Professional Documents
Culture Documents
Operators manual
Engines
N2.10
N2.14
N3.21
English
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Franais
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ladresse www.nannidiesel.com.
Italiano
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Deutsch
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diesel.com.
1 CONTENTS
Introduction ............................. 1 Maintenance .......................... 32
About this manual .........................2 Service schedule.........................33
General inspection ......................35
Safety........................................ 3
Fuel system ................................37
Emergency kit ..............................3
Lubrication system .....................41
Safety alert symbols .....................3
Cooling system ..........................43
Safety icons ..................................4
Raw water system ......................47
Safety precautions .......................5
Electrical system ........................51
Overview .................................. 9 Battery ........................................52
About the engine ..........................9 Corrosion protection ...................54
About the propeller .....................14 Long term storage ......................57
Behaviour of the boat .................14
Troubleshooting .................... 59
Engine main components ..........15
Technical data ....................... 61
Instruments panel ................. 19
Standard panel ...........................19
Instrumentation ..........................20
Operation ............................... 25
Before starting ............................25
Starting the engine .....................26
During operation ........................28
Stopping the engine ...................30
2 INTRODUCTION
Thank you for choosing a Nanni product!
Contact a Nanni authorized dealer for the servicing of your product. A list of
dealers can be found on our web site:
www.nannidiesel.com
Nanni engines are the product of many years of experience in the deve-
lopment of marine engines and equipment designed for use in open seas.
Your engine is built with the finest materials in accordance with precise
specifications and strict production methods.
Before operating the engine, make sure that this manual is applicable to the
engine. Refer to the Identification plate if you are not sure about the engine
model designation. If you dont have the correct manual, please contact
your Nanni authorized Dealer.
1
About this manual Content and updates
2
3 SAFETY
Read this chapter carefully as it
concerns your safety. Most acci-
Safety alert
dents are caused by failing to follow symbols
basic safety rules. Be aware of the
possible risks involved in handling General rules of safety precautions
the engine and make sure to take to follow are indicated in this Ma-
the necessary precautions to pro- nual. They are indicated as follows:
tect yourself, those around you and
the equipment. I DANGER
Read all informations supplied with Indicates a hazardous situation
the boat before starting the engine which, if not avoided, will result
for the first time. in death or serious injury.
Always ensure that the mainte-
nance of the boat and all equip- I WARNING
ment has been done in accordance
with the instructions stated in the Indicates a hazardous situation
relevant Manual. Have all mandato- which, if not avoided, could re-
ry and necessary safety equipment sult in death or serious injury.
handy in the boat and serviceable.
3
Safety icons Indicates where to check the
Several stickers are fixed directly coolant level.
on the engine. They are intended
to help you to quickly identify the Indicates where to check the
location of certain components engine oil level.
and avoid possible hazards when
working on the engine. Indicates the coolant drain
orifice.
Ensure these stickers are always
visible and change them if neces-
Indicates the oil drain orifice.
sary.
4
Safety Burns
precautions Never touch the hot parts of the
engine! An operational engine gets
very hot: the exhaust system, tur-
Exhaust gas bocompressor (if equipped), starter,
Exhaust gases contain carbon oil sump, oil, coolant in the hoses
monoxide. This colourless and and pipes are hot and can burn.
odourless gas is extremely har- Fluids ejected under pressure can
mful and could lead to poisoning cause serious injury. Release all
which could result in loss of the pressure in the circuits before
consciousness or death. The first removing the caps. Never open the
symptoms of carbon monoxide oil circuit and coolant caps when
intoxication are as follows: the engine is operational and/or
Dizziness hot. Never start or run the engine
when the oil fill and coolant caps
Nausea are not screwed on as hot oil or
Headache coolant could spray out.
Throbbing temples
If you come into contact with any
Vomiting of these fluids, consult a doctor
Fatigue and falling asleep immediately. If the engine gets too
Tense muscles hot, switch it off and disconnect it
If you or anyone else in the vicinity and wait for it to cool down before
of the engine experiences any of checking for failure.
these symptoms, leave the area
of operation of the engine and find
Fire
fresh air. If the symptoms persist, Do not smoke near the engine and
consult a doctor and have the en- keep it away from sources of igni-
gine checked. tion (flames or sparks) or any other
potential flammable vapour or liquid
Ensure the exhaust circuit correctly
sources. Do not run the engine
expels the gas produced by the
without the air filter.
engine. Regularly check that the
exhaust circuit is free of leaks and Do not run the engine in an area
that the exhaust elbow is in good in which flammable or explosive
condition. materials are stored or where gas
is present. Ensure there are no
flammable liquids in the engine
compartment.
5
Immediately clean up any liquids Hazardous Voltage/
spilled and keep the engine com- Electrical Shock
partment clean and accessible so
as to minimise the risk of fire. Be Electrocution is possible whenever
careful as fuel can burn. Damaged electricity is present. Hazardous
pipes can lead to fire. voltage can cause severe injury
or death. Operate the engine only
Explosion when all guards and electrical en-
closures are in place.
Explosions caused by fuel vapour
can cause serious injury! Carefully Open the main circuit breakers
follow the safety rules when filling of all power sources before servi-
the fuel. cing the equipment. Configure the
installation to electrically ground the
Open and ventilate the storage engine, transfer switch, and related
area of the engine after filling. equipment and electrical circuits to
Check that there are no fuel va- comply with applicable codes and
pours or leaks before starting the standards.
fan (if fitted). Switch the fan on for 5
minutes before starting the engine. Never contact electrical leads or
appliances when standing in water
All fuel vapours are flammable or on wet ground because these
and explosive. Be careful when conditions increase the risk of
handling and storing fuel. Store electrocution. The voltage at these
the fuel in a ventilated area away terminals can cause death.
from sources of ignition (sparks
or flames) and out of the reach of Short circuits can cause bodily
children. injury and/or equipment damage
Remove all jewellery before servi-
Stop the engine before filling with cing the equipment.
fuel or lubricant. Do not smoke near
the engine and keep it away from Hazardous backfeed voltage can
sources of ignition (flames) when cause severe injury or death.
filling with fuel and/or lubricant. Connect the engine to the buil-
Wear gloves when investigating ding/marina electrical system only
possible leaks. through an approved device. Work
on the electrical circuit should only
Do not alter or damage the fuel cir- be carried out by qualified techni-
cuit. Close the fuel circuit whenever cians.
you work on it. Ensure you always
have an appropriate working fire Operations on the shore power
extinguisher to hand. equipment must only be carried out
by electricians authorized to work
with high voltage installations.
