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CONTENTS

Introduction 2.7.1 Basic connection 2-28


2.7.2 Connection of main circuit 2-29
1. Vector Control Inverter System 2.7.3 Wire size 2-29
FRENIC5000VG7S 1-1
1.1 Outline 1-1 3. Preparatory Operations and Test Run 3-1
1.1.1 The Industry's Best Control Capability 1-1 3.1 Before Use 3-1
1.1.2 System Integration 1-1 3.1.1 Inspection After Receipt 3-1
1.1.3 A Wealth of Integrated Functions 1-1 3.1.2 External View of the Product 3-2
1.1.4 A Wide Range of Capacities 3.1.3 Handling of the Product 3-3
and Applications 1-1 3.1.4 Transportation 3-4
1.1.5 Global Products 1-1 3.1.5 Storage3-4
1.2 Features1-2 3.2 Installation and Connection3-5
1.2.1 The Industry's Best Control 3.2.1 Operating Conditions 3-5
Capability 1-2 3.2.2 Installation Procedure 3-6
1.2.2 Use with Different Control Types 3.3 Electric Connections 3-9
(Multi-drive Function)1-2 3.3.1 Basic Connections 3-9
1.2.3 A Wide Range of Capacity/flexible 3.3.2 Wiring of Main Circuit and Grounding
Applications 1-2 Terminals 3-10
1.2.4 Built-in User-programmable Functions 3.3.3 Wiring of Control Terminals 3-17
(Option as UPAC)1-3 3.4 Test Run 3-24
1.2.5 Enhanced Network Readiness 1-3 3.4.1 Preliminary Check and Preparation 3-24
1.2.6 Inverter Support Loader Provided 1-3 3.4.2 Operating Methods 3-25
1.2.7 Enhanced Built-in Functions1-4 3.4.3 Test Run3-25
1.2.8 Upgraded Maintenance/protective
Functions1-4 4. Control and Operation 4-1
1.2.9 Interactive KEYPAD Panel for Simple 4.1 Read this Section First 4-1
Operation 1-5 4.1.1 Turning ON the Power 4-1
1.2.10 Conformity to World Standards 1-5 4.1.2 Starting Test Operation 4-2
1.3 Control Systems1-6 4.1.3 Introduction to Setting in Detail 4-3
1.3.1 Features and Applications of Different 4.2 Control Block Diagrams 4-5
Control Systems 1-6 4.2.1 Operation Command 4-5
4.2.2 Speed Command Selection Section 4-6
2. Specifications 2-1 4.2.3 Acceleration/deceleration Calculation,
2.1 Standard Specifications 2-1 Speed Limiting, and Position Control
2.1.1 CT Use (For Constant Torque, Input Section 4-7
Overload Capability: 150%1min.) 2-1 4.2.4 Motor Speed/line Speed Detection 4-8
2.1.2 VT Use (For Variable Torque, 4.2.5 Pulse Train Reference Input Section
and Position Detection Section 4-9
Overload Capability: 110% 1min.) 2-2
4.2.6 Speed Control and Torque Reference
2.1.3 HT Use (For Vertical Transfer
Section 4-10
Application, Overload Torque:
4.2.7 Torque Limit, Torque Current
200%/170% 10s) 2-3
Reference, and Magnetic-flux
2.2 Common Specifications 2-4
Reference Section 4-11
2.2.1 CT Use, VT Use and HT Use 2-4
4.2.8 Current Control and Vector Control
2.2.2 External Dimensions 2-7
Section 4-12
2.2.3 Dedicated Motor Specifications 2-12
4.2.9 PID Calculation Section4-13
2.2.4 Protective Functions 2-14
4.2.10 Motor Temperature Detection
2.3 Basic Wiring Diagram and Terminal
Section 4-14
Functions 2-15
4.2.11 Function Selection Digital Input 4-15
2.3.1 Basic Wiring Diagram 2-15
4.2.12 Function Selection Digital
2.3.2 Terminal Functions 2-16
Output/Fault Output4-16
2.3.3 Terminal Arrangement2-18
4.2.13 Function Selection Analog
2.4 LC type 2-23
Input/Output 4-17
2.4.1 Connector Location 2-23
4.2.14 Enabling to Write to/recording
2.4.2 Connection 2-23
Function Codes 4-18
2.5 LC1 type 2-26
4.3 Function Code Description
2.5.1 Comparison of a connection diagram
(Arranged by Code) 4-19
of LC and LC1 2-26
4.3.1 F Code (Fundamental Functions) 4-19
2.5.2 Internal compositions 2-26
4.3.2 E Codes
2.6 LC2 type 2-27
(Extension Terminal Functions) 4-52
2.6.1 Outline 2-27
4.3.3 C Codes
2.6.2 Internal composition 2-27
(Control Functions of Frequency) 4-100
2.7 DC type
4.3.4 P Codes (Motor Parameters) 4-104
(Direct current power supply type) 2-28
4.3.5 H Codes 7. Control Options 7-1
(High Performance Functions) 4-112 7.1 Common Specification 7-1
4.3.6 A Codes 7.1.1 List for Options 7-1
(Alternative Motor Parameters) 4-133 7.1.2 Inspection in Receiving 7-2
4.3.7 O Codes (Optional Functions) 4-136 7.1.3 Storage7-4
4.3.8 L Codes 4-141 7.1.4 Mounting Method of Built-in Option
4.3.9 Function Codes 4-154 (OPC-VG7-) 7-5
4.3.10 Detail Specifications 4-159 7.2 F/V Converter7-13
4.4 Function Description 7.2.1 Outline of Product 7-13
(Arranged by Function) 4-170 7.2.2 Model and Specification 7-13
4.4.1 If You Think Defective 4-170 7.2.3 Outside Dimensions 7-15
7.2.4 Internal Block Diagram 7-15
5. KEYPAD Panel 5-1 7.2.5 Adjusting Method 7-16
5.1 Appearance of KEYPAD Panel 5-1 7.2.6 Basic Connection Diagram 7-17
5.2 Alarm Mode 5-3 7.3 Synchronous Interface 7-19
5.3 KEYPAD Operation System 7.3.1 Outline of Product 7-19
(Hierarchical Structure of LCD Screens) 5-4 7.3.2 Model and Specification 7-20
5.3.1 During Normal Operation 5-4 7.3.3 Outside Dimension 7-21
5.3.2 When an Alarm Occurs 5-4 7.3.4 Internal Block Diagram 7-21
5.4 KEYPAD Operating Procedures 5-6 7.3.5 Adjusting Method 7-22
5.4.1 Transition of Screens 5-6 7.4 Expansion DI Card 7-24
5.4.2 Operation Mode 5-7 7.4.1 Outline of Product 7-24
5.4.3 Digital Speed Setting Procedure 5-8 7.4.2 Model and Specification 7-25
5.4.4 Switching the LED Monitor Indication 5-9 7.4.3 Outline Drawing 7-27
5.4.5 Menu Screen 5-10 7.4.4 Basic Connection Diagram 7-28
5.4.6 Function Code Setting Procedure 5-10 7.4.5 Function Code 7-29
5.4.7 Checking the Function Code Settings 5-24 7.4.6 Check Function 7-31
5.4.8 Operation Status Monitor 5-25 7.5 Expansion DIO Card 7-32
5.4.9 I/O Check 5-26 7.5.1 Outline of Product 7-32
5.4.10 Maintenance Information 5-30 7.5.2 Model and Specification 7-33
5.4.11 Measurement of Load Factor 5-32 7.5.3 Outside Dimension 7-36
5.4.12 Alarm Information 5-33 7.5.4 Basic Connection Diagram 7-37
5.4.13 Alarm History and Causes 5-37 7.5.5 Function Code 7-39
5.4.14 Copying Data 5-38 7.5.6 Check Function 7-41
5.4.15 Alarm Mode 5-41 7.6 Expansion AIO Card 7-42
7.6.1 Outline of Product 7-42
6. Standard Interface RS-485 6-1 7.6.2 Model and Specification 7-42
6.1 Overview 6-1 7.6.3 Outside Dimension 7-45
6.2 Common Specifications 6-2 7.6.4 Basic Connection Diagram 7-45
6.2.1 Specifications 6-2 7.6.5 Function Code 7-46
6.2.2 Basic Wiring Diagram 6-3 7.6.6 Check Function 7-47
6.2.3 Connection Instructions 6-5 7.7 Expansion PG Interface Card 7-48
6.2.4 Link Function 6-7 7.7.1 Outline of Product 7-48
6.2.5 Referencing to and Changing Data 6-9 7.7.2 Model and Specification 7-49
6.2.6 RS-485 Function Codes 6-10 7.7.3 Outside Dimensions 7-55
6.2.7 Host Side Procedure 6-12 7.7.4 Basic Connection Diagram 7-56
6.2.8 RAS Processing 6-14 7.7.5 Synchronous Operation7-61
6.3 FUJI General Purpose Communication 6-18 7.7.6 Check Function 7-70
6.3.1 Message Format 6-18 7.7.7 Protective Function 7-70
6.3.2 Transmission Frame6-18 7.8 PG for Synchronous Motor Driving 7-71
6.3.3 Description of Fields 6-26 7.8.1 Outline of Product7-71
6.3.4 Communication Examples 6-27 7.8.2. Model and Specification 7-72
6.3.5 Programming Example 6-29 7.8.3 Outside and Dimensions 7-74
6.4 Modbus RTU 6-30 7.8.4 Basic Connection Diagram 7-75
6.4.1 Message Format 6-30 7.8.5 Function Code 7-79
6.4.2 Transmission Frame6-30 7.8.6 Check Function 7-80
6.4.3 Error Check 6-36 7.9 Multi-winding Moor Drive High Speed
6.4.4 Communication Examples 6-40 Serial Card 7-81
6.5 How to Use PC Loader 7.9.1 Outline of Product 7-81
(Loader command protocol) 6-41 7.9.2 Model and Specification 7-82
6.5.1 Advantages of PC Loader 6-41 7.9.3 Outside Dimensions 7-85
6.5.2 Specifications 6-43 7.9.4 Basic Connection Diagram 7-86
6.5.3 How to Install6-46 7.9.5 Function Code Setting 7-89
6.5.4 Simple Operation Method 6-53 7.9.6 Ready 7-90
6.5.5 Trouble Shooting 6-87 7.9.7 Protective Function 7-95
6.6 Special functions of PC Loader ZPMC6-88 7.9.8 Current Control Block 7-96
6.6.1 Data protection function 6-88 7.10 PG Signal Switching Option 7-97
6.6.2 Historical real-time trace screen 6-88 7.10.1 Outline of Product7-97
6.6.3 Function code list edit screen 6-89 7.10.2 Model and Specification 7-97
6.6.4 Language change function 6-90 7.10.3 Outline Drawing 7-98
6.6.5 Access restriction function 6-90 7.10.4 Mounting Method7-98
6.6.6 Function improvement 6-97 7.10.5 Basic Connection Diagram 7-99
6.6.7 Notes 6-99 7.10.6 Operation Method 7-100
7.11 T-link Interface Card 7-101
7.11.1 Outline of Product7-101 9.6.5 Power Regenerative PWM Converter
7.11.2 Model and Specification 7-102 (RHC-A) 9-21
7.11.3 Outline Drawing 7-103 9.6.6 Power Supply Regeneration PWM
7.11.4 Basic Connection Diagram 7-104 Converter (RHC-C) 9-22
7.11.5 Function Code 7-106 9.6.7 Loss Generated by Inverter Unit 9-24
7.11.6 Protective Action 7-106 9.7 Compliance with Standards 9-25
7.11.7 Data Allocation Address 7-109 9.7.1 Compliance with UL/cUL Standard 9-25
7.11.8 Transmission Format 7-111 9.7.2 Compliance with European
7.11.9 Link Function 7-113 Standards 9-25
7.11.10 Example of Data Transmission 7-114 9.7.3 Compliance with Low Voltage
7.11.11 Troubleshooting 7-116 Directive 9-25
7.12 Expansion RS-485 Card7-117 9.7.4 Compliance with EMC Standard 9-25
7.12.1 Outline of Product7-117
7.12.2 Model and Specification 7-118 10. Selecting Inverter Capacity 10-1
7.12.3 Outline Drawing 7-119 10.1 Inverter and Motor Selection 10-1
7.12.4 Basic Wiring Diagram 7-120 10.1.1 Characteristics of Output Torque 10-1
7.12.5 Function Code 7-122 10.1.2 Selection Procedure 10-3
7.12.6 Example of POD Communication 7-123 10.1.3 Calculations for Selecting Capacity 10-7
7.13 SX Bus Interface Card 7-125 10.2 Braking Unit and Braking Resistor
7.13.1 Product Introduction 7-125 Selection 10-16
7.13.2 Outline Drawing 7-128 10.2.1 Selection Procedure 10-16
7.13.3 Acceptance Inspection 7-129 10.2.2 Notes on Selection 10-16
7.13.4 Storage7-129
7.13.5 Installation 7-130 11. About Motors 11-1
7.13.6 Basic Connection Diagram 7-132
11.1 Vibration and Noise11-1
7.13.7 Definition of System Configuration 7-135
11.2 Acceleration Vibration Value 11-2
7.13.8 Function Codes 7-139
11.3 Allowable Radial Load at Motor Shaft
7.13.9 Protective Operation7-145
Extension 11-3
7.13.10 Addresses for Assigning Data 7-148
11.4 Allowable Thrust Load 11-5
7.13.11 Transmission Formats 7-152
11.5 List of Special Combinations 11-6
7.13.12 Link Functions 7-160
11.5.1 List of Combinations of 380V Series 11-6
7.13.13 Data Transmission Examples 7-162
11.5.2 Low Base Series Combination List 11-7
7.13.14 Application Examples of
Plural Options 7-165
7.13.15 Troubleshooting 7-168 12. Operation Data 12-1
12.1 Frequency Response Characteristics 12-1
12.2 Sample Measurement of Motor Wow 12-1
8. Ethernet Interface 8-1 12.3 Current Response Characteristics 12-2
8.1 Outline of Ethernet interface 8-1
12.4 Torque Ripple 12-2
8.1.1 Special inverter model 8-1
12.5 Impact load characteristics 12-3
8.2 Basic specification 8-1
12.6 Speed-torque Characteristics
8.2.1 Specification list 8-1
(PG Vector Control) 12-3
8.3 Setup 8-2
12.7 Torque Control Accuracy
8.3.1 Loader software Installation 8-2
(PG Vector Control) 12-4
8.3.2 Driver software Installation 8-2
12.8 Speed-torque Characteristics
8.3.3 Network address setting 8-2
(Sensorless Vector Control) 12-5
8.4 System configuration 8-3
12.9 Deceleration and Acceleration via Zero
8.5 Internal composition of VG7 8-3
Speed (PG Vector Control) 12-6
8.6 Communication setting procedure 8-4
12.10 Deceleration and Acceleration via Zero
8.6.1 Remote COM service installation
Speed (Sensorless Vector Control) 12-6
procedure 8-4
12.11 Comparison of Radiation Noise 12-7
8.6.2 Configuration of remote COM service 8-4
8.7 Inverter parameter setting 8-7
8.8 Loader communication setting 8-7 13. Function Code List 13-1
13.1 Function Code Configuration 13-1
13.1.1 Identification Code Displayed on
9. Peripheral Equipment 9-1 KEYPAD Panel 13-1
9.1 Inverter Input Current 9-1
13.2 Function Code List 13-2
9.2 Circuit Breakers and Magnetic
13.2.1 Function Code List Description 13-2
Contactors9-2
13.2.2 List 13-2
9.3 Wire Size 9-3
13.2.3 Motor Parameters 13-25
9.3.1 Recommended Wire Size 9-3
13.3 Function Code List Dedicated to
9.3.2 Recommended Wire Size Classified
Communication 13-26
by Power Supply Conditions 9-7
13.3.1 S Function Code 13-26
9.4 Braking Unit and Braking Resistor 9-9
13.3.2 M Function Code 13-27
9.4.1 10%ED 9-9
13.4 Data Format List 13-29
9.4.2 20%ED 9-12
13.4.1 Data Type 0 to 1313-29
9.4.3 Explanation of %ED 9-15
13.4.2 Data Type 12 to 127 13-29
9.5 Rated Sensitive Current of ELCB 9-16
9.6 Options 9-17
9.6.1 Output Circuit Noise Filter (OFL) 9-17 14. Replacement Data 14-1
9.6.2 DC Reactor (DCR) 9-18 14.1 Classification of Replacement 14-1
9.6.3 AC Reactor (ACR) 9-19 14.2 External Dimensions Comparison 14-2
9.6.4 Ferrite Ring for Reducing Radio Noise 14.2.1 Replacing VG5S14-2
(ACL) 9-20 14.2.2 Replacing VG3 14-3
14.2.3 Replacing VG 14-4
14.3 Terminal Size 14-5
14.3.1 Replacing VG5S 14-5
14.3.2 Replacing VG3 14-7
14.3.3 Replacing VG 14-9
14.4 Terminal Symbol 14-11
14.4.1 Replacing VG5 14-11
14.4.2 Replacing VG3 14-14
14.4.3 Replacing VG 14-17
14.5 KEYPAD Panel 14-18
14.6 Function Codes 14-20
14.6.1 Replacing VG5 14-20
14.6.2 Replacing VG3 14-23
14.7 Motor Parameters 14-26
14.7.1 Replacing VG5S 14-26
14.7.2 Replacing VG3 14-28
14.7.3 Replacing VG 14-30
14.8 Protective Functions 14-32
14.8.1 Replacing VG5 14-32
14.8.2 Replacing VG3 14-33
14.8.3 Replacing VG 14-34
14.9 Options 14-35
14.9.1 Replacing VG5S 14-35
14.9.2 Replacing VG3 14-36
14.9.3 Replacing VG 14-37

15. Appendix 15-1


Appendix 1. Advantageous Use of Inverters
(with Regard to Electrical Noise) 15-1
1 Effect of Inverters on other Devices 15-1
2 Noise 15-2
3 Noise Prevention Measures 15-4

Appendix 2. Effect on Insulation of General-


purpose Motor Driven with 400V Class
Inverter 15-12
1 Operating Principle of Inverter15-12
2 Generating Mechanism of Surge
Voltages 15-13
3 Effect of Surge Voltages15-13
4 Countermeasures Against Surge
Voltages 15-14
5 Regarding Existing Equipment 15-14

Appendix 3. Example Calculation of Energy


Savings 15-15
1 Calculating Condition 15-15
2 Calculation of Shaft Driving Power 15-15
3 Calculation of Energy Savings 15-15
Introduction
Thank you for examining or purchasing Fujis high-performance, vector control type inverter FRENIC
5000VG7S Series. This users manual provides all the information on FRENIC5000VG7S including its
installation, standard functions, and optional functions. Carefully read this manual for proper use.
Incorrect handling of the inverter will prevent proper operation of the inverter or related equipment,
shorten their lives, or cause troubles.
The table below lists the other documentation related with FRENIC5000VG7S. Read them in conjunction
with this manual if necessary.

Name Manual No. Description


Catalog MEH405 General description, specifications, and external drawings
of the product
Instruction INR-HF51306 - Inspections and installation of the product
manual - Periodic maintenance and inspection
- Method of using KEYPAD panel
- Troubleshooting

(1) All rights reserved. No part of this publication may be reproduced or copied without prior written
permission of the publisher.
(2) The information contained herein such as specifications is subject to change without prior notice for
improvement of the products.
(3) This manual is intended to provide accurate information on Fuji inverters. If you find any errors or
omissions, please feel free to send you comments to our sale office described on the back cover of this
manual.
* Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United
States.

Manuals are revised whenever necessary. Read the manuals of the latest edition.

1
Introduction
Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the
inverter.
Familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Improper operation may result in serious personal injury or death.
WARNING
Improper operation may result in slight to medium personal injury or property
CAUTION damage.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.

Instructions on use
WARNING
This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase
motor or others, as fire may result.
This inverter may not be used (as is) as a component of a life-support system or other medical
device directly affecting the personal welfare of the user.
This inverter is manufactured under strict quality control standards. However, safety equipment
must be installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.

Instructions on installation
CAUTION
Mount this inverter on an incombustible material such as metal.
There is a risk of fire.
Do not place combustible or flammable material near this inverter, as fire may result.
The inverter housed in IP00 (18.5kW or over) should be installed in a place where no one can touch
it easily.
Electric shock or injury may result.

CAUTION
Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
Ensure that the inverter and heat sink surfaces are kept free from foreign matter (lint, paper dust,
small chips of wood or metal chips), as fire or accident may result.
Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
When changing installation bracket position, use the attached screws, as injury may result.

2
Instructions on wiring
WARNING
Connect the inverter to power via a line-protection molded-case circuit breaker or earth-leakage
circuit breaker, as fire may result.
Use the cables of the specified size, as fire may result.
Always connect a ground wire, as electric shock or fire may result.
A licensed specialist must perform the wiring works, as electric shock may result.
Turn off the power before starting the wiring work, as electric shock may result.
Wire the inverter after installation is complete, as electric shock or injury may occur.
Do not supply power to any inverter of which parts are broken, omitted, or damage in
transportation, as electrical shock or fire may result.

CAUTION
Confirm that the phases and rated voltage of this product match those of the AC power supply, as
injury may result.
Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
Do not connect a braking resistor directly to the DC terminals (P(+) and N()), as fire may result.
When using DC power input, ensure that the fan power switching connector (CNRXTX) is correctly
engaged in the inverter as a trouble may occur.
When using DC power input of 18.5kW or larger inverter, be sure to connect AC power to terminals
R0 and T0 for a power supply of fan as a trouble may occur.
Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.

3
Introduction
Instructions on operation
WARNING
Be sure to install the surface cover before turning on the power (closed). Do not remove the cover
while power to the inverter is turned on.
Electric shock may occur.
Do not operate switches with wet hands, as electric shock may result.
When the retry function is selected, the inverter may restart automatically after tripping. (Design
the machine to ensure personal safety in the event of restart)
Accident may result.
When the torque limiting function is selected, operating conditions may differ from preset
conditions (acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
As the STOP key is effective only when a function setting has been established, install an
emergency switch independently, and when an operation via the external signal terminal is
selected, the STOP key on the keypad panel will be disabled.
Accident may result.
As operations start suddenly if alarm is reset with a running signal input, confirm that no running
signal is input before resetting alarm.
Accident may result.
When an alarm is activated, the motor coasts. If the motor needs to be stopped in such a case, install
a brake to the machine with the motor.
Accident may result.
If AUTO RESTART is selected in the restart mode after momentary power failure (function code
F14), the inverter restarts automatically starting the motor rotation when the power is recovered.
Accident may result.
When the tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing tuning.
Accident may result.
If the user set the function codes wrongly or without completely understanding this users manual,
the motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
Do not touch inverter terminals when energized even if inverter has stopped.
Electric shock may result.

CAUTION
Do not start or stop the inverter using the main circuit power.
Failure may result.
Do not touch the heat sink or braking resistor because they become very hot.
Burns may result.
As the inverter can set high speed operation easily, carefully check the performance of motor or
machine before changing speed settings.
Injury may result.
Do not use the inverter braking function for mechanical holding.
Injury may result.
During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the mechanical brake.
Injury may result.
If improper data is set at the function code related with speed adjuster as in the case of setting high
gain abruptly, the motor may hunt.
Injury may result.

4
Instructions on maintenance, inspection, and replacement
WARNING
Wait a minimum of five minutes (15kW or less) or ten minutes (18.5kW or more) after power has
been turned off (open) before starting inspection. (Also confirm that the charge lamp is off and that
DC voltage between terminals P(+) and N() does not exceed 25V.)
Electric shock may result.
Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Take off metal jewelry, such as watches and rings. Use insulated tools.)
Electric shock or injury may result.

Instructions on disposal
CAUTION
Treat as industrial waste when disposing it.
Injury may result.

Other instructions
WARNING
Never modify the product.
Electric shock or injury may result.

General Instructions
Although figures in this manual may show the inverter with covers and safety screens removed for
explanation purposes, do not operate the device until all such covers and screens have been replaced.

5
Introduction
Warning label positions
Inverter with a small capacity (15kW or lower)

Inverter with a middle capacity (18.5kW or higher)

6
Inside the inverter

7
Introduction
Compliance with UL/cUL standard
(1) General
The UL standard stands for Underwriters Laboratories Inc. and it is an American safety standard intended
to avoid fire and other accidents, thereby protecting users, service personnel and other general people.
The cUL standard is established so that UL complies with the CSA standard. The cUL-certified product is
equivalent to a CSA-certified product.

(2) Caution
To use our product as a UL/cUL-certified product, satisfy the following requirements.

CAUTION for UL/cUL requirements

CAUTION

Hazard of electrical shock. Disconnect incoming power before working on this control.

Dangerous voltage exists until charge lights is off.

More than one live circuit.

Use 60/75 or 90 copper wire only.

A Class 2 circuit wired with class1 wire.

Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal
connector sized for the wire gauge involved. connector must be fixed using the crimp tool
specified by the connector manufacturer.

Connect the power supply to main power supply terminals via the molded-case circuit
breaker (MCCB) or the earth leakage circuit breaker (ELCB) to apply the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig. 2-3-1).

In case of using auxiliary control-power input (R0,T0), connect it referring to Instruction Manual
Basic connection diagram Fig. 2-3-1.

Solid state motor overload protection is provided in each model.


See Users Manual : MEH407 for details.

8
CAUTION
Tightening torque and wire size
1. 60C/75C copper wire
CT/HT use
Inverter type Required torque [lb-inch](N.m) Wire size [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN Main L1/R,L2/S, P(+),DB,
Ground control Control U,V,W P1,P(+) control Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14
14 14
1.5 (2.1)
(2.1) (2.1)
2.2 31.0 31.0 12 (3.3)
14
3.7 (3.5) (3.5) 8 (8.4) 10 (5.3) 10
(2.1)
5.5 6 (13.3) 8 (8.4) (5.3)
7.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
11 6X2 (13.3X2) 4 (21.2) 4 (21.2)
15 4X2 (21.2X2) 3 (26.7) 12 (3.3)
3
51.3 51.3 6X2
18.5 (26.7)
(5.8) (5.8) 3X2 (13.3X2) 10
(26.7X2) 4X2 4X2 (5.3)
3-phase 22 10.6 6.2 16 24
(21.2X2) (21.2X2)
200V 119 (1.2) (0.7) 2X2 1/0 3X2 8 (1.3) (0.2)
30
(13.5) (33.6X2) (53.5) (26.7X2) (8.4)
1X2 3/0 4/0
37
119 (42.4X2) (85) (107.2) 6
239 (13.5) 2/0X2 4/0 1X2 (13.3)
45
(27) (67.4X2) (107.2) (42.4X2)
3/0X2 1/0X2 2/0X2 4
55
(85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
75
425 239 (67.4x2) (85X2) (107.2X2) (33.6)
(48) (27) 600 4/0X2 250X2 1
90
(304) (107.2X2) (127X2) (42.4)
3.7 12 (3.3) 14 (2.1) 14
31.0 31.0
5.5 10 (5.3) 12 (3.3) (2.1)
(3.5) (3.5)
7.5 8 (8.4) 10 (5.3) 10
11 6 (13.3) 8 (5.3) 14
15 4 (21.2) (8.4) 6 (2.1)
51.3 51.3
18.5 3 (26.7) 6(13.3) (13.3)
(5.8) (5.8)
6X2
22 4 (21.2) 4 (21.2)
(13.3X2)
30 2 (33.6) 3 (26.7) 3 (26.7) 12(3.3)
37 1 (42.4) 2 (33.6)
2 10
119 3X2 1
45 (33.6) (5.3)
(13.5) 119 (26.7X2) (42.4)
(13.5) 2X2 1/0 3X2 8
55
(33.6X2) (53.5) (26.7X2) (8.4)
2/0 3/0 4/0
75
(67.4) (85) (107.2) 6
239 3/0 4/0 1X2 (13.3)
3-phase 90 10.6 6.2 16 24
(27) (85) (107.2) (42.4X2)
400V (1.2) (0.7) 1X2 1/0X2 1/0X2 4 (1.3) (0.2)
110
(42.4X2) (53.5X2) (53.5X2) (21.2)
350 400 3/0X2 3
132
(177) (203) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
160
(85X2) (85X2) (107.2x2) (33.6)
4/0X2 250X2 300X2 1/0
200
239 (107.2X2) (127X2) (152X2) (53.5)
(27) 250X2 300X2 350X2 2/0
220
425 (127X2) (152X2) (177X2) (67.4)
(48) 400X2 400X2 250X3
280
(203X2) (203X2) (127X3) 3/0
250X3 250X3 300X3 (85)
315
(127X3) (127X3) (152X3)
600X2 600X2 400X3
355
(304X2) (304X2) (203X3) 250
350X3 350X3 500X3 (127)
400
(177X3) (177X3) (253X3)

9
Introduction
VT use
Inverter type Required torque [lb-inch](N.m) Wire size [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN Main L1/R,L2/S, P(+),DB,
Ground control Control U,V,W P1,P(+) control Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14 (2.1) 14 14
1.5 12 (3.3) (2.1) (2.1)
2.2 8 (8.4) 10 (5.3) 10
31.0 31.0 14
3.7 6 (13.3) 8 (8.4) (5.3)
(3.5) (3.5) (2.1)
5.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
6X2 8X2 10X2
7.5
(13.3X2) (8.4X2) (5.3X2)
11 4X2 (21.2X2) 3 (26.7) 3 (26.7) 12 (3.3)
6X2 6X2
15
3X2 (13.3X2) (13.3X2) 10
51.3 51.3
(26.7X2) 4X2 4X2 (5.3)
18.5 (5.8) (5.8)
(21.2X2) (21.2X2)
3-phase 10.6 6.2 3X2 3X2 3X2 8 16 24
200V 22 (1.2) (0.7) (1.3) (0.2)
(26.7X2) (26.7X2) (26.7X2) (8.4)
119 1X2 2X2 2X2
30
(13.5) (42.4X2) (33.6X2) (33.6X2) 6
2/0X2 4/0 1X2 (13.3)
37
119 (67.4X2) (107.2) (42.4X2)
239 (13.5) 3/0X2 1/0X2 2/0X2 4
45
(27) (85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
55
(67.4X2) (85X2) (107.2X2) (33.6)
4/0 4/0X2 250X2
75
425 239 (107.2X2) (107.2X2) (127X2) 1
(48) (27) 250X2 300X2 350X2 (42.4)
90
(127X2) (152X2) (177X2)
3.7 10 (5.3) 12 (3.3) 14 (2.1)
31.0 31.0
5.5 8 (8.4) 10 (5.3) 10
(3.5) (3.5)
7.5 6 (13.3) 8 (5.3) 14
11 4 (21.2) (8.4) 6 (2.1)
15 51.3 51.3 3 (26.7) 6 (13.3) (13.3)
18.5 (5.8) (5.8) 6X2 4 (21.2) 4 (21.2)
22 (13.3X2) 3 (26.7) 3 (26.7) 12 (3.3)
30 1 (42.4) 2 2 (33.6) 10
37 3X2(26.7X2) (33.6) 1 (42.4) (5.3)
119 2X2 1/0 3X2 8
45
(13.5) 119 (33.6X2) (53.5) (26.7X2) (8.4)
(13.5) 3X2 2X2 2X2
55
(26.7X2) (33.6X2) (33.6X2) 6
3/0 4/0 1X2 (13.3)
75
(85) (107.2) (42.4X2)
239 1X2 1/0X2 1/0X2 4
90
3-phase (27) 10.6 6.2 (42.4X2) (53.5X2) (53.5X2) (21.2) 16 24
400V (1.2) (0.7) 1/0X2 2/0X2 3/0X2 3 (1.3) (0.2)
110
(53.5X2) (67.4X2) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
132
(85X2) (85X2) (107.2X2) (33.6)
4/0X2 250X2 300X2 1/0
160
(107.2X2) (127X2) (152X2) (53.5)
250X2 300X2 350X2 2/0
200
239 (127X2) (152X2) (177X2) (67.4)
(27) 350X2 400X2 500X2
220
425 (177X2) (203X2) (253X2) 3/0
(48) 4/0X3 250X3 300X3 (85)
280
(107.2X3) (127X3) (152X3)
300X3 300X3 400X3
315
(152X3) (152X3) (203X3)
350X3 350X3 500X3 250
355
(177X3) (177X3) (253X3) (127)
500X3 600X3 600X3
400
(253X3) (304X3) (304X3)
Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum
rated for 200V class input.
Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum
rated for 400V class input.
For the incoming power of the inverter, connect the power supply satisfying the requirements specified in the table below (short-circuit rating).
Inverter type Max. input voltage Input source current
FRN0.75VG7S-2 to FRN90VG7S-2 230V AC
Less than 42,000A
FRN3.7VG7S-4 to FRN400VG7S-4 480V AC

10
2. 90C copper wire
CT/HT use
Inverter type Required torque [lb-inch](N.m) Wire size [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN Main L1/R,L2/S, P(+),DB,
Ground control Control U,V,W P1,P(+) control Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75
1.5 14 (2.1)
14 (2.1) 14 (2.1)
2.2 31.0 31.0
3.7 (3.5) (3.5) 10 (5.3)
5.5 8 (8.4) 10 (5.3) 12 (3.3)
7.5 6 (13.3) 8 (8.4) 8 (8.4) 14 (2.1)
11 3 (26.7) 6 (13.3) 6 (13.3)
15 6X2 4 (21.2)
51.3 51.3 4 (21.2)
18.5 (13.3X2) 3 (26.7)
(5.8) (5.8)
4X2 6X2 6X2
22
3-phase 10.6 6.2 (21.2X2) (13.3X2) (13.3X2) 16 24
200V 119 (1.2) (0.7) 3X2 1 1/0 10 (1.3) (0.2)
30
(13.5) (26.7X2) (42.4) (53.5) (5.3)
4/0 2/0 3/0
37
119 (107.2) (67.4) (85) 8
239 (13.5) 1/0X2 3/0 4/0 (8.4)
45
(27) (53.5X2) (85) (107.2)
2/0X2 1X2 1/0X2 6
55
(67.4X2) (42.4X2) (53.5X2) (13.3)
350 400 3/0X2 4
75
425 239 (177) (203) (85X2) (21.2)
(48) (27) 500 600 4/0X2 2
90
(253) (304) (107.2X2) (33.6)
3.7 14 (2.1)
31.0 31.0
5.5 12 (3.3) 14 (2.1) 14 (2.1)
(3.5) (3.5)
7.5 10 (5.3)
11 8 (8.4) 12 (3.3)
10 (5.3)
15 51.3 51.3 14 (2.1)
6 (13.3) 8 (8.4)
18.5 (5.8) (5.8) 8 (8.4)
22 4 (21.2) 6 (13.3)
6 (13.3)
30 3 (26.7) 4 (21.2)
37 2 (33.6) 4 (21.2) 3 (26.7)
119
45 119 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
(13.5)
(13.5) 4X2 1 1/0 10
55
(21.2X2) (42.4) (53.5) (5.3)
75 1/0 (53.5) 2/0 (67.4) 3/0 (85) 8
90 239 3/0 (85) 3/0 (85) 4/0 (107.2) (8.4)
3-phase (27) 10.6 6.2 4/0 1X2 1X2 6 16 24
110
400V (1.2) (0.7) (107.2) (42.4X2) (42.4X2) (13.3) (1.3) (0.2)
132 250 (127) 300 (152) 400(203)
4
400 400 3/0X2
160 (21.2)
(203) (203) (85X2)
600 600 250X2 1
200
(304) (304) (127X2) (42.4)
239 4/0X2 4/0X2 300X2 1/0
220
(27) (107.2X2) (107.2X2) (152X2) (53.5)
425
300X2 350X2 400X2
280 (48)
(152X2) (177X2) (203X2) 2/0
350X2 400X2 500X2 (67.4)
315
(177X2) (203X2) (253X2)
500X2 500X2 300X3
355
(253X2) (253X2) (152X3) 4/0
600X2 600X2 400X3 (107.2)
400
(304X2) (304X2) (203X3)

11
Introduction
VT use
Inverter type Required torque [lb-inch](N.m) Wire size [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN Main L1/R,L2/S, P(+),DB,
Ground control Control U,V,W P1,P(+) control Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75
14 (2.1)
1.5 14 (2.1) 14 (2.1)
2.2 10 (5.3)
31.0 31.0
3.7 8 (8.4) 10 (5.3) 12 (3.3)
(3.5) (3.5)
5.5 6 (13.3) 8 (8.4) 8 (8.4)
14
8X2 6 6 (2.1)
7.5
(8.4X2) (13.3) (13.3)
11 6X2 4 4 (21.2)
15 (13.3X2) (21.2) 3 (26.7)
51.3 51.3 4X2 6X2
18.5
(5.8) (5.8) (21.2X2) 6X2 (13.3X2)
3-phase 10.6 6.2 3X2 (13.3X2) 4X2 10 16 24
22
200V (1.2) (0.7) (26.7X2) (21.2X2) (5.3) (1.3) (0.2)
119 2X2 4x2 3X2
30
(13.5) (33.6X2) (21.2x2) (26.7X2) 8
1/0X2 3/0 4/0 (8.4)
37
119 (53.5X2) (85) (107.2)
239 (13.5) 2/0X2 1x2 1/0X2 6
45
(27) (67.4X2) (42.4x2) (53.5X2) (13.3)
1/0X2 2/0X2 3/0X2 4
55
(53.5X2) (67.4X2) (85X2) (21.2)
3/0X2 3/0X2 4/0X2
75
425 239 (85X2) (85X2) (107.2) 2
(48) (27) 4/0X2 4/0X2 300X2 (33.6)
90
(107.2X2) (107.2X2) (152X2)
3.7 12 (3.3)
31.0 31.0 14 (2.1) 14 (2.1)
5.5 10 (5.3)
(3.5) (3.5)
7.5 8 (8.4) 12 (3.3)
10 (5.3)
11 14
6 (13.3) 8 (8.4)
15 51.3 51.3 8 (8.4) (2.1)
18.5 (5.8) (5.8) 4 (21.2) 6 (13.3)
6 (13.3)
22 3 (26.7) 4 (21.2)
30 2 (33.6) 4 (21.2) 3 (26.7)
37 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
119 4X2 1 1/0 10
45
(13.5) 119 (21.2X2) (42.4) (53.5) (5.3)
(13.5) 1/0 4X2 3X2
55
(53.5) (21.2X2) (26.7X2) 8
3/0 3/0 4/0 (8.4)
75
(85) (85) (107.2)
239 4/0 1X2 1X2 6
90
3-phase (27) 10.6 6.2 (107.2) (42.4X2) (42.4X2) (13.3) 16 24
400V (1.2) (0.7) 1X2 1/0X2 2/0X2 (1.3) (0.2)
110
(42.4X2) (53.5X2) (67.4X2) 4
400 400 3/0X2 (21.2)
132
(203) (203) (85X2)
3/0X2 250X2 1
160
(85X2) 4/0X2 (127X2) (42.4)
4/0X2 (107.2X2) 300X2 1/0
200
239 (107.2X2) (152X2) (53.5)
(27) 300X2 350X2 400X2
220
425 (152X2) (177X2) (203X2) 2/0
(48) 350X2 400X2 250X3 (67.4)
280
(177X2) (203X2) (127X3)
4/0X3 250X3 300X3
315
(107.2X3) (127X3) (152X3)
600X2 600X2 400X3 4/0
355
(304X2) (304X2) (203X3) (107.2)
400X3 500X3 600X3
400
(203X3) (253X3) (304X3)
Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum
rated for 200V class input.
Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum
rated for 400V class input.
For the incoming power of the inverter, connect the power supply satisfying the requirements specified in the table below (short-circuit rating).
Inverter type Max. Input voltage Input source current
FRN0.75VG7S-2 to FRN90VG7S-2 230V AC
Less than 42,000A
FRN3.7VG7S-4 to FRN400VG7S-4 480V AC

12
Compliance with European standards
The CE marking attached on our product indicates compliance with Electromagnetic Compatibility
Directives 89/336/EEC and Low Voltage Directives 73/23/EEC announced by Council of the European
Union.

Complying standard - EN61800-3: 1997


- EN50178: 1997

The FRENIC 5000 VG7S Series 400V class models are complying with the above standards. The 200V
class models are out of compliance. Among 400V class, CT/HT use 18.5kW and VT use 22kW are out of
compliance. If you need a compliant product, use one capacity larger model (CT/HT use 22kW or VT use
30kW).

1) Compliance with Low Voltage Directives


(1) General
The inverter is applicable to the European Low Voltage Directives. Our product is certified by a European
auditor to be compliant with the standard and therefore we declares compatibility with the Low Voltage
Directives.

(2) Caution
To use our product as one certified to the European low voltage directive, note the following cautions.

CAUTION
The contact capacity specification of batch alarm output (30A, B, C) and relay signal output (Y5A
and Y5C) is 48VDC 0.5A.
Ground the inverter securely.
To connect to the main circuit terminal or inverter grounding terminal, connect a ring terminal to
the cable.
Connect an inverter grounding terminal exclusively. (Do not connect two or more cables.)
To use an earth leakage breaker (RCD), only type B can be used for protection on the power supply
side.
Or use a transformer to isolate the power supply and inverter with double shields or to take a
reinforced isolation measures.
Use a molded case circuit breaker (MCCB) and magnetic contactor (MC) complying with EN or
IEC standard.
In a power supply system (I-T NET) that is not grounded at the neutral point, the control terminal is
basically isolated from the main circuit. If there is direct personal contact, install an external
isolating circuit to isolate with double shields.
Operate the inverter under the overvoltage category III, pollution degree 2 or better conditions
specified in IEC664. To assure pollution degree 2 or better, install the inverter in a control panel
(IP54 or above) having a structure where water, oil, carbon, dust particles or the like does not enter.
Use the cable diameter and cable type specified in EN60204 Annex C for the input/output wiring of
the inverter.
To install an external heat sink to the inverter that extends out of the control panel, provide the heat
sink with a protective cover so that the capacitors and braking resistors installed on the heat sink are
out of personal reach.
To install an optional AC reactor, DC reactor or external braking resistor, follow the description
below to avoid electric shock caused at terminals or live parts.
1) If terminals or live parts are likely to be in personal reach, install them inside an IP4X enclosure
or partition.
2) If terminals or live parts are likely to be out of personal reach, install them inside an IP2X
enclosure or partition.

13
Introduction
CAUTION
Table 1-2 Applicable devices and cable size (400V class) of main circuit for assuring compliance with
Low Voltage Directives
Fuse/MCCB Tightening torque
Recommended cable size [mm 2]
Rated current [N ]
Voltage

Applied

L1/R, L2/S, L3/T

Control section

Control section
P1, P(+),DB,N(-)
L1/R,L2/SL3/T

P(+),DB,N(-)
P1,P(+),DB,N(-)

P1,P(+)
motor

R0, T0

U,V,W
( G)

R0,T0
With Without
kW Inverter type G
DCR DCR With Without

U,V,W
FRN DCR DCR
3.7 3.7VG7S-4(CT/HT) 10 15 2.5 2.5 2.5 2.5
5.5 3.7VG7S-4(VT) 15 20 4 ( 2.5 )
5.5 5.5VG7S-4(CT/HT) (4)
7.5 5.5VG7S-4(VT) 20 30 3.5 6 4
7.5 7.5VG7S-4(CT/HT) (6) (4)
11 7.5VG7S-4(VT) 30 40 4 10 6 6
11 11VG7S-4(CT/HT) (4) (10)
15 11VG7S-4(VT) 40 50 6 16 10 10
15 15VG7S-4(CT/HT) 5.8 (6) (16)
18.5 15VG7S-4(VT) 40 60 10 25
22 22VG7S-4(CT/HT) 1.2 0.7 (16)
30 22VG7S-4(VT) 75 100 16 16X2 25 25
30 30VG7S-4(CT/HT) (16) (16)
37 30VG7S-4(VT) 100 125 25 50 35 35 0. 2
37 37VG7S-4(CT/HT) 13.5 (16) (25) 2.5 2.5 to
45 37VG7S-4(VT) 100 150 35 25X2 50 to 50 0.75
45 45VG7S-4(CT/HT) (25) (25) 6
55 45VG7S-4(VT) 125 175 50 35X2 25X2 25X2
55 55VG7S-4(CT/HT) (25) (35)
400V class

75 55VG7S-4(VT) 175 - 25X2 - 35X2 35X2 4


75 75VG7S-4(CT) 13.5 70(35) 95 95
90 75VG7S-4(VT) 200 - 95 - 35X2 50X2
90 90VG7S-4(CT) (50) 6
110 90VG7S-4(VT) 225 - 27 50X2 - 50X2 70X2
110 110VG7S-4(CT) (50)
132 110VG7S-4(VT) 300 - 70X2 - 70X2 95X2 10
132 132VG7S-4(CT) 185 240 240
160 132VG7S-4(VT) 350 - 240 - 95X2 120X2
160 160VG7S-4(CT) (120) 16
200 160VG7S-4(VT) 400 - 48 27 - 120X2 150X2
200 200VG7S-4(CT) 120X2
220 200VG7S-4(VT) 500 - (120) - 150X2 185X2 25
220 220VG7S-4(CT)
280 220VG7S-4(VT) 600 - 185X2 - 240X2 240X2
280 280VG7S-4(CT) (185)
315 280VG7S-4(VT) 700 - 240X2 - 240X2 185X3
315 315VG7S-4(CT) (240) 50
355 315VG7S-4(VT) 800 - 240X2 - 150X3 185X3
355 355VG7S-4(CT) (240) 300X2
400 355VG7S-4(VT) 1,000 - 185X3 - 185X3 240X3
400 400VG7S-4(CT) (300) 70
500 400VG7S-4(VT) 1,200 - 240X3 - 300X3 300X3

Notes: The cable to be used is isolated PVC 600V cable with allowable temperature 70C.
Selection is made at ambient temperatures within 50C.

14
1. VectorControl Inverter System FRENIC5000VG7S
1.1 Outline
1.1.1 The Industry's Best Control Capability
The multi-drive functions have vector control, sensorless vector control, V/f control and vector
control for synchronous motors.
Vector control with dedicated motors has attained the industry's best control capabilities such as;
speed control accuracy of 0.005%, speed response of 100Hz, current response of 800Hz and torque
control accuracy (linearity) of 3%.

1.1.2 System Integration


UPAC, the optional card incorporating user-programmable functions, enables user-original system
configuration and construction. Dedicated package software products are also available.
The RS-485 communication function is provided as standard and T-Link and SX bus communication
functions are available as options.
Inverter support loader for Windows is supplied to facilitate function code setting.

1.1.3 A Wealth of Integrated Functions


The tuning function has been enhanced to optimally control different motors.
Load vibration suppressing observer and load adaptive control functions are built in.
Position control functions, such as zero speed locking control, have been upgraded.
Position synchronization control using pulse train input is built in.
Orientation control is available as an option.

1.1.4 A Wide Range of Capacities and Applications


A single specification with a capacity range from 0.75kW to 400kW makes system construction
simple.
Optimal control is achieved with the CT use (constant torque) for 150% overload capability, the VT
use (variable torque) for 110% overload capability and the HT use for 200%/170% overload torque.

1.1.5 Global Products


A standard product that conforms to UL/cUL and CE marking, allowing unification of devices and
machines made at home and abroad.
The KEYPAD panel is set for 8 languages as standard to make exporting simple.
Various options to connect to all types of the field bus are available

1-1
1.2 Features
High-performance vector control inverter capable of controlling motor speed and torque at will.

1.2.1 The Industry's Best Control Capability


Speed control accuracy of 0.005% (tested with a dedicated motor with PG under vector control: one
half compared to our conventional model).
Speed response of 100Hz (tested with a dedicated motor with PG under vector control: two times
compared to our conventional model).
Current response of 800Hz (tested with a dedicated motor with PG under vector control: four times
compared to our conventional model).
Torque control accuracy (linearity) of 3%.

1.2.2 Use with Different Control Types (Multi-drive Function)


You can select from four types of control for different motors; vector control, senserless vector
control, V/f control for induction motors, and vector control for synchronous motors (optional card
required).

1.2.3 A Wide Range of Capacity/flexible Applications


Simple system construction based on a single specification with a capacity range from 0.75kW to
800kW.
A standard product that meets three specifications.

Specification type Overload Main application Carrier frequency


Constant torque
CT 150% High frequency
applications
VT(*) 110% Variable torque applications Low frequency
Vertical transfer
HT 200% / 170% High frequency
applications
(*) One class smaller model applicable.

1-2
1. VectorControl Inverter System FRENIC5000VG7S
1.2.4 Built-in User-programmable Functions (Option as UPAC)
Users can personalize inverter control and terminal functions in order to build an original system
using the programmable functions of UPAC (User Programmable Application Card).
Dedicated package software products for tension control, dancer control and position control are
provided .
UPAC System
Link for inverters (optical communication) Personal computer
Min.2ms cycle with optical transmission Inverter support loader
UPAC support loader
(Equivalent to D300win)
RS-485/RS-232C converter
RS-485(38.4kbps)
UPAC is installed only on a master VG7S inverter.
An inverter link option is installed on each inverter.

FRENIC5000VG7S dedicated
motors or general-purpose motors

1.2.5 Enhanced Network Readiness


The RS-485 communication function is provided as standard, and the T-Link and SX bus (available
soon) functions are provided as options.
Different field bus types (Profibus-DP, etc) can also be used (available soon).
T-Link System
MICREX-F or MICREX-SX with T-Link module Personal computer

T-Link(500kbps)

RS-485(38.4kbps) RS-485/RS-232C converter


Install a dedicated SX bus option to connect with the
SX bus. Install dedicated bus options to connect with
VG7S with T-Link option different types of field buses (Profibus-DP, etc).

s .

FRENIC5000VG7S dedicated
motors or general-purpose
motors
1.2.6 Inverter Support Loader Provided
An inverter support loader for Windows is available as an option to facilitate function code setting.
You can set an operational
environment easily with the
inverter support loader software
by connecting to your personal
computer over built-in RS-485
interface (max. 38,400bps).
support loader
software by
connecting to your
The loader runs on Windows95/98
personal computer
and NT. Real-time trace and
over built-in RS485
historical trace are incorporated
interface (max.
along with an operation monitor
38,400bps).
and function settings.

1-3
1.2.7 Enhanced Built-in Functions
Improved tuning function
Motor parameters can be tuned while the motor is stopped.
Built-in observer function for load vibration suppressing
Equipped with load adaptive control function
Steeples variable double-speed control is possible at low speed.
Increased position control
Zero-speed locking control is possible.
Position synchronizing control with pulse train input is possible as an option.
Orientation control is possible as an option.
Vector control is applicable to two types of motors. Also, V/f control is applicable to the third motor.
Built-in braking unit
Built-in braking unit for 55kW or smaller models (200V series) and for 110kW or smaller models
(400V series) allows for downsizing machines and devices.
23 I/O terminal points
Input Output
Analog 3 points 3 points
Digital 11 points 6 points
Built-in PG feedback card
Both 12V and 15V voltage inputs are accepted.
The card can handle line drivers as an option.

1.2.8 Upgraded Maintenance/protective Functions


I/O terminal checking function
Main circuit capacitor life judgment
Inverter load factor measure
Records and displays accumulated operation time
Displays operating conditions, such as output voltage, heat sink temperature and calculated torque
value
Detailed data is recorded on the inverter trip
Setting the thermal time constant of the electronic thermal overload relay makes different motors
applicable.
Standard protective function against input phase loss. Protects the inverter from damage caused by
power line disconnection
Motor protection with PTC thermistor
Equipped with terminals for connecting DC REACTOR that can suppress harmonics

1-4
1. VectorControl Inverter System FRENIC5000VG7S
1.2.9 Interactive KEYPAD Panel for Simple Operation
Standard copy function
Easily copies function code data to other inverters.
Remote operation capability
The KEYPAD panel is detachable for remote operation using an optional cable.
8 standard language operation (English, German, French, Italian, Spanish, Chinese, Korean and
Japanese)
Jogging operation from the KEYPAD panel or with input from an external signal
Switching between KEYPAD operations (LOCAL) and external signal input operations (REMOTE)
using the KEYPAD panel

1.2.10 Conformity to World Standards


Standard conformity to EC Directive (CE marking), UL and
cUL standards enables unification of specifications at home
and abroad
Conforms to the European EMC Directive with optional
EMC filters

Note: The models of FRENIC 5000 VG7S Series complying with European standard are 400V class
only. The 200V class is out of compliance. In 400V class, CT specification 18.5kW and 250kW,
VT specification 22kW and 300kW and HT specification 18.5kW are out of compliance. If a
compliant product is necessary, use one capacity larger model (CT specification: 22kW or
280kW. VT specification: 30kW or 315kW. HT specification: 22kW).

1-5
1.3 Control Systems
1.3.1 Features and Applications of Different Control Systems
The AC motor control inverters are most widely used for controlling the rotational speed of the load.
This subsection describes the basic configuration and features of different speed control systems and tips
for using them for various applications.

The speed control systems are roughly divided into open loop and closed loop types (see Figure 1-3-1).

Figure 1-3-1 Speed Control Systems

1.3.1.1 Open Loop Speed Control System

Figure 1-3-2 Basic Configuration of Open Loop Speed Control System

1-6
1. VectorControl Inverter System FRENIC5000VG7S
As recognized from the basic configuration of the
open loop control system in Figure 1-3-2, the
speed information is not fed back to the system
and the rotational speed of the load is controlled
according to the frequency applied by the inverter.
As shown in Figure 1-3-3, the induction motor
speed is almost constant against the torque
variation at each of frequency levels f1 to f6. This
means that, with constant voltage and frequency
applied to the motor, the motor speed remains
almost unchanged if the load torque changes. For
example, the slip is less than 10% at the rated
torque. In other words, to control the motor speed
by changing the inverter output frequency, the
ratio control of motor terminal voltage to applied
frequency, V/f control is used. Figure 1-3-3 Motor Speed vs Torque

The open loop control system does not need any speed sensor and is primarily used for general-purpose
inverters. This system is suitably used for changing the speeds of existing motors and for variable torque
loads not requiring so quick a response such as fans and pumps.

Figure 1-3-4 Slip Compensation Speed Control System

The motor speed accuracy guaranteed by the open loop speed control system depends on the load torque
variation, output frequency accuracy, supply voltage variation, etc. The 'slip compensation speed control'
is provided to maintain the motor speed against the torque variation by adjusting the inverter output
frequency according to the output torque calculated from the motor terminal voltage and primary current
as shown in Figure 1-3-4.

1-7
1.3.1.2 Closed Loop Speed Control Systems
The closed loop speed control system compensates for speed variation according to the speed information
fed back to the system.
This system ensures a very precise speed control based on the actual rotational speed of the load under
control and applies to paper machines and machine tools.

Figure 1-3-5 Basic Configuration of Closed Loop Speed Control System

The basic configuration of the closed loop speed control system is shown in Figure 1-3-5. The speed
information is fed back from a speed sensor such as pulse encoder (PG) and compared with the speed
command to control the inverter output frequency so that the speed command will agree to the speed
sensor reading.
The slip-frequency, vector, or sensorless vector control system is used for speed control. A brief
description of each control system is given below.
The FRENIC 5000VG7S series high-performance vector control inverters use a closed loop vector
control system for speed control.

(1) Slip-frequency Control System

Figure 1-3-6 Configuration of Slip-frequency Control System

1-8
1. VectorControl Inverter System FRENIC5000VG7S
The configuration of the slip-frequency control system is shown in Figure 1-3-6. The speed regulator
outputs a slip-frequency corresponding to the load and compensates for speed variation by adding to the
actual speed. This control system is relatively simple and, therefore, used for the speed control system of
general-purpose inverters. As it is based on the V/f control, however, it is not suitable for applications
requiring a quick response.

(2) Vector Control system


The vector control system ensures a quick response from an AC motor. This system controls the
primary current of the AC motor as divided into magnetic flux and torque components to provide a
control performance equivalent to that as would be obtained with DC motors.
Compared with the V/f control system, the vector control system has the following features and is
suitable for applications requiring a quick response and high precision.
1) An excellent acceleration/deceleration performance
2) A wider speed control range
3) The torque can be controlled.
4) A quick control response

Figure 1-3-7 Example of Configuration of Vector Control System

An example of configuration of the vector control system is given in Figure 1-3-7. The motor parameters
are used by the vector processor and, therefore, the performance greatly depends on the parameter
detection accuracy. The parameter variation due to the changing ambient conditions also affects the
performance in a significant manner. Because of its complexity, this system is mostly used as a
combination of dedicated inverter and dedicated motor.

1-9
(3) Sensorless Vector Control System
The vector control system ensures a quick response and high accuracy but requires a speed sensor,
which may cause a problem when installed or wired. On the other hand, the sensorless vector control
system does not require any sensor although it is slightly inferior in performance. This system
estimates the motor speed from the motor terminal voltage and primary current and controls the speed
using the estimated speed as speed feedback signal.
An example of configuration of the sensorless vector system is given in Figure 1-3-8.

Figure 1-3-8 Example of Construction of Sensorless Vector Control System

The FRENIC 5000VS7S series can also be combined with a general-purpose motor but with a lower
control performance than combined with a dedicated motor.

1-10
- MEMO -

1-11
2. Specifications
2.1 Standard Specifications
2.1.1 CT Use (For Constant Torque, Overload Capability: 150%1min.)
Three-phase 200V series
Type FRNVG7S-2 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Nominal applied motor [kW] 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Rated capacity [kVA] (*1) 1.9 3.0 4.1 6.8 10 14 18 24 28 34 44 55 68 81 107 131
Rated current (Continuous) 5 8 11 18 27 37 49 63 74 90 116 145 180 215 283 346
(1min.) 7.5 12 16.5 27 40.5 55.5 73.5 94.5 111 135 174 217.5 270 333 441 519
Phase, Voltage, Frequency 3-phase 200 to 230V, 50Hz/60Hz 3-phase 200 to 220V/50Hz, 200 to 230V/60Hz (*2)
Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage,.3 unbalance: 2% or less (*3)
Input ratings

Momentary voltage dip capability When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 165V.
(*4) If the voltage is less than 165V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 3.1 5.7 8.3 14.0 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199 272 327
(*7) (without DCR) 6.4 11.1 16.1 25.5 40.8 52.6 76.9 98.5 117 136 168 204 243 291
Required power supply capacity
1.1 2.0 2.9 4.9 6.9 9.4 14 19 23 28 38 47 57 69 95 114
[kVA] (*5)
Braking resistor discharge control: 150% braking torque, Separately installed braking resistor (option), Separately
Braking method /braking torque
installed braking unit(option for 75KW or more)
Carrier frequency [kHz] (*6) 0.75 to 15 0.75 to 10
Mass [kg] 8 8 8 8 8 8 12.5 12.5 25 25 30 37 46 48 70 115
Enclosure IP20 IP00(IP20:option)
*1) Inverter output capacity [kVA] at 220V.
*2) Order individually for 220 to 230V/50Hz.
*3) Use a DC REACTOR if the voltage unbalance exceeds 2 (this is the same as for FUJI's conventional models).
Voltage unbalance [%] (Max. voltage [V] Min. voltage [V])/Three-phase average voltage [V] 67
*4) Tested at the standard load condition (85% load of nominal applied motor) prescribed by JEMA.
*5) When power-factor correcting DC REACTOR is used. (Optional for 55kW or less model).
*6) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output current in order to
protect itself.
*7) This value is obtained by using a FUJI original calculation method.
*8) Use the function code F80 to switch between CT, VT and HT uses.

Three-phase 400V series


Type FRN VG7S-4 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355 400 500 630 710B 800B

Nominal applied motor [kW] 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355 400 500 630 710 800
Rated capacity [kVA] (*1) 6.8 10 14 18 24 29 34 45 57 69 85 114 134 160 192 231 287 316 356 396 445 495 563 731 891 1044 1127
Rated current (Continuous) 9 13.5 18.5 24.5 32 39 45 60 75 91 112 150 176 210 253 304 377 415 468 520 585 650 740 960 1170 1370 1480
(1min.) 13.5 20 27.5 36.5 48 58.5 67.5 90 113 137 168 225 264 315 380 456 566 623 702 780 878 975 1110 1440 1755 2055 2220
Phase, Voltage, Frequency 3-phase 380 to 480V, 50Hz/60Hz 3-phase 380 to 440V/50Hz, 380 to 480V/60Hz (*8) DC513 to 758V
Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage unbalance: 2% or less (*2)
Input ratings

Momentary voltage dip When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 310V.
capability (*3) If the voltage is less than 310V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 7.1 10 13.5 19.8 26.8 33.2 39.3 54 67 81 100 134 160 196 232 282 352 385 438 491 552 624 704 880 1104
(*6) (without DCR) 14.9 21.5 27.9 39.1 50.3 59.9 69.3 86 104 124 150
Required power supply capacity
5.0 7.0 9.4 14 19 24 28 38 47 57 70 93 111 136 161 196 244 267 304 341 383 432 488 610 765
[kVA] (*4)
Braking method/braking torque Braking resistor discharge control: 150% braking torque, Separately installed braking resistor (option), Separately installed braking unit (option for 132kW or more)
Carrier frequency [kHz] (*5) 0.75 to 15 0.75 to 10 0.75 to 5 2.5 to 5
Mass [kg] 8 8 8 12.5 12.5 25 25 30 35 40 41 50 72 72 100 100 140 140 150 250 250 360 360 525 525 225 X 3
Enclosure IP20 IP00 (IP20: option)

*1) Inverter output capacity [kVA] at 440V.


*2) Use a DC REACTOR if the voltage unbalance exceeds 2% (this is the same as for FUJI's conventional models).
Voltage unbalance [] = (Max. voltage [V] Min. voltage [V])/Three-phase average voltage [V] 67
*3) Tested at the standard load condition (85% load of nominal applied motor) prescribed by JEMA.
*4) When power-factor correcting DC REACTOR is used. (Optional for 55kW or less model)
*5) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output current in order to
protect itself.
*6) This value is obtained by using a FUJI original calculation method.
*7) Use the function code F80 to switch between CT, VT and HT uses.
*8) When the input voltage is 380 to 398V/50Hz or 380 to 430V/60Hz, a connector inside the inverter must be switched.
Note) The output may become reduced in case of 380V. For details, refer to Section 11-5 List of Special
Combinations.
*9) The 18.5kW and 250kW models are not compliant with EU Directives. For compliance with EU Directives, choose
models with one size higher capacities (22kW and 280kW models respectively).

