Professional Documents
Culture Documents
Features:
Flexibility
- Rapid changeover due to the easy and secure adjustment of
the working height
- Ground platen with precision T-slot and precise alignment
between the ram and table bores allow for accurate and
repeatable set ups with reduces set-up times.
Ergonomicdesign
- The original position of the hand lever can be varied by
360
- Available for left-handed and right-handed use
- Clamp bearings and serrations provide a secure fit of the
hand lever
- The return stroke force of the ram can be adapted to differ-
ent tool weights.
Precision
- Alignment < 0.05 mm / 0.002 between upper and lower
tool
Maintenance-free
- No lubrication necessary
Longservicelife
Themicrometerscrew
servesasstopfortherack-
and-pinionpresses.
Fineadjustment
withmicrometerscalefor
togglepresses
Mechanicalcounter Collet
Throatextensionblock Specialfixturemounting
plates
We offer various sizes for
extended throat depths. Special fixture mounting
plates, designed in conjunc-
tion with throat extension
blocks, provide ram to table
bore alignment when spacer
is used.
Ergonomicleft-handed UpperToolingAdapter
design
Adapter for tools with a dia-
With most press types, left- meter of 5 20 mm.
handed or left-/right-handed
design is an available option.
Nickelplateddesign
OrderKeyforpressoptions Orderexample
No.3R
R = incl. return stroke lock with emergency release = SCHMIDT Rack-and-PinionPressNo.3 incl. return
F = incl. fine adjustment (for toggle presses) stroke lock with emergency release
Z = incl. mechanical counter or
M = modular head only No.13RFZ
RF = incl. return stroke lock with emergency release and fine = SCHMIDT TogglePress No.13 incl. return stroke lock
adjustment with emergency release, fine adjustment and mechanical 7
counter
SCHMIDT Rack-and-PinionPresses
Constant force over the entire stroke
5 3/6 1/2
PressHead
No.1 and No. 2 have a ground
guidance plate and Teflon-
coated adjustable gibs for
precise and torsion-proof
guidance.
45.0
40.5
36.0 5 3+ 6
Force at the hand lever [lbs]
31.5 1+2
27.0
22.5
18.0
13.5
9.0
4.5
0
8 0 113 225 338 450 563
Pushingforce[lbs]
From1.6kNto2.5kN/360lbs.to560lbs.
Presstype 5 5R 3 6 3R 6R 1 2 1R 2R
Pressheadtype 5 5R 3 3 3R 3R 1 1 1R 1R
Nominal force lbs 360 360 540 540 540 540 560 560 560 560
Working stroke A inch 0 - 1.57 0.67- 1.57 0 - 2.76 0 - 2.76 0.71- 2.76 0.71- 2.76 0 - 3.15 0 - 3.15 1.02- 3.15 1.02- 3.15
Special strokes 0 - 6.30 0 - 6.30 0.71- 3.94 0.71- 3.94 0 - 3.94 0 - 3.94 1.02- 3.94 1.02- 3.94
Throat depth C inch 2.56 2.56 3.39 3.39 3.39 3.39 3.39 3.39 3.39 3.39
Press head height S inch 9.45 9.45 13.78 13.78 13.78 13.78 15.75 15.75 15.75 15.75
Ram bore mm 10H7 10H7 10H7 10H7 10H7
Collet (standard 10mm) mm 1-17 1-17 1-17 1-17
Hand lever left m m m m m m l l l l
Angle of rotation /0.1 inch Stroke 10.4 10.4 8.2 8.2 8.2 8.2 5.6 5.6 5.6 5.6
Spring restoring force lbs 0.56 0.56 0.90 0.90 0.90 0.90 1.80 1.80 1.80 1.80
Returnstrokelock1)
Locked position 1 inch before BDC 0.45 0.51 0.51 0.77 0.77