6
Special attention must be brought Ventilate correctly storage batteries
on boat with metallic hull, especially compartment. Avoid touching the
concerning the protection of the battery terminals with metal tools
persons against electrical shock so that no sparks are created which
and the protection against galvanic could cause an explosion. Remove
and electrolytic corrosion. the rings, bracelets and necklaces
before handing the batteries.
Battery acid
Rotating parts
The acid in batteries can cause
serious injury and even death! Rotating parts can be extremely
dangerous and cause serious injury
When servicing the batteries, wear and even death!
protective gloves and goggles. Bat-
teries contain sulphuric acid which Do not work on the engine when
is highly corrosive. it is operational. If work on the
engine when running is absolutely
Acid can spurt from batteries when necessary, do not touch any hot or
they are handled. If the acid comes rotating parts.
into contact with the skin, rinse tho-
roughly in fresh water and consult Baggy clothing, hair or objects
a doctor. could be pulled in and/or caught
and cause serious injury or subs-
Risk of battery explo- tantial property damage.
sion Do not wear bracelets, necklaces
or rings when working on a engine.
A battery explosion can cause
Check that the bolts and screws
serious injury and even death! En-
are properly tightened and that
sure the battery storage compart-
the protection mechanisms are in
ment is corrected ventilated.
place. Do not check the tension of
Do not smoke near the batteries the alternator belt when the engine
and keep them away from sources is operational.
of ignition (flames or sparks). They
produce hydrogen which could
ignite or explode on contact with an
electrical arc or a flame.
7
Accidental starting tection of the environment. The first
protection against water ingress is
Accidental starting can cause se- a correct installation of the engine.
rious injury and even death!
A correct use of the engine is also
Disconnect the battery before wor- important to protect the engine
king on the engine. Ensure no one against water ingress. The ope-
is alongside the engine or working rator/owner is responsible for the
on before starting it. A rotating correct operation of the engine and
propeller can cause serious injury for the implementation of all neces-
or death. Ensure all the protection sary means to protect the engine
mechanisms are in place before against water intrusion.
starting the engine.
After a vessel capsizing, or if the
engine has been filled with water,
Chemical products do not start the engine, except in
The different fluids used to run the extreme emergencies, and contact
engine are a health hazard. Ca- an authorized Nanni dealer.
refully read the instructions on the
packaging of these products and
always check that the ventilation in
the hold space is adequate.
Water ingress
The engine should be protected
against from water ingress by any
means. Water ingress leads to
complete engine failure. This is not
cover under any warranty terms.
8
4 OVERVIEW
About the engine B
reak in
Both the engine and the transmis- Do not race the engine while it is
sion has an identification plate that cold. Do not operate it at full load
contain several informations. except for short periods. Never
run the engine at constant engine
Keep these plates accessible and speed for long periods during the
in good condition. Record and keep break in period.
the engine and transmission serial
number and designation. These Check the oil and coolant level
numbers should always be quoted frequently during the running-in
when ordering service and replace- period. The oil consumption can be
ment parts. more important during the running-
in period.
The engine identification plate is as
follow:
Engine installation
The installation must be carried out
by an authorized Nanni workshop
in accordance with the installation
instructions. Correct installation
of the engine is of the greatest
importance for safe navigation and
protection of the environment.
TYP indicates the commercial It also ensure maximum service life
designation of the engine. under normal conditions of use.
NR indicates the engine serial
number. Engine damage caused by failure
CODE lists various specifications to follow installation instructions is
of the engine. not covered by the warranty.
9
Remote Control Power Take Off
The remote control is an optional Some engines can be fit with a
extra not in the scope of supply Power Take Off system. This sys-
of the engine. The remote control tem allows to power accessories
installed on the boat can be diffe- like bilge pump, watermaker, etc.
rent than the ones shown in this
document.
10
Operation in cold Oil viscosity
weather conditions
Use seasonal grade viscosity
Nanni engines are designed to ope- engine oil based on the expected
rate effectively in cold weather. air temperature range between oil
changes.
However, for effective starting
and cold weather operation, extra Follow the diagram below to adapt
care are necessary. Contact your the oil viscosity:
Nanni dealer for additional infor-
mation and local availability of cold
50 o C 122o F
weather aids.
40 o C 104o F
WINTER GRADE FUEL
SAE 15W-40
Winter grade fuel allows to protect 30 o C 86 o F
SAE 15W-40
the injection system when tempera-
20 o C 68 o F
tures fall below 5C (40F). Winter
grade fuel is best suited for cold 10 o C 50 o F
weather operation thanks to its
SAE 10W-30
lower cloud and lower pour points. 0o C 32 o F
11
Engine homologation Environmental
responsibility
The engine type can be exhaust
emission certified. It means that Nanni designs its engines to have
Nanni guarantees that all engines minimum environmental impact.
of the same type that are manufac- This objective, however, can only
tured are approved and certified by be achieved with your full coopera-
the authorities in accordance with tion.
different exhaust emissions stan-
dards. Our operating and maintenance
instructions are to help you to pro-
However, for the engine to be in ac- tect your engine and adopt environ-
cordance with this standards, spe- mentally responsible behaviour.
cial requirements for maintenance
and service are to be followed: Ensure you only use the fuels and
oils recommended. Using ano-
Only Nanni replacement parts ther type of fuel or oil could cause
must be used. major malfunctions, an higher fuel
Maintenance intervals must be consumption, a reduced engine
observed. service life, and a greater discharge
The engine must not be modified of exhaust gases.
in any way except with accesso-
When draining the oil and changing
ries and service kits approved by
the oil or fuel filter, dispose of the
Nanni Industries S.A.S. France.
waste in an appropriate container.