2-1
2.1.2 VT Use (For Variable Torque, Overload Capability: 110% 1min.)
Three-phase 200V series
Type FRNVG7S-2 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Nominal applied motor [kW] 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Rated capacity [kVA] (*1) 3.0 4.1 6.8 10 14 18 24 28 34 44 55 68 81 107 131 158
Rated current (Continuous) 8 11 18 27 37 49 63 74 90 116 145 180 215 283 346 415
(1min.) 8.8 12.1 19.8 29.7 40.7 53.9 69.3 81.4 99 128 160 198 237 311 381 457
Phase, Voltage, Frequency 3-phase 200 to 230V, 50Hz/60Hz 3-phase 200 to 220V/50Hz, 200 to 230V/60Hz (*2)
Input ratings ratings

Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage unbalance: 2% or less (*3)
When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 165V.
Momentary voltage dip capability (*4)
If the voltage is less than 165V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 5.7 8.3 14.0 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199 272 327 400
(*7) (without DCR) 11.1 16.1 25.5 40.8 52.6 76.9 98.5 117 136 168 204 243 291
Required power supply capacity
2.0 2.9 4.9 6.9 9.4 14 19 23 28 38 47 57 69 95 114 139
[kVA] (*5)
Braking resistor discharge control: 110% braking torque, Separately installed braking resistor (option), Separately
Braking method/braking torque
installed braking unit (option for 75kW or more)
Carrier frequency [kHz] (*6) 0.75 to 10 0.75 to 6
Mass [kg] 8 8 8 8 8 8 12.5 12.5 25 25 30 37 46 48 70 115
Enclosure IP20 IP00 (IP20: option)
*1) Inverter output capacity [kVA] at 220V.
*2) Order individually for 220 to 230V/50Hz.
*3) Use a DC REACTOR if the voltage unbalance exceeds 2% (this is the same as for FUJI's conventional models).
Voltage unbalance [%] = (Max. voltage [V] Min. voltage [V])/Three-phase average voltage [V] 67
*4) Tested at the standard load condition (85% load of nominal applied motor) prescribed by JEMA.
*5) When power-factor correcting DC REACTOR is used. (Optional for 55kW or less model)
*6) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output current in order to
protect itself.
*7) This value is obtained by using a FUJI original calculation method.
*8) Use the function code F80 to switch between CT, VT and HT uses.

Three-phase 400V series


Type FRN VG7S-4 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355 400 500 630

Nominal applied motor [kW] 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 300 315 355 400 500 630 710
Rated capacity [kVA] (*1) 10 14 18 24 29 34 45 57 69 85 114 134 160 192 231 287 316 396 425 445 495 563 731 891 1044
Rated current (Continuous) 13.5 18.5 24.5 32.0 39.0 45.0 60.0 75.0 91.0 112 150 176 210 253 304 377 415 520 558 585 650 740 960 1170 1370
(1min.) 14.9 20.4 27 35.2 42.9 49.5 66 82.5 100 123 165 194 231 278 334 415 457 583 614 655 737 847 1056 1287 1507
3-phase 380 to 480V,
Phase, Voltage, Frequency 3-phase 380 to 440V/50Hz, 380 to 480V/60Hz (*8)
50Hz/60Hz
Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage unbalance: 2% or less (*2)
Input ratings

Momentary voltage dip When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 310V.
capability (*3) If the voltage is less than 310V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 10 13.5 19.8 26.8 33.2 39.3 54 67 81 100 134 160 196 232 282 352 385 491 526 552 624 704 880 1104 1248
(*6) (without DCR) 21.5 27.9 39.1 50.3 59.9 69.3 86 104 124 150
Required power supply capacity
7.0 9.4 14 19 24 28 38 47 57 70 93 111 136 161 196 244 267 341 365 383 432 488 610 765 865
[kVA] (*4)
Braking method/braking torque Braking resistor discharge control: 110% braking torque, Separately installed braking resistor (option), Separately Installed braking unit (option for 132KW or more)
0.75 0.75
Carrier frequency [kHz] (*5) 0.75 to 10 0.75 to 6 to 5 to 2
Mass [kg] 8 8 8 12.5 12.5 25 25 30 35 40 41 50 72 72 100 100 140 140 150 250 250 360 360 525 525
Enclosure IP20 IP00 (IP20: option)
*1) Inverter output capacity [kVA] at 440V
*2) Use a DC REACTOR if the voltage unbalance exceeds 2% (this is the same as for FUJI's conventional models).
Voltage unbalance [%] = (Max. voltage [V] Min. voltage [V])/Three-phase average voltage [V] 67
*3) Tested at the standard load condition (85% load of nominal applied motor) prescribed by JEMA.
*4) When power-factor correcting DC REACTOR is used. (Optional for 55kW or less model)
*5) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output current in order to
protect itself.
*6) This value is obtained by using a FUJI original calculation method.
*7) Use the function code F80 to switch between CT, VT and HT uses.
*8) When the input voltage is 380 to 398V/50Hz or 380 to 430V/60Hz, a connector inside the inverter must be switched.
*9) The 22kW and 300kW models are not compliant with EU Directives. For compliance with EU Directives, choose models with
one size higher capacities (30kW and 315kW models respectively).

2-2
2. Specifications

2.1.3 HT Use (For Vertical Transfer Application, Overload Torque:


200%/170% 10s)
Three-phase 200V series
Type FRNVG7S-2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Nominal applied motor [kW] 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated capacity [kVA] (*1) 6.8 10 14 18 24 28 34 44 55 68 81
Rated current (*2) (Continuous) 18 27 37 49 63 74 90 116 145 180 215
(1min.) 27 40.5 55.5 73.5 94.5 111 135 174 217.5 270 333
(10s) 32.4 45.7 63.3 85.8 111 142 170 194 246 290 360
Phase, Voltage, Frequency 3-phase 200 to 230V, 50Hz/60Hz 3-phase 200 to 220V/50Hz, 200 to 230V/60Hz (*3)
Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage unbalance: 2% or less (*4)
Input ratings

Momentary voltage dip capability When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 165V.
(*5) If the voltage is less than 165V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 14.0 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199
(*8) (without DCR) 25.5 40.8 52.6 76.9 98.5 117 136 168 204 243 291
Required power supply capacity
4.9 6.9 9.4 14 19 23 28 38 47 57 69
[kVA] (*6)
Carrier frequency [kHz] (*7) 0.75 to 15
Mass [kg] 8 8 8 12.5 12.5 25 25 30 37 46 48
Enclosure IP20 IP00 (IP20: option)
Continuous [%] (*9) 100%
Torque

1min. rating [%] (*9) 150%


10s rating [%] (*9) 200% (at 80% or less of rated speed)/170% (at rated speed) 170%
Braking method/braking torque Braking resistor discharge control: 150% braking torque, Separately installed braking resistor (option)
*1) Inverter output capacity [kVA] at 220V. *5) Tested at the standard load condition (85% load of nominal applied motor)
*2) Select the inverter capacity such that the square average current in cycle prescribed by JEMA.
operation is 80% or less of the rated current of an inverter. *6) When power-factor correcting DC REACTOR (option) is used.
*3) Order individually for 220 to 230V/50Hz. *7) The inverter may automatically reduce carrier frequency in accordance with
*4) Use a DC REACTOR if the voltage unbalance exceeds 2% (this is the ambient temperature or output current in order to protect itself.
same as for FUJI's conventional models). *8) This value is obtained by using a FUJI original calculation method.
Voltage unbalance [%] = (Max. voltage [V] Min. voltage [V])/Three-phase average *9) These torque characteristics are obtained when combined with a dedicated
voltage [V] 67 motor.
*10) Use the function code F80 to switch between CT, VT and HT uses.

Three-phase 400V series


Type FRNVG7S-4 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Nominal applied motor [kW] 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated capacity [kVA] (*1) 6.8 10 14 18 24 29 34 44 57 69 85
Rated current (*2) (Continuous) 9.0 13.5 18.5 24.5 32.0 39.0 45.0 58.0 75.0 91.0 112
(1min.) 13.5 20.0 27.5 36.5 48.0 58.5 67.5 90.0 113 137 168
(10s) 16 22.7 31.6 42.9 59.1 73.5 85.1 96.0 120 150 182
Phase, Voltage, Frequency 3-phase 380 to 480V, 50Hz/60Hz 3-phase 380 to 440V/50Hz, 380 to 480V/60Hz (*9)
Voltage/frequency variation Voltage: +10 to 15%, Frequency: +5 to 5%, Voltage unbalance: 2% or less (*3)
Input ratings

Momentary voltage dip When voltage drops from the rated voltage, the inverter will continue operation if the voltage is more than 310V.
capability (*4) If the voltage is less than 310V, the inverter can be operated for 15ms.
Rated current [A] (with DCR) 7.1 10 13.5 19.8 26.8 33.2 39.3 54 67 81 100
(*7) (without DCR) 14.9 21.5 27.9 39.1 50.3 59.9 69.3 86 104 124 150
Required power supply capacity 5.0 7.0 9.4 14 19 24 28 38 47 57 70
[kVA] (*5)
Carrier frequency [kHz] (*6) 0.75 to 15
Mass [kg] 8 8 8 12.5 12.5 25 25 30 35 40 41
Enclosure IP20 IP00 (IP20: option)
Continuous [%] (*8) 100%
Torque

1min. rating[%] (*8) 150%


10s rating[%] (*8) 200% (at 80% or less of rated speed)/170% (at rated speed) 170%
Braking method/braking torque Braking resistor discharge control: 150% braking torque, Separately installed braking resistor (option)

*1) Inverter output capacity [kVA] at 440V. Torque characteristics of HT use (for vertical transfer application,
*2) Select the inverter capacity such that the square average current in cycle operation is 80% overload torque: 200%/170%) (Common to 3-phase 200V/400V)
or less of the rated current of an inverter.
*3) Use a DC REACTOR if the voltage unbalance exceeds 2% (this is the same as for FUJI's
conventional models).
Voltage unbalance [%] = (Max. voltage [V] Min. voltage [V])/Three-phase average voltage [V] 67
*4) Tested at the standard load condition (85% load of nominal applied motor) prescribed by JEMA.
*5) When power-factor correcting DC REACTOR (option) is used.
*6) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output
current in order to protect itself.
*7) This value is obtained by using a FUJI original calculation method.
*8) These torque characteristics are obtained when combined with a dedicated motor.
*9) When the input voltage is 380 to 398V/50Hz or 380 to 430V/60Hz, a connector inside the inverter must be
switched.
*10) Use the function code F80 to switch between CT, VT and HT uses.
*11) The 18.5kW and 250kW models are not compliant with EU Directives. For compliance with EU Directives,
choose models with one size higher capacities (22kW and 280kW models respectively).

2-3
2.2 Common Specifications
2.2.1 CT Use, VT Use and HT Use
Item Explanation
Main circuit type Voltage type IGBT sinusoidal PWM inverter
Motor control method Vector control
Sensorless vector control
V/f control
Vector control (synchronous motors)
Simulated operation mode
Maximum speed 2P: 12000r/min
200Hz in terms of inverter output frequency 4P: 6000r/min where PG frequency is 100kHz or less
6P: 4000r/min
400Hz for V/f control
Control range Vector control 1:1000 (Min. speed, base speed: 1.5 to 1500 r/min in terms of 4P with PG of 1024P/R)
1:4 (Constant torque range, constant output range)
Sensorless 1:100 (Min. speed, base speed: 15 to 1500 r/min in terms of 4P)
Speed control

control 1:4 (Constant torque range, constant output range)


V/f control
Control response Vector control 100Hz (max.)
Sensorless 20Hz (max.)
control
Control accuracy Vector control Analog setting: 0.1% of max. speed (2510C)
Digital setting:0.005% of max. speed (10 to +50C)

Sensorless Analog setting:0.5% of max. speed (2510C)


control Digital setting: 0. 5% of max. speed (10 to +50C)
Setting resolution 0.005% of max. speed
Operation method KEYPAD operation: FWD or REV key, STOP key
Digital input signal operation: FWD or REV command, Coasttostop command, reset input, multistep speed
selection command, etc.
Speed setting KEYPAD operation: or key
External potentiometer: three terminals, 1 to 5k
Analog input: 0 to 10V
UP/DOWN control: Speed increases when UP signal (DI) is ON, and decreases when DOWN signal (DI) is ON.
Multistep speed: Up to 15 different speeds can be selected by combining four external input signals (DI).
Digital signal: Setting with an option card's 16-bit parallel signal
Serial link operation: RS-485 (standard). Setting through different communication options is possible.
Jogging operation: FWD or REV key, FWD or REV terminals in jogging mode
Running status signal Transistor output: Inverter running, Speed equivalence, Speed detection, inverter overload early warning, torque
limiting, etc.
Analog output: Motor speed, Output voltage, Torque, Load factor, etc.
Acceleration/Deceleration time 0.01 to 3600s (4 independent settings for acceleration and deceleration selectable with external signals)
(S-curve acceleration/deceleration in addition to linear acceleration/deceleration)
Gain for speed setting Sets the proportional relationship between analog speed setting and motor speed in the range of 0 to 200%.
Jump speed Jump speed (3 points) and jump hysteresis width (1 point) can be set.
Rotating motor pick up (Flying A rotating motor can be smoothly picked up by the inverter without stopping. (Vector control and sensorless
start) vector control)
Control

Auto-restart after momentary power Automatic restart is available without stopping the motor after a momentary power failure.
failure
Slip compensation Compensates for the decrease of speed due to load and realizes stable operation (V/f control).
Droop control The motor speed droops in proportion to output torque
Torque limiting Limits the torque to predetermined values (selectable from "common to 4 quadrants", "independent driving and
braking", etc. )
Analog and external signal (2 steps) settings are available (vector control and senseless vector control).
PID control PID control with analog input
Fan stop operation Stops the cooling fan at low temperatures to reduce noise.
Torque bias Fixed value (1 step, with polarity select function by motor rotation direction), internal setting (3 steps by combining
external input signals DI), and analog setting (with holding function) are available.
Speed limiting Limiting methods; common to forward/reverse, individual setting of high/low, or forward/reverse. Speed limiting is
available even in torque limiting mode.
Motor selection Select from three types.
Multiple winding motor drive Optional
UP/DOWN control Sets speed by combining UP command, DOWN command, and clear to zero command using external input
signals (DI).
Stopping function Three types of stopping functions, STOP 1, 2 and 3
PG pulse output Divides PG signal for output.
Observer Suppresses load disturbances and vibrations
Position control Optional
Synchronized operation Optional

2-4
2. Specifications
Item Explanation
Running/Stopping Detected speed value Speed command value Output frequency Torque current command value
Torque command value Torque calculation value Motor output Output current
Output voltage DC link circuit voltage Magnetic-flux command value Magnetic-flux calculation value
Load shaft speed PID command value PID feedback value PID output value
Ai adjusted value (12) Ai adjusted value (Ai1) Ai adjusted value (Ai2) Ai adjusted value (Ai3)
Ai adjusted value (Ai4) Optional monitor 1 Optional monitor 2 Optional monitor 3
Optional monitor 4 Optional monitor 5 Optional monitor 6 Presence of digital input/output signal
Motor temperature Heat sink temperature Load factor Operation time, etc.
Programming Displays function codes, names, and data.
Multi-language display: English, French, Spanish, German, Italian, Chinese, Japanese and Korean.
Trip mode Displays the following trip codes;
Indication

dbh Overheat at the DB circuit dcf DC fuse blown ef Ground fault


p9 PG error er1 Memory error er2 KEYPAD panel communication error
d0 Excessive position devitation er4 Network error er5 RS485 error
er6 Operation procedure error er3 CPU error er8 A/D converter error
er9 Speed disagreement era UPAC error er7 Output wiring error
1pe IPM fault lin Input phase loss lu Undervoltage
erb Inter-inverter communication error 0c Overcurrent 0h1 Overheating at heat sink
0h2 External alarm input nrb NTC thermistor disconnection 0h4 Motor overheat
0l1 Motor 1 overload 0l2 Motor 2 overload 0h3 Inverter internal overheat
0lu Inverter unit overload 0s Overspeed 0u Overvoltage
0l3 Motor 3 overload pbf Charging circuit error
Running/Trip mode Stores and displays data for the last ten trips.
Stores and displays the detailed cause of the last trip.
Charge lamp ON when there is residual voltage in the main circuit capacitors.
Overload Protects the inverter by electronic thermal overload relay and the detection of inverter temperature.
Overvoltage Detects DC link circuit overvoltage and stops the inverter.
Incoming surge Protects the inverter from surge voltage between the main circuit power lines and the ground.
Undervoltage Detects DC link circuit undervoltage and stops the inverter.
Overheat Stops the inverter by detecting the inverter internal temperature.
Short-circuit Protects the inverter from overcurrent due to a short-circuit in the output circuit.
Protection

Ground fault Protects the inverter from overcurrent due to a ground fault in the output circuit.
Motor protection Protects the motor with NTC thermistor and PTC thermistor.
Protects the motor with electronic thermal overload relay.
Overload early warning: Overload early warning can be issued at a predetermined level before stopping the inverter.
(The electronic thermal overload relay and the overload early warning can be set for motor 1 to 3 individually)
DB resistor Protects through internal functions of the inverter.
overheating For the optional DB resistor, an external alarm signal issued from the built-in temperature sensor stops the inverter.
Input phase loss Protects the inverter from damage due to input phase loss
Output phase loss Detects impedance unbalance in the output circuit and issues an alarm (under tuning operation).
Retry Sets the retry numbers and retry waiting time for stoppage due to an alarm (only for OV, OC, LU, OH1, OH3, OLU, OL, dbH).
Installation location Indoor use only. Free from corrosive and flammable gases, dusts, and direct sunlight.
Ambient
10 to 50C
temperature
Conditions

Ambient humidity 5 to 95%RH (no condensing)


Altitude 3000m or less, with some power derating from 1,001 to 3,000m.
Vibration Amplitude: 3mm at 2 to 9Hz, 9.8m/s2 at 9 to 20Hz (200V 55kW or lower, 400V 75kW or lower)
2m/s2 at 20 to 55Hz,1m/s2 at 55 to 200Hz (200V 75kW or higher, 400V 90kW or higher)
Storage temperature 25 to 55C
Storage humidity 5 to 95%RH
Maintenance

Main circuit
Life judgment function installed
capacitor life
Common functions Displays and records accumulated time for capacitor life and cooling fan operation time in the control power.
Displays and records inverter operation time.
Displays and records the maximum output current and the maximum internal temperature for the past one hour.
RS485 Provided as standard

2-5
- MEMO -

2-6
2. Specifications
2.2.2 External Dimensions
Internal mounting type

200V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 H8 D D2 C bolt
[kg]
FRN0.75VG7S2
FRN1.5VG7S2
FRN2.2VG7S2
205 181 300 278 255 8
FRN3.7VG7S2
11 21 245 10 10 M8
FRN5.5VG7S2
FRN7.5VG7S2
FRN11VG7S2
250 226 380 358 335 12.5
FRN15VG7S2
400V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 H8 D D2 C bolt
[kg]
FRN3.7VG7S4
FRN5.5VG7S4 205 181 300 278 255 8
FRN7.5VG7S4 11 21 245 10 10 M8
FRN11VG7S4
250 226 380 358 335 12.5
FRN15VG7S4

2-7
External cooling type

H9

200V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 H8 H9 D1 D3 C bolt
[kg]
FRN0.75VG7S-2
FRN1.5VG7S-2
FRN2.2VG7S-2
205 181 207 197 159 300 278 255 314 253.5 315 8
FRN3.7VG7S-2
11 21 39 8 125 7 10 M8
FRN5.5VG7S-2
FRN7.5VG7S-2
FRN11VG7S-2
250 226 252 242 202 380 358 335 394 333.5 395 12.5
FRN15VG7S-2
400V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 H8 H9 D1 D3 C bolt
[kg]
FRN3.7VG7S-4
FRN5.5VG7S-4 205 181 207 197 159 300 278 255 314 253.5 315 8
FRN7.5VG7S-4 11 21 39 8 125 7 10 M8
FRN11VG7S-4
250 226 252 242 202 380 358 335 394 333.5 395 12.5
FRN15VG7S-4

2-8
2. Specifications
Internal mounting type

200V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W3 H H1 H2 H4 H5 D D1 D2 C bolt
[kg]
FRN18.5VG7S-2
480 460 430 25
FRN22VG7S-2 340 240 255
FRN30VG7S-2 550 530 500 30
12 25 145 10 M8
FRN37VG7S-2 615 595 565 37
4
FRN45VG7S-2 375 275 270 46
740 720 690
FRN55VG7S-2 48
FRN75VG7S-2 530 430 750 720 685 285 145 70
15.5 32.5 15 M12
FRN90VG7S-2 680 580 290 880 850 815 360 220 115
400V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W3 H H1 H2 H4 H5 D D1 D2 C bolt
[kg]
FRN18.5VG7S-4
480 460 430 25
FRN22VG7S-4 340 240 255
FRN30VG7S-4 30
550 530 500
FRN37VG7S-4 12 25 145 10 M8 35
FRN45VG7S-4 40
375 275 675 655 625 270
FRN55VG7S-4 41
FRN75VG7S-4 740 720 690 50
4
FRN90VG7S-4
740 710 675 315 175 72
FRN110VG7S-4
530 430
FRN132VG7S-4
100
FRN160VG7S-4 15.5 32.5 15 M12
FRN200VG7S-4 1000 970 935 360 220
FRN220VG7S-4 680 580 290 140
FRN250VG7S-4

2-9
External cooling type

200V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 H H1 H2 H3 H4 H5 H6 D1 D2 C bolt
[kg]
FRN18.5VG7S-2
480 460 430 442 25
FRN22VG7S-2 340 240 326
FRN30VG7S-2 550 530 500 512 30
12 25 9 145 10 M8
FRN37VG7S-2 615 595 565 577 37
4
FRN45VG7S-2 375 275 361 46
740 720 690 702
FRN55VG7S-2 48
FRN75VG7S-2 530 430 510 750 720 685 695 145 70
15.5 32.5 12.5 15 M12
FRN90VG7S-2 680 580 660 290 880 850 815 825 220 115
400V series
Dimensions [mm] Approx.
Mtg.
Inverter type bolt
mass
W W1 W2 W3 H H1 H2 H3 H4 H5 H6 D1 D2 C
[kg]
FRN18.5VG7S-4
480 460 430 442 25
FRN22VG7S-4 340 240 326
FRN30VG7S-4 30
550 530 500 512
FRN37VG7S-4 12 25 9 145 10 M8 35
FRN45VG7S-4 40
375 275 361 675 655 625 637
FRN55VG7S-4 41
FRN75VG7S-4 740 720 690 702 50
4
FRN90VG7S-4
740 710 675 685 175 72
FRN110VG7S-4
530 430 510
FRN132VG7S-4
100
FRN160VG7S-4 15.5 32.5 12.5 15 M12
FRN200VG7S-4 1000 970 935 945 220
FRN220VG7S-4 680 580 660 290 140
FRN250VG7S-4

2-10
2. Specifications
Type common to internal mounting, external cooling ,and stand alone Stacked type

FRN710BVG7S-4DC
FRN800BVG7S-4DC

400V series
Dimensions [mm] Approx.
Mtg.
Inverter type mass
W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 D D1 D2 D3 D4 D5 D6 C bolt
[kg]
FRN280VG7S-4
680 580 660 290 610 250
FRN315VG7S-4
1400 1370 1330 1340 1335 450 285 50 35 115
FRN355VG7S-4
880 780 860 260 260 810 15.5 3.5 14.5 6.4 100 15 M12 360
FRN400VG7S-4
FRN500VG7S-4
999 900 980 300 300 900 1550 1520 1480 1490 1485 500 313.2 42 32 160 525
FRN630VG7S-4

2-11
2.2.3 Dedicated Motor Specifications
Three-phase 200V series standard specifications
Item Specifications
Dedicated motor rated output 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
[kW]
Applicable motor type (MVK_) 8095A 8097A 8107A 8115A 8133A 8135A 8165A 8167A 8184A 8185A 8187A 8207A 8208A 9224A 9254A 9256A
2
Moment of inertia of rotor [kgm ] 0.009 0.009 0.009 0.016 0.030 0.037 0.085 0.11 0.21 0.23 0.34 0.41 0.47 0.53 0.88 1.03
2 2 0.036 0.036 0.036 0.065 0.12 0.15 0.34 0.47 0.83 0.92 1.34 1.65 1.87 2.12 3.52 4.12
Rotor GD [kgm ]
Base speed/Max. speed 1500/3600 1500/3000 1500/2400
[r/min]
Vibration V10 or less V15 or less
Cooling fan Voltage [V] 200 to 210V/50Hz, 200 to 230V/60Hz 200/50Hz, 200,220V/60Hz
Number of 1-phase/4P 3-phase/4P
phases/poles
Input power 40/50 90/120 150/210 80/120 270/390
[W]
Current [A] 0.29/0.27 to 0.31 0.49/0.44 to 0.75/0.77 to 0.8 0.76/ 1.9/2.0,2.0
0.48 0.8, 0.8
Approx. mass [kg] 28 29 32 46 63 73 111 133 190 197 235 280 296 380 510 570

Three-phase 400V series standard specifications


Item Specifications
Dedicated motor rated output 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220
[kW]
Applicable motor type (MVK_) 8115A 8133A 8135A 8165A 8167A 8184A 8185A 8187A 8207A 8208A 9224A 9254A 9256A 9284A 9286A 931LA 931MA 931NA
Moment of inertia of rotor [kgm2] 0.016 0.030 0.037 0.085 0.11 0.21 0.23 0.34 0.41 0.47 0.53 0.88 1.03 1.54 1.77 2.97 3.29 3.66
Rotor GD2 [kgm2] 0.065 0.12 0.15 0.34 0.47 0.83 0.92 1.34 1.65 1.87 2.12 3.52 4.12 6.16 7.08 11.9 13.2 14.64
Base speed/Max. speed 1500/3600 1500/3000 1500/2400 1500/2000
[r/min]
Vibration V10 or less V15 or less
Cooling fan Voltage [V] 200 to 210V/50Hz, 400 to 420V/50Hz, 400 to 440V/60Hz 400V/50Hz,400,440V/60Hz 380,400,415V/50Hz
200 to 230V/60Hz 400,440V/60Hz
Number of 1-phase/4P 3-phase/4P
phases/poles
Input power 40/50 90/120 150/210 80/120 270/390 450/650
[W]
Current [A] 0.29/0.27 to 0.31 0.27/0.24 to 0.38/0.39 to 0.4 0.39/ 1.0/1.0,10 1.8,1.8,1.8/2.4,2.2
0.4,0.4
0.25
Approx. mass [kg] 46 63 73 111 133 190 197 235 280 296 380 510 570 710 760 1230 1310 1420

Common specifications
Item Specifications
Insulation Class F/4P
class/Number
of poles
Terminal design Main terminal box (lug type): 3 or 6 main circuit terminals, 2 NTC thermistor terminals (MVK8 series), 3 NTC thermistor terminals (MVK9
series, 1 is reserved)
Auxiliary terminal box (terminal block): Pulse generator (PGP, PGM, PA, PB, SS), cooling fan (FU, FV or FU, FV, FW)
Mounting Foot mounted with bracket (IMB3), Note: Contact FUJI for other methods.
method
Degree of JP44, Totally enclosed forced-ventilation system with cooling fan motor. A cooling fan blows air over the motor toward the drive-end.
protection, * MVK8095A (0.75kW): Self cooling
Cooling method
Installation Indoor, 1000m or less in altitude.
location
Ambient -10 to +40C, 90%RH or less (no condensation)
temperature,
humidity
Finishing color Munsell N5
Standard MVK8 Series: JEC-2137-2000. MVK9 Series: JEM1466 or JEC-37
conformity
Standard Pulse generator (1024P/R, +15V, complementary output), NTC thermistors (1 or 2), cooling fan (Except for MVK8095A).
accessories

Note 1: The torque accuracy of 55kW or larger applied motors is +/-5%. If a further accuracy is necessary, contact us.
Note 2: Contact a FUJI representative for dedicated motors other than those with 4-pole and a base speed of 1500
[r/min].

2-12
2. Specifications
Fig. A Fig. B
Aux terminal Main terminal
box box Shaft extension Aux terminal Main terminal
box box

(L & R)

(L & R)

A bushing to fill the cable hole is attached on the right side


of the main terminal box (indicated)

Fig. C Fig. D
Aux terminal Aux terminal Main terminal
box (for fan) box (for PG) box

Aux terminal Main terminal


box box

(L & R)

Fig. E
Aux terminal Aux terminal Main
box (for fan) box (for PG) terminal box

Common dimensions to 200V and 400V series


Motor Dimensions [mm] Shaft extension [mm] Approx.
rated Motor type Fig. mass
output A C D E F G I J K KD KL L M N R XB Z Q QR S T U W [kg]
[kW]
0.75 MVK8095A 201.5 90 204 70 62.5 10 195 35.5 35.5 27 180 370 170 150 168.5 56 10 50 0.5 24j6 7 4 8 28
1.5 MVK8097A 277.5 203 446 29
2.2 MVK8107A A 292 100 80 70 12.5 238 40 40 190 485 195 170 193 63 12 60 28j6 32
3.7 MVK8115A 299 112 236 95 14 270 50 205 499 224 175 200 70 46
5.5 MVK8113A 309 132 273 108 17 311 45 34 223 548 250 180 239 89 80 38k6 8 5 10 63

7.5 MVK8135A 328 89 586 212 258 73


B
11 MVK8165A 400 160 321 127 105 18 376 50 63 48 272 723 300 250 323 108 14.5 110 1 42k6 12 111
15 MVK8167A 422 127 767 300 345 133
18.5 MVK8184A A 180 376 139.5 120.5 20 428 75 75 305 786.5 350 292 351.5 121 1.5 48j6 9 5.5 14 190
22 MVK8185A 435 197
30 MVK8187A 454 139.5 60 824.5 330 370.5 55m6 10 6 16 235
37 MVK8207A 490 200 411 159 152.5 25 466 80 85 80 364 915.5 390 360 425.5 133 18.5 140 2 60m6 11 7 18 280
45 MVK8208A 296
C
55 MVK9224A 723 225 445 178 143 25 515 80 95 - 391 1155 436 366 432 149 18.5 140 2 65m6 11 7 18 380

C
75 MVK9254A 693.5 250 535 203 155.5 30 743 100 120 - 1194 506 411 463.5 168 24 2 75m6 12 7.5 20 510
90 MVK9256A 711.5 174.5 1308 449 482.5 570
110 MVK9284A 764 280 600 228.5 184 798 807 1359 557 468 544 190 170 85m6 14 9 22 710
MVK9286A D
132 78.95 209.5 1367 1387 519 569.5 760
160 MVK931LA 1060 315 688 254 203 918 1367 120 145 1649 628 526 589 216 28 95m6 25 1230

E
200 MVK931MA 1084.5 228.5 1699 577 614.5 1310
220 MVK931NA 1184.5 1799 1420

2-13
2.2.4 Protective Functions
Function Description LED Related
monitor function code
DB resistor When the built-in braking resistor overheats, the inverter stops discharging and running. dbh E35-37
overheating Function codes E35 to 37 corresponding to the resistor (built-in/external) must be set.
DC fuse blown When a fuse at the main DC circuit blows due to a short-circuit in the IGBT circuit, the inverter stops operation. dcf
Ground fault Activated by a ground fault in the inverter output circuit. Connect a separate earth-leakage protective relay or an earth-leakage ef
circuit breaker for accident prevention such as human damage and fire.
Excessive position Activated when the position deviation between the command and the detected values exceeds the function code o18 "Excessive d0 o18
deviation deviation value" in synchronized operation.
The option code "o" becomes valid and is displayed on the KEYPAD panel after installing options.
Memory error Activated when a fault such as "write error" occurs in the memory. er1
KEYPAD panel Activated if a communication error is detected between the inverter control circuit and the KEYPAD panel when the start/stop er2 F02
communication error command from the KEYPAD is valid (function code F02=0).
Note: KEYPAD panel communication error does not indicate the alarm display and issue the alarm relay output when the inverter
is operated by external signal input or the link function. The inverter continues operating.
CPU error Activated when a CPU error occurs due to noise. er3
Network error Activated if a communication error occurs due to noise when the inverter is operated through T- Link, SX bus or field bus. er4 o30,31
RS-485 communication Activated if: er5 H32,H33
error The function code H32 is set to 0 to 2, or a disconnection continues for more than the specified period of 0.1 to 60.0 with the H38
function code H38.
Operation Activated if multiple network options (T-Link, SX bus, and field bus) are installed. Though you can install multiple SI, DI and PG er6
procedure error options, this error is issued if the two SW settings are identical.
Output wiring error Activated when the measured data are out of the motor characteristic data range during executing tuning or the wires are not er7 H01,H71
connected in the inverter output circuit.
A/D converter error Activated when an error occurs in the A/D converter circuit. er8
Speed disagreement Activated when the deviation between the speed command (speed setting) and the motor speed (detected speed, predicted er9
speed) becomes excessive.
UPAC error Activated on a hardware fault in the UPAC option or a communication error between the inverter control circuit and the UPAC era
option.
Inter-inverter The error occurs upon a transmission fault during inverter-to-inverter communication using high-speed serial cards (options). erb
communication error
IPM fault The fault occurs if the self-shutdown function is activated due to an excessive current or heat. 1pe
Input phase loss The inverter is protected from being damaged due to input phase loss. lin
Undervoltage Activated if the DC link circuit voltage decreases to the undervoltage level due to a reduction in the supply voltage. lu F14
The alarm output is not issued when the DC link circuit voltage decreases and the "function code F14" is set to "3 to 5".
Undervoltage detection level:
200V series: 186V dc, 400V series: 371V dc.Activated when the power supply *phase is unbalunced.
NTC thermistor Activated if the thermistor circuit is disconnected when the application of NTC thermistors to corresponding motors (M1, 2, 3) is nrb P30,A31,A47
disconnection specified with the function codes P30, A31 and A47.
Overcurrent Activated if the momentary value of the inverter output current exceeds the overcurrent detection level due to a short-circuit or 0c
ground fault.
Overheating at Activated if the temperature of the heat sink to cool the rectifier diodes and the IGBTs increases due to colling fan stoppage. 0h1
heat sink
External alarm The inverter stops on receiving the external alarm signal (THR). 0h2 E01-E14
It is activated by a terminal signal when the control circuit terminals (THR assignment) are connected to alarm terminals of
external devices such as a braking unit or a braking resistor.
Inverter internal Activated if the ambient temperature of the control PC board increases due to poor ventilation of the inverter. 0h3
overheat
Motor overheat Activated if the detected temperature of the built-in NTC thermistor for motor temperature detection exceeds the data of the 0h4 E30,E31
"function code E30 Motor overheat protection".
Motor 1 overload Activated when the motor 1 current (inverter output current) exceeds the operation level set by "function code F11". 0l1 F11
Motor 2 overload Activated when the motor 2 current (inverter output current) exceeds the operation level set by "function code A33". 0l2 A33
Motor 3 overload Activated when the motor 3 current (inverter output current) exceeds the operation level set by "function code A49". 0l3 A49
Inverter unit overload Activated if the output current exceeds the overload characteristic of the inverse time characteristic. 0lu
Overspeed Activated if the motor speed (detected speed value/predicted speed value) exceeds 120% of the specified value by the function 0s F03,A06,A40
code "maximum speed".
Overvoltage Activated if the DC link circuit voltage exceeds the overvoltage level due to an increase of supply voltage or regenerative braking 0u
current from the motor. However, the inverter cannot be protected from excessive voltage (high voltage, for example) supplied by
mistake.
Overvoltage detection level
200V series: 400V dc, 400V series: 800V dc
PG error Activated when the pulse generator terminal PA/PB circuits are disconnected. It is not activated when the sensorless control or p9
the V/f control is selected.
Charging circuit error Activated if the bypass circuit of the DC link circuit is not formed (the magnetic contactor for the charging circuit bypass is not pbf
closed) two minutes after power is supplied.
Note 1: All protective functions are reset automatically if the control power voltage decreases to where maintaining the operation of the inverter
control circuit is impossible.
Note 2: Fault history data is stored for the last ten trips.
Note 3: Stoppage due to a protective function can be reset by the RST key of the KEYPAD or turning OFF and then ON between the X terminal (RST
assigning) and the CM. This action is invalid if the cause of an alarm is not found and resolved.
Note 4: In addition to these protective functions, there can be further protective from surge voltage by connecting surge suppressors to the main circuit
power terminals (L1/R, L2/S, L3/T) and the auxiliary control power terminals T0 (R0,).
Note 5: The inverter is not reset until the causes of all alarms are removed.

2-14
2. Specifications
2.3 Basic Wiring Diagram and Terminal Functions
2.3.1 Basic Wiring Diagram

2-15
2.3.2 Terminal Functions
Symbol Terminal name Function

L1/R, L2/S,L3/T Power input Connects a 3-phase power supply.


U, V, W Inverter output Connects a 3-phase motor.
P (), P1 For DC REACTOR Connects a DC REACTOR.
A DC REACTOR is optional for 55kW or less and standard for 75kW or more.
Main circuit

P(), N() For BRAKING UNIT Connects a braking resistor via the braking unit.
Used for a DC bus connection system.
P(), DB For EXTERNAL Connects an external braking resistor (optional).
BRAKING RESISTOR
z Grounding Ground terminal for inverter chassis (housing).
R0, T0 Auxiliary control power Connects the same AC power supply as that of the main circuit to back up the control circuit power
supply supply.
13 Potentiometer power Used for power supply for a speed setting POT (variable resistor: 1 to 5k). 10V DC 10mA Max.
supply
setting
Speed

12 Voltage input for speed Used for analog command voltage input.
setting Reversible operation can be selected by a signal: 0 to 10V DC/0 to Max. speed.
11 Analog input common Common terminal to input signals.
Ai1 Analog input 1 Select and set the following based on the analog input voltage.
Ai2 Analog input 2 0: Input signal off [OFF] 1: Auxiliary speed setting 1 [AUX-N1] 2: Auxiliary speed setting 2 [AUX-N2]
Analog input

3: Torque limiter (level 1) [TL-REF1] 4: Torque limiter (level 2) [TL-REF2]


5: Torque bias command [TB-REF] 6: Torque command [T-REF] 7: Torque current command [IT-REF]
8: Creep speed 1 in UP/DOWN setting [CRP-N1] 9: Creep speed 2 in UP/DOWN setting [CRP-N2]
10: Magnetic-flux reference [MF-REF] 11: Detected speed [LINE-N] 12: Motor temperature [M-TMP]
13: Speed override [N-OR] 14: Universal Ai [U-AI] 15: PID feedback value [PID-FB]
16: PID command value [PID-REF] 17: PID correction value [PID-G] 18: Option Ai [O-AI]
M Analog input common Common terminal to input signals.
FWD Forward operation FWD - CM: ON... The motor runs in the forward direction.
command FWD -CM: OFF...The motor decelerates and stops.
REV Reverse operation REV - CM: ON... The motor runs in the reverse direction.
command REV -CM: OFF...The motor decelerates and stops.
X1 Digital input 1 0, 1, 2, 3: Multistep speed selection (step 1 to 15) [0: SS1, 1: SS2, 2: SS4, 3: SS8]
X2 Digital input 2 4, 5: ASR, ACC/DEC time selection (4 steps) [4: RT1, 5: RT2]
X3 Digital input 3 6: 3-wire operation stop command [HLD] 7: Coast-to-stop command [BX] 8: Alarm reset [RST]
X4 Digital input 4 9: Trip command (External fault) [THR]
X5 Digital input 5 10: Jogging operation [JOG] 11: Speed setting N2/Speed setting N1 [N2/N1]
X6 Digital input 6 12: Motor M2 selection [M-CH2] 13: Motor M3 selection [M-CH3] 14: DC brake command [DCBRK]
X7 Digital input 7 15: ACC/DEC cleared to zero [CLR] 16: Creep speed switching in UP/DOWN setting [CRP-N2/N1]
X8 Digital input 8 17: UP command in UP/DOWN setting [UP] 18: DOWN command in UP/DOWN setting [DOWN]
19: Write enable for KYEPAD (data can be changed) [WE-KP] 20: PID control cancel [KP/PID]
X9 Digital input 9
21: Inverse mode change over [IVS] 22: Interlock signal for 52-2 [IL]
23: Write enable through link [WE-LK] 24: Operation selection through link [LE]
25: Universal DI [U-DI] 26: Pick up start mode [STM] 27: Synchronization command [SYC]
Digital input

28: Zero speed locking command [LOCK] 29: Pre-exciting command [EXITE]
30: Speed command cancel [N-LIM] 31: H41 (torque command) cancel [H41-CCL]
32: H42 (torque current command) cancel [H42-CCL]
33: H43 (magnetic-flux command) cancel [H43-CCL] 34: F40 (torque limiter mode 1) cancel [F40-CCL]
35: Torque limiter (level1, lecel2 selection) [TL2/TL1] 36: Bypass [BPS]
37, 38: Torque bias command 1/2 [37:TB1, 38:TB2] 39: Droop selection [DROOP]
40: Ai1 zero hold [ZH-AI1] 41: Ai2 zero hold [ZH-AI2] 42: Ai3 zero hold [ZH-AI3]
43: Ai4 zero hold [ZH-AI4] 44: Ai1 polarity change [REV-AI1]
45: Ai2 polarity change [REV-AI2] 46: Ai3 polarity change [REV-AI3]
47: Ai4 polarity change [REV-AI4]
48: PID output inverse changeover [PID-INV] 49: PG alarm cancel [PG-CCL]
50: Undervoltage cancel [LU-CCL]
51: Ai torque bias hold [H-TB] 52: STOP1 (The motor stops with standard deceleration time) [STOP1]
53: STOP2 (The motor decelerates and stops with deceleration time 4) [STOP2]
54: STOP3 (The motor stops with torque limiter) [STOP3] 55: DIA card enable [DIA]
56: DIB card enable [DIB] 57: Multi-winding motor control cancel [MT-CCL]
58, 59, 60, 61, 62, 63: Option Di 1/2/3/4/5/6 [O-DI1 to 6]
PLC PLC signal power supply Connects to the PLC output signal power supply.
CM Digital input common Common terminal to digital input signals.

2-16
2. Specifications
Symbol Terminal name Function

AO1 Analog output 1 Provides the monitor signal of 0 to 10V DC for signals from the following:
AO2 Analog output 2 0: Detected speed (Speedometer, one-way deflection) [N-FB1]
AO3 Analog output 3 1: Detected speed (Speedometer, two-way deflection) [N-FB1
2: Speed setting 2 (Before acceleration/deceleration calculation) [N-REF2]
3: Speed setting 4 (ASR input) [N-REF4] 4: Detected speed [N-FB2]
Analog output

5: Detected line speed [LINE-N]


6: Torque current command (Torque ammeter, two-way deflection) [IT-REF]
7: Torque current command (Torque ammeter, one-way deflection) [IT-REF]
8: Torque command (Torque meter, two-way deflection) [T-REF]
9: Torque command (Torque meter, one-way deflection) [T-REF+]
10: Motor current rms value [I-AC] 11: Motor voltage rms value [V-AC] 12: Input power [PWR]
13: DC link circuit voltage [V-DC] 14: 10V output test [P10] 15: 10V output test [M10]
30: Universal AO [U-AO] 31: Optional AO [O-AO]
M Analog output common Common terminal to analog output signals.
Y1 Transistor output 1 Outputs the selected signals from the following items:
Y2 Transistor output 2 0: Inverter running [RUN] 1: Speed existence [N-EX] 2: Speed agreement [N-AG]
Y3 Transistor output 3 3: Speed equivalence [N-AR] 4, 5, 6: Detected speed 1/ 2/ 3 [4: N-DT1, 5: N-DT2, 6: N-DT3]
Y4 Transistor output 4 7: Stopping on undervoltage [LU] 8: Detected torque polarity (braking/driving) [B/D]
9: Torque limiting [TL] 10, 11: Detected torque [10: T-DT1, 11: T-DT2]
12: KEYPAD operation mode [KP] 13: Inverter stopping [STOP]
14: Operation ready output [RDY] 15: Magnetic-flux detection signal [MF-DT]
Transistor output

16: Motor M2 selection status [SW-M2] 17: Motor M3 selection status [SW-M3]
18: Brake release signal [BRK] 19: Alarm indication1 [AL1] 20: Alarm indication 2 [AL2]
21: Alarm indication 3 [AL4] 22: Alarm indication 4 [AL8] 23: Fan operation signal [FAN]
24: Auto-resetting [TRY] 25: Universal DO [U-DO] 26: Heat sink overheat early warning [INV-OH]
27: Synchronization completion signal [SY-C] 28: Lifetime alarm [LIFE]
29: Under accelerating [U-ACC] 30: Under decelerating [U-DEC]
31: Inverter overload early warning [INV-OL] 32: Motor temperature early warning [M-OH]
33: Motor overload early warning [M-OL] 34: DB overload early warning [DB-OL]
35: Link transmission error [LK-ERR] 36: Load adaptive control under limiting [ANL]
37: Load adaptive control under calculation [ANC] 38: Analog torque bias hold [TBH]
39, 40, 41, 42, 43, 44, 45, 46, 47: Optional Do 1/2/3/4/5/6/7/8/9 [O-DO1 to 9]
CME Transistor output common Common terminal to transistor output.
Y5A,Y5C Relay output Functions can be selected for signals like Y1 to Y4.
output
Relay

30A,30B,30C Alarm relay output Outputs a non-voltage contact signal (1SPDT) when a protective function is activated to stop
(for any fault) inverter.
Can select alarm for exciting or non exciting conditions.
RX(),RX() RS-485 communication Input/output terminals for RS-485 communication.
Commu-
nication

TX(),TX() input/output Can connect up to 31 inverters through a multidrop (daisy chain) connection.
SD(M) Communication shield Connects to the shield cable.
cable connection
PA,PB Pulse generator Terminals for connecting 2-phase signal of pulse generator.
2-phase signal input
detection

PGP,PGM Pulse generator power 15V DC pulse generator power supply (or can be switched to 12V).
Speed

supply
FA,FB Pulse generator output Outputs pulse generator signal by dividing by n. The "n" can be changed by function setting.
CM Pulse generator output Common terminals to FA and FB.
common
TH1,THC NTC Thermistor Motor temperature can be detected with the NTC and the PTC thermistors.
Temperature

PTC Thermistor The motor overheat protective level can be specified by the PTC thermistor function.
detection

2-17
2.3.3 Terminal Arrangement
2.3.3.1 Terminal Arrangement
Norminal Three-phase 200V series Three-phase 400V series
applied motor Fig. 1
Inverter type Fig. Inverter type Fig.
[kW]
0.75 FRN0.75VG7S2
1.5 FRN1.5VG7S2
2.2 FRN2.2VG7S2
1
3.7 FRN3.7VG7S2 FRN3.7VG7S4
5.5 FRN5.5VG7S2 FRN5.5VG7S4 1
7.5 FRN7.5VG7S2 FRN7.5VG7S4
11 FRN11VG7S2 FRN11VG7S4
2 2
15 FRN15VG7S2 FRN15VG7S4
18.5 FRN18.5VG7S2 FRN18.5VG7S4
3 3
22 FRN22VG7S2 FRN22VG7S4
30 FRN30VG7S2 4 FRN30VG7S4 4
37 FRN37VG7S2 FRN37VG7S4
45 FRN45VG7S2 5 FRN45VG7S4 Fig. 2
55 FRN55VG7S2 FRN55VG7S4
75 FRN75VG7S2 6 FRN75VG7S4
90 FRN90VG7S2 7 FRN90VG7S4 5
110 FRN110VG7S4
132 FRN132VG7S4
160 FRN160VG7S4
200 FRN200VG7S4 7
220 FRN220VG7S4
250 FRN250VG7S4

280 FRN280VG7S4
8
315 FRN315VG7S 4

355 FRN355VG7S4
9
400 FRN400VG7S4
500 FRN500VG7S4
10
630 FRN630VG7S4
Fig. 3 Fig. 4 Fig. 5 Fig. 6

Fig. 7 Fig. 8 Fig. 9 Fig. 10

Screw size R0,T0 : M4


G : M10
Other screw size : M12

See the next page for details of terminal arrangement.


2.3.3.2 Terminal Arrangement Chart
Main circuit terminals
Three-phase 200V series
Nominal Nominal
applied motor Inverter type Fig. applied motor Inverter type Fig.
[kW] [kW]
0.75 FRN0.75VG7S2 18.5 FRN18.5VG7S2
3
1.5 FRN1.5VG7S2 22 FRN22VG7S2
2.2 FRN2.2VG7S2 30 FRN30VG7S2 4
1
3.7 FRN3.7VG7S2 37 FRN37VG7S2
5.5 FRN5.5VG7S2 45 FRN45VG7S2 5
7.5 FRN7.5VG7S2 55 FRN55VG7S2
11 FRN11VG7S2 75 FRN75VG7S2 6
2
15 FRN15VG7S2 90 FRN90VG7S2 7

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Fig. 5 Fig. 6

Fig. 7
Three-phase 400V series
Nominal Nominal
applied motor Inverter type Fig. applied motor Inverter type Fig.
[kW] [kW]
3.7 FRN3.7VG7S4 132 FRN132VG7S4
5.5 FRN5.5VG7S4 1 160 FRN160VG7S4
7.5 FRN7.5VG7S4 200 FRN200VG7S4 6
11 FRN11VG7S4 220 FRN220VG7S4
2
15 FRN15VG7S4 250 FRN250VG7S4
18.5 FRN18.5VG7S4 280 FRN280VG7S4
3 7
22 FRN22VG7S4 315 FRN315VG7S4
30 FRN30VG7S4 355 FRN355VG7S4
8
37 FRN37VG7S4 400 FRN400VG7S4
4
45 FRN45VG7S4 500 FRN500VG7S4
9
55 FRN55VG7S4 630 FRN630VG7S4
75 FRN75VG7S4
90 FRN90VG7S4 5
110 FRN110VG7S4

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Fig. 5 Fig. 6

Fig. 7 Fig. 8
R0 T0 R0 T0

L1/R L2/S L3/T P1 P() N() U V W L1/R L2/S L3/T P1 P() N() U V W
L1/R L2/S L3/T P1 P() N() U V W
L1/R L2/S L3/T P1 P() N() U V W
G G Screw size R0,T0 : M4
z z G : M10 Screw size R0,T0 : M4 G G
Other screw size : M12 G : M10 z z
Other screw size : M12

Fig. 9

Screw size R0,T0 : M4


G : M10
Other screw size : M12
Control circuit terminals

30A
30C
30B
Y5C
Y5A
Y4
Y3
Y2
Y1
CME
Ai1
11
Ai2
12
M
13
AO1
AO3
AO2
CM
PLC
FWD
X1
REV
X2
CM
X3
X6
X4
X7
X5
X8
PGP
X9
PGM
FA
PA
FB
PB
CM
THC
TH1
2.3.3.3 Terminal Size
Main circuit terminals
Nominal Size
Power suplly
applied motor Inverter type L1/R,L2/S,L3/T,DB,P1,
voltage G R0,T0
[kW] P(),N(),U,V,W
0.75 FRN0.75VG7S2 M5 M5 M4
1.5 FRN1.5VG7S2
2.2 FRN2.2VG7S2
3.7 FRN3.7VG7S2 M6 M6 M4
5.5 FRN5.5VG7S2
7.5 FRN7.5VG7S2
11 FRN11VG7S2 M6 M6 M4
Three-phase 15 FRN15VG7S2
200V series 18.5 FRN18.5VG7S2 M6 M6 M4
22 FRN22VG7S2
30 FRN30VG7S2 M8 M8 M4
37 FRN37VG7S2 M10 M8 M4
45 FRN45VG7S2
55 FRN55VG7S2
75 FRN75VG7S2 M12 M10 M4
90 FRN90VG7S2 M12 M10 M4
3.7 FRN3.7VG7S4 M5 M5 M4
5.5 FRN5.5VG7S4
7.5 FRN7.5VG7S4
11 FRN11VG7S4 M6 M6 M4
15 FRN15VG7S4
18.5 FRN18.5VG7S4 M6 M6 M4
22 FRN22VG7S4
30 FRN30VG7S4 M8 M8 M4
37 FRN37VG7S4
45 FRN45VG7S4
55 FRN55VG7S4
Three-phase 75 FRN75VG7S4 M10 M8 M4
400V series 90 FRN90VG7S4
110 FRN110VG7S4
132 FRN132VG7S4 M12 M10 M4
160 FRN160VG7S4
200 FRN200VG7S4
220 FRN220VG7S4
250 FRN250VG7S4
280 FRN280VG7S4
315 FRN315VG7S4
355 FRN355VG7S4
400 FRN400VG7S4
500 FRN500VG7S4
630 FRN630VG7S4

Control circuit terminals


M3 : Common to all types
.
2. Specifications
2.4 LC type
2.4.1 Connector Location
For LC series, the connector for connecting loader is located in the opening at right side of touch panel on the front face
of inverter unit.

Connector for
connecting loader

Figure 2-4-1 Connector location

2.4.2 Connection
2.4.2.1 Connector for connecting the loader on inverter side

The specifications of connector for connecting the loader on inverter side are as follows:

Connector type: D-SUB 9 pins (female)

Pin arrangement

1
6 (Seen from the front face of inverter)
2
7
3
8
4
9
5

2-23
Pin No. Terminal Function Pin No. Terminal Function
name name
1 RX(-) Received signal (-) 6 P5 Power supply for converter
2 RX(+) Received signal (+) 7 N.C. No connection
3 TX(+) Sent signal (-) 8 M Grounding (Common)
4 TX(-) Sent signal (+) 9 P5 Power supply for converter
5 M Grounding (common)

CAUTION
P5 terminal is exclusive power supply for the converter of our supply. Do not use for power supply for other devices.
Or it may cause destruction of the product.
It may cause fires. It may cause accidents.

2.4.2.2 Connection with the converter of our supply

The way of connection differs depending upon the type of used converter of our supply. Refer to the followings and then
prepare and connect the connection cables.
Use twisted pair shield wires for the cable. Shield part shall be connected to the frame part of D-SUB 9 pins (male
screw) connector.
Cables shall be prepared so as to pair RX(+) with RX(-), TX(+) with TX(-) and P5 with M

(1) When the converter (ME777A-FSP) is used, which is attached to D300win connection cable (NP4H-CNV) having
attached converter of our supply, refer to the sketch below and prepare the loader connecting cable. The connector
on converter side is RJ-45.

Inverter side RS485 Converter side


(Seen facing to inverter) (Seen facing to converter)

5 4 3 2 1
8 7 6 5 4 3 2 1
9 8 7 6

D-SUB 9 pins
(female)
RJ-45 modular jack

1 1
2 2
3 3
1 2 3 4 5
4 4 1 2 3 4 5 6 7 8

6 7 8 9
5 5
6 6
D-SUB 9 pins( male)
7 7 RJ-45 modular plug
8 8
9
Connect to the frame part of connector

CAUTION
It may cause destruction of the product, if the above connections are misused.
Use first after verification of the correct connections.
Or it may cause fire or it may cause accident.

2-24
24
2. Specifications
(2) When the RS422 converter (NW0H-CNV) of our supply is used, refer to the sketch below and prepare a cable for
loader connection. The RS422 converter side connector is RJ-45.

RS485 Converter side


Inverter side
i Seen facing to converter
j
(Seen facing to inverter

5 4 3 2 1
8 7 6 5 4 3 2 1
9 8 7 6

D-SUB 9 pins
i female
j
RJ-45 modular jack

1 1
2 2
3 3
1 2 3 4 5
4 4 1 2 3 4 5 6 7 8

6 7 8 9
5 5
6 6
D-SUB 9 pins
i male
j
7 7 RJ-45 modular plug
8 8
9

Connect to the frame part of connector

CAUTION
It may cause destruction of the product, if the above connections are misused.
Use first after verification of the correct connection.
Or it may cause fires or it may cause accidents

2.4.2.3 Wiring to control terminals

CN6 located near the control terminal base within inverter has a harness. If the harness-side connector connected to CN6
disturbs the wiring to inverter control terminals at the time of wiring to the inverter control terminals, perform control-
terminal wiring after dismounting harness-side connector of CN6 for the time being. After completion of the control
terminal wiring, connect the harness-side connector to CN6 as it was.

Harness
connector

CN6

2-25
2.5 LC1 type
LC1 type is the type comprising operation check signal of 73 magnetic contactor.

2.5.1 Comparison of a connection diagram of LC and LC1

LC type LC1 Type

Molded case circuit


Molded case circuit breaker
breaker (MCCB)
(MCCB) or P1 P(+) N(-)
or P1 P(+) N(-) Residual-current-
Residual-current- operated protective
operated protective device
device (ELCB)
(ELCB) L1/R
L1/R L2/S IM
L2/S IM L3/T
L3/T
Power
Power supply
supply phase
phase 380 CN RXTX
380 480V
CN RXTX Fan
480V 50/60Hz Switch CN RXTX to
Fan L1/R-L3/T side
50/60Hz Switch CN RXTX to
L1/R-L3/T side R0
Auxiliary powersupply for
R0 T0 Control
Auxiliary powersupply for
T0 Control
73-1
73-2

Figure 2-5-1 Comparison of a connection diagram of LC and LC1

Note 1: Standard type is same as LC type. LC2 type is same as LC1 type.

2.5.2 Internal compositions


VG7 internal constitution is as below.

Connector for
connecting loader

73-connector signal

Figure 2-5-2 LC1 internal constitutions

2-26
26
2. Specifications
2.6 LC2 type
2.6.1 Outline
LC2 type is the type equipped with Ethernet interface function.
Ethernet interface function is the function that can connect VG7 PC loader communicating in RS485 interface to
Ethernet and communicates by TCP/IP.
There is no functional restriction of PC loader by applying this interface function. PC loader functions are available
without modification.

Note1: Cannot be doubled as conventional surface-attached loader connector model (VG7S-LCLC1 series) in
hardware constitution.
Note2: Cannot be applied to 15kW or less.

2.6.2 Internal composition


VG7 internal constitution is as below.

Note2

Ethernet Connector for


I/F Board UTP cable

Note1 73 contactor
signal

Figure 2-6-1 Connector location

Note1: Conventional loader via RS485 can be available if RS485 connector (internal connection) is taken off.
Note2: Surface cover shall be the same as that of surface-attached loader connector model (VG7S-LCLC1 series).
Note3: A circuitry of 73 contactor is the same as LC1.(see Figure 2-5-1)

2-27
2.7 DC type (Direct current power supply type)
2.7.1 Basic connection

Fuji PWM converter

P(+)

52 73
L1/R
L2/S
L3/T

R2 N(-)
T2
R1
S1
T1
52 or 73 R0
*
T0

Direct current power


supply type inverter
P(+) N(-)

* : Be sure to connect the


input terminals (R0 and T0)
of the auxiliary power supply
through via b contact of the
electromagnetic contactor
IM
(52 or 73) .
(The control power supply
circuit may burn.)

R1
FAN
T1 Connected by CN322

R0 *
Auxiliary power supply
T0
for control

Figure 2-7-1 Basic connection diagram

2-28
28
2. Specifications
2.7.2 Connection of main circuit

Table 2.7-1 Function of main circuit terminals


Terminal
Terminal name Description
marking
P(+) ,N(-) DC link circuit terminals connect to DC link circuit terminals P(+) and N(-) of the inverter.
Control power supply connect to the same power system as the main circuit power supply
R0, T0
auxiliary input and backup terminal of the control power supply.
R1, T1 AC fan power supply input connect to the same power system as the main circuit power supply
U,V,W Inverter output terminal Connects a 3-phase motor.

(1) DC link circuit terminals (P(+) and N(-))


Connect the terminals P(+) and N(-) of the PWM converter to the terminals P(+) and N(-) of the inverter.
Arrange so that the wiring becomes length of 5 m or less and is closed (parallel) to reduce inductance.

(2) Control power supply auxiliary input (R0 and T0)


This terminal use for backup of the control power supply. Be sure to connect through via b contact of the
electromagnetic contactor (52 or 73) to the main power supply. Using in directly connected, may break inside of
inverter.

(3) AC fan power supply input (R1 and T1)


This terminal use for power supply of the AC cooling fan inside Inverter. Be sure to connect to the main power
supply.

(4) Inverter output terminal (U, V, W)


see 2-3-2.

2.7.3 Wire size


Please read the instruction manual for PWM converter about DC link circuit terminals (P(+) and N(-)), and read the
users manual about the others terminals.

2-29
3. Preparatory Operations and Test Run
3.1 Before Use
3.1.1 Inspection After Receipt
Unpackage the product and perform the following
checks.
If the product is found to have a fault, please contact the
dealer from which you purchased the product or the
nearest sales office of Fuji Electric.

(1) Read the nameplate to check that the product is the


same thing as ordered.

TYPE: Inverter type

Ex. FRN 30 VG7S 4LC Nameplate

How to read the model number.

FRN VG 7 S -
Code Type
Code Series name
Standard type
FRN FRENIC5000 Series
DC DC Type
LC LC Type
Code Nominal applied motors
LC1 LC1 Type
0.75 0.75kW
LC2 LC2 Type
1.5 1.5kW
DLC DC,LC Type
2.2 2.2kW
DLC1 DC,LC1 Type
3.7 3.7kW
DLC2 DC,LC2 Type
5.5 5.5kW
7.5 7.5kW
Code Input power source

2 Three-phase 200V
800 800kW
4 Three-phase 400V

Code Application range Code Enclosure


VG High performance vector control S Standard

Code Development inverter series


7 7 series

SOURCE : Power ratings


OUTPUT : Rated output
MASS : Mass
SER.No. : Serial No. 4 3 HH12345R678 - 001H
Product No.
Serial lot No.
Month of manufacture:1 to 9 for January to
September, X for October,
Y for November,or Z for December

Year of manufacture:Last digit of A.D.


(4 for 2004)

3-1
3.1.2 External View of the Product

Figure 3-1-2 External View of the Product

3-2
3. Preparatory Operations and Test Run

3.1.3 Handling of the Product


(1) Removal of Surface Cover
Loosen the surface cover fixing screws. Remove the cover by pulling the top of the cover as shown in
Figure 3-1-3.

Figure 3-1-3 Removal of Surface Cover (15 kW or lower)

Remove the six surface cover fixing screws. Remove the surface cover.

Figure 3-1-4 Removal of Surface Cover (18.5 kW or higher)

(2) Removal of KEYPAD Panel


After removing the face cover in step (1), loosen the KEYPAD panel fixing screws. Remove the
KEYPAD panel as shown in Figure 1-3-3.

