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Large amount of slags are each year produced by the Swedish steel
industry. When deciding which slags that are suitable in a certain application
the steel slag mineralogy plays a decisive role. This paper deals with some
of the fundamental properties of the minerals found in ordinary steel slags
and how they influence leaching, cementitious properties as well as the
phosphor removal capacity. A number of cases will be shown.
The phase fractional and compositional effect of liquid and solid coexisting
slag on the desulphurization efficiency was investigated for the slag re-use
in hot metal pre-treatment. Depending on the mixing ratio of the re-use slag
and CaO, the changes of the fraction between liquid (Slag melts) and solid
(Ca3SiO5, CaO) and each desulphurization capability of phases were
evaluated by thermodynamic calculation and sulphide capacity
measurement.
In present experimental composition, the sulphide capacity experimental
results indicated that the sulphide capacity is significantly influenced by the
activity coefficient of sulphur in liquid slag. Considering the phase existence
in the hot metal pre-treatment slag, the total amount of desulphurization is
presented by a following equation.
De-S=(%S)CaOXCaO+(%S)C3SXC3S+(%S)slag meltsXslag melts
The De-S derived by thermodynamic model suggests that increasing liquid
phase fraction contribute to the improvement of desulphurization. All of
these results were discussed in terms of slag recycling in detail.
Europe is full of metallurgical waste heaps which have been deposited in the
past. Such heaps represent, on the one hand, a loss of valuable land and a
potential threat to the environment, especially to underground water, but,
on the other hand, they are a mix of valuable resources which could be
returned to the metallurgy sector, as well as to other sectors, predominantly
the building sector. One of the main concerns which hinders the use of these
heaps for resource recovery purposes is insufficient knowledge about their
environmental properties.
In this study, the metallurgical slag heap in the Javornik area, which is
situated just outside the town of Jesenice in north-west Slovenia, was
investigated. Approximately 400 000 tons of metallurgical wastes are
deposited here, mainly slags derived from carbon and stainless steel
production, but also EAF and VOD dust, refractory materials and other types
of metallurgical waste.
Characterization leaching tests were combined with chemical speciation
modelling, which can give detailed insights into the release of contaminants
from such metallurgical slag heaps. In this modelling approach a chemical
speciation fingerprint (CFS) is developed from pH dependent leaching data,
and then used as a basis for the subsequent coupled reactive transport
modelling of laboratory tests and field measurements. This forms the basis
for the projection of the long-term leachate quality of the landfill under
changing exposure conditions such as carbonation, oxidation, and the
ingress of dissolved organic carbon.
Recent developments show that Fe-rich slags are a valuable precursor for
the synthesis inorganic polymers. However, the novelty and wide range of
possible compositions of the slag render the experimental work in different
research groups or even in different projects of the same research group
seem inconsistent and chaotic. Furthermore, there is a pushing demand
from a range of metallurgical industries for a good valorisation route for
their residues. Therefore, an overview needs to exist that relates the
composition and thermal history of the slags to their reactivity. Or, even
more important, a tool needs to exist that relates the slag and inorganic
polymer synthesis conditions to the engineering properties and durability of
the resulting binder. The latter is very important to be able to tune the
properties of the inorganic polymer for the desired application. To ease the
collection of a reproducible database that can be used to model the
influences of the wide range of input variables in the inorganic polymer mix-
design, a software tool was developed. This tool can be used to build your
own database, as well as to design the right binder for your application
using an existing database.
Recycling of Basic Oxygen Furnace (BOF) slag for added value applications
and waste heat recovery makes a substantial contribution to environmental
protection and to the sustainability of steel industry. Improved
understanding of the crystallization behavior of BOF slag provides the basis
for slag engineering and subsequent valorization. The effect of Al2O3
additions on the solidification/crystallization of BOF slags was studied in-situ
using a Confocal Laser Scanning Microscope (CLSM). Continuous Cooling
Transformation (CCT) and Time Temperature Transformation (TTT) curves
were constructed. The precipitated crystals were identified using Electron
Probe Micro-analysis (EPMA). The critical cooling rate to obtain a fully
amorphous slag was determined based on the CCT curve. Furthermore, the
potential for heat recovery in the course of slag solidification was calculated
based on the TTT curve. The present data allows to judge the feasibility to
recycle the slag as a precursor for construction materials, while recuperating
energy during slag solidification.
Slags from metallurgical processes are widely used in Europe and worldwide
in different fields of application, e.g. in the building industry or as fertilizers.