Service of the fuel system must
always be carried out by an au- These fluids cause major damage
thorized Nanni workshop. to flora and fauna if discharged into
No modifications to the air intake nature. Use an absorption kit in the
and exhaust system may be event of accidental discharge of oil
undertaken. or fuel into the water.
Seals may only be broken by
authorized personnel.
The operation instructions stated
in the relevant manuals should
be follow by the user.
Nannis responsibility for the engine
specification being in accordance
with the certification will be invali-
date if one or several of this condi-
tions are not followed.
12
Warranty Commissioning
inspection
This manual is supplemented by
a Warranty Information Booklet. Commissioning inspection is a
We recommend that you read this condition of the validity of the Limi-
publication thoroughly. ted Warranty. Moreover, it allows
the registration of the product at the
Pay special attention to the appli-
factory and record important infor-
cable duty cycle and to the limita-
mations regarding the product.
tions that result. Failure to comply
with the warranty conditions will By registering the product, you will
void the Warranty. receive the best warranty coverage
possible and Nanni will be able to
The validity of the Warranty is also
contact you in the event of updates
dependent on proper installation
or service notifications.
and maintenance operation being
carried out by an authorized Nanni Operations to be performed during
representative. commissioning inspection are spe-
cified in the Warranty Booklet. The
NOTICE: Late or improper mainte-
commissioning inspection must be
nance or use of spare parts other
signed by the seller and the owner
than Nanni original spare parts will
of the engine.
invalidate Nannis responsibility for
the engine accordance with homo- Its the owner responsibility to
logation and will void the Warranty. control that the commissioning
inspection has been fully comple-
Modifications to the engines set-
ted and signed by the person who
tings, as well as any other tech-
carried out the inspection.
nical modification (accessories,
spare parts, additional equipment, The informations regarding the
etc) ARE FORBIDDEN WITH- RPM must be taken using an elec-
OUT WRITTEN AUTHORIZATION tronic tachometer. Never use the
FROM NANNI INDUSTRIES S.A.S. tachometer of the instrument panel
for this purpose.
Any modification will void the War-
ranty. Damage caused by failure
to follow operation instructions or
incorrect operation is also not cove-
red by the warranty.
13
About
the Behaviour of the
propeller boat
The propeller is a critical compo- If this is your first boat or if you are
nent of the propulsion system. It not familiar with the boat, we urge
converts the engine power in thrust. you to practice controlling the boat
To be efficient, the propeller must at slow speed as a first step.
be perfectly adapted to the boat
and to its use. Avoid violent manoeuvres or
unexpected speed changes while
sailing. People can fall over or
overboard.
14
Engine main components
NOTICE: The engine may not be exactly as represented here. Some com-
ponents may not be part of the engine ordered.
P/N COMPONENTS
1 Alternator
2 Alternator belt
3 Starter
4 Fuses box
5 Air filter
6 Fuel filter
7 Fuel feed pump
8 Fuel injection pump
9 Heat exchanger
10 Coolant filler plug
11 Coolant pump
12 Recovery tank
13 Coolant drain plug
14 Raw water pump
15 Oil filter
16 Oil filler port
17 Oil gauge
18 Water cooled exhaust elbow
19 Transmission
15
N2.10
10 1 9
4
18
13
15
5 16
12
11
19
14
6 17 7
16
N2.14
10
11 1
9 4
18
6
14
13
15 3
16
12 5
8
19
17
17
N3.21
11 1
9
18
6
14
13
15
3
5 16 10
12
4
17
19
18
5 INSTRUMENTS PANEL
I WARNING
Standard panel
Read the starting and stopping ECO4 PANEL
instructions before operating the
engine.
NOTICE: This chapter only des- NOTICE: The Eco4 panel is only
cribes instruments and panels that available with the engine model
come standard on Nanni engines. N2.10.
Contact your dealer if the boat is fit-
ted with instruments not described A4 PANEL
in this chapter or if you are not sure
about their function. Depending
the boat, the warning lamps and RPM x 100
19
Instrumentation Starter switch
The starter switch allows to start
Tachometer & Warning and stop the engine.
lamps The ON/STOP switch allows to
The analog tachometer displays the connect the system voltage and to
engine speed. Multiply the indicated stop the engine.
value by 100 to get the revolutions The START button allows to pre-
per minute of the engine. heat the engine and engage the
The function of the warning lamps starter.
is explained in the following pages. NOTICE: As standard, the en-
gine model N2.10 is not fit with an
electric stop function. A mechanical
stop control has to be installed to
RPM x 100
stop the engine.
20
Engine oil pressure Coolant temperature
indicator indicator
NOTICE: This indicator does not Indicates the coolant temperature in
show the engine oil level. This Celsius and in Fahrenheit degrees.
indicator shows the oil pressure in
bar and psi. If the coolant temperature is too
high, the acoustic alarm sounds
If the oil pressure in the lubrication and the corresponding warning
circuit is too low, the acoustic alarm lamp comes on.
sounds and the corresponding war-
ning lamp comes on.
21
Warning lamps BATTERY CHARGE
COOLANT TEMPERATURE
22
PREHEATING WATER IN FUEL FILTER
This lamp comes on when the glow This lamp lights up and the alarm
plugs (if fitted) are activated. sounds when there is too much
water in the fuel filter of the engine
ENGINE OIL PRESSURE (not applicable on some engines).
SYSTEM VOLTAGE
This warning lamp lights up and the
alarm sounds when the engine oil
pressure is too low.
I CAUTION
23
Note
24
6 OPERATION
Before starting 2. Start the compartment fan (if
fitted) for at least five minutes.
