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International Journal of Mining Science and Technology xxx (2016) xxxxxx

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International Journal of Mining Science and Technology


journal homepage: www.elsevier.com/locate/ijmst

Strategic mining options optimization: Open pit mining, underground


mining or both
Ben-Awuah Eugene a,, Richter Otto b, Elkington Tarrant b, Pourrahimian Yashar c
a
Bharti School of Engineering, Laurentian University, Sudbury P3E 2C6, Canada
b
Mining Department, Snowden Mining Industry Consultants, Perth, WA 6004, Australia
c
School of Mining and Petroleum Engineering, University of Alberta, Edmonton T6G 2R3, Canada

a r t i c l e i n f o a b s t r a c t

Article history: Near-surface deposits that extend to considerable depths are often amenable to both open pit mining
Received 10 June 2015 and/or underground mining. This paper investigates the strategy of mining options for an orebody using
Received in revised form 7 September 2015 a Mixed Integer Linear Programming (MILP) optimization framework. The MILP formulation maximizes
Accepted 21 January 2016
the Net Present Value (NPV) of the reserve when extracted with (i) open pit mining, (ii) underground
Available online xxxx
mining, and (iii) concurrent open pit and underground mining. Comparatively, implementing open pit
mining generates a higher NPV than underground mining. However considering the investment required
Keywords:
for these mining options, underground mining generates a better return on investment than open pit
Mining options optimization
Open pit
mining. Also, in the concurrent open pit and underground mining scenario, the optimizer prefers extract-
Underground ing blocks using open pit mining. Although the underground mine could access ore sooner, the mining
Concurrent cost differential for open pit mining is more than compensated for by the discounting benefits associated
Open stope with earlier underground mining.
Mixed Integer Linear Programming (MILP) 2016 Published by Elsevier B.V. on behalf of China University of Mining & Technology.

1. Introduction and/or underground mining. Significant value can be generated


by rigorously investigating these mining options using optimiza-
Mining is the process of extracting a beneficial naturally occur- tion tools to arrive at the appropriate strategic plan that maximizes
ring resource from the earth [1,2] and historical assessment of the overall Net Present Value (NPV) of the deposit [3,4]. Open pit
mineral resource evaluations has demonstrated the sensitivity of mining usually features a relatively lower mining cost, higher
project profitability to decisions based on mine planning. A major stripping ratio and longer time to access ore [5]. Underground min-
aspect of mine planning is the optimization of long-term produc- ing on the other hand features a higher mining cost, higher grade
tion scheduling. The aim of long-term production scheduling is and earlier access to ore [68]. There are currently limited tools
to determine the time and sequence of extraction and displace- or methods to directly optimize this interface.
ment of ore and waste in order to maximize the overall discounted Current strategic open pit and underground mining interface
net revenue from a mine within the existing economic, technical optimization models have been developed mainly based on deter-
and environmental constraints. Long-term production schedules mining the transition point or depth between open pit mining and
defines the mining and processing plant capacity, and expansion underground mining. The models focus on investigating how an
potential as well as management investment strategy. In mining underground operation can be mined after an open pit mine or
projects, deviations from optimal mine plans may result in signif- combined with an existing open pit operation [3,6,9,10]. These
icant financial losses, future financial liabilities, delayed reclama- models do not have the capacity to consider the full range of
tion and resource sterilization. underground mining constraints required for selective and bulk
The problem of optimizing reserve exploitation depends largely mining along with the associated interface challenges. Other open
on the mining option used in the extraction. Some mineral deposits pit to underground transition models are developed based on
have orebodies that extend from near the surface to several meters heuristic algorithms or scenario based analysis with no measure
in depth. Such deposits can be amenable to both open pit mining of optimality [1115]. It is our objective to develop a Mixed Integer
Linear Programming (MILP) framework and methodology to evalu-
ate the financial impact of applying different mining options sepa-
Corresponding author. Tel.: +1 705 6751151. rately or concurrently to extract a given orebody.
E-mail address: ebenawuah@laurentian.ca (E. Ben-Awuah).

http://dx.doi.org/10.1016/j.ijmst.2016.09.015
2095-2686/ 2016 Published by Elsevier B.V. on behalf of China University of Mining & Technology.

