyk
pipeline towing
Variations:
- towing on the sea surface,
- towing in the depth,
- towing above the sea bed,
- overhauling on the sea bed.
towing on the
sea surface
24
Longitudinal section
towing in the depth
Transverse section
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pipeline assembly on an ice field, flooding and
towing or pulling above a sea bed
pipeline assembly on an ice field, flooding and
towing or pulling above a sea bed
pipeline assembly on a floating object and submerging
Viking Piper
Tadeusz Graczyk
platform
- efficiency: ~ 5 km in
twenty-four hours,
- low cost o work,
- pipeline laying depth of
103000 m.
barge
- work strongly dependent on
weather conditions,
- barge towing using anchor lines,
- efficiency: ~ 5 km in twenty-four
hours,
- low cost of work,
- pipeline laying depth of 10300 m.
Classical methods of pipe laying
parallel method,
S method,
J method.
Buoyancy units
S method
- depth down to 500 m, declining horizontal stinger, tension
equipment,
- efficiency: ~ 1.6 - 5 km in twenty-four hours.
2 inflexions
35
S method
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Tadeusz Graczyk
J method
- depth >500 m, short vertical stinger, tension equipment,
- efficiency ~ 0.65 - 1.6 km in twenty-four hours.
1 inflexion
Curves of pipeline for various depths
Stinger
38
Pipeline-stinger system geometry and lay-out of basic forces and
moments in the S methods of pipeline laying on a sea bed 39 /86
Tadeusz Graczyk
reel method
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Tadeusz Graczyk
- ship with
horizontal
reel
Stinger 42
Pipeline on the sea bed - protection
Manners of pipeline protection:
no protected on a sea bed,
ballasted,
on supports,
on beds,
sunk ,
anchored,
backfilled by gravel ,
backfilled in natural manner,
covered by concrete casing.
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no protected on a sea bed
Correction of pipeline lowering and route
44
lowered in a trench
Trenching
Bottom plough PL3 : mass 180 t,
length 22 m, trench depth of 2.5 m
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Tadeusz Graczyk
lowered by jet agregate crawling on the sea bottom
Triton T500
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lowered by jet agregate floating in an abbys
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pipeline anchoring to a sea bed
pipeline
pile
48
Tadeusz Graczyk
covering by gravel
49
Pipeline crossing
1. Pipeline.
2. Pipeline laying object.
3. Protection system.
4. Positioning system.
5. System of extra equipment.
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Tadeusz Graczyk
1. Pipeline
Technical characteristics of a pipeline.
Conditions of lying: route, impact of/on environment,
restrictions of sea conditions, regulations.
Conditions of pipe over bending (stinger, feeder ).
System of pipe connecting to exploited system:
preparation of ends, manner of segments joining, non-
destroyed tests, manner of connecting.
Supply system of pipes, reloading system: cranes,
storing place, conveyors.
System of pipeline submerging and tensioning.
System of fastening and protection on a sea bed.
Possibilities of pipeline repairing.
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Tadeusz Graczyk
2. Pipeline laying object (rig, ship, barge)
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Tadeusz Graczyk
3. Protection system
Operational schemas.
Measurements of pipeline laying parameters.
Monitoring of static and dynamic stresses.
Computer simulation of pipeline laying.
Programming and system instrumentation.
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Tadeusz Graczyk
4. Positioning system
Operational schemas.
Satellite system of positioning.
Control system of anchoring.
Tracking system of the laying object position.
Tracking system of the pipeline position.
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Tadeusz Graczyk
5. Extra equipment
Surface and underwater supporting objects.
Special equipment.
parallel
reel
Case study I:
Nord Stream pipeline building - disputable !
Route: Wyborg - Greifswald
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http://www.nord-stream.com/pipeline/en/index.html
Nord Stream pipeline technical data
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Nord Stream pipeline technical data
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Nord Stream Pipeline prefabrication
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Tadeusz Graczyk
Nord Stream Pipeline laying
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Nord Stream Pipeline laying
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Tadeusz Graczyk
Nord Stream Pipeline laying
- pipes delivery
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Nord Stream Pipeline laying
- store of pipes
of 12 m long
and assembling
workshop
65
Nord Stream Pipeline pipe-laying sequence
First, two 12-metre pipe joints are
welded together in a double-joint
welding station to form a 24-metre Welding heads
long double joint with both an
interior and exterior welding pass.
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Tadeusz Graczyk
Nord Stream Pipeline pipe-laying sequence
The pre-fabricated 24-metre long double joint is then conveyed into the
central assembly line, known as the firing line. Here, the double joint is
connected to the pipeline end and welded together with semi-automatic
machines. Welding of the numerous girth weld layers takes place in five to
six welding stations in order to achieve high productivity.
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Tadeusz Graczyk
Nord Stream Pipeline pipe joining and protection
68
Nord Stream Pipeline final tests
After construction is completed, the pipeline will be filled with water and
pressure-tested for at least 24 hours at a pressure higher than the
maximum gas pressure during operation. This is done as a final test
before starting operations to demonstrate that the pipeline is 100%
impermeable and is sufficiently durable to transport gas at high pressures.
After this test, the pipeline is emptied of water before the first gas is
introduced.
Using this method, over three kilometres of pipes can be laid per day. The
pipeline will rest on the seabed for most of the offshore route.
In some areas, such as in the vicinity of the landfalls, the pipeline must be
buried and backfilled with sand in order to assure sufficient stability. In
areas with frequent marine traffic, the pipeline may also need to be buried
and backfilled in order to protect it from anchor impacts.