Otherwise, open the hold.
I WARNING
3. Check that there is sufficient
Put all the protective covers back fuel.
before starting the engine.
4. Move the control lever to the
neutral position.
I CAUTION
5. Open fuel cock, prime the sys-
Open the sea cock (if equipped) tem if necessary.
before starting the engine. The
raw water pump impeller will be 6. Check the engine and trans-
damaged if it runs dry even for mission oil level and fill with the
few seconds, and may lead to recommended oil if necessary.
engine overheating.
7. Check the coolant level, top up
if necessary.
1. Open sea cock (if fitted). Prime 9. Check there are no fuel, oil,
the raw water system if neces- coolant or water leaks.
sary.
10. Check the alternator belt.
25
Starting the Starting using booster
batteries
engine
I CAUTION
I DANGER
Make sure to use batteries with
The propeller can cause se- the same rated voltage as the
rious injury when rotating. Check engines system voltage.
that nobody is in the water near
the propeller before starting.
1. Connect the jumper cable to the
Never use a start spray or any positive pole (+) of the flat battery,
other equivalent product These then to the positive pole (+) of the
products are highly flammable. booster battery.
If the engine dont start after 3. Start the engine following the
3 attempts, remove the key and starting procedure.
drain the water in the waterlock.
Failure to do so may lead to wa- 4. Let the engine run at idle for
ter ingress in the cylinders. few minutes to charge the battery.
26
Panel with key Panel without key
1. Move the control lever to the 1. Switch the key of the main pa-
neutral position. nel to ignition (if equipped).
2. Push the manual stop control (if 2. Move the control lever to the
fitted). neutral position.
3. Insert the key in the ON/STOP 3. Push the manual stop control (if
starter switch. fitted).
27
During operation Manoeuvring
I CAUTION I WARNING
Never press the START button Shifting at high speed can da-
when the engine is running. mage both the engine and the
transmission and be dangerous
for passengers.
Check the instruments and warning
lamps after starting, and regularly
when cruising. I CAUTION
28
Sailing with the engine
I CAUTION
stopped
Sailing with the engine stop-
ped and the lever in neutral must
not exceed 6 to 7 hours in a row.
The propeller can drive the rota-
tion of the shaft and damage the
transmission. Run the engine for
15 minutes to lubricate the trans-
mission at least every 6 hours.
29
Stopping the I CAUTION
engine Even after the engine has
stopped, some components and
I CAUTION fluids remain hot and pressuri-
sed for several minutes. As far
Never stop the engine by using
as possible, limit work on the en-
the main switch. This could da-
gine immediately after stopping
mage the electrical system.
it, when it is hot.
30
Anchoring Storage
When the boat is at anchor or in If the boat is being left in the water
port for extended period, vegetation while not in use for few weeks, the
may develop on the hull, the keel, engine must be controlled and run
the drive, the rudder, the propel- few minutes every 10 days.
ler, etc. It will significantly affect
the behaviour of the boat and the If the boat will not be used for
performance of the engine if the more than 2 months, special set of
vegetation is not removed before operations must be performed on
the next time the boat is used. the engine and the transmission.
Refer to the chapter LONG-TERM
Vegetation and fouling can also STORAGE.
obstruct the raw water system and
result in damage to the engine by
overheating.
31
7 MAINTENANCE
We recommend to have all your
I WARNING works checked by a Nanni autho-
rized workshop.
As far as possible, perform
maintenance operations with the Independent repair and adjust-
engine stopped, remove the key ment work on the engine beyond a
from the panel and turn off the limited scope is forbidden for safety
power supply. reasons.
Read this whole chapter and Improper work endangers the per-
all safety precautions before son working on the engine and the
starting any maintenance work. others. Particularly operations on
Make sure you understand how valve timing and injection system.
to perform every operation.
NOTICE: The service intervals and
relevant informations concerning
This manual only describe preven- the preventive maintenance of
tive maintenance operations to be the transmission are indicated in
carried out by the owner/operator the user manual provided by the
of the engine. Carrying a set of manufacturer of the transmission.
preventive maintenance operations Contact your Nanni dealer for
in accordance with the service further information regarding the
intervals will ensure engine optimal maintenance of the transmission.
reliability and service life.
The hourmeter displays the opera-
During the warranty period, it is ting hours of the engine.
essential that all work is carried out
by a Nanni authorized workshop.
Furthermore, all servicing should
be registered in the Nanni after-
sale system.
32
Service schedule
NOTICE: An operation requiring service every day requires service after
100 hours or every year, and so on. Some components may not be part of
the engine ordered.
33
EVERY 200 OPERATING HOURS / AT LEAST EVERY YEAR.
34
General Stuffing box
inspection I DANGER
Control cables
If the boat is equipped with a brai-
The engine rpm and the gearbox
ded-type stuffing box, check the
shift command are controlled by
systems tightness. As this system
mechanical control cables connec-
is not absolutely tight, it is nor-
ted to the control lever.
mal that a slight amount of water
Adjust the tension of the cable if passes through the stuffing box.
necessary. If any defect appears Correct operation is characterized
(rust, crack, etc), the control cable by a drop-by-drop water intake.
must be changed. If too much water comes in, stop
the engine and contact your Nanni
dealer as soon as possible.
35
Exhaust system The reliability and the performances
of the engine depend among other
Inspect all exhaust system com- things on the quantity and the tem-
ponents (hoses, clamps, mixing perature of the intake air.
elbow, manifold, etc.) Check for
cracks, leaks and corrosion. Tight To check the air filter:
or change them if necessary.
1. Remove the clamps and re-
Check for carbon or soot residue on move the filter.
exhaust components as it indicates
2. Clean the inside of the filter with
an exhaust leak.
dry compressed air.
