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POWERING THE GLOBAL ENERGY DEMAND

Turbomachinery Systems
For Oil and Gas Applications

Compressor Sets

Mechanical Drive Sets

Generator Sets

Centrifugal Gas Compressors


Performance to Power the Oil and Gas Industry

Since Solar Turbines entered the Single-Source Advantages Availability


industrial gas turbine business in Solar Turbines Incorporated designs Durability and reliability are only
1960, the fleet of Solar gas turbines and manufactures its gas turbines part of the Solar turbine availability
installed worldwide has grown to more and turbomachinery packages to story. The units have many built-in

than 13,000 units and those turbines ensure maximum systems compatibility features for temperature and vibration
and integration, plus high performance, instrumentation, rapid component
have logged well over 1.3 billion hours
reliability, availability, efciency and long removal, and easy inspection to
in 96 countries.
life in the most demanding applications. speed maintenance and maximize
Customers are operating Solar turbines As the customers single source, Solar availability.
in the toughest, most challenging can also provide:
Customized Packages
Commissioning
environments, including remote arctic,
Technical training Solar builds complete turbomachinery
desert, tropical and offshore areas.
Field service packages that are ready to go to
Our rugged, robust, highly reliable work... no matter where the job may
Certied parts
gas turbines offer competitive efficiencies Repairs, overhauls, upgrades be. From pre-engineered designs to
in their power class with the most Complete project operation highly specialized requirements, Solar
durable products available. and maintenance can provide the solution for your needs.
Engineering, procurement, and Solar designs and manufactures its gas
Solar offers factory packaged gas construction (EPC) turbines and turbomachinery packages
turbine-driven compressor sets, Contract power and leasing under quality management systems,
mechanical-drive packages and Financing programs maintaining ISO 9001 certication
generator sets in the 1-to-23 MW Efficiency since 1992.
output range. Solar turbines are designed for
efcient, simple-cycle operation,
and they can provide
overall system thermal
efciencies from
70-80% when both
their shaft power and
exhaust heat energy
are harnessed.

Transportability
Solar turbine packages
are lightweight and Pipeline Compression
Titan 130
compact for easy Mississippi, USA

transportation and
installation.
A gas turbine packages high power
density, ease of transport by standard
conveyances, and easy installation
can pay off in lower installed cost
per horsepower.
Product Choices

Gas Transmission
Taurus 60
Texas, USA

Compressor sets, which utilize Solars Whether designed in constant-speed


family of centrifugal gas compressors, single-shaft, or variable-speed two-shaft
are designed for applications in the oil conguration, Solars line of industrial
and gas industry such as: gas turbines is designed with:
Natural gas gathering Axial-ow air compressors
Transmission Single annular combustors
Storage/withdrawal Axial-ow gas generator turbines
Gas lift and power turbines
Export sales gas The two-shaft congurations are
Mechanical drive packages are designed especially for mechanical
ideally suited for driving: drive applications. Their power turbine

Centrifugal compressors is mechanically independent of the gas


manufactured by other suppliers generator to provide
for air, process and refrigeration optimal control over a
applications.
wide range of speeds
Reciprocating compressors
and loads.
The versatile mechanical drives also
The single-shaft congura-
power pumps for:
tions are designed
Transporting crude oil
specically for power
Transporting liquid products
generation and use an
Waterood
epicyclic speed-reduction
Generator sets, rated from 1-to-21.7 gearbox to couple the gas
MWe, are used worldwide for a variety turbine to the generator.
of applications including:
The Mars and Titan 250
Offshore platform and FPS
gas turbines are
power generation
available only in a
Gas production and process facility
Power Generation
power generation two-shaft conguration
Mars 100
Cogeneration for all applications. Offshore Nigeria
Performance Coverage - Mechanical Drives