Figure 3-1-5 Removal of KEYPAD Panel (15 kW or lower)

Loosen the KEYPAD panel fixing screws. Carefully remove the KEYPAD panel with your fingers
inserted to the cutouts at the side of the KEYPAD panel. Careless handling may break connectors.

3-3
Figure 3-1-6 Removal of KEYPAD Panel (18.5 kW or higher)

3-4
3. Preparatory Operations and Test Run
3.1.4 Transportation
Always hold the body during transportation.
Do not hold the cover or any other part. Doing so may break or fall the product.
When using a hoist or crane to transport a product with lifting holes, hang hooks and ropes to the holes.

3.1.5 Storage
Temporary Storage
Store the product under the conditions specified on Table 3-1-1.

Table 3-1-1 Storage Conditions


Item Requirement
Ambient temperature -10 to +50 C
No condensation or freezing
See Note 1
Storage temperature -25 to +65 C should occur due to sudden
See Note 2 temperature changes.
Relative humidity 5% to 95%
Atmosphere The product should not be exposed to dust, direct sunlight,
corrosive or combustible gas, oil mist, vapor, waterdrops,
vibration, or air containing much salt.
Note 1: The storage temperature applies to the temporary storage during transportation, for example.
Note 2: Do not store the product in a place where the temperature significantly changes as this may cause
condensation or freezing even if the humidity requirement is satisfied.
(1) Do not place the product directly on the floor.
(2) Pack the product with a plastic sheet or such if stored under undesirable conditions.
(3) Seal in a desiccative such as silica gel when packing the product if it may be affected by moisture.

Extended Storage
The requirements to be satisfied when storing the product for an extended period after purchased greatly
depend on the environment. General requirements are listed below.
(1) Satisfy the requirements for temporary storage.
If the storage period exceeds three months, the ambient temperature should be kept below 30 C to
protect the dead electrolytic capacitor from deterioration.
(2) Carefully pack the product to prevent the intrusion of moisture, etc. Seal in a desiccant to keep the
relative humidity inside the pack below 70%, as a guide.
(3) The product will be often exposed to moisture or dust if left mounted on an unit or console, especially
in a building under construction. In such a case, remove the product and relocate in a well-conditioned
place.
The electrolytic capacitor will be deteriorated if left dead for an extended period. Do not leave it dead
for a period exceeding a year.

3-5
3.2 Installation and Connection
3.2.1 Operating Conditions
Install the product under the conditions specified in Table 3-2-1.

Table 3-2-1 Operating Conditions


Item Requirement
Place Indoor
Ambient
-10 to +50 C
temperature
Relative humidity 5% to 95% (no condensation allowed)
Atmosphere The product should not be exposed to dust, direct
sunlight, corrosive gas, oil mist, vapor, waterdrops,
or air containing much salt.
No condensation should occur due to sudden
temperature changes.
Altitude 1,000m or less (if more than 1,000m, see Table 2-1-
2)
Vibration 200V 55kW or lower, 400V 75kW or lower
2 to 9Hz : 3mm amplitude
2
9 to 20Hz : 9.8m/s
2
20 to 55Hz : 2m/s
2
55 to 200Hz : 1m/s
200V 75kW or higher, 400V 90kW or higher
2
9 to 55Hz : 2m/s
2
55 to 200Hz : 1m/s

Table 3-2-2 Output Reduction Rates at Higher Altitudes


Altitude Output Current Reduction Rate
1,000m or less 1.00
1,000-1,500m 0.97
1,500-2,000m 0.95
2,000-2,500m 0.91
2,500-3,000m 0.88

3-6
3. Preparatory Operations and Test Run
3.2.2 Installation Procedure
(1) Install the product onto a rigid structure in the vertical direction with the letters, FRENIC5000 VG7S,
seen from the front and fix with specified bolts. Do not install upside down or in the horizontal
direction.

CAUTION
Failure to do so may lead to injury.

(2) The inverter generates heat during operation.


Reserve a space as shown in Figure 3-2-1 to
ensure a sufficient flow of cooling air. The heat
is radiated from the top. Do not install the
inverter under any unit susceptible to heat.

Figure 3-2-1

(3) The cooling fins (heat sink) are heated to almost 90 C during operation of the inverter. The inverter
mounting surface should be made of a material capable of withstanding this temperature rise.

CAUTION
The fins may burn your skin.

WARNING
Install the inverter onto an incombustible material such as metal.
Failure to do so may lead to fire.

(4) When storing the inverter in a control panel, for


example, sufficiently ventilate the inverter so
that its ambient temperature will not exceed the
specified limit. Do not store the inverter in a
small closed box that does not radiate heat well.

(5) When storing two or more inverters in a unit or


control panel, they are desirably arranged side by
side to minimize the thermal effect on each other.
If they are inevitably arranged with one above
another, separating plate should be provided to
prevent the heat transfer from the bottom side
inverter to the above.

Figure 3-2-2 External Cooling System

3-7
(6) The inverter is prepared to be mounted in a control panel when delivered. It may be externally cooled
using the optional adapter if 15kW or lower or with the mounting legs relocated if 18.5kW or higher.
With the inverter externally cooled, the heat generated inside the unit or control panel is dissipated
because the cooling fins, which radiate 70% of the generated heat, are excluded from the unit or
control panel.
Do not exclude the cooling fins where they may be clogged with lint or damp dust.

CAUTION
Do not admit lint, paper, wooden chips, dust, metallic pieces, and any other foreign matters into the
inverter or allow them to stick to the cooling fins.
Doing so may lead to fire or accident.

To externally cool a 18.5kW and 630kW inverter, relocate the upper and lower mounting legs as
shown in Figure 3-2-3. Remove the mounting leg fixing screws, relocate the legs, and fix with casing
fixing screws. (The casing fixing screws cannot be directly used for some models. See the following
table.)
The mounting leg fixing screws become unnecessary after the legs are relocated.

Number and Size of Fixing Screws


Voltage Mounting leg fixing Casing fixing
Inverter model
class screws screws
FRN18.5VG7S-2~FRN55VG7S-2 5(M6 20) 5(M5 16)
200V FRN75VG7S-2 7(M6 20) 5(M5 16)
FRN90VG7S-2 6(M6 20) 6(M5 16)
FRN18.5VG7S-4~FRN75VG7S-4 5(M6 20) 5(M5 16)
FRN90VG7S-4~FRN110VG7S-4 7(M6 20) 5(M5 16) Note 1
FRN132VG7S-4~FRN160VG7S-4 7(M6 20) 7(M5 16)
400V
FRN200VG7S-4~FRN250VG7S-4 6(M6 20) 6(M5 16) Note 1
FRN280VG7S-4~FRN315VG7S-4 Note 3 6(M8 20)
Note 2
FRN355VG7S-4~FRN630VG7S-4 Note 3 8(M8 20)

CAUTION
Do not use any screws other than specified.
Doing so may lead to fire or accident.

Note 1: Fix the legs with M5 20 screws.


Note 2: Fix the legs with leg fixing screws.
Note 3: The lower leg becomes unnecessary when the inverter is installed on its bottom.

3-8
3. Preparatory Operations and Test Run

Figure 3-2-3

CAUTION
Use the screws provided with the inverter when relocating the mounting legs.
Failure to do so may lead to injury.

3-9
3.3 Electric Connections
Removing the surface cover exposes the terminal blocks. Correctly wire them after reading the following
instructions.

3.3.1 Basic Connections


(1) Connect power supply leads to the main circuit power terminals, L1/R, L2/S, and L3/T. Connecting
any power supply lead to another terminal may fail the inverter. Check that the supply voltage does
not exceed the permissible limit indicated on the nameplate, etc.
(2) The grounding terminal must be grounded to prevent disasters such as electric shock and fire and
reduce the noise.
(3) Use a reliable crimp terminal to connect each lead.
(4) After making connections (wiring), check that:
1) leads are correctly connected,
2) all necessary connections are made, and
3) no terminal or wire is short-circuited or grounded.
(5) When any connection is changed after the inverter is energized:
It takes a long time for the smoothing capacitor in the DC link circuit of the main circuit to be
discharged after the power supply is shut off. After the CHARGE lamp goes off, check with a
multimeter or such that the DC voltage has been reduced to a safe level (25V DC or less). Short-
circuiting a circuit in which a voltage (potential) still remains may generate sparks. Wait until the
voltage goes away.

WARNING
Always connect the grounding lead.
Failure to do so may lead to electric shock or fire.
The wiring work should be performed by qualified persons.
Before working, check that the power supply is shut off (open).
Failure to do so may lead to electric shock.
Do not use any lead size other than specified.
Doing so may lead to fire.

The basic connection diagram is given in Subsection 2.3.1.

3-10
3. Preparatory Operations and Test Run
3.3.2 Wiring of Main Circuit and Grounding Terminals
Table 3-3-1 Functions of Main Circuit and Grounding Terminals
Terminal symbol Terminal name Description
L1/R,L2/S,L3/T Main circuit power input terminals Connected with three-phase
power source.
U,V,W Inverter output terminals Connected with three-phase
motor.
R0,T0 Auxiliary control power input terminals Connected with the same AC
power source as used for
main circuit, as back-up
power source for control
circuit.
P1,P(+) DC REACTOR connecting terminals Connected with (optional)
input power-factor correcting
DC REACTOR.
P(+),DB Braking resistor connecting terminals Connected with (optional)
braking resistor.
P(+),N(-) DC link circuit terminals Supplies DC link circuit
voltage. Connected with
(optional) external braking
unit or (optional) PWM
converter.
zG Inverter grounding terminals Grounds inverter chassis
(casing). Connected with
earth.

(1) Main circuit power input terminals (L1/R, L2/S, and L3/T)
1) The main circuit power input terminals, L1/R, L2/S, and L3/T should be connected with the power
source via earth-leakage circuit breaker for line protection. Any phase may be connected to any
lead. If the zero-phase current is detectable by the upstream system, however, ordinary circuit
breakers may be used.
2) Connect a magnetic contactor so that the inverter can be disconnected from the power source to
minimize the influence of any failure when the inverter protective function is activated.
3) Do not start or stop the inverter by turning the main power switch on or off. Use the control circuit
terminals, FWD and REV, or the FWD, REV, and STOP keys on the KEYPAD panel to start or
stop the inverter. When the inverter is inevitably started or stopped using the main power switch,
do not turn it on or off more than once per hour.
4) Do not connect any terminal to a single-phase power source.

3-11
(2) Inverter output terminals (U, V, and W)
1) Connect three-phase motor leads to the inverter output terminals, U, V, and W with care not to
connect a wrong phase.
2) Do not connect a phase advancing capacitor or surge absorber (suppressor) to the inverter output
terminals.
3) If the wiring between the inverter and the motor is too long, a high-frequency current will run
through the wiring due to floating capacity to trip the inverter because of overcurrent, increase the
leakage current, and/or deteriorate the current indication accuracy. Therefore, the motor wiring
length should not exceed 50m for 3.7kW or lower inverters or 100m for others, as a guide.
Connect the optional output circuit filter (OFL filter) if the wiring is too long.
4) In case of the motor equipped with an encoder, the wiring distance between the inverter and motor
must not exceed 100m. This is due to the limitation set by the specification of the encoder. If the
distance exceeds 100m, add an isolation converter in the middle or take a similar measure.
Without output circuit filter

When two or more motors are to be driven, the total length of wirings to those motors should
not exceed 50m for 3.7kW or lower inverters or 100m for 5.5kW or higher ones.
With output circuit filter

When two or more motors are to be driven, the total length of wirings to those motors
should not exceed 400m.
Note: When a thermal relay is used between the inverter and the motor, especially for 400V series,
the thermal relay may malfunction even with a wiring length less than 50m. In this case,
connect an OFL filter or reduce the inverter operation noise (carrier frequency) using
function code F26 (motor sound (carrier frequency)).

Driving a 400V motor with an inverter


If a motor is driven with a PWM inverter, the surge voltage generated by switching inverter elements
is overlapped as applied to the motor terminals. Especially for 400V motors, the motor insulation
may be deteriorated by the surge voltage if the motor wiring is too long. Therefore, any of the
following measures should be taken when a 400V motor is to be driven with an inverter.
1) Use a motor with reinforced insulation (all the Fuji Electric's general-purpose motors have
reinforced insulation).
2) Connect the optional output circuit filter (OFL filter) to the inverter output terminals.
3) Shorten the wiring between the inverter and the motor as short as possible (to10 to 20m or less).

3-12
(3) Auxiliary control power input terminals (R0 and
T0)
If the magnetic contactor in the power supply
circuit to the inverter is turned off (open) when
the protection circuit is activated, the inverter
control power supply is shut off. As a result,
alarm outputs (30A, B, and C) are no longer
retained and indications on the KEYPAD panel
go away. To prevent this, the same AC voltage
as used for the main circuit is applied to the
auxiliary control power input terminals, R0 and
T0.
Although the inverter functions with no voltage
applied to these terminals, it is strongly
recommended to connect the voltage to R0 and
T0 to ensure safe operation.
Figure 3-3-1 Wiring of Auxiliary Control
Power Input Terminals
1) When a radio noise filter is used, the power to
be connected to the auxiliary control power
input terminals, R0 and T0, should be taken
from a point downstream the filter.
If it is taken from a point upstream the filter,
the noise reduction effect is impaired.

(4) DC REACTOR connecting terminals


(P1 and P(+))
1) These terminals are provided to connect the
optional input power-factor correcting DC
REACTOR. A jumper is connected between
the terminals before delivery from the factory.
Remove the jumper before connecting the
DC REACTOR.
2) Do not remove the jumper when the DC
reactor is not used.

Figure 3-3-2
Note: The DC REACTORS are (externally) provided
as standard equipment for 75 kW or higher
inverters. Always use the DC REACTOR for
those inverters.

3) Connect an optional DC reactor to the inverter (a) Capacity ratio (b) Power supply system
Power supply transformer capacity [kVA]

1000
for 55kW or smaller rated motor outputs. Power supply
The inverter capacity ratio to the power transformer
DC reactor necessary
transformer is in the relationship shown in
Fig. 3-3-3 (a). 500 MCCB MCCB MCCB
A thyristor is in the same power supply or a
MC
power factor-adjusting capacitor is turned DC reactor unnecessary

on or off in the same power supply as


shown in Fig. 3-3-3 (b). 0 50 100


Inverter Thyristor
Power
factor-
There is 2% or a higher imbalance in the converter improving
Inverter capacity [kVA]/unit
capacitor
source voltage.
Imbalance ratio of source voltage [%] Fig. 3-3-3 Application of DC reactor
(max. voltage [V] - min. voltage [V])
= 67
(average voltage of three phases [V])
To improve power-factor in the input side.

The power-factor can be improved to about


0.94.

3-12
3. Preparatory Operations and Test Run
(5) Braking resistor connecting terminals (P(+) and
DB)
The optional braking resistor may be
externally mounted. It is required when the DC REACTOR Braking resistor DB
inverter is operated frequently or under heavy (DCR)
inertia. 2
(CM)
1) Connect the braking resistor terminals, P DB (THR)
G 1
P(+) and DB, to the inverter terminals,
P(+) and DB.
2) Lay out so that the wiring length will not P1 P() DB N()

exceed 10m. The two leads should be


twisted or in close contact (parallel).
Figure 3-3-4 Connection Diagram
(For 200V, 55kW or Lower and 400V, 110kW or
Lower Inverters)

CAUTION
Do not directly connect the braking resistor to the DC terminals, P(+) and N().
Doing so may lead to fire.

(6) DC link circuit terminals (P(+) and N())


The 200V series, 75kW or higher and 400V series, 132kW or higher inverters contain no braking
resistor drive circuit. When the braking resistor is required, a braking unit should be used.
1) Connect the braking unit terminals, P(+) and N(), to the inverter terminals, P(+) and N().
Lay out so that the wiring length will not
exceed 5m. The two leads should be
twisted or in close contact (parallel).
2) Connect the braking resistor terminals, P
(+) and DB, to the braking unit terminals, External braking resistor DB
P (+) and DB. Lay out so that the wiring
2
length will not exceed 10m. (CM)

The two leads should be twisted or in close P DB 1


DC REACTOR G
contact (parallel). (DCR)
When the inverter terminals, P(+) and P DB 2

N(), are not used, they should be left G


P N 1 (THR)

open. Never short these terminals or Braking unit BU

directly connect the braking resistor. P1 P() N()


Doing so may break the inverter.
3) Auxiliary contacts 1 and 2 of the braking
unit have polarity.
4) When connecting a PWM converter, see Figure 3-3-5 An Example of Connection Diagram*
the instruction manual for the converter. (200V, 75kW or Higher and 400V, 132kW or
Higher Inverters)

* Two or more braking units or braking resistors are


necessary for some models. For details of
connection, refer to the operation manual of the
braking unit.

3-13
(7) Inverter grounding terminals (z G)
The inverter grounding terminals, z G, must be grounded to ensure your safety and for noise measures.
The Technical Standards for Electric Equipment requires metallic frames of electric equipment be
grounded to prevent disasters such as electric shock and fire. Connect the terminals as described
below.
1) Connect to type D grounded poles for 200V series or type C grounded poles for 400V series
according to the Technical Standards for Electric Equipment.
2) Connect the earth terminal to the dedicated grounding pole of the inverter system using a thick,
short lead.

Table 3-3-2
Voltage class Grounding work class Grounding resistance
200V Type D 100 or less
400V Type C 10 or less

(8) Auxiliary power switching connector (CN UX) (18.5kW or higher)


For 18.5kW or higher inverters, if the supply voltage to the main circuit is within the range shown in
Table 3-3-3, reconnect the auxiliary power switching connector, CN UX, to U2. For other inverters,
leave the connector connected to U1. For details, see Figure 3-3-8.

Table 3-3-3 Voltage Ranges Requiring Reconnection of Auxiliary Power Switching Connector
Frequency [Hz] Supply voltage range [ V ]
50 380 to 398
60 380 to 430

CAUTION
Check that the number of phases and rated voltage of the product agree with those of the AC power
source.
Do not connect any AC power source to the output terminals, U, V, and W.
Doing so may lead to injury.

(9) Fan power switching connector (CN RXTX) (18.5kW or higher)


The VG7S accepts DC power inputs through a common DC terminal without using any optional
equipment when combined with a PWM converter as shown in Figure 3-3-7.
However, 18.5kW or higher inverters contain AC power operated parts such as AC cooling fan.
When such DC power inputs are used, reconnect the fan power switching connector, CN RXTX,
inside the inverter to R0-T0 as shown in Figure 3-3-6 and apply an AC power to the terminals, R0 and
T0.

For details, see Figure 3-3-8.

Note: The fan power switching connector, CN RXTX, is normally connected to L1/R-L3/T. Do not
reconnect the connector when no DC power inputs are used.
Always connect the same AC voltage as used for the main circuit to the auxiliary control power
input terminals, R0 and T0. Failure to do so deactivates the fan, which may overheat (OH1) and
then fail the inverter.

CAUTION
Do not connect the fan power switching connector, CN RXTX, inside the inverter to a wrong
terminal.
Doing so may fail the inverter.
When DC power inputs are used, apply an AC power to R0 and T0 to drive the fan.
Failure to do so may fail the inverter.

3-14
3. Preparatory Operations and Test Run
Jumper
18.5kW or higher (not provided for 75 kW or higher units)

Inverter unit DB P1 P(+)N(-)

Earth Magnetic
leakage contactor
circuit Noise filter (52)
breaker
L1/R
U
L2/S + C V
Power
W
M
source
L3/T

CN RXTX Fan

CN RXTX Fan
R0

T0
R0

T0

Reconnected for DC power inputs

Figure 3-3-6 Switching of Fan Power Supply

18.5kW or higher PWM converter


P(+)

Earth
leakage Magnetic
circuit contactor
breaker (52) Filter
L1/R
L2/S + C
Power
source L3/T

N(-)

Inverter unit DB P1 P(+) N(-)

L1/R
U
L2/S + C V
W
M
L3/T

CN RXTX

Fan

Switching CN RXTX
R0 to R0-T0
T0

Figure 3-3-7 A Wiring Example of Inverter Combined with PWM Converter

Note 1: When a 15 kW or lower inverter is combined with a PWM converter, do not directly connect any
power source to the input terminals R0 and T0 for auxiliary control power. To connect, use an
isolation transformer to isolate from the main power supply of the PWM converter or use a
normally closed contact of the magnetic contactor (52) as a relaying terminal.
Examples of wiring of the PWM converter are given in the instruction manual for PWM
converter.
Note 2: 200 V, 75 kW or higher and 400 V, 132 kW or higher inverters contain no braking transistor.
3-15
The switching connectors are mounted in the power PC
board at the top of the control circuit PC board.

CN UX

CN RXTX

Note: When removing either connector, hold the top of the jaw
between fingers to release the latch and remove by
pulling upward.
When mounting, fully insert the connector and apply the
latch until it clicks.

FRN18.5VG7S-2 to FRN55VG7S-2
FRN18.5VG7S-4 to FRN110VG7S-4

FRN75VG7S-2 to FRN90VG7S-2
FRN132VG7S-4 to FRN220VG7S-4

CN UX is connected to U1

and CN RXTX to L1/R-L3/T before factory


shipment.
<Oblique Detail of Part A>

The Figure applies when the inverter is


CN UX : U1
used with DC power inputs at a supply
voltage of 380-398 V, 50 Hz or 380-430
CN RXTX : L1/R-L3/T
V, 60 Hz.

Figure 3-3-8 Power Switching Connectors (18.5 kW or Higher Inverters Only)

3-16
3. Preparatory Operations and Test Run
3.3.3 Wiring of Control Terminals
Functions of the control circuit terminals are described in Table 3-3-4. Each control terminal should be wired in
different ways, depending on its setting.
Terminal arrangement is given in Section 2.3.3.

Table 3-3-4
Category

Terminal
Terminal name Function
symbol

13 Potentiometer power supply Supplies power (+10Vdc) to speed setting POT (1-5
k).
12 Voltage input Controls the speed according to the external analog
input voltage command.
Analog input

0 to 10V DC/0 to 100%


Reversed operation with signals: 0 to 10V
DC/0 to 100%
11 Analog input common A common terminal for analog input signals
Ai1 Analog input 1 Inputs analog DC voltages between 0 to 10V DC.
Ai2 Analog input 2 For assignment of signals, see 2.3.2 'Functions of
Terminals'.
M Analog input common * Input resistance: 10 k
FWD Forward operation command FWD-CM: ON... The motor runs in the forward
direction.
FWD-CM: OFF... The motor decelerates and stops.
REV Reverse operation command REV-CM: ON... The motor runs in the reverse
direction.
REV-CM: OFF... The motor decelerates and stops.
X1 Digital input terminal 1 Functions such as external coast-to-stop command,
X2 Digital input terminal 2 external alarm, alarm reset, and multi-speed control
can be turned on or off with terminals X1 to X9. For
X3 Digital input terminal 3 details, see 2.3.2 'Functions of Terminals'.
X4 Digital input terminal 4 <Digital Input Circuit Specifications>
X5 Digital input terminal 5 Item min. typ. max.
X6 Digital input terminal 6 Operating ON level 0V - 2V
X7 Digital input terminal 7 voltage OFF level 22V 24V 27V
Digital input

X8 Digital input terminal 8 On-time operating current - 3.2mA 4.5mA


X9 Digital input terminal 9 Off-time permissible leak
- - 0.5mA
current

PLC PLC signal power supply Connected with output signal power source of PLC
(Rated voltage: 24 (22-27) V DC ).
CM Digital input common A common terminal for digital input signals
AO1 Analog output terminal 1 Outputs monitor signals at analog DC voltages
between 0 and 10 V DC. For details of signals, see
Analog
output

AO2 Analog output terminal 2


2.3.2 'Functions of Terminals'.
AO3 Analog output terminal 3 * Connectable impedance: 3 k min.
M Analog output common

3-17
Y1 Transistor output 1 Outputs signals such as Running, Speed equivalence,
Overload early warning, ... and z as transistor outputs
from inverter to specified ports. For details, see 2.3.2
Y2 Transistor output 2 'Functions of Terminals'.
Y3 Transistor output 3 <Transistor Output Circuit Specifications>
Y4 Transistor output 4
Item min. typ. max.
Operating ON level - 1V 2V
voltage OFF level - 24V 27V
Transistor output

On-time max. load current - - 50mA


Off-time permissible leak
- - 0.1mA
current

CME Transistor output common A common terminal for transistor output terminals.
Insulated from terminals CM and 11.
30A,30B, Alarm relay output (for any fault) Outputs alarm signal as relay contact output (1SPDT)
Relay output terminals

30C when inverter stops due to alarm.


Contact capacity: 250V AC, 0.3 A, cos = 0.3 (or 48
V DC, 0.5 A when conformed with Low Voltage
Directive)
You may choose to close contacts under unusual or
normal conditions.
Y5A,Y5C Relay output You may select a signal as you may with Y1 to Y4
terminals. Contact capacity is the same as with alarm
relay output terminals.
Communication

RX(+), RS-485 communication Input/output terminals for RS-485 communication


RX() input/output Up to 31 inverters may be connected through
TX(+),TX() multi-drop connections. Terminating resistor (100 )
can be connected via switch (SW3).
SD(M) Communication shield cable Connected with shielded wires.
connection
PA,PB Pulse generator 2-phase signal Connected with 2-phase signals from pulse generator
input
Speed detection

PGP,PGM Pulse generator power supply Supplies power (+15 V DC (switchable to +12 V DC))
to PG.
FA,FB Pulse generator output Output pulse generator signal with frequency divided
to 1/n. (n is programmable with function code E29.)
CM Pulse generator output A common terminal for FA and FB.
common
TH1,THC NTC/PTC thermistor Monitors motor temperature with NTC and PTC
connection terminals thermistors. For PTC thermistor, motor overheat
Temperature

protection level can be set with function code E32.

3-18
3. Preparatory Operations and Test Run
(1) Input terminals (13, 12, and 11)
1) Shielded wires as short as possible (20 m
or less) should be used for cables
because these terminals handle weak
analog signals that are very susceptible
VR
to external noise. The shields should be
1k5k
grounded to the earth, as a rule. If the
signals are greatly affected by external
induction noise, however, connecting
the shields to terminal 11 may be Figure 3-3-9
advantageous.
2) When relay contacts are required in this
circuit, use twin contacts handling weak
signals. Do not use contacts at terminal
11.
3) If any of these terminal is connected with
an external analog signal output unit, it
may malfunction due to the noise
generated by the inverter, depending on
the analog signal output circuit. In this
case, connect a ferrite core or capacitor Figure 3-3-10
to the external analog signal output unit. Protection against Noise (Example)
(2) Digital input terminals (FWD, REV, X1-X9, PLC, and CM)
1) The digital input terminals such as FWD, REV, and
X1-X9 are generally turned on/off between the CM
terminal. If turned on/off using an external power
source and open collector outputs from the
programmable logic controller, the terminals may
malfunction due to current leak from the external
power source. In this case, connect the external
power source using the PLC terminal as shown in
Figure 3-3-11.
2) When inputs are made through relay contacts, use a
highly reliable relay contacts (Fuji Electric's
HH54PW control relays, for example).
(3) Transistor output terminals (Y1-Y4 and CME)
1) A circuit configuration as shown in the 'Transistor
Output Terminals' column of Table 3-3-4 is used.
Take care not to connect external power leads with Figure 3-3-11
reversed polarity. Protection against Current Leak
2) When control relays are used, connect a surge from External Power Source
suppression diode to each end of the exciting coil.

3-19
(4) Pulse generator terminals (PGP, PGM, PA, and PB)
Connect each inverter terminal with a motor PG terminal with the same terminal code. Switch the PG power
between +15 V and +12 V using SW5. The location of SW5 is shown on the next page.

(5) PG output terminals (FA, FB, and CM)


Open collector output signal. Connect these terminals as follows if used.

Figure 3-3-12 Wiring of PG Output Terminals

(6) Temperature detection terminals (THC and TH1)


Connect each thermistor connecting terminal with a motor terminal with the same code. The motor has a spare
thirmistor terminal (TH2). If terminal TH1 becomes unusable due to a cut wire or for another reason, connect
motor terminal TH2 to inverter terminal TH1.

(7) RS-485 connector


A connector is located as shown in the Figure. For the connector shape, see the description of standard RS-485.
The terminating resistor should be switched with SW3. The location of SW3 is shown on the next page.
SW3 : 1-2 short-circuit, using terminating resistor
SW3 : 2-3 short-circuit, without terminating resistor

3-20
3. Preparatory Operations and Test Run

RS-485

RS-485

Figure 3-3-12 Locations of Switches and Connectors

Figure 3-3-13
Layout of switch and connector

3-21
(8) Miscellaneous
1) The control terminal leads should be kept as apart from the main circuit leads as possible to prevent malfunction
due to noise.
2) The control leads inside the inverter should be secured to prevent direct contact with the live part of the main
circuit (the main circuit terminal blocks, for example).

WARNING
The shield of each control cable does not serve as a reinforced insulator. If the shield is broken for
some reason, a high voltage in the main circuit may invade the control signal circuit. The Low
Voltage Directive in Europe also prohibits the users to wire the inverter with a main circuit lead in
contact with a control lead.
Doing so may lead to electric shock.

CAUTION
Noise may be generated from the inverter, motor, and leads.
Protect sensors and devices around the inverter from malfunction.
Failure to do so may lead to accident.

(9) Wiring of Control Circuits


1) FRN18.5VG7S-2 to FRN55VG7S-2
FRN18.5VG7S-4 to FRN110VG7S-4
(a) Pull the wiring out along the left side panel of the inverter as shown in Figure 3-3-14.
(b) Tie leads with bands (Insulock, for example) and secure to the hole (tie mounting hole A) on the left side wall of
the main circuit terminal block on the way outward. The bands should be 3.5 mm or less in width and 1.5 mm or
less in thickness as they are to be passed through the holes (4 mm dia.).
(c) If an optional printed circuit board is mounted, secure signal leads to the tie mounting hole B.

Figure 3-3-14 Figure 3-3-15


Routing Inverter (18.5 kW or Securing Inverter (18.5 kW or
Higher) Control Circuit Leads Higher) Control Circuit Leads

3-22
3. Preparatory Operations and Test Run
2) FRN132VG7S-4 to FRN160VG7S-4
(a) Pull the wiring out along the left side panel as shown in Figure 3-3-16.
(b) Tie leads with bands (Insulock, for example) and secure with cable tie holders on the beams on the way outward.
The bands should be 3.8 mm or less in width and 1.5 mm or less in thickness as they are to be passed through
square holes (3.8 1.5).

Figure 3-3-16 Figure 3-3-17


Routing Inverter Control Circuit Leads Securing Inverter Control Circuit Leads

3) FRN75VG7S-2 to FRN90VG7S-2
FRN200VG7S-4 to FRN220VG7S-4
(a) Pull the wiring out along the left side panel as shown in Figure 3-3-18.
(b) Tie leads with bands (Insulock, for example) and secure with cable tie holders on the beams on the way outward.
The bands should be 3.8 mm or less in width and 1.5 mm or less in thickness as they are to be passed through
holes (3.8 1.5).

Control circuit cable

Leads

Figure 3-3-18 Figure 3-3-19


Routing Inverter Control Circuit Leads Securing Inverter Control Circuit Leads

4) FRN280VG7S-4 to FRN400VG7S-4
(a) Similarly to Fig. 3-3-18, pull along the left side plate of the inverter.
(b) Use an isolated clip located at the upper part of main circuit terminal block L1/R to fix the wiring.

3-23
3.4 Test Run
3.4.1 Preliminary Check and Preparation
Perform the following checks before starting operation.
(1) Check that the inverter is correctly wired.
Most importantly, the inverter output terminals, U,
V, and W should not be connected to a power z
source and the earth terminal should be correctly
grounded.
(2) No terminal or exposed live part should be
short-circuited or grounded.
(3) Check for loose terminals, connectors, and screws.
(4) Check that the motor is disconnected from
mechanical devices. Figure 3-4-1
(5) Turn all switches off so that the inverter will not Inverter Connection Diagram
start or malfunction when powered on.
(6) After power-up of the inverter, check that:
1) the KEYPAD panel gives indications as shown in
Figure 3-4-2 (no alarm message), and
2) the inverter contained fan is rotating.

Figure 3-4-2
KEYPAD Panel Display with the Power ON

WARNING
Never turn the power switch on (closed) before mounting the face cover. Do not remove the cover
while the inverter is energized.
Do not handle the inverter with wet hand.
Doing so may lead to electric shock.

3-24
3. Preparatory Operations and Test Run
3.4.2 Operating Methods
There are many operating methods. Read this manual and select the one most suitable to the intended use and operating
conditions. General operating methods are described in Table 3-4-1.

3.4.3 Test Run


After checking that no abnormal condition exists in
3.4.1, perform a test run. Table 3-4-1 General Operating Methods
Before delivery, the inverter is programmed to be Operating Operation
operated from the KEYPAD panel (with function code Speed controls
method commands
F01 set to 0 and F02 to 0). From KEYPAD panel
(1) Turn the power on. Check that the speed indicated FWD
KEYPAD keys , REV
by blinking LEDs is 0 r/min. panel
STOP
(2) Set the speed to a lower level around 100 r/min
using the key. Through Contact inputs
external (switches)
(3) Press the F W D key to run the motor in the forward
signal input Terminals:
direction or the R E V key to run in the reverse Variable resistor FWD - CM
direction. Press the S T O P key to stop the motor. (POT) or analog Terminals:
(4) Check that: voltages REV - CM
1) the motor runs in the selected direction (see Figure
3-4-3),
2) it revolves without any problem (motor roars and
excessive vibration), and
3) it smoothly accelerates or decelerates.
If no abnormal condition is observed, raise the
operating speed and check again.

Figure 3-4-3 Motor Rotating Directions

3-25
If the inverter is found to normally function in the test run, start regular operation.

CAUTION
If any abnarmal condition is observed with the inverter or motor, immediately stop and locate the
cause (see 'Troubleshooting').
Even after the inverter stops outputting, touching any of the inverter output terminals, U, V, and W
may lead to electric shock if a voltage is continuously applied to the main circuit power terminals,
L1/R, L2/S, and L3/T, and auxiliary control power terminals, R0 and T0. The smoothing capacitor
remains live after the power switch is turned off and requires some time until completely discharged.
When touching an electric circuit after the shut-down, check that the charge lamp is off or check with
a multimeter that the voltage has been reduced to a safe level (24V or less).

WARNING
Setting a function code in a wrong manner or without fully understanding this manual may cause the
motor to revolve at an unacceptable torque or speed, possibly resulting in accident or injury.
Accident on injury may result.

3-26
3. Preparatory Operations and Test Run
- MEMO -

3-27
4. Control and Operation
4.1 Read this Section First
This section describes how to start the VG7 after your purchase. The description here assumes that you
have already finished the selection of capacities of your inverter, its braking resistor, and peripheral
equipment by consulting Chapter 2 "Specifications", Chapter 9 "Selecting Peripheral equipment", Chapter
10 "Selecting Inverter Capacity", Chapter 11 "About Motors", Chapter 14 "Replacement Data", and
Chapter 15 "Appendix" before your purchase.

4.1.1 Turning ON the Power


The following chart presents the preparation procedure from wiring to applying power for test operation.
Start test operation

Ref er to Section 3.1 "Before use"

Yes
Are you replacing conventional models (VG,
VG3, or VG5)?

Refer to Section 14 "Replacement


No
data" for confirming difference in
terminal naming
3.2 "Installation and Connection"
3.3 "Electric Connections (3.3.1,
Install and wire main circuit 3.3.2)"

If necessary, install peripherals.


1. Braking equipment (Braking resistors, PWM converters)
2. DC REACT OR
3. Filters (OFL filter, radio noise filters)
3.3.3 "Wiring of Control
Connect wires to control terminals T erminals"
We recommend the KEYPAD panel for test operation. Lim it wiring
to indispensable connections.
1. Protection functions (alarm relay output, thermistor connection)
2. PG wiring (for vector control with PG)
3. Coast-to-stop com mand (BX)
T erminal X7 is designated as a coast-to-stop term inal at the
tim e of shipm ent.
4. Use the emergency stops (ST OP1, ST OP2, and ST OP3), if
necessary.
See Section 4 "E01-E13 (X function selection)" for setting.

If you prefer the external signal input for test operation, connect
wires to the [FWD] and [REV] terminals.
If you prefer the PC loader for the test operation, connect your PC to
Refer to 4.4.1 "If you think defective"
the connector on the control PC board. T he communication
connection is ready as the configuration at the time of shipment.

Conduct inspection and preparation procedure before 3.4.1 "Prelim inary Check and
operation Preparation"

No
Problem remains
Are there any problems after turning on?

Contact FUJI
Yes

T o next page

4-1
4.1.2 Starting Test Operation
Start test operation after the inverter is turned on normally.

Inverter is in normal state after turned on.

No
Is your motor standard
for VG7 or VG5?

No Yes
Is your motor standard
for VG3 or VG?

Yes
No Is your motor dedicated Test operation does not require changing from
(special-purpose) for VG? factory setting.

Yes See description for function code P02 in Section 4


and Section 14 "Replacement data"
for setting motor parameters

Have you entered calculated Yes


values for the dedicated
(special-purpose) motor?
FUJI's general-purpose motors
Third parties' motors No

See description for function codes P02 and H01 in


Read the descriptions Section 4 for tuning motor parameters
on P02 and H01.
Yes
Was Er6 or Er7 alarm issued?

No
No
Has tuning completed normally?

Yes

See 4.4.1 "If you think defective" 3.4.3 "Test Run"


When you operate from the
PC, see 6.5.4 "How to
operate easily".
Start test operation.
When problems
No still remain.
Is inverter operating normally?

Yes
Test operation is complete.

Contact FUJI

4-2
4. Control and Operation
4.1.3 Introduction to Setting in Detail
FRENIC5000VG7 inverters contain various functions to meet all customer needs. You can extend these
functions by employing their options. This section gives you a brief description on these functions.
Changes made to previous models

You can assign any functions to any control The dedicated terminals, [RST]: Alarm reset and [THR]: Trip command
terminals. The standard nine terminals are [X1] to terminals are discontinued. They are included for general assignment. [X8]
[X9] terminal= [RST], [X9] terminal= [THR] are factory assignment.
External alarm input is set to "NO" at shipment.
Trip command [THR] is set to "NO: Normally Open" Refer to "External alarm" in "E01 to E13" in 4.3 "Function code description"
for instruction on switching to "NC terminal"
Service power supplies ( 15 V, 24 V) are
discontinued. Obtain commercial power supplies for your needs.

Since the KEYPAD panel is firmly inserted into the face cover, remove the
The KEYPAD panel is firmly installed.
KEYPAD panel after you open the cover.
Overview of the integrated functions

PWM converter connection is provided as standard. See Section 3.3.2 "Wiring of Main Circuit and Grounding Terminals".

Triple standards (CT, VT, and HT) are selectable. See "F80" in Section 4.3" Function Code Description".

Various control types (such as vector control) are


available. See "P01" and "A01" in Section 4.3 "Function code description".

"NO" or "NC" is selectable for control terminals, [X1]


See "F36", "E14", and "E28" in Section 4.3 "Function Code Description".
to [X9], [Y1] to [Y5A], and alarm output [30X].

Electronic thermal relay protection is available for


See "F10" to "F12" in Section 4.3 "Function Code Description".
motors.

See zero speed locking control (LOCK) in "E01" to "E13" in Section 4.3
Servo-lock is available.
"Function Code Description".

See "F79", P codes, and A codes in Section 4.3 "Function Code


You can store motor parameters for three motors.
Description".

Four patterns are available for acceleration/ See "E01" to "E13" and "RT1" and "RT2" for ASR, ACC/DEC time
deceleration and ASR setting. selection in Section 4.3 "Function Code Description".

r/min and % are available for 15-step speed selection. See "C21" in Section 4.3 "Function Code Description".

Speed control is available during torque (current)


See "F76" to "F78" in Section 4.3 "Function Code Description".
control command operation.

You can restrict the speed control reference


See "H60" to "H66" in Section 4.3 "Function Code Description".
according to load.

Dedicated S-curve acceleration and deceleration


setting is available for vertical transer applications. See L codes in Section 4.3 "Function Code Description".

Eight languages are available in the KEYPAD


See "F58" in Section 4.3 "Function Code Description".
indication.

See 4.2 "Control block diagrams" and "H20" to "H27" in Section 4.3
PID function is integrated.
"Function Code Description".

PG pulse can be divided for output. See "E29" in Section 4.3 "Function Code Description".

See UP/DOWN functions in "E01" to "E13" in Section 4.3 "Function Code


UP/DOWN function is available.
Description".

Motor parameter tuning is available during motor


See "H01" in Section 4.3 "Function Code Description".
stopping state.

Speed observer (vibration, disturbance) is available. See "H46" in Section 4.3 "Function Code Description".

Line speed control is available. See "H53" in Section 4.3 "Function Code Description".

4-3
Introduction to optional functions
You can control and monitor the inverter using your
See section 6.5 "How to use PC Loader ".
PC.
Various PLC's are available for connection. See T -Link, SX, and field bus in Section 7 "Optional control devices".

Users can modify control programs freely. See UPAC in Section 7 "Optional control devices".

Synchronized operation and pulse train operation See synchronization command in "E01" to "E13" in 4.3 "Function code
are available. description".

See multi-winding motor control canceling [MT -CCL] in "E01" to "E13" in


You can drive multiwinding motors.
4.3 "Function code description".

16-bit digital input is available. See DI in Section 7 "Optional control devices".

4-4
selection
Operation

through link
STOP1,2,3
command
Coast-to-stop
7[BX]

54 [ STOP3]
53 [ STOP2]
52 [ STOP1]

stop command

24 [ LE]
6 [ HLD]
3-wire operation
Monitor Operation Serial
REMOTE F02 H30
I/O checkmethod link
Terminal block Forward
[FWD] FWD =1 =0,1 ON OFF AND Hold rotation
command
=2,3 OFF ON
LOCAL KEYPAD
panel
FWD Commands
=0 Monitor
are
Integrated UPAC SW disconnected
COM (link) RS485 I/O check
S06 when turned
Option 3 on Monitor
simultaneously
M13
cards (FWD) KEYPAD panel
2
OPC-VG7-TL RUN/STOP
Operation
OPC-VG7-SX 1 I/O check
AND command
4.2.1 Operation Command

Field bus M14


Fixed priority
OPC-VG7-RS Operation
status
4.2 Control Block Diagrams

OPC-VG7-UPAC
OPC-VG7-SI(UPAC) Forward rotation command from UPAC
4. Control and Operation

Monitor Operation
REMOTE F02
I/O check method
Terminal block Reverse
REV

4-5
[REV] =1 =0,1 ON OFF AND Hold rotation
command
=2,3 OFF ON
LOCAL KEYPAD
panel
REV
=0
Integrated
COM (link) RS-485 If you enter FWD and REV commands simultaneously, commands will be cancelled and the motor
S06
Option 3
cards
will decelerate to stop.
(REV)
2 - A single field option is selectable from TL, SX, or field bus.
OPC-VG7-TL
OPC-VG7-SX 1 - If an X terminal does not assign the operation selection through link[LE], "ON" is assumed to it.
Field bus - Commands related to link operation have the following priority. Use function S06 for an
Fixed priority
operation command.
OPC-VG7-RS
(a) RS options
(b) TL, SX, and field bus
OPC-VG7-UPAC Reverse rotation command from UPAC
OPC-VG7-SI(UPAC) (c) Integrated RS-485
States of all - Commands from the UPAC and SI option will be ANDed with other commands.
switches indicate
factory setting.
setting 1
N1/speed

selection
setting N2

selection
10 [JOG]

Operation
Jogging

13 [ N-OR]
KEYPAD
operation

N1/speed
11 [ N2/N1]

through link
24 [ LE]
operation

setting N2
1 [ SS2]
0 [ SS1]
2 [ SS4]
3 [ SS8]
Speed setting

1 [ AUX-N1]

11 [ N2/N1]
Speed auxiliary
?

Speed override

Speed setting
Multistep speed
STOP

Ai
Ai
Speed Agreement Speed command
N1 PID reference
command N1 F01 Serial link timer time: F01 value
Agreement Speed command OR
Speed C25 H30 C20 C25 N2 0
command N2 timer
KEYPAD panel =0,2 ON + =1,2,6,7
=0
? FUNC speed setting OFF + Jump


DATA speed I
? =0 ON Speed
Gain Bias
(0 to 10V) reference
F17 F18 =1,3 OFF =1
(0 to +10V) =1 UPAC SW =0,3,4,5 Jump speed 1 C01
H27
[12] + - [PIDOUT] Jump speed 2 C02


PID control
Monitor PID calculation C03
=2 (Speed reference) Jump speed 3
output
UP command UPAC, SI Jump hysteresis C04
17 [UP] UP/DOWN M49 width
(Speed setting 1)
DOWN command initial value: Speed setting 1
18 [DOWN] C29 Jogging speed
zero =3
command
UP/DOWN C21 Multistep speed setting method
Creep speed select Initial value Multistep
19 [CRP-N2/N1] C05
Previous speed 1
=4
Creep speed select value Multistep
C06
C73 speed 2
UP/DOWN
Multistep - The terminal [N2/N1] switches F01 and C25, which specify the subject of the
=1* OFF Initial value C07
Ai speed 3
Creep =5 speed control.
8 [CRP-N1] Multistep
C08
C18 speed 4 - The PID calculation output [PIDOUT] is internally calculated value. See the PID

4-6
Multistep control block.
ON C09
Creep speed 1 =0* speed 5
4.2.2 Speed Command Selection Section

Ai =*1 - The UP/DOWN function or the KEYPAD speed setting will cancel "Auxiliary speed
UP/DOWN Multistep
9 [CRP-N2] C10
speed 6 setting 1" and "Speed override".
function
C19 Multistep
C11
Creep speed 2 =*0 speed 7
Multistep
Option cards C12
REMOTE speed 8
OPC-VG7-DIA Multistep States of all
[DIA] C13
=6 speed 9 switches indicate
OPC-VG7-DIB [DIB] Multistep factory setting.
=7 C14
speed 10
Integrated RS485 Multistep
S01 C15
3 speed 11
Option cards Speed setting 1
2 Multistep
OPC-VG7-TL C16
speed 12
OPC-VG7-SX 1
Multistep
Field bus Fixed priority C17
speed 13
OPC-VG7-RS COM Multistep
C18
(LINK) speed 14
Multistep
OPC-VG7-UPAC C19
speed 15
OPC-VG7-SI(UPAC) Speed setting 1 from UPAC
setting 2
command

cancel

Bypass

command
change over
Inverse mode

zero command
Starting speed

Synchronization

Speed auxiliary

2 [ AUX-N2]
21 [ IVS]

30 [ N-LIM]

36 [ BPS]

28 [ LOCK]
27 [ SYC]

15 [ CLR]
ACC/DEC cleared to
Speed reference
holding time

Zero speed locking


Internal
speed
F24

Ai
Forward Reverse Starting =0,3,4,5 reference
Operation command
block diagram rotation rotation speed
command command
VII
F23
S-curve + OFF OFF
acceleration/ + + + Speed
I deceleration limit
II
Upper + =1,2,6,7 +
limiter calculation To ASR
-1 ON ON
Speed setting 2 UPAC speed Mode -1
(Before 0r/min auxiliary setting F76 selection
acceleration/ Monitor
Speed command N1 F77 Control level 1 IV
deceleration F01
M50 F78 Control level 2 Linear position
calculation)
Speed Speed command N2 C25 control Monitor
setting 2 Speed limit in Synchronizing
PID calculation output M51
command
2 [N-REF2] [PIDOUT] =2
speed control Speed setting 3
PID control
Monitor H27 Gain H55
4. Control and Operation

(Speed reference)
I/O check States of all
Position Control Input Section

Decelerate at Acceleration/deceleration PARA1,2,3,4 switches indicate


and S-curve switching JOG Position
- Position
deceleration time 4 IX factory setting.
detection control
53 [STOP2] +

4-7
KEYPAD Position
Speed

operation detection Hold


circuit
reference=0%

STOP
Jogging operation OR Zero speed locking
10 [JOG]
Zero speed AND command
ASR, ACC/DEC 28 [LOCK]
4 [RT1] time selection locking command

5 [RT2]
Acceleration/ - Position control function has the following priorities.
deceleration
(a) Linear position control (pulse train synchronized control, optional for OPC-VG7-PG)
through link
S08 F07 C46 C56 C66 C35 (b) Simplified position control (zero speed locking control)
COM (link) - You can use both the KEYPAD panel and the [JOG] on the terminal box to switch to the jogging
S09 Over F08 C47 C57 C67 C36
writing mode.
F69 C48 C58 C68 C37
OPC-VG7-UPAC - The displayed value for the speed control is the one before the acceleration/deceleration
F70 C49 C59 C69 C38
OPC-VG7-SI (UPAC) calculation.
Acceleration/ Acceleration/
F67 deceleration Acceleration/ deceleration Acceleration/
deceleration
- The COM (link) system is displayed as COM (link) . Writing into S08 and S09 does not
Acceleration time/ 2 deceleration 4
UPAC F68 JOG
4.2.3 Acceleration/deceleration Calculation, Speed Limiting, and

3 depend on H30 and [LE]. They always overwrite F07 and F08. When you use the link, set
deceleration time SW Acceleration/
deceleration 1 [RT1] and [RT2] to enable "Acceleration/deceleration 1".
Line speed
TG MCA,OPC-VG7-FV Vector control for induction H53="0" Feedback
machine with PG H53
Line TG Analog line speed selection
Ai detection (Line speed control) =1 UPAC, SI
11 [LINE-N] (Line speed
AO line speed
Line PG input)
Speed detection =2 detection
PG OPC-VG7-PG(LD)
calculation
Monitor Digital line speed Monitor
detection o06 LD definition (Encoder pulse number) KEYPAD panel
I/O check =3 LED monitor
o07 LD definition (Detected pulse correction 1) Line speed 5 [LINE-N]
LD
o08 LD definition (Detected pulse correction 2) detected value

Vector control for induction M1 external PG M2 PG pulse M1 control M2 control


machine with PG correction coefficient P29 number method method
Monitor M1 PG pulse P28 A32 P01 A01
number States of all
I/O check switches indicate
12 [M-CH2] Motor M2, M3
SD factory setting.
selection
13 [M-CH3]
PG pulse output E29 Motor selection
Digital speedometer selection =0 =1 =1 (M1,M2,M3)
Pulse output ="0" to "6" =0
[FA] F79
1500 Divider
[FB] Speed
Motor PG circuit
Standard =0 2 detection
15V and 12V Speed detection =0
integration
complementary output calculation III
[PA]
PG Monitor
[PB] AO speedometer

4-8
KEYPAD panel =2
Motor PG
4.2.4 Motor Speed/line Speed Detection

LED monitor P01 (One-way deflection)


5V line driver output Detected speed [N-FB1+]
SD prioritization display
PG OPC-VG7-PG(SD) [N-FB1]
M06 AO speedometer
Speed (Two-way deflection)
Vector control for sensorless Speed estimation =1 detection 1
induction machine calculation
UPAC, SI
UPAC(SW) (Speed
Simulated operation mode detection 1)
Torque reference value Machine OFF
model =2 - You can select a switch on the OPC-VG7-PG card to switch between motor
M1 load inertia H51 calculation speed detection and line speed detection.
(a) PG (SD): Controls speed by detecting pulse train to calculate speed.
UPAC (simulated speed) ON
(b) PG (LD): Controls line speed by detecting digital line speed.
- The speed detection and speed estimation are invalid for V/f control. If you
Vector control for synchro-
nized machine with PG select the M3 motor, the inverter switches to V/f control.
Speed detection =3 - When you apply an analog frequency such as TG output as line speed, use
PG OPC-VG7-PMPG
calculation FUJI's FV converter board to convert it into voltage for Ai [LINE-N] input.
- The pulse output (divider circuit) is equal magnification output.
PG pulse output
selection
E29 ="7"or"9"

Pulse Pulse output


[FA]
output
circuit [FB]
Internal speed
Section
command
Monitor
VII Command Command
I/O check pulse selection pulse correction o17 F/F gain
PR o12 o14
UPAC, SI
Sender =1 (Position o15 F/F
Synchronized (pulse command 4ms) calculation
train) command circuit
+
Command +
Receiver Deviation Position +
OPC-VG7-PG(PR) circuit pulse IV
=0 counter control
calculation - Linear position
Feedback control
Pulse train input Synchronized
Position (pulse train) pulse selection o13 o16
form selection operation
detection o05
4. Control and Operation

Standard APR gain


[PA] integration =0 Feedback
Receiver
circuit pulse IX
[PB] calculation
Position

4-9
OPC-VG7-PMPG UPAC, SI detection
Priority on PMPG Position/synchronizatio
(P02=3) (position detection.
=1 detected Z-phase) n control
OPC-VG7-PG(PD)

Monitor
Pulse Pulse output
I/O check [FA]
output
PD [FB]
circuit

- You can select a switch on the OPC-VG7-PG card to switch between two types of pulse command/pulse E29 ="8"
detection. PG pulse output
(a) PG (PR): Controls position and synchronization by receiving a command pulse train for pulse selection
calculation.
(b) PG (PD): Controls position by detecting pulse train for pulse calculation. States of all
4.2.5 Pulse Train Command Input Section and Position Detection

switches indicate
- You can output either of the pulse command value, the converted pulse output for the internal speed
factory setting.
command, or the detected pulse value through the integrated [FA] and [FB] in the pulse output circuit.
command
Torque bias

H41 "Torque
command 1/2

selection
Ai torque bias hold

Operation
Ai torque bias
Integrated

selection" cancel
5 [ TB-REF]

through link
COM (link)

31 [ H41-CCL]
51 [ H-TB]
37 [ TB1]
38 [ TB2]

24 [LE]
RS485 Serial link
Option cards Fixed priority H30 Torque command
OPC-VG7-TL H41
selection
3
OPC-VG7-SX =1,3 ON [PIDOUT]
field bus 2 =5 Torque bias
S02 PID calculation
1 output
OPC-VG7-RS =4 Ai torque F47 Torque bias T1
=0,2 OFF bias hold
=3 F48 Torque bias T2
OPC-VG7-DIB
REMOTE =2 F49 Torque bias T3
OPC-VG7-DIA
Ai =1 0%
6 [ T-REF]
Torque
command + + -1
ASR: Speed control
F/F gain
Droop system Droop operation + F46
selection Mechanical loss
39 [ DROOP] H28 Rotation
compensation
OPC-VG7-UPAC Speed setting 4 direction value
UPAC SW UPAC SW


OPC-VG7-SI(UPAC) ON F50 Activation timer
Speed ASR input filter
command - + =0 OFF
+ + + + +
ASR V
II + + + To torque
OFF - Proportional
AO speed setting 4 (ASR input) UPAC, SI ON limitation
M01 gain
[N-REF4] (Torque ON

4-10
AO speed detection 2 Speed command 1) UPAC SW
(ASR input) setting 4
[N-FB2] OFF
Speed Monitor
detection ASR switching
time UPAC, SI
III UPAC, SI C70 (Torque bias)
KEYPAD ? ASR detection (Speed setting 4)
panel filter
operation STOP Observer type
H46 - ASR (Automatic Speed Regulator) and
OR selection
=1,2 S-curve acceleration/deceleration functions
4.2.6 Speed Control and Torque Command Section

10 [ JOG] P gain Constant FF gain Input Detection


of filter filter
integration Motor selection switch simultaneously.
ASR, ACC/DEC F79
4 [RT1] C30 C31 C32 C33 (M1, M2, or M3) - Torque control and torque current control hold
time selection ASR-JOG =0,1
5 [RT2] Observer Load the ASR output to zero.
F61 F62 F63 F64 F65 ASR1 calculation disturbance/vibration
suppressing observer - The observer becomes ineffective when you
C40 C41 C42 C43 C44 set the motor selection to M3 (V/f control).
ASR2
=0 H47 H49 H51 M1
C50 C51 C52 C53 C54 ASR3 States of all
=1 H48 H50 H52 M2 switches indicate
Motor M2/M3 C60 C61 C62 C63 C64 Integration factory setting.
ASR4 Load
12 [M-CH2] selection Compensation time
inertia
gain
13 [M-CH3]
States of all
switches indicate
factory setting.

operation
time selection

KEYPAD panel
ASR, ACC/DEC

Jogging operation
- The COM (link) system is abbreviated as COM(link) . Note that it depends on H30 and [LE] as describeol in 4.2.6.