Please cite this article in press as: Ben-Awuah E et al. Strategic mining options optimization: Open pit mining, underground mining or both. Int J Min Sci
Technol (2016), http://dx.doi.org/10.1016/j.ijmst.2016.09.015
2 E. Ben-Awuah et al. / International Journal of Mining Science and Technology xxx (2016) xxxxxx

The next section of this paper presents the mining options prob- that block and the costs incurred in mining and processing the
lem definition and Section 3 outlines a MILP model framework for block. The cost of mining a block is a function of its spatial location.
strategic mining options optimization. Section 4 covers the model- When a mined block is sent to the stockpile prior to processing,
ing and material flow network of the mining options problem. then an extra cost of re-handling is applied.
Details of a numerical experiment to be conducted are outlined The discounted economic block value for block k is equal to the
in Section 5 and the application of the MILP formulation to a case discounted revenue generated by selling the final product con-
study is discussed in Section 6. The paper concludes in Section 7. tained in block k minus all the discounted costs involved in
extracting block k and processing it. The discounted economic
block value is computed separately for when the block is extracted
2. Mining options problem
by open pit mining and when it is extracted by open stope mining.
This can be summarized by Eqs. (1)(6).
A strategic plan is to be developed for a moderate dipping gold-
Discounted economic block value = discounted revenue-
silver-copper orebody that is amenable to both open pit and under-
discounted costs.
ground mining. It is required that in addition to these mining
v tk  qop;t
options, a combined case of concurrent open pit and underground op;t op;t
dk k  lk 1
mining is investigated as well. From preliminary underground
mining studies, a selective underground mining method known
v tk  qos;t
os;t
dk k 2
as long hole open stoping was identified as a potentially viable
underground mining method. The production schedule for a com- The variables in Eqs. (1) and (2) can be decomposed into Eqs.
bined open pit and underground mining scenario requires that (3)(6).
both mining options compete for the same reserve during opti-
X
E X
E
mization. The problem presented here involves scheduling of N dif- v tk ok  g ek  re;t  pe;t  cse;t  ok  cpe;t 3
ferent ore and waste blocks: (i) within the final pit limit over T e1 e1
different periods of extractionOP mining, (ii) within the economic
stope outlines over T different periods of extractionOS mining, qop;t
k ok wk  cmop;t 4
and (iii) within the combined final pit limit and economic stope
outlines over T different periods of extractionCOPOS mining. op;t op;t
lk ok  rh 5
The schedule should maximize the NPV of the operation subject
to a variety of physical, technical and economic constraints.
qos;t ok wk  cmos;t 6
Fig. 1 shows a schematic diagram of the problem definition. A MILP k

formulation was developed for this strategic mining options opti- where t 2 f1; . . . ; Tg is the index for scheduling periods,
mization study. This research forms part of a feasibility study k 2 f1; . . . ; Kg index for blocks, e 2 f1; . . . ; Eg index for element of
undertaken to strategize the extraction of the gold-silver-copper interest in each block, j 2 f1; . . . ; Jg index for phases (pushback),
orebody. op;t
dk the open pit discounted economic block value generated by
os;t
extracting block k in period t, dk the open stope discounted eco-
3. Integrated MILP model for OP, OS and COPOS mining nomic block value generated by extracting block k in period t, v tk
the discounted revenue generated by selling the final product
The basic problem of concern can be simplified as finding the within block k in period t minus the extra discounted cost of mining
time and sequence of extraction of ore and waste blocks to be all the material in block k as ore and processing it, qop;t the open pit
k
removed from the predefined open pit and/or open stopes outlines
discounted cost of mining all the material in block k in period t as
and their respective destinations over the mine life so that the NPV op;t
waste, lk the open pit discounted cost of re-handling for all mate-
of the operation is maximized. The production schedule is subject
to a variety of technical, physical and economic constraints which rial in block k in period t processed from the stockpile, qos;t
k the open
enforce the mining extraction sequence, mining and processing stope discounted cost of mining all the material in block k in period
capacities, and blending requirements. The notations used in the t as waste, ok the ore tonnage in block k, wk the waste tonnage in
formulation have been classified as sets, indices, subscripts, super- block k, g ek the average grade of element e in ore portion of block
scripts, parameters, and decision variables. k, r e;t the processing recovery factor for element e, pe;t the price of
element e in present value terms per unit of product, cse;t the selling
3.1. Economic block value modeling cost of element e in present value terms per unit of product, cpe;t the
extra cost in present value terms per tonne of ore for mining and
The objective function of the MILP model is to maximize the N processing, cmop;t the open pit cost in present value terms of mining
op;t
of the mining operation. This requires that economic block values a tonne of waste in period t, rh the open pit cost in present value
are defined based on ore parcels which could be mined selectively. terms of re-handling a tonne of ore in period t, and cmos;t the open
The profit generated from mining a block depends on the value of stope cost in present value terms of mining a tonne of waste in per-
iod t.