About 90% of ferrous slags produced in Europe are used for building
purposes. These by-products have to be improved to ensure their
sustainable use. A prerequisite for the use of these slags is that they meet
the requirements for technical and environmental aspects given in the
standards. For the future use of e.g. EAF slags, targets such as preservation
and protection of the environment, protection of human health as well as
sustainable use of natural resources have to be taken into account. The
treatment of liquid EAF slags by changing their chemical and mineralogical
composition outside of the steel production process, will lead to interesting
new properties of the newly formed products and thus guarantee their use
in the future. Moreover, dust and sludges from off-gas cleaning of
metallurgical processes are becoming promising resource for coating and
alloying elements. The very important element Zn for surface coating is
enriched in the EAF dust, due to the recycling of Zn coated scrap. On the
other hand, Zn might run short in the future, so that complete recovering of
Zn from dusts and sludges is necessary. Thereby interesting side effects are
supported by the direct internal dust recycling, it has been proved that the
slag foaming can be enhanced. Finally it can be shown that recovery of
valuable elements from residues of EAF steelmaking is becoming more
important.
This works summarises a series of recent studies in which the slag produced
in a basic oxygen furnace and an electric arc furnace were used to remove
arsenic and boron from naturally contaminated water resources. One case
corresponds to the area of Zimapn in the state of Hidalgo, which shows the
highest concentration of As in ground water measured in Mexico (0.23 mg/l
of As(III) and 1.26 mg/l of As(V)) while the other refers to the residual water
of Los Humeros geothermal field, which contains 580 mg/l of B(OH)4 and
5.8 mg/l of As(OH)4. Scarcity of alternative water resources imposes the
need for developing economical treatment processes to allow its use as
drinking water and for irrigation.
Using factorial designs and response surface analysis for process
optimisation, removal efficiencies of 99% could be achieved in laboratory
solutions and naturally contaminated water. The work was performed
initially under the hypothesis that the slags would act as adsorbents for the
metalloid contaminants, as is suggested by some available literature
sources. However, the low specific area of the pulverised slag particles
contradicts this possibility. Extensive SEM observations on the original slag
particles, particles exposed to blank treatment and the ones used for
metalloid removal in laboratory solutions show that the removal mechanism
consist of the selective leaching of some of the phases present in the slag
and the redeposition of insoluble precipitates on the same, either as thin
crusts on the particle surface or as well-formed pyramidal and needle-like
microcrystals.
Electric Arc Furnace Steel Slags (EAFS) are by-products of the steel industry
activated mainly in the countries of Southern Europe, such as Greece, where
it is the only type of slag produced. According to the literature, long term
research and pilot applications, the benefits for construction from the use of
EAFS as aggregates and Ladle Furnace Slag (LFS) as supplementary
cementitious materials have been shown. In many specific concrete
infrastructure projects, considerable technical advantages resulted from the
use of steel slags. This fact, in combination with low cost and environmental
footprint, renders concrete with steel slags an attractive alternative,
particularly for the local economy.
However, the existing regulative frames for concrete do not cover the uses
of EAFS as aggregates and LFS as cementitious material. This means that
safety issues in construction are not covered and the promotion of steel slag
in the construction market is difficult. In the past, many failures have been
reported in concrete with steel slags, such as delayed expansion due to free
CaO or MgO content, susceptibility to frost or ecotoxicity leachates from
steel slags. Therefore, it seems necessary that certain limits should be
imposed to the steel slags characteristics and
5 April 2017 Day 3
Session 3: Clean slag production and metal recovery
ARCFUME: Metal recycling and deep-cleaning of slags
Authors: Maria Swartling, Matej Imris, Bror-Magnus Heegaard (SCANARC
Plasma Technologies, HOFORS, Sweden)
Every year large volumes of metal containing residues are generated and
landfill disposal is still a common way to manage these residues. However,
environmental constraints of today make it more difficult and expensive to
continue this landfill process. Therefore, it is of great interest to investigate
ways of reprocessing these residues; it would save landfill costs, create an
additional income from the recovered metals and save resources for future
generations.
SCANARCs ARCFUME submerged plasma technology has a demonstrated
capability for processing commercial hazardous and non-hazardous
residuals and to recover the contained values. The process is very flexible
and provides a wide range of options when designing a metallurgical
process, making it one of the best choices for selective extraction of metals.