4 [RT1]
5 [RT2]

32 [H42-CCL]
10 [JOG]

STOP
Torque limiter value Torque limiter value Torque current
(level 1) selection F42 F43 (level 2) selection command selection H42

[PIDOUT] [PIDOUT] OR ASR


PID calculation =5 PID calculation output filter
output output
=4 C65 ASR4
COM (link) S10 =4 S11 COMS03
(link) S03

=3 C55 ASR3
REMOTE =3 DIB DIB
REMOTE
=2 C45 ASR2
OPC-VG7-DIA,DIB =2 DIA DIA

[DIB] [DIA]
Monitor F66 ASR1
Command Section

3 [TL-REF1] =1 4 [TL-REF2] 7 [IT-REF] =1


KEYPAD panel LED
monitor
Torque Torque Torque command C34 ASR-JOG
limiter value F44 =0 F45 limiter value display
(level 2)

H42 "Torque current command" canceling


(level 1) M02
UPAC torque ON OFF ON UPAC torque
OPC-VG7-UPAC limiter value 1 limiter value 2 Torque command AO torque meter UPAC, SI
OPC-VG7-SI(UPAC) Torque command (two-way deflection ) (Torque current
UPAC SW UPAC SW monitor 8 [T-REF] command)
4. Control and Operation

F51 Polarity
selection 9 [T-REF+]
Torque limiter mode 1 F40 UPAC, SI ON AO torque meter ON Torque current
(Torque (one-way deflection )
Torque limiter mode 2 F41 command 2) =0 command
Torque
V VI

4-11
Torque limiter (level 1, limiter
OFF OFF
level 2 selection) UPAC, SI UPAC SW
35 [TL2/TL1] ASR output
(Torque UPAC, SI filter
F40 "Torque limiter mode 1" canceling command 2) UPAC SW (Torque current
34 [F40-CCL] Polarity
command) F51
H43 Magnetic-flux Magnetic-flux selection
Magnetic-flux command level at light Torque
command selection F73 reference
S04 =3 load Monitor
COM (link) monitor
UPAC, SI KEYPAD panel LED
Magnetic-flux =2 (Magnetic-flux monitor
H44 command) Torque current
command value command display
=1 ON M03
10 [MF-REF] Magnetic-flux
Fixed filter Torque current
reference command
=0
III VIII AO torque ammeter
Speed N (two-way deflection)
OFF Pre-excitation initial level
detection Monitor 6 [IT-REF]
UPAC SW Pre-
F75 excitation KEYPAD panel LED 7 [IT-REF+]
UPAC, SI initial level monitor
(Magnetic-flux Magnetic-flux AO torque ammeter
Pre-excitation time command display (one-way deflection)
command)
F74 M04
4.2.7 Torque Limit, Torque Current Command, and Magnetic-flux

Magnetic-flux
command
33 [H43-CCL]
H43 "Magnetic-flux command" canceling
voltmeter
command
[30X]

7 [BX]

13 [V-DC]
Coast-to-stop

AO DC link circuit
Alarm relay output
F37 Stop speed
Alarm L1 L2 L3
M1-ACR-P (Gain) P26 P06 M1-%R1 Monitor Detection occurrence
F38 method
Iron loss coefficient 1 P12 KEYPAD panel LED
/R /S /T
M1-ACR-I (Integration constant) P27 P07 M1-%X
monitor F39 Holding time
Iron loss coefficient 2 P13 DC link circuit voltage
Ir* Current control M21 Base
Iron loss coefficient 3 P14 Voltage OR
section Sequence cutoff cutoff
decrease
compensa- Simulated operation
tion
Torque current for P01
Voltage
reference + + Vdc detection
+ + + Vq
VI ACR reference Vector
Vu Trapezoidal
conversion PWM 6
- Current control / wave conversion
Magnetic-flux q axis (torque) 2/3 phase
Vv On-delay
Id* d axis
output
reference conversion Vw compensation
+ + (magnetic-flux) Vd
VIII + reference
+ - + Carrier frequency F26
Carrier
Voltage drop Motor sound (tone) F27 generator Main circuit
compensa- section
Magnetic saturation tion M1-%R1 P06
coefficient 1 P15
AO input power Magnetic saturation M1-%X P07
12 [PWR] P16 U V W
Iq wr coefficient 2
Magnetic saturation
coefficient 3 P17 Monitor
Magnetic- Eq Induced Vq Vu
Magnetic saturation KEYPAD panel LED Voltage
Monitor P18 flux voltage detection
coefficient 4 monitor 3/2 phase
Magnetic-flux calculation Ed calculation Vd Vw
KEYPAD panel LED monitor Magnetic saturation conversion

4-12
Input power (motor output) coefficient 5 P19 calculated value /
Vector
Iq conversion Iu
M1 secondary Current
M10 P20 time constant detection
Id Iw
Speed detection
Primary angular 1
frequency Integra-
III reference tion
( 1) calculation
4.2.8 Current Control and Vector Control Section

M1 slip on driving P10 R2 Tempera-


correction ture M
M1 slip on braking P11 M1-R2 correction calculation detection
P24 NTC
coefficient 3 thermistor
2+ 2 2+ 2
Iq Id Vq Vd M1-R2 correction
- This block diagram is only for the vector control for an induction motor with a PG. The sensorless vector P22 coefficient 1 PG
control uses induced voltage to estimate the speed. The synchronous motor driving does not include Monitor Monitor P23 M1-R2 correction
coefficient 2
KEYPAD panel LED KEYPAD panel LED To motor speed
magnetic-flux calculation. monitor monitor
Output current Output voltage
detection
- The block diagram is simplified to show the state where the motor M1 is selected. Refer to the function list to detected value detected value block diagram
replace M1 with M2 or M3. Note that M3 is for V/f control only. M11 M12 AO motor voltmeter
- The vector control converts from the fixed coordinate (U, V, W) to the rotation coordinate (d: magnetic-flux, q: 11 [V-AC]

torque) in an instant and splits magnetic-flux and torque as in a DC machine to contol torque. 10 [I-AC]
AO motor ammeter
setting
KEYPAD
panel speed

valid
cancel
gain

PID control

PID clear
20 [KP/PID]

F/F factor
17 [PID-G]

63 [0-D16]
62 [0-D15]
PID correction

PID output inverse FUNC

Ai
DATA
changeover
48 [PID-INV]
PID control OR 0%
H20 Output
(action selection)
=2 upper limit PID control
PID control F/F value (action selection)
(command selection) -1 0%
H21 H25 H20
Internal speed
command =0 +
0 PID output value[%]
+ +
O PID [PIDOUT]
Ai
16 [PID-REF] - -1
4.2.9 PID Calculation Section

PID command
value =1 H26 =0 Display
F52 coefficient A
H22 P-gain Output
4. Control and Operation

Ai PID feedback value F53 Display


lower limit coefficient B
15 [PID-FB] H23 I-gain value 0%
H24 D-gain
Coeffi-

4-13
cient A

Coeffi-
cient B

0% 100%
- Setting H20 (PID control, action selection) to zero holds the PID calculation to zero. Process amount

States of all - The UP/DOWN setting mode disables PID fuctions. Monitor
switches indicate KEYPAD panel LED
factory setting. - [PIDOUT] of PID output is used for individual controls. See corresponding block diagrams for
monitor
details. PID command value[%]
PID feedback value[%]
Speed command when H27 "PID control (speed command selection)" is set to 1. PID output value[%]

Auxiliary speed command when H27 "PID control (speed command selection)" is set to 2.
Torque command when H41 "Torque command selection" is set to 5.
Torque limiting when F42 or F43 "Torque limiter value (level 1) or (level 2) selection" is set to 5.
M1, M2, or M3
12 [M-CH2] selection States of all switches
indicate factory
13 [M-CH3]
setting.
M3 thermistor A47 Motor selection (M1, M2, M3)
selection
M2 thermistor F79 Monitor
A31
selection I/O check
M1 thermistor =0 M1, M2, and M3
P30
selection =1 Monitor
=2 KEYPAD panel LED
monitor
Motor
temperature display
TH1 Motor M22
=1
temperature
Motor
conversion
temperature
NTC thermistor Motor overheat
E31
early warning
Fixed to =0
30C Motor
THC
overheat [MOH]
early warning
Motor overheat
E30
protection
Ai =3
12 [M-TMP] Motor
overheat [OH4]
detection

4-14
M1-M3 PTC operation
E32
level
TH1 Motor
=2
4.2.10 Motor Temperature Detection Section

overheat [OH4]
detection
PTC thermistor

THC

- For thermistor, you can select NTC, PTC thermistor or analog input.
NTC (Negative Temperature Characteristic) thermistor: a thermistor having a negative relation between temperature and its resistance.
PTC (Positive Temperature Characteristic) thermistor: a thermistor having a positive relation between temperature and its resistance.
- The motor temperature monitor displays only when an NTC thermistor is connected. Otherwise it displays "---".
- Though thermistor is used for motor overheat protection, you can use an NTC thermistor for the secondary resistor compensation (R2 compensation)
in primary angular frequency calculation to realize accurate torque control without being influenced by the motor temperature as described Section 4.2.8
"Current control and vector control section".
OPC-VG7-UPAC
OPC-VG7-SI(UPAC)

Monitor COM (link) UPAC SW States of all


Integrated
switches indicate
I/O check RS-485
factory setting.
COM OR S06
OPC-VG7-TL
OPC-VG7-SX
OR o03 DIA function
Field bus
BCD input speed setting selection
OPC-VG7-SI(UPAC) Monitor
o01
OPC-VG7-RS I/O check
Binary
Monitor BCD DIA,DIB
REMOTE =1
REMOTE Normally E14
I/O check open/closed
REM E01 X1 function OPC-VG7-DIA [DIA]
-1 selection
=0
OR Selector
X1 OPC-VG7-DIB [DIB]
E02 X2 function =1
-1 selection Binary
OR Selector
X2 BCD
E03 X3 function
-1 selection o02
OR Selector
X3 BCD input setting o04 DIB function
E04 X4 function
-1 selection selection
OR Selector [SS1]
X4
4. Control and Operation

E05 X5 function
-1 selection
OR Selector
X5
E06 X6function
4.2.11 Function Selection Digital Input

-1 selection
OR Selector [O-DI6]

4-15
X6 - Control inputs are
E07 X7 function
-1 selection
OR Selector Integrated standard input: Nine points from X1 to X9
X7 Optional OPC-VG7-DIOA: Four points from X11 to X14
E08 X8 function
-1 selection Optional OPC-VG7-DI: 16 bit data
OR Selector
X8 X9 function COM (link) system
E09
-1 selection - The input (S06) from the COM (link) system does not replace the previous
OR Selector
X9 input, but is ORed with the previous input.
E10 X11 function - E14 "Normally open/normally closed" is applied only to standard input
OPC-VG7 selection
-DIOA OR Selector (X1 to X9) and ON/OFF state is applied to input after inverting with software.
X11 X12 function
E11 - If you use the Di data directly from the UPAC, select the universal DI [U-DI].
selection
OR Selector
X12
E12 X13 function
selection
OR Selector
X13
E13 X14 function
selection
OR Selector
X14
Monitor

I/O check

OPC-VG7-DIOA
Y11 function E20
UPAC SW
selection
[RUN]
OPC-VG7-UPAC S07(Y11) Selector Y11
OPC-VG7-SI(UPAC) Monitor [O-DO]

COM (link) Normally open/closed E28 Y12 function E21


Integrated I/O check selection
RS-485 [RUN]
OR S07(Y12) Selector Y12
OR S07 [O-DO]
OPC-VG7-TL
OPC-VG7-SX Y1 function E15 Y13 function E22
Field bus selection -1 selection
[RUN] [RUN]
S07(Y1) Selector Y1 S07(Y13) Selector Y13
OPC-VG7-RS [O-DO] [O-DO]

Y2 function E16 Y14 function E23


States of all selection -1 selection
[RUN] [RUN]
switches indicate S07(Y2) Selector Y2 S07(Y14) Selector Y14
factory setting. [O-DO] [O-DO]
Y3 function E17 Y15 function E24
selection -1 selection
[RUN] [RUN]

4-16
- Five integrated standard output terminals S07(Y3) Selector Y3 S07(Y15) Selector Y15
Y1 to Y4 and Y5A (relay) and optional [O-DO] [O-DO]
terminals OPC-VG7-DIOA Y11 to Y18 are Y4 function Y16 function
E18 E25
available for control output. selection -1 selection
[RUN] [RUN]
- Select the universal DO [U-DO] for the S07(Y4) Selector Y4 S07(Y16) Selector Y16
function to apply the output from the [O-DO] [O-DO]
UPAC, SI and the COM (link) system Y5A function E19 Y17 function E26
selection -1
4.2.12 Function Selection Digital Output/Fault Output

directly to the hardware output (S07 is the selection


[RUN] [RUN]
corresponding function). S07(Y5A) Selector Y5A S07(Y17) Selector Y17
[O-DO] [O-DO]
- E28 "Normally open/normally closed" is
applied only to standard input (Y1 to Y4 30RY operation Y18 function E27
F36 selection
and Y5A) and ON/OFF state is applied to mode [RUN]
30A S07(Y18) Selector Y18
output after inverting with software. -1 [O-DO]
30X Alarm relay 30B
output 30C
Ao1 function Ao1 bias Ao1 gain Ao1-5 filter
Monitor Monitor selection setting setting setting Monitor
Display of States of all E69 E79 E74 E84
I/O check I/O check
adjusted value by switches indicate
Tester function LED monitor
Tester function
factory setting.
[N-FB1+]

Ai1-4 zero hold


+

44 [REV-AI1]
45 [REV-AI2]
46 [REV-AI3]
47 [REV-AI4]
40 [ZH-AI1]
41 [ZH-AI2]
42 [ZH-AI3]
43 [ZH-AI4]

Ai1-4 polarity change


+

X
Selector AO1
Increment/d
Filter time ecrement Ai1 function [O-AO]
constant limiter selection Ao2 function Ao2 bias Ao2 gain
Gain Bias
E61 E65 E49 selection setting setting
E53 E57 [OFF] E70 E80 E75
+ +

X
Ai1 Zero hold Selector [N-FB1+] +
+

X
-1 Selector AO2
Increment/
Filter time decrement Ai2 function [Ai-OP] [O-AO]
constant limiter selection Ao3 function Ao3 bias Ao3 gain
Gain Bias
E62 E66 E50 selection setting setting
E54 E58
[OFF] E71 E81 E76
+ +
4. Control and Operation

X
Ai2 Zero hold Selector [N-FB1+] +
+
X
-1 Selector AO3
Increment/
Filter time decrement Ai3 function [Ai-OP] [O-AO]
constant

4-17
limiter selection Ao4 function Ao4 bias Ao4 gain
Gain Bias
E63 E67 E51 selection setting setting
E55 E59 [OFF] E72 E82 E77
+ +
4.2.13 Function Selection Analog Input/Output

X
Ai3 Zero hold Selector [N-FB1+] +
+
X

-1 Selector AO4
Increment/
Filter time decrement Ai4 function [Ai-OP] [O-AO]
constant limiter selection
Gain Bias Ao5 function Ao5 bias Ao5 gain
E64 E68 E52 selection setting setting
E56 E60

OPC-VG7-AIO
[OFF] E73 E83 E78
OPC-VG7-AIO

+ +

X
Ai4 Zero hold Selector [N-FB1+] +
+
X

-1 Selector AO5
[Ai-OP] [O-AO]

-The I/O check tester function is displayed at the first decimal place on the LCD screen.
-To use the Ai data directly from UPAC or SI, select universal A [U-AI]. Or select universal AO [U-AO] to operate AO.
-To read Ai data from the COM system (T-Link, SX, Field Bus, RS-485), select universal AI [U-AI] and access UNO-61 (Ai1), 62 (Ai2),
63 (Ai3) and 64 (Ai4). However, this function is invalid if a UPAC option is installed.
KEYPAD
through link
Write enable

19 [WE-KP]
23 [WE-LK]

Write enable for


Erased when power is Not erased when
turned off. power is turned off.
P02 M1 motor Automatic
KEYPAD panel LOCAL Data selection rewriting of Volatile memory Non-volatile memory
protection related (RAM) (EEPROM)
Values on motor
Connector F00 rating plate functions Function codes Function codes
Data setting Motor constants Automatic
F00-80,E01-84 F00-80,E01-84
Data copying data copy
C01-73,P01-30 C01-73,P01-30
H01-73,A01-50 H01-73,A01-50
=1: OFF:
o01-41,L01-L15 o01-41,L01-L15
Protected Protected
U01-64 U01-64

Link function protection


COM (link)
Integrated H29 Volatile memory Non-volatile memory
RS-485 (RAM) Data copy by (EEPROM)
switching
OR Function codes Function codes
OR from 0 to 1
OPC-VG7-TL F00-80,E01-84 F00-80,E01-84
=1: OFF:
OPC-VG7-SX C01-73,P01-30 C01-73,P01-30
protected protected
Field bus H01-73,A01-50 H01-73,A01-50
o01-41,L01-L15 o01-41,L01-L15
OPC-VG7-RS U01-64 H02 U01-64
All save Factory Program memory

4-18
setting data
OPC-VG7-UPAC Volatile memory Non-volatile memory Program
copy by
OPC-VG7-SI(UPAC) (RAM) (EEPROM) (ROM)
switching
Function codes Function codes from 0 to 1 Function codes
H01 Automatic
F00-80,E01-84 F00-80,E01-84 F00-80,E01-84
Operation data copy
C01-73,P01-30 C01-73,P01-30 C01-73,P01-30
command H01-73,A01-50 H01-73,A01-50 H01-73,A01-50
o01-41,L01-L15 o01-41,L01-L15 o01-41,L01-L15
States of all Automatic tuning H03
U01-64 U01-64 U01-64
switches indicate 0: Start
4.2.14 Enabling to Write to/recording Function Codes

Data
factory setting. initializing

- Later writing has always priority. Data written last is maintained and previous data is deleted on writing.
- The all save and initialization procedures take about 2s. You cannot change data in this period.
- When you have not assigned the [WE-KP] or the [WE-LK] to X functions, they are assumed as "ON".
- You cannot enable or disable to write data from the UPAC.
- Data from the COM (link) or the UPAC are written to the RAM and are deleted when you turn off the power.
If you want to keep them, execute the all save procedure.
- The H30 and [LE] define the access from the COM (link) to the function S area separately.
See the block diagrams for operation commands and speed reference.
- You cannot use the COM (link) to change the function code P02.
4. Control and Operation
4.3 Function Code Description (Arranged by Code)
4.3.1 F Code (Fundamental Functions)
F00 Data protection
Protection for setting values is available to disable changes through the KEYPAD panel. The
KEYPAD panel displays "DATA PRTC" during the data protection.
This protection is effective for writing through the KEYPAD, and is not applied to the writing through
the link (such as RS485 and field bus). You can use H29 "Protection from write through link" to
define the write protection through the link.
F 0 0 D A T A P R T C
Set value: 0: You can change data. <0:CHGOK>
1: Data are protected. <1:PROTECT>
[Setting procedure]
01: Press STOP and keys simultaneously to change the value from 0 to 1, then press FUNC DATA
key to confirm the change.
10: Press STOP and keys simultaneously to change the value from 1 to 0, then press FUNC DATA
key to confirm the change.
F01 Speed setting N1
Defines the speed command setting.
You can use the digital input signal [N2/N1] to switch the destination of F01 and C25. See the
function description of E01 to E13 for switching detail.
F 0 1 S P D C M D 1
Set value: 0: Set by the KEYPAD panel ( and keys) <0: KEYPAD>
1: Set by the voltage input (Terminal [12]: 0 to 10 V) <1:12INPUT>
2: Set by the voltage input (Terminal [12]: 0 to 10 V) <2:12(ABS)>
3: Set by the UP/DOWN (Initial value0) <3:U/D(0)>
4: Set by the UP/DOWN (Initial valueprevious value) <4:U/D(BEF)>
5: Set by UP/DOWN (Initial valueCRP1, CRP2)
(Set by the [UP] and [DOWN] terminals. Related functions: E01 to E13 "X function
selection") <5:U/D(CRP)>
6: DIA card input <6: DIA CARD>
7: DIB card input <7: DIB CARD>
Use the "Operation monitor" of the KEYPAD panel to confirm the
speed command. 1200
The right figure shows "Operation monitor" screen when you set N*=1200.0r/m
the speed command to 1200r/min and the operation command to N =1200.0r/m
ON.
f* = 0.0Hz
TRQ = 0%

4-19
4-
F02 Operation method
Sets operation method.
F 0 2 O P R M E T H O D
Set value: 0: Key operation (KEYPAD panel: FWD , REV , and STOP keys)
(LOCAL mode) <0:KEYPAD>
1: External input (terminal [FWD] and [REV]) (REMOTE mode) <1:FWD, REV>
You can also use RST STOP keys on the KEYPAD panel to switch between REMOTE and
LOCAL (This KEYPAD panel operation rewrites the set value for F02).
When the function code H30 "Serial link" is set to 2 or 3, operation through the link will be effective
regardless of F02 setting.
Operation command through the key operation on the KEYPAD panel turns on the green RUN LED.
When you have selected an operation through the external inputs (FWD and REV), display the I/O
check REM on the KEYPAD panel to make sure that corresponding inputs for FWD and REV are
indicated with ).

The right figure shows the I/O screen when the FWD signal is
turned on externally. 1500
Note that the I/O screen for the COMM shows commands through REM X2 X6
the link and does not reflect the terminal block commands. FWD X3 X7
REV X4 X8
X1 X5 X9
F03 M1 max. speed
Sets the maximum speed for the motor 1. If you set the value greater than the rating of a driven device,
you may damage the motor or the machine. Be sure to set according to a machine to drive.
Use so that the ratio of the rated speed to the maximum speed is within 1:6.
F 0 3 M 1 - N m a x
Setting range: 50 to 24,000 [r/min]
CAUTION
Change the valid ASR P gains (F61, C40, C50 and C60) in proportion to the change in the F03 value.
For example, if F03 is 1500 and F61 is 10.0 and if F03 is changed to 150, hunting of the motor will
be caused. Because this change means a 10-fold ASR gain (1500/150), be sure to change F61 from
10.0 to 1.0.

F04 M1 rated speed


Sets the rated speed in the constant torque range of the motor M1. Set according to the rating
(displayed on a rating plate) of a motor to be used. When the standard motor of VG5 or VG7 is used at
P02, the data is automatically set and you cannot change . When P02 is set to "P-OTR", you cannot
change the value.
Use so that the ratio of the rated speed to the maximum speed is within 1:6.
F 0 4 M 1 - N r
Setting range: 50 to 24,000 [r/min]

F05 M1 rated voltage


Sets the rated voltage supplied to the motor 1. Set according to the rating (displayed on a rating plate)
of a motor to be used. When you use a standard motor for the VG5 or the VG7, the data is set
automatically and you cannot change it. When P02 is set to "P-OTR", you cannot change the value.
F 0 5 M 1 - V r
Setting range: 80 to 999 [V]

4-20
4-
4. Control and Operation
F07 Acceleration time 1
F08 Deceleration time 1
Set the acceleration time from zero to the maximum speed and the deceleration time from the
maximum speed to zero. The acceleration time and deceleration time are set based on the maximum
speed.
The following equation denotes the relationship between the set speed and the acceleration/
deceleration times. The acceleration/deceleration times become longer when you specify the
S-curve acceleration and deceleration. See F67 function description for more details.
F 0 7 A C C T I M E 1
F 0 8 D E C T I M E 1
Set speed
Time required for acceleration/decelerationSet value (F07, F08)
Maximum speed
Setting range: 0.01 to 99.99 [s]
100.0 to 999.9 [s]
1,000 to 3,600 [s]
Max. speed
Set speed
Actual speed

Max. speed
Actual speed

Set speed
Time
Time
Acceleration Deceleration Acceleration Deceleration
time time operation operation time
time
Acceleration Deceleration
time time

Specified values through the link (RS485, T-Link, SX, and field bus) are copied to F07 and F08 to use.

M1 electronic thermal overload relay


F10
(Select)
M1 electronic thermal overload relay
F11
(Level)
M1 electronic thermal overload relay
F12
(Thermal time constant)

The electronic thermal overload relay manages the motor rotation, the output current and the
operation time and protects the motor from overload. This function protects the motor M1. When
you use a dedicated motor for the VG5 or the VG7, disable this function (setting is not required).

F 1 0 M 1 - E O L - S E L
- Operation selection
When you use a dedicated motor for the VG5 or the VG7, the motor overheat protection by an
NTC thermistor becomes in operation and you do not hove to use an electronic thermal overload
relay. Disable this function.
When a motor overheat protection by an NTC thermistor is not available, enable the electron ic
thermal overload relay and select a motor (self-cooling fan or separate cooling fan).
The protection function (motor overload: oL1) is activated when 150% of the current specified
by F11 flows for the time specified by F12.

Set value: 0: Inactive (For a dedicated motor for the VG5 or the VG7. Protected by an NTC
thermistor)
1: Active (Self-cooling fan, general-purpose motor)
2: Active (Separate cooling fan, FUJI's inverter motor)

4-21
4-
F 1 1 M 1 - E O L - L V L
- Operation level (%)
100
F10=2

Set the activation level in current value for the 95

(%)
90
electronic thermal overload relay. 85

Activation level current


30 to 45 kW
69 (F10=1)
Enter a value in the range from 1.0 to 1.1 times 54
0.2 to 22 kW
rated current of the motor specified at P04. (F10=1)
fe= fb (fb < 60Hz)
60Hz (fb => 60Hz)
In the factory setting, the rated current of the fb: Base frequency

standard motor for our general-purpose inverter fe 0.33 fe 0.83 fe Output frequency fo[Hz]
FRENIC 5000G 11S is set. To connect another Activation level current and output frequency
motor, change the setting.
Setting range: 0.01 to 99.99 [A]
100.0 to 999.9 [A]
1,000 to 2,000 [A]
Example of current-activation time characteristics

F 1 2 M 1 - E O L - T C 20

- Thermal time constant


Set the time for 150% or more of the current at
operation level (specified by F11) flows 15

continuously before the electronic thermal


Activation time [minute]

overload relay is activated.


Setting range: 0.5 to 75.0 [min] 10 Change by F12

(Example) If you set F125 [min],


As indicated in the right graph, if 150%
F12=10
5
current flows for five minutes, the
protection function of the motor 1 F12=5

overload (alarm: oL1) is activated. If the


F12=0.5
current is 120%, then the protection 0
0 50 100 150 200
function will be activated in 13 minutes.
(Output current/activation level current) X 100[%]
Since the current flowing through a
motor is not usually constant, the
average current in a certain period
activates the timer for the electronic
thermal overload relay.
Note: Very frequent operation will fluctuate the load
current and the current will reach the short-time
rating (100% or more) frequently.
In this case, refer to Section 10.1.3.4 "Actual
equivalent loading estimation" to calculate the
equivalent effective current and to limit this value
under the rated current of a motor (for separate
cooling fan).

4-22
4-
4. Control and Operation
Restart mode after momentary power
F14
failure (Select)
This function selects an action after a momentary power failure. You can select a function for
detecting power failure and activating protective operation (alarm output, alarm display, inverter
output cutoff) for undervoltage or an automatic restart function without stopping a coasting motor
after the supply voltage recovery.
See the following table for more information on this function.
Function codes related to restart after momentary power failure include H14 to H17 (restart after
momentary power failure), H09 (starting characteristic (pickup mode)), and digital input terminal
function (26: startup characteristic selection). Use these function codes, too, while comprehending
features of them.
To restart after momentary power failure under V/f control, specify 1 (active) at H58 (overcurrent
suppressing function).
F 1 4 R E S T A R T

Set Function name Operation on power failure Operation on power recovery


value
Restart mode after If under-voltage is detected, the The inverter Enter
momentary power failure: protective function is activated to does not commands
0
inactive (immediate turn off outputs. restart. for
inverter trip) resetting
Restart mode after If under-voltage is detected, the The protective the
momentary power failure: protective function is not activated function is protective
inactive (inverter trip on and outputs are turned off. activated but function
1
recovery) the operation and starting
does not operation,
restart. to restart.
Restart mode after If the operation continuation level The protective
momentary power failure: (H15) "restart after momentary function is
inactive (inverter trip after power failure" is reached, the activated, but
deceleration to stop upon inverter decelerates the motor to the operation
momentary power failure) stop. The deceleration slope does not
becomes sharper so that the restart.
under-voltage protective function
is not activated, while the energy of
2 moment of inertia of the load is
collected until the motor is
stopped, then the under-voltage
protective function is activated. If
the energy of moment of inertia of
the load is too small to reach the
under-voltage level during
deceleration, the under-voltage
protective function is activated.
Restart mode after If the operation continuation level Operation restarts
momentary power failure: is reached, the energy is collected automatically.
active (Operation from the moment of inertia of the If the power is recovered
continues.) load and so on to extend the while operation continues,
operation continuation time. If the motor accelerates to the
3 under-voltage is detected, the original speed. If
protective function is not activated under-voltage is detected,
but outputs are tuned off. operation restarts at the
speed at which the
under-voltage has been
detected.
Restart mode after If under-voltage is detected, the Operation restarts
momentary power failure: protective function is not activated automatically at the speed at
4
active (restart at power and outputs are turned off. which power failure has been
failure speed) detected.
Restart mode after If under-voltage is detected, the Operation restarts at 0r/min.
momentary power failure: protective function is not activated
5
active (restart at starting and outputs are turned off.
speed)

4-23
4-
Power failure Power recovery Power failure Power recovery

Set value :0 Set value :4 Vector control and H091)

DC link circuit Under voltage DC link circuit Under voltage


voltage voltage

Time Output H13:Wait time Time


Output
frequency
frequency
(Motor speed)

Protective Protective Speed search Acceleration


Action
function function

Set value :1 Set value :4 (V/f control or H09 = 0)

DC link circuit DC link circuit Under voltage


Under voltage
voltage voltage

Time Output H13:Wait time Time


Output
frequency
frequency
(Motor speed)

Protective
Action
Protective Synchronization Acceleration
function function

Set value :2 Set value :5 Vector control and H091)


H15
Holding DC voltage
DC link circuit DC link circuit
Under voltage
voltage voltage

Time Output Time


Output
frequency H13:Wait time
frequency
(Motor speed)

Protective Protective Speed search


Action
function function

Set value :3 H15 Set value :5 (V/f control or H09 = 0)


Holding DC voltage
DC link circuit DC link circuit
Under voltage
voltage voltage

Output Time Output Time


frequency frequency H13:Wait time
(Motor speed) (Motor speed)

Protective Protective
function function

4-24
4-
4. Control and Operation
F17 Gain (for speed setting signal 12)
Sets the proportion to the speed setting value (analog input) from the control terminal [12]. Setting is
limited to 110% (1.1 times) of max. speeds.
F 1 7 G A I N ( 1 2 )
Setting rage: 0.0 to 200.0 [%]

Speed set value

200.0%

F17 F18
+ Maximum 100.0%
speed X 1.1 [12]
50.0% 0 to 10V
Analog input
terminal [12]
10 0 +10[V]

Maximum speed X1.1

F18 Bias (for speed setting signal 12)


You can add a bias speed to the speed setting value (analog input) from the control termin al [12].
Setting is limited to max. speeds.
F 1 8 B I A S ( 1 2 )
Setting rage: 24,000 to 24,000 [r/min]

Setting for 600 r/min


Speed setting
Setting for 0 r/min
Maximum
Setting for speed
maximum
speed

600r/min
10V
+10V terminal [12]
0
+10V
Setting for
-maximum
speed
Maximum
speed

4-25
4-
F20 DC brake (Starting speed)

F21 DC brake (Braking level)


F22 DC brake (Braking time)
If you apply a DC voltage to an operating motor (set the output frequency to zero), the motor generates
a braking torque to decelerate to stop. This is referred as DC brake and these functions specify the
setting. If a motor does not stop within a DC braking time, the motor will coast. You can assign a
digital signal input [DCBRK] to start the DC brake.
F 2 0 D C B R K N
- Starting speed
Set the starting speed of the DC brake during decelerating.
Setting range: 0 to 3,600 [r/min]
F 2 1 D C B R K L V L
- Braking level
Sets the output current level of the DC braking.
You can specify as a percentage of the motor rated output (100%) with a minimum unit of 1%.
Setting range: 0 to 100 [%]
F 2 2 D C B R K t
Speed
- Braking time
Sets the operation time for the DC braking
Setting range: 0.0: Inactive Motor speed
0.1 to 30.0 [s]
Starting speed
DC brake operation
The DC brake is applied for a specified time
after the speed reaches the starting speed level Time
on deceleration of a motor. The inverter FWD
0
Braking time
running (RUN) signal maintains ON during
Inverter running
the DC braking and the inverter stoppage (RUN)
(STOP) signal turns on when the DC brake is Inverter stoppage
activated. (STOP)

Specify the slip frequency conversion speed


level at F20. If a very large value is specified,
the control becomes unstable, possibly
causing overvoltage protection being
activated.

CAUTION
The brake function of the inverter does not provide a mechanical hold.
You may be injured.

F23 Starting speed


F24 Starting speed (Holding time)
You can set a starting speed to assure a starting torque.
Vector control operation:
This function acts to release a mechanical brake. If you enter the operation command after setting the
starting speed to 0r/min, the brake will be released after the magnetic -flux and the torque reach a
certain level. See E15 to E27 "Y function selection" for brake release signal.

4-26
4-
4. Control and Operation
V/f control operation:
You can accelerate a motor after operating the
Motor speed
motor at a starting speed for a certain period to
establish the magnetic-flux on start.
F 2 3 S T A R T N
- Starting speed
Sets the rotation at start. Holding time
Setting range: 0.0 to 150.0 [r/min] Starting
speed Time

F 2 4 H L D S T A R T t 0
- Holding time
Sets the period for maintaining the starting [FWD]
time.
Setting range: 0.0 to 10.0 [s]
Note: The holding time is not activated when
you switch between forward and reverse
rotation. The acceleration time does not
include the holding time.

F26 Motor sound (Carrier freq.)


Adjusts the carrier frequency. You can adjust the carrier frequency to reduce the motor sound and the
inverter noise, to avoid resonance with the mechanical systems, and to reduce the leakage current
from the output circuit wiring.
F 2 6 M T R S O U N D
Setting range: 0.75 to 15 [kHz]
Carrier frequency 0.75 to 15kHz
Motor sound High to low
Output current Bad to good
waveform
Leakage current Low to high
Generated noise Low to high
Note 1: Reducing the setting adversely affects the output current waveform (i.e., high harmonics),
increases the motor loss, and raises the motor temperature. For example, setting 0.75 kHz
reduces the motor torque by about 15%. Increasing the setting increases inverter loss and
raises the inverter temperature.
Note 2: The recommended carrier frequency is 2 to 15kHz for vector control. If you select the range
from 0.75 to 1kHz, you cannot control current properly. Insufficient current control will
activate the protective function for overcurrent (OC).
Note 3: Set the carrier frequency between 2 and 15kHz under sensorless vector control.
Note 4: The setting validity range is automatically and internally controlled according to the capa city
and current rating (VT application) of the inverter.

F27 Motor sound (Sound tone)


You can adjust the motor sound tone when the carrier frequency is lower than 7kHz. Use this function,
if needed.
F 2 7 S O U N D T O N E
Set values: 0: Level 0
1: Level 1
2: Level 2
3: Level 3
This function changes (modulates) the carrier frequency in the range of set frequency [%]
periodically. This does not cause adverse effects such as losses (motor or inverter).
Note: Changes in the data are not reflected even in case of motor drive with the multi-winding system.

4-27
4-
F36 30RY operation mode
Selects whether to activate (excite) the alarm output relay (30RY) in a
normal state or in an abnormal state.
F 3 6 R Y M O D E
Setting value: 0:Normal state: 30A-30C: OFF,
30B-30C: ON 30A 30
Abnormal state: 30A-30C: ON,
30B-30C: OFF 30B
1:Normal state: 30A-30C: ON,
30B-30C: OFF 30C
Abnormal state: 30A-30C: OFF,
30B-30C: ON

When the setting value is 1, the contacts between 30A and 30C are
connected after the inverter control voltage is established (about one
second after turning on). Since the relay is excited in a normal state,
the relay can detect a disconnection in the alarm output line.

F37 Stop speed


F38 Stop speed (Detection method)
F39 Stop speed (Zero speed holding time)

F 3 7 S T O P N
- Stop speed
Sets the stop speed.
Setting range: 0.0 to 150.0 [r/min]
F 3 8 D E T S I G N A L
- Detection method
Sets the stop speed detection method whether to the speed command value (Speed setting 4 (ASR
input)) or the detected speed value (Detected speed 1)
Setting value: 0: Speed command value
1: Detected speed value
However, if the control method is in the V/f control mode or sensorless control mode, the speed
command only is valid irrespective of the setting.
F 3 9 H L D S T O P t Speed
- Zero speed holding time
Setting range: 0.00 to 10.00 [s]

The Inverter running (RUN) signal will turns


off at the end of the Zero speed holding time Stop speed
for continuing operation after the motor speed
reaches the stop speed level. 0 Time
Zero speed holding time
You can use this function to adjust the timing
to apply a mechanical brake. FWD

However, if the control method is in the V/f RUN


control mode or sensorless control mode, this
function is invalid. Even in the vector control
mode, this function is invalid under torque
control (H41 0) or torque current control
(H42 0).

4-28
4-
4. Control and Operation
F40 Torque limiter mode 1
F41 Torque limiter mode 2
Torque limiter mode 1: Selects whether to enable or disable limiters (torque, power, or torque current).
Turning on with applying "F40 cancel" [F40-CCL] has the same effect as setting "0" which disabling
limiters.
F 4 0 T L I M M O D E 1
Set value: 0: Limiters disabled
1: Torque limiter enabled
2: Power limiter enabled
3: Torque current limiter enabled

Output
Background information
The right graph shows a continuous permissible Rated torque[%]
torque
100%
torque (not short-time rating) for forward rotation
driving in the speed control range (0-rated
speed-200%). The control generally reduces 50%
magnetic-flux above the rated speed to extend the Constant torque range Constant output range
speed control range. The reduced output current in
Speed
the right graph shows that the control reduces the 0
current corresponding to the amount of the reduced Output
magnetic-flux. This reduces the increase of the
Rated voltage[V]
voltage
induced motor voltage to restrain the increase of the
voltage output proportional to the speed.
Under the rated speed, the rated torque is effective. Speed
Since the torque is proportional to the product of the 0
Output current[A]
exciting current ant the torque current, the current is
limited in practice. Rated current

Over the rated speed, since the inverter capacity


(output: power) resticts the torque, the output torque
Speed
decreases in inversely proportional to the speed.
0 Rated speed
The torque limiter condition switches at the rated Output characteristic
speed. (first quadrant, forward rotation driving)

You can use the "Operation monitor" of the "I/O check" of the KEYPAD panel to review the state of
the torque limiter, the power limiter and torque current limiter status

TL in the right figure shows the torque limiter is active. When


the torque limiter is not applied, the display turns to TL. You 1500
can also read the function code M14 "Operation status" through FWD BRK IL
the link to confirm the state.
REV NUV ACC
Torque limiter mode 2: Selects a type of torque limiter. EXT TL DEC
F 4 1 T L I M M O D E 2 INT VL ALM
Set value1: 0: Level 1 for four quadrants simultaneously
1: Driving (Level 1), braking (Level 2)
2: Upper limit (Level 1), lower limit (Level 2)
3: Switching between the Level 1 and the Level 2 for all four quadrants.

The next section describes the actual limitations determined by the values set at F40 and F41. For level
1 and level 2 of each limitation, see the explanation of the function codes F42 and F43.

4-29
4-
Description and application of the limiter mode 1
Limiter type Limiter description Application
Torque Limits the torque by the maximum output Use for the shortest
limiter current (One-minute, ten-second ratings) in acceleration/deceleration
disabled the entire speed limiting range. with the inverter.
(set value: 0)
[F40-CCL] (Torque%) Note:
ON 2 Check the operation
Iron loss coefficient
Im ax 2 Im 2 sequence to avoid activating
100 the protective function due to
= 100 [%]
the inverter over load or the
Maximum driving torque for 30kW, 200V, CT motor overload.
use, and VG7 dedicated motor is 153.1% For braking, check if disabled
limiters do not cause any
Imax(Short-time rated current)=174(A) problems when you select
Im(Exciting current:P08)=53.42(A) braking resistor capacity for
It(Torque current:P09)=108.18(A) the operation sequence if
Iron loss coefficient:P12=2.50% you use power regenerative
devices (RHR or RHC series)
108.18 2.50
2
or connect braking resistors.
174 2 53.42 2
100
(Torque%) = 100 [%]
108.18
. 153 [%]
.
Torque Limits the output of the speed control unit Use for constant torque
limiter (ASR). control involving speed
enabled Restrain the torque[Nm] in terms of the control and torque limiting
(set value: 1) percentage of the rated torque of a motor such as winding or tension
assumed as 100%. control.
The maximum output current of the inverter
(one-minute, ten-second rating) may limit the
torque in the constant output range
depending on the set value for the limiter.
Power limiter Limits the torque by the power in the entire Use for limiting braking
enabled speed control range. Restrain the output torque such as stopping by
(set value: 2) capacity (power: kW) in terms of the braking capacity (power).
percentage of the rated capacity of an motor Use for braking that uses the
assumed as 100%. capacity of a braking resistor.
The maximum output current of the inverter Also use for stopping that
(one-minute, ten-second rating) may limit the uses only the inverter
torque in the constant torque range loss[kW] when you do not
depending on the set value for the limiter. use an external braking
resistor (DB).
Torque Limits the torque in the constant torque range Enables a limiter restricting
current and limits the power in the constant output below the short-time rated
limiter range. torque.
enabled Restricts the torque current command in Use when you limit the output
(set value: 3) terms of the percentage of the rated torque torque for the motor
current assumed as 100%. Since this control temporarily.
limits the torque current to a constant level,
the control reduces the magnetic-flux in the
constant output range, resulting in reducing
torque accordingly.

See the following pages for detailed application examples.

4-30
4-
4. Control and Operation
(1) Torque limiter disabled
Code Set value Description
F40 0 Limiter disabled
Short-time
F41 0, 1, 2, 3 Not effective rated torque
Output torque
Second quadrant: First quadrant:
Limits the torque by the maximum output current Reverse/Braking Forward/Driving
(one-minute, ten-second ratings) in the entire speed
limiting range. Use for the shortest
acceleration/deceleration with the inverter.
For driving, check the operation sequence to avoid
0
activating the protective function due to the inverter Rated speed Motor speed
overload or the motor overload.
For braking, check if disabled limiters do not cause
any problems when you select braking resistor Third quadrant: Fourth quadrant:
capacity for the operation sequence if you use Reverse/Driving Forward/Braking

power regenerative devices (RHR or RHC series) or


connect braking resistors.
Short-time
rated torque
(2) Torque limiter enabled Output torque
Second quadrant: First quadrant:
Reverse/Braking Forward/Driving
(2)-1.Level 1 for all four quadrants
Code Set value Description Level 1
F40 1 Torque limiter enabled
F41 0 Level 1 for all four
quadrants 0 Rated speed Motor speed
simultaneously
The short-time rated torque limits the torque where Level 1
the Level 1 exceeds the short-time rated torque as in
the right figure. Third quadrant: Fourth quadrant:
Reverse/Driving Forward/Braking
Though you can specify the Level 1 both in plus and
minus values, you do not have to use a minus value,
since it is interpreted as a plus value.

4-31
4-
(2)-2.Driving (Level 1), braking (Level 2)
Code Set value Description
F40 1 Torque limiter enabled
F41 1 Driving (Level 1),
Braking (Level 2) Short-time
rated torque
Second quadrant: Output First quadrant:
The short-time rated torque limits the torque where Reverse/Braking torque Forward/Driving
the Level 1 or the Level 2 exceeds the short-time
rated torque as in the right figure. Level 1
Though you can specify the Level 1 and the Level 2 Level 2
both in plus and minus values, you do not have to
0 Rated speed Motor speed
use a minus value, since it is interpreted as a plus Level 2
value. Level 1
You can use this specification to set the Level 1 as
the short-time rated torque for driving and to set the Third quadrant: Fourth quadrant:
Reverse/Driving Forward/Braking
Level 2 as the braking torque limiter due to the
brake capacity for braking.
You cannot use the digital input [TL2/TL1] to
switch between the Level 1 and the Level 2.

(2)-3.Upper limit (Level 1), lower limit (Level 2)


Code Set value Description
F40 1 Torque limiter enabled
Short-time
F41 2 Upper limit (Level 1),
rated torque
Lower limit (Level 2)
Output torque First quadrant:
Second quadrant:
Plus and minus values specifiy the Level 1 and the Reverse/Braking Forward/Driving

Level 2. Make sure the setting polarity is correct.


Level 1
Usually the Level 1 is set to plus ant the Level 2 is
set to minus.
The short-time rated torque limits the torque where 0 Rated speed Motor speed
the Level 1 or the Level 2 exceeds the short-time Level 2
rated torque as in the right figure.
You cannot use the digital input [TL2/TL1] to Third quadrant: Fourth quadrant:
switch between the Level 1 and the Level 2. Reverse/Driving Forward/Braking

When you assign plus values both to the Level 1 Short-time


rated torque
and the Level 2, the entire valid torque range stays
in plus (Level 1 Level 2). Second quadrant:
Output torque First quadrant:
Forward/Driving
When you assign minus values both to the Level 1 Reverse/Braking

and the Level 2, the entire valid torque range stays Level 1
in minus (Level 1 Level 2. e.g. Level 110 and Level 2
Level 2100). Starting torque
Use for applications such as winding control where 0 Motor speed
Rated speed
starting torque is required (right figure).
In this setting, a torque more than the starting
torque is generated. The motor may accelerate up Third quadrant: Fourth quadrant:
to the hazard protective level (overspeed: OS, Reverse/Driving Forward/Braking
120% of the maximum speed) when the load is
light. To avoid this situation, use the Speed limiter
(function code: F76) as well.

CAUTION
If you set the Level 2 larger than Level 1, the output torque will be fixed to the Level 1. Unless you
want this operation, never use this setting. A motor may become out of control and dangerous.
Accidents or physical injuries may occur.

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4-
4. Control and Operation
(2)-4.Switching between Level 1 and Level 2 for all four quadrants simultaneously
Code Set value Description
F40 1 Torque limiter enabled
F41 3 Switching between Level 1 and Level 2
for all four quadrants simultaneously

When you turn on with assigning the torque limiter (Level 1, Level 2 selection) [TL2/TL1] signal to
a digital input signal, you can switch between the Level 1 and the Level 2.
Short-time Short-time
rated torque rated torque
Output torque Output torque
Second quadrant: First quadrant: Second quadrant: First quadrant:
Reverse/Braking Forward/Driving Reverse/Braking Forward/Driving

Level 1 Level 2

0 Motor speed 0 Rated speed Motor speed


Rated speed
Level 1 Level 2

Third quadrant: Fourth quadrant: Third quadrant: Fourth quadrant:


Reverse/Driving Forward/Braking Reverse/Driving Forward/Braking

[ TL2/TL1 ] OFF [ TL2/TL1 ] ON

The short-time rated torque limits the torque where the Level 1 or the Level 2 exceeds the short -time
rated torque.
Though you can specify the Level 1 and the Level 2 both in plus and minus values, you do not hav e
to use a minus value, since it is interpreted as a plus value.

(3) Power limiter enabled


(3)-1.Level 1 for all four quadrants
Code Set value Description
F40 2 Power limiter enabled
F41 0 Level 1 for all four quadrants
simultaneously

Though this setting is possible, there is no such an application.

(3)-2.Driving (Level 1), braking (Level 2)


Code Set value Description
F40 2 Power limiter enabled
F41 1 Driving (Level 1), Braking (Level 2)

The short-time rated torque limits the torque Short-time


where the Level 1 or the Level 2 exceeds the rated torque
Output torque
short-time rated torque as in the right figure. Second quadrant: First quadrant:
Reverse/Braking
Though you can specify the Level 1 and the Forward/Driving

Level 2 both in plus and minus values, you


do not have to use a minus value, since it is Level 1
interpreted as a plus value. Level 2 Rated speed Motor speed
If you set the Level 1 as the short-time rated 0
Level 2
torque for driving and set a capacity Level 1
corresponding to the inverter loss for
braking, you can use the inverter loss to Third quadrant: Fourth quadrant:
enable the shortest stop without an external Reverse/Driving Forward/Braking
braking resistor.
Use this setting for an application such as
applying brake with the capacity of a braking
resistor.

4-33
4-
(3)-3.Upper limit (Level 1), lower limit (Level 2)
Code Set value Description
F40 2 Power limiter enabled
F41 2 Upper limit (Level 1),
Lower limit (Level 2)

Though this setting is possible, there is no such an application.

(3)-4.Switching between Level 1 and Level 2 for all four quadrants simultaneously
Code Set value Description
F40 2 Power limiter enabled
F41 3 Switching between Level 1
and Level 2 for all four
quadrants simultaneously

Though this setting is possible, there is no such an application.

(4) Torque current limiter enabled


(4)-1.Level 1 for all four quadrants
Code Set value Description
F40 3 Torque current limiter enabled
F41 0 Level 1 for all four quadrants
simultaneously Short-time
rated torque
Output torque
Unless you set the Level 1 over the short-time Second quadrant: First quadrant:
Reverse/Braking Forward/Driving
rated torque, the short-time rated torque does
not limit the torque.
When protective actions (inverter overload or Level 1

motor overload) occur frequently, you can


0 Motor speed
lower the setting level to avoid this Rated speed
Level 1
phenomenon.
Though you can specify the Level 1 both in plus
and minus values, you do not have to use a Third quadrant: Fourth quadrant:
Reverse/Driving Forward/Braking
minus value, since it is interpreted as a plus
value.

(4)-2.Driving (Level 1), braking (Level 2)


Code Set value Description
F40 3 Torque current limiter enabled
F41 1 Driving (Level 1),
Braking (Level 2)

Unless you set the Level 1 and Level 2 over the Short-time
rated torque
short-time rated torque, the short-time rated Output torque
Second quadrant: First quadrant:
torque does not limit the torque. Reverse/Braking Forward/Driving
Though you can specify the Level 1 and the
Level 2 both in plus and minus values, you do
Level 1
not have to use a minus value, since it is Level 2
interpreted as a plus value. 0 Motor
You can use this specification to set the Level 1 Rated speed
speed
as the short-time rated torque for driving and to
set the Level 2 as the braking torque limiter due Third quadrant:
to the brake capacity for braking. Reverse/Driving Fourth quadrant:
Forward/Braking
You cannot use the digital input [TL2/TL1] to
switch between the Level 1 and the Level 2.

4-34
4-
4. Control and Operation
(4)-3.Upper limit (Level 1), lower limit (Level 2)
Code Set value Description
F40 3 Torque current limiter enabled
F41 2 Upper limit (Level 1),
Lower limit (Level 2)

Though this setting is possible, there is no such an application.

(4)-4.Switching between Level 1 and Level 2 for all four quadrants simultaneously
Code Set value Description
F40 3 Torque current limiter enabled
F41 3 Switching between Level 1
and Level 2 for all four
quadrants simultaneously

When you turn on with assigning the torque limiter (Level 1, Level 2 selection) [TL2/TL1] to a
digital input signal, you can switch between the Level 1 and the Level 2.

Short-time Short-time
rated torque rated torque
Output torque Output torque
Second quadrant: First quadrant: Second quadrant: First quadrant:
Reverse/Braking Forward/Driving Reverse/Braking Forward/Driving

Level 1 Level 2

0 Motor speed 0 Motor speed


Rated speed Rated
Level 1 speed Level 2

Third quadrant: Fourth quadrant: Third quadrant: Fourth quadrant:


Reverse/Driving Forward/Braking Reverse/Driving Forward/Braking

[ TL2/TL1 ] OFF [ TL2/TL1 ] ON

Unless you set the Level 1 and Level 2 over the short-time rated torque, the short-time rated torque
does not limit the torque.
When protective actions (inverter overload or motor overload) occur frequently, you can lower the
setting level to avoid this phenomenon. Though you can specify the Level 1 and Level 2 with both in
plus and minus values, you do not have to use a minus value, since it is interpreted as a plus value.

4-35
4-
F42 Torque limiter value selection (Level 1)
F43 Torque limiter value selection (Level 2)
Selects a mean that sets the torque limiter. These means are the function code, the ana log input, the
digital input card (DIA, DIB), the link (RS485, T-Link, SX, field bus) and the PID output (PIDOUT)
When this function is activated (the torque limiter takes effect), the acceleration and the deceleration
become longer than the set values.
F 4 2 T - L I M - L V L 1
F 4 3 T - L I M - L V L 2

- Level 1 - Level 2
Selects a mean that sets the Level 1 Selects a mean that sets the Level 2
Set value: 0: Function code F44 Set value: 0: Function code F45
1: Ai [TL-REF1] 1: Ai [TL-REF2]
2: DIA card 2: DIA card
3: DIB card 3: DIB card
4: Link enabled 4: Link enabled
5: PID output 5: PID output

<Setting example>
(1) Preparation
Set 1, 2, or 3 to the function code F40 to enable the limiter.
Use the function code F41 to set how to use the limiter Level 1 and Level 2.
Use the function code F42 and F43 to assign inputs to the Level 1 and Level 2. If you want to set
only the Level 1, use F42 only. Go to one of the steps from the following (2) to (6) according to the
setting thus far.
(2) When you use the function code
Set 0 to both of the function code F42 and F43.
Set a data for the Level 1 to F44 and that for the Level 2 to F45.
(3) When you use the analog input
Set 1 to both of the function code F42 and F43.
Use E49 to E52 to select which analog input terminals among Ai1 to 4 (Ai3 and Ai4 are optional
AIO) are used. Here we assume that Ai1 and Ai2 are assigned to the Level 1 and the Level 2
respectively.
Connect the wires to the Ai1 and Ai2. An input of 10V corresponds to 150% (torque, power and
torque current).
See the "I/O check" screen of the KEYPAD panel to check if the inverter correctly recognizes the
input while you are varying the voltage input from 0 to 10V.
See the description of the function codes E53 to E68 for voltage input setting (gain, bias, filter, and
increment/decrement limiter).
(4) When you use the DIA or the DIB card
Set the hardware switch on the digital input card either to DIA or DIB.
Set the function code F42 and F43 to 2 or 3 to use the DIA or the DIB respectively.
You can assign the DIA (F422) to the Level 1 and the DIB (F433) to the Level 2 when you use two
digital input cards and set one to DIA and the other to DIB.
Connect the wires for the DIA and DIB cards. See the DI option section or the instruction manual
supplied with the product for more details.
See the "I/O check" screen of the KEYPAD panel to check if the inverter correctly recognizes the
digital input.

4-36
4-
4. Control and Operation
(5) When you use the link
Set the function codes F42 and F42 to 4.
Determine which link to be used. Refer the individual sections of the function description to study
the detail of the links (RS485, T-Link, SX, field bus).
Set 1 or 3 to the function code H30 to enable the command data through the link. Note that setting 3
disables the operation through the terminal block and the KEYPAD panel.
Write data from a master device (such as PC or PLC) to S10 (Limiter level 1) and S11 (Limiter level
2). The writing is complete when the normal response is sent back. You cannot confirm the writing
on the inverter side. Since writing to S area (command data) is performed on the RAM (volatile
memory) and written data disappear when your turn the inverter off, you should write necessary data
every time when you turns on the inverter.
(6) When you use the PID output
Set 5 to the function code F42. Also set 5 to F43 to assign the PID output. Usually set the PID output
to the upper limit and use the function code to set the lower limit.
See the PID control block diagram (4.2.9) or the PID description section to wire the system.
You can display the PID output on the LED monitor of the KEYPAD panel.

F44 Torque limiter value (Level 1)


F45 Torque limiter value (Level 2)
Sets the torque limiter values (Level 1 and Level 2)
F 4 4 T - L I M - S E T 1
F 4 5 T - L I M - S E T 2
Setting range: 300 to 300 [%]

F46 Mechanical loss compensation value


Use to compensate the amount of the mechanical loss of a load.
F 4 6 T - M E C - L O S
Setting range: 300.00 to 300.00 [%]
Torque bias command
Ai torque bias hold

F47 Torque bias 1


command 1/2
Torque bias
[TB-REF]

F48 Torque bias 2


[H-TB]

[TB1]
[TB2]

F49 Torque bias 3


You can add these setting values to the torque
command values. The addition is conducted on a
stage before the torque limiter. You can use the
function selection Di, the torque bias command 1
F47 Torque bias T1
[TB1] and the torque bias command 2 [TB2] to Ai torque
bias hold
switch among three torque biases (T1, T2, T3). F48 Torque bias T2

F49 Torque bias T3


F 4 7 T - B I A S 1
F 4 8 T - B I A S 2 0%

F 4 9 T - B I A S 3 + -1
Setting range: 300.00 to 300.00 [%] + F46
Rotation Mechanical loss
direction compensation
F50 Activation
timer

Speed + Torque
regulator limiter
+ function

4-37
4-
F50 Torque bias activation time
Sets the time to increase the torque by 300%.
If there is a shock at the start of operation with a torque bias added, adjust this timer.
F 5 0 T - B I A S - T I M
Setting range: 0.00 to 1.00 [s]

Torque command monitor


F51
(Polarity selection)
Sets the polarity for data display related to torque. (AO monitor, KEYPAD panel LED monitor,
KEYPAD panel LCD monitor)
F 5 1 T - R E F - M N T R
Set value: 0: Torque polarity
1: for driving, for braking
The following table shows data related with torque. These values are displayed or transmitted with
sign. Judge the meaning of signs from the F51 set value.
Display and output Setting Related data
3 Torque current command value
KEYPAD panel LED monitor 4 Torque command value
5 Calculated torque value
Operation status Torque command value
KEYPAD panel LCD monitor monitor
Alarm information Torque command value on alarm
6 Torque current command value
(torque ammeter, two-way
Analog output (AO1, 2, 3) deflection)
8 Torque command value (torque
meter, two-way deflection)
M02 Torque command value
M03 Torque current command value
M07 Calculated torque value
M08 Calculated torque current value
Function code M (monitor M28 Torque command value on alarm
codes) M29 Torque current command value on
alarm
M33 Calculated torque value on alarm
M34 Calculated torque current value on
alarm

Output torque Output torque


Second quadrant: First quadrant: Second quadrant: First quadrant:
Reverse/Braking Forward/Driving Reverse/Braking Forward/Driving

0 Motor speed 0 Motor speed

Third quadrant: Fourth quadrant: Third quadrant: Fourth quadrant:


Reverse/Driving Forward/Braking Reverse/Driving Forward/Braking

F510: Torque polarity F511: for driving, for braking

4-38
4-
4. Control and Operation
F52 Display coefficient A
F53 Display coefficient B
Use these coefficients as conversion coefficient to determine the display values (process amount) of
the load speed/line speed, the reference/feedback value of the PID regulator on the KEYPAD panel
LED.
Setting range: Display coefficient A: 999.00 to 999.00
Display coefficient B: 999.00 to 999.00
Load speed, line speed
Use the Display coefficient A of F52
Displayed valueMotor speed (0.01 to 200.00)
The effective display range is 0.01 to 200.00 while the setting range is 999.00. The minimum value
0.01 or the maximum value 200.00 replaces a value out of the display range.
Foe example, you should specify as F520.02 when the motor speed is 1500[r/min] and the line speed
is 30[m/min].
Reference and feedback values for the PID regulator
Use F52 Display coefficient A to set the maximum value for display data and use F53 Dis play
coefficient B to set the minimum value for display data.
Displayed value(Reference or feedback value)
(Display coefficient AB)B Displayed value
F 5 2 C O E F A
A
F 5 3 C O E F B
B Reference or
feedback value
0% 100%

F54 Display filter


You do not have to display an instant value for some continuously changing data on the LED monitor
of the KEYPAD panel. You can apply a filter for those data to prevent the flicker due to the change of
the value.
Specify the time constant of the primary filter.
F 5 4 D I S P L A Y F L
Setting range: 0.0 to 5.0 [s]

4-39
4-
F55 LED monitor (Display selection)
The LED monitor of the KEYPAD panel displays different data at operation, stopping, speed setting
and PID setting.
F 5 5 L E D M N T R

Set Function Unit Description


value
0 Detected speed value 1 [r/min] Change display with F56
when motor is stopping
1 Speed command value 4 [r/min] Speed command 4 of ASR
input
2 Output frequency [Hz] Slip included
3 Torque current command [%]
value
4 Torque command value [%]
5 Torque calculation value [%]
6 Input power [kW, HP] Use F60 to change unit
7 Output current [A]
8 Output voltage [V]
9 DC link circuit voltage [V]
10 Magnetic-flux command [%]
value
11 Magnetic-flux calculation [%]
value
12 Motor temperature [C] Displays --- when NTC
thermistor is not isntalled
13 Load shaft speed [r/min] Use F56 to change display
14 Line speed [m/min] when motor is stopping
15 Ai adjusted value (12) [%]
16 Ai adjusted value (Ai1) [%]
17 Ai adjusted value (Ai2) [%]
18 Ai adjusted value (Ai3) [%] Displayed when an option is
used
19 Ai adjusted value (Ai4) [%] Displayed when an option is
used
20 PID command value [%] Displayed in the PID mode
21 PID feedback value [%]
22 PID output value [%]
23 Option monitor 1 [HEX] Displayed with option
24 Option monitor 2 [HEX]
25 Option monitor 3 [DEC] Displayed with option.
26 Option monitor 4 [DEC] Positive data.
27 Option monitor 5 [DEC] Displayed with option.
28 Option monitor 6 [DEC] Positive and negative data.
Set values 20 to 22 are displayed when you set H20 "PID control setting" (action selection) to 1
(forward operation) or 2 (reverse operation).
Set value 18, 19, 23 to 28 are displayed when you install specific control options. See the option
section for more details.

LED monitor (Display at stopping


F56
state)
You can switch the detected data display for F55 to the command value display when a motor stops
(no output from the inverter, STOP state).
F 5 6 L E D M N T R 2
Set value: 0: Command value display
1: Actual value display (detected value)
Corresponding data are F550 (Detected speed value), 13 (Load shaft speed), and 14 (Line speed).

4-40
4-
4. Control and Operation
F57 LCD monitor (Display selection)
Selects the contents of the KEYPAD panel LCD monitor in the operation mode.
F 5 7 L C D M N T R
Set value: 0: Operation state, rotation direction, operation guide
1: Bar graphs for motor speed, output current, torque command values.

Set value: 0
In operation In stopping

1500 1500

RUN FWD STOP


PRG PRG MENU PRG PRG MENU
F/D LED SHIFT F/D LED SHIFT

Set value: 1

1500
r/m
A
%
SPD/Iout/TRQ

Full scale values for bar graphs


Display item Full scale value
Motor speed Maximum speed (Code F03, A06, and A40)
Output current Inverter rating 200%
Torque command value Rated torque 200%
Note: The scale is not adjustable.

F58 LCD monitor (Language selection)


Selects a language displayed on the KEYPAD LCD monitor.
F 5 8 L A N G U A G E

Set value Displayed Set value Displayed language


language
0 Japanese 4 Spanish
1 English 5 Italian
2 German 6 Chinese
3 French 7 Korean
Note 1: The language used in this manual is English.
Note 2: The L code is displayed in the Japanese, English or Chinese language mode, the P, A and O
codes are displayed in the Japanese or English language mode only, and the U code is
displayed in the English language mode only.
Note 3: The Korean language is displayed for 0040 or later keypad panel version and 0060 or later
main body version.
F59 LCD monitor (Contrast adjusting)
Adjusts the contrast of the KEYPAD LCD monitor. Increase the set value to adjust the contrast to
high and to decrease the set value to adjust the contrast to low.
F 5 9 C O N T R A S T

Set value 0, 1, 2, ... 8, 9, 10


Display Low High

4-41
4-
F60 Output unit (HP/kW) selection
Switches the display unit of the inverter output (input power) and the selection list (kW-HP) of P02
"Motor selection (M1, 2, 3)".
F 6 0 k W / H P
Set value: 0: Display in kW
1: Display in HP

F61 ASR1-P (Gain)


F62 ASR1-I (Constant of integration)
Sets the P and I constants of the ASR1.
F 6 1 A S R 1 - P
F 6 2 A S R 1 - I
Setting range: F61: 0.1 to 200.0 [times]
F62: 0.010 to 1.000 [s]
- P gain
Adjust accoding to the mechanical inertia (inertia and mechanical constant) connected to the
motor shaft. The factory set value of 10.0 corresponds to the inertia of a single VG standard
motor. The following table provides a guideline for setting. If you drive a machine whose inertia
is larger than that of the VG standard motor when converted into a motor shaft inertia, set a value
larger than 10.0. See Chapter 2 "Specifications" for the inertia data of the standard motors.
Intertia Single VG standard motor to Medium to
Large
P gain 10.0 to Medium to Large
P gain1.0 is defined such that the torque command is 100% (corresponding to the maximum
speed setting) when the speed deviation (speed commandobserved speed) is 100%.

CAUTION
If you set a too large value to gain compared with the inertia, though you can get faster control
response, the motor may present an overshoot or a hunting. Also the motor or the machine may
generate oscillation due to mechanical resonance or over-amplified noise.
If you set a too small value to gain compared with the inertia, the control response slows down and
it may take time to settle down the speed fluctuation at low speed.

- Constant of integration
Sets the constant of integration of the Automatic Speed Regulator (ASR). You can specify a
value in the range from 0.010 to 0.999s to set the speed deviation (speed command -observed
speed) at steady state to zero. Setting 1.000s disables the integration (P control only).
The integration means to sum the deviation at a specified interval. A smaller interval means a
smaller summation interval that presents faster response. On the other hand, larger interval
extends summation interval to reduce the effect on the ASR.
Set a small value to reach the speed reference faster while allowing overshoots.

CAUTION
Integrating action is a delay element. The constant of integration corresponds to the gain of a delay
element. If you increase the response of the integration action, the delay element becomes larger to
destabilize the control system including motors and machines. The instability presents overshoots
and oscillations. Thus, one measure to restrain the mechanical resonance such as abnormal
mechanical noises from motors and gears is to increase the constant of integration.
However, if you do not want a slower response, the machine side may need measures such as
reviewing machines presenting mechanical resonance. You can also use F66 "ASR output filter".

4-42
4-
4. Control and Operation
F63 ASR1-FF (Gain)
Conducts a feedforward control by adding torque determined by the change in the speed command to
the torque command directly.
The PI control by the ASR is a feedback control adjusting the speed against the command according to
its control result (Actual speed). This control can adjust deviations due to what are not measurable
such as unexpected disturbances and uncertain characteristics of control subjects. However, known
changes in command value are followed after they appear in the deviation (Speed comma nd - Actual
speed). Since you can obtain a control value (torque command) for a known factor, you can expect a
faster control by adding it to the torque command directly. This function is provided for this purpose.
F 6 3 A S R 1 - F F
Setting range: 0.000 to 9.999 [s]

It is effective when the inertia is known. The differences in follow-up speed against the command
value between the feedforward and non-feedforward controls are conspicuous as shown in the figures
below. Note that it is necessary to balance the PI constants of the feedback control and this setting to
obtain the maximum effect.
Speed Speed
Speed command value Speed reference value

Actual speed Actual speed

Time Time
0 0
Torque output Torque output

Torque command Torque command

Time Time
0 0
FF control disabled FF control enabled
(PI feedback control only) (PI feedback control
enabled)
Though increasing the P gain of the ASR realizes the effect described above, increased gain also
increases response resulting in negative effects (such as mechanical resonance or vibration).

