Return On Investment for

Rheological Control Technologies

This form calculates Return On Investment based upon various criteria. Contact BTI for help in modifying the form if needed.
The Top Section calculates the ROI for one mold. The Bottom Section calculates the annual projected ROI for multiple molds using the data from the
Top Section.
Contact: Company Name:
Date: Company Location:

Projected ROI for a Specific Mold

(Please fill in ALL Yellow fields)
Before After
Mold number: - Number of cavities available: 0 0

Mold / Part Info

Part number: - Number of cavities running: 0 0
Project Info

Part description: - Part weight (g): 0 0

(not includins substrate)

Material: - Total runner weight (g): 0.00 0.00

nnual production volume (pieces): - Cycle time (sec): 0 0
Remaining project life (years): - Scrap rate (%): 0.0% 0.0%

Material cost ($/lb): 0.00 General mold repair costs ($/yr):

Operating Cost/Production Data

Time / Cost Breakdown

$0.00 $0.00
Substrate cost ($/molded part): 0.00 (broken inserts, parting line flash, shutoffs)

Injection machine cost ($/hr): 0.00 Mold maintenance time (hrs/yr): 0.00 0.00
Mold maintenance cost ($/hr): 0.00 QC time (hrs/week): 0.00 0.00
Setup time (hrs):
QC cost ($/hr): 0.00 (Time to achieve acceptable process)
0.00 0.00
Setup cost ($/hr): 0.00 Number of setups/year: 0.00 0.00
(process engineer / setup technician)

Sorting/Inspection cost ($/hr): 0.00 Sorting/inspection time (hrs/week): 0.00 0.00

Production days per week: 0
Production hours per day: 0 Number of production days required #VALUE! #VALUE!

Detailed Cost Summary

Machine cost ($) #VALUE! #VALUE!
Total material cost ($)
#VALUE! #VALUE!
Rheological Control $

(Including substrate)

Technology License Cost: $0 Mold maintenance / repair costs ($) $0 $0

Design Cost: $0 Setup cost ($) $0 $0
Implementation Costs: $0 QC & sorting / inspection cost ($) #VALUE! #VALUE!
(inserts, machining, runner bars)

Total Investment: $0 Total Production Cost ($) #VALUE! #VALUE!

Estimated Piece Price ($) #VALUE! #VALUE!

Savings (First Year): #VALUE! Savings (Project Life): #VALUE!

#VALUE! #VALUE! ROI $ (Project Life): #VALUE!

#VALUE! #VALUE! % ROI (Project Life): #VALUE!

Payback (Months): #VALUE!

$12 $1 $12.000
Bef ore Af ter $1 Bef ore Af ter Bef ore Af ter
$10 $1 $10.000
$1
$8 $8.000
$1

$6 $1
$6.000
$0
$4 $0 $4.000
$0
$2 $0 $2.000
$0
$0 $0.000
Machine cost ($) Total material cost ($) Mold maintenance / Setup cost ($) QC & sorting /
Total Production Cost ($) repair costs ($) inspection cost ($) Estimated Piece Price ($)
(Including substrate)

Projected Annual ROI for Additional Molds

(Please fill in ALL Yellow fields) Rheological Control $

Number of Existing Molds to Total Technology License Cost: $0 (see BTI for price details)
Application Info

0
retrofit with Rheological Control: Total Design Cost: $0 (see BTI for price details)
Implementation cost per installation: $0
Number of New Molds designed
0 Other misc costs per installation: $0
with Rheological Control each year:
Annual Investment: $0

Projected Annual Savings: #VALUE! % ROI: #VALUE!

Annual ROI $: #VALUE! Payback (Months): #VALUE!