The following curves provide performance data for Titan 250, Titan 130, Mars 100, Taurus 70, Taurus 65 and Taurus 60
mechanical drive packages and generator sets at full load under ISO conditions: 15C (59F), sea level, natural gas fuel, 60%
relative humidity, zero inlet and exhaust losses. Power and efciency ratings are nominal and generator set power is at the
generator terminals. For performance information on our entire range of equipment including Mars 90, Centaur 50, Centaur 40
and Saturn 20 gas turbines, please visit our website at www.solarturbines.com or contact Solars sales ofce nearest you.
27 000 10.0
Titan 250 Mechanical Drive Performance

HEAT RATE, MJ/kW-hr (Btu/hp-hr)


(36,207) Output Power (7068)

OUTPUT POWER, kW (hp)


24 000 9.7
ISO Continuous Heat Rate Exhaust Flow Exhaust (32,184) (6856)
Duty Output Temperature
21 000 9.4
23 370 kW 9000 kJ/kW-hr 245 660 kg/hr 465 C (28,161) (6644)
30,000 hp 6360 Btu/hp-hr 541,590 lb/hr 865 F 18 000 9.1
(24,138) (6432)
Heat Rate
15 000 8.8
(20,115) (6220)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG250CSMD

18 000 11.6

HEAT RATE, MJ/kW-hr (Btu/hp-hr)


Titan 130 Mechanical Drive Performance (24,000) (11,000)

OUTPUT POWER, kW (hp)


16 000 Output Power 11.0
ISO Continuous Heat Rate Exhaust Flow Exhaust (21,500) (10,400)
Duty Output Temperature
14 000 10.6
(18,800) (10,000)
15 290 kW 9940 kJ/kW-hr 180 050 kg/hr 505 C
20,500 hp 7025 Btu/hp-hr 396,940 lb/hr 940 F 12 000 10.1
(16,100) Heat Rate (9600)
10 000 9.6
(13,400) (9100)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_005M

14 000 12.0

HEAT RATE, MJ/kW-hr (Btu/hp-hr)


Mars 100 Mechanical Drive Performance OUTPUT POWER, kW (hp) (18,775) (8480)
Output Power
12 000 11.5
ISO Continuous Heat Rate Exhaust Flow Exhaust (16,090) (8120)
Duty Output Temperature
10 000 11.0
(13,410) (7770)
11 185 kW 10 595 kJ/kW-hr 150 385 kg/hr 485 C
Heat Rate
15,000 hp 7490 Btu/hp-hr 331,545 lb/hr 905 F 8000 10.5
(10,730) (7420)
6000 10.0
(8045) (7060)
-30.0 -10.0 10.0 30.0 50.0
(-22) (14) (50) (86) (122)
INLET AIR TEMPERATURE, C (F) PA94189M

11 000 12.0
Taurus 70 Mechanical Drive Performance

HEAT RATE, MJ/kW-hr (Btu/hp-hr)


(13,400) (8480)
OUTPUT POWER, kW (hp)

Output Power
9000 11.2
ISO Continuous Heat Rate Exhaust Flow Exhaust (12,060) (7800)
Duty Output Temperature
7000 10.8
(9380) (7460)
7690 kW 10 340 kJ/kW-hr 95 630 kg/hr 495 C
Heat Rate
10,310 hp 7310 Btu/hp-hr 210,830 lb/hr 920 F 5000 10.1
(6700) (7070)

3000 9.5
(4020) (6990)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_011M

7000 12.5
Taurus 60 Mechanical Drive Performance
HEAT RATE, MJ/kW-hr (Btu/hp-hr)

(9385) (8830)
OUTPUT POWER, kW (hp)

6500 12.0
ISO Continuous Heat Rate Exhaust Flow Exhaust (8715) Output Power (8480)
Duty Output Temperature
6000 11.5
(8045) (8120)
5740 kW 11 265 kJ/kW-hr 77 880 kg/hr 510 C Heat Rate
7700 hp 7965 Btu/hp-hr 171,690 lb/hr 950 F 5500 11.0
(7375) (7770)