F64 ASR1 input filter


Sets the time constant for the first-order lag filter applied to a speed reference. Usually you should not
change this value.
Use this filter when you cannot stabilize the analog speed setting voltage at control terminal [12] after
you failed to eliminate the causes. If noise is the case, first try measures in hardware such as
separating control wiring, grounding, or connecting a capacitor to the terminal [12] and [11] in parallel
before you use F64 as a software measure.
F 6 4 A S R 1 - I N
Setting range: 0.000 to 5.000 [s]

4-43
4-
F65 ASR1 detection filter
Sets the time constant for the first-order lag filter applied to the detected speed. Usually you should
not change this value. You do not have to change when you use a pulse generator (PG) for the speed
detection. Use an oscilloscoepe to check the waveform if the output of the PG is unstable.
Use this filter when you use the line speed detection [LINE-N] signal for speed detection and the
ripple presents on the signal. Note that a large setting will reduce the response of the speed control
loop. A too large setting may destabilize the control.
F 6 5 A S R 1 - D E T
Setting range: 0.000 to 0.100 [s]

F66 ASR1 output filter


Sets the time constant for the first-order lag filter applied to the torque command. Use this filter for a
mechanical resonance after you failed to adjust the ASR gain or the constant of integration to
eliminate it.
F 6 6 A S R 1 - O U T
Setting range: 0.000 to 0.100 [s]
Check the cause and the oscillation frequency of a mechanical resonance such as a vibration by gear
backrush or a rope vibration in a vertical transfer. You should take measures in the inverter side after
you failed to investigate and fix machine devices to eliminate the resonance.
(1) Measures to eliminate mechanical resonance
1)Reduce response speed
Reduce the ASR P gain to reduce the amplitude of the resonance.
Increase the ASR I constant to shift the resonance point to lower frequency to restrain the high
frequency resonance.
2)Use ASR output filter
Though you can reduce the resonance amplitude, excessive filter elements may cause instability.
3)Use oscillation suppressing observer
See H46 "Observer type selection" for more details.

F67 S-curve acceleration start side 1


F68 S-curve acceleration end side 1
F69 S-curve deceleration start side 1
F70 S-curve deceleration end side 1
F68: S-curve acceleration end
Arranges the speed reference value to form a F69: S-curve
curve at the start and the end of acceleration deceleration start
Motor F70: S-curve
and deceleration. You can realize smooth speed deceleration end
acceleration and deceleration actions without 0
F67: S-curve acceleration start Time
shocks.
F 6 7 S - A C C - S T 1 t1[s] t2[s]
F 6 8 S - A C C - A R 1
F 6 9 S - D E C - S T 1
F 7 0 S - D E C - A R 1
Setting range: 0 to 50 [%]
Setting the S-curve will extend F07 "Acceleration time 1" and F08 "Deceleration time 1" as described
below.
S - curve acceleration start side [%] S - curve acceleration end side [%]
t1(s) = Acceleration time [s] 1 [s]
100 [%] 100 [%]

S - curve deceleration start side [%] S - curve deceleration end side [%]
t2(s) = Deceleration time[s] 1 [s]
100 [%] 100 [%]

4-44
4-
4. Control and Operation
F73 Magnetic-flux level at light load
You can specify a small value to reduce the Magnetic-flux command
electromagnetic noise of a motor at light load. The
100%
magnetic-flux command decreases according to the
torque current command to reduce the
electromagnetic noise.
Setting of F73 Torque
F 7 3 M I N - F L U X current
Setting range: 10 to 100 [%] 0 50% command
Note: The function is valid only under PG vector control, sensorless
vector control. 1500
You can view the level [%] of the magnetic-flux command on the TMP = 30C
"Operation monitor" of the KEYPAD panel.
See "FLX*" (magnetic-flux command) on the operation monitor screen Iout = 14.3A
"Operation monitor". Vout = 188V
The value is usually 100% and decreased in the low output range. FLX* = 60%
This function reduces the magnetic-flux according to the setting as shown
in the graph. The graph shows that the magnetic-flux decreases to 60%.
In case of sensorless vector control, the 100% setting is recommended.
The internal process sets a lower limit at 25% under sensorless vector
control.
F74 Pre-excitation time Speed
Motor speed
When you set ON to the operation command (FWD,
REV), the inverter conducts pre-exciting
automatically for the time specified by this function
code. This function applies only the exciting current
Time
to a motor to increase the response of the motor start. 0
F 7 4 P R E E X t Magnetic-flux
Setting range: 0.0 to 10.0 [s]
100%
Set the pre-excitation time to start a motor after the
magnetic-flux is established 100% as shown in the
graph. Time
0
Note: The motor may turn during pre-excitation. To
use pre-excitation, use a mechanical brake at
FWD
the same time.
F74 Pre-excitation time

You can use the "Operation status" of the "I/O check"


screen of the KEYPAD panel to confirm whether a
motor is in normal operation or in pre-exciting.
1500
EXT indicates pre-exciting and EXT indicates FWD BRK IL
normal operation. REV NUV ACC
You can also read out the function code M14
EXT TL DEC
"Operation status" through the link to confirm the
status. INT VL ALM
ALM

4-45
4-
F75 Pre-excitation initial level
Sets the initial level of the pre-excitation.
Speed
F 7 5 F L U X F O R C E
Motor speed
Set value: 100 to 400 [%]
When you want to reduce the pre-excitation time
(function code F74) to establish the magnetic-flux
quickly, set the exciting current high. Time
The transient response to the exciting current 0
command until the magnetic-flux is established Magnetic-flux/exciting current
100% depends on the secondary time constant of a Exciting
F75 Pre-excitation
motor (exciting inductance/resistor). This function initial level
100% current
applies more than 100% of the exciting current to Magnetic-flux
establish the magnetic-flux faster. The initial level
ends when the magnetic-flux is established 100%, Time
0
and the exciting current returns 100%.
FWD

F74 Pre-excitation time

F76 Speed limiter (method selection)


F77 Speed limiter level 1
F78 Speed limiter level 2
The speed control and the torque control (torque control, torque current contol) differs in the usage of
these function codes.

Usage for speed control (1) For speed control


Since the inverter usually (factory setting) controls
speed (internal ASR enabled, motor controlled by Speed limiter
speed command), and the speed limitter is applied to Speed Speed Motor
the speed command (See "(1) Speed control") command control
You can use the function code H41 "Torque command
Motor speed
selection" and H42 "Torque current command
selection" to select a specification other than the (2) For torque control
"internal ASR enabled" to operate the inverter to Torque command +_
control the torque. This is the case, the speed control is Torque current Motor
applied to the motor speed (speed detection/speed command __ -
estimation). Since the inverter does not control the
Reduces torque to
speed, the control adds negative torque bias to the limit speed
torque command when the motor accelerates beyond
the limiter value. You can use the [I2] input as a bias Motor speed
for the speed limiter instead of the speed command (see
"(2) Torque control").
You can set ON to the digital input signal [N-LIM] to disable (cancel) the speed limiter function.

4-46
4-
4. Control and Operation
1) Speed control
You can set the speed limit to the speed command value.
F 7 6 N - L I M - M O D E
- Method selection
Set value: 0: Forward (Level 1) and reverse (Level 2) are limited individually.
1: Level 1 limits forward and reverse.
2: Upper limit by the Level 1 and the lower limit by the Level 2.
3: Disabled (If set, replaced by 0).
F 7 7 N - L I M - L V L 1
F 7 8 N - L I M - L V L 2
- Level 1, 2
Setting range: 110.0 to 110.0 [%]

If F76 is set at 0, the upper and lower limit levels during FWD operation and the upper and lower
limit levels alter between levels 1 and 2.

Motor speed (after limiter applied) Motor speed (after limiter applied)
| Limiter Level 1 |
When F76 = 0
and REV=ON
When F76=0
and FWD=ON | Limiter Level 2 |

Motor speed Motor speed


0 0

- | Limiter Level 2 |

- | Limiter Level 1 |

The pattern with 1 or 2 set at F76 is shown in the figure below.

Motor speed (after limiter applied) Motor speed (after limiter applied)

| Limiter Level 1 | Limiter Level 1

When F76=1 When F76=2

Motor speed Limiter Level 2


0 0
Motor speed

- | Limiter Level 1 |

CAUTION
Specify such that the imiter Level 1 the limiter Level 2 for F762 (Upper limit by the Level 1
and the lower limit by the Level 2). If you specify as the limiter Level 1 the limiter Level 2, the
speed reference is fixed to the limiter Level 2. In this state, turning off the operation does reduce
the speed reference and the operation continues.
You may be injured.

<Example of a setting inhibiting reverse rotation>


When you want to inhibit reverse rotation (forward rotation directed by reverse rotation command) while
forward rotation command is directed, specify as F760, the limiter level 1100.0% and the limiter level
20,0%.

4-47
4-
2) Torque control (torque command, torque current command)
F 7 6 N - L I M - M O D E
- Method selection
Set value: 0: Forward and reverse are limited individually. FWD and REV switch the levels.
1: Level 1 limits forward and reverse.
2: Invalid (Even if specified, the setting is assumed to be 0.)
3: Individual limiters for forward and reverse rotation. [12] input is added as a
variable part of limiters.
F 7 7 N - L I M - L V L 1
F 7 8 N - L I M - L V L 2
- Level 1, 2
Setting range: 110.0 to 110.0 [%]
When F760 is specified, the upper and lower limit levels for forward operation and those for
reverse operation switch between the Level 1 and the Level 2.

Motor speed (after limiter applied) Motor speed (after limiter applied)

Limiter level 1 When F760


and REVON
When F760 Limiter level 2
and FWDON
Motor speed Motor speed
0 0

Limiter level 2

Limiter level 1

The pattern with 1 set at F76 is shown in the figure below.

Motor speed (after limiter applied)

Limiter level 1

When F761

Motor speed
0

Limiter level 1

4-48
4-
4. Control and Operation
When F763 is specified, [12] input acts as a bias as in the following graphs.

Motor speed (after limiter applied) Motor speed (after limiter applied)

Limiter level 1 [12] When F763


and [12] 0
When F763
Limiter level 1
and [12] 0
Motor speed Motor speed
0 0

Limiter level 2

Limiter level 2+ [12]

Input voltage for [12] is 10V at maximum motor speed ( 100% ).

Use C60 (ASR4-P) to adjust the speed stability under speed limit.
The torque limit in accordance with the line speed (input at [12]) can be added if F76 is 3.
To perform mechanically coupled operation with torque command handover (see the figure below),
enter a slightly larger value (+5%) than that specified on the master as a speed limit level for the
inverter (slave) driven under torque control.

Master Slave
VG7 VG7

Speed AO Torque command Ai Torque


control control

IM IM

4-49
4-
F79 Motor selection

Select a motor to be used from M1, M2, and M3. You should combine this function code and the
terminal input to select.
F 7 9 M 1 - 3 S E L E C T
Set value: 0: M1 selection. Terminal input has higher priority.
M1 selection, ( [MCH2] , [MCH3] )(OFF, OFF), or MCH2 and MCH3 have no assigned
states.
M2 selection, ( [MCH2] , [MCH3] )(ON, OFF) (ON, ON)
M3 selection, ( [MCH2] , [MCH3] )(OFF, ON)
1: M2 selection.
2: M3 selection.
Merits and restrictions for selecting M1, M2, or M3
M1 selection (first M2 selection (second M3 selection
motor) motor) (second motor)
Control type Set by code P01 Set by code A01 V/f control only
PG vector control PG vector control
Sensorless vector Sensorless vector
control control
Synchronous motor
control
Simulated operation
Restrictions specific None None V/f control
to control type restricts many
functions.
See Chapter 13
function code list
for more details.
Motor parameters Code F03 to F05, F10 Code A02 to A34 Code A35 to A50
to F12, P. Manual setting Manual setting
When a VG7
dedicated motor is
selected (P02), data
are set to F04, F05,
and P03 to P27
automatically.
Protective functions Code P01 specifies a None None
specific to motor dedicated motor,
parameters P-OTHER specifies
write protection.

You can use the "Effective sets of motors/parameters" on the "I/O check"
screen of the KEYPAD panel to check the currently selected motor set 1500
(M1, M2, M3).
If the motor set 2 is selected, M2 is indicated. PARA 1 M1
PARA 2 M2
PARA 3 M3
PARA 4 JOG

Answer back signals are put on the DO output [SW-M2] and [SW-M3] to indicate whether the motor
switch among motor set (M1, M2, M3) is completed in the inverter.
See E15 to E27 for more information. We recommend to prepare a sequence to check the DO for the
answer back when you use the terminal input signals [MCH2] and [MCH3] to switch motors.
It is recommended to activate overcurrent suppression function (H58 = 1) when M3 is selected (V/f
control).

4-50
4-
4. Control and Operation
F80 Current rating switching
Switches the triple ratings (CT, VT, and HT) of the inveter.
F 8 0 I r S E L E C T
Set value: 0: CT (Constant Torque, overload current 150%)
1: VT (Variable Torque, overload current 110%)
2: HT (High Torque, overload torque 200%/170%)
Overload current means to apply overload limiter by torque current (corresponding armature current
of a DC motor), and the torque decreases in proportion to the decrease of the magnetic-flux above the
rated speed (100%).

- Torque characteristics for CT use


Application Second quadrant: Output
torque
First quadrant:
Reverse/Braking Forward/Driving
Use for general constant torque applications 150 One-minute rating: 150%
overload current
including speed control with torque limit for 100
Continuous rating:
winding machines, wire drawing machines, 100% overload current
and test machines and control by direct torque Motor speed
0 100% (Rating)
command.

Third quadrant: Fourth quadrant:


- Torque characteristics for VT use Reverse/Driving Forward/Braking

Application
Use for applications that do not require
overload capability for a short period such as Output
torque
First quadrant:
Second quadrant: Forward/Driving
extruding machines and centrifugal separators. Reverse/Braking One-minute rating: 110%
overload current
Also suitable for applications where the 110
Continuous rating:
operation cycle is short and torque is limited to 100
100% overload current
100% or less since the root-mean-square Motor speed
0 100% (Rating)
current exceeds the rated current of an inverter
(Large press machines).
You can choose an inverter by one class Third quadrant: Fourth quadrant:
smaller grade compared with CT and HT uses. Reverse/Driving Forward/Braking

Suitable for general variable torque lead application.


Note that the maximum carrier frequency is smaller than the CT and HT uses. See Section 2.1
"Standard Specifications" for more details.

- HT use
Application Second quadrant:
Reverse/Braking
Output torque First quadrant:
Forward/Driving
Use for vertical transfer applications 200
170
to 22kW
30 to 55kW
(elevators, multi-storied parking facilities) One-minute rating 150 One-minute rating

that require about 200%/170% of torque for Continuous rating: 100


100% overload
Continuous rating

a short period (ten seconds or less). 80%


current
70 Motor speed
70% % 80
Restrictions 100%
Continuous rating
0
Continuous rating
%
100% (Rated)

10s rating is 200% up to 80% of the rated One-minute rating


100
One-minute rating
150
speed and is reduced to 170% over 80% of
30 to 55kW 170
the rated speed for 22kW or less. to 22kW
-200

10s rating is 170% for 30 to 50kW Third quadrant:


Reverse/Driving
Fourth quadrant:
Forward/Braking
(200/400V).

Motor operation exceeding the rated speed.


The motor torque reduces in inverse proportion to the motor speed as in the case of CT or VT use.
Though HT use is suitably applied to the motor operation in the constant torque range, it is also
applicable in the operation in the constant output range.

4-51
4-
4.3.2 E Codes (Extension Terminal Functions)
E01-E13 X function selection

You can assign arbitrary functions to individual digital input terminals [X1-X14] ( [X11-X14] are
effective only when optional OPC-VG7-DIOA is installed).
Use after you review the 4.2 "Control Block Diagrams" to check the selection of control terminals.
The valid and invalid functions vary according to the control method (vector control, sensorless vector
control, V/f control and synchronous motor drive). For details, refer to the function code list in Section 13.
E 0 1 X 1 F U N C
to
E 1 3 X 1 4 F U N C
Setting range: 0 to 63

Set Set
Function Symbol Function Symbol
value value
0, 1, H41 [torque command]
Multistep speed selection [SS1, 2, 4,8] 31 [H41-CCL]
2, 3 cancel
ASR, ACC/DEC time selection (4 H42 [torque current
4, 5 [RT1, RT2] 32 [H42-CCL]
steps) command] cancel
H43 [magnetic-flux
6 3-wire operation stop command [HLD] 33 command selection] [H43-CCL]
cancel
F40 [torque limiter mode 1]
7 Coast-to-stop command [BX] 34 [F40-CCL]
cancel
Torque limiter
8 Alarm reset [RST] 35 [TL2/TL1]
(level1, level2 selection)
9 Trip command [THR] 36 Bypass [BPS]
10 Jogging operation [JOG] 37, 38 Torque bias command 1/2 [TB1, TB2]
Speed setting N2/speed setting
11 [N2/N1] 39 Droop selection [DROOP]
N1
12 Motor M2 selection [M-CH2] 40 Ai1 zero hold [ZH-AI1]
13 Motor M3 selection [M-CH3] 41 Ai2 zero hold [ZH-AI2]
Ai3 zero hold (AIO optional
14 DC brake command [DCBRK] 42 [ZH-AI3]
function)
Ai4 zero hold (AIO optional
15 ACC/DEC cleared to zero [CLR] 43 [ZH-AI4]
function)
Creep speed switching in
16 [CRP-N2/N1] 44 Ai1 polarity change [REV-AI1]
UP/DOWN setting
UP command in UP/DOWN
17 [UP] 45 Ai2 polarity change [REV-AI2]
setting
DOWN command in UP/DOWN Ai3 polarity change
18 [DOWN] 46 [REV-AI3]
setting (AIO optional function)
Write enable for KEYPAD (data Ai4 polarity change
19 [WE-KP] 47 [REV-AI4]
can be altered) (AIO optional function)
PID output inverse
20 PID control cancel [N/PID] 48 [PID-INV]
changeover
21 Inverse mode changeover [IVS] 49 PG alarm cancel [PG-CCL]
22 Interlock signal for 52-2 [IL] 50 Undervoltage cancel [LU-CCL]
23 Write enable through link [WE-LK] 51 Ai torque bias hold [H-TB]
STOP1 (The motor stops
24 Operation selection through link [LE] 52 with normal deceleration [STOP1]
time)
STOP2 (The motor
25 Universal DI [U-DI] 53 decelerates and stops with [STOP2]
deceleration time 4)
STOP3 (The motor stops
26 Pick up start mode [STM] 54 [STOP3]
with torque limiter)
Synchronization command DIA data latch (DIA optional
27 [SYC] 55 [DIA]
(PG (PR) optional function) function)
DIB data latch (DIB optional
28 Zero speed locking command [LOCK] 56 [DIB]
function)
Multiwinding motor control
29 Pre-exciting command [EXITE] 57 cancel (SI (MWS) optional [MT-CCL]
function)
30 Speed command limiter cancel [N-LIM] 58-63 Option Di 1/2/3/4/5/6 [O-DI1 to 6]

4-52
4. Control and Operation
<Using terminal input>
There are 64 types of terminal input functions available. You cannot use all of them simultaneously.
You can use total of thirteen terminals, which are nine terminals from X1 to X9 as standard and four
terminals from X11 to X14 using option of DIOA. You can also access these thirteen terminals
through the link function (RS485, T-Link, SX, and field bus).
Note that the alarm reset [RST] and trip command [THR] are included into general X function
assignment, though they used to have dedicated terminals.
Setting procedure
Select a function you want to use. We select the "Coast-to-stop" command as an example.
Assign the "Coast-to-stop" command to one of the available terminals (X1 to X9, X11 to X14). If
you want to assign it to X3, write a data, "7:BX", to the function code E03 "X3 function selection".
When you turn on the X3 terminal externally (turn on [BX] ), the coast-to-
stop function is activated. When you turn it off, the function is disabled.
See the "I/O check" screen of the KEYPAD panel to confirm the ON/OFF 1500
status of the X3. If you switch the X3 from OFF to ON, X3 changes to REM X2 X6
X3 on the screen. FWD X3 X7
When you access through the link function, you should see another I/O
REV X4 X8
screen COM.
X1 X5 X9
<You can specify as "NO terminal" or "NC terminal">
You can use the function code E14 to specify the state of individual terminals (standard 9 terminals
only) as normally open ("NO terminal") or normally closed ("NC terminal"). See the function
description of E14 or the description of the trip command [THR] for more information.

0, 1, 2, 3. Multistep speed selection [SS1, 2, 4, 8]


You can use external digital input signals to switch predetermined speeds specified by function codes
from C05 to C19 "Multistep speed". Assign data 00 to 03 to digital terminals to select a speed by
combining those terminal inputs.
Input signal combination to
select specified data
Speed to be selected
3 2 1 0
[SS8] [SS4] [SS2] [SS1]
OFF OFF OFF ON C05 Multistep speed 1

OFF OFF ON OFF C06 Multistep speed 2

OFF OFF ON ON C07 Multistep speed 3

OFF ON OFF OFF C08 Multistep speed 4

OFF ON OFF ON C09 Multistep speed 5


Related function
OFF ON ON OFF C10 Multistep speed 6 codes
C05 to C19
OFF ON ON ON C11 Multistep speed 7

ON OFF OFF OFF C12 Multistep speed 8 Setting range


0 to 24000r/min
ON OFF OFF ON C13 Multistep speed 9 or
0.00 to 100.00%
ON OFF ON OFF C14 Multistep speed 10 or
0.0 to 999.9 m/m
ON OFF ON ON C15 Multistep speed 11

ON ON OFF OFF C16 Multistep speed 12

ON ON OFF ON C17 Multistep speed 13


C18 Multistep speed
ON ON ON OFF
14/Creep speed 1
C19 Multistep speed
ON ON ON ON
15/Creep speed 2

4-53
4, 5. ASR, acceleration/deceleration time selection [RT1, RT2]
You can switch predetermined acceleration/deceleration times, ASR constants and S-curve
accelerations/decelerations specified by function codes through external digital input signals. Assign
data 04 to 05 to digital terminals to select acceleration/deceleration times, ASR constants and S-curve
accelerations/decelerations.
Input signal combination
to select specified data
Acceleration/deceleration times to be selected
05 04
[RT2] [RT1]
F07 Acceleration time 1
F08 Deceleration time 1
F61 to F66 ASR1 constants
OFF OFF F67 S-curve (Acc start side)
F68 S-curve (Acc end side)
F69 S-curve (Dec start side)
F70 S-curve (Dec end side)
C40 to C45 ASR 2 constants
C46 Acceleration time 2
OFF ON C47 Deceleration time 2 Related function codes
C48 S-curve 2 (Start side) F07, F08,
C49 S-curve 2 (End side) F61 to F70
C50 to C55 ASR 3 constants C40 to C69
C56 Acceleration time 3
ON OFF C57 Deceleration time 3
C58 S-curve 3 (Start side)
C59 S-curve 3 (End side)
C60 to C65 ASR 4 constants
C66 Acceleration time 4
ON ON C67 Deceleration time 4
C68 S-curve 4 (Start side)
C69 S-curve 4 (End side)
Example: Four and five are assigned to the terminals [X2] and [X3].
Operation
FWD Time
ON
(REW)
ON
X2

X3 ON

CM Maximum
speed
Motor speed
Deceleration

Deceleration

Deceleration

Deceleration
Acceleration

Acceleration

Acceleration

Acceleration
time 2

time 2

time 3

time 3
time 1

time 1

time 4

time 4

* If you switch the acceleration/deceleration times, the ASR


constants and S-curve actions are switched simultaneously. You 1500
can see which set is currently selected from (1, 2, 3, 4) on the "I/O
PARA 1 M1
check" screen of the KEYPAD panel. When the data set 3 is
selected, " PARA 3" is indicated on the display. PARA 2 M2
PARA 3 M3
PARA 4 JOG

4-54
4. Control and Operation

Motor speed
6. 3-wire operation stop command [HLD]
Use for 3-wire operation. When [HLD]-[CM] is
Forward
ON, the FWD or the REV signal is self-held, and rotation
Reverse
is canceled when [HLD]-[CM] is OFF. rotation
When you want use this [HLD] function, you Ignored
FWD-CM ON ON
should assign a data 06 to a desired digital input
terminal. REV-CM ON ON

HLD-CM ON ON

7. Coast-to-stop command [BX]

Motor speed
The inverter output is turned off and the motor
enters into the coast-to-stop state, when [BX]-[CM] Ignored
Forward Forward Forward
is ON. rotation rotation rotation

The signal does not cause an alarm output. Also,


FWD-CM ON ON
this signal is not self-held.
When you want use this [BX] function, you should REV-CM ON

assign data a 07 to a desired digital input terminal.


ON ON
BX-CM

8. Alarm reset [RST]


Switching the [RST]-[CM] from OFF to ON cancels the alarm relay output and the alarm display and
restart operation while the protective function is active.
When you want use this [RST] function, you should assign a data 08 to a desired digital input terminal.

9. Trip command [THR]


The factory setting for the trip command is an "NO terminal" (normally open).

When you use the trip command as an "NC terminal" (normally closed), follow the procedure
described below.
When [THR]-[CM] is ON, the operation is assumed as normal. When [THR]-[CM] is turned OFF, the
inverter output is turned off (motor is in the coast-to-stop state) and the alarm "OH2" is issued. You
can use the trip command for the overheat protection of an external resistor.
<Application and notes>
The [THR] function is assigned to the X9 terminal in the factory
setting (function code E099, THR). Use the X9 as an external
alarm as it is.
Use the function code E14 "X function normally open/normally
closed" to set the X9 terminal to an "NC terminal".
To set as an "NC terminal", move the 9th (X9 terminal) from
the OP side to the CL side and use the FUNC/DATA key to
write. 1500
When you turn on the inverter while X9 [THR]-[CM] is open, E14X NORMAL
the "OH2" alarm is issued. This is a normal state.
Connect X9 [THR] and [CM] to the overheat detection contact OP
of the braking resistor or the like. CL
If you do not connect a braking resistor, short-circuit the [THR]- 123456789
[CM] or move the 9th (X9 terminal) from the CL side to the
OP side again and use the FUNC/DATA key to write.

4-55
10. Jogging operation [JOG]
Use this function for an inching action such as work adjustment. You can operate at the jogging speed
specified by the function C29 "Jogging speed" by turning on the signal between [JOG] and [CM]
while the operation command (FWD-CM or REV-CM) is ON. You can also use the KEYPAD panel
to switch to the jogging mode.
When you want to use this [JOG] function, you should assign a data 10 to a desired digital input
terminal.
The function codes related to the jogging operation are C29 to C38. A dedicated speed control setting
(such as gain) is available.
The indicator stays at the JOG position on the LCD monitor of the KEYPAD panel during the jogging
operation.

11. Speed setting N2/speed setting N1 [N2/N1]


Use an external digital input signal to switch the speed setting method predetermined with function
F01 speed setting N1 and C25 speed setting N2.
If you do not specify, F01 is selected.
Input signal to select specified data
Speed setting method to be selected
11
OFF F01 Speed setting N1
ON C25 Speed setting N2

12, 13. Motor selection 1,2 [MCH2, CH3]


You can use the external digital input signals to switch the predetermined motor parameters.
You can use the terminal to switch only when F79 "Motor selection (M1, 2, 3)" is set to 0.
If F791, the selection is fixed to the M2. If F792, the selection is fixed to the M3.
The switching result becomes effective when the operation command to the inverter is ON and the
motor is in the stop state.
Input signal combination to select
specified data
Motor to be selected Related codes
13 12
[MCH3] [MCH2]
F03 to 05, F10 to 12,
OFF OFF First motor
P01 to P30
OFF ON Second motor A01 to A34
Third motor
ON OFF A35 to A50
(dedicated for V/f control)
F03 to 05, F10 to 12,
ON ON First motor
P01 to P30

Note: Both [MCH2] and [MCH3] are ON, the first motor is selected.
See also the description of the function code F79.

Note: When inverter is stopped, if motor switch 1/2 is changed during rotation of the connected motor
(during naturally coasting or coasting with a load), the analog speed detection output, digital
speed detection signal or the like may cause unpredictable operation.

4-56
4. Control and Operation
14. DC brake command [DCBRK]
When the external digital input signal is ON and the operation command is turned OFF (when you
press the STOP key during the KEYPAD panel operation, or the both [FWD] and [REV] terminals are
OFF during the external signal operation), the DC braking starts after the motor speed decreases to the
predetermined rotation specified by the function code F20 "DC brake (Starting speed)", and the
braking continues while the input signal is ON.
The longer period between F22 "DC brake (Braking time)" or the ON duration of the input signal
[DCBRK] is selected.
Note that turning on the operation command will resume the operation.
See also the description of the function codes F20 to 22.

Input signal to select specified data


Action to be selected
14
OFF DC braking active
ON DC braking inactive

15. ACC/DEC cleared to zero [CLR]


The external digital input signal clears the calculated speed of the acceleration/deceleration calculation
unit.
During the UP/DOWN operation in particular, this input signal clears the acceleration/deceleration
and operates the inverter at 0r/min, the previous speed, or the creep speed specified by the C18 and 19
"Multistep speed".

16. Creep speed switching in UP/DOWN setting [CRP-N2/N1]


The external digital input signal switches the creep speed at the UP/DOWN selector unit.
Input signal to select specified data
Specified speed to be selected
16
OFF C18 N 15 / CREP 1
ON C19 N 16 / CREP 2

17. UP command in UP/DOWN setting [UP]


The external digital input signal increase the speed during the signal is ON. The maximum speed
restricts the speed. The acceleration follows the specified acceleration time and S-curve acceleration.

18. DOWN command in UP/DOWN setting [DOWN]


The external digital input signal decrease the speed during the signal is ON.
The deceleration follows the specified deceleration time and S-curve deceleration.
The current speed is maintained when the [UP] and the [DOWN] are pressed at the same time (no
acceleration/deceleration).
There are three types of the UP/DOWN operations depending on the initial values. You can use the
speed setting function (function code F01 or C25) to select them.

4-57
(1) UP/DOWN (initial value: 0r/min)
The following graph shows an operation with this function (The S-curve specification is not active
in this example).

Speed

Maximum
speed

0
Time

[FWD]

[REV]

[UP]

[DOWN]

[CLR]

A B C D E F G H I J K L M N O

A : Operates at 0r/min speed command


B : Accelerates in forward direction
C : Fixed to the speed command value when [UP] is set to OFF
D : Restricted by the maximum speed after acceleration in forward direction
E : Decelerates in forward direction
F : Fixed to the speed command value when [DOWN] is set to OFF
G : Decelerates to stop
H : Operates at 0r/min speed command value
I : Accelerates in reverse direction
J : Fixed to the speed command value when [UP] is set to OFF
K : Resets to 0r/min when [CLR] is set to ON
L : Accelerates in forward direction
M : Simultaneous [UP] and [DOWN] are treated as OFF. Fixed to the speed command value when both
[UP] and [DOWN] are turned ON
N : Decelerates to stop
O : Continues operation at the speed just after [FWD] is set to ON.

4-58
4. Control and Operation
(2) UP/DOWN (initial value: previous value)
The following graph shows an operation with this function (The S-curve specification is not active
in this example).

The previous value is defined as the speed command value adopted when the previous operation
command (FWD, REV) is turned OFF. The previous value is stored in the non-volatile memory
(memory that retains data even when the power has been switched OFF), and becomes effective when
the power is supplied again.

Speed

Maximum Previous speed


speed
Previous
speed

Previous speed
Time
0
-Previous speed

[FWD]

[REV]

[UP]

[DOWN]

[CLR]

A B C D E F G H I J K LM N

A : Accelerates in forward direction up to "previous speed command value (speed command value just
before the operation command is set to OFF)"
B : Accelerates in forward direction
C : Fixed to the speed command value when [UP] is set to OFF
D : Restricted by the maximum speed after acceleration in forward direction
E : Decelerates to stop. Fixed to the speed command value when [DOWN] is set to OFF
F : Stores the speed as a previous value when the [FWD] is set to OFF. Accelerates in forward
direction to the previous value when the [FWD] is set to ON. Decelerates to stop when the [FWD]
is set to OFF.
G : Accelerates in reverse direction up to "previous speed command value"
H : Accelerates in reverse direction
I : Fixed to the speed command value when [UP] is turned OFF
J : Resets to 0r/min when [CLR] is turned ON
K : Accelerates in forward direction
L : Simultaneous [UP] and [DOWN] are treated as OFF. Fixed to the speed command value when both
[UP] and [DOWN] are turned ON
M : Decelerates to stop. Stores the speed as a previous value when the [FWD] is set to OFF.
N : Accelerates in forward direction up to "previous speed command value".

4-59
(3) UP/DOWN (initial value: creep speed 1, 2)
The following graph shows an operation with this function (The S-curve specification is not active
in this example).
You can use the terminal inputs [CRP-N2/N1] to select the creep speed 1 or the creep speed 2.
You should specify the function code C73 "Creep speed switching (on UP/DOWN control)" to
choose the function codes C18 and C19 or the analog input signals ([CRP-N1] and [CRP-N2]). See
the description of the C73 for more details.
Because priority is given on the clearing process even if [FWD] or [REV] is turned off while [CLR]
is turned on, the motor speed remains the creeping speed.
The creeping speed continues even if the creeping speed is decreased after it is reached.
A: Converted into an absolute value and processed into the input creep speed.

Speed

Maximum
speed

Creep speed
Time
0
Creep speed

[FWD]

[REV]

[UP]

[DOWN]

[CLR]

A B C D E F G H I J K L M N O

A : Accelerates in forward direction up to "creep speed"


B : Acceleration in forward direction
C : Fixed to the speed command value when [UP] is turned OFF
D : Restricted by the maximum speed after acceleration in forward direction
E : Decelerates in forward direction down to "creep speed"
F : Deceleration to stop
G : Accelerates in reverse direction to "creep speed"
H : Acceleration in reverse direction
I : Fixed to the speed command value when [UP] is turned OFF
J : Resets to creep speed when [CLR] is set to ON
K : Deceleration to stop
L : Acceleration in forward direction
M : Simultaneous [UP] and [DOWN] are treated as OFF. Fixed to the speed command value when both
[UP] and [DOWN] are turned ON
N : Deceleration to stop
O : If [FWD] is turned off temporarily and restored again during deceleration, the speed at the timing of
activation of FWD is held if the speed is equal to or larger than the creeping speed. If the speed has
dropped below the creeping speed, the speed increases to the creeping speed upon activation of
FWD.

4-60
4. Control and Operation
19. Write enable for KEYPAD [WE-KP]
This function enables changes to the function codes through the KEYPAD panel only when the digital
input signal [WE-KP] is applied to prevent unauthorized changes. You can make changes when 19 is
not assigned to a terminal. This function enables/disables changes through the KEYPAD panel. Use
"Write enable through link" to enable/disable changes through the link.
Input signal to select specified data
Function to be selected
19
OFF Changes to data disabled
ON Changes to data enabled

Note: You cannot change the function codes if you set this data to a terminal by mistake. If this is a
case, set ON to the terminal, and then set a correct data.

20. PID control cancel [N/PID]


The external digital input signal disables the PID control.
Input signal to select specified data
Function to be selected
20
OFF PID control enabled
ON PID control disabled

21. Normal/inverse action switch [IVS]


The external digital input signal switches the direction of the motor rotation.
Input signal to select specified data Rotation direction to be selected
Normal/inverse
21 FWD command REV command
OFF Forward rotation Reverse rotation Normal operation
ON Reverse rotation Forward rotation Inverse operation

Note: Forward rotation is defined as CCW (counter clockwise facing to motor shaft) for regular
motors in Japan. Forward rotation is defined as CW for some motors from abroad

22. Interlock signal [IL]


When a magnetic contactor is provided to the output of the inverter, this magnetic contactor (52-2)
opens to slow down the voltage drop in the DC circuit at a momentary power failure. As a result, the
inverter may not detect the power failure to recover from the momentary power failure smoothly.
In such a case, use an external device to give a digital signal for informing the inverter of the
momentary power failure.
The motor will restart smoothly after the power failure.
Valid if the setting of F14 (restart after momentary power failure (action selection)) is 3, 4 or 5.
Input signal to select specified data
Function to be selected
22
Momentary power failure detection through digital input
OFF
disabled
Momentary power failure detection through digital input
ON
enabled

4-61
23. Write enable through link [WE-LK]
This function enables changes to the function codes through RS-485, T-Link, SX, or field bus only
when the digital input signal is applied to prevent unauthorized changes. You can make changes
when 23 is not assigned to a terminal. Use aforementioned "Write enable for KEYPAD" to
enable/disable changes through the KEYPAD.
Input signal to select specified data Applicable communication
Function to be selected
23 system
OFF Changes to data disabled Integrated RS-485
T-Link, SX
ON Changes to data enabled
Field bus

Note: This function does not restrict the writing to the function code S (such as operation command,
speed command) areas dedicated to the communication system. The next function "Operation
selection through link" enables/disables writing to the S area.

24. Operation selection through link [LE]


The external digital input enables/disables the speed command and the operation command through
the link (communication system). Assign a data 24 to a desired digital input terminal and the input
signal applied to it switches between the enabled state and the disabled state.
When the operation selection is enabled or this function is not assigned, you can specify the sources of
commands.
Input signal to select specified data
Function to be selected
24
Link commands disabled
OFF
(link disabled regardless of setting by H30)
ON Link commands enabled (setting by H30 enabled)
When the link is enabled, the following priority applies if speed commands and operation commands
come from multiple communication systems.
Operation command (FWD, REV),
Priority Description of source of commands
speed command
1 One option selected from T-Link, SX, and field
Field options
bus can be installed at a time.
2 Integrated RS-485 Disabled when the option above is installed.

<Application example 1>


When you specify the operation command
and the speed command from the KEYPAD Link operation
selection
panel and use the terminal function [LE] to
switch to the operation command and the KEYPAD panel [LE]
speed command from the PLC, the KEYPAD
panel will be enabled if the terminal [LE] is
KEYPAD panel
OFF, and the PLC will be enabled if the operation OFF
terminal [LE] is ON.
The description "Not assigned (*)" in the Operation command/
speed command
following table on the next page indicates
PLC operation ON
that a function 24 [LE] is not assigned to an X PLC operation
function terminal. If this is a case, the setting
by the function code H30 becomes effective. PLC
The PLC operation requires option cards (If
you use RS-485, an integrated function is
available). See the descriptions of the option
or RS-485 for more details.

4-62
4. Control and Operation
Terminal [LE]
Set value Description
OFF ON Not assigned (*)
Function code F010 Operation command from Enabled Disabled
specification KEYPAD panel
F020 Speed command from
KEYPAD panel
H303 Initial setting enabling both Disabled Enabled
speed command and
operation command through
link (PLC)

<Application example 2> Link operation


When you select the operation command selection
from the external signal ([FWD], [REV]) and [LE]
the speed command from the analog terminal
[12] input (010V) or the RS-485
communication (from master device such as a Analog speed
command OFF
personal computer) using [LE] function, the
analog terminal [12] will be enabled if the
Speed command
terminal [LE] is OFF, and the RS-485 will be
enabled if the terminal [LE] is ON. RS-485 speed
ON
If you use RS-485, an integrated function is command
available. See the descriptions of RS-485 for
more details.

Terminal [LE]
Set value Description
OFF ON Not assigned (*)
Function code F011 Operation command from Enabled
specification [FWD] and [REV] (External signal is always selected)
F021 Speed command from analog Enabled Disabled
input at terminal [12]
H301 Initial setting enabling only Disabled Enabled
speed command from link
(RS-485)

25. Universal DI [U-DI]


You can assign a data 25 to a digital terminal to designate it as a universal DI terminal. This function
is provided to check the existence of an input signal through communication and does not affect the
inverter operation.
There are following applications for this signal.
1) Check the ON/OFF state of the input signal through RS-485, T-Link, SX, or field bus.
2) Use for an input to software created with the UPAC option without affecting the inverter operation.

4-63
<Application example>
You do not have enough numbers of I/O and
want to use inverter control terminals to
switch the control of a PLC program. PLC
OFF
If you choose [X1] as a control terminal:
1) Set the function code E01 "X1 function I/O
selection" to 25. This specification makes ON
this input neglected by the inverter. [X1]
2) Use the PLC to read out (polling) the PLC program
function code M13 "Operation method No surplus I/O
(final command)" through communication.
Interface
3) Since the data type of M13 is 32 (type), (optional or integrated)
refer to the bit assignment under that data
type to check the corresponding bit of X1
[X1]
input.
[U-DI] Neglected
internally
Note that you can read out input information [CM]
of an input terminal using the code M13
FRENIC5000VG7S
without assigning the [U-DI] to the terminal.
The significance of the assignment is to avoid
activating an assigned function to the
terminal unless you do not assign the [U-DI].

26. Pick up start mode [STM]


The external digital input signal enables/disables the function H09 "Start mode (Rotating motor pick
up)"
Assign a data 26 to a desired digital input terminal and the input signal applied to it switches between
the enabled state and the disabled state.
Input signal to select specified data
Function to be selected
26
OFF Follow the setting of H09 (startup
characteristics (rotating motor pickup
mode)).
ON The startup characteristics function is
valid irrespective of the setting of H09
(rotating motor startup characteristics
(pickup mode)).

4-64
4. Control and Operation
27. Synchronized operation command [SYC]
This function switches between the speed command converted from a pulse train received as a
position command via the position control and other speed command. You can use this function for a
synchronized operation. You need an optional PG (PR).

Assign a data 27 to a desired digital input terminal and the state of the input signal applied to it selects
the function.
Input signal to select specified data
Function to be selected
27
Synchronized speed disabled (Other speed command
OFF
enabled)
ON Synchronized speed enabled

Also see E29 "PG pulse output selection", o12 to 19 "PG (PR) options", and the description on the PG
(PR) options.
Note that the Zero speed locking command [LOCK] is disabled during the pulse train position control
with [SYC].

<Application example 1> Synchronized operation by receiving pulse


Apply a pulse train signal from the external pulse generator to the PG (PR) options of multiple
inverters to be synchronized. The position command received by the option is converted into a
synchronized speed command and the [SYC] enables the speed command.

Pulse
FRENIC5000VG7S generator FRENIC5000VG7S
Slave Slave
Receiver PG (PR) PG (PR) Receiver
circuit option option circuit

Other speed Position Position Other speed


command control control command

[SYC] Speed Speed [SYC]


control control

Integrated PG Integrated PG
[PA] [PB] [PA] [PB]

Synchronized
PG IM IM PG
operation

4-65
<Application example 2> Synchronized operation by pulse generation
Pulse signal converted (oscillated) from an internal speed command (such as [12] input or multistep
speed command) is also converted into a speed command through the position control and the [SYC]
enables the resulting speed command. You can put the converted pulse signal to the output and apply
it to the other inverters to synchronize the inverter with other inverters.
The motor speed of the master and the PG pulse number determines the pulse frequency. When you
use a PG with 1024P/R at 1500r/min, the frequency is 15001024/6025.6kHz. The pulse
compensation is available on the slave side. See the function codes o14 and o15 or the PG (PR)
option for more details.

Speed command FRENIC5000VG7S Pulse command FRENIC5000VG7S


such as analog Slave
Master
[12] or multistep
speed command Integrated PG PG (PR) Receiver
Oscillating
circuit
output option circuit
[FA] [FB]

Position Position Other speed


control control command

[SYC] Speed Speed [SYC]


control control

Integrated PG Integrated PG
[PA] [PB] [PA] [PB]

Synchronized
PG IM IM PG
operation

The complete synchronization ( 2 pulses or less) is possible both in the application example 1 and 2
during both transient and steady states.

About differences in methods


Method Merits Demerits
<Application example 1> No position deviation One PG (PR) option necessary
Synchronized operation by Pulse generator necessary
receiving pulse
<Application example 2> No position deviation None
Synchronized operation by One PG (PR) option can be omitted
pulse generation No pulse generator
Master-slave operation None Position deviation
(Master directly applies its
PG signal to slaves)

<Application example> Synchronized operation for three or more inverters


Set E29 "PG pulse output selection" to 9 to directly supply the position command applied to the PG
(PR) option to the [FA] and the [FB] of the integrated PG.

FRENIC5000VG7S FRENIC5000VG7S FRENIC5000VG7S


Slave 1 Slave 2 Slave 3

PG(PR) Integrated PG(PR) Integrated PG(PR) Integrated


PG PG PG

4-66
4. Control and Operation
28. Zero speed locking command [LOCK]
The external digital input signal conducts servo lock. Assign data 28 [LOCK] to a terminal and set the
input signal ON.
Input signal to select specified data
Function to be selected
28
OFF Normal state
ON Zero speed locking state
1) The inverter decelerates to stop (following
an effective deceleration time setting) Speed setting (M01)
from the speed just after the [LOCK] is set
to ON.
2) Position control (servo locking state) is Deceleration to stop
applied with respect to the motor position
(angle) when the speed command of the Servo locking
acceleration/deceleration calculation unit
reaches to zero. Time
0
The acceleration/deceleration calculation
unit declines a step speed command ON
[FWD]
directed by the user in a specified [LOCK]
acceleration/deceleration time.
3) You can supply a resistive torque up to the [SY-C]

short-time rating. The function code H55


"Zero speed control (Gain)" and the speed
control system (ASR gain) control the
[SY-C]
magnitude of the torque in relation to the
position deviation (position error). Position deviation
(pulse)
4) Balance the speed control (ASR) gain
(function codes F and C) and the position Function
code
control gain (H55) to adjust the gain. The H56 Time
system may become unstable to present 0
low frequency hunting when you increase
the setting of the H55 while leaving ASR
gain small.
5) A signal indicating completed servo locking appears on the DO as "Synchronization completion
signal" when the position deviation converges into the setting range of the H56 "Zero speed control
(completion range)".
When PG (PR) option is used for synchronization control by pulse train, the zero speed locking
command becomes invalid.
6) Because only one rotation is detected if the motor turns due to an external force after it is locked at
zero speed, the DO output (synchronous control complete [SY-C]) may be turned on each time the
predetermined position passes.

4-67
29. Pre-exciting command [EXITE]
The external digital input signal switches the inverter in pre-exciting state. Assign a data 29 to a
desired digital input terminal and the state of the input signal applied to it selects the function. When
the operation command (FWD, REV) is set to ON, the state changes from pre-exciting to normal.
Input signal to select specified data
Function to be selected
29
OFF Normal state
ON Pre-exciting state

You can also use the function codes F74 and F75 to
Speed
start the pre-exciting. See also the description of
Motor speed
these functions.
You can use the "Operation status " of the "I/O
check" screen of the KEYPAD panel to see whether
the inverter is in the pre-exciting state or in the
normal state. The EXT indicates the pre-exciting Time
0
state and the EXT indicates the normal operation.
Magnetic-flux
You can also read out the function code M14
"Operation status" through the link. 100%

Time
0
1500
[EXITE]
FWDBRK IL
REV NUV ACC [FWD]
EXT TL DEC
INT VL ALM

30. Speed command limiter cancel [N-LIM]


The external digital input signal disables the speed command limiter. Assign a data 30 to a desired
digital input terminal and the state of the input signal applied to it selects the function. See the
description of the function code F76 for more information on the speed command limiter function.
Input signal to select specified data
Function to be selected
30
OFF Speed limiter enabled
ON Speed limiter disabled

31. H41 (torque command) cancel [H41-CCL]


The external digital input signal cancels the setting specified by the H41 "Torque command selection"
(0: internal ASR enabled). Assign a data 31 to a desired digital input terminal and the state of the
input signal applied to it selects the function.
Input signal to select specified data
Function to be selected
31
OFF H41 setting enabled
ON H41 setting disabled (internal ASR enabled)
Application
Use for applications that switch between speed control (internal ASR) and torque command control.

4-68
4. Control and Operation
32. H42 (torque current command) cancel [H42-CCL]
The external digital input signal cancels the setting specified by the H42 "Torque current command"
(0: internal ASR enabled). Assign a data 32 to a desired digital input terminal and the state of the
input signal applied to it selects the function.
Input signal to select specified data
Function to be selected
32
OFF H42 setting enabled
ON H42 setting disabled (internal ASR enabled)
Application
Use for applications that switch between speed control (internal ASR) and torque current command
control.

33. H43 (magnetic-flux command selection) cancel [H43-CCL]


The external digital input signal cancels the setting specified by the H43 "Magnetic-flux command
selection" (0: internal calculation enabled). Assign a data 33 to a desired digital input terminal and the
state of the input signal applied to it selects the function.
Input signal to select specified data
Function to be selected
33
OFF H43 setting enabled
ON H43 setting disabled (internal calculation enabled)

34. F40 (torque limiter mode 1) cancel [F40-CCL]


The external digital input signal cancels the setting specified by F40 "Torque limiter mode 1" (0:
limiter disabled). Assign a data 34 to a desired digital input terminal and the state of the input signal
applied to it switches between the enabled state and the disabled state.
Input signal to select specified data
Function to be selected
34
OFF F40 setting enabled
ON F40 setting disabled (limiter disabled)

35. Torque limiter (level 1, level 2 selection) [TL2/TL1]


The external digital input signal switches the torque limiter value (level 1 or 2). Assign a data 35 to a
desired digital input terminal and the state of the input signal applied to it switches between the level 1
and the level 2. This function is effective only when F41 "Torque limiter mode 2"3.
Input signal to select specified data
Function to be selected
35
OFF F42: Torque limiter value (level 1) selection
ON F43: Torque limiter value (level 2) selection

4-69
36. Bypass [BPS]
The external digital input signal bypasses the acceleration/deceleration calculation unit to disable the
acceleration/deceleration time and the S-curve specifications. Assign a data 36 to a desired digital
input terminal and the state of the input signal applied to it switches between the enabled state and the
disabled state.
(The resultant setting is the same as the acceleration/deceleration time: 0.00s and the S-curve
acceleration/deceleration: 0%)
Input signal to select specified data
Function to be selected
36
Acceleration/deceleration calculation unit
OFF
enabled
Acceleration/deceleration calculation unit
ON
disabled
Speed command
The speed command from the
acceleration/deceleration calculation unit
follows the acceleration/deceleration and S-
Time
curve settings as shown in the figure. Setting
0
the [BPS] to ON cancels these functions to
control the motor speed following a step-
[FWD]
form speed command.
Use the dedicated jogging operation function [BPS]
codes (C30 to C38), not the [BPS], for
jogging operation.

Restrictions
When you use the [BPS], control functions such as the UP/DOWN control and the active drive
(when V/f control is setected) are also disabled.
The [BPS] does not affect the auxiliary speed setting 2 and the PID calculation output (speed
command). For details, refer to the control block diagrams.

CAUTION
Setting the [BPS] ON accelerates/decelerates the motor rapidly and the motor may accelerate at its
maximum permissible torque and decelerate down to the zero speed. Use the [BPS] after you confirm
that these are permissible actions of the mechanical system and the braking devices you use.
You may be injured.

37, 38. Torque bias command 1/2 [TB1, TB2]


The external input digital signals can be used to switch among three types of torque biases
predetermined by F47 to 49 "Torque bias T1, T2, and T3".
See the function code F47 to 49 for more details.
Input signal combination to select specified data
Torque bias to be selected
38 [TB2] 37 [TB1]
OFF OFF Torque bias disabled
OFF ON F47 torque bias T1 enabled
ON OFF F48 torque bias T2 enabled
ON ON F49 torque bias T3 enabled

39. Droop selection [DROOP]


The external digital input signal switches between the droop control enabled state and the droop
control disabled state. Assign a data 39 to a desired digital input terminal and the state of the input
signal applied to it selects the function. See the function code H28 "Droop control" for more details.
Input signal to select specified data
Function to be selected
39
OFF Droop control disabled
ON Droop control enabled

4-70
4. Control and Operation
40. Ai1 zero hold [ZH-AI1]
41. Ai2 zero hold [ZH-AI2]
42. Ai3 zero hold [ZH-AI3]
43. Ai4 zero hold [ZH-AI4]
The external digital input signals fix the individual analog signals Ai1 to 4 to "0: input voltage
invalid". Assign a data to a desired digital input terminal and the state of the input signal applied to it
selects the function.
You need optional OPC-VG7-AIO for Ai3 and Ai4.
Input signal to select specified data
Function to be selected
40 to 43
OFF Ai input enabled
ON Ai input held to zero
Control internal data [REV-AI1]
44. Ai1 polarity change [REV-AI1]
[REV-AI2]
45. Ai2 polarity change [REV-AI2] [REV-AI3]
+4000H
46. Ai3 polarity change [REV-AI3] [REV-AI4]
=OFF
47. Ai4 polarity change [REV-AI4]

10V
[Ai1,2,3,4]
+10V
0

[REV-AI1]
4000H [REV-AI2]
[REV-AI3]
[REV-AI4]
=ON

The external digital input signals invert the polarity of the input data from Ai1 to 4. Assign a data to a
desired digital input terminal and the state of the input signal applied to it selects the function.
You need optional OPC-VG7-AIO for Ai3 and Ai4.
Input signal to select specified data
Function to be selected
44 to 47
OFF Normal operation
ON Inverted polarity

48. PID output inverse changeover [PID-INV]


The external digital input signal switches the PID output [PIDOUT] between the normal operation and
the inverse operation. Assign a data 48 to a desired digital input terminal and the state of the input
signal applied to it selects the function.
Input signal to select specified data
Function to be selected
48
OFF Normal PID output operation
ON Inverse PID output operation

Control internal data


[PID-INV]
=OFF
+100%

100%
[PIDOUT]
+100%
0

100%
[PID-INV]
=ON

4-71
49. PG alarm cancel [PG-CCL]
The external digital input signal cancels the PG alarm. This function is available when you select
"vector control" for the function code P01 or A01.
The inverter does not issue the alarm even when the PG wiring is disconnected during the input signal
is ON. Assign a data 49 to a desired digital input terminal and the existence of the input signal
cancels the PG alarm.
Input signal to select specified data
Function to be selected
49
OFF Normal operation
ON PG alarm canceled

Actions on detecting PG disconnection


[PG-CCL] = OFF [PG-CCL] = ON
Alarm operation
Normal operation PG alarm canceled
KEYPAD panel Alarm mode Operation mode
Alarm history Recorded Not recorded
Alarm DO output PG disconnection output No output
30X relay output Alarm output No output
Inverter output Shut down Normal operation

Application
Since this is a special function, limit your
application to the following cases. When you use
the function code E14 "X function normally
open/normally closed", you can set to "normally
FRENIC5000VG7
closed (ON)" without actually short-circuiting
terminals.
1) Use to apply the power to a system and test the
system without connecting the PG signal.
2) When you use two motors by switching them
with one unit, a momentary disconnection will Switch
present and the PG alarm is issued if the PGs are
switched externally. Chancel the PG alarm at the
sequence timing when the PGs are switched.
Switch
Note that when you use FUJI's option (OPC-
VG7-CPG) for PG switching, you do not need
this canceling function. PG PG
3) Monitoring the current on the signal line detects
the PG disconnection. The false detection may
occur when the PG wiring has high impedance IM IM
causing low current. Usually 0.6mA or less is
considered as a disconnection. If this is the case,
you can operate with canceling the PG alarm as
an emergency mean.

4-72
4. Control and Operation
Operation with PG disconnected
A motor rotates at a slip frequency regardless of the speed command when the PG is disconnected
(either PGP, PGM, PA, or PB is disconnected) and the PG alarm is canceled ( [PG-CCL] ON).
Since the calculation of the speed control system (ASR) will saturate and increase the torque
command and the torque current command to the maximum, either the inverter overload (OLU) or the
motor overloads (OL1, 2, 3) when you use an electronic thermal overload relay will enter the alarm
mode (Note that if you invert the A phase and the B phase of the PG signal, it will present the same
phenomenon).
If you are sure that the PG wiring is disconnected, do not operate with canceling the PG alarm.

<Control mechanism>
The vector control of the VG7 is a slip frequency type vector control. The inverter obtains the motor
speed (r) from the PG signal and the slip frequency (s) from the current detection to determine the
output frequency to the motor (1rs). In case of a PG disconnection, the motor speed is 0
(r0) and the output frequency to the motor becomes the slip frequency s.
In the speed control system (ASR), since the motor speed (r) does not follow the speed command
(r*), the speed control system (ASR) conducts an integral operation (I constant of ASR) to increase
the speed deviation (r*r) and the saturation is reached in a short period. The output of the ASR is
the torque command and this torque command is fixed to the maximum value resulting in the overload
protection.

4-73
50. Undervoltage cancel [LU-CCL]
The external digital input signal cancels the undervoltage alarm. When the input signal is ON, the
alarm is canceled.
Assign a data 50 to a desired digital input terminal and the existence of the input signal cancels the
undervoltage alarm.
Input signal to select specified data
Function to be selected
50
OFF Normal operation
ON Undervoltage alarm canceled

Actions on detecting undervoltage inside the inverter


[LU-CCL] = OFF [LU-CCL] = ON
Alarm operation
Normal operation Undervoltage alarm canceled
KEYPAD panel Alarm mode Operation mode
Alarm history Recorded Not recorded
Alarm DO output Output No output
DO output for Stopping on
Output No output
undervoltage [LU]
30X relay output Output No output
Inverter output Shut down Normal operation

Application
Since this is a special function, limit your application to the following cases.
1) When you supply control power via [R0] and [T0] separately, if you turn of the main circuit power
supply, the inverter enters the alarm mode due to the detected undervoltage. Use this function to
avoid the alarm.
2) Use to operate lifting unit or the like at a power failure. The inverter with 15kW or smaller
capacities can be operated at voltages smaller than the undervoltage level (200V class: 186V. 400V
class: 371V). Use in a system shown in the figure below where an uninterruptible power supply
(UPS), battery, stand-by generator and so on are included.
Note: To operate a 18.5kW or larger capacity inverter at voltages smaller than the undervoltage level, the
inverter must be modified. If you need a modification, contact us for individual purposes. The
modified inverter has suffix -LV in the model of the inverter.

FRENIC5000VG7S

R
S Motor
Power T

Batteries

R0,T0
UPS Control circuit

3) Upon cancellation of undervoltage, operation at the keypad panel (F02 (operation) = 0, keypad
panel operation valid) is disabled. Issue operation commands (FWD, REV) at the terminal block or
link. As well, parameter changes at the keypad panel are rejected during cancellation of the
undervoltage.

4-74
4. Control and Operation
51. Ai torque bias hold [H-TB]
The external digital input signal directs to preserve the torque bias data supplied via an analog input.
Assign a data 51 to a desired digital input terminal and the existence of the input signal preserves the
analog data.
Input signal to select specified data
Function to be selected
51
OFF Torque bias hold disabled
ON Torque bias hold enabled

52. STOP1 [STOP1]


The external digital input signal directs to decelerate to stop with the currently specified/effective
deceleration time and S-curve decelerations on start/end sides.
Assign a data 52 to a desired digital input terminal and the existence of the input signal activates the
operation.
Input signal to select specified data
Function to be selected
52
OFF Normal operation
ON Deceleration to stop (effective deceleration time)

53. STOP2 [STOP2]


The external digital input signal directs to decelerate to stop with the C67 "Deceleration time 4" and
C68 and C69 "S-curve start/end side 4".
Assign a data 53 to a desired digital input terminal and the existence of the input signal activates the
operation.
Input signal to select specified data
Function to be selected
53
OFF Normal operation
ON Deceleration to stop (Deceleration time 4)

54. STOP3 [STOP3]


The external digital input signal directs to decelerate to stop with the maximum braking torque
regardless of the specified deceleration time.
Assign a data 54 to a desired digital input terminal and the existence of the input signal activates the
operation.
Input signal to select specified data
Function to be selected
54
OFF Normal operation
ON Deceleration to stop (Maximum braking torque)

Selected
Motor speed deceleration
time Deceleration time 4 Maximum braking torque

Time
0
Output torque
Time
0

Maximum
braking torque
[FWD]
ON

[STOP1]

[STOP2]

[STOP3]

4-75
55. DIA data latch [DIA]
56. DIB data latch [DIB]
The external digital input signal enables to read in a data through the DI option (OPC-VG7-DIA, DIB).
The data is read when the input signal [DIA] or [DIB] is ON and the data is held when the input signal
[DIA] or [DIB]is OFF. See the DI option section for more details.
Input signal to select specified data
Function to be selected
55
OFF Hold DIA data
ON Read DIA data

Input signal to select specified data


Function to be selected
56
OFF Hold DIB data
ON Read DIB data

57. Multiwinding motor control cancel [MT-CCL]


The external digital input signal cancels the
multiwinding drive with SI (MWS) option
(OPC-VG7-SI(MWS)) and switches to the
standard single wining motor drive.
The function code to switch to the
multiwinding drive is o33 "Multiwinding
system".
Optical communication
The right figure shows easy connection for [FWD]
changing drives between 2-winding motor SI(MWS) SI(MWS)
and single-winding motor. In this circuit, the FRENIC5000VG7 FRENIC5000VG7 [MT-CCL]
slave unit does not need operation command Slave Master [CM]
or feedback of PG, NTC signals. With change
of motors, PG and NTC signals must be Switch
changed as well as the 2nd power circuit. To
change PG and NTC signals, use the DI
option (OPC-VG7-CPG). PG PG

For details of the multiwinding system, refer


to the description of Options. Double
Switch
Single
winding winding
motor motor

Input signal to select specified data Function to be selected


57 when o33 "Multiwinding system"1
OFF Multiwinding motor drive
Single winding motor drive
ON
(Multiwinding cancelled)

58 to 61. Option Di1 to 4 [O-DI1 to 4]


Di terminal for manufacturer. Do not assign.