If any defect appears on compo-
3. If the air filter is damaged,
nent of the exhaust system, change
change it.
it as theres a risk of exhaust
leakage or water penetration in the 4. Install the filter with the clamps.
engine and the boat. Make sure the clamps are tight
enough, while not damaging the
Air intake filter.
I WARNING
36
Fuel system Operation of the fuel
system
I DANGER The fuel is drawn from the tank by
the fuel feed pump and is injected
Stop the engine and let it
into the combustion chamber by the
cool down before refuelling or
injection pump. A fuel filter is placed
carrying out any operation on the
between the feed pump and the
fuel system.
injection pump.
37
Fuel requirements Fuel prefilter
Only use grade of fuels indicated The fuel prefilter is an optional ex-
in the chapter TECHNICAL DATA. tra not in the scope of supply of the
Other grades of fuel can increase engine. The model of prefilter can
fuel consumption and cause opera- vary according the boat.
ting problems, resulting in a shorter
engine service life. NOTICE: Drain the water in the
prefilter several hours after the
Use of fuel additives can result engine has been stopped.
in poor performance or engine
damage.
38
Replacing the fuel filter ENGINE MODEL N2.14 & N3.21
N2.14 - N3.21
1. Close the fuel cock. Clean the 2. Put a plastic bag over the filter
filter bracket. to prevent leakage on the engine.
2. To avoid fuel leakage, clamp off 3. Remove the fuel filter . Use a
the fuel supply line near the filter. filter wrench if needed.
39
Air bleeding To bleed the fuel system IF IT IS
FITTED WITH AN ADDITIONAL
Bleeding the air in the fuel system ELECTRIC FUEL FEED PUMP :
is necessary :
1. Fill totally the fuel tank. Open
After a maintenance operation the fuel cock.
on the fuel system.
2. Loose the venting screw
If the fuel tank has been emp- . Use rags around the venting
tied. screw.
The engine has not been started 3. Start the engine for 5 to 10 se-
for a long time. conds to let the electric fuel feed
To bleed the fuel system IF IT IS pump bring fuel to the injection
NOT FITTED with an electric pump: pump.
1. Fill totally the fuel tank. Open 4. Pump the fuel using the lever
the fuel cock. until fuel free of air bubbles
flows from the venting screw.
2. Loose the venting screw
. Use rags around the venting 5. Continue pumping and at the
screw. same time tighten the venting
screw.
3. Pump the fuel using hte lever
until fuel free of air bubbles 6. Pump few other times to prime
flows from the venting screw. the system.
40
Lubrication The oil level should be within the
range indicated on the dipstick,
system between the Mini and Max level.
I CAUTION
41
Draining the engine oil Changing the oil filter
1. Start the engine and let it warm Change the oil filter each time the
few minutes so that oil suction is engine oil is drained.
easier.
4. Suck out all the oil using the oil 4. Fill with correct amount of new
drain pump. Remove the drain oil. Check for leaks and check the
hose and lock the pump. oil level.
5. For the N2.10, remove the oil 5. Start the engine and let it ope-
pump and reinsert the dipstick. rate few minutes at idle. Check
that the oil pressure warning lamp
goes out.
42
Cooling system I CAUTION
43
Coolant Choose additive that will not have
any adverse effects on the mate-
I CAUTION rials of the cooling system. Never
mix different additive as it may
Always use coolant made of cause chemical reactions and the-
50% antifreeze with anticorro- refore malfunctions.
sion additive and 50% of clean
water. The antifreeze protects WATER BOILER
the engine against internal cor- A water boiler can be connected to
rosion. the engine coolant circuit.
This mix must be used all year If the boiler is located above the
around, even if there is no risk of engine, an additional recovery tank
frost. must be installed above the boiler.
Never use water alone to The amount of coolant must be
completely fill the coolant sys- adapted depending the model of
tem. water boiler to completely fill the
coolant system.
CLEAN WATER
COOLANT EXPANSION
Use clean soft water, distilled water
or tap water to mix with antifreeze. When it heats, the coolant expands
Natural water generally contains and takes up a higher volume.
minerals and sometimes salt, which A recovery tank mounted on the
can oxidize metal and accelerate engine allows to compensate this
corrosion process. expansion.
ANTI-FREEZE
I CAUTION
Never use poor quality antifreeze.
The main components of the anti- The recovery tank mounted on
freeze can corrode metal, gathering the engine must never be moved
rust in the cooling system over from its original location without
an extended period. Poor quality prior authorization from Nanni
antifreeze has poor content of Industries S.A.S. France.
corrosion preventive. The content
further becomes less potent with
the dilution of water.
44
Coolant level NOTICE: The Min and Max level
indicated on the recovery tank (if
fitted) does not indicate the correct
I DANGER
level of coolant.
Never open the coolant filler cap
or any plug of the cooling system Draining the coolant
when the engine is operating
circuit
or warm. Steam or hot fluid can
spray out. 1. Stop the engine and remove
the key from the panel.
Always check the coolant level
2. Put a container under the heat
before starting the engine.
exchanger drain plug to collect
1. Stop the engine and remove coolant.
the key from the panel.
3. Remove the cap and the
2. Turn the coolant filler cap plug .
slowly to the first stop and let any
4. Drain off all coolant. Drain off
pressure escape from the system
the recovery tank and the hoses.
then remove the cap.
5. Insert a hose into the heat
3. Coolant level should lie
exchanger filler port . Rinse
between the filler neck lower
with fresh water until water which
edge and the level spur.
flows from the drain port is
4. Top-up using clean water only. clean.
5. Reinstall the coolant filler cap. 6. Reinstall the drain plug and
fill with coolant to the correct
6. Check the coolant level in the level.
recovery tank (if fitted). It should
lie between the Min and Max
mark of the recovery tank. Add
clean water if necessary.
45
Coolant - Filling 5. Replace the coolant filler plug
and add coolant in the recovery
Mix the anti-freeze with water in a tank if necessary.
clean container before filling the
heat exchanger. The coolant must 6. Start the engine and let it ope-
be totally free from dust. Fill the rate few minutes at idle.
exchanger slowly not to introduce
7. Stop the engine. Wait few
air into the coolant system.
minutes and check the coolant
Refer to the chapter TECHNICAL level. Top up if necessary.