5000 10.5
(6705) (7420)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_013M
Performance Coverage - Generator Sets

26 000 10.6

HEAT RATE, MJ/kWe (Btu/kWe-hr)


Titan 250 Generator Set Performance Output Power (10,047)

OUTPUT POWER, kWe


23 500 10.2
ISO Continuous Heat Rate Exhaust Flow Exhaust (9668)
Duty Output Temperature 9.8
21 000
(9289)
21 745 kWe 9260 kJ/kWe-hr 245 660 kg/hr 465 C
9.4
8775 Btu/kWe-hr 541,590 lb/hr 865 F 18 500
(8910)
Heat Rate

16 000 9.0
(8531)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG250PG

18 000 12.0
Titan 130 Generator Set Performance

HEAT RATE, MJ/kWe (Btu/kWe-hr)


Output Power (11,600)

OUTPUT POWER, kWe


16 000 11.5
ISO Continuous Heat Rate Exhaust Flow Exhaust (10,900)
Duty Output Temperature
14 000 11.0
(10,425)
15 000 kWe 10 230 kJ/kWe-hr 179 250 kg/hr 495 C
10.5
9695 Btu/kWe-hr 395,180 lb/hr 925 F 12 000
(9955)
Heat Rate

10 000 10.0
(9570)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_014M

13 000 12.8

HEAT RATE, MJ/kWe (Btu/kWe-hr)


Mars 100 Generator Set Performance Output Power (12,130)
12.4

OUTPUT POWER, kWe


12 000
(11,755)
ISO Continuous Heat Rate Exhaust Flow Exhaust
12.0
Duty Output Temperature 11 000
(11,375)

10 000 11.6
10 685 kWe 11 090 kJ/kWe-hr 150 835 kg/hr 490 C (10,995)
10,515 Btu/kWe-hr 331,545 lb/hr 910 F 9000 11.2
Heat Rate (10,615)
10.8
8000
(10,235)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_006M

9500 13.2

HEAT RATE, MJ/kWe (Btu/kWe-hr)


Taurus 70 Generator Set Performance (12,510)
12.8
OUTPUT POWER, kWe

8500
(12,130)
ISO Continuous Heat Rate Exhaust Flow Exhaust
Output Power 12.4
Duty Output Temperature 7500
(11,755)

6500 12.0
7520 kWe 10 650 kJ/kWe-hr 97 000 kg/hr 485 C (11,375)
10,100 Btu/kWe-hr 213,840 lb/hr 905 F 5500 11.2
Heat Rate (10,615)
10.8
4500
(10,235)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_008M

8000 13.5
Taurus 65 Generator Set Performance
HEAT RATE, MJ/kWe (Btu/kWe-hr)
Output Power (12,795)
OUTPUT POWER, kWe

7000 12.5
ISO Continuous Heat Rate Exhaust Flow Exhaust (11,845)
Duty Output Temperature
6000 11.5
(10,900)
6300 kWe 10 945 kJ/kWe-hr 75 950 kg/hr 550 C
10,375 Btu/kWe-hr 167,440 lb/hr 1020 F 5000 10.5
Heat Rate (9950)

4000 9.5
(9005)
-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0
(-4) (14) (32) (50) (68) (86) (104) (122)
INLET AIR TEMPERATURE, C (F) DS65PG_002M

8000 12.5
HEAT RATE, MJ/kWe (Btu/kWe-hr)

Taurus 60 Generator Set Performance (11,800)


OUTPUT POWER, kWe

7000 12.0
ISO Continuous Heat Rate Exhaust Flow Exhaust Output Power (11,600)
Duty Output Temperature
6000 11.5
(10,900)
5670 kWe 11 430 kJ/kWe-hr 78 385 kg/hr 510 C
11.0
10,830 Btu/kWe-hr 172,810 lb/hr 950 F 5000
(10,400)
Heat Rate

4000 10.5
(10,000)
-30.0 -15.0 0.0 15.0 30.0 45.0
(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, C (F) BOG_002M
Performance in Product Development