62. Option Di5 [O-DI5]


When the built-in PID function is used, the PID output can be held at zero.
Input signal to select specified data
Function to be selected
62
OFF No zero hold of PID output
ON Zero hold of PID output

63. Option Di6 [O-DI6]


When the built-in PID function is used, the feed forward term can be made valid.
Input signal to select specified data
Function to be selected
63
OFF Feed forward term invalid
ON Feed forward term valid

4-76
4. Control and Operation
X function
E14
normally open/normally closed
Sets [X1] to [X9] to be open or closed by software when their terminals do
not have connections. E14X NORMAL
Use for "NC terminal" connection for functions such as THR (Trip
OP
command).
CL
Setting range: 0000 to 01FF
1 2 3 45 67 89
0: Normally open
1: Normally closed
Example of setting change through RS485 or other links
To configure X2 and X5 as normally closed contacts and configure other X functions as normally open
contacts.
(1) Perform bit assignment according to type [35] (refer to Section 13.4.2 Data Type).To configure X2
and X5 as normally closed contacts, enter 0000 0000 0001 0010 (binary).
(2) Next, convert the bit-assigned binary data into a hexadecimal.
0000 0000 0001 0010 (binary) = 0012 (hexadecimal)
Enter this hexadecimal data.
E 1 4 X N O R M A L
E15-E27 Y function selection
Part of control signals and monitor signals can be selected and output to the terminals [Y1] to [Y18] and
[Y5A].
The transistor signals are output to the terminals [Y1] to [Y18] and the relay contact signal to [Y5A].
Use of terminal functions from [Y11] to [Y18] requires the optional OPC-VG7-DIOA.
The valid and invalid functions vary according to the control method (vector control, sensorless vector
control, V/f control and synchronous motor drive). For details, refer to the function code list in Section 13.
E 1 5 Y 1 F U N C
E 1 6 Y 2 F U N C
E 1 7 Y 3 F U N C
E 1 8 Y 4 F U N C
E 1 9 Y 5 F U N C
E 2 0 Y 1 1 F U N C
E 2 1 Y 1 2 F U N C
E 2 2 Y 1 3 F U N C
E 2 3 Y 1 4 F U N C
E 2 4 Y 1 5 F U N C
E 2 5 Y 1 6 F U N C
E 2 6 Y 1 7 F U N C
E 2 7 Y 1 8 F U N C

4-77
Setting range: 0 to 47
Set value Function Symbol Set value Function Symbol
0 Inverter running [RUN] 21 Alarm indication 4 [AL4]
1 Speed existence [N-EX] 22 Alarm indication 8 [AL8]
2 Speed agreement [N-AG] 23 Fan operation signal [FAN]
3 Speed equivalent [N-AR] 24 Auto-resetting [TRY]
4 Detected speed 1 [N-DT1] 25 Universal DO [U-DO]
5 Detected speed 2 [N-DT2] 26 Heat sink overheat early warning [INV-OH]
6 Detected speed 3 [N-DT3] 27 Synchronization completion [SY-C]
signal
7 Stopping on undervoltage [LU] 28 Lifetime alarm [LIFE]
8 Detected torque polarity [B/D] 29 Under accelerating [U-ACC]
(braking/driving)
9 Torque limiting [TL] 30 Under decelerating [U-DEC]
10 Detected torque 1 [T-DT1] 31 Inverter overload early warning [INV-OL]
11 Detected torque 2 [T-DT2] 32 Motor temperature early warning [M-OH]
12 KEYPAD operation mode [KP] 33 Motor overload early warning [M-OL]
13 Inverter stopping [STOP] 34 DB overload early warning [DB-OL]
14 Operation ready output [RDY] 35 Link transmission error [LK-ERR]
15 Magnetic-flux detection [MF-DT] 36 Load adaptive control under [ANL]
signal limiting
16 Motor M2 selection status [SW-M2] 37 Load adaptive control under [ANC]
calculation
17 Motor M3 selection status [SW-M3] 38 Analog torque bias hold [TBH]
18 Brake release signal [BRK] 39-47 Optional Do 1 to 9 [O-DO1 to 9]
19 Alarm indication 1 [AL1]
20 Alarm indication 2 [AL2]

<Using terminal output>


There are 48 types of terminal output functions available. You cannot use all of these functions at the
same time. You can use total of thirteen terminals, which are five terminals from Y1 to Y4 and Y5A as
standard and eight terminals from Y11 to Y18 using option of DIOA. Similarly to the link function
(RS485, T-Link, SX, Field Bus), you can refer to the output of 13 points through communications.
You can use the function code M52, 53 and 54 (control output 1, 2, and 3) to read all information (48
bits in total) that are available for the DO outputs through the link (RS485, T-Link, SX, and field bus)
and UPAC.
For details, refer to M52-M54 data types 125, 126 and 127 in the function code list.

Setting procedure
Select a function you want to use. We select the "Operation ready output" command as an example.
Assign the "Operation ready output" command to one of the available
terminals (Y1 to Y4, Y5A, Y11 to Y18). If you want to assign it to Y3, write 1500
a data, "14:RDY", to the function code E17 "Y3 function selection".
Y1 Y5A
Y3 terminal is set to ON after you turn on and the operation becomes ready.
See the "I/O check" screen of the KEYPAD panel to confirm the ON/OFF Y2
status of the Y3. If you switch the Y3 from OFF to ON, Y3 changes to Y3
Y3 on the screen shown on the right. Y4
<You can specify as "NO terminal" or "NC terminal">
You can use the function code E28 to specify the state of individual terminals (standard 5 terminals
only) as normally open ("NO terminal") or normally closed ("NC terminal"). See the function
description of E28 for more information.

0. Inverter running [RUN]


"Running" is defined as a state when the inverter supplies output. This signal is ON when the inverter
is running and OFF when the inverter is stopping.
The inverter does not stop when it is decelerating after you turn OFF the FWD or the REV signal. The
inverter shuts down the output and stops when the speed becomes less than the speed specified by F37
"Stop speed" and the zero speed continues for the time specified by F39 "Zero speed holding time".
The status is running during DC braking, pre-exciting, and servo locking (synchronized control
completed).

4-78
4. Control and Operation
1. Speed existence [N-EX] [N-EX]

Turns ON when the absolute value of the speed ON


command or the actual speed is more than the Speed command value or
absolute speed detection
value specified by the function code F37 "Stop (estimated) value
speed", and OFF when the value is less than the
"Stop speed". OFF
You can use the function code F38 "Stop speed 0 Hysteresis width
(Detection method)" to select either the speed = 0.5% of max. speed
command or the actual speed.
Setting level
F37, F38
2. Speed agreement [N-AG]
Turns ON when the actual speed value falls in the detection range specified by the speed command
value (Speed setting 4: ASR input).
See the function description of E44 "Speed agreement (Detection range) (Off delay timer)"and E45
"Enable/disable alarm for speed disagreement".

3. Speed equivalent [N-AR]


Turns ON when the actual speed value reaches the speed command value (Speed command 1:
acceleration/deceleration calculation unit input). See the function description of E42.

4-6. Detected speed 1, 2, 3 [N-DT1, 2, 3]


Turns ON when the observed speed reaches the Speed detection level 1 (E39), level 2 (E40), or level 3
(E41). See the function description of E39, 40, and 41.

7. Stopping on undervoltage [LU]


Turns ON when the undervoltage protective function is active, or the DC link circuit voltage of the
main circuit decreases down below the undervoltage detection level. This function is not active when
the "undervoltage alarm cancel" signal is ON.
This signal turns OFF when the voltage recovers to exceed the undervoltage detection level.
Undervoltage detection level 200V series: 186V,400V series: 371V

8. Detected torque polarity (braking/driving) [B/D]


Provides a signal indicating whether the torque is for driving or for braking by detecting the polarity of
the calculated torque inside the inverter.
Turns OFF for the driving torque and turns ON for the braking torque.

9. Torque limiting [TL]


Turns on when the torque command is limited by the torque limiter 1 or 2.

10, 11. Detected torque 1, 2 [T-DT1, 2]


Turns on when the torque command increases over the Torque detection level 1 or 2 (E46 or E47).

12. KEYPAD operation mode [KP]


Turns ON when the operation command keys (FWD, REV, STOP keys) directing running/stopping
are effective (F02 "Operation method"0).

13. Inverter stopping [STOP]


Supplies an inverted signal of the [RUN] signal indicating zero speed.
Provides the ON signal during DC braking, pre-exciting, and servo locking (synchronized control
completed).

14. Operation ready output [RDY]


Turns ON when the inverter is ready for the operation, for example, the power supply to the main and
the control circuits are established or the inverter protective function is not active. Under a normal
condition, the inverter becomes ready in about one second after you turn on. During operation with the
UPAC option (o38 0), [RDY] is turned on upon UPAC operation in addition to the above-mentioned
condition. (It takes about 2 or 3s.)
This signal is turned off if the coast-to-stop command is turned on.

4-79
15. Magnetic-flux detection signal [MF-DT]
Turns ON when the magnetic-flux command values increases over the Magnetic-flux detection level
(E48-5%).

16, 17. Motor M2, M3 selection status [SW-M2, M3]


Provides the motor switching signal to the magnetic contactor for a motor according to the selected
motor M1, M2, or M3 selected by the function code F79 or X control terminal.
Combination of the output signals
Motor to be selected
[SW-M3] [SW- M2]
OFF OFF Motor 1
OFF ON Motor 2
ON OFF Motor 3
ON ON Motor 1

18. Brake release signal [BRK]


Provides the mechanical brake apply/release signal.
There are the Torque bias, the Torque detection level 1, and the Magnetic-flux detection level as
parameters (user defined) for releasing (opening) brake.
There is the speed detection level 1 as parameter for applying brake.
Usually you should assign the brake releasing signal to the relay output (Y5A and Y5C) of the VG7S
standard DO. This signal is connected to the external mechanical brake (BRX relay). The action of
the mechanical brake is "NC contact".
Y5A-Y5C: Brake is released on ON (closed)
Y5A-Y5C: Brake is applied on OFF (open)

ON when (speed reference) /


Operation (detected speed) > E39
signal ON
Torque bias ready

Torque detection

Magnetic-flux
detection
Failures of
Current external
detection devices

Y5A
On when Operation
ready output [RDY]
turns ON
Y5C
Inverter protective
action

BRK BRX

FRENIC5000VG7S
Braking when ON

Servo locking function (braking not by a mechanical brake but by the inverter output torque) is also
available. See the zero speed locking command in E01 to E13 "X function selection" for more details.
We recommend to use the servo lock function not independently but together with a mechanical brake.

4-80
4. Control and Operation
<Setting>
Brake release sequence
The following procedure turns ON the Brake release signal [BRK] and releases the mechanical brake.
1) Operation ready output [RDY] turns ON to release the mechanical brake after the power supply to
the main is turned on, the control circuit voltage is established, and the initialization is completed.
2) The inverter protective function (alarm) is not active.
3) The operation command (FWD or REV) is ON.
4) Current detection: The presence of overcurrent level/64 is considered as "detected".
5) Magnetic-flux detection: Specified by the function code E48 "Magnetic-flux detection level"
6) Torque detection: Specified by the function code E46 "Torque detection level 1". There are two
torque detection levels, Torque detection level 1 (E46) and Torque detection level 2 (E47). Use
E46 for the Forward command (FWD) and E47 for the Reverse command (REV).
7) Torque bias ready: You can use the activation timer (function code F50) to set the rise time for the
bias when you add a torque bias (function code F46 to F49). This time duration is defined as
"torque bias ready".

Brake applying sequence


The following procedure turns OFF the Brake release signal [BRK] and applies the mechanical brake.
1) The operation command (FWD or REV) is OFF.
2) (Speed reference value/Detected speed value) Speed detection level 1
Select the speed reference for sensorless control.
Use the third digit (0: Speed detection, 1: Speed reference) of the function code E38 "Speed
detection method" to select the detection method (reference, detection) and use the function code
E39 "Speed detection level 1" to set the Detection level 1.

Starting speed/Stop speed


You should also set the Staring speed (function code F23 and F24) and the Stop speed (function code
F37 to F39) for the brake sequence.
Starting speed: Set to the zero speed control (F230.0r/min) to release the brake in less than zero speed
holding time (F24).
Stop speed: When you set to the zero speed control (F370.0r/min), the Brake release signal is set to
OFF when a motor (machine) stops completely.

Speed reference/speed detection


(motor speed)
F39 Stop speed
F24 Starting speed (Zero speed holding time)
(Holding time)
F23 Starting
speed0.0r/min Time
0
F37 "Stop speed"
Brake 0/min
Brake release F39 "Speed detection level"
application
Operation ready 0r/min
Operation signal
Current detection
Torque bias ready Inverter output shut off

Torque detection
Magnetic-flux detection

Brake release signal [BRK]

4-81
19-22. Alarm indication [AL1, 2, 4, 8]
Provides the operation status of the inverter protection function.
Alarm description Output terminal
(Inverter protective function) [AL1] [AL2] [AL4] [AL8]
No alarm OFF OFF OFF OFF
Overcurrent (EF, OC) ON OFF OFF OFF
Overvoltage (OU) OFF ON OFF OFF
Undervoltage (LU) ON ON OFF OFF
Main circuit error (dcF, PbF) OFF OFF ON OFF
CPU system error (Er1, Er3, Er8, ErA) ON OFF ON OFF
Overheat (dBH, OH1, OH3, OH4) OFF ON ON OFF
Overload (OL1, OL2, OL3, OLU) ON ON ON OFF
Speed error (dO, Er9, OS) OFF OFF OFF ON
Input phase loss (Lin) ON OFF OFF ON
Inverter output circuit error (Er7) OFF ON OFF ON
Communication error (Er2, Er4, Er5, Erb) ON ON OFF ON
Signal disconnection (nrb, PG) OFF OFF ON ON
Operation procedure error (Er6) ON OFF ON ON
External fault (OH2) OFF ON ON ON
Others (IPE, Ar1 to ArF) ON ON ON ON

23. Fan operation signal [FAN]


This signal is associated with H06 "Fan stop operation" and is present when the cooling fan is
operating.

24. Auto-resetting [TRY]


This signal is issued when the protective function is conducting the retry operation if you set one or
more to H04 "Auto reset (Times)".

4-82
4. Control and Operation
25. Universal DO [U-DO]
You assign a data 25 to a digital output terminal to use it as a universal DO terminal. You can turn
on/off through RS485, field bus, and UPAC. This function simply set ON and OFF to the transistor
and relay outputs without affecting the inverter functions.
The applications of this signal are:
1) To set ON/OFF to the control terminal directly through RS485 or field bus.
2) To put the output which are assigned by the software created by the UPAC option on a DO of the
control terminals.

<Application>
You do not have enough numbers of I/O and PLC
Writes data
want to use an inverter control terminal for a "0001" to
I/O
control output of a PLC program. address
S07.
If you use the control terminal [Y1]:
1) Set 25 [U-DO] to the function code E15 PLC program
"Y1 function selection". Now the inverter No surplus I/O

does not use the Y1 terminal internally


Interface
and you can use the terminal for the (optional or integrated)
output of the communication.
2) Use the PLC to write "1" to the
[Y1]
corresponding bit (data type: 33) of the [U-DO] Disabled internally
Output [CME]
function code S07 "Universal DO". You
will write "0001 [h] " for [Y1].
FRENIC5000VG7S

26. Heat sink overheat early warning [INV-OH]


The heat sink overheat early warning will be
issued when the temperature of the heat sink
reaches the temperature five degrees less Heat sink Hysteresis
10 5
than the detection level of "Heat sink Overheat warning : 10C
overheat alarm" (OH1). This is an early operation
warning for the "Heat sink overheat alarm" Heatsink
which is present when the ambient Non-oper
ation temperature
temperature of the heatsink that cools the
0
rectifier diode and the IGBT (PWM X-15 X-5 X
switching device) due to the failure of the Heatsink
cooling fan. overheat detection level: XC
The heat sink overheat level (XC) is set
within the range of about 80 to 110C based
on the inverter capacity and short-time rating
(CT, VT, and HT), and user cannot change it.

4-83
27. Synchronization completion signal [SY-C]
Turns ON when the synchronization completes within the pulse width specified by the function o19
"Deviation zero range" during the synchronizing operation with an option OPC-VG7-PG (PR). See
the option section for more details.
It also turns ON when the lock completes within the pulse width specified by the function H56 "Zero
speed control (completion range)". See the function description of the zero speed locking command
(function code E01 to E13).

28. Lifetime alarm [LIFE]


Turns ON when the accumulated operation time of main circuit smoothing capacitor, the electrolytic
capacitor on the control print circuit board, or the cooling fan.
The lifetime is determined by the following criteria and the lifetime is considered to be expired if either
of them is reached. You can see them in the maintenance information of the KEYPAD panel.
Part Life time determination level
Main circuit capacitor 85.0% or less of the initial value.
Life time expires when CAP85.0%.
Electrolytic capacitor on control print circuit Accumulated time: 61,000 hours
board
Cooling fan 25,000 hours
Estimated life time in 45C of inverter ambient
temperature
This function indicates merely an approximate life span. Daily inspection and periodic inspection are
necessary to avoid failures and keep operating at high reliability over a long period of time. (Refer to
Chapter 8 in Instruction manual INR-HF51306x.)
Correct measurement of the capacity of the electrolytic capacitor in the main circuit is not obtained
under the following conditions.
(1) An option card is used in the inverter. (*1)
(2) A braking unit or a DC bus of another inverter is connected at main circuit terminals P(+) and N(-).
(3) The digital input (FWD, REV, X1-X9) at the control terminal is turned on.
(4) RS485 communication is used.
(5) The R0, T0 auxiliary power supply is used.
(*1) If this function is used under this condition, the initial value of the capacitor capacitance must
be entered again. For the entry method, contact Fuji separately.

29. Under accelerating [U-ACC]


30. Under decelerating [U-DEC]
Turns ON during acceleration or deceleration.
Acceleration or deceleration is determined by comparing the input to the acceleration/deceleration
calculation unit (Speed reference 1) and the detected speed value. The Under-acceleration/
deceleration signal turns OFF when the speed reaches to a level specified by the function code E42
"Speed equivalent (Detection range)".

31. Inverter overload early warning [INV-OL]


Provides the overload early warning signal at a level specified by the Inverter overload early warning
(E33). See the E33 "Inverter overload early warning" for more details.

32. Motor temperature early warning [M-OH]


Provides the overheat early warning signal at a level specified by the Motor overheat early warning
(E31). See the E31 "Motor overheat early warning" for more details.

33. Motor overload early warning [M-OL]


Provides the overload early warning signal at a level specified by the Inverter overload early warning
(E34). See the E34 "Inverter overload early warning" for more details.

4-84
4. Control and Operation

34. DB overload early warning [DB-OL]


Provides the overload early warning signal at a level specified by the DB overload early warning (E36).
See the E36 "DB overload early warning" for more details.

35. Link transmission error [LK-ERR]


Turns ON when a communication error occurs in the transmission through the link (RS485, T-Link,
SX, field bus). Turns OFF when the communication returns to normal.

36. Load adaptive control under limiting [ANL]


37. Load adaptive control under calculation [ANC]
Refer to the description given for function codes H60 to 66 Automatic Load Compensation
Function.

38. Analog torque bias hold [TBH]


Turns on when the analog bias hold command is present.

39-47. Option Do1 to 9 [O-DO1 to 9]


Do terminal for manufacturer. Do not assign.

Y function
E28
normally open/normally closed
Sets Y1 to Y5 to be open or closed by software.
E 2 8 Y N O R M A L E28Y NORMAL
Setting range: 0000 to 01FF OP
0: Normally open CL
1: Normally closed 12 3 4 5
Example of setting change through RS485 or other links
To configure Y2 and Y5 as normally closed contacts and configure other Y functions as normally open
contacts
1) Perform bit assignment according to type [36] (refer to Section 13.4.2 Data Type).
To configure Y2 and Y5 as normally closed contacts, enter 0000 0000 0001 0010 (binary).
2) Next, convert the bit-assigned binary data into a hexadecimal.
0000 0000 0001 0010 (binary) = 0012 (hexadecimal)
Enter this hexadecimal data.

E29 PG pulse output selection

Use this function to provide different applications with the PG pulse signal.
E 2 9 P G - P L S - O U T
1) You can divide the pulse signal to supply.
Set value: 0: 1/1, 1: 1/2, 2: 1/4, 3: 1/8, 4: 1/16, 5: 1/32, 6: 1/64
The input signal to the integrated PG is divided for output as presented above. You can use the
divided signal for digital speedometer.

2) You can convert the internal speed command (digital and analog) into pulse to supply. See the
<Application example 2> of Synchronization command [SYC] of the function codes E01 to E13 for
more details.
Set value: 7: Pulse generation mode (A, B: Signals with 90 phase difference)

3) You can put the optional PG input on the pulse output.


Set value: 8: OPC-VG7-PG (PD), pulse train detection input is directly supplied to the pulse output.
9: OPC-VG7-PG (PR), pulse train command input is directly supplied to the pulse output.
See the <Application example 3> of Synchronization command [SYC] of the function
codes E01 to E13 for more details.

4-85
Motor overheat protection
E30
(Temperature)
Sets the temperature at which the motor overheat alarm is issued. Specify the protection level
according to the isolation class of the motor.
E 3 0 M - P R T C - T
Note: This function is available for the motor temperature input from the NTC thermistor or the Ai.
Setting range: 100 to 200 [C]

Motor overheat early warning


E31
(Temperature)
Sets the temperature at which the motor overheat early warning is issued before the overheat protection
becomes active. The early warning signal is put on the DO to which [M-OH] is assigned.
E 3 1 M - W A R N - T
Note: This function is invalid if the PTC thermistor is used.
Setting range: 50 to 200 [C]

E32 M1-M3 PTC operation level


Activated when the input voltage from a PTC becomes higher than the specified voltage (activation
level) if you select to use a thermistor.
E 3 2 M - P T C - L V L
Setting range: 0.00 to 5.00 [V]
The warning temperature depends on a PTC thermistor and the resistor of the PTC thermistor changes
drastically at the warning temperature. The activation (voltage) level is specified by this change of the
resistor.

E33 Inverter overload early warning


Sets the level at which the overload early warning is issued before the Inverter overload protection
becomes active. When you set 100%, the early warning is simultaneously issued with the overload
protection. The early warning signal is put on the DO to which [INV-OL] is assigned.
E 3 3 I N V - O L W A R N
Setting range: 25 to 100 [%]

E34 Motor overload early warning


Sets the level at which the overload early warning is issued before the Motor overload protection
becomes active. When you set 100%, the early warning is simultaneously issued with the overload
protection. The early warning signal is put on the DO to which [M-OL] is assigned.
This function is valid only if the first motor is selected. The motor overload early warning function does
not operate if the second or third motor is selected.
E 3 4 M - O L - W A R N
Setting range: 25 to 100 [%]

E35 DB overload protection


Sets in %ED with respect to the inverter capacity. When you use a braking resistor with 10%ED, set as
10%. When the set value is zero, the overload protection (dBH) becomes disabled.
E 3 5 D B - O L - P R T C
Setting range: 0 to 100 [%]

4-86
4. Control and Operation
E36 DB overload early warning
Sets the level at which the overload early warning is issued before the DB overload protection becomes
active. When you set 100%, the early warning is simultaneously issued with the overload protection.
The early warning signal is put on the DO to which [DB-OL] is assigned.
E 3 6 D B - O L - W A R N
Setting range: 0 to 100 [%]

E37 DB thermal time constant


Sets the thermal time constant of a DB resistor to be used.
E 3 7 D B - T H - T C
Setting range: 0 to 1,000 [s]

E38 Speed detection method


E39 Speed detection level 1
E40 Speed detection level 2
E41 Speed detection level 3

Provide signals when the Detected speed 1 [N-FB1] /Speed reference 4 [N-REF4] exceeds the
detection level (1, 2, and 3). The detected signals are present on the DO's to which [N-DT1], [N-DT2],
and [N-DT3] are assigned. You can set the detection method (detection, speed reference) individually.
E 3 8 N D T M E T H O D
E 3 9 N D T 1 - L V L
Motor speed Hysteresis
E 4 0 N D T 2 - L V L Detected speed 1 width

E 4 1 N D T 3 - L V L Detection level
(1, 2, and 3)

Detection
canceling level
- Detection level
You can specify three types of speed detection level.
Time
(Level 1) Speed 0
detection
Setting range: 0 to 24,000 [r/min] signal
(Y1 to Y5
Note: The absolute value of the speed is used. terminals) ON
(Level 2 and 3)
Setting range: 24,000 to 24,000 [r/min]
Note: When the speed reference value exceeds the maximum speed, the reference value is
interpreted as the maximum speed. The hysteresis width is 1% of the maximum speed.
- Detection method
The detection method of the speed detection function can be individually specified.
Setting range: 000 to 111 (0: speed detection (estimated). 1: speed reference)

Definition of E39 Definition of E41


Definition of E40
Speed detection is judged at speed detection 1
[N-DT1]
[N-FB1]. ON
Speed command value or
Speed setting is judged at speed reference 4 absolute speed detection
(ASR input) [N-REF4]. (estimated) value

OFF
0 Hysteresis width
= 1% of max. speed

Setting level
E38,E39

4-87
[N-DT2] [N-DT3]
If the setting level is positive If the setting level is negative
ON ON
Speed command value
Speed command value
or speed detection or speed detection
(estimated) value (estimated) value

OFF OFF

0 Hysteresis width 0
= 1% of max. speed
Hysteresis width
= 1% of max. speed
Setting level Setting level
E38, E40, E41 E38, E40, E41

E42 Speed equivalence (Detection range)


Specifies the level (detection range) to determine
Upper
whether the Detected speed 2 (ASR input) Motor speed detection limit

[N-FB2] reaches the Speed reference 2 (before Speed


the acceleration/deceleration calculation) reference 2
Lower Upper
[N-REF2]. The inverter provides the detection detection limit detection limit
signal when the detected speed is between the Speed
Speed reference 2 plus the hysteresis and the Speed reference 2
Lower
reference 2 minus the hysteresis. The 100% means detection limit

the maximum speed. The detection signal appears Time


Speed 0
on the DO to which the [N-AR] is assigned. detection
signal
(Y1 to Y5 ON ON
terminals)
[N-AR]
ON

0
[N-REF2 - N-FB2]

OFF

Hysteresis width
= 1% of max. speed
Setting level
E42

E 4 2 N A R - H Y S T R
Setting range: 1.0 to 20.0 [%]
E43 Speed agreement (Detection range)

E44 Speed agreement (Off delay timer)

Set the agreement levels (agreement ranges) of the Speed reference 4 (ASR input) [N-REF4] and the
Detected speed 2 [N-FB2]. The inverter provides the detection signal when the Detected speed 2 is
between the Speed reference 4 plus the Detection range and the Speed reference 4 minus the Detection
range.

[N-AG]

ON

0
[N-REF4 - N-FB2]

OFF

Hysteresis width
= 1% of max.
Setting level speed
E43, E44

4-88
4. Control and Operation
The 100% means the maximum speed. The detection signal appears on the DO to which the [N-AR] is
assigned. You can also set the off delay timer for the detection signal. If the Detected speed 2 goes out
and returns to the detection range in a period specified by the off delay time, the detection signal will
not be set to OFF.
E 4 3 N A G H Y S T R
E 4 4 N A G D E L A Y
Setting range: E43 = 1.0 to 20.0 [%]
E44 = 0.000 to 1.000 [s]
Use or do not use speed disagreement alarm
E45
Phase loss detection level setting
Specifies whether the Speed disagreement alarm (Er9) is issued or not when the deviation between the
Speed reference 4 (ASR input) and the Detected speed 2 remains for a certain period.
The detection level of the phase loss detection alarm (Lin) can be changed. Refer to page 4-177, too.
E 4 5 N - U E - A L M
Setting:
Speed disagreement alarm 0: Not used. 1: Used.
Phase loss detection alarm 0: Standard level
1: With DCR
2: For manufacturer (Do not change.)

E46 Torque detection level 1


E47 Torque detection level 2
Provides a detection signal when the torque command exceeds a specified value. You can specify two
levels of detection level, level 1 and level 2. 100% means a torque command of the continuous rating.
The detection signals appear on the DO's to which the [T-DT1] and [T-DT2] are assigned.
E 4 6 T D T 1 - L V L
E 4 7 T D T 2 - L V L
Setting range: 0 to 300.0 [%]
Note: The calculated torque value is used for determination in V/f control.

E48 Magnetic-flux detection level


Provides a detection signal when the calculated magnetic-flux value exceeds a specified value. The
detection signal appears on the DO to which the [M-DT] is assigned.
E 4 8 M F D T - L V L
Setting range: 10 to 100 [%]

E49-E52 Ai function selection


You can select functions for the analog input Ai1 to Ai4 from the following.
Valid and invalid functions vary according to the control method (vector control, sensorless vector control,
V/f control and synchronous motor drive). For details, refer to the function code list in Chapter 13.
E 4 9 A i 1 F U N C
E 5 0 A i 2 F U N C
E 5 1 A i 3 F U N C
E 5 2 A i 4 F U N C

4-89
Set value: 0 to 18
Set
Function Symbol Scale
value
0 Input signal off [OFF]
1 Auxiliary speed setting 1 [AUX-N1] 10V/Nmax
2 Auxiliary speed setting 2 [AUX-N2] 10V/Nmax
3 Torque limiter (level 1) [TL-REF1] 10V/150 %
4 Torque limiter (level 2) [TL-REF2] 10V/150 %
5 Torque bias command [TB-REF] 10V/150 %
6 Torque command [T-REF] 10V/150 %
7 Torque current command [IT-REF] 10V/150 %
8 Creep speed 1 in UP/DOWN setting [CRP-N1] 10V/Nmax
9 Creep speed 2 in UP/DOWN setting [CRP-N2] 10V/Nmax
10 Magnetic-flux command [MF-REF] 10V/100 %
11 Detected line speed [LINE-N] 10V/Nmax
12 Motor temperature [M-TMP] 10V/200 C
13 Speed override [N-OR] 10V/50 %
14 Universal Ai [U-AI] 10V/4,000 [h]
15 PID feedback value [PID-FB] 10V/20,000 [d]
16 PID command value [PID-REF] 10V/20,000 [d]
17 PID correction gain [PID-G] 10V/4,000 [h]
18 Option Ai [O-AI] 10V/7,FFF [h]

<Using analog input>


There are 19 types of analog input functions from 0 to 18 available. You cannot use all of these
functions at the same time. You can use total of four terminals, which are two terminals, [Ai1] and
[Ai2], as standard and two terminals, [Ai3] and [Ai4], using optional AIO. The maximum number you
can use is four unless you switch externally.
When you assign the same function to [Ai1] and [Ai2], the input to [Ai2] will become effective. When
you install the AIO option and assign the same function to [Ai1], [Ai2], [Ai3], and [Ai4], the input to
[Ai4] will become effective. Note that you should assign [U-AI] to all the analog input terminals at the
same time.

Setting procedure
Select a function you want to use. We select the "Torque bias" as an example.
Assign the "Torque bias" function to one of the available terminals ([Ai1] to [Ai4]). If you want to
assign it to [Ai2], write a data, "5:TB-REF", to the function code E50 "Ai2 function selection".
Apply a voltage of 10V/150% to the analog terminal [Ai2]
considering the scale conversion of the torque bias in mind. 1500
If you need the torque bias of 15%, you should apply 1.0V.
See the "I/O check" screen of the KEYPAD panel to confirm that 12 = 0.0 V
1.0V is applied to [Ai2]. The right figure shows the screen you Ai1 = 0.2 V
must view. Ai2 = 1.0 V
You can specify the bias, the gain, the filter and the
increment/decrement limiter applied to the analog input.
Function Application
Bias Sets the bias.
Gain Use to enlarge a small voltage range or to reduce a large voltage range.
Use a minus value to invert the polarity.
Filter Use to eliminate high frequency ripple and noise on the input voltage.
Since you apply a low-pass filter, excessive setting may slow down the response.
Increment/decre- Slants a step input voltage. The specified values work as rising and falling times.
ment limiter
See the description of the individual function codes for more details.
You can use the DI terminal input to hold the analog input to zero or to invert the polarity of the analog
input. See Ai zero hold and Ai polarity change of E01 to E13 "X function selection" for more details.

See also the control block diagram to work with this function effectively.

4-90
4. Control and Operation
0. Input signal off [OFF]
Select when you want assign no function to an analog input terminal.
Use when you do not use the analog input terminals.

1, 2. Auxiliary speed setting 1, 2 [AUX-N1, 2]


Assign a data 1 [AUX-N1] and a data 2 [AUX-N2], to desired analog input terminals to designate them
as Auxiliary speed setting 1 and Auxiliary speed setting 2 terminals. See the table below and the
control diagram for the points where the control inputs are applied. This function adds a speed (10V
corresponds maximum speed) to main speed command values ( [12] input and the multistep speed
command). Two points are available to add a speed.
Auxiliary speed setting Point of application Restrictions
1 [AUX-N1] After multistep speed command Disabled when you use "0:
2 [AUX-N2] After acceleration/deceleration KEYPAD panel" and "3, 4, 5:
calculation UP/DOWN functions" of the
(acceleration/deceleration function codes F01 and C25.
calculation applied to input is
disabled)

If auxiliary speed setting 2 is larger than the stopping speed level (F37), the motor keeps rotating at
auxiliary speed setting 2 even after the operation command (FWD, REV) is turned off. In this case, use
the Ai zero hold function with X function selection to zero-hold the Ai input simultaneously when the
operation command is turned off.

3, 4. Torque limiter (level 1, 2) [TL-REF1, 2]


Assign a data 3 [TL-REF1] and a data 2 [TL-REF2] to desired analog input terminals to designate them
as Torque limiter (level 1) and Torque limiter (level 2) terminals. See the function codes F40 to 43 for
torque limiter.

5. Torque bias command [TB-REF]


Assign a data 5 [TB-REF] to a desired analog input terminal to designate it as Torque bias command
terminal. See the function code F47 to 49 for more details.

6. Torque command [T-REF]


Assign a data 6 [T-REF] to a desired analog input terminal to designate it as Torque command terminal.
See the control block diagram and the function code H41 "Torque command selection" for more
details.

7. Torque current command [IT-REF]


Assign a data 7 [IT-REF] to a desired analog input terminal to designate it as Torque current command
terminal. See the control block diagram and the function code H42 "Torque current command
selection" for more details.

8, 9. Creep speed 1 and 2 in UP/DOWN setting [CRP-N1, 2]


Assign a data 8 [CRP-N1] and a data 9 [CRP-N2] to desired analog input terminals to designate them as
Creep speed 1 and Creep speed 2 terminals. See the UP/DOWN functions of the function codes E01 to
13 for more details.
The Ai input is processed as an absolute value.

10. Magnetic-flux command [MF-REF]


Assign a data 10 [MF-REF] to a desired analog input terminal to designate it as Magnetic-flux
command terminal. See the control block diagram and the function code H43 "Magnetic-flux
command value" for more details.

11. Detected line speed [LINE-N]


Assign a data 11 [LINE-N] to a desired analog input terminal to designate it as Detected line speed
terminal. See the control block diagram and the function code H53 "Line speed feedback selection"
for more details.

4-91
12. Motor temperature [M-TMP]
Assign a data 12 [M-TMP] to a desired analog input terminal to designate it as Motor temperature
terminal. When you use a VG dedicated motor (VG3, VG5, VG7), you can use the NTC thermistor
supplied with a motor to detect the motor temperature and to protect the motor from overheat. When
you use a motor with a PTC thermistor, you can use it for overheat protection. You can also use an
electronic thermal relay for protection against motor overload.
You can use this function to build your own motor overheat protection system detecting the motor
temperature directly without using method mentioned above.
You can use the function code E30 "Motor overheat protection" and E31 "Motor overheat early
warning" to specify the detection levels.

13. Speed override [N-OR] Result of override


Assign a data 13 [N-OR] to a desired analog input terminal 150%
to designate it as Speed override terminal. Specified speed
reference value:
You can supply 10V to override the speed with 150% of 100%

the speed reference and supply 10V to override with 50% 50%
of the speed reference. See the control diagram for a point
of the control input. 0
[N-OR]
10V +10V
Speed override Point of application Restrictions
13 [N-OR] Just after Auxiliary Disabled when you use
speed setting 1 "0: KEYPAD panel" and
"3, 4, 5: UP/DOWN
functions" of the function
codes F01 and C25.
Used for
acceleration/deceleration
calculation.
Restricted by the
maximum speed.
Result of override
<Application example> 1800r/min
You can specify the coarse/fine adjustment of the speed. 1500r/min
Specified speed
Specified maximum speed value: 1,500r/min reference value:
Specified speed reference value: 1,200rmin (100%) 1200r/min
600r/min
Input voltage applied to the terminal [N-OR]: 10V
[N-OR]
0
10V +10V

Coarse adjustment
As shown in the right graph, the overridden value is
600r/min for 10V input and is restricted by the maximum
speed for 10V input.
Applying voltage enables coarse speed adjustment around
the speed reference (1,200r/min).

Fine adjustment
Set the gain of used [Ai] to 0,01 (function code E53 Result of override

to 56). 1206r/min
As shown in the right graph, the overridden value is Specified speed
reference value:
1194r/min for 10V input and is 1206r/min for 10V input. 1200r/min
Applying voltage enables fine speed adjustment around the 1194r/min
speed reference (1,200r/min).
Either the reference value of the maximum speed or the 0
[N-OR]
10V +10V
precision of the analog input determines the resolution.
In this example, the resolution is determined by the
former one: 0.08r/min.
The larger value between the following values determines the resolution.
Reference value of the maximum speed: 1,500r/mininternal data
20,0000.075r/min0.08r/min
Precision of the analog input: Unipolar scale (6r/min) is divided into 15 bit. Thus,
6r/min32767 (15bit)100 (scaling)0.018r/min

4-92
4. Control and Operation
14. Universal Ai [U-AI]
Assign a data 14 [U-AI] to a desired analog input terminal to designate it as Universal Ai terminal.
You can use this function to check the existence of the input signal through communication and this
function does not affect the inverter operation.
Winding off Winding up
You can use this signal to the following applications. side side
1) You can read out input signal as an analog data IM IM
Dancer position:
through RS485 or optional field bus. 0 to 10V
2) You can use Ai for an input to a software you
create with the UPAC option or the PLC without [Ai]
FRENIC5000VG7
affecting the inverter operation. Line speed
+
Line speed
[12] reference reference
on winding on winding
off side + up side
<Application example>
The right figure shows a diagram of a winding Bus connector
control utilizing dancer control.
UPAC option
The UPAC option uses PID control for dancer PID [D constant]
+
position control. The line speed command [I constant]
[P constant]
Dancer position offset
generated by adding the PID output to the line speed
command for the winding off side received from
[12] is supplied to the winding up side.
You can use an [Ai] terminal to read the dancer position detected by a potentiometer.
If you assign Universal Ai [U-AI] to the AI input, the output of the potentiometer is directly available
to the UPAC. See the description of the UPAC for more details on the UPAC.
You can also use [U-AI] to control in the same manner if you replace the UPAC option and the bus
connector with the PLC and the communication line.

15. PID feedback value [PID-FB]


16. PID command value [PID-REF]
17. PID correction value [PID-G]
Assign a data 15 [PID-FB], a data 16 [PID-REF] and a data 17 [PID-G] to desired analog input
terminals to designate them as PID feedback value , PID command value, and PID correction value
terminals, respectively.
These terminals can be used as input terminals for feedback signals, command
signals and correction signals in the process under PID control.
See the function codes H19 to H26 for more details on the PID functions.

18. Option Ai [O-AI]


Reserved for options and special applications

E53-E56 Ai gain setting


You can specify a times applied to the analog input (Ai1 to 4 terminals)
E 5 3 G A I N A i 1 Control internal data 2.500
E 5 4 G A I N A i 2 +10V 1.000

E 5 5 G A I N A i 3 0.500

E 5 6 G A I N A i 4
Setting range: 10.000 to 10.000 [times] 10V
Note: [Ai3, 4] are available only when you install 0
Input voltage
+10V
OPC-VG7-AIO.
The data changed with the or key at the keypad panel is
valid. To save to the backup memory, press the 1.000

FUNC/DATA key.
10V
2.500

4-93
E57-E60 Ai bias setting
Sets a bias to the analog input [Ai1-4]. A value of 100% corresponds to a doubled offset value.
Control internal data 100.0%
E 5 7 B I A S A i 1
+10V 0.0%
E 5 8 B I A S A i 2
E 5 9 B I A S A i 3 40.0%

E 6 0 B I A S A i 4
Setting range: 100.0 to 100.0 [%] 10V 0
Input voltage
Note: [Ai3, 4] are available only when you install +10V
OPC-VG7-AIO.
100.0%
The data changed with the or key at the keypad
panel is valid. To save to the backup memory, press
the FUNC/DATA key. 10V

E61-E64 Ai filter setting


You can specify whether to apply a filter to the analog input [Ai1 to 4] terminals, and you can also
specify a time constant of the filter individually. The filter used here is a low-pass filter. The time
constant means the time until the filter output data reaches 63% of the input data.
Since a large filter time constant decreases the response, consider the response of a mechanical system
to determine the time constant. If the input voltage fluctuates due to noise, first try hardware measures,
and then use this filter after you failed.
Use the function code (E65 to E68) to increase or decrease a command value gradually.
E 6 1 F I L T E R A i 1
E 6 2 F I L T E R A i 2
E 6 3 F I L T E R A i 3
E 6 4 F I L T E R A i 4
Setting range: 0.000 to 0.500 [s]
Note: [Ai3, 4] are available only when you install OPC-VG7-AIO.

E65-E68 Increment/decrement limiter (Ai)


Specifies a time to increase a data inside the inverter from 0V to 10V when you change the input from 0
to 10V applied to the analog input [Ai1 to 4] terminals.
<Application example>
When you use the analog torque command or the analog torque bias, you may not use a command that
changes stepwise. A step-wise torque command may tear a paper in a paper rolling machine or present
an elastic vibration (damping) when a subject matter has a large elastic modulus.
To avoid this phenomenon, though you should change the command with an external volume, you can
use this Increment/decrement limiter to specify the automatic increase and decrease of an analog
command value.
E 6 5 A / D - L - A i 1 +10V
Input
voltage
E 6 6 A / D - L - A i 2
Time
E 6 7 A / D - L - A i 3 0 t t t

E 6 8 A / D - L - A i 4 +10V
Internal
Setting range: 0.00 to 60.00 [s] control
data
Note: [Ai3, 4] are available only when you install Time
0
OPC-VG7-AIO. tIncrement/decrement
limiter value[s]

4-94
4. Control and Operation
Appendix
This section shows an example specifying the bias, the gain, and the increment/decrement limiter of
[Ai1] and assigning "Ai1 zero hold" to [X1] function and "Ai1 polarity change" to [X2] function. See
also the control block diagram for better understanding. The filter function is not included in this
example, since you can use this function to eliminate noise, but should not use actively.
Function code Set value
E01: X1 function selection 40: Ai1 zero hold [ZH-AI1]
E02: X2 function selection 44: Ai1 polarity change [REV-AI1]
E53: Ai1 gain setting 8.000 [magnification]
E57: Ai1 bias setting 50.0 [%]
E65: Increment/decrement limiter (Ai1) 2.00s

[Ai1] input voltage 5s 5s

+1V
+0V
Time
1.6s 1.6s

+4V
Internal
control data
Time
0

4V
[X1] = [ZH-AI1]

[X2] [REV-AI1]

The increment/decrement limiter set the time for the change of an internal control data by 8V
(4V4V) to 2.0s8/101.6s. Note that the increment/decrement limiter is applied not to the change
of the input voltage from 0 to 1V, but to the change of the internal data scaled by the gain.
The change of the internal control data to 0V follows the increment/decrement limiter when the zero
hold signal [ZH-AI1]is applied.
The change of the polarity of the internal control data follows the increment/decrement limiter when
the polarity change signal [REV-AI1] is applied.

4-95
E69-E73 AO function selection

You can select signals applied to the analog output and signals for adjusting AO.
The valid and invalid functions vary according to the control method (vector control, sensorless vector
control, V/f control and synchronous motor drive). For details, refer to the function code list in Chapter
13.
E 6 9 A O 1 F U N C
E 7 0 A O 2 F U N C
E 7 1 A O 3 F U N C
E 7 2 A O 4 F U N C
E 7 3 A O 5 F U N C
Setting range: 0 to 15, 30, 31
16 to 29 are reserved. Do not use them.
Set value Function Symbol Scale
0 Detected speed 1 [N-FB1] Nmax/10V
(Speedometer, one-way deflection)
1 Detected Speed 1 [N-FB1] Nmax/10V
(Speedometer, two-way deflection)
2 Speed setting 2 [N-REF2] Nmax/10V
(Before acceleration/deceleration calculation)
3 Speed setting 4 (ASR input) [N-REF4] Nmax/10V
4 Detected speed 2 (ASR input) [N-FB2] Nmax/10V
5 Detected line speed [LINE-N] Nmax/10V
6 Torque current command [IT-REF] 150%/10V
(Torque ammeter, two-way deflection)
7 Torque current command [IT-REF] 150%/10V
(Torque ammeter, one-way deflection)
8 Torque command [T-REF] 150%/10V
(Torque meter, two-way deflection)
9 Torque command [T-REF] 150%/10V
(Torque meter, one-way deflection)
10 Motor current rms value [I-AC] 200%/10V
11 Motor voltage rms value [V-AC] 200%/10V
12 Input power [PWR] 200%/10V
13 DC link circuit voltage [V-DC] 800V/10V
14 10V output test [P10] Output equivalent to 10V
15 10V output test [N10] Output equivalent to 10V
30 Universal AO [U-AO] 4000H/10V
31 Option AO [O-AO] 4000H/10V
Note: [AO4, 5] are available only when you install OPC-VG7-AIO.

<Using analog output>


There are 16 types of analog output functions from 0 to 15 available. You cannot use all of these
functions at the same time. You can use total of five terminals, which are three terminals, [AO1],
[AO2] and [AO3], as standard and two terminals, [AO4] and [AO5] using optional AIO.

4-96
4. Control and Operation
Setting procedure
Check a device such as a meter including wires. Set data to 14 to check 10V output.
Select a function you want to use. We select the "Detected Speed 1 (Speedometer, two-way
deflection)" as an example.
Assign the "Detected Speed 1 (Speedometer, two-way deflection)" function to one of the available
terminals ([AO1] to [AO5]). If you want to assign it to [AO2], write a data, "1:N-FB1", to the
function code E70 "AO2 function selection".
See the "I/O check" screen of the KEYPAD panel to
confirm that [AO2] supplies 10.0V during operating a 1500
motor. The right figure shows the screen you must view. AO1 = 0.0 V
Connect a speedometer to the analog terminal [AO2].
AO2 = 10.0 V
AO3 = 0.0 V
You can specify the bias, the gain, and the filter applied to
the analog output.
Function Application
Bias Sets the bias.
Gain Use to enlarge a small voltage range or to reduce a large voltage range.
Use a minus value to invert the polarity.
Filter You do not need to change the factory set data 0.010s (10ms).
This filter does work for the noise affecting a device (such as a meter) and wires
between the device and [AO] terminal.
Take necessary measures against noise outside of the inverter.
See the description of the individual function codes for more details.
See also the control block diagram to work with this function effectively.
Voltage output 1bit
Output resolution
The AO converts a 12-bit digital data into an analog +12V
5.86mV(12V/2047)

data for output. 11 bits (2047) are assigned to 12V,


thus the output resolution is 5.86mV. Note that a
binary data corresponding to 10V is 1705
Internal data
(204710/12). 0
+2047(11bit)
When you use about 10V to supply a speed
reference corresponding to the maximum speed of
1500r/min, the resolution is 1500/1700=0.88r/min. 12V

Output cycle 4095(12bit)


Output is supplied with a sampling cycle of 500s.

0. Detected speed 1 (Speedometer, one-way deflection) [N-FB1]


1. Detected speed 1 (Speedometer, two-way deflection) [N-FB1]
Assign a data 0 [N-FB1] and 1 [N-FB1] to desired analog output terminals to designate them as
speedometer functions.
Use [N-FB1] for a unipolar meter and use [N-FB1] for a bipolar meter. This function detects
encoded motor speed and supplies a data after the speed detection calculation or the speed estimation
calculation.
2. Speed setting 2 (Before acceleration/deceleration calculation) [N-REF2]
3. Speed setting 4 (ASR input) [N-REF4]

4-97
4. Detected speed 2 (ASR input) [N-FB2] Speed reference 2
(before acceleration/
Assign a data 2 [N-REF2], 3 [N-REF4] and 4 [N-FB1+] to deceleration calculation)
desired analog output terminals to output the speed Speed reference 3
(not available for output,
reference and detected speed of each of them. You can use before ASR input filter)
Speed reference
these functions to measure and observe the follow-up and Speed reference 4
(ASR input)
the deviation of the Detected speed 2 (ASR input) against
individual speed references externally. Note that the Speed Detected speed 2
(ASR input)
agreement (the comparison between [N-REF2] and
[N-FB2] ) and the Speed equivalent ( [N-REF4] and
[N-FB2] ) of the inverter DO output use these data for Time
0
output.
The speed reference 3 in the right graph is not available for
an AO output.

5. Detected line speed [LINE-N]


Assign a data 5 [LINE-N] to a desired analog output terminal to designate it as line speed detection.
The highest data among the analog line speed [LINE-N], the digital line speed, detected speed by PG
(LD) and a data from integrated speed detection/estimation is provided to output.

6. Torque current command (Torque ammeter, two-way deflection) [IT-REF]


7. Torque current command (Torque ammeter, one-way deflection) [IT-REF]
Assign a data 6 [IT-REF] and 7 [IT-REF] to desired analog output terminals to designate them as
torque ammeters.
Use [IT-REF] for a unipolar meter and use [IT-REF] for a bipolar meter. You can use the function
code F51 "Torque command monitor (Polarity selection)" to select the output polarity.

8. Torque command (Torque meter, two-way deflection) [T-REF]


9. Torque command (Torque meter, one-way deflection) [T-REF]
Assign a data 8 [T-REF] and 9 [T-REF] to desired analog output terminals to designate them as
torque meters.
Use [T-REF] for a unipolar meter and use [T-REF] for a bipolar meter. You can use the function
code F51 "Torque command monitor (Polarity selection)" to select the output polarity.

Torque meter and torque ammeter


A torque meter and a torque ammeter behave differently in constant output range over the rated speed
(100%).
You can use the torque ammeter as a load meter (equivalent to load current).
You can use the torque meter as an output equivalent to actual torque reflecting torque decrement.
Though both of them provide the command values, you can use them as real torque and torque current
since the VG7 controls the current.

10. Motor current rms value [I-AC]


11. Motor voltage rms value [V-AC]
Provide effective values of the output current and voltage supplied to the motor.
"100%" indicates the rated current and voltage of the motor.

12. Input power [PWR]


13. DC link circuit voltage [V-DC]
See the control block diagram (4.2.8).

4-98
4. Control and Operation
E74-E78 AO gain setting
Sets the gain of the analog output AO1 to AO5. Output voltage 2.500
+10V 1.000
E 7 4 G A I N A O 1
0.500
E 7 5 G A I N A O 2
E 7 6 G A I N A O 3
10V Control
E 7 7 G A I N A O 4 0
internal data
+10V
E 7 8 G A I N A O 5
Setting range: 100.00 to 100.00 [times] 1.000
Note: [AO4, 5] are available only when you install OPC-VG7-AIO.
10V
2.500

E79-E83 AO bias setting


Sets the bias of the analog output AO1 to AO5. Output voltage 100.0%
+10V 0.0%
E 7 9 B I A S A O 1
E 8 0 B I A S A O 2 40.0%

E 8 1 B I A S A O 3
10V 0 Control
E 8 2 B I A S A O 4 internal data
+10V
E 8 3 B I A S A O 5
Setting range: 100.00 to 100.00 [%] 100.0%

Note: [AO4, 5] are available only when you install OPC-VG7-AIO.


10V

E84 AO1-5 filter setting


Sets the time constant of the output filters for the analog output AO1 to AO5 simultaneously.
E 8 4 F I L T A O 1 - 5
Setting range: 0.000 to 0.500 [s]
Note: [AO4, 5] are available only when you install OPC-VG7-AIO.

4-99
3
4.3.3 C Codes (Control Functions of Frequency)
C01 Jump speed 1
C02 Jump speed 2
C03 Jump speed 3
C04 Jump hysteresis
Jumps the speed reference to avoid mechanical resonance points of a load. You can set three jump points.
When you set the Jump speed 1 to 3 to 0r/min, this function is disabled. The speed reference does not
jump during acceleration/deceleration.
When specified ranges of jump speed overlap one another, the sum of them is considered as a jump range.
C 0 1 J U M P N 1
C 0 2 J U M P N 2
C 0 3 J U M P N 3
C 0 4 J U M P H Y S T R
Setting range: C01 to C03 = 0 to 24,000 [r/min]
C04 = 0 to 1,000 [r/min]
Motor speed
Motor speed

Jump hysteresis (r/min)


[r/min]
Actual jump
hysteresis
Jump hysteresis Jump
hysteresis

Jump speed 3
Jump speed 2
Jump
hysteresis Jump speed 2
Jump speed 1
Jump speed 1

Speed reference[r/min] Speed reference[r/min]

If the jump width is larger than twice the jump speed setting, the downward jump is limited at 0r/min.
(Example) Jump speed = 100 r/m (r/min)
Motor speed

Jump width = 300 r/m

250

100

0
Speed setting (r/min)

C05-C17 Multistep speed 1-13


C13
You can set ON or OFF to the terminal function [SS1],
speed

C12 C14
Motor peed

[SS2], [SS4], and [SS8] to switch among Multistep C11 C15


C10 C16
Motor

speed 1 to 15 (refer to E01 to E13 "X function C09 C17


selection" for setting the terminal function). C08 C18
[r/min]
When a terminal among [SS1], [SS2], [SS4], and C06
C07 C19

[SS8] is not defined, the terminal considered to be C05

OFF. You can select 1r/min or 0.01% for a unit of a


setting range according to the setting of C21
"Multistep setting definition". When you choose FWD-CM ON

0.01% for a unit, 100% is the maximum speed defined SS1-CM ON ON ON ON ON ON ON ON

by the function code (F03, A06, or A40).


SS2-CM ON ON ON ON
C 0 5 M U L T I N - 1
SS4-CM ON ON
to
SS8-CM
C 1 7 M U L T I N - 1 3 ON

Setting range: 0 to 24,000 [r/min], 0.00 to 100.00 [%] or 0.0 to 999.9 [m/min]

4-100
4. Control and Operation
C18 Multistep speed 14/Creep speed 1
C19 Multistep speed 15/Creep speed 2
C18 and C19 also work as a creep speed function when you use the UP/DOWN function. See E01 to
E09 "X function selection" for more details.
C 1 8 N - 1 4 / C R E P 1
C 1 9 N - 1 5 / C R E P 2
Setting range: 0 to 24,000 [r/min], 0.00 to 100.00 [%] or 0.0 to 999.9 [m/min]
C20 Multistep speed reference agreement timer

When the terminal function [SS1], [SS2], [SS4], and [SS8]do not change simultaneously, a speed
reference out of the specification may be specified. When you use the Multistep speed reference
agreement timer, the speed reference changes after [SS1], [SS2], [SS4], and [SS8] maintain the same
state for a time specified by the Multistep speed reference agreement timer.
Use this timer to use two or more terminals simultaneously among [SS1], [SS2], [SS4], and [SS8] to
switch the speed. If you switch only one terminal, leave the setting to 0.000s.

<Application example>
This section shows an example to use terminals
Speed reference
[SS1] and [SS2] to switch the multistep speed.
When you want to change from the Multistep speed Multiep speed 3
0.00s is set at the
1 to the Multistep speed 2, you should switch two Multiep speed 2 multistep
agreement timer.
Multiep speed 1
terminals simultaneously. Time
When you set the timer to 0.00s, the difference in 0
Switching delay time
switching timing of [SS1] and [SS2] activates the [X1] = [SS1]

Multistep speed 3 for the delayed period and [X2] = [SS2]

presents a operation pattern out of the Speed reference


Set time Time longer than the
specification as shown in the upper right graph. Multiep speed 2 switching delay time

When you set the time of this function code to a


is set at the multistep
Multiep speed 1 agreement timer.
Time
period longer than the switching time, the
0
switching to Multistep speed 2 occurs just when a
specified time passes after [SS1] is set to OFF.
You can avoid the Multistep speed 3 to be selected.

<Point>
The cycle sampling the terminal signals is about 500s (0.5ms) in the VG7. You do not have to set
this function if your switching period is shorter than the sampling cycle.
C 2 0 M L T N T I M E
Setting range: 0.000 to 0.100 [s]
C21 Multistep setting definition
Sets the unit to specify the multistep speed.
C 2 1 M L T U N I T
Setting: 0: Specify the multi-step speed in r/min.
1: Specify in increments of 0.01%.
2: Specify in m/min. (L03 lifter rated speed must be specified.)
If the C21 setting is changed, enter C05 through C19 again.

C25 Speed setting N2


Sets a method to specify the speed command. When the X terminal function [N2/N1] is set to ON, the
speed specified this function will be effective. See the description of F01 "Speed setting N1" for
setting method you can select.
C 2 5 S P D C M D 2

4-101
C29 Jogging speed

C 2 9 J O G N
Setting range: 0 to 24,000 [r/min]
Sets a speed for inching a motor in addition to the normal operation. You can use this function for
positioning a work, for example.
You can choose the following two ways for the jogging operation.
Turn on the X control terminal [JOG] to change to the jogging mode and set the operation command
[FWD] or [REV] to ON.
Set the and STOP keys on the KEYPAD panel to ON simultaneously to switch to the jogging
mode and set the operation command [FWD] or [REV] to ON.

ASR, S-curve acceleration/


C30-C69 deceleration 2, 3, and 4,
and JOG function groups

The function code group C30 to C38 becomes effective in the JOG mode.
The terminal input signal [RT1] and [RT2] set the function code group C40 to C69 to either enabled or
disabled
The speed limit function response gain in the torque control mode is adjusted with C60 (ASR4-P).
See E01 to E13 "X function selection" and the control block diagram for the details of switching.
Acceleration/deceleration time : See the description of the function code F07 and F08.
S-curve setting : See the description of the function codes F67 to F70. Note that you
can set only the two points, the start and end sides, for the S-curve
acceleration/deceleration 2,3, and 4 and the JOG.
ASR setting : See the description of the function codes F61 to F65. Note that you
cannot set the F/F gain to the ASR-JOG.
1500
You can view the setting on the "I/O check" screen of the KEYPAD
PARA 1 M1
panel.
RARA 2 M2
The right figure shows that the ASR2 and the S-curve deceleration
PARA 3 M3
(PARA 2) are selected.
PARA 4 JOG

C70 ASR switching time


This function specifies the duration of the
switching, when you use the X control terminals
[RT1] and [RT2] to switch the ASRs. This
function change the P (gain) gradually in a
ASR2-P GAIN
specified time to reduce the mechanical shocks
during the switching.
Specify the time necessary to change the ASR ASR1-P GAIN
t t
gain 100 times.
The right figure shows an example to set the [RT1]
[RT1] to OFF, ON, then to ON to switch the gain
between the ASR1 and ASR2.
C 7 0 A S R C H t (ASR2 P GAIN) (ASR1 P GAIN)
Setting range: 0.00 to 2.55 [s] t= C70 (s)
100
Acceleration/
C71
deceleration time switching speed

C72 ASR switching time

C 7 1 A C C / D E C C H
C 7 2 A S R C H S P D
Setting range: 0.00 to 100.00 [s]

4-102
4. Control and Operation
If both X control terminals [RT1] and [RT2] are off, use the speed setting of this parameter to
automatically switch the setting of acceleration/deceleration time ASR.
(Deactivation of both [RT1] and [RT2] includes the case where [RT1] and [RT2] are not assigned to X
control terminals.)
When the speed setting (ASR input) exceeds the level specified at C71 and C72, changeover to
acceleration/deceleration time 2 (ASR2) occurs. The hysteresis width is 1% of the maximum speed.

Speed setting C72 C72 - 1% C71 C71 - 1%

t t

ASR1 ASR2 ASR1 Acceleration/ Acceleration/ Acceleration/


deceleration time 1 deceleration time 2 deceleration time 1

ASR1: F61-F66 settings are valid. Acceleration/deceleration time 1: F07, F08 and F67-F70 settings are valid.
ASR2: C40-C45 settings are valid. Acceleration/deceleration time 2: C46-C49 settings are valid.

If the setting is "0.00%," changeover does not occur.


If the L04 (fixed S-curve pattern) is set at "1" or "2," the C71 and C72 settings are invalid.
"100.00%" indicates the maximum speed set at function codes F03, A06 and A40.

Creep speed switching


C73
(on UP/DOWN control)
Specifies whether to use a function or an analog input to set the creep speeds used in the UP/DOWN
setting mode.
C 7 3 C R P S W I T C H
Setting range: 00 to 11
Description:

First digit: Creep speed 1 (0: function code C18, 1: analog input [CRP-N1] )
Second digit: Creep speed 2 (0: function code C19, 1: analog input [CRP-N2] )

See the description of the UP/DOWN in the E01 to E13 "X function selection".

4-103
4.3.4 P Codes (Motor Parameters)
The P codes are motor parameters that become available when you select the M1 (first motor). See the
A codes (second and third motors) when you use the M2 or M3.
You can use the function code F79 and the terminal input signal [M-CH2] and [M-
CH3] to select the M1, the M2, or the M3.
1500
See the individual descriptions and make sure that the M1 is selected. You can use
the "I/O check" screen of the KEYPAD panel as shown in the right figure. PARA 1 M1
indicates a selection. Check if M1 is indicated. PARA 2 M2
F03 to 05 and F10 to 12 are available in addition to the P codes when you select PARA 3 M3
the M1. PARA 4 JOG

P01 M1 control method


You can select a control method to drive the motor 1 from vector control for an induction motor with
PG, vector control without PG (sensorless control), and vector control for a synchronous motor with
PG. See also the description of the function code P02 for the setting.
P 0 1 M 1 - C T L - M T D
Set value: 0: Vector control
1: Sensorless vector control
2: Simulated operation mode
3: Vector control (synchronous motors)
About vector control
The right figure shows a rotating coordinate (d-q
axes) of a rotor on a coordinate (- axes) generated
by two-phase conversion from a stator coordinate (U,
V, W). shows the rotation position and indicates
the position of the magnetic-flux (d axisdirection of
magnetic flux) observed on the fixed coordinate (-
axes).
The alternating current (I) flowing through the stator q I
generates a rotating magnetic field. The rotor
coordinate (d-q axes) rotates at the frequency of this
alternating current. If you observe the current (I) Iq Rotor coordinate
I'
from the rotor coordinate (d-q axes), the current (I) d
seems stationary. Thus, the alternating current (I) can
be considered direct current value on the rotor Id
coordinate (d-q axes). You can decompose the Iq'
current into the d axis element and the q axis element
(IIqId). The d axis current (Id) is defined as 0
Stator coordinate
magnetic-flux current (exciting current) denoting a
current required to generate a magnetic-flux. The q
axis current (Iq) is defined as torque current (load
current).
When a load changes to require Iq' (indicated by a dotted arrow in the figure) as the torque current, you
should control the current by directing I' (indicated by a dotted arrow in the figure) as a current
command while maintaining the magnetic-flux current (Id). The control that maintains the magnetic-
flux (Idconstant) and changes the torque current (Iq) according to the load is referred as vector
control. Since this control is similar to the control for the direct current motor where the magnetic-flux
is maintained constant by the magnet and the rotor current is controlled according to the load, you can
use the same control for a alternating current motor as for a direct current motor.

