Professional Documents
Culture Documents
ISSN 1818-4952
IDOSI Publications, 2012
DOI: 10.5829/idosi.wasj.2012.19.10.533
2
Regional Technology Support Centre, Sika Kimia Sdn Bhd, Malaysia
3
Dhaka University of Engineering and Technology, Gazipur, Bangladesh
Abstract: Due to the pozzolanic reactivity, rice husk ash (RHA) is used as supplementary cementing material
in mortar and concrete and has demonstrated significant influence in improving the mechanical and durability
properties of mortar and concrete. It has economical and technical advantages to use in concrete. In this paper,
a critical review on the influences of RHA on the strength of mortar and concrete are mainly presented.
In addition, properties and pozzolanic activity of RHA, advantages and disadvantages of supplementary use
of RHA in mortar/concrete are mentioned here. Based on the available documented literature, it can be
concluded that RHA could be used as supplementary cementing material up to a certain level of replacement
(about 20-30% of binder) without sacrificing strength of concrete. Proper consumption of these RHA
contributes in solving environmental pollution and production of cost-effective concrete; it can also play a vital
role for the production of sustainable concrete.
Key words: Rice husk ash Mortar Concrete Pozzolanic activity Compressive strength Tensile strength
Corresponding Author: M.R. Karim, Department of Civil and Structural Engineering, Universiti Kebangsaan Malaysia (UKM),
Selangor, Malaysia. Mob: +60166142912, Fax: +03-89252546.
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streams or as landfills causing environmental pollution of saving step but also has technical/engineering benefits.
air, water and soils. The use of this by-product is an Substantial energy and cost saving can be made by
environmental friendly method of disposal of large using this waste material as partial replacement for the
quantities of material. energy-intensive OPC. Therefore, based on the published
It is well known that concrete has gained popularity literatures this paper summaries - different properties of
in the construction industry due to its satisfactory RHA and its effects on mortar and concrete; strengths
performance in strength requirements, its easiness in development of mortar and concrete containing RHA;
construction and better durability in normal environment. pozzolanic activity of RHA; benefits of supplementary
However, ordinary Portland cement (OPC) is a most use of RHA in cement and concrete - to encourage
important ingredient for concrete construction of any type researchers, construction companies as well as owner for
of structures. Nowadays, 5 billion tons of concrete is the consumption of RHA as a supplement of cement and
produced annually and cement production is expected to ingredient of concrete to achieve the goal of sustainable
rise to nearly 2 billion tons by year 2010. The production concrete.
of 1 ton of cement contributes to about 1 ton of CO2 into
the atmosphere [31]; approximately 7% worlds carbon Rice Husk Ash and its Properties: Rice husk, basically
dioxide (CO2) emission is accountable for production an agricultural residue, is obtained from rice processing
of OPC [32]. The present crucial issue - the global mills of the developing countries. Only a small amount of
warming - is caused for the production of greenhouse produced husk is used as fuel in rice mill and electricity
gases (CO2). During the cement production, in addition to generating power plant. After burning rice husk, the RHA
CO2 emissions, excess fuel is required for the burning of is produced as a by-product, about 20% of its original
OPC clinker at temperatures around 1400C [33]. This CO2 weight [21]. The unburnt rice husk contains about 50%
emission can be reduced by improving the cellulose, 25-30% of lignin and 15-20% of silica; burning
manufacturing/production process of OPC. The utilization the former two components leaves behind silica ash [41].
of supplementary cementing materials - natural pozzolans, When rice husk is burnt at temperatures lower than 700C,
slag, fly ash, silica fume, metakaolin etc. - in concrete it shows a cellular microstructure which is highly reactive
production is one of the solutions to reduce the cement [36, 42]. RHA is a highly pozzolanic material; it contains
content as well as CO2 [9]. non-crystalline silica and high specific surface area
Recently, the interest for utilization of waste materials that are accountable for its high pozzolanic reactivity.