$1
$1 With Rheological Control
$1
$1
$1
$1
$0
$0
$0
$0
$0
Machine cost ($) Total material cost Mold maintenance / Setup cost ($) QC & sorting /
($) repair costs ($) inspection cost ($)
(Including
substrate)

Prepared by:
David A. Hoffman, 814-899-6390 ext. 131 dhoffman@beaumontinc.com
 Return On Investment for
Rheological Control Technologies
This form calculates Return On Investment based upon various criteria. Contact BTI for help in modifying the form if needed.
The Top Section calculates the ROI for one mold. The Bottom Section calculates the annual projected ROI for multiple molds using the data from the
Top Section.
Contact: Mr. Shear Genius Company Name: Problematic Molds, Inc.
Date: 18-Apr-07 Company Location: Imbalanced, State USA

Projected ROI for a Specific Mold

(Please fill in ALL Yellow fields)
Before After
Mold number: 4557-6535a Number of cavities available: 16 16

Mold / Part Info

Part number: D-9010r Number of cavities running: 16 16
Project Info

Part description: Widget B Part weight (g): 5.49 5.49

Material: GE Lexan 141 Total runner weight (g): 8.70 8.70
nnual production volume (pieces): 750,000 Cycle time (sec): 24 22
Remaining project life (years): 3 Scrap rate (%): 15.0% 3.0%

General mold repair costs ($/yr):

Operating Cost/Production Data

Time / Cost Breakdown

Material cost ($/lb): 1.09 (broken inserts, parting line flash, shutoffs)
$3,000.00 $1,500.00
Injection machine cost ($/hour): 45.00 Mold maintenance time (hrs/year): 38.00 22.00
Mold maintenance cost ($/hr): 45.00 QC time (hrs/week): 10.00 10.00
Setup time (hrs):
QC cost ($/hr): 25.00 (Time to achieve acceptable process)
8.00 4.00
Setup cost ($/hour): 15.00 Number of setups/year: 5.00 5.00
(process engineer / setup technician)

Sorting/Inspection cost ($/hr): 18.00 Sorting/inspection time (hrs/week): 10.00 5.00

Production days per week: 7
Production hours per day: 24 Number of production days required: 15 12
Machine cost ($) $16,172 $13,277

Detailed Cost Summary

Total material cost ($)
$12,506 $11,201
Rheological Control $

(Including substrate)

Technology License Cost: $3,100 Mold maintenance / repair costs ($) $4,710 $2,490
Design Cost: $350 Setup cost ($) $600 $300
Implementation Costs: $1,250 QC & sorting / inspection cost ($) $920 $597
(inserts, machining, runner bars)

Total Investment: $4,700 Total Production Cost ($) $34,907 $27,865

Estimated Piece Price ($) $0.047 $0.037

Savings (First Year): $7,042 Savings (Project Life): $21,126

ROI $ (First Year): $2,342 ROI $ (Project Life): $16,426

% ROI (First Year): 50% % ROI (Project Life): 349%

Payback (Months): 8.0

$40,000 $18,000 $0.050

Bef ore Af ter $16,000 Before After Before Af ter
$35,000 $0.045
$14,000
$0.040
$30,000 $12,000
$10,000 $0.035
$25,000
$8,000 $0.030
$20,000 $6,000 $0.025
$4,000 $0.020
$15,000
$2,000
$0.015
$10,000 $0
$0.010
Mac hine c ost Total material Mold Setup c ost ($) QC & sorting /
$5,000 $0.005
($) c ost ($) maintenance inspection
$0 / repair costs c ost ($) $0.000
Total Production Cost ($) (Including ($) Estimated Piece Price ($)
substrate)

Projected Annual ROI for Additional Molds

(Please fill in ALL Yellow fields) Rheological Control $

Number of Existing Molds to Total Technology License Cost: $12,400 (see BTI for price details)
Application Info

5
retrofit with Rheological Control: Total Design Cost: $1,750 (see BTI for price details)
Implementation cost per installation: $500
Number of New Molds designed
5 Other misc costs per installation: $0
with Rheological Control each year:
Annual Investment: $19,150

Projected Annual Savings: $70,422 % ROI: 268%

Annual ROI $: $51,272 Payback (Months): 3.3

$35,000
With Rheological Control
$30,000
$25,000
$20,000
$15,000
$10,000
$5,000
$0
Machine cost ($) Total material cost Mold maintenance / Setup cost ($) QC & sorting /
($) repair costs ($) inspection cost ($)
(Including
substrate)

Prepared by:
David A. Hoffman, 814-899-6390 ext. 131 dhoffman@beaumontinc.com