DATA to know the coolant capacity
of the heat exchanger. For Keel
Cooling system or when using a
water boiler, the coolant capacity
must be adapted according to the
pipes length and the tank capacity.
46
Raw water system Siphon breaker
I DANGER
I DANGER
Close the sea cock before any
When the boat is in the water,
operation on the siphon breaker.
water can flow into the boat via
components located below the
waterline. Close the raw water NOTICE: The use of a siphon
cock (if fitted) or prevent water breaker is mandatory if the exhaust
discharge before working on this elbow is under the waterline at full
raw water system. load or at less than 200 mm above
it. A siphon breaker is mandatory in
The raw water system allows to all Sail Boat and when theres a risk
cool the engine coolant and the of water entry in the engine.
exhaust gas. The siphon breaker prevents raw
Raw water is drawn into the heat water entry into the cylinders via
exchanger by the raw water pump the raw water/exhaust system.
of the engine. The raw water is To operate correctly, the siphon
discharged via the exhaust elbow, breaker should clean twice a sea-
where it is mixed with exhaust son, or when leakage appears.
gases.
47
Raw water pump impel- 4. Mark the position of the neo-
ler prene impeller inside the
pump in order to install it in the
correct position in case of reins-
I CAUTION
tallation.
If the engine has been run wi-
5. Carefully remove the impeller
thout supply of raw water, check
using an extractor.
the raw water pump impeller.
Change it if needed. 6. Inspect the impeller. Check for
damaged, cracked, broken mis-
The raw water pump impeller is an sing or flattened vanes. Change
essential component of the engine. the impeller if it is damaged.
It should be changed regularly Clean and drain the raw water
along with the seal. A worn impeller system if parts of the impeller are
could crack and damage the coo- missing.
ling system. Always have a spare
7. Inspect the cover and the
raw water pump impeller on board.
gasket for corrosion or damage.
NOTICE: The service life of the raw Change it if they are damaged.
water pump impeller vary depen-
8. Lubricate the inside of the
ding the operating conditions.
pump and the cover with water-
To extract the impeller: proof grease for rubber.
48
Cleaning the raw water Raw water system -
filter Draining
A raw water filter must be fitted
I WARNING
between the raw water intake and
the raw water pump of the engine. It is highly recommended to
carry out these operations when
The model of prefilter can vary
the boat is laid up on land. If the
according the boat as the raw water
boat cannot be removed from
filter is an optional extra not in the
the water, close the sea cock
scope of supply of the engine.
and prevent water entry by any
These instructions are given as an
means.
example only.
Check the raw water filter more 1. Stop the engine, remove the
regularly than indicated in the ser- key from the panel and close the
vice schedule if the boat is used in sea cock.
water with lot of dirt and/or mud.
2. Remove the cover of the raw
To clean the filter: water pump.
1. Stop the engine, remove the 3. Remove the cover and the seal
key from the panel and close the from the raw water filter.
sea cock.
4. If a siphon breaker is fitted,
2. Check the condition of the raw drain it following the manufacturer
water filter. If deposits have for- recommendations.
med, screw off cover and remove
seal plate. 5. Drain the cooling system of the
transmission lubrication circuit (if
3. Remove all the contaminants. fitted).
Rinse the filter and the housing
with fresh water and check the 6. Drain the waterlock and any
condition of the seal. other equipment connected to the
raw water and exhaust system.
4. Reinstall all the components
and open the sea cock. Start the 7. Reinstall correctly all compo-
engine and check for leaks. nents. Open the sea cock and
check for leaks. Prime the raw
NOTICE: When the boat is out of water system by adding water
water, check that the through-hull is through the raw water filter if
not obstructed by mud or algae. necessary.
49
Raw water system - 6. Stop the engine.
Cleaning and inhibiting 7. Fill the container with engine
The raw water system must be coolant mix (50% clean water,
flushed with fresh water to prevent 50% anti-freeze).
the buildup of deposits and salt 8. Start the engine and let it run at
crystals in the circuit. It must also idle. Add enough coolant to fill the
be protected against corrosion and raw water system with coolant.
frost when performing long-term
storage. 9. Stop the engine before the
container is empty.
1. Stop the engine and close the
sea cock. 10. Reconnect the hose.
2. Disconnect the hose on the 11. Drain the coolant before the
outlet side of the raw water filter. next time the engine is used.
3. Place the free hose in a contai-
I WARNING
ner filled with fresh water. Ensure
the tank is large enough as the Check for leaks before the next
raw water pump must never be engine start.
run without water.
I CAUTION
50
Electrical system Fuses
The engine electrical system is
I DANGER protected from electrical overload
damage by fuses.
Stop the engine and switch off
the main switches to break the If the electrical system does not
current before working on the work, the engine does not start or
electrical system. Isolate shore the instruments panel dont ope-
current to any accessories rate, a fuse may have trip.
mounted on the engine.
Investigate the cause before reset-
ting the fuse. Always have spare
I CAUTION fuses on board. Replace a blown
fuse with one of the same rating.
The main switch should always
be switched ON when the engine I CAUTION
is operating. Never disconnect
the lead between the alternator If the replacement fuse blows,
and the battery when the engine this indicates an electrical
is operating. problem. Dont start the engine,
except in case of emergency,
and contact a Nanni workshop.
Wires and connectors
Check that electrical wires and Boats with metallic
connectors are dry and in good hulls
conditions.
Engines in metallic hulls are gene-
The engine extension harness rally fitted with a two-pole electrical
should be away from any water system. This system allows to elec-
projection and must be correctly trically isolate the engine from the
attached as high as possible in electrical ground of the boat.
the hold. Change it if any defect
appears. Contact your Nanni dealer for more
informations.