in cement or concrete has been increased significantly. The high silica content in the form of non-crystalline or
Besides, during the 20th century, the development and amorphous silica of RHA is dependent on the burning
use of blended cements increased rapidly in the concrete temperatures; 95% silica could be produced after heating
construction. A rising trend towards the use of waste at 700C for 6 hours [23]. During the growth of rice, it
material - RHA, Fly ash, silica fume, slag, palm oil fuel ash sucks up silica from the soil and incorporates it into its
- in concrete as supplementary cementitious materials structure [43]. A high concentration of silica, generally
have been observed in the construction industry. more than 80-85%, is contained in rice husk - the outer
The agricultural by-product (waste), RHA, has already covering of the grain of rice plant [44]. As shown in
been proved as pozzolanic material [6, 34-35]; more Table 1, the particle size of RHA ranges from 5 to 10 m;
attention is now given to use this pozzolans in cement or the specific gravity ranges from 2.0 to 2.4; and the specific
concrete, since its contribution generally improves surface area varied from 20 to 50m2/kg. When rice husk is
the properties of the blended cement and concrete [36]. burnt into ash it fulfills the physical characteristics
Thus, in recent decades, RHA has been used as OPC and chemical composition of mineral admixtures.
replacement material in concrete industries [37-40]. However, pozzolanic activity of RHA is influenced by: (i)
The utilization of RHA in ternary blend (OPC, RHA and silica content, (ii) silica crystallization phase and (iii) size
fly ash) produces better mortar strengths at the low and surface area of ash particles, in addition, ash must
replacement level of RHA. With the low replacement of up contain only a small amount of carbon [45]. Even for
to 20% of pozzolan, the mortar containing these pozzolans higher burning temperature with some crystalline silica,
reduces porosity [36]. Solution of disposal problem of reactive RHA could be obtained by fine grinding [46-47].
these wastes and production of economic concrete In order to ensure the quality of ash, a suitable
could be assured by their proper consumption. incinerator/furnace as well as grinding method is required
Hence, utilization of RHA in concrete is not only a cement for burning and grinding rice husk. The presence of
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unburnt carbon can adversely affect the reactivity. greater strength than that of control concrete as well as
Besides, duration and type of incineration are the RHA (with average particle size of 95 m) blended
important parameter influencing the reactivity of RHA as concrete at a level of 10% replacement of RHA [35].
pozzolans [48]. The highest improvement in compressive strength for
Meanwhile, a typical chemical composition and the ultra fine RHA mixed concrete was obtained similar to
physical properties of RHA are given in Table 1. It is RHA (average particle size of 95 m) -blended concrete for
observed from this table that RHA contains large amount RHA content of 10% at 90 days. The compressive
of silica, more than 80%, which is an effective constituent strength at replacement of 20% RHA at 90 days becomes
for pozzolanic activity. Most of the ashes show a lower approximately equivalent with control concrete at
loss of ignition property. Specific gravity is also lower the same age. These positive results of ultra fine
than OPC; fineness of RHA is much greater than that of RHA-blended concrete obtained due to the rapid
OPC which is important for production of denser and consumption of Ca(OH) 2 produced during hydration of
durable concrete. The RHA with lower value of loss of Portland cement at early ages are associated to the high
ignition and higher value of surface area can result the pozzolanic reactivity of ultra fine RHA. As a result, the
production of relatively higher strength pozzolans [48]. hydration of cement is accelerated and larger volumes of
reaction products are produced. Besides, the particle
Fineness Effect of RHA on the Concrete Strength: Similar packing density of the blended cement is improved by
to other hydraulic cement, the reactivity of rice husk ash fine RHA particles, directing to a reduced volume of larger
cement extremely depends upon the specific surface area pores in the cement paste [1]. At higher ages (90 days),
and or particle size. The hydration starts at the surface of the RHA concrete had higher compressive strength in
cement particle; the rate of hydration depends on the comparison with that of concrete without RHA and the
fineness of cement and for rapid strength development, highest values of compressive strengths were achieved in
fineness is important factor [49]; similarly fineness of concretes with 20% RHA. The long term compressive
RHA is a valuable property for strength of blended strength of the concretes with RHA is higher due to the
concrete. The ultra fine RHA mixed concrete produces filler effect of the smaller particles in the mixture [42].