Locked position 2 inch before BDC 0.14 0.18 0.18 0.27 0.27
Disengaging accuracy approx. inch 0.0025 0.003 0.003 0.0035 0.0035
Workingheight F
Frame No. 13 inch 2.36-7.08 2.36-7.08
Frame No. 3 inch 3.15-8.27 3.15-8.27 4.72-10.23 4.72-10.23
Frame No. 2 inch 4.72-14.17 4.72-14.17 5.71-14.96 5.71-14.96
Frame No. 2-600m 7.87-23.62 7.87-23.62 7.87-23.62 7.87-23.62 9.64-25.59 9.64-25.59 9.64-25.59 9.64-25.59
Frame No. 2-1000m 12.99-40.55 12.99-40.55 12.99-40.55 12.99-40.55 14.96-42.52 14.96-42.52 14.96-42.52 14.96-42.52
Weight approx. lbs 26 26 48 66 48 66 50 68 50 68
Accessories
Mechanical counter m m m m m m m m m m
Throat depth frame
4.37, 5.16, 6.30, 7.87 inch m m m m m m m m
Additional fixture mounting plate suitable
for throat depth frame m m m m m m m m
Micrometer stop m m m m m m
Frameoverview
Frametype Presstype Frameheight Tablesize Tablebore Tableheight Mountingsurface
M WxD K WxL
inch inch mm inch inch
No. 13 5 12.99 4.33 x 3.15 20H7 1.81 4.33 x 7.28
No. 3 3, 1 15.75 5.91 x 4.33 20H7 2.36 5.9 x 10.23
No. 2 6, 2 21.10 7.28 x 4.33 20H7 2.36 7.28 x 11.02
No. 2-600 m 6, 2 31.89 7.87 x 6.30 20H7 3.86 7.87 x 11.41
No. 2-1000 m 6, 2 49.21 7.87 x 6.30 20H7 3.86 7.87 x 11.41
Options
l = Series standard with no additional charge
m = Additional charge applies
1) = Adjustment of locking position on request
OtherAvailableOptions:
Nickelplated Cast parts are electroless nickel plated, steel components black oxide finished,
aluminum anodized, precision steel surfaces are untreated
CustomPaint Press and column can be painted to customers color specification
A
0.39
10H7
E
M
ToleranceconversionoftypicalsizesofSCHMIDT Presses C
Metric NominalInch ToleranceInch No.3+No.6 1.26
Wx D
F
0.67+0.04
W
11/
113 13 1417
Do you need a high force at Features: With press No. 113, the man-
the end of stroke for material- High force at end of stroke ual force is applied by pulling
transforming processes? Then, Honed bores and ground the lever towards the body.
SCHMIDT TogglePresses rams provide a long service This press is especially suitable
are just the right choice. life and a precise guidance for rapid production at small
forces.
0.157
Stroke before plug-in position of the toggle [in]
0.138
0.118
0.098
0.079
0.059 2 1
4 3 1 = No. 13 force at the hand lever 200 N / 44.96 lbf
0.039
2 = No. 13 force at the hand lever 120 N / 26.98 lbf
0.02
3 = No. 113 force at the hand lever 120 N / 26.98 lbf
0
4 = No. 113 force at the hand lever 50 N / 11.24 lbf
0 113 225 338 450 563 675 788 900 1,013 1,125
Pushingforce[lbs]
0.157
Stroke before plug-in position of the toggle [in]
0.138
0.118
0.098
0.079
0.059 2 1
4 3 1 = No. 17 force at the hand lever 200 N / 44.96 lbf
0.039
2 = No. 17 force at the hand lever 120 N / 26.98 lbf
0.02
3 = No. 11, 14, 15, 16 force at the hand lever 200 N / 44.96 lbf
0
0 450 900 1,350 1,800 2,250 2,700 3,150 3,600
4 = No. 11, 14, 15, 16 force at the hand lever 120 N / 26.98 lbf
10
Pushingforce[lbs]
From 2.5 kN to 15 kN / 560 lbs. to 3,370 lbs.