This paper presents the concept of ARCFUME submerged plasma furnace,
with emphasis on applications of metal recycling and deep-cleaning of
industrial residues.
Steel production based on scrap or DRI becomes more and more important.
Worldwide its share in steel production is 28%. The EAF slag output is about
0.126 t per ton. Typical EAF slag contains 20-30 M.-% CaO, 10-15 M.-% SiO2
and 20-30 M.-% total Fe. The slag is cooled in pits and it is used mainly as a
road making material.
Resulting from the intentions of the steel industry to develop new slag
markets as of the cement industry to reduce the clinker content FEhS-
Institute investigated possibilities to transform EAF slag into a (latent)
hydraulic material and to recover the metal.
In a first step the oxidised metal was reduced. In a second step the slag was
chemically modified in order to achieve a clinker like or a blast furnace slag
like composition.
One result was that combining steps 1 and 2 in one vessel increases
enormously slag viscosity, if no additional heat is used. Such a viscous slag
cannot be handled sufficiently, basic conditioning materials remain partly
unsolved and metal separation is hindered.
Therefore 2 separate processes are unavoidable. The reduced slag was
sintered together with basic correction materials according to a normal
clinker burning process. Reduced EAF slag which was modified by adding
SiO2 was water granulated.
The cementitious properties of both materials were comparable to clinkers
and granulated blast furnace slags with similar chemistry. A critical point is
the high MgO content. Another topic is the high amount of correction
materials being necessary to form clinker phases.
Slag cements: green, strong and cool!
Authors: Marcel Bruin (Heidelberg Cement Benelux, MAASTRICHT,
Nederland)
Posters
Session 1
Bai Xuefeng, University of Science and Technology Beijing, Study on
the recycling of hot decarburization slag in dephosphorization converter
Gao Xiaoxiao, ECOCEM, Study of the blue/green colour of blast furnace
slag based materials
Hodge Harrison, University of Queensland, Bauxite residue sinter phase
transformations
Migas Piotr, AGH-University of Science and Technology, High-
temperature rheometry of selected metallurgical slags and precipitated fine
solids
Tripathi Gaurav, KU Leuven, Effect of static and dynamic experimental
conditions on the dissolution behavior of alumina in BOF slags
Session 2
Tyagi Dr Youva, GREENCEM BV, Solidification and stabilisation of waste
wood to produce enriched green concrete for environmental protection and
waste minimisation through Mechalithe Technology
Session 3
Cnockaert Vincent, Ghent University, Metal droplet entrainment by
solid particles in slags: a phase field experimental approach
Franois Elise, KU Leuven, Laser-Induced Breakdown Spectroscopy; One
Step Closer to On-line Quality Control of Slags?
Michaux Simon, University of Liege, Comparison of electrodynamic
fragmentation and crushing of converter slag and EOL bricks
Mulaba-Bafunbiandi Antoine Floribert, University of Johannesburg,
Microorganisms assisted dissolution of smelter and matte-slag products
Mulaba-Bafunbiandi Antoine Floribert, University of Johannesburg,
Assessment of froth flotation in the view of replacing electric furnace to
reduce nickel loss in the flash furnace slag in a series plant circuit
Tzevelekou Theofani, Hellenic Research Centre for Metals S.A,
Coproduction development of mineral wool and low nickel-FeNi by feeding of
ALUFLUX
Wang Lijun, University of Science and Technology Beijing, Recovery of
iron, vanadium, manganese, chromium, and titanium from vanadium slag by
molten salt electrolysis
Pizarro Camila, University of Chile, Determination of the behaviour of
valuable metals during the controlled cooling of copper smelting slags to
clarify their recovery by grinding and flotation
Voisin Leandro, University of Chile, CFD predictive model to determine
the sedimentation and coalescence of entrained copper during controlled
cooling process of copper smelting slag
Session 4
Arino-Montoya David, KU Leuven, Increasing the Fe2O3/Al2O3 ratio in
ordinary Portland cement clinker, aiming to incorporate higher contents of
bauxite residue
Diliberto Ccile, Universit de Lorraine, Modulation of coefficient by
addition of ground blast furnace granulated slag