Max 3.2. Integrated MILP model objective function


Pit
NPV?
In the proposed integrated MILP model, the formulation is cast
to ensure that material can be extracted only once by either of the
Orebody mining options. The MILP model objective function can be formu-
Stope lated as: (i) maximizing the NPV of the open pit mining operation
and (ii) maximizing the NPV of the open stope mining operation.
This is represented by Eq. (7). We used the concepts presented in
Fig. 1. Schematic representation of the problem definition showing the mining Ben-Awuah et al. [17] as the starting point of our development.
options modified after Ben-Awuah et al. [16]. The amount of ore processed is controlled by the continuous

Please cite this article in press as: Ben-Awuah E et al. Strategic mining options optimization: Open pit mining, underground mining or both. Int J Min Sci
Technol (2016), http://dx.doi.org/10.1016/j.ijmst.2016.09.015
E. Ben-Awuah et al. / International Journal of Mining Science and Technology xxx (2016) xxxxxx 3

decision variables xop;t and xos;t for open pit and open stope mining X
K X
K
k k
g ek  ok  xos;t
k g
os;t;e
ok  xos;t
k P 0 17
respectively. The amount of material mined is controlled by the
k1 k1
continuous decision variables yop;t k
and yos;t
k
for open pit and open
stope mining respectively. The amount of material re-handled where mop;t 2 f0; 1g is a continuous decision variable representing
k
through the open pit stockpile is controlled by the decision vari- the portion of block k mined in period t and sent to the open pit
op;t
able hk . The continuous variables enable fractional extraction of stockpile, T op;t op;t
m;ub ; T m;lb are the upper and lower bounds on the avail-
blocks in different periods.
able open pit mining capacity in period t, T os;t os;t
m;ub ; T m;lb are the upper
2 0
X
T XJ X  and lower bounds on the available open stope mining capacity in
Max 4 @ v tk  xop;t
k  qop;t
k  yop;t
k
op;t op;t
 lk  hk period t, T op;t op;t
pr;ub ; T pr;lb are the upper and lower bounds on processing
t1 j1 k2Bj
13 capacity of ore from open pit mining in period t, T os;t os;t
pr;ub ; T pr;lb are
X
P X
  the upper and lower bounds on processing capacity of ore from
v tk  xos;t os;t os;t
k  qk  yk
A5 7
p1 k2Bp
open stope mining in period t, g op;t;e ; g op;t;e are the upper and lower
bounds on required average head grade of element e in period t in
where xop;t os;t
k ; xk 2 f0; 1g are continuous decision variables repre- open pit mining, g os;t;e ; g os;t;e are the upper and lower bounds on
senting the portion of block k extracted as ore and processed in per- required average head grade of element e in period t in open stope
iod t for open pit and open stope mining respectively, mining.
yop;t os;t
k ; yk 2 f0; 1g are continuous decision variables representing Eqs. (8) and (9) are the mining capacity constraints for open pit
the portion of block k mined in period t for open pit and open stope and open stope mining respectively. These constraints are con-
mining respectively. Fractions of y characterize both ore and waste trolled by the continuous decision variables ykop;t and yos;t k
. These
op;t
material in the block, hk 2 f0; 1g is a continuous decision variable inequalities ensure that the total tonnage of material mined (ore
representing the portion of block k re-handled in period t from the and waste) in each period is within the range of the total available
open pit mining stockpile, Bj represents the set of blocks within the equipment capacity in that period. Eqs. (8) and (9) are used in
mining phase j, Bp represents the set of blocks within the mining manipulating the stripping ratio over the mine life. The set mining