Accessories
Mechanicalcounter m m m m m m m m m m m m m
Throatdepthframe
4.37,5.16inch m m m m m m m m
Additionalfixturemountingplatesuitable
forthroatdepthframe m m m m m m m m m
Blockclampingpiece2) l l m m l l l l m m m m l
m m
Frame overview
Frame type Press type Frame height Table size Table bore Table height Mounting surface
M WxD K WxL
inch inch mm inch inch
No.13 13,113 12.99 4.33x3.15 20H7 1.81 4.33x3.34
No.3 11,14,17 21.25 5.9x 4.33 20H7 2.36 5.90x10.23
No.2 15,16 27.56 7.28x 4.33 20H7 2.36 7.28x11.02
No.2-600 m 15,16 31.89 7.87x6.30 20H7 3.86 7.87x11.41
No.2-1000 m 15,16 49.13 7.87x6.30 20H7 3.86 7.87x11.41
Options
l =Seriesstandardwithnoadditionalcharge
m =Additionalchargeapplies
1)
=Adjustmentoflockingpositiononrequest
2)
=Strokereductionabout10mmbyversionwithadditionalcharge
S
1.18
blackoxidefinished,aluminumanodized,precisionsteelsurfacesareuntreated
Custom Paint Pressandcolumncanbepaintedtocustomerscolorspecification
0.39
10H7
No. 13 0.98 C
Metric Nominal Inch Tolerance Inch
10H7 0.3937 -0/+0.0006 No. 11,14 -17 1.26
F
WxD
20H7 0.7874 -0/+0.0008
0.354 0.008
Threads Pitch
K
M8 1.25mm
M10 1.50mm F
0.67+0.04
Dimensionsareconvertedfrommetric
W
units,mostareapproximate.
Detaileddimensionaldrawingscanbe
downloadedfromourwebsite:
www.schmidtpresses.com 11
L
SCHMIDT TogglePresseswithSquareRam
Optimum guidance and anti-rotation
11V
13V 15V
16V 19V
14V
0.157
0.138
0.118
0.098
0.079
0.059
0.039 2 1 1 = No. 11, 14, 15, 16 force at the hand lever 200 N / 44.96 lbs.
0.02 2 = No. 11, 14, 15, 16 force at the hand lever 120 N / 26.98 lbs.
0 No. 13 see on page 10
0 450 900 1,350 1,800 2,250 2,700 3,150 3,600
Pushingforce[lbs]
0.157
Stroke before plug-in position of the toggle [in]
0.138
0.118
0.098
0.079
2 1
0.059
0.039
0.02 1 = No. 19 force at the hand lever 200 N / 44.96 lbs.
0 2 = No. 19 force at the hand lever 120 N / 26.98 lbs.
450 900 1,350 1,800 2,250 2,700 3,150 3,600 4,050 4,500 4,950 5,400
12 Pushingforce[lbs]
From5kNto22kN/1,124lbs.to4,945lbs.
Presstype 13V 13VR 11V 15V 11VR 15VR 14V 16V 14VR 16VR 19V 19VR
13VF 13VRF 11VF 15VF 11VRF 15VRF 14VF 16VF 14VRF 16VRF 19VF 19VRF
Pressheadtype 13V-40 13VR-40 11V-45 11V-45 11VR-45 11VR-45 11V-60 11V-60 11VR-60 11VR-60 19V-40 19VR-401)
1)
13VF-40 13VRF-40 11VF-45 11VF-45 11VRF-45 11VRF-45 11VF-60 11VF-60 11VRF-60 11VRF-60
Nominal force lbs 1125 1125 2700 2700 2700 2700 2700 2700 2700 2700 4945 4945
Working stroke A inch 0.39-1.57 1.02-1.57 0.59-1.77 0.59-1.77 0.79-1.77 0.79-1.77 0.79-2.36 0.79-2.36 1.10-2.36 1.10-2.36 0 - 1.57 0.39-1.57
0.39-1.57 1.02-1.57 0.98-1.77 0.98-1.77 0.98-1.77 0.98-1.77 1.18-2.36 1.18-2.36 1.18-2.36 1.18-2.36 0 - 1.57 0.39-1.57
Throat depth C inch 2.559 2.559 3.386 3.386 3.386 3.386 3.386 3.386 3.386 3.386 5.157 5.157
Press head height S inch 15.16 15.16 20.08 20.08 20.08 20.08 20.08 20.08 20.08 20.08 24.41 24.41
15.75 15.75 20.87 20.87 20.87 20.87 20.87 20.87 20.87 20.87 24.41 24.41
Ram bore mm 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 20H7 20H7