4-104
4. Control and Operation
About sensorless control
This control utilizes vector control (similar to DC motor control) for a motor without a pulse generator.
This control enables torque control, which is not available in V/f control. Use this control when you
use existing general-purpose motors or motors to which you cannot install a PG.
Note that the control capability (such as speed control range, speed control response, and speed control
accuracy) differs from that of control utilizing PG described in Chapter 2 "Specifications" when you
select the control. If you need this capability, select vector control with PG for a motor with a PG.
Tune the motor parameter to control properly. Use the function code H01 to conduct tuning (set value
3 and 4).
<Control mechanism>
Sensorless control calculates the motor speed and the magnetic pole position. This control detects the
output voltage and the output current and uses the motor parameters (R1, L) identified through tuning
to calculate the induced voltage. The magnetic flux position is determined since the Ed element
obtained by decomposing this induced voltage into the d axis direction is 0. Since the Eq element on
the q axis direction corresponds to the induced motor voltage and is proportional to the motor speed,
you can obtain the motor speed. This control has the following restrictions compared with vector
control with PG.
Speed control range is limited at low speed due to the inferior accuracy of the induced motor voltage
compared with that at high speed.
Speed control response is low due to the slow convergence of the internal calculation.
Speed control accuracy is inferior due to the accuracy of the speed calculation based on the induced
voltage.

About simulated operation


You can select the setting "2" "Simulated operation mode" to operate the inverter internally without
connecting a motor in a state similar to the real operation. Use the simulated operation to check your
system such as I/O or to test after installation.

When you give a torque command to a machine model (load inertia: H51), the machine model
accelerates to a certain speed. Since speed control is a type of feedback control, the machine model
rotates to follow the speed reference in the end. You can use the LED and the LCD monitor on the
KEYPAD panel and the monitor code (M code) to monitor this operation. Note that since the inverter
does not detect the current and the voltage, the "Detected output current" and the "Detected output
voltage" display "0". The individual function codes and the protective function are available as long as
they are not restricted. Since the simulated operation cuts off the bases (cuts of the inverter output), the
secondary side (U, V, W) does not present voltage. However, disconnect the secondary side or use a
magnetic contactor to cut off the secondary side for your safety.

L1 L2 L3
/R /S /T

Speed
reference Speed Current control
control Vector control

Torque reference
Speed
Base
calculation Machine cut off U V W
model

Control section during Magnetic


H51 Load inertia M1 contactor
simulated operation

4-105
P02 M1 motor selection
You need different procedure to use a standard motor for VG7S and VG5 (setting: 0.75-2 to 220-4)
(Note 1) or another motor (setting: OTHER)
When you use a standard motor for VG7S or VG5, select a combination of "capacity (kW)-voltage (2
or 4)" from the setting list ranging "0.75-2" to "220-4", and optimal values for the standard motor are
written into F04, F05, and P03 to P27 automatically. You do not need to change F04, F05, and P03 to
P27 and they are write-protected.
Select "OTHER" when you use a motor (FUJI's motor, standard motor for VG3 or VG, or others) other
than standard motors for VG7S and VG5.
Specifies the function codes in the table below following the items from top to bottom according to the
motor to be used. They are valid only for vector control and sensorless control of an induction motor.
When you use a synchronous motor, contact FUJI.
P 0 2 M 1 - S E L E C T

FUJI motors
Function code for motor 1 Standard motors for Standard motors for Other motors
FUJI motors
VG7S or VG5 VG3 and VG
P01 M1 control method 0: Vector control Select depending on with or without
PG
With PG : 0, vector control
Without PG: 1, sensorless control
P02 M1 motor selection Select form "0.75-2" Select "OTHER"
to "220-4"
F04 M1 rated speed P02 automatically Set the data described Set the ratings nameplate data
F05 M1 rated voltage sets: in the Chapter 14 provided on the motor manually.
P03 M1 rated capacity - Motor ratings "Replacement data"
P04 M1 rated current nameplate values, manually.
P05 M1 pole number and
P06 M1-%R1 - Optimal motor Do not use H01 "Tuning Use H01 "Tuning operation selection"
P07 M1-%X constants. operation selection". to tune motor parameters.
P08 M1 exciting current See the function description of H01 for
These data remain more details.
P09 M1 torque current
after you turn off.
P10,11 M1 slip on
driving, braking
You cannot change
P12-14 M1 iron loss Preserve the initial value. Not
the data set
coefficient 1-3 available for tuning.
automatically (write-
P15-19 M1 magnetic protected).
saturation coefficient 1-5
P20 M1 secondary time Do not use H01
constant "Tuning operation
P21 M1 induced voltage selection".
coefficient
P22-24 M1-R2 correction
coefficient 1-3
P25 M1 exciting current
correction coefficient
P26, 27 M1-ACR-P, I (Gain, Preserve the initial value.
Constant of integration)
P28 M1-PG pulse number Select PG pulse number.
Not effective during sensorless control.
P30 M1 thermistor selection 1: NTC thermistor See F10 for details on motor protection.
F10 M1 electronic thermal 0: Disabled (VG standard motor)
overload relay (Select)
H01 Tuning operation Motor parameters tuning not required. Motor parameters turning required.
selection Procedure above sets optimal data Tune while wires are installed.
automatically. See function description of function
Select "2" for tuning operation when output code H01.
impedance is not negligible due to long (100m
or more) wires between inverter and motor or
OFL filter connected.
H02 All save function Execute "all save" operation after using H01 to tune. This operation writes tuned data to
non-volatile memory. Not necessary when you did not tune parameters.
P02 M1 motor selection - Setting to "36:P-OTR" protects function code F04, F05, and
P03 to P27 from writing. Set last if necessary.
Note 1: VG7S standard motors are the same as the VG5 standard motors in shape and electrical constants
(motor parameters).

4-106
4. Control and Operation
P03 M1 rated capacity
Sets the rated capacity value of the motor 1. Enter the value described on the ratings nameplate. Set a
capacity corresponding to a single winding for a multiwinding motor.
P 0 3 M 1 - C A P
Setting range F600: 0.00 to 500.00 [kW]
For 400kW or smaller inverter capacities
F601: 0.00 to 600.00 [HP]
F60=0: 0.00 to 900.0 [kW]
F60=1: 0.00 to 1200 [HP] For 500kW or larger inverter capacities

P04 M1 rated current


Sets the rated current value of the motor 1. Enter the value described on the ratings nameplate.
P 0 4 M 1 - l r
Setting range: 0.01 to 99.99 [A]
100.0 to 999.9 [A]
1,000 to 2,000 [A]

P05 M1 pole number


Sets the number of poles of the motor 1. Enter the value described on the ratings nameplate.
P 0 5 M 1 - P O L E S
Setting range: 2 to 30 [pole]

P06 M1-%R1

P 0 6 M 1 - % R 1
Setting range: 0.00 to 30.00 [%]

] + Cable resistance[]) P04 : Motorratedcurrent[A]


(R1[
%R1 = 100[%]
F05 : Motorratedvoltage[V]/ 3

Use a value corresponding to the Y connection for one phase to specify R1 [].
Use a value corresponding to one winding of multiwinding motor.

P07 M1-%X

P 0 7 M 1 - % X
Setting range: 0.00 to 50.00 [%]

( L [ H ] Cable L[ H ]) P04 : Motor rated current[A] P05 : Pole numbers P04 : Rated speed[r/min]

%X =
%X 22
( ) 100[%]
F05 : Motor rated voltage[V] / 3 120

Use a value corresponding to the Y connection to specify L[H].


Use a value corresponding to one winding of multiwinding motor.

P08 M1 exciting current


Sets the effective current value of the motor 1 during no-load operation.
P 0 8 M 1 - I M
Setting range: 0.01 to 99.99 [A]
100.0 to 999.9 [A]
1,000 to 2,000 [A]

4-107
P09 M1 torque current
Sets the current contributing torque.
P 0 9 M 1 - I T
Setting range: 0.01 to 99.99 [A]
100.0 to 999.9 [A]
1,000 to 2,000 [A]

2 2
P09 : Torque current ( P04 : Rated current ) ( P08 : Exciting current ) [ A]

P10 M1 slip on driving


P11 M1 slip on braking
Sets the slips of the motor at rated speed and under rated load.
P 1 0 M 1 - S L I P d
P 1 1 M 1 - S L I P b
Setting range: 0.001 to 10.000 [Hz]

P05 :Pole
P05 numbers
: Polenumbers (Synchronized
Synchroniz edspeed)[r/min] F04
speed [ r / min] - F04 : Rated
:Rated speed[r/mi n]
speed[r/min])
Slip frequency[ Hz]
120

P12 M1 iron loss coefficient 1


P13 M1 iron loss coefficient 2
P14 M1 iron loss coefficient 3
Sets coefficients to compensate an amount corresponding the iron loss (hysteresis loss, eddy current
loss) of the motor. If you do not need the iron loss compensation, you may set 0.
P 1 2 M 1 - L O S S 1
P 1 3 M 1 - L O S S 2
P 1 4 M 1 - L O S S 3
Setting range: 0.00 to 10.00 [%]

P15 Magnetic saturation coefficient 1


P16 Magnetic saturation coefficient 2
P17 Magnetic saturation coefficient 3
P18 Magnetic saturation coefficient 4
P19 Magnetic saturation coefficient 5
The relation between the exciting current (current generating magnetic-flux in a motor) and the
magnetic-flux is non-linear. These functions set the coefficients to compensate this relation.
P 1 5 M 1 - S A T 1
P 1 6 M 1 - S A T 2
P 1 7 M 1 - S A T 3
P 1 8 M 1 - S A T 4
P 1 9 M 1 - S A T 5
Setting range: 0.0 to 100.0 [%]

4-108
4. Control and Operation
P20 M1 secondary time constant
The response of the magnetic-flux to the exciting current is a first-order lag. This time constant is
defined as secondary time constant and you should set a value determined by the motor parameters as
in the following equation. You can compensate the lag to lead.

P 2 0 M 1 - N D - T C
Setting range: 0.001 to 9.999 [s]
Set value: Secondary time constant [s]Lm [H] / R2 []
Lm: Exciting inductance, R2: Resistance of secondary winding

P21 M1 induced voltage coefficient


The rotating magnetic field generated by the stator (primary winding) sections the rotor vertically to
induce voltage on the secondary side in an induction machine. You can add voltage larger than this
induced voltage to accelerate a motor. This function sets a coefficient to compensate this induced
voltage.

P 2 1 M 1 - E M F - C O F
Setting range: 0 to 999 [V]
Set value: Effective induced voltage substituted by the voltage between the windings at the rated speed.

P22 M1-R2 correction coefficient 1


P23 M1-R2 correction coefficient 2
P24 M1-R2 correction coefficient 3
The resistance of the rotor (secondary resistor) is used to calculate the slip frequency in vector control
of slip frequency type. The change in secondary resistance due to the temperature increase caused by
the frequent operation or load may degrade the torque control accuracy. The inverter detect the
temperature with an NTC thermistor and use R2 correction coefficient 1, 2, and 3 to estimate the rotor
temperature to prevent the decrease of the torque control accuracy. Do not change these settings.
P 2 2 M 1 - R 2 C O R R 1
P 2 3 M 1 - R 2 C O R R 2
P 2 4 M 1 - R 2 C O R R 3
P22, P23 setting range: 0.500 to 5.000
P24 setting range: 0.010 to 5.000 (P24)

M1 exciting current
P25 correction coefficient
Corrects the exciting inductance. Do not change these settings.
P 2 5 M 1 - l M C O R R

4-109
P26 M1-ACR-P (Gain)
P27 M1-ACR-I (Integration time)
Vector control feeds back the motor output current to control a motor to follow the current command.
These functions specify the gain and the integration time for the current control (ACR). Usually you
do not have to change from the factory setting.
When a winding has a large inductance, you should set a large P gain to compensate it in general.
When a winding has a small inductance, you should set a small P gain to prevent OC (overcurrent) due
to the overshoot of the current.
You should specify the integration time to reduce the steady-state deviation between the current
command and the actual current to zero. Do not specify too small value otherwise a current hunting
occurs.
P 2 6 M 1 - A C R - P
P 2 7 M 1 - A C R - I
P26 setting range: 0.1 to 20.0
P27 setting range: 0.5 to 100.0 [ms]

P28 M1-PG pulse number


Set according to the pulse number of the PG for detecting the speed of the motor 1. If you set a wrong
value, the inverter cannot determine the speed and the magnetic pole to conduct speed and vector
controls accurately.
P 2 8 M 1 - P G - P L U S
Setting range: 100 to 60,000

M1 external PG correction
P29 coefficient
You need a correction coefficient to convert the output of a PG built in a machine system into the
motor speed to control the speed. Set the coefficient here. Speed control by PG requires parameter
setting at both P28 and P29.
P 2 9 P G - C O M P
Setting range: 0000 to 4FFF
When you do not use an external PG, do not change from 4000h. The value of 4000h corresponds to a
gear ratio of 1:1, i.e., a PG directly coupled to a motor. When you use a PG directly coupled to a motor,
if you set a value other than 4000h, you cannot conduct speed and vector controls accurately.

Setting procedure
Suppose the gear ratio is A:B, specify the function code P28 and P29 as indicated below.
B
Function code P28 (M1 - PG pulse number) Integer part of k(PG pulse number)
A
P 28
Function code P29 (M1 external PG correction coefficient) 214 (h)
Gear
k B
A A:B
PG pulse
VG7 M number: k
<Setting example> PG
Speed detection
If PG pulse number1,024 and the gear ratio A:B7:1, then:

1
Function code P28 (M1 - PG pulse number) Integer part of 1024(PG pulse number) 146
7
P 28
Function code P29 (M1 external PG correction coefficient) 214 (h) 146 214 (h) 16352(d ) 3FE0(h)
k B 1024 1
A 7

4-110
4. Control and Operation
P30 M1 thermistor selection
Specifies an analog input (0 to 10V) from a thermistor or a temperature sensor for motor protection.
Select NTC thermistor for VG standard motors (VG7S, VG5, and VG3). Select PTC thermistor when
a PTC thermistor is installed on a motor for overheat protection.
P 3 0 M 1 - T H R
Setting range: 0: No thermistor
1: NTC thermistor (for VG standard motors)
2: PTC thermistor
3: Ai [M-TMP]

Use E30 "Motor overheat protection (Temperature)" to E32 "M1-M3 PTC operation level" to specify
the protection level of the motor.

4-111
4.3.5 H Codes (High Performance Functions)
H01 Tuning operation selection
There is no need to tune the motor parameter if the inverter is combined with the standard motor.
Refer to the table below and flowcharts on the following pages to tune correctly.
The tuned data are written to the volatile memory (RAM) and are erased when you turn off the power.
Make sure to use H02 "All save" to write data into the non-volatile memory after tuning.
Execute the ASR automatic tuning specified by the setting "1" after motor parameters are determined
(determined by automatically, manually, or tuning).
Tuning is impossible in the simulation mode (P01 = 2).
The motor parameter tuning function may not be used in the multi-winding motor driving system.
If the motor is turned while one of the [BX], [STOP1], [STOP2] and [STOP3] digital inputs is turned
on, Er6 (operation procedure error) is caused.
Contact FUJI to tune a synchronous motor.
H 0 1 T U N M O D E
Setting

Tuning
Data to be tuned Process description Application
description

1 ASR (Speed Following functions to Measures motor shaft conversion Execute for a motor integrated
control system) be selected load inertia of a mechanical into a mechanical system to be
tuning ASR-P (Gain) device (mechanical time tuned for speed control.
(* Execute after ASR-I (Constant of constant), calculates optimal gain Execute especially to obtain the
motor integration) and constant of integration, and motor shaft conversion
parameters are H47, 48: sets them to corresponding mechanical inertia to use
fixed) Compensation gain function codes observer function of H46
Not available for H49, 50: Integration "Observer type selection"
V/f control time
H51, 52: Load inertia
2 R1, L When M1 is selected: Measures primary resistance Use when you use a VG
P06, P07 (%R1) when the motor is at standard motor (VG, VG3, VG5,
When M2 is selected: stopping and leakage reactance and VG7) and output
A08, A09 (L) when the motor is at rated impedance is not negligible due
When M3 is selected: speed and sets motor parameters to long (100m or more) wires
A42, A43 (M1, M2, and M3) automatically between inverter and motor or
OFL filter connected.
3 Motor When M1 is selected: Measures %R1 and %X when the Execute in advance to drive a
stopping P06 to P21 (P12, P13, motor is at stopping as in set non-standard motor or a
action and P14 excluded) value "2". special-purpose motor whose
When M2 is selected: Then, measures and tune exciting motor parameters are not
A08 to A23 (A14, A15, current, slip of rated load, available.
and A16 excluded) magnetic saturation coefficient, Use when a motor you want to
Motor parameter tuning

induced voltage, secondary time drive is integrated into a


constant, R2 correction mechanical system and you
coefficient, and exciting current cannot disconnect it. Note that
correction coefficient when the the tuning accuracy is a bit
motor is at stopping and writes inferior to those obtained by the
them into corresponding motor tuning in operation for the set
parameters (M1, M2, and M3) value "4".
automatically.
4 Motor Measures %R1 and %X when the Execute in advance to drive a
rotation motor is at stopping as in set non-standard motor or a
action value "2". special-purpose motor whose
Then, measures and tune exciting motor parameters are not
current, slip of rated load, available.
magnetic saturation coefficient, Since you tune parameters
induced voltage, secondary time while motor is running, make
constant, R2 correction sure that you can drive a motor
coefficient, and exciting current safely when the motor is
correction coefficient when the disconnected from a
motor is running and writes them mechanical system before you
into corresponding motor start. The motor operates
parameters (M1, M2, and M3) following the specified
automatically. acceleration/deceleration times.

4-112
4. Control and Operation
ASR tuning procedure (For set value 1)

Start ASR tuning (set value 1)


Points!!
Are motor parameters determined by No Execute motor parameter tuning
automatically, manually or tuning? (set value 2, 3, or 4).
Yes Do not use a temporary wiring but use a
Connect secondary side (U, V, W) to a motor. mechanical system
whose load inertia you want to identify.
Motor repeats starting and stopping in ASR tuning.
Make sure that motor can operate safely.

Select function codes See the function description of the function code
(ASR1, ASR2, ASR3, or ASR4) to E01 to E13 for selecting ASR1 to 4
which tuned data are written and a motor (M1 or M2). and the function code F79 for selecting M1 or M2.

Are function codes are protected from overwriting? Use F00 to check the protection.

Set acceleration/deceleration time to make the You need a certain amount of inertia to identify
acceleration torque 10% or more. acceleration torque.

Write 1.00 to observer compensation gain


(H47 or H48) when you use observer.

Set 0% to selected
S-curve acceleration/deceleration.
Set 0.0 to H28 "Droop control".
Operation command from the KEYPAD is
enabled as the factory setting.
Enable operation command from KEYPAD panel.
F02 "Operation method"=0,
H30 "Serial link"=0 or 1

Set speed command to 50% User sets the speed command.


or more of the maximum speed. Specify through currently available method.

If you start tuning while the Coast-to-stop or the


Make sure that terminal input [BX], [STOP1], Emergency stop command is ON,
[STOP2], and [STOP3] are set to OFF. the Operation procedure error (Er6)
will be issued immediately.

You cannot start tuning since you cannot


Make sure that the inverter is not operating.
change the parameters in operation.

Write 1 to H01. Set value 1: ASR automatic tuning.

Are you sure to start tuning?


Press the FUNC/DATA key to start, or press the
RESET key to stop tuning.
Yes (OK)
No
Is writing finished?

Yes

4-113
Press FWD or REV key on KEYPAD panel.
FWD: forward, REV: reverse Terminal [FWD] and [REV] are not available.

If the time between writing to H01 and pressing


Start tuning. the FWD or the REV key exceeds 20s, then the
Operation procedure error (Er6) will be issued.
Progress is displayed as a bar graph
A few minutes to complete.
on the KEYPAD panel.

Staring and stopping repeat ten or more.


Press STOP key on KEYPAD panel Use STOP to cancel excessive repetition.
to cancel tuning. The acceleration torque may not be 10% or more.
Review the acceleration and deceleration time.

Terminal input [BX], [STOP1], [STOP2], When you cancel, data by that
and [STOP3] operate normally. Use in emergency. time may be written.

No
Is tuning complete? The KEYPAD panel displays "TUNING FINISHED"
to show that the operation is complete.
Yes
Execute H02 "All save". Writes to the non-volatile memory.

End.

Contact Fuji.

4-114
4. Control and Operation
Motor parameters tuning procedure (For set value 2)

Start motor parameter tuning (set value 2).


Points!!
No Execute a procedure specified
Are you using a VG standard motor by 3 or 4 when you use a motor
(VG, VG3, VG5, or VG7)? other than VG standard motors.

Yes Do not use a temporary wiring but use a real wiring


(including OFL filter and long wires).
Connect secondary side (U, V, W) to a motor. Set ON to the secondary side magnetic contactor.
Output wiring error (Er7) will be issued
if wiring is not connected.

Set P02 to "OTHER" even when your motor Write protection is enabled when
is M1 and a VG5 or VG7 standard motor. P02="Capacity-Voltage" is set.

Are function codes are protected from overwriting? Check the protection enabled by F00 or P02 for M1.

Operation command from the KEYPAD


Enable operation command from KEYPAD panel. is enabled as the factory setting.
F02 "Operation method"=0, H30 "Serial link"=0 or 1

Make sure that terminal input [BX], [STOP1], If you start tuning while the Coast-to-stop or the
[STOP2], and [STOP3] are set to OFF. Emergency stop command is ON, the Operation
procedure error (Er6) will be issued immediately.

Make sure that the inverter is not operating. You cannot start tuning since you cannot
change the parameters in operation.

Write 2 to H01. Set value 2: R1 and L tuning.

Are you sure to start tuning?


Press the FUNC/DATA key to start, or press the
RESET key to stop tuning.

Yes (OK)
No
Is writing finished?
Terminal [FWD] and [REV] are not available.
Yes REV key on KEYPAD panel is not usable, either.
Press FWD key on KEYPAD panel.
If the time between writing to H01 and pressing the
FWD key exceeds 20s, then the
Start tuning.
Operation procedure error (Er6) will be issued.

Progress is displayed as a bar graph


on the KEYPAD panel. Dozens of minutes to complete.

Press STOP key on KEYPAD panel to cancel tuning.


When you cancel, data measured
by that time may be written.
Terminal input [BX], [STOP1], [STOP2], and [STOP3]
operate normally. Use in emergency.

No The KEYPAD panel displays "TUNING FINISHED" to


Is tuning complete?
show that the operation is complete.
Yes
Execute H02 "All save". Writes to the non-volatile memory.

Specifying "36:P-OTR" to P02 protects motor


parameter from overwriting when you select M1. Do not set P02 back to "Capacity-Voltage" setting
even when your motor is M1 and a VG5 or VG7
standard motor.
End. If you do so by mistake, VG5 and VG7
standard motor values overwrite % R1 and % X.

Contact Fuji.

4-115
Motor parameters tuning procedure (For set value 3, or 4)

Start motor parameter tuning (set value 3 or 4).


Points!!
Yes Do not execute a procedure
Are you using a VG standard motor specified by 3 or 4 when you
(VG, VG3, VG5, or VG7)?
use a VG standard motor.
No
Connect secondary side (U, V, W) to a motor. Do not use a temporary wiring but use a real wiring
(including OFL filter and long wires).
Set ON to the secondary side magnetic contactor.
Make sure that motor runs safely Output wiring error (Er7) will be released
when you select tuning in operation. if wiring is not connected.

Select either of M1, M2 or M3. See F79 for selecting.


If M3 is selected and the following operation is
No conducted, Er6 is caused.
Did you select M1?
Yes
If you select other than "OTHER",
Set P02 to "OTHER".
write-protect is applied to the motor parameters.

Are function codes are protected from overwriting? Check the protection enabled by F00 or P02 for
M1 selection.
Write motor ratings nameplate values into Rated current, rated capacity, rated speed, rated
corresponding parameters for M1, M2, or M3. voltage, maximum speed, number of poles.

Write a value half as much as the rated Exciting current (P08, A10, and A44),
current value to the exciting current. Rated current (P04, A03, and A36)
Operation command from the KEYPAD
Enable operation command from KEYPAD panel. is enabled as the factory setting.
F02 "Operation method"=0, H30 "Serial link"=0 or 1

Make sure that terminal input [BX], [STOP1], [STOP2], If you start tuning while the Coast-to-stop or the
Emergency stop command is ON, the Operation
and [STOP3] are set to OFF.
procedure error (Er6) will be issued immediately.

You cannot start tuning since you cannot


Make sure that the inverter is not operating.
change the parameters in operation.
Set value 3: Tuning at stopping
Write 3 or 4 to H01.
Set value 4: Tuning at running

Are you sure to start tuning?


Press the FUNC/DATA key to start, or press the
RESET key to stop tuning.
Yes (OK)
No Terminal [FWD] and [REV] are not available.
Is writing finished? REV key on KEYPAD panel is not available, either.
Yes
If the time between writing to H01 and pressing the
FWD key exceeds 20s, then the Operation
Press FWD key on KEYPAD panel. procedure error (Er6) will be issued.

Start tuning.

4-116
4. Control and Operation
Progress is displayed as a bar graph A few minutes to complete.
on the KEYPAD panel. Time varies for tuning in operation
since the tuning depends on setting of the
acceleration/deceleration times.
Press STOP key on KEYPAD panel
to cancel tuning.
When you cancel, data measured
by that time may be written.
Terminal input [BX], [STOP1], [STOP2], and [STOP3]
operate normally. Use in mergency.

The KEYPAD panel displays "TUNING FINISHED"


No
Is tuning complete? to show that the operation is complete.
Yes
Execute H02 "All save". Writes to the non-volatile memory.

Specifying "36:P-OTR" to P02 protects motor


If you set "Capacity-Voltage" at P02 by mistake,
parameter from overwriting when you select M1.
VG standard motor values overwrite tuned data.

End.

Contact Fuji.

WARNING
When you set 1 or 4 to the tuning, a motor will run. Make sure that the motor runs safely.
You may be injured.

4-117
H02 All save function
When you execute H01 "Tuning operation" to rewrite the internal data or you rewrite data through the
link (RS485 or field bus), the data are written to the volatile memory (RAM) temporarily and the data
are erased when you turn off the power. Execute this function when you want to save these data (to
write to the non-volatile memory).
Set the value 1 and press STOP and keys at the same time to execute.
When you use the All save, you may delete previous data.
H 0 2 A L L S A V E

H03 Data initializing


Set the value 1 and press STOP and keys at the same time to initialize set values to the factory
setting. When the initialization is complete, the set values return to zero automatically. Not all
functions execute initialization. See the function code list for more details.
H 0 3 D A T A I N I T

H04 Auto-reset (Number)


H05 Auto-reset (Reset interval)
The Auto-reset function cancels the inverter protective function to restart the inverter automatically
without alarm and output shut-off after the inverter protective function is activated. These functions
set the number of canceling the protective function and the wait time between the activation and the
cancellation of the protective function.
H 0 4 A U T O - R E S E T
H 0 5 R E S E T I N T
Setting range (number): 0: Auto-reset disabled
1 to 10 [times]
(Wait time) 0.01 to 20.00 [s]
Set H04 "Auto-reset (Number)" to 0 when you do not use the auto-reset function.
Inverter protective functions you can reset to restart.
OC: Overcurrent dBH: Braking resistor overheat
OV: Overvoltage OL1, 2, 3: Motor 1,2, and 3 overload
OH1: Overheating at heat sink OLU: Inverter overload
OH3: Inverter internal overheat
When you set 1 to 10 to H04 "Auto-reset (Number)", the auto-reset is activated and inverter start
command is automatically directed after a time specified by H05 "Auto-reset (Reset interval)" has
passed. If the cause of the alarm does not exist any more, the inverter starts without entering the alarm
mode. Otherwise, the protective function is activated again to wait for the time specified by H05
"Auto-reset (Reset interval)". If the cause of the alarm still exists after the inverter restarts specified
times by H04 "Auto-reset (Number)", then the inverter enters the alarm mode.
You can use the terminal [Y1] to [Y5] and [Y11] to [Y18] to monitor the retry operation. Note that if
you want to use [Y11] to [Y18], you need the option OPC-VG7-DIOA. You can also use the link to
poll M15 to read out the terminal information.

WARNING
When you select the restart function, the inverter may restart automatically depending on the cause a
trip after the inverter stops due to the trip. You must design your machine such that the machine
restarts without causing any danger to persons.
Otherwise the restart may cause accidents.

4-118
4. Control and Operation
successful case

Retry
Occurrence Expiration

Alarm
Time

Protective
function Active

Protective 0.1s
function H05 Reset
automatic interval
canceling
command
Start

Speed
command

Output ON
signal
(Y1 to Y5
terminals)

failed case
Retry Alarm
Occurrence Expiration reset

Alarm
Time

Protective
function Active Active Active Active
Protective 0.1s 0.1s 0.1s
function H05: H05: End of
automatic Reset Reset reset
canceling interval interval operation
command
First Second Number
specified by
Speed H04 (Number)
command

Output
signal
(Y1 to Y5 ON
terminals)

H06 Fan stop operation


You can select whether to enable automatic ON/OFF operation of the cooling fan by detecting the
temperature of the heat sink inside the inverter when the power is supplied to the inverter.
Set value: 0: Fan ON/OFF operation disabled
1: Fan ON/OFF operation enabled
You can use the terminal [Y1] to [Y5] and [Y11] to [Y18] to monitor the cooling fan operation. Note
that if you want to use [Y11] to [Y18] , you need the option OPC-VG7-DIOA.
H 0 6 F A N S T O P

4-119
H08 Rev. phase sequence lock
You can inhibit the reverse rotation of a mechanical devise that should not do so. This function is not
available when you use V/f control.
H 0 8 P R T D - I N V T
Set value: 0: Disabled
1: Enabled
Use the function code F76 to F78 "Speed limiter" to inhibit the reverse operation directed by negative
[12] input or [REV] input. This function uses torque control to inhibit the reverse operation due to an
undershoot in stopping operation.

H09 Start mode (Rotating motor pick up)


Restarts a motor smoothly when the motor starts after a momentary power failure or an external force
is coasting the motor.
Detects the speed of a motor and supplies the same speed as that of the motor to start. Thus, the motor
starts smoothly without presenting any shocks.
H 0 9 S T A R T C H A R
Setting range: 0, 1, and 2
Set value Normal start Start after momentary power failure
0 Disabled Disabled
1 Disabled Enabled
2 Enabled Enabled
Description of the set values
CM
- 1: Enabled when F14 "Restart mode after 0.1s or
more
0.2s or
more
STM
momentary power failure (Select)" is set to 3, 4, ON Time

or 5. Also starts the motor at the coasting speed. FWD


- 2: Starts the motor at the detected coasting speed ON

after any start situation including the ON


operation command regardless of the occurrence Motor speed
of a momentary power failure.
Assign a setting value 26 (Pick up start mode) to
either of the terminal from [X1] to [X9] to switch this Time
Speed detection Acceleration
function externally to apply the function to a normal
ON operation command. Output voltage increases
ramp-wise to eliminate
shocks in this section
H10 Energy-saving operation
To reduces the output voltage automatically during constant speed operation with light load to operate
at a state where the product of voltage and current (power) is the smallest. This function is not
available for V/f control.
H 1 0 A U T O - E N G Y
Set value: 0: Disabled
1: Enabled

H11 Automatic operation OFF function


Turns off the operation automatically when the motor speed decreases down under the F37 "Stop
speed" while the FWD or REV command is present, or coasts the motor instead of decelerating the
motor to stop when the input is set to OFF.
H 1 1 A U T O O F F
Set value: 0: The motor decelerates to stop when the FWD-CM and the REV-CM are OFF (normal).
1: The motor operation is set to OFF when the speed is F37 under the "Stop speed" while the
FWD-CM and the REV-CM are ON.
2: The motor coasts to stop when the FWD-CM and the REV-CM are OFF.

4-120
4. Control and Operation
H13 Auto-restart (Restart time)
Waits for a time specified this function after power recovery and restarts.
H 1 3 R E S T A R T
Setting range: 0.1 to 5.0 [s]

H14 Auto-restart (Speed fall rate)


Sets the speed fall rate, i.e. the speed of matching operation, to match the inverter output speed to the
motor speed after a momentary power failure and power recovery. Used only for V/f control.
H 1 4 F A L L R A T E
Setting range: 1 to 3,600 [r/min/s]

H15 Auto-restart (Holding DC voltage)


If you select setting 2 (deceleration to a stop on power failure) or 3 (continuous operation) in Restart
mode after momentary power failure (F14: Action selection), this function affects them. At both
settings, control operation starts when the main circuit DC voltage drops below this setting level.
H 1 5 H O L D V
Setting range: 200V: 200 to 300 [V]
400V: 400 to 600 [V]

Auto-restart
H16
(Operation command self-hold setting)
Holds the operation command when the control power supply is maintained in the inverter or until the
main circuit DC power supply voltage decreases about to zero (recognized as "momentary power
failure") when you specifies 1.
Holds the operation command for a time specified by the H17 "Auto-restart (Operation command self-
hold time)" when you specifies 0.
H 1 6 S L F H L D - S E L

Auto-restart
H17
(Operation command self-hold time)
When the power to the main power supply and the external control circuit (relay sequence)
discontinues on power failure, the operation command given to the inverter becomes OFF in general.
This function sets the time to hold the operation command. When the period of a power failure
exceeds the self-hold time, the inverter recognizes the power failure here cancels the "restart after
momentary power failure" mode and restarts normally on power recovery (you can consider this setting
as permissible momentary power failure time).
H 1 7 S E L F H O L D
Setting range: 0.0 to 30.0 [s]
H19 Active drive
In the vector control mode, the output torque is automatically limited to avoid a trip caused by an
overload or the like.
If 60s or a longer acceleration time is selected under V/f control, the acceleration time is automatically
lengthened three-folded to avoid alarms.
H 1 9 A C T - D R I V E
Set value: 0: Disabled
1: Enabled
Before a trip is caused due to an inverter overload (OLU), heat sink overheat (OH1) or inverter inside
overheat (OH3), the torque command value is limited or the acceleration time is extended to avoid
alarms.

4-121
H20 PID control
PID control uses a sensor attached to a subject of control to detect the controlled value (feedback value)
and compares it with the reference value (such as speed reference). When there is a deviation between
them, the control behaves to decrease the deviation to zero. This is a control to match the feedback
value with the reference value.
This control is applied to process control such as Motor speed

dancer control, tension control and extruders.


Maximum
You can select normal or inverse operation for the speed
al
output of the PID regulator and set increase or rm ion
No erat
decrease to the rotation of a motor receiving the op
op Inve
output of the PID regulator. era rs
tio e
n2
H 2 0 P I D C O M N D
0
Set value: 0: Disabled
0 PID output 100[%]
1: Enabled (normal operation)
2: Enabled (inverse operation 1) I
op ve n
era rse
3: Enabled (inverse operation 2) tio
n
1

H21 Command selection

Select the source of the reference value applied to the PID regulator.
Set value: 0: KEYPAD panel or [12] terminal input
1: Analog input Ai [PID-REF]
You can assign [PID-FB] to an analog input Ai to specify the feed back value applied to the PID
regulator. You cannot specify a feed back value other than this voltage input.
You can view the process values of the reference value and the feedback value according to set values
of the F52 "Display coefficient A" and F53 "Display coefficient B". See the function description of
F52 and F53 for more details.
H 2 1 P I D R E F E R

H22 PID control setting (P-gain)


H23 PID control setting (I-gain)
H24 PID control setting (D-gain)
Set the individual constants of PID control.
H 2 2 P - G A I N
H 2 3 I - G A I N
H 2 4 D - G A I N
H22 setting range: 0.000 to 10.000 [times]
H23 setting range: 0.00 to 100.00 [s]
H24 setting range: 0.000 to 10.000 [s]
You do not use P: Gain, I: Integral time, or D: Differential time individually, but use them by
combining them as P control, PI control, PD control, and PID control in general.
P control action
This action is referred to as P control action when a
Deviation

manipulated value (Speed command, Auxiliary speed


command, and Torque limiter) and deviation has a
linear relation. Thus P control action provides a Time
Manipulated

manipulated value proportional to the deviation.


value

Note that you cannot use only P control action to


decrease the deviation to zero.

4-122
4. Control and Operation
P: gain is a parameter to define a degree of the
response to a deviation. When you set a large gain,

Response
you will have a quick response. Too large gain
presents an oscillation. Too small gain slows down
the response.
Time
I control action
This action is referred to as I control action when a
manipulated value (Speed command, Auxiliary speed

Deviation
command, and Torque limiter) changes at a speed in
proportion to deviation. Thus, I control action
provides an integrated deviation as a manipulated
value. I control action behaves to conform the Time

Manipulated
controlled value (feedback value) to the reference

value
value (such as speed command). However I control
cannot responds to a deviation changing quickly.

You can use I: integral time as a parameter to determine the effect of I control action. If you set a large
integral time, you will have a slow response. A large integral time also decreases the repulsive force.
A small integral time quickens response. However, too small integral time will cause an oscillation.

D control action
This action is referred to as D control action when a manipulated value (Speed command, Auxiliary
speed command, and Torque limiter) is proportional to differential of deviation. Thus D control action
provides a differential of deviation as a manipulated value to respond a quick change.
Deviation

Time
Manipulated
value

You can use D: differential time as a parameter to determine the effect of D control action. A large
differential time attenuates an oscillation caused by P control action quickly when a deviation occurs.
Too large differential time may induce even a larger oscillation. A small differential time decreases
attenuation action applied to a deviation.

PI control action
When you use only P control action, the deviation still remains. PI control, P control action combined
with I control action, is used in general to eliminate this residual deviation. PI control always behaves
to eliminate a deviation due to a change of reference value or a continual disturbance. However if you
increase I control action, the control cannot respond a fast deviation.
You can use only P control action for a load including an integral element.
PD control action
PD control action generates a larger manipulated value than that of D control action to restrain the
increase of the deviation. When the deviation decreases, P control action is restrained.
If a subject of control contains an integral element, sole P control action will present an oscillating
response due to the integral element. If this is a case, you can use PD control to attenuate the
oscillation caused by sole P control action. You apply this control to a process that does not have self-
damping action.
PID control action
PID control action combines I control action, which acts to reduce deviation and D control action,
which acts to restrain oscillation with P control action. You can obtain a stable response with no
deviation.
This control is effective when applied to a load which respond slowly.

4-123
Adjusting PID setting
We recommend you to use an oscilloscope to view a
After
response waveform and adjust PID setting. Adjust adjusting
following the procedure described below.

Response
- Increase H22 "PID control setting (P control action)"
(P gain) as long as it does not present an oscillation. Before
- Decrease H23 "PID control setting (I control action)" adjusting
(I integral time) as long as it does not present an Time
oscillation.
- Increase H24 "PID control setting (D control action)"
(D differential time) as long as it does not present an
oscillation.

Follow the procedure below to adjust the response


waveform. After
adjusting
- To restrict overshoot
Response
Increase H23 "PID control setting (I control action)"
(I integral time). Decrease H24 "PID control setting
Before
(D control action)" (D differential time). adjusting
Time
- To stabilize fast (accepting some overshoots.)
Decrease H23 "PID control setting (I control action)" Before
(I integral time). Increase H24 "PID control setting adjusting
Respons

(D control action)" (D differential time).

- To restrain an oscillation whose cycle is longer than After


e

H23 "PID control setting (I control action)" (I integral adjusting


time). Time
Increase H23 "PID control setting (I control action)"
(I integral time). Before
adjusting
Response

- To restrain a oscillation whose cycle is about the same


as the H24 PID control setting (D control action)" (D
After
differential time) adjusting
Decrease H24 "PID control setting (D control action)"
(D differential time). Time
Decrease H22 "PID control setting (P control action)"
(P gain) if you set 0.0 and the oscillation still exists.

PID control setting


H25
(Output upper limit value)

PID control setting


H26
(Output lower limit value)
Set the upper and lower limiters applied to PID control.
H 2 5 P I D U P P E R
H 2 6 P I D L O W E R
Setting range: 300 to 300 [%]

PID control setting


H27
(Speed command selection)
Selects a destination of PID output to be used as a speed command.
H 2 7 P I D S P R E F
Setting: 0: Disabled
1: PID
2: Auxiliary speed

4-124
4. Control and Operation
Application example
Usage Destination of connection Parameter setting
Process control Speed command H27=1
Dancer control Auxiliary speed command H27=2
Torque control Torque command H27=0 & H41=5
(tension control) Torque control value H27=0 & (F42 or F43=5)

H28 Droop operation


When you use multiple motors to drive a single machine, a motor whose speed is higher has to drive a
larger load. Droop operation balances load by adding a drooping characteristic to speed. This function
is not available for V/f control.
H 2 8 D R O O P
Setting range: 0.0 to 25.0 [%] Motor speed Motor speed
Set a drooping amount at with drooping
100% of torque command.
A value set to 100% Speed
reference
corresponds to the maximum
speed. When the maximum Drooping
speed is 1,500r/min and the
drooping is set to 10%, then Torque command
(load)
the drooping speed is 100% 0 100%
150.0r/min at 100% of
torque command (load).
The droop function becomes valid after the [DROOP] contact input and ON DROOP ON are turned on.
If the droop gain is too large, the motor speed may increase too much under a control load, causing an
excessive speed alarm (OS). If this happens, decrease the gain.
H29 Link function protection
Protects code data from false writing through different types of communication systems (such as
integrated RS-485 and field bus).
Set value: 0: Write enabled
1: Write protected
You should use H30 "Serial link" to define the write operation to the S area (function codes including
operation commands and speed commands) separately.
When you assign [WE-LINK] to a digital input, you can protect from writing by short-circuiting
between [WE-LINK] and [COM].
H 2 9 L I N K P R O C T

H30 Serial link


Uses different types of communication systems (such as integrated RS-485 and field bus) to
enable/disable command data (such as speed command, position command, torque command) and
operation commands (FWD and REV), control inputs (X1-X9, X11-X14). Monitoring (access to M
area) is always available. The command data correspond to S01 to S05 and S08 to S12. The operation
commands correspond to the lowest two bits of S06.
When you assign [LE] to a digital input, you can connect between [LE] and [CM] to enable the setting by
H30 and open to disable operations specified through the link (set to H300 regardless of the setting by H30).

H 3 0 L I N K F U N C 1500
Set value: COMM X2 X6
S06 Terminal block
Monitor
Command
Operation command (FWD,REV) Reset command FWD,REV X1-X9 FWD X3 X7
data
Control input (X1-X9,X11-X14) (RST) (F02=1) (X11-X14) REV X4 X8
0;
1; X1 X5 X9
2; You can use the
3; KEYPAD panel to check
Note: If both S06 and terminal block are valid for operation command and control the operation commands
input, conditions are ORed. from the link, and I/O
check of control input.

4-125
H31-H40 RS-485 setting
Sets different types of specifications for RS-485 communication. Specify according to your host
device. See "Standerd RS-485 interface" for the communication protocol.

H31 Station address


Sets the station address of RS-485
Setting range: 0 to 255 (Broad cast: (0: RTU), (99: FUJI)/ address: 1 to 255)

H32 Action on error occurrence


Setting range: 0 to 3
Setting: 0: Immediate trip upon communication error
1: Trip upon communication error after continuation of operation for the time set at H33
"timer interval"
2: Trip upon communication error if the error persists after the time set at H33 "timer action
time" has elapsed
3: Operation continues even if a communication error occurs.
(The transmitted operation command is automatically restored after the cause of the
failure is removed.)
H33 Timer operation time
Specify a procedure when an error occurs and an error handling time.
Timer operation time: 0.01 to 20.00 [s]

H34 Transmission rate


Specifies transmission rate.
Set value: 0: 38,400 [bps]
1: 19,200 [bps]
2: 9,600 [bps]
3: 4,800 [bps]
4: 2,400 [bps]

H35 Data length


Specifies data length.
Set value: 0: 8 [bit]
1: 7 [bit]
(The SX protocol and Modbus RTU protocol are fixed at 8 bits irrespective of the H35
setting.)

H36 Parity bit


Specifies parity bit.
Set value: 0: None
1: Even parity
2: Odd parity
(The SX protocol is fixed at the even parity irrespective of the H36 setting.)

H37 Stop bit


Specifies stop bit.
Set value: 0: 2 [bit]
1: 1 [bit]
(With the Modbus RTU protocol, the stop bit is automatically selected according to the
parity bit selected at H36 irrespective of the H37 setting. See page 6-2.)

H38 Continued communication disconnected time


Specifies a time to wait to provide a trip signal (Er5) after detecting discontinued access due to
disconnection during operation through RS485 in a system where the station is always accessed in a
certain period.
Setting range: 0: Detection disabled
0.1 to 60.0 [s]

H39 Interval time


Specifies a time between the completion of receiving a request from a host device (personal computer
or PLC) and the start of responding to the request.
Setting range: 0.00 to 1.00 [s]

4-126
4. Control and Operation
H40 Protocol selection
Specifies a communication protocol.
Set value: 0: FUJI general-purpose inverter protocol
1: SX bus protocol (loader protocol)
2: Modbus RTU protocol
Set 1 to connect to VG7S support loader.
Set 0 to control FUJI general-purpose inverters and VG7S inverters connected through the common
RS485 communication.
Note: Modbus RTU is a communication protocol defined by Modicon company.

H41 Torque reference selection


Selects an element with which you provide the torque command. See the control block diagram for
more details.
H 4 1 T - R E F S E L
Setting value: 0: Internal ASR data
1: Ai input [T-REF]
2: DIA card
3: DIB card
4: Link (S02)
5: PID output
Use also the speed limiter setting (F76 to F78) when you use the torque command.
WARNING
Make sure to use the speed limiter in cooperation with the torque command or the torque current
command. You can avoid the motor overrun.
Accidents or physical injuries may occur.

H42 Torque current reference selection


Selects an element with which you provide the torque current command. See the control block diagram
for more details.
H 4 2 I T R E F S E L
Setting value: 0: Internal ASR data
1: Ai input [IT-REF]
2: DIA card
3: DIB card
4: Link (S03)
Use also the speed limiter setting (F76 to F78) when you use the torque current command.
WARNING
Make sure to use the speed limiter in cooperation with the torque command or the torque current
command. You can avoid the motor overrun.
Accidents or physical injuries may occur.

H43 Magnetic-flux command selection


Selects an element with which you provide the magnetic-flux command.
If the Ai input and link are selected, magnetic flux command inputs within 10% are fixed at 10%.
H 4 3 M R E F S E L
Setting value: 0: Internal calculated value
1: Ai input [MF-REF]
2: Function code H44
3: Link (S04)

H44 Magnetic-flux command value


Specifies magnetic-flux command value. This function becomes available when you set 2 to H43.
H 4 4 M R E F
Setting range: 10 to 100 [%]

4-127
H46 Observer type selection
Specifies an inertia of a mechanical system or uses the ASR tuning to measure the inertia, operates an
internal machine model in the inverter, estimates a load torque that becomes a disturbance element or a
oscillation element, adds a value to the torque command to counteract the load torque to increase the
speed response against a load disturbance and to damp an oscillation generated by the mechanical
resonance quickly. This function selects load disturbance observer or oscillation suppressing observer.
H 4 6 O B S M O D E
Set value: 0: Disabled
1: Load disturbance observer
2: Oscillation suppressing observer
Note: When a load inertia specified by H51 or H52 has a large error, you cannot obtain an expected
performance. Specify an accurate value.

Observer setting
H47,48
(M1, M2 compensation gain)

Observer setting
H49,50
(M1, M2 integral time)

Observer setting
H51,52 (M1,M2 load inertia)

Specifies the compensation gain, the integral time, and the load inertia for the observer function.
H 4 7 O B S - P 1
H 4 8 O B S - P 2
H 4 9 O B S - I 1
H 5 0 O B S - I 2
H 5 1 M 1 - I N E R T I A
H 5 2 M 2 - I N E R T I A
H47, H48 setting range: 0.00 to 1.00 [times]
H49, H50 setting range: 0.005 to 1.000 [s]
H51, H52 setting range: 0.001 to 50.000 [kgm2]
Specify a load inertia of motor shaft conversion in kgm2. You can also use ASR tuning by H01
"Tuning operation selection" to measure the inertia.

H53 Line speed feedback selection


You can select an element for the speed feedback.
H 5 3 N - F B S E L
Set value: 0: Line speed disabled (integrated PG enabled)
However, with UPAC, Ai input or PG(LD) high select
* Applicable ROM No.: H1/2 003F or later
1: Analog line speed detection [LINE-N]
2: Digital line speed detection (optional OPC-VG7-PG (LD))
3: High selector (select the higher speed between the motor speed or line speed)

About High selector


When you conduct a line speed control, and a line PG fails and presents a speed feedback of 0r/min, the
inverter provides a command corresponding the maximum torque (torque limiter value if you use it) to
accelerate the motor to the maximum speed to follow up the speed command. To change the feedback
input from the line PG to a motor PG to prevent overrun when the line PG is disconnected is referred as
"High selector". Make sure to use this High selector when you do not have a protective mean to detect
the PG disconnection for line speed control.
Note: When you use a motor PG and the optional OPC-VG7-PG (LD), a protective function of "PG
disconnection alarm" becomes available.
If P01 (M1 control method) is set at 2 (simulation mode), the line speed feedback automatically
becomes invalid.

4-128
4. Control and Operation
<Application example of line speed control>
The right figure illustrates an example of line speed FRENIC5000VG7S
control with PG.
Ai
When the line PG output is analog frequency, then [LINE-N] M
use the FUJI FV card (MCA, OPC-VG7-FV) to

Integrated
PG
convert the analog frequency into voltage to supply FV
LD PG
the voltage output to Ai [LINE-N]. Also specifies Motor PG
H53 as High selector.
Digital line speed
When the line PG output is digital pulse, then use PG
FUJI PG card (OPC-VG7-PG(LD)). See also the Analog frequency
TG
description of o06, o07, and o08 and the control block Select either of these
two methods Line PG
diagram.

H55 Zero speed control (Gain)


H56 Zero speed control (Completion range)
Specifies the gain of the servo locking command and the range of completion to provide the servo
locking completion signal. See the section of [LOCK] of the function code E01 to E13 "X function
selection".
H 5 5 Z E R O - G A I N
H 5 6 Z E R O - H I S S
H55 setting range: 0 to 100 [times]
H56 setting range: 0 to 100 [pulse]

H57 Overvoltage suppressing function


When the DC link circuit voltage exceeds the overvoltage protection level during braking operation,
the overvoltage (OV) trip occurs. This function limits the braking torque to zero before the overvoltage
trip during the braking operation. The link circuit voltage decreases after 0 limiting, and the brake
torque recovers automatically. This operation repeats to restrain the overvoltage trip.
You can use only inverter loss energy to apply brake without braking devices (braking resistor and
PWM converter). When you want to use this function, see also "Power limiter" of the function code
F40 to F45 "Torque limiter".
H 5 7 O U P R E V E N T
Set value: 0: Disabled
1: Enabled
Note: The torque generated by the motor may decrease under a suppressed voltage state. Do not use
this function for vertical transportation applications.
In case of V/f control, too short a deceleration setting may disable overvoltage suppression. If
overvoltage suppression is disabled, extend the deceleration time.
H58 Overcurrent suppressing function
The overcurrent trip occurs when the motor current changes suddenly to become more than the
protection level. The overcurrent suppressing function restrains the inverter from supplying a current
more than the protection level when the load changes.
H 5 8 O C P R E V E N T
Set value: 0: Disabled
1: Enabled
Note: The torque generated by the motor may decrease under a suppressed voltage state. Do not use
this function for vertical transportation applications.

4-129
H68 Trip data delete
Deletes the alarm history and the alarm information maintained in the inverter completely. The
corresponding functions are the KEYPAD panel alarm information, the alarm history and the source of
alarms.
Specify 1 and press the STOP and the keys simultaneously to execute the function. The data
returns to 0 automatically.
H 6 8 T R I P D A T A

H70 Reserved 1
Selects function codes to be displayed on the KEYPAD panel.
When you select 1: Elevators, you will view the functions required for vertical transfer.
Even if the DC fan for agitating the inside of the inverter is stopped, inverter stop caused by an inverter
overheat (OH) alarm can be canceled to continue inverter operation.
H 7 0 M A K E R 1
Set value:
For adjustment by manufacturer 0: Standard. 1: Elevator
Fan overheat alarm (OH1) 0: Alarm output valid with DC fan locked.
1: Alarm output invalid with DC fan locked.
Note: With H1/2 0073 or later software versions, cancellation of alarm output through DC fan lock can
be selected. Or you can assign the DC fan lock [O-Do4] and life forecast [LIFE] signals to
arbitrary Y functions (E15 to E19) to output the DC fan failure state in a general-purpose output
(Y1 to Y5).
Replace the fan without delay because the internal temperature of the inverter rises if the DC fan
is stopped.
H71 Reserved 2
H72 Reserved 3
H73 Reserved 4
These functions are reserved for makers to adjust the inverter.
H 7 1 M A K E R 2
H 7 2 M A K E R 3
H 7 3 M A K E R 4

CAUTION
Do not change.
Accident and/or injury may result.

4-130
4. Control and Operation
4.3.6 A Codes (Alternative Motor Parameters)
The A codes are motor parameters that become available when you select the motor M2 or M3 (second or
third motor). See the P codes when you use the M1.

A01 - A34 Codes for the second motor 1500


You can use the function code F79 and the terminal input signal [M-CH2] and [M- PARA 1 M1
CH3] to select the M2. PARA 2 M2
See the individual descriptions and make sure that the M2 is selected. You can
use the "I/O check" screen of the KEYPAD panel as shown in the right figure. PARA 3 M3
indicates "selected". Check if M2 is indicated. PARA 4 JOG
The function description is omitted since the A codes are the same as the P codes in terms of function.
Specifies the function codes in the table below following the items from top to bottom according to
the motor to be used.
FUJI motors
Function code for motor 2 Standard motors for Other motors
FUJI motors
VG7S, VG5, VG3 and VG
A01 M2 control method 0: Vector control Select depending on with or without
PG.
With encoder: 0, vector control
Without encoder: 1, sensorless
control
A02 M2 rated capacity Set the data described in the Set the ratings nameplate data
A03 M2 rated current Chapter 14 "Replacement data" provided on the motor manually.
A04 M2 rated voltage manually.
A05 M2 rated speed
A06 M2 maximum speed Do not use H01 "Tuning operation
A07 M2 pole number selection". Use H01 "Tuning operation
A08 M2-%R1 selection" to tune motor
A09 M2-%X parameters.
A10 M2 exciting current See the function description of H01
A11 M2 torque current for more details.
A12,13 M2 slip on driving,
braking
A14-16 M2 iron loss coefficient 1- Preserve the initial value. Not
3 available for tuning.
A17-21 M2 magnetic saturation
coefficient 1-5
A22 M2 secondary time constant
A23 M2 induced voltage
coefficient
A24-26 M2-R2 correction
coefficient 1-3
A27 M2 exciting current
correction coefficient
A28, 29 M2-ACR-P, I (Gain, Preserve the initial value.
Constant of integration)
A30 M2-PG pulse number Select pulse number of PG to be used.
Not effective during sensorless control.
A31 M2 thermistor selection 1: NTC thermistor See F10 for details on motor
A32 M2 electronic thermal 0: Disabled (VG standard motor) protection.
overload relay (Select)
H01 Tuning operation selection Motor parameter tuning not Motor parameter turning required.
required. Tune while wires are installed.
Procedure above sets optimal data See function description of function
automatically. code H01.
Select 2 for tuning operation when
output impedance is not negligible
due to long (100m or more) wires
between inverter and motor or OFL
filter connected.
H02 All save function Execute "all save" operation after using H01 to tune. This operation
writes tuned data to non-volatile memory.
Not necessary when you did not tune parameters.
Note 1: VG7S standard motors are the same as the VG5 standard motors in shape and electrical
constants (motor parameters).

4-131
Codes for the third motor
A35-A50 (for V/f control)
Motor parameters dedicated for the V/f control.
These parameters become available when you use the function F79 "Motor selection" and X functions
to select the motor 3.
Specifies the function codes in the table below following the items from top to bottom according to the
motor to be used.
FUJI motors
Function code for
Standard motors for Other motors
motor 3 FUJI motors
VG7S, VG5, VG3 and VG
A35 M3 rated capacity Set the data described in the Chapter 14 Set the ratings nameplate plate
A36 M3 rated current "Replacement data" manually. data provided on the motor
A37 M3 rated voltage manually.
A38 M3 maximum Do not use H01 "Tuning operation
output voltage selection".
A39 M3 rated speed
A40 M3 maximum
speed
A41 M3 pole number Use H01 "Tuning operation
A42 M3-%R1 selection" to tune motor
A43 M3-%X parameters.
A44 M3 exciting See the function description of H01
current for more details.
A45 M3 slip
compensation value
A47 M3 thermistor 1: NTC thermistor See F10 for details on motor
selection protection.
A48 M3 electronic 0: Disabled (VG standard motor)
thermal overload relay
(Select)
H01 Tuning operation Motor parameter tuning not required. Motor parameter tuning required.
selection Procedure above sets optimal data Tune while wires are installed.
automatically. See function description of function
Select 2 for tuning operation when output code H01.
impedance is not negligible due to long
(100m or more) wires between inverter and
motor or OFL filter connected.
H02 All save function Execute "all save" operation after using H01 to tune. This operation writes tuned
data to non-volatile memory.
Not necessary when you did not tune parameters.
Note 1: VG7S standard motors are the same as the VG5 standard motors in shape and electrical
constants (motor parameters).

A37 M3 rated voltage


A38 M3 maximum output voltage
A39 M3 rated speed
A40 M3 maximum speed
Specifies the maximum speed of the motor 3 that the inverter provides. The maximum output
frequency for V/f control is 400Hz. Set the maximum speed determined by the pole number of the
motor.
A 3 7 M 3 - V r Output voltage
A 3 8 M 3 - V m a x Constant torque
range
F08 M3 maximum
A 3 9 M 3 - N r output voltage
A 4 0 M 3 - N m a x A37 M3 rated
voltage
A37, A38 setting range: 80 to 999 [V]
A39, A40 setting range: 50 to 24,000 [r/min] Motor speed
0 A39 M3 rated A40 M3 maximum
You may damage a motor or machines when you set a value speed speed
higher than the rating of the driven devices. Set according
to the devices.

4-132
4. Control and Operation
A45 M3 slip compensation value
A change in the load torque will change the motor slip, resulting in the motor speed change. The slip
compensation control adds a frequency proportional to the motor torque to the inverter output
frequency and reduces the fluctuation of the motor speed due to torque change.
A 4 5 M 3 - S L I P d
Setting range: 20.000 to 5.000 [Hz]
You can use the following equation to obtain the slip compensation value.
Slip[r/min] Slip = Synchronous speed -
Slip compensation value=Base frequency [Hz]
Synchronous speed[r/min] Rated speed

A46 M3 torque boost


This function is dedicated to V/f control of the motor 3. The following selections are available.
A 4 6 M 3 - B O O S T
- Selection of load characteristic from automatic torque boost, variable torque load, proportional torque
load, and constant torque load.
- Compensating insufficient magnetic-flex of a motor due to the voltage decrease in low frequency
range and boosting torque at low speed operation (boosting V/f characteristic).
Setting range Description
0.0 Automatic torque boost characteristic to adjust torque boost value automatically for
constant torque load changing linearly
0.1 to 0.9 Variable torque characteristic for fan/pump load
1.0 to 1.9 Linear torque characteristic for a load that has a middle characteristic between
variable torque and constant torque characteristics
2.0 to 20.0 Constant torque characteristic changing linearly

Torque characteristic

<Variable torque characteristic> <Proportional torque characteristic> <Constant torque characteristic>

Output voltage V Output voltage V Output voltage V

Rated voltage Rated voltage Rated voltage


100% 100% 100%

#20.0

#0.9 #1.9 Rated


Rated Rated #2.0 speed
10% speed 10% speed 10%
#0.1 #1.0
0 0 0
Motor speed Motor speed Motor speed

Note: Increasing torque boost value will present over-excited state at low speed in all characteristics.
Continued operation may cause motor overheat. Review the characteristic of a motor to be
driven.

4-133
4.3.7 O Codes (Optional Functions)
OPC-VG7-DIA, DIB
Use this option to specify the digital speed command, torque limiter value, torque command, and torque
current command. When you install two option cards, you use hardware switches to distinguish them as
DIA and DIB. See the control option section for more details.

o01 DIA function selection


o02 DIB function selection
Select the data format for the digital speed command, torque limiter value, torque command, and torque
current command.
o 0 1 D I A F U N C
o 0 2 D I B F U N C
1) See the function description of the function code F01 "Speed setting N1" to use for the speed
command.
2) See the function description of the function code F42 "Torque limiter value selection" to use for the
torque limiter value.
3) See the function description of the function code H41 "Torque command selection" to use for the
torque command.
4) See the function description of the function code H42 "Torque current command selection" to use for
the torque current command.
Set value: 0: Binary
1: BCD

o03 DIA BCD input setting


o04 DIB BCD input setting
Specify BCD data for setting the maximum speed of DIA and DIB inputs. Use when you want to enter
"machine operation speed" directly to specify input data.
o 0 3 B C D C M D A
o 0 4 B C D C M D B
Setting range: 99 to 7,999

OPC-VG7-PG
Use this option for the following applications.
1) Place the switch in the PD position to use position control (orientation) through pulse calculation.
2) Set the switch to LD to detect the line speed.
3) Place the switch in the PR position to use the pulse train synchronous operation.
4) Place the switch in the SD position to use for speed detection.

CAUTION
The model of the PG interface option varies according to the difference in the electric specification.
OPC-VG7-PG : 5V line driver
OPC-VG7-PGo : Open collector, voltage output

o05 Feedback pulse selection


Switches the source of the position detection signal between the integrated PG and the optional PG.
Use for synchronized operation and the position control for orientation control.
o 0 5 P L S F E D S L
Set value: 0: Integrated PG (15, 12V complementary output)
1: PG (PD) option (5V line driver output)
For systems where function code P01 "M1 control method" is set at "3" (vector control of synchronous
motor) and option OPC-VG7-PMPG is installed, specify "0" in o05 to validate signals to the PMPG.