Solar gas turbines are a sustainable


power source. They produce low
exhaust emissions levels that meet
virtually all emissions standards
around the world. Solar offers
gas turbine engines with pollution-
prevention SoLoNOx lean
pre-mixed combustion technology.
This advanced combustion system
offers the most cost-effective and
environmentally friendly approach
to significantly lower emissions since
it does not consume water or require
complex and costly add-on emissions
Pipeline Compression
control devices to attain low NOx Mars 90
Idaho, USA
and CO emissions levels. More than
1700 gas turbines with SoLoNOx
technology have been installed Centrifugal Natural Gas Compressors
worldwide and are designed to deliver Solar manufactures several API 617 compliant centrifugal natural gas compressor

the same ruggedness, reliability and families, which incorporate many American Petroleum Institute (API) required
features. Our eet of more than 5000 installed compressors have a proven
operating flexibility for which Solar
record of outstanding ruggedness, reliability and operational exibility. They have
gas turbines are known.
pre-engineered, standardized
components for maximum
interchangeability and enhanced
SoLoNOx Technology availability. Rapid eld restaging
is made possible because of
their modular designs. Solar
gas compressors have from
1 to 10 stages to handle ows
from 4.25 to 1274 m3/min
(150 to 45,000 ft3/min) and
discharge pressures to
25 855 kPa (3750 psi).

Pipeline Compressors Multi-Stage Compressors


Number of Stages Number of Stages
C40 1-2 C16 1-10
C45 1-3 C33 1-9
C65 1-2 C40 1-6
C85 1-2 C41 1-10
C50 1-5
C51 1-10
C61 1-10
Customer Choices

Solar has designed, installed and Control and Monitoring Systems


supported packages worldwide. Turbotronic microprocessor-based
Additionally, we have extensive experi- Onskid control
ence meeting code requirements such Remote console option
as API, ATEX, CENELEC, CSA and NEC. Monitoring
Typical package options include: Remote
Start Systems Vibration
AC direct-drive - VFD Temperature
Pneumatic Trending
(mechanical drive/compressor sets) History
Fuel Systems Displays
Natural gas Remote console
Associated gas Onskid digital displays
Distillates Skid Mounting Systems
Natural gas liquids (NGL) Multiple-point
Liqueed petroleum gases (LPG) Three-point for offshore duty
Hydrogen blends Floating platform capability
Control Console
Medium-Btu gases (such as coalbed
Mechanical Drives/Compressor Sets
methane, landll, etc.)
Controls
Dual- and tri-fuel systems
Process Package Assembly
Lube Oil Systems Surge control
Oil system pump supply Sequencing of multiple units
Engine-driven
Generator Sets
AC-motor driven
Generators
Integral lube oil tank reservoir
50 Hz standard voltages
Carbon steel
60 Hz standard voltages
Stainless steel
Controls
Lube oil cooling exchanger
Kilowatt control
Water-to-oil
Auto start and synchronizing
Air-to-oil
Low noise
Lube oil lters
Fast Delivery
Dual with transfer valve
World-class manufacturing facilities,
Complete Station Control Systems
processes and skilled personnel
enable Solar to provide the shortest
possible lead times for fully engineered
packages tested to fulll specic
customer requirements.

Rotor Assembly
Package Dimensions

GAS TURBINE
Titan 250 Titan 130 Mars 100 Mars 90 Taurus 70 Taurus 65 Taurus 60 Centaur 50 Centaur 40 Saturn 20
MODEL

