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25/3/2017 9CommonHazardsOfBulkCargoOnShips

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9CommonHazardsOfBulkCargoOn
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ByParomitaMukherjee|In:MarineSafety|LastUpdatedonMarch17,2017

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Themarineindustryisanessentiallinkininternationaltrade,withoceangoingvessels
representingthemostefficientandoftentheonlymethodoftransportinglargevolumesofbasic
commoditiesandfinishedproducts.

Bulkcarriersplayamajorroleintheglobaleconomy.Drybulkcargoescoverawiderangeof
products.Someofthemostcommonlyhandleddrybulkmaterialsarecoal,cement,grain,sulphur,
fertilizers,ironoreandsugar.Theseproductsaregenerallynotpackagedseparatelybut
transportedinlargequantitiesintheholdofaship.

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25/3/2017 9CommonHazardsOfBulkCargoOnShips

Credits:imo.org

Manydrybulkcargoesarealsoclassifiedasdangerousgoodsrequiringspecialattentionduring
loading,transportationanddischarging.Thecarriageofsolidbulkcargoespossesspotential
hazardsandthusrequireefficientandsafestowageandshipment.

Someofthemostcommonhazardsofbulkcargoesonboardshipsarementionedbelow:

1.Cargoshift:Cargoshifthasalwaysremainedasoneofthegreatestdangersonbulkcarriers.
Thisproblemisgreaterforshipscarryinggraincargoes.Grainsettlesbyabout2%ofitsvolume.
Becauseofthissettling,smallvoidspacesexistonthetopofgrainsurface.Thesevoidspaces
permitthegraintoshift.Thefreeflowingcharacteristicsofgrainreducethestabilityofanyship
carryingit.Trimmingisundertakentoreducethedangerofcargoshifting.Rollingcanalsocause
shiftingofcargofromonesidetotheotherandreduceherpositivestabilityresultinginthevessel
tocapsize.

2.Cargofallingfromheight:Cargoeslikeironore,quartzandsteelscrapsarehighdensity
cargo.Thereisapossibilityofcargofallingfromheightduringcargooperations.Cargomayeither
fallfromtheconveyorbeltoftheshiploaderorfromthedischarginggrabontothedeckofthe
ship.Peopleworkingondeckcangetinjuredbadlyifhitbythesizeablelumpsofthebulkcargo.It
canbeasbadasdeath.Cargooperationshouldalwaysbemonitoredbyresponsibleofficersand
careshouldbetakenthatnounwantedpersonnelarepresentontheworkingareaofthedeck.
Personswhoareinvolvedinthecargooperationshouldwearprotectiveclothingincludinghard
hats,safetyshoesandhighlyvisiblevests.

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3.Dustfromworkingcargo:Dustisoneofthemostcommonhazardsinbulkcarriers.Many
bulkcargoesaredustybynature.Dustparticlesaresmallenoughtobeinhaledandifinhaledcan
havedisastrouseffectsonhealth.Anyoneworkingonthedeckcanbeexposedtohighlevelsof
dust.Dustcancausesneezingandirritationoftheeyes.Wherepossibleitisalwaysbesttoavoid
exposuretocargodusthoweverifexposurecannotbeavoidedprotectivefacemasksshouldbe
worn.Thoseinvolvedincargooperationandneedtobepresentondeckwhenadustycargois
beingloadedordischargedandanyonesweepingcargowithabrushorwithairshouldweara
suitablerespirator.Filtersshouldberenewedwhensoiled.Deckmachineryshouldbeproperly
protectedastheycanbeadverselyaffectedbydust.

4.CargoLiquefaction:Liquefactionisaphenomenoninwhichsolidbulkcargoesareabruptly
transformedfromasoliddrystatetoanalmostfluidstate.Manycommonbulkcargoessuchas
ironorefines,nickeloreandvariousmineralconcentratesareexamplesofmaterialsthatmay
liquefy.Liquefactionoccursasaresultofcompactionofthecargowhichresultsfromengine
vibrations,shipsmotionandrollingandwaveimpactthatfurthercausescargoagitation.

Liquefactionresultsinaflowstatetodevelop.Thispermitsthecargotoslideandshiftinone
directionthuscreatingfreesurfaceeffectandreducingtheGMtherebyreducingstability.Shippers
declarationshouldbethoroughlyexaminedbythechiefofficerbeforeloadinganybulkcargo.He
mustmakesurethatthemoisturecontentofthecargotobeloadedshouldnotexceedthe
transportablemoisturelimittoavoidliquefactionduringthevoyage.Oftenshippersdeclaration
turnouttobefaulty.Spotcheckscanalsobecarriedonboardshipstocheckthemoisture
content.

5.Structuraldamage:Heavycargoesplacehighloadsonthestructureandstructuralfailureis
thereforeprobable.Highdensitycargoesoccupyasmallareaforalargeweightthatistheyhave
alowstowagefactor.Itisthereforeimportantthatthetanktophassufficientstrengthtocarry
heavycargoeslikeironore,nickelore,bauxiteetc.Theloaddensityofthetanktopshouldnever
beexceeded.Tanktopstrengthisprovidedintheshipsstabilitybooklet.Exceedingthemaximum
permissiblecargoloadinanyoftheholdsofashipwillleadtooverstressingoflocalstructure.
Overloadingwillinducegreaterstressesinthedoublebottom,transversebulkheads,hatch
coamings,hatchcovers,mainframesandassociatedbracketsofindividualcargoholds.Poor
distributionofand/orinadequatetrimmingofcertaincargoescanresultinexcessivebendingand
sheerforces.