stope p. capacity is a function of the ore reserve, targeted mine-life,
designed processing capacity, overall stripping ratio and the avail-
3.3. Integrated MILP model mining and processing constraints able capital for mining fleet acquisition.
Eq. (10) represents the concurrent mining constraint that con-
The MILP model constraints are used in controlling the mining, trols the mining options. This constraint is controlled by the con-
processing, stockpiling and plant head grade targets in the mining tinuous decision variables yop;t k
and yos;t
k
. This inequality manages
options. They are defined in the form of upper and lower bounds the relationship of block extraction in the open pit mining and in
which limit the amount of resource allocated to the associated the open stope mining. It ensures that all blocks are extracted once
activity. These constraints are represented by Eqs. (8)(17). either through the open pit and/or through the open stope mine.
0 1 This constraint can be extended to represent mining bins which
X
J X are made up of accumulation of blocks.
T op;t 6 @ ok wk  y A 6 T op;t
op;t
8
m;lb k m;ub
j1 k2Bj
Eqs. (11) and (12) represent the processing capacity functions
which control the mill feed quantities for open pit and open stope
0 1 mining respectively. These constraints are controlled by the con-
X
P X
T os;t 6 @ ok wk  yos;t A
6 T os;t 9 tinuous decision variables xop;t k and xos;t
k . These inequalities help
m;lb k m;ub
p1 k2Bp the mine planner to provide a uniform feed throughout the mine
life resulting in an effectively integrated mine-to-mill operation.
  Depending on the ore grade distribution of the orebody, the pro-
ok wk  yop;t
k ok wk  yos;t
k ok wk 10
cessing target may not be achieved in some periods. In such cases,
X
K pre-stripping and stockpiling could be explored to provide a uni-
T op;t
pr;lb 6 ok  xop;t op;t
k 6 T pr;ub 11 form mill feed. This amounts to forcing the optimizer to mine
k1 waste in the early periods, or mining more ore than needed when
available and feeding the mill with the stockpiled ore when
X
K
required.
T os;t
pr;lb 6 ok  xos;t os;t
k 6 T pr;ub 12 Eq. (13) represents the stockpile management constraint which
k1
controls the level of the stockpile during the mine life of the open
T X
X K pit mining operation. The constraint is controlled by the continu-
op;t
ok  mop;t
k  ok  hk 0 13 ous decision variables mop;t
k
op;t
and hk . This equation ensures that
t1 k1 all the material stockpiled in the open pit operation is re-handled
back to the processing plant by the end of mine life. Thus, limits
X
K X
K
the stockpile material to only the ore that has potential positive
g ek  ok  xop;t
k g
op;t;e
ok  xop;t
k 6 0 14
k1 k1
cash flow in the future prior to the end of the mine life. Stockpiling
is not recommended for open stope mining due to the relatively
X
K X
K high cost of production.
g ek  ok  xop;t
k g
op;t;e
ok  xop;t
k P 0 15 The grade blending constraints are represented by
k1 k1 Eqs. (14)(17). These constraints monitor the mill feed quality
and are controlled by the continuous decision variables xop;t and
X
K X
K k

g ek  ok  xos;t ok  xos;t xos;t


k . Eqs. (14) and (15) specify the limiting grade requirements
k g k 6 0 16
os;t;e

k1 k1 for material from the open pit operation for processing whilst
Eqs. (16) and (17) specify the limiting grade requirements for

Please cite this article in press as: Ben-Awuah E et al. Strategic mining options optimization: Open pit mining, underground mining or both. Int J Min Sci
Technol (2016), http://dx.doi.org/10.1016/j.ijmst.2016.09.015
4 E. Ben-Awuah et al. / International Journal of Mining Science and Technology xxx (2016) xxxxxx