Hand lever left m m m m m m l l
Angle of rotation 95 95 110 110 110 110 125 125 125 125 175 175
Spring restoring force 1.35 1.35 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70
Returnstrokelock1) 3)
Locked position 1 inch before BDC 0.57 0.47 0.47 0.55 0.55 0.18 0.18
Locked position 2 inch before BDC 0.06 0.06 0.06 0.06 0.06 0.04 0.04
Disengaging accuracy inch 0.001 0.001 0.001 0.002 0.002 0.001 0.001
Workingheight F
Frame No. 13 inch 2.56-7.09 2.56-7.09
1.96-6.10 1.96-6.10
Frame No. 3 inch 3.15-8.27 3.15-8.27 3.15-8.46 3.15-8.46
2.36-7.08 2.36-7.08 2.36-7.48 2.36-7.48
Frame No. 2 inch 4.72-13.78 4.72-13.78 4.72-14.17 4.72-14.17
3.94-12.79 3.94-12.79 3.94-13.19 3.94-13.19
Frame No. 2-600 7.87-23.03 7.87-23.03 8.27-21.65 8.27-21.65
7.28-22.44 7.28-22.44 7.68-22.64 7.68-22.64
Frame No. 2-1000 12.99-40.16 12.99-40.16 13.38-40.55 13.38-40.55
12.40-39.37 12.40-39.37 12.79-39.96 12.79-39.96
Frame No. 19 inch 3.54-8.66 3.54-8.66
Frame No. 19-400 m 6.3-15.75 6.3-15.75
Frame No. 19-500 m 10.2-21.6 10.2-21.6
Weight approx. lbs 26 26 53 70 53 70 53 70 53 70 190 190
Accessories
Mechanical counter m m m m m m m m m m m m
Throat depth frame
4.37, 5.16 inch m m m m m m m m
Throat depth frame 5.94 inch m m
Additional fixture mounting plate suitable
for throat depth frame
Frameoverview m m m m m m m m m2) m2)
Frametype Presstype Frameheight Tablesize Tablebore Tableheight Mountingsurface
M (inch) WxD (inch) (mm) K (inch) WxL (inch)
No. 13 13 12.99 4.33 x 3.15 20H7 1.81 4.33 x 3.34
No. 3 11, 14 21.26 5.9 x 4.33 20H7 2.36 5.90 x 10.23
No. 2 15, 16 27.56 7.28 x 4.33 20H7 2.36 7.28 x 11.02
No. 2-600 m 15, 16 31.89 7.87 x 6.3 20H7 3.86 7.87 x 11.41
No. 2-1000 m 15, 16, 17 49.12 7.87 x 6.3 20H7 3.86 7.87 x 11.41
No. 19 19 25.19 7.87 x 6.3 25H7 4.41 7.87 x 14.57
No. 19-400 m 19 33.07 9.84 x 7.87 40H7 5.71 9.84 x 18.11
No. 19-500 m 19 39.37 9.84 x 7.87 40H7 5.71 9.84 x 18.89
Options
l = Series standard with no additional charge
m = Additional charge applies
1)
= Special strokes 0.47 inch and 1.97 inch on request
2) = Fixture mounting plate is already existing in the frame
S
3)
= Adjustment of locking position on request
OtherAvailableOptions:
Nickelplated Cast parts are electroless nickel plated, steel components black oxide finished,
aluminum anodized, precision steel surfaces are untreated
CustomPaint Press and column can be painted to customers color specification
BoresforAdaptingTooling Customer specific sizes can be supplied
0.3540.008
10H9
WxD
F
5
0.197
0.197
0.157
K
0.944
1.102
1.417
0.197
0.67+0.04
28
M
M5
0.1 6
M
5
427 0.157
8
x
dtei 20H7
1.102
0.3
50.197 pet
hf
2.48 No. 1925H7
32
9d
M10
1.26
ep
th
1.18
M8
M8
10
20H7 www.schmidtpresses.com
M8
M8 10H7
10H7
10H7 13
SCHMIDT ManualPress300Series
Manual Presses with Process Monitoring
Process reliability, force/stroke monitoring of the joining
process and EN ISO-compatible documentation of the results
are becoming the major factors for small and medium produc-
tion within the manual workplace.