6.Oxygendepletion:Seatransportationofbulkcargoesofanorganicnaturesuchaswood,
paperpulpandagriculturalproductsmayresultinrapidandsevereoxygendepletionand
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formationofcarbondioxide.Thusapparentlyharmlesscargoesmaycreatepotentiallylife
threateningconditions.Thecargoholdsandcommunicatingspacesinbulkcarriersareexamples
ofconfinedspaceswheresuchtoxicatmospheresmaydevelop.Severalfatalaccidentscanoccur
whenpeopleenterunventilatedspaces.TheIMSBCcodeliststhefollowingcargoesaspotentially
oxygendepleting:coal,directreducediron,spongeiron,sulphideconcentrates,ammoniumnitrate
basedfertilisers,lintedcottonseed.Variousgaseousproductsareformedincludingcarbon
monoxide,carbondioxide,hydrogensulphideandhydrocarbons.Entryofpersonnelintoenclosed
spacesshouldbepermittedonlywhenadequateventilationandtestingoftheatmosphereisdone
withappropriateinstruments.EmergencyentrymaybeundertakenwithSCBA.Somecargoes
alsouseupoxygenwithinthecargospace.Themainexamplesarerustingofsteelswarfcargoes.
Somegraincargoesmayalsodepletetheoxygencontentinthecargospace.

7.Corrosion:Somecargoeslikecoalandsulphurcancauseseveredamageduetocorrosion.
Cargoesofsulphurinbulkarenormallysubjectedtoexposedstorageandarethussubjectedto
inclementweathertherebyresultingintheincreaseofmoisturecontentofthecargo.Wetsulphur
ispotentiallyhighlycorrosive.Whensulphurisloaded,anyretainedfreewaterfilterstothebottom
oftheholdsduringthevoyage,fromwhereitispumpedoutviathebilges.Somewaterremainson
thetanktopandreactswithsulphur.Thisleadstothereleaseofsulphuricacidresultinginthe
corrosionoftheshipsholds.Pondcoalwhichisreclaimedafterhavingbeenabandonedand
dumpedinfreshwaterpondsusuallyhavehighmoisturecontentandsulphurcontent.Thistypeof
coalmaybeliabletoreactwithwaterandproduceacidswhichmaycorrodepartsoftheship.

8.Contamination:Preparationofcargoholdsforthenextintendedcarriageisacriticalelement
ofbulkcarrieroperations.Alackofproperpreparationcanleadtoclaimsrelatedtocargoquality
suchascontamination,wateringressorcargoloss.Residuesanddustofpreviouscargocan
contaminatethepresentlyloadedbulkcargoandcancausecargostainsthatarenotacceptable.
Cementwhencontaminatedbyresiduesofpreviouscargoreducesitsbindingcapacity.Unrefined
sugarifstorednearorabovedry,refinedsugarcandamageitbythedrainingsyrup.Water
ingressmayresultfromleakinghatchcovers,backflowthroughbilgesystems,leakingmanhole
lidsandinadequatemonitoring.Cargoeslikesaltcanabsorbmoistureanddissolveintoaliquid.
Sugarcanfermentinthepresenceofmoisture.Thebilgesshouldbepumpedoutregularlyduring
thevoyage.

9.Fire:Bulkcargoesaredeemedtopresentagreatdealoffirehazards.Manybulkcargoeshave
atendencytoheatduetotheoxidationprocesstakingplaceduringthevoyage.Commoncargoes
likecoal,sulphur,cotton,fishmealareliabletospontaneousheating.Coalalsoemitsmethane
whichisaflammablegas.Whenmixedwithairitcanformanexplosivemixture.Dustcreatedby
certaincargoesmayconstituteanexplosionhazard.Sulphurdustcanreadilyignitecausingan
explosion.Frictionbetweencottonbalescancausespontaneouscombustionandproduceheat.
Fireprecautionsshouldbestrictlyobservedonbulkcarriers.

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Theshipascarrierisobligedtocareforthecargoinanexpertmannertoensureitisdischarged
inthesamestateinwhichitwasloaded.TheIMSBCcodeshouldbeconsultedforthesafe
stowageandshipmentofsolidbulkcargoes.Suitableprecautionsandgoodseamanshipshould
beadoptedtominimiseandovercomethehazardsofbulkcargoes.

Note:Thisisnotanexhaustivelistofhazardsofbulkcargo,butenumeratesthemostcommon
ones.

Doyouknowanyothermajorhazardsofbulkcargotobeaddedtothelist?

Letsknowinthecommentsbelow.

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Tags: BulkCargo bulkcarriers generalsafety hazardsofbulkcarriers

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AboutParomitaMukherjee
ParomitahascompletedgraduationinNauticalScienceandispresentlypreparingfor2nd
mateexams.Besidessailing,shelovetoreadbooksandtotravel.Shehasalsowon

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