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Tadeusz Graczyk
Nord Stream Pipeline laying
- effectiveness: 3 000 m/24 hours
- section 24 m long every 11.52 min
407 days ?
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Tadeusz Graczyk
Nord Stream Pipeline menace of pollution
50 000 t of chemical amunition (sulphur cyanide, clark I, clark II,
adamsite, cyanide salts, prussic acid) floaded by Russians, 1945
1948 r. East of Bornholm and East of Gotland
(40 000 in Bornholm abyss, 2800 sq km),
floaded by East German Navy up to 1968,
cans corroded in 75-90 %,
accidents 16 oficialy documented (chemical weapons):
- contamination of a beach in
Koobrzeg, Dziwnw, Darwek
poisoned more than 100
children, July 1955
- contaminated crew of WA 206
cutter, 9 Jan. 1997
- many informal known accidents.
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Nord Stream Pipeline menace of pollution
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Nord Stream Pipeline menace of pollution
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Nord Stream Pipeline menace of pollution
!!!
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Nord Stream Pipeline menace of pollution
Alternative route
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Nord Stream Pipeline menace of pollution
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Tadeusz Graczyk
Nord Stream Pipeline facts
???
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Nord Stream Pipeline facts
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Tadeusz Graczyk
Case study II: Baltic Beta Wadysawowo pipline
Transferring gas pipe line
from Baltic Beta
rig (appr. 70 km North
from Rozewie Cape) to
heat and power
generaing plant in
Wadysawowo,
2002 r.
79
Material of pipe: Steel X65C
Re = 455 Mpa
zew = 114,3 mm Rm = 540 Mpa
nom = 101,6 mm
g = 6,35 mm
Protection: 3 layers:
Valspar epoxide material,
Dupont epoxide polymer,
polyethylene material.
Reel method:
- the segment was prefabricated on the land and reeled on a ship deck,
- in one passage a pipe segment of 11 km length was layed.
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Technical data:
- in 8 routes of ship,
- in one route pipeline section of 1011
km has been lowered, in 60-84 hours,
- First transmission of natural gas in
August 2002,
- first heating season using NG in
Wadysawowo Autumn 2003 r.
81
Summary:
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Tadeusz Graczyk
Bibliography
1. Atteraas L. i inni: Underwatr technology, Pergamon Press, Oxford. 1980.
2. Duxbury A.C., Duxbury A.B., Sverdrup K.A.: Oceany wiata, PWN, Warszawa 2002.
3. Gerwick B.C.: Costruction of Marine and Offshore Structures, CRC Press LLC, NY, 2000.
4. Guo B. i inni: Offshore pipelines, Elsevier, Londyn, 2005.
5. Gutowski P.: Prace gbinowe podczas kadzenia rurocigu, praca przejciowa - WTM PS, 2005.
6. Karlic S.: Zarys grnictwa morskiego; Wydawnictwo lsk, Katowice 1983.
7. Lewaczuk D.: Ukadanie rurocigu na dnie morskim, praca przejciowa - WTM PS, 2006.
8. Magda W.: Rurocigi podmorskie. Zasady projektowania. Wydawnictwa Naukowo-Techniczne, 2004, ISBN: 83-204-
2920-X.
9. Michaowski W. S., Trzop S.: Rurocigi dalekiego zasigu, Fundacja Odysseum, 2006, ISBN: 9788386010158.
10. Miller J.W., Koblick I.G.: Living and Working in the Sea, Five Corners Publications, Ltd., Plymouth, 1995.
11. Morgan N.: Marine Technology Reference Book, Butterworths and Co., Londyn 1990.
12. Offshore Drilling& Production Concepts off the World, fifth edition, Oilfield Publications Limited, Wielka Brytania/USA,
2002/2003.
13. Smereczyska A.: Technologia ukadania rurocigu na dnie morskim, praca dyplomowa, 2008, WTM-ZUT
14. http://www.mms.gov/tarworkshops/WorkshopPages/PipelineWorkshops/Workshop%2025/Presentations/mcbeth.pdf - An
overview of pipeline configuration alternatives
15. Inynieria i budownictwo nr 11/2004.
16. http://www.nord-stream.com/
17. http://www.nord-stream.com/pipeline/microsite.html?iso=en&topic=3
18. http://www.oceanicconsultans-nigeria.com/
19. http://www.offshore-technology.com/
20. http://www.offshore-technology.com/projects/sevenoceansvessel/sevenoceansvessel1.html
21. http://www.offshore-technology.com/projects/balder/balder2.html
22. http://www.petrobaltic.com.pl
23. http://militaria.wp.pl/kat,27305,wid,9299951,wiadomosc.html?ticaid=180ad
24. http://www.nto.pl/apps/pbcs.dll/article?AID=/20080727/REPORTAZ/940973014
25. http://zmigm.pl/file/Tadeusz_Kasperek.pdf?PHPSESSID=01452c542ecba4a5049f8bb9c1d4d257
26. http://www.engb.com/downloads/Current_Times_Summer_09.pdf
27. http://www.theodora.com/pipelines/spain_and_portugal_pipelines.html
28. http://www.theodora.com/pipelines/spain_portugal_pipelines.jpg
29. http://zmigm.pl/file/Tadeusz_Kasperek.pdf?PHPSESSID=01452c542ecba4a5049f8bb9c1d4d257
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Tadeusz Graczyk
Thank you for your attention