material from the open stope operation for processing. The objec- Material from the open pit operation can be sent to the open pit
tive of blending in production scheduling is to mine in a way that processing plant, open pit stockpile or open pit waste dump based
the run-of-mine materials meet the quality and quantity specifica- on the material type and mine economics. Material sent to the
tion of the processing plant. The mill head grade is a function of the open pit processing plant results in a product that generates rev-
ore grade distribution, processing plant design and mine cash flow enue for the open pit mining project. Material sent to the open
requirements. pit stockpile is later re-handled back to the processing plant. The
open pit stockpile management constraint (Eq. (13)) ensures that
by the end of mine life no material is left on the stockpile. This
3.4. Integrated MILP model general constraints
equation indirectly constrains the stockpile material to only those
that can still generate positive cash flow in the future. Material that
The general constraints that apply to the MILP model discussed
does not qualify for processing or stockpiling is sent to the open pit
relate to the mining precedence and the logics of the variables dur-
waste dump. The constraints set up to control the open pit mining
ing optimization. These have been documented in Ben-Awuah
operation are mainly the mining capacity, processing limits, stock-
et al. [17,18]. These constraints include:
piling control and ore quality requirements throughout the mine
life. The vertical and horizontal mining sequences for the open
(a) Open pit vertical mining precedence: all the immediate pre-
pit mining blocks and mining phases which include both absolute
decessor mining blocks above the current mining block
and concurrent precedences are defined as well.
should be extracted prior to extracting the current mining
Material from the open stope operation can be sent to the open
block.
stope processing plant or access development waste dump based
(b) Open stope vertical mining precedence: all the immediate
on the material type and mine economics. The access development
predecessor mining development decline above the current
includes both decline and drive developments. Material sent to the
development level should be extracted prior to extracting
processing plant results in a product that generates revenue for the
the current development decline.
open stope mining operation. The decline and drive development
(c) Open pit horizontal mining precedence: all the immediate
material mined prior to stope developments are sent to the access
predecessor mining phases preceding the current mining
development waste dump. No other waste or stockpile materials
phase in the horizontal mining direction are extracted before
are extracted due to the high cost of production associated with
or together with the current mining phase. These are
underground mining. The constraints set up to control the stope
referred to as absolute and concurrent precedences
mining are mainly mining capacity, processing limits and the ore
respectively.
quality requirements throughout the mine life. The vertical and
(d) Open stope horizontal mining precedence: all the immediate
horizontal mining sequences for the mining stopes, development
predecessor mining stope and development drive preceding
declines and development drives which include both absolute
the current mining stope and development drive in the hor-
and concurrent precedences are applied as well.
izontal mining direction are extracted before or together
with the current mining stope and development drive. These
are referred to as absolute and concurrent precedences 5. Computational experiment
respectively.
(e) Variables logic control: the logic of the mining, processing The MILP model for the mining options problem was imple-
and stockpiling variables with regards to their limits and mented on a gold-silver-copper orebody which has a potential
definitions are within acceptable ranges. for both open pit mining and underground mining. The objective
was to use the MILP model to investigate a potential mining strat-
4. Modelling the mining options problem egy that maximizes the overall profit for this deposit. The perfor-
mance of the proposed model was assessed based on NPV and
The mining options problem is modeled as a multiple mine and smoothness of the generated schedules. The MILP model was setup
destination optimization problem in Ref. [19]; an optimization for OP and OS mining to compete for the same material during
modelling platform. The modelled problem is solved with a com- optimization subject to each methods respective mining and eco-
mercial optimization solver Gurobi [20]. Fig. 2 shows a schematic nomic parameters.
material flow network diagram of the scheduling project. The An initial analysis of the orebody for OP mining resulted in a
COPOS problem is set up to ensure that during concurrent mining final pit shell being generated. Based on the incremental revenue
all material is mined once by either of the mining options. This is factors, four pit stages were identified and designed as the main
enforced using Eq. (10). The COPOS problem was modeled with stages suitable for the open pit mining operation. Similarly, initial
two mining nodes, namely OP and OS. The OP node holds all the analysis of the orebody for selective underground mining option
mining blocks data relating to open pit mining and the OS node resulted in the decision to use long hole open stope mining with
holds all the access development and mining stopes data relating blocks above a cut-off grade of 80 $/t Net Smelter Return (NSR).
to open stope mining. This had the potential for an economically viable underground
mining operation. Table 1 summarizes the mineable inventory
for OP and OS mining. It should be noted that the total ore tonnes
OP stockpile
for OP mining is 143 Mt; for OS mining is 147 Mt; and for COPOS
mining is 147 Mt (Table 1). Since this study includes a combined
option of simultaneous open pit and open stope mining, the block
OP waste OP OP process

Table 1
Product Total mineable inventory.