Ehrenberg Andreas, FEhS Institut fr Baustoff-Forschung, Granulated
blast furnace slag lab-scale investigations vs. reality
Hertel Tobias, KU Leuven, Pozzolanic activity of thermally treated
bauxite residue in blends with ordinary Portland cement
Keulen Arno, Eindhoven University of Technology, Physical and
chemical performance of treated MSWI bottom ash (fine fraction) as sand
replacement in concrete
Kriskova Lubica, KU Leuven, Synthesis of a hydraulic binder from a Ca-
Si based metallurgical residue through high temperature post-treatment
Manolova Emanuela, Aurubis Bulgaria, Characteristics of iron-silicate
fines as replacement material in cement concrete
Manolova Emanuela, Aurubis Bulgaria, Utilisation of iron-silicate fines
as replacement of fine aggregates in cement concrete pavements
Pontikes Yiannis, KU Leuven, Synthesis and characterisation of calcium
sulfo-ferroaluminate cement clinker prepared with bauxite residue as raw
material
Sarkkinen Minna, Kajaani University of Applied Sciences, Dolomite Filler
as Supplementary Cementitious Material in Cold-Agglomerated Briquetting
Tyagi Dr Youva, GREENCEM BV, Use of toxic waste as aggregate to
produce eco-friendly concrete without reinforcement in sludgy areas for
minimising waste and atmospheric CO2 using Mechalithe technology
Session 5
Adesanya Elijah, University of Oulu, Effect of fine grinding on the
properties of alkali activated ladle slag
Arnout Lukas, KU Leuven, Effect of the activating solutions chemistry
and volume, on the processing and properties of Fe-Si-Ca-rich inorganic
polymers
Beersaerts Glenn, KU Leuven, Monitoring early-age crack formation in a
Ca-Fe-Al-rich inorganic polymer
Chen Boyu, KU Leuven, Effects of Ca-rich slag addition on fayalite slag-
based inorganic polymers
Gijbels Katrijn, UHasselt/KU Leuven, Mechanical properties of alkali-
activated materials based on blast furnace slag and calcium sulphate
dihydrate
Hallet Vincent, KU Leuven, The influence of activating solution on the
kinetics and compressive strength of an iron-rich slag paste
Katsiki Antigoni, Vrije Universiteit Brussel, Activation of fayalite slag
towards inorganic polymers
Khalifa Ahmed Zohair, KU Leuven, Alkali activation of synthetic gamma
di-calcium silicate with pure calcined natural clays
Li Zhenming, Delft University of Technology, Autogenous shrinkage of
alkali-activated slag-fly ash pastes
Lopez Gonzalez Leonardo Pavel, KU Leuven, Mechanical performance of
inorganic polymer-based mortars with glass fibre reinforced polymer bars
Petrica Petrica, KU Leuven, Recycling of iron-rich inorganic polymers
Peys Arne, KU Leuven, The use of ATR-FTIR spectroscopy in the analysis
of iron-silicate inorganic polymers
Thapa Vishojit Badadur, University of Luxembourg, Mechanical
characterisation of alkali activated clay-based geopolymer binder made out
of gravel wash mud
Uppalapati Siva, KU Leuven, Autogenous shrinkage and strength
development of alkali-activated slag/fly ash mortar blends
Van De Sande Jorn, KU Leuven, Glass forming ability of slags in the
FeOx SiO2 CaO system and properties of the inorganic polymers made
thereof
Vandevenne Niels, Hasselt University, The effect of Cs and Sr on the
mechanical properties of blast furnace slag inorganic polymer for
radioactive waste immobilisation
Zornoza Emilio, University of Alicante, Initial approach to the alkaline
activation of ground granulated SiMn slag
Nedeljkovic Marija, Delft University of Technology, Pore structure
characterization of sodium hydroxide activated slag paste
Session 6
Denissen Jos, KU Leuven, On the foaming kinetics for the synthesis of
porous inorganic polymers
Rincon Romero Acacio, University of Padova, Novel inorganic gel
casting process for the manufacturing of glass-ceramic foams
Kriskova Lubica, KU Leuven, Effect of activating solution on the
synthesis and properties of porous Fe-Si-Ca-rich inorganic polymers
Li Yu, State Key Laboratory of Advanced Metallurgy, Converting steel
slag into Si-Ca based building ceramics
Session 7
Borra Chenna Rao, Delft University of Technology, A brief review on
recovery of cerium from glass polishing waste
Horckmans Liesbeth, VITO, Upgrading of secondary lead smelting
residue to secondary iron ore
Jordens Jeroen, KU Leuven, Networks of infrastructure zerowaste cluster
Wang Fei, KU Leuven, Reaction mechanism study on carbothermal
reduction of chromite