G E N E R AT O R S E T S
Length, m (ft, in.) 18.1 (59 6) 15.9 (52 0) 14.5 (47 8) 14.5 (47 8) 11.3 (37 0) 9.8 (32 0) 9.8 (32 0) 9.8 (32 0) 9.8 (32 0) 5.8 (18 11)
Width, m (ft, in.) 3.7 (12 0) 3.2 (10 5) 2.8 (9 2) 2.8 (9 2) 2.8 (9 2) 2.5 (8 2) 2.4 (8 0) 2.4 (8 0) 2.4 (8 0) 1.7 (5 5)
Height, m (ft, in.) 4.2 (13 6) 3.1 (10 3) 3.6 (11 8) 3.6 (11 8) 2.8 (9 2) 2.9 (9 8) 2.8 (9 4) 2.8 (9 4) 2.8 (9 4) 2.0 (6 7)
Weight, kg (lb) 140 520 (310,000) 77 100 (170,000) 67 570 (160,000) 67 570 (160,000) 56 885 (125,405) 33 045 (72,700) 30 300 (66,900) 27 080 (59,700) 23 755 (52,370) 9980 (22,000)

MECHANICAL DRIVES
Length, m (ft, in.) 10.3 (33 9) 9.8 (32 0) 9.0 (29 6) 9.0 (29 6) 7.9 (25 3) N/A 6.2 (19 10) 6.2 (19 10) 6.2 (19 10) 4.0 (13 2)
Width, m (ft, in.) 3.7 (12 0) 3.0 (10 0) 2.8 (9 2) 2.8 (9 2) 2.7 (9 0) N/A 2.5 (8 2) 2.5 (8 2) 2.5 (8 2) 1.8 (5 10)
Height, m (ft, in.) 4.2 (13 6) 3.1 (10 3) 3.0 (9 6) 3.0 (9 6) 3.1 (10 3) N/A 2.7 (8 11) 2.7 (8 11) 2.7 (8 11) 2.2 (7 5)
Weight, kg (lb) 50 620 (116,000) 34 020 (75,000) 27 200 (60,000) 27 200 (60,000) 20 140 (45,000) N/A 15 880 (35,000) 14 970 (33,000) 12 700 (28,000) 4540 (10,000)

COMPRESSOR SKIDS - TYPICAL ADDITIONAL DIMENSIONS


ONE BODY TWO BODY THREE BODY

Length, m (ft, in.) 4.0 (13 0) 5.8 (19 0) 7.9 (26 0)


Weight, kg (lb) 16 783 (37,000) 23 587 (52,000) 30 391 (67,000)
APPROXIMATE DIMENSIONS (unenclosed)

Mechanical Drive

Compressor Set

Generator Set
W
Typical Applications

Oil Field Power Generation


Taurus 60
Siberia, Russia

Gas Compression
Titan 130
Istanbul, Turkey

SPAR
Taurus 60
Gulf of Mexico, USA

LPG Production
Centaur 50, Mars 100
Kwinana, Australia

Gas Reinjection Floating Production, Storage and Ofoading


Centaur 50 Centaur 40, Mars 100
Papua, New Guinea Offshore Malaysia
Expertise at a Project Level

Because we are totally focused on Construction Services


the industrial gas turbine market, Solar can provide single-source capability to design, build and commission a
Solar Turbines leads the industry in complete compressor station, power plant or offshore module for any number
offering a multitude of application of xed or oating platforms.
choices. We provide several key
Single-Lift Module
services that help facilitate the Mars 90
Offshore India
success of your project. From
designing complete turnkey
modular installations to providing
customized financial services,
Solar is your single source
solution provider.

Prefabricated Modules

Prefabricated Modules
Solar turbine packages are available in compression, mechanical-drive and power
generation modules that can be installed and commissioned with a minimum of
on-site work. Fully pre-engineered and prefabricated, these single- or multiple-unit
modularized stations are self-contained, weatherproof and acoustically lined, and are
especially well-suited for offshore and remote installations.