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material up to a certain limit is now one of the solutions of W/C ratios, a high value of compressive strength of
for fulfilling the present demand of cement, production of mortars was investigated by Dakroury and Gasser [5]
economic concrete and disposal of rice husk. It could be by using 30% RHA as a replacement of part of cement;
noted that most of the research performed based on the this percent could be considered optimum. Besides,
singular replacement of OPC by RHA. Thus, ternary blend maximum mortar strength was obtained by 10 percent
of RHA with slag, fly ash, palm oil fuel ash or the natural RHA replacement by Givi et al. [35]. Saraswathy and Song
pozzolans can be further studied. Besides, during the [55] also concluded that at 25% optimum RHA
cement manufacturing process, the incorporation of RHA replacement level better performance of concrete
in cement can be investigated. properties could be observed. In addition, Safiuddin et al.
[6] suggested that 15% replacement could be the optimum
Compressive Strength of RHA Blended Mortar and limit. Mahmud et al. [56] also reported that 15% cement
Concrete: Compressive strength is the most valuable replacement by RHA is an optimal level for achieving
property of concrete, although in many practical cases maximum strength.
other characteristics, such as durability, impermeability The compressive strengths of RHA blended
and volume stability, may in fact be more important [49]. concrete specimens, as obtained from different
It is well known that the calcium silicate hydrate (C-S-H) literatures, are presented in Table 3. It can be seen from
gel is the main source of strength of cement. After the Table 3 that the compressive strength increases
addition of RHA to the fresh cement, it chemically reacts with RHA up to 20% and then at 30% RHA, the
to the CH to produce additional C-S-H gel which compressive strength of blended concrete attains
contributes to improve microscopic property of cement equivalent strength to that of OPC concrete
[5]. The production of more C-S-H gel in concrete with specimens. The value of compressive strength
RHA may improve the concrete properties due to the decreases than that of OPC concrete beyond 35% RHA
reaction among RHA and calcium hydroxide in hydrating mixture [34] Similar results - the compressive strength of
cement [54]. However, incorporation of RHA as partial concrete containing up to 30% RHA was higher than that
replacement of cement improves the compressive of control concrete at 7, 14, 28 and 90 days - were
strength of concrete for the optimum replacement level observed by Zhang and Malhotra [47]. Therefore, 30%
(10% to 30%) of OPC by RHA. In all of those researches, replacement of RHA appears to be the optimal limit for
the replacement levels of RHA are considered as RHA blended concrete. On the other hand, the 90 days
percentage by weight of the total binder material. compressive strength of concrete made with RHA up to
The mortar strength as influenced by the RHA 40% was higher than the corresponding concrete mixtures
replacement for cement is shown in Table 2. Ganesan without RHA [29]. The excellent pozzolanic activity and
et al. [34] found that mortar containing 20% of RHA greater compressive strength of RHA blended concrete
showed a greater compressive strength than that of OPC are due to the amorphous silica and the fine particle size
cement mortar as mentioned in this Table. For all content of RHA [34].
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replacement. Based on the discussions presented in this Among the pozzolans (slag, silica fume, fly ash) RHA
paper, various advantages of RHA - improved strength, has the ability to contribute to gain early strength
reduced material costs due to cement saving, durability [73].
properties, environmental benefits to the disposal of RHA
waste - have been observed to use in cement or concrete. Disadvantages of Using RHA: Effective consumption of
The incorporation of RHA in concrete has the following RHA in cement or concrete has a great importance
essential benefits: regarding strength, durability and cost effectiveness of
concrete up to a certain replacement percent. Having the
Improves compressive strength [6, 35, 55], more benefits using RHA in cement or concrete, it shows
flexural strengths [22, 40, 41] and split tensile a few disadvantages that are mentioned below:
strength [39, 42, 60].
RHA mixed concrete shows better bond strength as Suitable incinerator/furnace as well as grinding
compared to OPC concrete [39, 55]. method is required for burning and grinding rice husk
Permeability of concrete decreases [55, 40, 46], in order to obtain good quality ash.
chloride diffusion and chloride permeation reduces Strength of concrete is reduced for larger (beyond
[34, 53]. 30%) replacement [34, 36].
RHA makes a role to increased resistance to chemical There is a little transportation problem.
attack [3]. Unburnt RHA is not suitable for concrete
Shows better durability of concrete [22]. production.
Improves resistance to sulfate attack [2, 3, 39].