Tighten the cable terminals and
lubricate them with appropriate
grease.
51
Battery tions for topping up. If the battery
electrolyte level is not adjustable
(maintenance free battery type), do
I DANGER not use or charge the battery if the
fluid level stands below the lower
Never touch the battery
limit level.
electrolyte. The diluted sulphu-
ric acid solution burns skin and When adding electrolyte, unscrew
make holes in clothing. Should the vent plugs but leave them in
this occur, immediately wash their holes.
it off with plenty of clean water
and obtain medical assistance I DANGER
without delay.
Check that the battery compart-
Disconnect the battery leads ment is well drained and venti-
before carrying out any soldering lated. When charging, battery
work on metallic hull. produces hydrogen which is
extremely explosive.
Always read the manufacturer
recommendations before operating If the battery is replaced, use a
the battery. battery with similar specifications to
Battery should be kept clean and the previous one.
dry. Oxidation or the deposit of To simultaneously charge tow
impurities on the battery and on its independent battery with a single
terminals may lead to short cir- alternator, an isolator is available as
cuits, voltage drops and premature an option on most engines. Contact
discharging, notably in wet weather. an authorized Nanni dealer.
Use a brass brush to clean battery
terminals. BATTERY STORAGE
When DISCONNECTING the When storing the engine, adjust the
cables, always disconnect FIRST battery electrolyte level and store it
the NEGATIVE LEAD (-), and then in a dry place. Recharge the battery
the POSITIVE (+). as often as possible to extend its
service life.
Always CONNECT FIRST the
POSITIVE LEAD (+) to the POSI-
TIVE TERMINAL (+) of the battery,
and then the NEGATIVE (-).
52
Alternator belt To adjust the belt tension:
I DANGER
53
Corrosion will wear down in place of other
metallic components.
protection
During the first year of use, check
The engine and all metal item in the the anodes deterioration every 3
boat that are exposed to water or months. During prolonged moo-
damp can be damaged by corro- ring near other boats or dock side,
sion. control the wear and tear of the
anodes at shorter intervals. In that
There are two main categories of case, the use of additional corro-
corrosion, which can be cumulative: sion protection might be necessary
galvanic corrosion and electrolytic during prolonged mooring.
corrosion. Both corrosion pro-
cesses are a result of electric cur- Depending upon operating condi-
rent that flow between metal items tions and water properties, it might
in an electrolyte such as water. be necessary to check and/or
replace the anode more frequently.
Galvanic corrosion
I CAUTION
Galvanic corrosion is an electroche-
mical reaction that create electrical The anodes must never be
current between dissimilar metals painted or damaged. They must
exposed to water. This current will be changed as soon as they are
corrode the more anodic metal. corroded of more than 50%.
54
Electrolytic corrosion
I DANGER
Electrolytic corrosion is caused by
externally generated DC electrical For engine with a two-pole
currents that pass through a metal electrical system, the negative
item to another in an electrolyte pole of the battery must never
such as raw water. Electrolytic be connected to the common
corrosion is especially due to circuit ground of the boat.
leakage currents, shore power sys-
tems or DC ground faults.
I CAUTION
The consequences are the same
as galvanic corrosion. However, The Sail Drive model SP60 is
the protective measures against electrically isolated from the
galvanic corrosion are only partially engine. Never connect the Sail
effective against electrolytic corro- Drive SP60 to the common
sion. ground or to any metal item or
electrical equipment.
To protect the engine against
electrolytic corrosion, the following A main switch must be connec-
recommendations should always ted to the positive circuit (+) of
be followed: the battery. This switch must be
Electric cables must never be switched off when the boat is not
exposed to water or damp. They in use to cut off the power to all
must be clamped and free from equipment.
any mechanical constraints.
I WARNING
If the boat is connected to shore
power, the protector ground Never switch off the power of
must never be in the boat. Shore a corrosion protection system
power should always have a powered by a battery.
ground fault circuit beaker.
55
Engine anode 5. Remove the deposits from the
surface of the anode using glass
In order to protect the engine and paper before determining the
its raw water system from corro- level of erosion. Do not use a soft
sion, the engine is fitted with a zinc steel brush as this could leave
anode. deposits that are likely to speed
up corrosion.
I CAUTION
I WARNING
56
Long term Long term storage
procedure
storage
Complete the nearest periodic
A set of operations must be per- maintenance inspections and ope-
formed to prepare and protect the rations before performing the long
engine for a long-term storage. term storage procedure.
Refer to the corresponding chapter 1. Drain and change the engine
in the MAINTENANCE section to and transmission oil.
perform some of these operations.
We recommend that you have all 2. Change the engine oil filter.
these operations carried out by a
Nanni authorized workshop. 3. Change the fuel filter and pre-
filter.
NOTICE: It might be necessary to
adapt these operations depending 4. Run the engine to normal ope-
the climatic conditions. Contact rating temperature.
a Nanni authorized workshop for 5. Stop the engine and take the
further informations. boat out of water.
For prolonged storage (>12 6. Drain, clean and inhibit all com-
months), a specific set of measures ponents of the seawater system.
must be performed. All these ope-
rations should be carried out by a 7. Remove the impeller from the
Nanni authorized workshop. seawater pump (if fitted). Store it
in a cool and dry place. Indicate
I CAUTION by any means that the impeller
has been removed.
If the engine is likely to be
subject to frost, drain all coolant 8. Check the engine coolant level
and water in the coolant and and condition. Top up if neces-
seawater circuits. Indicate by sary.
any means that there is no coo-
9. Drain any water and contami-
lant in the engine.
nants from the fuel tank.
57
6. Remove cloth and tape from
I CAUTION openings. Install the air filter.
Do not point a high pressure 7. Close/Tighten all plugs and
water jet toward seals, hoses, drain cocks.
grommets, etc.
8. Check the condition of hoses
and clamps.