Mining phases Ore tonnes (Mt) Au (g/t) NSR ($/t)


AD waste OS OS process
OP_1, OP_2, OP_3, OP_4 143 1.13 50.45
OS 4 2.50 115.95
Fig. 2. Schematic material flow network diagram [16].

Please cite this article in press as: Ben-Awuah E et al. Strategic mining options optimization: Open pit mining, underground mining or both. Int J Min Sci
Technol (2016), http://dx.doi.org/10.1016/j.ijmst.2016.09.015
E. Ben-Awuah et al. / International Journal of Mining Science and Technology xxx (2016) xxxxxx 5

model had to be re-blocked to a common size that would serve Table 3


both OP and OS requirements. Each block in the economic block Production scheduling optimization results.
op;t
model therefore carries an economic block value, dk when it is Mining option Total ore processed OP/ Mine life OP/OS NPV
os;t scenario OS (Mt) (year) ($M)
extracted by OP mining and dk
when it is extracted by OS mining.
In this case, the decision to mine a block during optimization is OP mining 83/0 9/0 2103
OS mining 0/18 0/9 822
based mainly on the mining economics. All scenarios were solved
COPOS mining 83/3 9/9 2154
to within 1% optimality gap. In the COPOS mining option, no
geotechnical assessment of the interaction of the mining systems
was done.
100 OP_1 OP_2 OP_3 OP_4 50
OS AD Strip ratio
6. Results and discussion 80 40

Tonnes mined (Mt)

Strip ratio (w:o)


60 30
The optimization study was based on three scenarios namely:
(i) open pit mining only (OP); (ii) open stope mining only (OS); 40 20
and (iii) concurrent open pit and open stope mining (COPOS). All
20
scenarios were based on a high pre-production capital with corre- 10

sponding lower operating costs. The costs are calculated from the 0 0
operating expenditures (OPEX) of the mining options including 1 3 5 7 9
sustaining capital. Pre-production capital expenditures (CAPEX) Period
are not included. The mineable inventory for OP and OS combined
Fig. 3. OP mining-mining by phases.
is 147 Mt of ore with recoverable metal of 4.34 Moz Au. A produc-
tion schedule was generated with the MILP model using the min-
ing and processing constraints summarized in Table 2.
After investigating the scenarios at a 5% annual discount rate,
12 Ore tonnes Au grade 2.0
the results of the production schedule optimization have been
Tonnes processed (Mt)
summarized in Table 3. The results show that for OP mining option, 10
1.5

Au processed (g/t)
the total ore processed was 83 Mt generating an NPV of $2103 M 8
over nine years mine life. For the OS mining option, the total ore 1.0
6
processed was 18 Mt generating an NPV of $822 M over nine years
4
mine life. For the COPOS mining option, the total ore processed by 0.5
the open pit processing plant was 83 Mt and the total ore pro- 2
cessed by the open stope processing plant was 3 Mt generating a 0 0
total of $2154 M over nine years mine life. The COPOS mining 1 3 5 7 9
option generated the highest NPV because it extracted the most Period

ore (86 Mt) over the same mine life. Due to high mining cost and
Fig. 4. OP mining-ore processed.
low production levels associated with underground mining, OS
mining extracted high grade material with a cut-off grade of 80
$/t NSR; hence a total of 18 Mt ore was extracted profitably.
Figs. 39 show the production schedule profile over the mine 14
Ore
life for each of the mining options. Figs. 3 and 4 show that during
Stockpile inventory (Mt)

12
the OP mining, all the material extracted come from the OP mining 10
phases alone. Mining starts from OP phase 1 (OP_1) and phase 2 8
(OP_2) and progresses to phases 3 and 4 maintaining a relatively 6
uniform stripping ratio from year 2 to the end of mine life. Year 4
1 was mainly used for pre-stripping and ore processing starts in 2
year 2. The processing plant operated at it maximum capacity 0
throughout the mine life. Material from the stockpile was used in 1 2 3 4 5 6 7 8 9
supporting the processing plant from year 6 (Fig. 5). Period
Figs. 6 and 7 show that during the OS mining, material is
Fig. 5. OP mining-stockpile variations.
extracted from both the open pit phases and the open stope phase.
Mining starts from open pit phases 2, 3 and 4 (OP_2, OP_3 and
OP_4) and progresses to the OS and open pit phase 1 (OP_1). Year
1 is mainly for underground access development. Processing starts OP_1 OP_2 OP_3 OP_4
3.5 OS AD Strip ratio 1.0
3.0
0.8
Table 2
Tonnes mined (Mt)