Reduces the amount of cement for making concrete Concluding Remarks: There are huge amounts of RHA
up to 20% by weight [35]. produced as by-product from the rice processing mills,
Improves the corrosion resistance and strength of mainly in developing countries, which are disposed to
concrete as compared to that of OPC concrete environment without any return price. Thereafter, disposal
[36, 55]. cost is increased in order to transport this ash; also a
Reduces effects of alkali-silica reactivity [37]. large land area becomes useless and the fertility of land is
Reduces shrinkage due to particle packing, making reduced. So the problem can be solved or minimized by
concrete denser [60]. properly utilizing the RHA through the production of
Enhances workability of concrete [22, 60]. cement or concrete as well as production of silica.
Reduces heat grow through the walls of buildings Because, RHA contains a large amount of silica and also
[25]. exhibits excellent pozzolanic property. In fact,
Reduces amount of super plasticizer [38]. incorporation of RHA either in cement or in concrete not
Decreases air permeability due to the filler and only fulfills the demand of cement but also makes a role in
pozzolanic effect [42]. production of durable concrete. The strength
Binary mixture of RHA shows better performances development of concrete produced with a particular level
than fly ash [58]. of RHA replacement is the same or higher as compared to
Electrical resistivity [70] and ultrasonic pulse velocity OPC concrete. For about 20-30% replacement of RHA, no
of concrete increase [6]. significant reduction in strength of concrete is observed.
Reduces the plasticity of soil [51]. Furthermore, a valuable cement and energy saving
Compressive strength is directly related to the consideration could be performed by proper utilization of
concrete porosity [49], RHA reduces porosity of RHA in the production of cement or concrete that can be
concrete [36, 40, 71]. beneficial for the present demand of concrete industry.
Increases compressive strength and decreases RHA based sand-cement block can significantly
leachability [5]. reduce room temperature; hence air conditioner operation
Reduces material cost and emission of CO2 due to time is reduced, resulting electrical energy savings [25].
less cement utilization [55]. The present essential issues - disposal solution,
Improves consistency of OPC- RHA blended paste environmental management as well as sustainable
with increasing RHA percent [72]. concrete production - could be attained by effective
RHA could be used as an alternative source for high consumption of RHA in cement or concrete. The addition
surface area silica [23]. of RHA to the cement or concrete is ecological, economic
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and energy saving step for building a clean and safe 7. Chusilp, N., C. Jaturapitakkul and K. Kiattikomol,
globe for the future generation. Furthermore, most of the 2009. Effects of LOI of Ground Bagasse Ash on the
cited research article are reported based on the study of Compressive Strength and Sulfate Resistance of
binary blend (RHA and OPC) as a supplement (maximum Mortars. Construction and Building Materials,
40%) of OPC; thus, a ternary blend of RHA with slag, fly 23(12): 3523-3531.
ash, palm oil fuel ash or any other natural pozzolans can 8. Basri, H.B., M.A. Mannan and M.F.M. Zain, 1999.
further be investigated; besides, more than 50% and even Concrete Using Waste Oil Palm Shells as Aggregate.
100% replacement of these waste materials by OPC along Cement and Concrete Research, 29(4): 619-622.
with mechanical or chemical activation process can also 9. Sata, V., C. Jaturapitakkul and R. Chaiyanunt, 2010.
be studied. Compressive Strength and Heat Evolution of
ACKNOWLEDGEMENTS Concretes Containing Palm Oil Fuel Ash. Journal of
Materials in Civil Engineering, 22(10): 1033-1038.
Initially, the authors wish to thank to Almighty Allah 10. Tangchirapat, W., C. Jaturapitakkul and
for starting this research. The authors would like to P. Chindaprasirt, 2009. Use of Palm Oil Fuel Ash as a
express special thanks to Universiti Kebangsaan Supplementary Cementitious Material For Producing
Malaysia; Ministry of Science, Technology and High-Strength Concrete. Construction and Building
Innovation; Fundamental Research Grant Scheme (FRGS); Materials, 23(7): 2641-2646.
and Department of Civil and Structural Engineering for 11. Tay, Journalh. and K.Y. Show, 1995. Use of Ash
providing the funds of the research. The first author Derived From Oil-Palm Waste Incineration as a
expresses honest gratefulness to Dhaka University of Cement Replacement Material. Resources,
Engineering and Technology (DUET), Gazipur, Conservation and Recycling, 13: 27-36.
Bangladesh for providing him leave for the research. 12. Aziz, M.A.E., S.A.E. Aleem, M. Heikal and
H.E. Didamony, 2005. Hydration and Durability of
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