Processreliabilitynotjustaslogan
The system software allows easy setup of quality control
criterea for 100 % in-process monitoring.
14
Optionssuitableforyourapplication
Controlmountingbracket
Used for fastening the SCHMIDT PressControl3000, either
mounted to the table or to the wall. The mounting bracket
permits the unit to swivel 70 (Included with control)
Speedcontrol
To reach a very high repeatability by pressing on force and
stroke, a speed control can be inserted optionally instead of the
micrometer screw, which brakes the pressing process shortly
before achievement of the end position.
Calibrationtool
The calibration tool is a device which applies a constantly
defined force to the load cell of the SCHMIDT ManualPress
300Series. In order to complete calibration, either a
SCHMIDT LoadCheck or a customer supplied calibration
device is required.
Photo on left side shows the device for the SCHMIDT
ManualPress305. The right side is for SCHMIDT
ManualPress307. The SCHMIDT ManualPress311 is being
calibrated by using the fine adjustment mechanism in BDC.
CANbusnode I/Odistributionboard
Integrates additional digital Facilitates easy interface of up
and analog inputs and out- to 8 inputs and 4 outputs
puts (I/O) which enable the
full functionality of the con-
trol unit. (8 inputs / 4 outputs
are included with the control)
ExternalResetButton
We recommend an external
reset button in rough produc-
tion environments
15
SCHMIDT ManualPress300Series
Process reliability for manual workplaces, force range 90 lbs. to 2700 lbs.
No.305 No.307 No.311
1.65
1.14
0.20
M8
M8
M5
0.71
1.18
0.51
0.31
0.47
0.71
0.47
0.77
1.18
1.14
S
10H7
6H7 10H7 0.98
0.3540.008
0.63 1.18
0.275+0.04
10H9
A Dimensions are converted from metric
units, most are approximate.
Detailed dimensional drawings can be
M
WxD
B
K
Threads Pitch
M8 1.25 mm OtherAvailableOptions:
M10 1.50 mm Nickelplated Cast parts are electroless nickel plated, steel components black oxide
finished, aluminum anodized, precision steel surfaces are untreated
CustomPaint Press and column can be painted to customers color specification
BoresforAdaptingTooling Customer specific sizes can be supplied
Please consult our sales department or representative.
16
Processreliabilityformanualworkplaces
IncludedwiththecontrolunitSCHMIDT PressControl3000
Force/stroke monitoring of the entire pressing operation
- Allows for extensive error analysis
Process reliability:
- Separation of the power flow
- Utilizing the interface of external sensors and actuators, the clutch is engaged
once the workpieces are placed probably.
- Locking of the press with failed parts
- Secure separation and acknowledgement of Pass and Fail
(Poka Yoke)
Freely programmable positioning, stopping and braking in
forward and return stroke and end position.
- Process intervention
- Quality monitoring
- Reduction of error costs and elimination of errors
Short changeover times due to preselection of stored working profiles
Integrated software embedding of program modules
SCHMIDT ControlTool and SPCSoftware via USB connection to PC for
- Production data management
- Process monitoring
- Process visualization
- Quality evaluation
- Static process control
Forwardstrokelockmode(thereturnstrokeisreleased) Returnstrokelockmode(theforwardstrokeisreleased)
Press blocked / restricts the force flow in forward stroke Press blocks the return stroke
- When reaching a defined force - If the necessary force has not been reached
- When reaching the stroke - If the required stroke has not been reached
For protecting the produced parts and the force sensor of the This ensures that the user always completes the operation.
press.
17
SCHMIDT ManualPress300Series
Examples of verified process workplaces
Both examples below can be combined arbitrarily when taking
into account the maximum available inputs and outputs. In
addition, the functions of the different operating modes are
available, which can be freely parameterized or programmed
for special functions.
F/S signals
Part separation
Fail Pass
SCHMIDT ManualPress307
The control unit SCHMIDT PressControl3000 Depending on the analysis, the PLC actuates a flap. Thus, the
analyzes the force/stroke signals of the parts are securely separated into pass / fail bins.
SCHMIDT ManualPress 300Series using windows. The light barrier generates an acknowledgement signal. This
releases the press again.
clutch engaging