Atlas Copco Drilling Solutions DM30/45/L/ T4 Spur Rotary Head

STEP 94

94. Apply pipe dope, connect elbow (item 134, 95286910) into the swivel cap and brush
anti-fretting agent (57396854) onto the splined shaft of the motor and input pinion
spline.

STEP 95

95. Apply pipe dope to thread of 1/8-inch pipe plugs (95033585) and install plugs into
controller on side of hydraulic motor.

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STEP 96

96. Install 2 eyebolts (57788747 & 57788861) into motor flange bolt pattern, lift the
motor (item 28, 57209637), insert into the input pinion and secure with screws (item
9, 95930723), tube (item 13, 56951700) and lockwashers (95934741).

DM45\L, For Motors and External Components Refer to Drawing

(57519878). For T4s Refer to Drawings 57594624, 57570012 and
57569980. For DM30 Refer to Drawing 57570004.

STEP 97

97. Install eyebolts and shackle (57788747 & 57788861) into motor (item 160,
57110157), lift, insert and secure the motor in the second input pinion as shown on
drawing 57519878. Install relief valves (item 129, 57568487) in each motor on the
opposite side of the case drain port.

STEP 98

98. Confirm 3 orings located in control valve (item 161, 57167298) prior to installation,
then insert 3 screws and lockwashers (item 162, 95958948 and item 163, 95934303)
and tighten assembly.

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STEP 99

99. Lightly coat with grease oring grooves and pre-assemble 4 block flanges (item 155,
57213936) with plugs (item 173, 95666996) and test fitting (item 131, 57328676).

STEP 100

100. Install socket head screws and washers (item 152, 95013702; item 153, 95209425)
and tighten with impact wrench. Insert fitting (item 146, 57167942) into case drain
port motor (item 28, 57209637).

STEP 101

101. Install elbow fittings (item 132, 57174070) to motor (item 28, 57209637) and tee
fitting (item 145, 57209728) to motor (item 160, 57110157) as shown.

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STEP 102

102. Install hose assemblies (item 166, 57342891) for pilot control valve and (item 147,
57396806) for motor case drain.

STEP 103

103. Align and install hose assemblies (item 150, 57396822 and item 151, 57406977) to
motor ports (A and B).

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STEP 104

104. Screw thread stud (57794646) into side of housing to guide installation of hose
bracket (item 139, 56244684), then secure with screws (item 158, 95705364) and
lock-wire (item 59, 50344605). Use pliers (57791873) if required.

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STEP 105

105. Install bulkhead fittings (item 157, 57174070), align and install hose assemblies (item
148, 57406985 and item 149, 57406993) to the tee fitting on motor ports (A and B).

STEP 106

106. Install bulkhead fitting (item 133, 57167934 and item 144, 95650149), align and
install hose assembly (item 140, 57298069) to the tee fitting on the case drain port.

STEP 107

107. Place bracket (item 137, 57559577) into the vise. Apply pipe dope to the threads, then
connect elbow (item 136, 95279147) and hose stem (item 138, 50023910).

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STEP 108

108. Wrap a 4000 pounds chain capacity around the elbow connected to the swivel inlet,
remove the screws connecting the rotary stand to the rotary housing and lift the rotary
head assembly with the hoist.

STEP 109

109. To install item 137, remove 2 screws from the rotary housing, align item 137 hole
pattern and secure to the housing with screws (item 45, 95934659), lock washers
(item 6, 95934733) and flat washers (item 57, 95064697).

STEP 110

110. Remove pipe plug (item 70, 95249694), level the assembly, insert the nozzle and fill
with approximately 8 gallons of gear oil (item 118, 58209651) or to centerline of
sight gauge (item 98, 52253176). Add pipe dope to item 70 and replace.

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STEP 111

111. With a grease gun, lubricate the upper bearing (item33, 95434569) area with grease
(item 119, 57818221) until the pin extends from relief fitting (item 88, 95246724).

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Disassemble Procedure

STEP 112

112. Remove the sight glass (item 98, 52253176), connect a chain to a 4000 pound hoist
capacity to lift the rotary head assembly. Secure the rotary head assembly in the
rotary stand (57788051) with required screws (95934501) and lock washers
(95094314).

STEP 113

113. To remove the bulkhead-hose support bracket, cut the lock wire, remove screws and
washers with the impact wrench.

STEP 114
114. Remove the 2 motors and all related piping, including the swivel (item 37) and
adjusting nut (item 24) with appropriate special tools and place on pallet as shown in
the photos.

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STEP 115

115. Attach a 48 pipe wrench to the spindle cap (item 39) bracing against the rotary
housings cable anchor as shown, insert the special tool input pinion (57466369) and
ratchet and rotating counterclock-wise to remove the cap.

STEP 116

116. Use flat head screwdriver and appropriate tools to remove the slinger (item 38). Insert
2 screws (95930723) into the 5/8 tapped push hole and with the air socket, remove
the upper seal housing (item 32).

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