Financial Services
Working in conjunction with Caterpillar Financial Services, Solar offers a full array
of nancing products as options to direct purchase by our customers. Financing
can be arranged for the gas turbine package or structured to include an entire
turnkey plant, and terms can range from 1 through 15 years. Available nancing
options include nance leases, operating leases, government leases, project
Financial Services
nancing and compression services.
Worldwide Support Services

Machinery Renewal and Upgrades Solar Turbines provides one-stop, full


Compressor restage and repair service OEM solutions through our
Power uprates global network of overhaul centers,
Package refurbishment
parts depots, field service offices
Controls retrots
and training facilities. With support
centers and knowledgeable personnel
located around the world, Solar's
Field Service Customer Services organization brings
Taurus 70
an uncompromising commitment to
customer satisfaction by ensuring
Field Service
maximum productivity, extended
43 strategic locations worldwide
Fast response - around the clock Exchange Engine equipment life cycle and reduced
Titan 130
Ready access to Solars technical operating costs.
experts
Solar's InSight System - which includes
Machinery Management Services
Parts Support the industry's most advanced remote
7 days a week/24 hours a day Solar has developed a broad range of services
we can customize to t your needs including: monitoring and predictive diagnostics
ordering and shipment
Solar certied service parts Full-service operation and maintenance system - provides a comprehensive
stocked at 9 depots worldwide Fleet management online approach to equipment health
20 parts order locations, and 6 Maintenance management
management. Using InSight System,
remanufacturing parts locations Equipment health management
maintenance is based on equipment
Overhauls/Repairs/Upgrades/ Contract maintenance
Uprates condition rather than traditional time
Consulting services
8 overhaul facilities worldwide Compression services intervals. This saves time and money
8 exchange engine eet locations Condition assessment on maintenance
worldwide - minimizing downtime
Remote monitoring and repair,
14 repair/overhaul facilities and diagnostics
resulting in more
Remanufactured parts e-Collaboration
uptime, greater
Training
All aspects of Solar
productivity,
turbomachinery systems and optimized
More than 30 courses available life cycle.
At Solars factory or your eld site
Solar has been a pioneer in Solar Turbines Headquarters
San Diego, California
the design, manufacture and
packaging of gas turbine
systems for more than 50
years and is a world leader in
the mid-range industrial gas
turbine business. As a result,
customers spanning the globe
know they can rely on Solar
to provide rugged, reliable
turbomachinery systems,
responsive service and
unrivalled technical assistance
and service parts availability
anywhere in the world.

Packaging and Assembly www.solarturbines.com


Kearny Mesa, California

For more information about Solar Outside the U.S., please contact:
gas turbine-driven compressor sets, Solar Turbines Europe S.A.:
mechanical-drive packages, generator Brussels (Gosselies), Belgium
sets, and compressors or our broad London (Bracknell, England), U.K.
range of customer support services, Dubai, UAE
please contact:
Caterpillar Overseas S.A.:
Solar Turbines Incorporated Moscow, Russia
P.O. Box 85376
Caterpillar China, Ltd.:
Mail Zone B-3
Beijing, Peoples Republic of China
San Diego, CA 92186-5376 U.S.A.
Telephone: [+1] 619-544-5352 Solar Turbines Asia:
New Delhi, India
or your nearest Solar sales ofce. Singapore, Republic of Singapore
U.S. Sales Ofces Tokyo, Japan
Chicago (Naperville), IL
Solar Turbines Australia:
Houston, TX
Melbourne (Rowville, Victoria)
Miami, FL
Solar Turbines Canada Ltd.:
New Orleans, LA
Calgary, Alberta
New York City (Upper Saddle River, NJ)
Salt Lake City, UT Turbinas Solar, S.A. de C.V.:
Mexico City, Mexico
Delcom Services SDN BHD:
Kuala Lumpur, Malaysia
P.T. Indoturbine:
Jakarta, Indonesia

Caterpillar is a registered trademark of Caterpillar Inc.


Solar, Saturn, Centaur, Taurus, Mars, Titan, Turbotronic and SoLoNOx
are trademarks of Solar Turbines Incorporated.
Specications subject to change without notice. Printed in U.S.A.
2008 Solar Turbines Incorporated. All rights reserved.
BO&G/308/10M

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