Strip ratio (w:o)

2.5
Summary of mining and processing constraints.
0.6
2.0
Scheduling constraints Mining option scenario
1.5 0.4
OP OS COPOS 1.0
Mining limit, OP (Mt/year) 80 80 0.2
0.5
Mining limit, OS (Mt/year) 3 3
0 0
Processing limit, OP (Mt/year) 11 11 1 3 5 7 9
Processing limit, OS (Mt/year) 3 3
Period
Vertical mining rate limit, OP (m/year) 96 96
Vertical mining rate limit, OS (m/year) 50 50
Fig. 6. OS mining-mining by phases.

Please cite this article in press as: Ben-Awuah E et al. Strategic mining options optimization: Open pit mining, underground mining or both. Int J Min Sci
Technol (2016), http://dx.doi.org/10.1016/j.ijmst.2016.09.015
6 E. Ben-Awuah et al. / International Journal of Mining Science and Technology xxx (2016) xxxxxx

3.5
Ore tonnes Au grade from the stockpile was used in supporting the processing plant
3.0 4.0 from year 6 (Fig. 10). All material processed for the open stope
Tonnes processed (Mt)

mine comes from the open stope phase.

Au processed (g/t)
2.5
3.0
2.0
1.5 2.0 7. Conclusions
1.0
1.0 We have developed, implemented and verified a MILP formula-
0.5
tion and methodology which seeks to evaluate the value of an ore-
0 0
1 3 5 7 9 body using different mining options with complex production
Period requirements. The MILP optimization framework has proved to
be robust in providing a global optimization solution when assess-
Fig. 7. OS mining-ore processed.
ing different mining options. It can also be extended to determine
the change-over point between an open pit mining operation and
100 50
an underground mining operation. The different mining options
OP_1 OP_2 OP_3 OP_4
OS AD Strip ratio were evaluated based on the assumption of a high pre-
80 40 production capital investment with low operating cost. The NPV
Tonnes mined (Mt)

60 Strip ratio (w:o)


generated at a 5% discount rate when the orebody is extracted with
30
(i) OP mining option is $2103 M, (ii) OS mining option is $822 M
40 20 and (iii) COPOS mining option is $2154 M. A summary of the con-
clusions drawn after the mining options optimization study with
20 10 the MILP model are:
0 0
1 3 5 7 9 1. In the COPOS mining scenario, the optimizer prefers extracting
Period blocks using OP mining. This is due to the fact that although the
OS mine could access ore sooner, the mining cost differential for
Fig. 8. COPOS mining-mining by phases.
OP mining is more than compensated for by the discounting
benefits associated with earlier OS mining.
12 Ore Au grade 2.5 2. The COPOS mining option generates a higher relative NPV com-
pared to the individual mining cases. However, it requires a
Tonnes processed (Mt)

10 2.0
higher pre-production CAPEX outlay. The addition of the OS
Au processed (g/t)

8
1.5 material to the OP material only adds a marginal increase of
6 2% in NPV which cannot offset the pre-production CAPEX
1.0 required to develop an OS mining operation.
4
0.5
3. Comparatively, the OP mining option generates a higher NPV
2
than the OS mining option. However considering the invest-
0 0 ment required for these mining options, the OS mining option
1 3 5 7 9
generates a better return on investment than the OP mining
Period
option.
Fig. 9. COPOS mining-ore processed. 4. Sensitivity analysis for the COPOS mining option shows that, as
the discount rate or mine life significantly increases, some OP
material become attractive for OS extraction in the early years
20 of mine life.
Ore 5. With the developed MILP framework, an additional study can
Stockpile inventory (Mt)

16
be undertaken to investigate the mining options including their
12 pre-production CAPEX requirements.

4
Acknowledgments

0 The researchers will like to acknowledge the funding support


1 2 3 4 5 6 7 8 9
provided by the Laurentian University Research Fund for the com-
Period
pilation of this report.
Fig. 10. COPOS mining-stockpile variations.
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