13. Clean the hull, the hold and the
drive (if fitted). 9. Check the engine coolant level
and its condition. Top up if neces-
14. Check all control cables. Use
sary.
grease and rust inhibitor to pro-
tect the cables. 10. Connect fully charged batteries.
15. Disconnect battery leads. Ad- 11. Check the anodes.
just electrolyte level if necessary.
Charge the battery. Store the 12. Install the propeller.
battery in a dry place.
13. Check the operation of the
16. Release belts tension. control cables and their condition.
17. Spray the engine with water-re- 14. Check belts. Adjust the tension.
pellent product.
15. Bleed the fuel system.
18. Remove the propeller for sto-
Once the boat is in the water:
rage. Check the overall condition
of all components of the propul- 16. Open the sea cock and prime
sion system. the seawater system (if fitted).
58
8 TROUBLESHOOTING
If the engine does not function properly, use the following chart to identify
the cause. If the cause of trouble can not be found, contact a Nanni autho-
rized workshop.
NOTICE: Some components may not be part of the engine ordered. This
list is not exhaustive and is only an assistance in case of emergencies.
PROBABLE CAUSES
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,
The engine fails to start
13
The engine starts but suddenly stops 1, 2, 3, 4, 5
The engine is difficult to start 1, 2, 3, 4, 5, 6, 8, 9
The starter motor is not turning or turn
8, 9
slowly
The starter motor turns but the engine
1, 2, 3, 4, 5, 6, 7
does not start
The engine does not reach its rated 2, 3, 4, 5, 6, 7, 12, 14, 15, 16,
speed at wide open throttle 17, 26, 28
1, 2, 3, 4, 5, 6, 7, 14, 15, 16,
The engine operate unevenly
17, 18, 19, 20, 24, 28
The engine vibrates a lot 16, 27
Black exhaust smoke 4, 5, 14, 15, 16, 19, 20, 28
White exhaust smoke 4, 5, 23, 25
High fuel consumption 4, 7, 14, 15, 16, 19, 20, 22, 28
The engine overheats / coolant tempera- 14, 15, 16, 18, 19, 20, 21, 22,
ture too high 28
The control lever is hard to operate 12, 14, 15, 16, 17, 26
No shift between ahead and astern 9, 11, 12, 16, 17, 26
Battery charge warning lamp comes on 8, 9, 11, 18
The numbers refer to the possible causes indicated on the following page. *
Contact a Nanni authorized workshop.
59
1. Lack of fuel
2. Air in fuel system
3. Fuel filter fouled or clogged
4. Fuel do not meet specified standard
5. Water/contaminants in fuel
6. Valve clearance is wrong *
7. Low compression *
8. Insufficient battery charge / Defective battery
9. Faulty electrical cables contact
10. Faulty starter or starter switch *
11. Tripped fuse / Main switch is open
12. Transmission is damaged*
13. Control lever not in neutral / Stop control pulled out
14. Too much load on board
15. Fouling on underwater hull, drive or propeller
16. Defective/incorrect propeller *
17. Faulty operation of control lever / control cables
18. Loosen or damaged belt
19. Incorrect coolant / Low coolant level / Coolant leaks
20. Cooling system does not operate correctly *
21. Faulty thermostat *
22. Sea cock valve closed / Raw water filter clogged
23. Lube oil burns. Excessive oil consumption *
24. Engine oil level too low
25. Engine oil level too high
26. Transmission oil level too low
27. Defective engine mounting *
28. Insufficient air supply *
60
9 TECHNICAL DATA
MODEL N2.10 N2.14 N3.21
ENGINE CHARACTERISTICS
Type 4 strokes Diesel
Max. power - kW (hp)* 7.36 - 10 10.3 - 14 15.4 - 21
Number of cylinders / Arrangement 2 in line 2 in line 3 in line
Displacement (cm3) 479 479 719
Bore and stroke (mm) 67 - 68
Air intake Natural
Compression ratio 23.5:1
Idle speed - clutch disengaged
1050 1050 1050
(rpm)*
Rated engine speed @ Max power
3000 3600 3600
(rpm)*
Max RPM at wide open throttle
3220 3820 3820
(rpm)*
Recommended cruising speed (rpm) 2400 ~ 2700 2880 ~ 3240 2880 ~ 3240
Weight without gearbox (kg) 78 83 97
Valve clearance (engine cold) - in-
0,145 ~ 0,185
take (mm)
Valve clearance (engine cold) - ex-
0,145 ~ 0,185
haust (mm)
Direction of rotation, view from
Counter clockwise
flywheel
61
MODEL N2.10 N2.14 N3.21
ELECTRICAL SYSTEM
Recommended starter battery capa-
35 ~ 50
city (Ah)
Starter (kW) 0.8 1.0
Standard Alternator (V-A) 12 - 40 12 - 70 12 - 70
FUEL SYSTEM
Injection system Indirect (E-TVCS)
Injection timing before TDC () 21
Fuel injection pressure (bar) 137.3
Specific fuel consumption (g/kWh) at
265 285 285
wide open throttle
EN 590 / ASTM D975 No.2-D
Fuel requirements Never use fuels that have sulfur content
greater than 1.0 %
LUBRICATION SYSTEM
Oil quality API CF mini
Oil viscosity (temperate climate) SAE 15W40
Engine oil capacity - no engine incli-
2.1 2.1 3.3
nation (litre)
Min oil pressure at rated rpm (bar) 3.5 3.5 3.5
COOLING SYSTEM
Coolant capacity - no engine inclina-
2.7 2.7 4
tion (litres)
Coolant pump flow rate at rated rpm
23 28.8 35.5
(l/min)
Raw water pump flow rate at rated
15 18 18
rpm (l/min)
62
Note
63
NANNI INDUSTRIES SAS
11,Avenue Mariotte-Zone Industrielle
33260 La Teste France
Tel: + 33 (0)5 56 22 30 60
Fax: +33 (0)5 56 22 30 79
Email: contact@nannidiesel.com P/N 970316081
082013.IndA
www.nannidiesel.com