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4. Control and Operation
Digital line speed detection definition
o06 (PG pulse number)
Digital line speed detection definition
o07 (Detected pulse correction 1)
Digital line speed detection definition
o08 (Detected pulse correction 2)
Specify to use the PG (LD) option for line speed control. A PG disconnection activates a protective
function (PG alarm).
The pulse correction is for speed detection. Speed(Correction 1/Correction 2)Input pulse
o 0 6 L S - P G D E F
o 0 7 L S - P G C P 1
o 0 8 L S - P G C P 2
o06 setting range: 100 to 60,000 [P/R]
o07, o08 setting range: 0 to 9,999

o12 Command pulse selection


Select a pulse output source from the PG (PR) option and internal speed data.
o 1 2 P L S R E F S L
Set value: 0: PG (PR) option
1: Internal speed command
See the 4.2.5 Block diagram fore more details.
o13 Pulse train input form selection
Select the input form of the signal supplied to the PG (PR) option.
o 1 3 P L S S T A T E
Set value: 0: 90 phase difference between phase A and phase B.
1: Phase A: Command pulse, Phase B: Command code (sign)
2: Phase A: Forward pulse, Phase B: Reverse pulse
o14 Command pulse correction 1

o15 Command pulse correction 2


Set when you install the PG (PR) option card to conduct synchronized operation. You can change the
position command data entered into the pulse train card to change the speed ratio between the master
motor and the slave motor.
o 1 4 P L S C O R R 1
o 1 5 P L S C O R R 2
Setting range: 1 to 9,999
Internal dataInput pulse (Pulse correction 1/Pulse correction 2)

o16 APR gain


You can specify a data to improve the position control response in pulse train operation. You can also
reduce the steady-state deviation in the steady-state operation. Since too large setting may present a
motor hunting, increase gradually from a small value to adjust.
o 1 6 A P R - P - G A I N
Setting range: 0.1 to 999.9 [times]

4-135
o17 F/F gain
The setting can reduce the steady-state deviation. The setting of 1.0 provides the smallest deviation.
You do not have to change from 0.0 in general.
o 1 7 F / F G A I N
Setting range: 0.0 to 1.5 [times]
o18 Deviation excess range
The difference (deviation) between the internal position command and actual motor revolutions
exceeds 10 folds of this setting, an "excessive deviation alarm" is caused, letting the motor coast to stop.
o 1 8 D E V O V E R W
Setting range: 0 to 65,535 [pulse]

o19 Deviation zero range


When the current position of the motor comes into this range of a reference position, the inverter
provides the "zero deviation" signal. You can use the zero deviation signal to detect that the motor
locates almost at the target position. The inverter provides the zero deviation signal on the DO to
which you can assign a function.
o 1 9 D E V Z E R O W
Setting range: 0 to 1,000 [pulse]

OPC-VG7-PMPG
You can use this option to detect the magnetic pole position and the speed and to drive a synchronous
motor. Specify function code P01 "M1 control method" at "3."

o09 ABS signal input definition


Defines the input signal when you install a PG card to drive a synchronous motor.
o 0 9 A B S D E F I N T
Setting: 0: 1 bit (terminal: F0). Z-phase interface
1: 3 bits (terminals: F0, F1 and F2). U-/V-/W-phase interface, Fujis ES and servomotor
interface
2: 4 bits (terminals: F0, F1, F2 and F3). Gray code interface
3 to 16: Not used
o10 Magnetic pole position offset
Specifies an offset value relative to the magnetic pole position detected by the PG.
o 1 0 S M - O F F S E T
Set value: 0000 to FFFF (h)
o11 Salient pole ratio (%Xq/%Xd)
Set the difference in reactance due to the difference in magnetic resistance on the q axis and the d axis
in terms of the ratio of the q axis value/d axis value.
o 1 1 S A L I E N T R T
Setting range: 1.000 to 3.000

CAUTION
The model of the PMPG interface option varies according to the electric specification.
OPC-VG7-PMPG : 5V line driver
OPC-VG7-PMPGo : Open collector

4-136
4. Control and Operation
OPC-VG7-TL
You can use this option to conduct operate, to refer to and change the function codes, and monitor
operation from the MICREX-F and SX (T-Link module) series PLC. You cannot install other filed
bus options (SX, field bus) at the same time. See the section of the control options for more details.

o30 Action on communication error


Specifies an action on error in the T-Link communication.
o 3 0 M O D E O N E R
Set value: 0: Immediate trip on a communication error
1: Stop after a time specified by o31 "Action time on communication error" initiated by a
communication error, then trip
2: Stop after a continued communication error for a time specified by o31 "Action time on
communication error", then trip.
3: Continued operation even on a communication error
(Removal of the error cause will recover the operation through communication
automatically.)
o31 Action time on communication error
Specifies a time for a continued T-Link communication error.
o 3 1 T I M E R T L
Setting range: 0.01 to 20.00 [s]
o32 Communication format
Specifies the number of data transmitted over the T-Link.
o 3 2 4 W / 8 W S E L
Setting range: 0: 4 words4 words
1: 8 words8 words

OPC-VG7-SI
You can use this option in the following two ways according to the setting of the hardware switch.
1) SI (MWS): Use as multiwinding system
2) SI (UPAC): Use as inter-inverter link option of the UPAC
Simultaneous use of the 1) and 2) functions with two options is impossible.
o33 Multiwinding system
Specifies whether to use the SI option as a multiwinding system. When you set this parameter to
disabled, then you can use this option for single motor operation. See also the canceling multiwinding
motor control of E01 to E13 "X function selection".
o 3 3 M W S A C T V E
Set value: 0: Disabled (single motor operation)
1: Multiwinding system
Multiwinding system slave station
o34 number
Specifies the number of slave stations for the multiwinding system.
o 3 4 M W S S L A V E S
Setting range: 1 to 5

OPC-VG7-SI
Use this option to configure an inverter-to-inverter link with UPAC being the master. For details, refer
to the separate UPAC manual.
o35 Link address
Define the link station address for using the S1 option in the UPAC link.
o 3 5 S I P A R A 1
Setting range: 0: master address
1 to 11: Slave address
100: Master address (broadcasting)
101 to 255: Slave address (broadcasting)

4-137
o36 Number of slave stations in link system
Specify the number of slave stations communicating via the SI option among two or more inverters
with the one equipped with UPAC serving as a master.
o 3 6 S I P A R A 2
Setting range: 1 to 155

OPC-VG7-RS
o37 Communication definition setting
Specify the communication definition of the RS-485 communication expansion option.
o 3 7 S I P A R A 3
Setting:
Transmission speed 0: 28400 bps
1: 19200 bps
2: 9600 bps
3: 4800 bps
4: 2400 bps
Parity 0: No parity (stop bit: 2)
1: Even parity (stop bit: 1)
2: Odd parity (stop bit: 1)

OPC-VG7-UPAC
You can use this option to create a program and to operate the VG7S with the program.
For details, refer to the separate UPAC manual.
o38 UPAC start/stop
Specifies to start/stop the UPAC option.
o 3 8 U P A C A C T
Set value: 0: Stop UPAC
1: Start UPAC
2: Start UPAC (with initialization)
o39 UPAC memory mode
Define whether the corresponding memory area is reset or held during stoppage or when the launched
UPAC is stopped.
o 3 9 U P A C M E M O R
Setting range: 00 to 1F (h)
1: Reset
0: Hold
4 3 2 1 0 bit

I/Q area
M area
RM area
FM area
SFM area

Priority is given to resetting over holding of the IQ area if there is difference between system definition
(D300win) and o39 setting.
<Example> System definition o39 Action
Hold 0 Hold
Hold 1 Reset
Reset 0 Reset
Reset 1 Reset

4-138
4. Control and Operation
o40 UPAC Address
Set the address of the UPAC when you access the UPAC from a personal computer through RS485
communication.
o 4 0 U P A C A D R E S
Setting range: 100 to 255

4.3.8 L Codes
L01 Password data 1
L02 Password data 2

CAUTION
Handle the password with care. If you set the password by mistake, you cannot refer to or change
the function code. The person who is responsible for specifying the password must manage the
password carefully.

You can specify an 8-digit password by combining L01 and L02. You can use the password to restrict
the change and the reference to the function codes. When you specify a non-zero value to either L01
or L02, the restriction by password will become effective.
L 0 1 P A S S W O R D 1
L 0 2 P A S S W O R D 2
Setting range: 0 to 9,999

4-139
(1) Setting password
When you set non-zero data to L01 or L02 and open the program menu, you will not view "1. Set
data" and "2. Check data", but "3. Operation monitor". and the rest. See the figure right below.

Usual program menu screen Program menu screen


(password is not specified or is disabled) when password is enabled

1. Set data 3. Operation monitor


2. Check data 4. I/O check
3. Operation monitor 5. Maintenance info
4. I/O check 6. Measure load factor
5. Maintenance info 7. Alarm info
6. Measure load factor 8. Cause
7. Alarm info
8. Cause

(2) To disable password (ex. password: L0110, L0220)

0 0 10
FUNC
DATA

STOP CANNOT SET N CANNOT SET N


PRG PRG MENU
F/D LED SHIFT A A
Press or key once on the Set the LED monitor to the
operation mode screen, "A" is password data set to L01 and
displayed at the lower right corner press FUNC/DATA.
on the LCD monitor.

10 20
FUNC
0
DATA

CANNOT SET N CANNOT SET N STOP


PRG PRG MENU
B B F/D LED SHIFT
When "B" is displayed at the The display will return to the operation monitor
lower right corner on the LCD screen, if the data entered at "A" conforms to the
monitor, set the LED monitor to password data set by L01 and the data entered at
the password data set to L02 "B" conforms to the password data set by L02.
and press FUNC/DATA. You will view the following screen if the data do not
conform to the data.

20
You will see this screen
CANNOT SET N if the data entered at "A"
Note: Canceling password described above will
and/or "B" are wrong.
become ineffective after you turn off the
inverter. A

4-140
4. Control and Operation
(3) To enable password again after disabled

FUNC FUNC
0 0 DATA 0 DATA

STOP CANNOT SET N CANNOT SET N


PRG PRG MENU
F/D LED SHIFT A B
Press or key once on the Check if "0" appears on the Check if "0" appears on the
operation mode screen, "A" LED monitor and press LED monitor and press
is displayed at the lower right FUNC/DATA. FUNC/DATA.
corner on the LCD monitor.

RESET
0 0

CANNOT SET N STOP


PRG PRG MENU
A F/D LED SHIFT
Press RESET when "A" is
displayed again at the lower
right corner on the LCD
monitor.

4-141
L03 Elevator rated speed
This function code is necessary to calculate the estimated travel distance on deceleration.
L 0 3 L I F T - M A X
Setting range: 0.0 to 999.9 [m/min]

About the estimated travel distance on deceleration


You can display an estimated travel distance from the deceleration start point to the stopping point to
check the consistency of the decelerating pattern.
The estimated travel distance on deceleration is an addition of travel distance on deceleration from the
elevator operation speed to the creep speed and that from the creep speed to the zero speed and does
not include the travel distance by the constant operation at the creep speed (L1L2L3 in the graph
below).

[Operation pattern]
Elevator operation Description of symbols
speed L1: Travel distance on deceleration
from elevator operation speed to creep speed
L2: Travel distance on deceleration
from creep speed to zero speed
L3: Travel distance in delay time specified by C20
"Multistep speed reference agreement timer"

L3 L1
Creep speed

L2

The estimated travel distance on deceleration appears on the "Option monitor 3, 4" on the LED
monitor of the KEYPAD panel.
This function is effective when L041 or 2.
Option monitor 3: Travel distance from the operation speed 1 after deceleration operation.
Option monitor 4: Travel distance from the operation speed 2 after deceleration operation.
Function data codes used for the estimated travel distance on deceleration.
Description L041 L042
Code Name Code Name
Elevator rated speed L03 Elevator rated speed
Operation speed 1 C09 Multistep speed 5
Operation speed 2 C11 Multistep speed 7 C10 Multistep speed 6
Creep speed C07 Multistep speed 3
Deceleration time from operation speed 1 F08 Deceleration time 1
Deceleration time from operation speed 2 C47 Deceleration time 2
Deceleration time from creep speed C36 Deceleration time JOG
S-curve setting on decelerating from L10 S-curve 6
operation speed 1
S-curve setting on decelerating from L12 S-curve 8
operation speed 2
S-curve setting on reaching creep speed L07 S-curve 3
S-curve setting on decelerating from L08 S-curve 4
creep speed
S-curve setting on reaching zero speed L06 S-curve 2
Delay time by the speed reference C20 Multistep speed reference
agreement timer agreement timer

4-142
4. Control and Operation
L04 Preset S-curve
Specifies the application of S-curve setting and the multistep speed.
L 0 4 S - C U R V E
Setting range: 0 to 2

Setting: 0: VG7S standard multistep speed and S-curve mode


15 steps of multistep speed (C05 to C19)
S-curve applied to four sections (F67 to F70)

Setting: 1: Elevator application compatible with VG3N and VG5N


7 steps of multistep speed (C05 to C11)
S-curve applied to eight sections (L05 to L12)

Setting: 2: VG7 original elevator application mode


7 steps of multistep speed (C05 to C11)
S-curve applied to ten sections (L05 to L14)

L05 - L14 S-curve set 1 to 10

L 0 5 S - C R V S E T 1
to
L 1 4 S - C R V S E 1 0
Setting range: 0 to 50 [%]

(1) Introduction to an operation example in each mode


1) VG7S standard multistep speed and S-curve mode
Since this operation mode uses the standard multistep speed and the S-curve, see the description of
the individual function codes.

2) Elevator application compatible with VG3N and VG5N


Set ON/OFF to the terminal functions [SS1], [SS2], and [SS4] to switch the multistep speed as
described in the following table.
Terminal function Multistep speed setting
SS4 SS2 SS1 Code Name Description
OFF OFF OFF - - External speed setting
OFF OFF ON C05 Multistep speed 1 Zero speed
OFF ON OFF C06 Multistep speed 2 Inching speed
OFF ON ON C07 Multistep speed 3 Creep speed
ON OFF OFF C08 Multistep speed 4 Maintenance operation speed
ON OFF ON C09 Multistep speed 5 Operation speed 1
ON ON OFF C10 Multistep speed 6 Zero speed
ON ON ON C11 Multistep speed 7 Operation speed 2

The following table shows how the acceleration/deceleration times are assigned to the multistep speed.

Speed Acceleration Deceleration


Code Name Description Code Description Code Description
C06 Multistep Inching speed F07 Acceleration time 1 F08 Deceleration
speed 2 time 1
C07 Multistep Creep speed C35 Acceleration time C36 Deceleration
speed 3 JOG time JOG
C08 Multistep Maintenance F07 Acceleration time 1 F08 Deceleration
speed 4 operation speed time 1
C09 Multistep Operation speed 1 F07 Acceleration time 1 F08 Deceleration
speed 5 time 1
C11 Multistep Operation speed 2 C46 Acceleration time 2 C47 Deceleration
speed 7 time 2

4-143
The following table shows how S-curve setting is applied to the multistep speed.

S curve setting Application


Code Name
L05 S-curve 1 Acceleration start side from Zero speed
L06 S-curve 2 Deceleration end side to Zero speed
L07 S-curve 3 Acceleration end side to Creep speed
L08 S-curve 4 Deceleration start side from Creep speed
L09 S-curve 5 Acceleration end side to Operation speed 1, Maintenance operation
speed, or Inching speed
L10 S-curve 6 Deceleration start side from Operation speed 1, Maintenance operation
speed, or Inching speed
L11 S-curve 7 Acceleration end side to Operation speed 2
L12 S-curve 8 Deceleration start side from Operation speed 2

About emergency stop


When the operation command (FWD, REV) is set to OFF, the inverter decelerates linearly neglecting
the S-curve setting. The deceleration time follows the C67 "Deceleration time 4".

4-144
4. Control and Operation
(a) Operation speed 1

S-curve 5 Operation speed 1 S-curve 6


(L09) (L10)

S-curve 4
(L08)
Creep speed Deceleration time
JOG
Acceleration time 1 Deceleration time 1 (C36)
(F07) (F08) S-curve 3
(L07)
S-curve 1 S-curve 2
(L05) (L06)

[FWD]
[SS1]

[SS2]
[SS4]

Zero speed operation Operation speed 1 Creep speed Zero speed operation
(C05 Multistep speed 1) (C09 Multistep speed 5) (C07 Multistep speed 3) (C05 Multistep speed 1)

(b) Operation speed 2

S-curve 7 S-curve 8
(L11) (L12)

Operation speed 2 Deceleration time 2


Acceleration time 2 (C47)
(C46)

S-curve 4
(L08)
S-curve 3 Creep speed Deceleration time
(L07) JOG
(C36)
S-curve 1 S-curve 2
(L05) (L06)

[FWD]

[SS1]

[SS2]

[SS4]

Zero speed operation Operation speed 2 Creep speed Zero speed operation
(C05 Multistep speed 1) (C11 Multistep speed 7) (C07 Multistep speed 3) (C05 Multistep speed 1)

4-145
(c) Maintenance operation speed

S-curve 5 Maintenance operation speed Deceleration


(L09) time 4
(C67)

Acceleration time 1
(F07)
S-curve 1
(L05)

[FWD]

[SS1]

[SS2]

[SS4]

Maintenance operation speed


(C08 Multistep speed 4)

(d) Inching speed

S-curve 5 Inching speed Deceleration


(L09) time 4
(C67)

Acceleration time 1
(F07)
S-curve 1
(L05)

[FWD]

[SS1]

[SS2]

[SS4]

Inching speed
(C06 Multistep speed 2)

4-146
4. Control and Operation
3) VG7 original elevator application mode
Set ON/OFF to the terminal functions [SS1], [SS2], and [SS4] to switch the multistep speed as
described in the following table.
Terminal function Multistep speed setting
SS4 SS2 SS1 Code Name Description
OFF OFF OFF - - Zero speed
OFF OFF ON C05 Multistep speed 1 Emergency elevator speed
OFF ON OFF C06 Multistep speed 2 Inching speed
OFF ON ON C07 Multistep speed 3 Creep speed
ON OFF OFF C08 Multistep speed 4 Maintenance operation speed
ON OFF ON C09 Multistep speed 5 Operation speed 1
ON ON OFF C10 Multistep speed 6 Operation speed 2
ON ON ON C11 Multistep speed 7 Operation speed 3

The following table shows how the acceleration/deceleration times are assigned to the multistep speed.
Speed Acceleration Deceleration
Code Name Description Code Description Code Description
C05 Multistep Emergency C56 Acceleration time 3 C57 Deceleration time 3
speed 1 elevator speed
C06 Multistep Inching speed F07 Acceleration time 1 F08 Deceleration time 1
speed 2
C07 Multistep Creep speed C35 Acceleration time C36 Deceleration time
speed 3 JOG JOG
C08 Multistep Maintenance F07 Acceleration time 1 F08 Deceleration time 1
speed 4 operation speed
C09 Multistep Operation speed 1 F07 Acceleration time 1 F08 Deceleration time 1
speed 5
C10 Multistep Operation speed 2 C46 Acceleration time 2 C47 Deceleration time 2
speed 6
C11 Multistep Operation speed 3 C56 Acceleration time 3 C57 Deceleration time 3
speed 7

The following table shows how S-curve setting is applied to the multistep speed.
S curve setting Application
Code Name
L05 S-curve 1 Acceleration start side from Zero speed
L06 S-curve 2 Deceleration end side to Zero speed
L07 S-curve 3 Acceleration end side to Creep speed
L08 S-curve 4 Deceleration start side from Creep speed
L09 S-curve 5 Acceleration end side to Operation speed 1,
Maintenance operation speed, or Inching speed
L10 S-curve 6 Deceleration start side from Operation speed 1,
Maintenance operation speed, or Inching speed
L11 S-curve 7 Acceleration end side to Operation speed 2
L12 S-curve 8 Deceleration start side from Operation speed 2
L13 S-curve 9 Acceleration end side to Operation speed 3 or Emergency elevator speed
L14 S-curve 10 Deceleration start side from Operation speed 3 or Emergency elevator
speed

About emergency stop


When the operation command (FWD, REV) is set to OFF, the inverter decelerates linearly neglecting
the S-curve setting. The deceleration time follows the C67 "Deceleration time 4".

4-147
(a) Operation speed 1

S-curve 5 Operation speed 1 S-curve 6


(L09) (L10)

S-curve 4
(L08)
Creep speed Deceleration time
Acceleration time 1 Deceleration time 1 JOG
(F07) S-curve 3 (C36)
(F08)
(L07)
S-curve 1 S-curve 2
(L05) (L06)

[FWD]
[SS1]

[SS2]
[SS4]

Zero speed operation Operation speed 1 Creep speed Zero speed operation
(C09 Multistep speed 5) (C07 Multistep speed 3)

(b) Operation speed 2

S-curve 7 S-curve 8
(L11) (L12)
Operation speed 2 Deceleration time 2
Acceleration time 2 (C47)
(C46)

S-curve 4
(L08)
S-curve 3 Creep speed Deceleration time
(L07) JOG
(C36)
S-curve 2
S-curve 1 (L06)
(L05)

[FWD]

[SS1]
[SS2]
[SS4]

Zero speed operation Operation speed 2 Creep speed Zero speed operation
(C10 Multistep speed 6) (C07 Multistep speed 3)

4-148
4. Control and Operation
(c) Operation speed 3

Operation speed 3
S-curve 9 S-curve 10
(L13) (L12)

S-curve 4
(L08)
Creep speed Deceleration time
Deceleration time 3 JOG
Acceleration time 3
(C57) S-curve 3 (C36)
(C56)
(L07)
S-curve 1
(L05) S-curve 2
(L06)

[FWD]

[SS1]

[SS2]
[SS4]

Zero speed operation Operation speed 3 Creep speed Zero speed operation
(C11 Multistep speed 7) (C07 Multistep speed 3)

(d) Emergency elevator speed

S-curve 9 S-curve 10
(L13) (L14)
Acceleration time 3 Emergency elevator speed Deceleration time 3
(C56) (C57)

S-curve 2
S-curve 1 (L06)
(L05)

[FWD]
[SS1]

[SS2]

[SS4]

Zero speed operation Emergency elevator speed Zero speed operation


(C05 Multistep speed 1)

4-149
(e) Maintenance operation speed

S-curve 5 Maintenance operation speed


(L09)
Deceleration time 4
(C67)
Acceleration time 1
(F07)
S-curve 1
(L05)

[FWD]

[SS1]

[SS2]

[SS4]

Maintenance operation speed


(C08 Multistep speed 4)

(f) Inching speed

S-curve 5 Inching speed


(L09)
Deceleration time 4
(C67)
Acceleration time 1
(F07)
S-curve 1
(L05)

[FWD]

[SS1]

[SS2]

[SS4]

Inching speed
(C06 Multistep speed 2)

4-150
4. Control and Operation
(1) How to calculate acceleration/deceleration times and travel distance

[Operation pattern] S2

N2
Area corresponds
to travel distance
S1
L
N1

Deceleration Acceleration
t

[Description of symbols]
Nmax [r/min]: Maximum motor speed
N1 [r/min] : Speed reference before acceleration (after deceleration)
N2 [r/min] : Speed reference after acceleration (before deceleration)
S1 [%]: S-curve portion at the beginning of acceleration (at the end of deceleration)
S2 [%]: S-curve portion at the end of acceleration (at the beginning of deceleration)
T [s] : Acceleration (deceleration) reference time (time from zero to Nmax (Nmax to 0))
Vmax [m/min]: Elevation speed at the maximum motor speed (Maximum elevation speed)
t [s] : Acceleration (deceleration) time
L [m] : Travel distance

N 2 N1 S1 S2
1) When the S curve portion fits in a specified speed range
Nmax 100
Acceleration (deceleration) time
N 2 N1 S1 S2
t T [Equation 1]
Nmax 100

Travel distance
T Vmax S12 S22 S2 N 2 N1 N 2 N1 2 t Vmax N1
L
120 30000 50 Nmax Nmax 60 Nmax
[Equation 2]

N 2 N1 S1 S2
2) When the S curve portion exceeds a specified speed range
Nmax 100
Acceleration (deceleration) time
S1 S2 N 2 N1 100
t T [Equation 3]
50 Nmax S1 S2

Travel distance
3
N 2 N1 100 T Vmax S12 2 S22 3 S1 S2 t Vmax N1
L
Nmax S1 S2 90 10000 60 Nmax
[Equation 4]

L15 For adjustment by manufacturer


This is a function code for adjustment by the manufacturer.
L 1 5 C R P L A C T

4-151
4.3.9 Function Codes
4.3.9.1 Load Adaptive Control Function - Standard Codes
Function name Setting Default
No. Settings
Name Keypad display range value
0.001 to If setting of U21 = 1, this function
50.000 will be invalidated.
H51 Load inertia M1-INERTIA 2 Note1
kg.m Specify the inertia without a load
Note2 converted to the motor shaft.
If setting of U34 = 1, this
definition will be invalidated.
0: The load adaptive control is
made invalid
1: Speed limit at almost same
Load adaptive
H60 LOAD CON1 0 to 3 0 speed in up-and down-winding
control definition 1
cycles
2: Regular speed limit
3: Limit invalid during driving
operation and speed limit
during braking operation.
0: Winding up during forward
Load adaptive rotation of motor
H61 LOAD CON2 0,1 0
control definition 2 1: Winding down during forward
rotation of motor
0 to 999.9 Specify the lifting speed at the
H62 Up-winding speed LIFT SPEED 0
m/min rated motor speed.
0 to Specify for lifting equipment
H63 Counterweight C WEIGHT 0
600.00t equipped with a counterweight.
0.50 to If setting of U21 = 1, this function
H64 Safety factor SAFE COEF 1.00
1.20 will be invalidated.
0.500 to If setting of U21 = 1, this function
H65 Machine efficiency M EFFICIEN 0.500
1.000 will be invalidated.
Include the mass of the spreader
0 to
H66 Rated load R LOAD 0 and head block, too, in the
600.00t
setting.
Note 1: The setting of rotor inertia of the VG7 standard motor is specified by capacity.
Note 2: The settings vary with the inverter capacity and the set value of U52. For details, refer to the
section 4.3.10.20.

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4. Control and Operation
4.3.9.2 Load Adaptive Control Function - Dedicated Function
Codes
4.3.9.2.1 Load inertial, Safety factor, and Machine efficiency
Function name Setting
Default
No. range Settings
Name Keypad display value
(Note1)
Other than 1: The definitions of
H51, H64, and H65 become
Function selection valid, while those of U22 to U33
under become invalid.
U21 USER P21 0,1 0
load adaptive 1: The definitions of U22 to U33
control become valid, while those of
H51, H64, and H65 become
invalid.
In the up-winding cycle, if O-DI2
turns OFF, this function will
Load inertia become valid. Data 1/0.001
U22 USER P22 1 to 32767 0 2
(Up-winding 1) kgm
Specify setting of 0 as the
2
inertia of 0.001 kgm . (Note 3.)
In the up-winding cycle, if O-DI2
turns OFF, this function will
become valid. Data 1/Safety
Safety factor factor 0.01
U23 USER P23 50 to 120 0
(Up-winding 1) Specify setting of not more than
50 as the safety factor of 0.50.
Specify setting of not less than
120 as the safety factor of 1.20.
In the up-winding cycle, if O-DI2
turns OFF, this function will
become valid. Data 1/Machine
efficiency 0.001
Machine efficiency 500 to Specify setting of not more than
U24 USER P24 0
(Up-winding 1) 1000 500 as the safety factor of
0.500.
Specify setting of not less than
1000 as the safety factor of
1.000.
In the up-winding cycle, if O-DI2
turns ON, this function will
Load inertia become valid. Data 1/0.001
U25 USER P25 1 to 32767 0 2
(Up-winding 2) kgm
Specify setting of 0 as the
2
inertia of 0.001 kgm . (Note 3.)
In the up-winding cycle, if O-DI2
turns ON, this function will
become valid. Data 1/Safety
Safety factor factor 0.01
U26 USER P26 50 to 120 0
(Up-winding 2) Specify setting of not more than
50 as the safety factor of 0.50.
Specify setting of not less than
120 as the safety factor of 1.20.
In the up-winding cycle, if O-DI2
turns ON, this function will
become valid. Data 1/Machine
efficiency 0.001
Machine efficiency 500 to Specify setting of not more than
U27 USER P27 0
(Up-winding 2) 1000 500 as the safety factor of
0.500.
Specify setting of not less than
1000 as the safety factor of
1.000.

4-153
In the down-winding cycle, if O-
DI2 turns OFF, this function will
Load inertia become valid. Data 1/0.001
U28 USER P28 1 to 32767 0 2
(Down-winding 1) kgm
Specify setting of 0 as the
2
inertia of 0.001 kgm . (Note 3.)
In the down -winding cycle, if O-
DI2 turns OFF, this function will
become valid. Data 1/Safety
Safety factor factor 0.01
U29 USER P29 50 to 120 0
(Down-winding 1) Specify setting of not more than
50 as the safety factor of 0.50.
Specify setting of not less than
120 as the safety factor of 1.20.
In the down -winding cycle, if O-
DI2 turns OFF, this function will
become valid. Data 1/Machine
efficiency 0.001
Machine efficiency 500 to Specify setting of not more than
U30 USER P30 0
(Down-winding 1) 1000 500 as the safety factor of
0.500.
Specify setting of not less than
1000 as the safety factor of
1.000.
In the down -winding cycle, if O-
DI2 turns ON, this function will
Load inertia become valid. Data 1/0.001
U31 USER P31 1 to 32767 0 2
(Down-winding 2) kgm
Specify setting of 0 as the
2
inertia of 0.001 kgm . (Note 3.)
In the down -winding cycle, if O-
DI2 turns ON, this function will
become valid. Data 1/Safety
Safety factor factor 0.01
U32 USER P32 50 to 120 0
(Down-winding 2) Specify setting of not more than
50 as the safety factor of 0.50.
Specify setting of not less than
120 as the safety factor of 1.20.
In the down -winding cycle, if O-
DI2 turns ON, this function will
become valid. Data 1/Machine
efficiency 0.001
Machine efficiency 500 to Specify setting of not more than
U33 USER P33 0
(Down-winding 2) 1000 500 as the safety factor of
0.500.
Specify setting of not less than
1000 as the safety factor of
1.000.
Note 1: U Code setting range
The keypad is available for settings in the range of -32768 to 32767. However, internal
processing is performed to internally specify settings as described above.
Note 2: O-DI2 (Option DI2 for X function selection)
Note 3: The settings vary with the inverter capacity and the set value of U52. For details, refer to the
section 4.3.10.20.

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4. Control and Operation
4.3.9.2.2 Settings of Multi Limit Speed Patterns (Settings of Torque Levels)
Setting Default
No. Function name Settings
range value
Other than 1: The definition of
H60 becomes valid, while the
definitions of U35 to U44
Selection of multi
become invalid.
U34 limit speed pattern USER P34 0,1 0
1: The definitions of U35 to U44
function
become valid, while the
definition of H60 becomes
invalid.
Multi limit speed
U35 pattern USER P35 1 to 1000 500 Data 1 / Torque command 0.1%
(Maximum speed)
Multi limit speed
U36 pattern USER P36 1 to 1000 1000 Data 1 / Torque command 0.1%
(Rated speed)
Multi limit speed
U37 pattern USER P37 1 to 1000 909 Data 1 / Torque command 0.1%
(Rated speed1.1)
Multi limit speed
U38 pattern USER P38 1 to 1000 833 Data 1 / Torque command 0.1%
(Rated speed1.2)
Multi limit speed
U39 pattern USER P39 1 to 1000 714 Data 1 / Torque command 0.1%
(Rated speed1.4)
Multi limit speed
U40 pattern USER P40 1 to 1000 625 Data 1 / Torque command 0.1%
(Rated speed1.6)
Multi limit speed
U41 pattern USER P41 1 to 1000 555 Data 1 / Torque command 0.1%
(Rated speed1.8)
Multi limit speed
U42 pattern USER P42 1 to 1000 500 Data 1 / Torque command 0.1%
(Rated speed2.0)
Multi limit speed
U43 pattern USER P43 1 to 1000 400 Data 1 / Torque command 0.1%
(Rated speed2.5)
Multi limit speed
U44 pattern USER P44 1 to 1000 333 Data 1 / Torque command 0.1%
(Rated speed3.0)
Note 1: Effective setting range:
The keypad is available for settings in the range of -32768 to 32767. However, internal
processing is performed to internally specify settings as described above. Use U35 to U44 to
specify setting of not more than 0 and not less than 1000 as 100.0%.

4-155
4.3.9.3 Setting of Limit Speed Discrimination Zone
Setting Default
No. Function name Settings
range value
Limit speed
Data 1 / 0.1%. 100% at rated
U45 discrimination USER P45 0 to 1000 750
speed
zone (Start speed)
Limit speed
discrimination Data 1 / 0.1%. 100% at rated
U46 USER P46 0 to 1000 937
zone (Completion speed
speed)
Note 1: Effective setting range:
The keypad is available for settings in the range of -32768 to 32767. However, internal
processing is performed to internally specify settings as described above.
Use U35 to U44 to specify setting of not more than 0 and not less than 1000 as 100.0%.

4.3.9.4 Selection of Speed Limit System in Down-winding Cycle


Setting Default
No. Function name Settings
range value
0:Individual limit speed
calculation by up-winding/down-
winding
1:Winding down according to the
result of limit speed in the
previous up-winding cycle
Validate the limit speed
Load adaptive
calculation in the down -winding
U47 control USER P47 0 to 2 0
cycle under the specified
function definition 3
conditions.
2: Winding down according to
the result of limit speed in the
previous up-winding cycle
Limit the down-winding speed at
the rated speed under the
specified conditions.
Note 1: Effective setting range:
The keypad is available for settings in the range of -32768 to 32767. However, internal
processing is performed to internally specify settings as described above.

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4. Control and Operation
4.3.10 Detail Specifications
4.3.10.1 Load Adaptive Control - Parameter Selection in Up- and
Down-winding Cycles
1) If setting of U21=1, the settings of load inertia, safety factor, and machine efficiency can be selected
according to the table shown below.
2) If setting of U21=0, the valid function code will be fixed to H51, H64, or H65.

Conditions Function code to be validated


Code Load Machine Remark
Lifting direction [O-DI2] Safety factor
inertia efficiency
Up-winding OFF U22 U23 U24 Up-winding 1
Up-winding ON U25 U26 U27 Up-winding 2
U21=1
Down-winding OFF U28 U29 U30 Down-winding 1
Down-winding ON U31 U32 U33 Down-winding 2
U21=0 - - H51 H64 H65 -

Note 1: The lifting direction is a direction defined by H61 (Load adaptive control function definition 2).
Note 1: O-DI2 (Option DI2 for X function selection)

<Block Diagram>
H61 (Load adaptive control definition 2)

Judgment of
Speed command value up-/down-winding

Up-winding1 Up-winding
Load
inertia
Up-winding2

Down-winding1 Down-winding

Downwinding2

Up-winding1 Up-winding
Safety Load adaptive
factor
Up-winding2 control

Down-winding1 Down-winding

Downwinding2

Up-winding1 Up-winding
Machine
efficiency
Up-winding2

Down-winding1 Down-winding

Downwinding2

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4.3.10.2 Observer setting (M1 load inertia)
1) According to settings under Section 3.1, specify the observer setting by the use of H51, U22, U25,
U28, and U31.
Specify the inertia without a load converted to the M1 motor shaft. Furthermore, the rotor inertia of
the VG7 standard motor has been set to the default value by capacity.
2) In the case of a multi-winding system or to perform the synchronized operation of load using two or
more motors, specify the quotient of the total inertia divided by the number of windings or that of
motors. For example, for a motor with two windings, specify a half the total inertia.
3) Note that the set values of load inertia vary with the inverter capacity and the set value of U52(load
inertia 10 setting function). For details, refer to information in Section 4.3.10.20.

4.3.10.3 Definition of Rotation Direction and Lifting Direction of


Motor
1) H61 Load adaptive control definition 2
Define the relationship between the rotation direction and the lifting direction of motor.
Setting 0; Winding up during forward rotation of motor
Setting 1; Winding down during forward rotation of motor

4.3.10.4 Up-winding speed


1) H62Up-winding speed 0.0 to 999.9 [m/min]
Specify the lifting speed at the rated (base) motor speed. Note that this is not the maximum speed.

4.3.10.5 Counter weight


1) H63 Weight of counter weight 0 to 600.00[t]
Specify for lifting equipment equipped with a counterweight. Specify the weight of the
counterweight.

4.3.10.6 Safety factor


1) According to settings under Section 3.1, specify the safety factor by the use of H64, U23, U26, U29,
and U31.
2) In the case of the conventional limit system (with setting U34 0), making the safety factor lower
will decelerate the limit speed.
3) In the case of the multi speed limit system (with setting of U34 1), the safety factor is applied to the
estimated traveling torque. Consequently, making the safety factor higher will decelerate the limit
speed.

4.3.10.7 Machine efficiency


1) According to settings under Section 3.1, specify the machine efficiency by the use of H65, U24, U27,
U30, and U33. Specify the total efficiency of the equipment.

4.3.10.8 Rated load


1) H66 Rated load 0 to 600.00[t]
The function is necessary for the correction of the maximum speed calculation so that operation at
the rated (based) motor speed is assured during up-/down- winding cycles at the rated load.
2) Include the mass of the spreader and head block, too, in the setting. For a multi-winding system,
specify the quotient of the total mass divided by the number of windings. For example, for a motor
with two windings, specify a half the total inertia.

4-158
4. Control and Operation
4.3.10.9 Speed Limit Pattern under Load Adaptive Control
(Conventional System)
1) If setting of U34 (selection of multi limit speed pattern function) 0, follow H60 Load adaptive
control definition 1.
Select the control system.
Set value 0; Load adaptive control is made invalid.
Set value 1; Speed limit at almost same speed in up- and down-winding cycles
Set value 2; Regular speed limit
Set value 3; Limit invalid during driving operation and speed limit during braking operation

2) Speed limit pattern diagram


*If setting of H60 load adaptive control definition 1 = 1

Rated motor torque


Rated torque

Traveling torque
in relation to load

Speed limit value


calculation torque

Motor rated speed Max. motor speed


Limit speed

K1 indicates the motor torque determined from H66 (rated load) and H62 (rated lifting speed). The
motor speed is limited by the base speed with the loads exceeding the rated load. The rated motor
torque can be operated, using H64 (safety factor).

*If setting of H60 load adaptive control definition 1 = 2or 3

Max motor torque

Max torque necessary


for operation

Motor rated speed Max. motor speed


Limit speed

The limit speed is obtained from the relationship between the maximum motor torque and maximum
torque necessary for acceleration / deceleration. The maximum motor torque can be operated, using
H64 (safety factor).

4-159
4.3.10.10 Speed Limit Pattern under Load Adaptive Control (Multi
Limit Speed Pattern)
1) If setting of U34 (selection of multi limit speed pattern function) 1, this function will be validated.
2) Any limit speed pattern in relation to load can be specified as shown in the diagram below.
Multi limit speed pattern settings (Torque level settings)
Tnmax: T1 to T9 (Codes U35 to U44)
Data range: 0.1% to 100.0%. This function is used to indicate 100% rated torque.
This function is used to specify the torque level at each limit speed point shown in the diagram below.
(Maximum speed, rated speed, and rate speed1.1, 1.2, 1.4, 1.6, 1.8, 2.0, 2.5, and 3.0)
Torque level settings at limit speed points exceeding the maximum speed will be invalidated.
<Setting Precautions>
Specify the settings of T1 to T9 so that the set value will become higher from T1 in the order
presented.
Specify the setting of the torque level Tnmax at the maximum speed so that the Tnmax will become
lower than the torque level specified at the limit speed point below the maximum speed.
1) The multi limit speed pattern (shown by the heavy line in the diagram below) will be limited within
the motor rated torque patterns (shown by thin lines in the diagram below).

<Speed Limit Pattern Diagram>


Torque level [%]

Motor rated torque pattern

Limit speed pattern

Traveling torque
in relation to load

Rated
speed 1.2 1.4 1.8 2.0 Max. 3.0
speed

1.1 1.6 2.5 Speed


[r/min]

Limit speed

4.3.10.11 Setting of Limit Speed Discrimination Zone


1) Specify the setting of discrimination start speed as Code U45 and the setting of discrimination
completion speed as Code U46. This function is used to calculate the limit speed in the speed
discrimination zone. Specify setting of 100% as the rated speed.

4-160
4. Control and Operation
4.3.10.12 Status Monitor
1) The option monitor 6 makes it possible to check for limit value calculation results.
2) The function selection DO (Y terminal function) makes it possible to check the load adaptive control
for the activation status.
<Load adaptive control limitation in progress [ANL]>
This function will turn ON when the speed setting is limited by the speed limit value calculated
under the load adaptive control. The function will turn OFF if the inverter stops or the polarity of
the speed command value (after acceleration and deceleration calculation) varies.
<Load adaptive control calculation in progress [ANC]>
While the calculation of a live load and speed limit valve is in progress under the load adaptive
control, the signal is ON. Upon completion of the calculation, the signal turns OFF to update the
limit value calculation result of the option monitor 6 to the latest data. The signal will turn ON if the
inverter stops or the polarity of the speed command value (after acceleration and deceleration
calculation) varies.

4.3.10.13 Cancellation of Load Adaptive Control


1) To invalidate the load adaptive control during driving operation and validate the control only during
braking operation, specify setting 3 as H60 (load adaptive control definition 1). The control will
become invalid in the up-winding cycle (during driving operation) and valid in the down-winding
cycle.
2) To invalidate the load adaptive control, specify setting 0 as H60 and U34.
3) Or turn ON the speed command value limit cancellation [N-LIM] of the function selection DI (X terminal
function). The speed limit under the load adaptive control will only become invalid. However, since the
estimated load calculation and the speed limit value calculation are not cancelled, the said speed limit
value calculation result obtained with the option monitor 6 also remains valid.

4.3.10.14 Selection of Speed Limitation System in Down-winding


Cycle
This function is used to select the speed limitation system in the down-winding cycle using Code U47.
1) Code U47 (load adaptive control function selection 3) 0
Calculate the speed limit individually in the up-winding cycle and the down-winding cycle.
2) Code U47 (load adaptive control function selection 3) 1
Calculate the limit speed in the up-winding cycle, while limit the speed in the down-winding cycle
according to the calculation result obtained in the previous up-winding cycle.
Under the following conditions, however, calculate the limit speed even in the down-winding cycle.
(1) The first operation after the power supply is turned ON is performed in the down-winding cycle.
(2) The limit speed was not calculated in the previous up-winding cycle.
The reason is that the operation in the previous up-winding cycle was performed at a speed lower
than that set with Code U46 (limit speed discrimination completion speed).
3) Code U47 (load adaptive control function selection 3) 2
Calculate the limit speed in the up-winding cycle, while limit the speed in the down-winding cycle
according to the calculation result obtained in the previous up-winding cycle.
Under the following conditions, however, limit speed becomes the rated speed in the down-winding
cycle.
(1) The first operation after the power supply is turned ON is performed in the down-winding cycle.
(2) The limit speed was not calculated in the previous up-winding cycle.
The reason is that the operation in the previous up-winding cycle was performed at a speed
lower than that set with Code U46 (limit speed discrimination completion speed).

4-161
4.3.10.15 Preliminary Excitation Function in Operation OFF Mode
1) If the magnetic flux detection signal is in the OFF status when the operation is initiated, the
preliminary excitation will be performed using F75 (initial magnetic flux forcing).
2) When the magnetic flux detection signal turns ON, the preliminary excitation will be terminated to
put the system in normal operation.
3) If the preliminary excitation period set with F74 is complete before the magnetic flux detection signal
turns ON, the preliminary excitation will be terminated at that time to put the system in normal
operation.
4) The operation will be continued in preliminary excitation mode for a period set with F74 after a lapse
of the operative time of the operation continuation timer from the time when the operation command
turns OFF and the speed decelerates below the stop speed.
Fix the magnetic flux command to 100%. Stop the inverter after a lapse of the period of time set with
F74.
5) If the operation command is input again while the preliminary excitation is in progress after the
operation stops, the preliminary excitation will be terminated to initiate normal operation.

Operation
command

Magnetic flux Initial forcing level code F75


command

Magnetic flux Magnetic flux detection level


calculated value code E48

Magnetic flux
detection signal

Speed Stop speed Stop speed


Operation Operation continuation timer
continuation timer

Torque
command

Preliminary excitation Operation Preliminary excitation Operation Preliminary


Operation
Preliminary excitation
excitation
Inverter stop

If the magnetic flux detection signal If the operation command turns If the operation command turns ON again
turns ON, do not wait for a lapse of the ON before a lapse of the period of after the inverter stops when the period of
period of time set with the normal time set with code F74, time set with code F74 elapses, perform
operation start code F74. immediately initiate the normal the preliminary excitation since the
operation. magnetic flux detection signal has already
turned OFF.

4.3.10.16 Invalidation Processing of F46 (Mechanical Loss


Compensation) Function
While the load adaptive control is valid (other than H60 0 or U34 1), the setting of F46 (mechanical
loss compensation value) becomes invalid.

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4. Control and Operation
4.3.10.17 Setting of Multi Limit Speed Pattern Ratio under Load
Adaptive Control
1) If setting of U34 (selection of multi limit speed pattern function) 1, this function will be validated.
This function is created by adding the ratio setting to the multi limit speed pattern described in
Section 3-10.

Function setting

Function name Setting range


No. Default value Settings
Name Keypad display (Note1)
Setting of
U48 multi limit speed pattern ratio USER P48 50 to 150 100 1 / 0.01 times
under load adaptive control
Note 1: Effective setting range:
The keypad is available for settings in the range of -32768 to 32767. However, internal
processing is performed to internally specify settings as described above.

As shown in the diagram below, the speed is limited according to the torque patterns obtained by Multi
pattern settings (Code U35 to U44) Code U48 settings. If the setting of U48 100, the speed will be
1.00 times.

Torque level
[%]

Torque pattern using


Rated motor torque U48

Limit torque pattern

Traveling torque
in relation to load

Rated 1.2 1.4 1.8 2.0 Max. 3.0


speed
speed
1.1 1.6 2.5 Speed [r/min]

Limit speed

4-163
4.3.10.18 Speed Correction Function in Down-winding Cycle under
Load Adaptive Control
If the calculation of limit speed under the load adaptive control is complete in the down-winding cycle,
specify setting of the current input command as the limit speed, thus changing the speed command
pattern.
If setting of U49 1, this function will be validated.

Function name Setting


Default
No. range Settings
Name Keypad display value
(Note1)
Speed correction in
down-winding cycle 0: Speed correction invalidated
U49 USER P49 0,1 0
under load adaptive 1: Speed correction validated
control
Note 1: Effective setting range:
The keypad is available for settings in the range of 32768 to 32767. However, internal
processing is performed to internally specify settings as described above.

1) Operation Specifications

Max. speed

Limit speed calculated value


(Limit speed determined by
Internal speed command calculation under load adaptive
control)

Rated speed Before the


completion
of calculation

After the completion of limit


speed calculation

Max. speed command

Input speed command at acceleration

Input speed command

Characteristics of Input speed command - Internal speed command with U47 1

The diagram above indicates the characteristics of the input speed command and the internal speed
command when setting of U47 1.
Specify setting of the input speed command A to perform the limit speed calculation while in
acceleration. Once the limit speed has been determined, switch to the speed command pattern by
which the setting of the input speed command A is specified as the limit speed command.
However, if B that is lower than the result of limit speed calculation is specified as the limit speed
command, the speed pattern will not be switched.

4-164
4. Control and Operation
4.3.10.19 Emergency Operation Function when Internal Cooling
Fan Stops
This function enables the inverter to operate for a short period of time with the internal cooling fan in
the faulty status.

1) Function setting
Function name Setting
Default
No. Keypad range Settings
Name value
display (Note1)
Emergency operation 0: Invalidated
U50 USER P50 0,1 0
validated/invalidated while the fan stops 1: Validated
Emergency operation period while the
U51 USER P51 0 to 300 0 Data 1/1 sec.
fan stops
Note 1: Effective setting range:
The keypad is available for settings in the range of 32768 to 32767. However, internal
processing is performed to internally specify settings as described above.
2) Specifications of emergency operation
If the internal cooling fan stops, the OH1 alarm will be given to stop the inverter. After that, to
perform the emergency operation, follow the operating procedure shown below.
<Operating procedure>
(1) Specify setting of operating time as U51.
(2) Specify setting of 1 as U50 to validate the emergency operation.
(3) Input the fault reset to reset the OH1 alarm, thus enabling operation.
(4) Perform the emergency operation.
If setting of U510, the alarm will not be reset even though U50 is set to 1. Be sure to make time
setting to U51 first.
The operation is enabled for a period of time set with U51 after the OH1 alarm is reset. Specify the
emergency operation so that it will be complete within the period of time set.
If the period of time set with U51 elapses, the OH1 alarm will be given again to stop the inverter.
Furthermore, the setting of U50 will automatically return to 0 (emergency operation invalidated).
While the emergency operation is in the validated status (during the operative period of time of U51),
if the power supply is turned OFF once and then ON again, the setting of U50 will return to 0
(emergency operation invalidated).
If the OH1 alarm is not reset by the processing aforementioned, the superheated alarm of the cooling
fin has occurred. In this case, suspend the operation until the cooling fin temperature falls.
*Use this function only for emergency operation after the OH1 alarm is given. If internal cooling fan
gets faulty, immediately replace the fan.

4-165
4.3.10.20 Load Inertia and Rated load 10 times Setting Function
This function is used to increase the set value by 10 times and then incorporate the value as internal
calculation data. Thus making it possible to specify setting of 50 kg.m2 as the load inertia, if any set value
of the load inertia setting function codes (H51, H52, U22, U25, U28, and U31) exceeds the upper limit of
the setting range.

1) Function setting
Function name Setting Default
No. Settings
Name Keypad display range value
2
U521: Set value (Data 1/ 0.001 kg.m )
Load inertia -32768
U52 USER P52 0 U52=1: Set value 10 (Data 1/ 0.01
10 times setting to 32767 2
kg.m )

2) Load inertia settable range


Keypad display Internal valid data
No. U52 Internal valid resolution
data range range
2 2
Other than 1(Invalidated) 0.001 to 50.000 0.001 to 50.000 kg.m 0.001kg.m
H51, H52 2 2
1 (10 times) 0.001 to 50.000 0.01 to 500.00 kg.m 0.01kg.m
2 2
Other than 1(Invalidated) -32768 to 0.001 to 32.767 kg.m 0.001kg.m
U22, U25 32767
U28, U31 2 2
1 (10 times) -32768 to 0.01 to 327.67 kg.m 0.01kg.m
32767

Note 1: Inverter capacity to which this function is incorporated will be below 630 kW. For inverters of
710kW or 800kW capacity, regardless of the set value of U52, regard the load inertia as the set
value 10 internally by the inverter.
Note 2: This function is incorporated in all of H51, H52, U22, U25, U28, and U31.
Example) If the inverter capacity is below 630 kW and further setting of U521, when H5110.000
kg.m2, the load inertia will be incorporated as 100.00kg.m2 internally by the inverter. Likely,
when U22, 25, 28, and 3110000, the load inertia will be also incorporated as 100.00kg.m2
internally by the inverter.
If the inverter capacity is 710kW or 800kW but setting of U521, when H5110.000 kg.m2,
the load inertia will be also incorporated as 100.00kg.m2 internally by the inverter.

3) Rated load settable range


Keypad display Internal valid data Internal valid
No. Inverter capacity U52
data range range resolution
630kW or less Other than 0.01 to 600.00 0.01 to 600.00 ton 0.01ton
1(Invalidated)
H66
1 (10 times) 0.01 to 600.00 0.1 to 6000.0 ton 0.1ton
710kW,800kW 0.01 to 600.00 0.1 to 6000.0 ton 0.1ton

Note 1: Inverter capacity to which this function is incorporated will be below 630 kW. For inverters of
710kW or 800kW capacity, regardless of the set value of U52, regard the rated load as the set
value 10 internally by the inverter.
Example) If the inverter capacity is below 630 kW and further setting of U521, when H1100.00 t,
the rated inertia will be incorporated as 1000.00t internally by the inverter.
If the inverter capacity is 710kW or 800kW but setting of U521, when H51100.00t, the
rated load will be also incorporated as 1000.0t internally by the inverter.

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4. Control and Operation
4.3.10.21 SX Bus Communication - UPAC Compatible Format
Function
If setting of Code U11 1, this function is used to specify the SX bus communication format as UPAC
compatible specification. The following section shows the communication format.

(MSB) (LSB)
15 14 10
%IW###. 0 Speed setting 4/Frequency command monitor
%IW###. 1 Torque command 2
%IW###. 2 Torque current command (last)
%IW###. 3 Magnetic-flux command (last)
%IW###. 4 Actual speed (speed detection)
%IW###. 5 Control data (CW)(standard+DIOA,16bit)
%IW###. 6 Operation status(SW)
%IW###. 7 Speed setting 1 / Frequency command (in the case of V/f)
%IW###. 8 Output frequency (M09)
%IW###. 9 Alarm content updating (M16) VG7S
%IW###. 10 Position detection (internal or PG (PD))
%IW###. 11 Position detection (Z-phase input)(PG (PD)) MICREX-SX
%IW###. 12 Position command
%IW###. 13 VG7S DI (DIOB option; 16bit)
%IW###. 14 VG7S Ai (Ai1)
%IW###. 15 VG7S Ai (Ai2)
%IW###. 16 Effective output voltage value (M12)
%IW###. 17 Effective output current value (M11)
%IW###. 18 Polling function code 1 address
%IW###. 19 Polling function code 1 date
%IW###. 20 Polling function code 2address
%IW###. 21 Polling function code 2date

Note: ### represents the SX bus exchange numbers specified with RSW1 and RSW2.

Input Function
Name Data range Unit Type of data
address code
%IW###.8 Output frequency M09 0.1Hz / 1d Hz 2
%IW###.9 Alarm content updating M16 0 to 47 - 14
%IW###.16 Effective output voltage value M12 0.1V / 1d V 2
%IW###.17 Effective output current value M11 0.1A / 1d A 2

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4.3.10.22 Overspeed (OS) alarm detection
1) The overspeed alarm detection processing is invalid at the M3 selection (V/f control).
2) In overspeed detection processing that speed level that over Max.speed 1.2 times or more continued 2
times as inverter outputs overspeed alarm, add low-pass filter that have time constant 50ms to speed
detection signal.

+ ACR
Speed setting ASR PWM
Vector control

ASR1
detection filter Maximum speed x 1.2 times
F65

Speed
OS detection
OS

PG 2times
detection alarm
coincidence
Electric angle
50ms calculation
Addition

4.3.10.23 Protective operation for SX-bus communication


1) The specification in the SX bus when the communication abnormality is generated is as follows.

Item Minor failure Serious failure 1 Serious failure 2


Communication data All masters down Option hardware
error due to noise applied Broken wire detected failure
Cause to the communication SX bus power is shut off Improperly installed
line. option

Turn ON the power to


Resetting Reset after the cause of it has been cleared (automatically the inverter again after
method cleared upon recovery of communication). the cause of the alarm
has been cleared.
The alarm is detected only when an operation command
is given from the SX bus.
Control of
failure status The alarm can be
controlled with the function The alarm Er4 is immediately issued when serious failure
code o30 and o31. occurs.
Communicat
ion error
code 1 2 3
displayed on
keypad

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4. Control and Operation
4.3.10.24 Motor select switching function
With a motor select switching, Acceleration / Deceleration time, S-curve function, Torque limit and
Brake release code are changed.

Motor select Motor 1 Motor 2 Motor 3

F07: Acceleration time 1


Acceleration / F08: Deceleration time 1 C46: Acceleration time 2 C56: Acceleration time 3
Deceleration time F67: S-curve acceleration start side 1 C47: Deceleration time 2 C57: Deceleration time 3
F68: S-curve acceleration end side 1 C48: S-curve 2 (start side) C58: S-curve 3 (start side)
S-curve switching F69: S-curve deceleration start side 1 C49: S-curve 2 (end side) C59: S-curve 3 (end side)
F70: S-curve deceleration end side 1

Torque limiter
F44: Torque limiter value 1 F45: Torque limiter value 2
value
E46 (Torque detection 1) E47Torque detection 2
Brake release E48 (flux detection) E48flux detection
signal
E39 (speed detection) E40speed detection 2

Accession function With the by next function change.


C71(acceleration and deceleration switching speed) is disabled
X terminal ,RT1,Rt2 is ASR change only.(Not switched acceleration / deceleration time)
speed detection 2 is detection of speed absolute position.
E40 seting negative even though treat positive
F41(Torque limiter mode 2) is disabled. Torque limiter is four quadrants simultaneously

4.3.10.25 About a change of Link number


According to the list shown below, Link No. is allocated for Acceleration/Deceleration time 2 and
Acceleration/Deceleration time 3.

code name Link No.


C46 Acceleration time 2 C6h
C47 Deceleration time 2 C7h
C48 Acceleration time 3 C9h
C49 Deceleration time 3 CAh

Link No. of code H20,H21,H22,H23 are deleted.

4-169
4.4 Adjustment Manual to Load Adaptive Control
4.4.1 Setting Method
Set some parameters to use load adaptive control as follows:
1) Make the function of load adaptive control effective
There are 2 ways of load adaptive control in exclusive software for ZPMC, one is exclusive ZPMC
way, and other is VG7 standard way.
For using exclusive ZPMC method
U34 (Multi limit speed pattern function selection) = 1
H60 (Load adaptive control definition 1) =0
For using VG7 standard method
U34 (Multi limit speed pattern function selection) = 0
H60 (Load adaptive control definition 1) =1

2) Set the machine specification

Item Contents Related function


The lifting speed at the motor rated
Up-winding speed H62
speed is specified.
Rated load + spreader and base
Rated load H66
block weight is set.
Set to H65 while U21 = 0 1
The machine efficiency is
Machine efficiency Set to U24, U27, U30 and U33 while U21
specified.
=1
The inertia without load (such as
Set to H51 while U21 = 0. 1
cable drum, decelerator and
Set to U22, U25, U28 and U31 while U21
motor) converted to the motor
=1
Load inertia shaft is specified.
When a set value exceeds the
U52 is not 1, Valid data is setting data 2
setting range, load Inertia ten
U52 = 1, Valid data is setting data x10
times function is set.
Winding-up during forward rotation
Define the direction
of motor: H61=0
of the motor rotation H61
Winding-down during forward
and lifting direction
rotation of motor: H61=1
Safety coefficient is set
H64 is effective at U21=0. 1
Change the value according to the
Safety coefficient Set to U22, U25, U28 and U31 while U21
result of speed limit. (See the 2.
=1
Adjusting Method)

1 On condition that U21 = 1, two or more setting switches are possible.


2 U52 function is effective since the software version H1/22214.

3) Set the speed limit distinction section


The starting speed is set to U45 and the finishing speed is set to U46. The speed limit corresponding
to the load is calculated in this section.
Initialization is U45=750(75%), and U46=937(93.7%).
Change from the default if necessary. (See the 2. Adjusting Method)

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4. Control and Operation
4) Set the Multi limit speed if you use exclusive ZPMC method.
In an exclusive ZPMC method, you can set the speed limit pattern corresponding to the load.
U37 to U44 and U48 must be set.
Initial setting values are shown as follows:

No. Function name Initial value


U35 Multi limit speed pattern (max speed) 500 (50.0%)
U36 Multi limit speed pattern (rated speed) 1000 (100.0%)
U37 Multi limit speed pattern (rated speed x 1.1) 909 (90.9%)
U38 Multi limit speed pattern (rated speed x 1.2) 833 (83.3%)
U39 Multi limit speed pattern (rated speed x 1.4) 714 (71.4%)
U40 Multi limit speed pattern (rated speed x 1.6) 625 (62.5%)
U41 Multi limit speed pattern (rated speed x 1.8) 555 (55.5%)
U42 Multi limit speed pattern (rated speed x 2.0) 500 (50.0%)
U43 Multi limit speed pattern (rated speed x 2.5) 400 (40.0%)
U44 Multi limit speed pattern (rated speed x 3.0) 333 (33.3%)
U48 Load adaptive control Multi-speed limit pattern ratio setting 100 (1.00time)

However, you have to set torque at the top speed to U35, so set the calculation value first.
U35 Motor rated speed / motor max speed x 1000
Example) When motor rated speed 1500r/min, motor max speed 3600r/min
U35 = 1500/3600 x 1000 = 416
Operate the machine, and change the setting according to the result of speed limit if necessary. (See the
2. Adjusting Method)

5) Definition of speed limit method at up-winding and down-winding


At initial setting, the speed limit is calculated individually, although there is function that sets the
result of speed limit in up-winding to in next down-winding operation.

4.4.2 Adjusting Method


1) Confirmation items before adjusting
Whether all settings for the load adaptive control are finished.
Whether definition of the motor rotation is correct to lifting direction (H61).

2) When the limitation speed is not stable.


If there is large change in torque reference under acceleration, the speed limit value would be
unstable. Adjust the setting as below table, while confirming the torque reference under acceleration.

Adjustment point Adjusting method


Confirm the torque reference under acceleration is excessive because
Brake release signal of the release timing delay of the brake, and adjust the release timing
of the brake.
Confirm the pre-excitation time is enough or not.
Pre-excitation And confirm the limitation result varies because of the pre-excitation
exists or not.
Adjust F61 [ASR-P gain] so that the torque reference under
ASR adjustment acceleration is stable
<Standard setting>
10 to 50 times
Delay speed limit distinction section.
Speed limit distinction
Example) U45 = 850 (85.0%), U46 = 937 (93.7%) 75% to 93.7%
section (U45, U46)
85% to 93.7 %
Motor parameter Confirm the motor parameter setting is correct.

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3) When the difference of the limitation speed at the up-winding and the down-winding is large
Adjust the machine efficiency and the load inertia, if there is large difference of limit speed between
up-winding and down-winding.

Adjustment point Adjusting method


As the machine efficiency increase, up-winding speed is faster and
down-winding speed is slower
Machine efficiency As the machine efficiency decrease, up-winding speed is slower
and down-winding speed is faster.
Load inertia Fine adjustment to the load inertia is needed.
Switching function of the
By using U21 function, an adjustment of speed limitation in up-
machine efficiency and the
winding and in down-winding is possible individually.
safety coefficient (U21)

4) Adjustment of speed limit result

Adjustment point Adjusting method


When you use exclusive ZPMC method (U34=1), adjust the multi
Multi limit speed pattern
limit speed pattern (U37 to U44 and U48)
Safety coefficient Adjust the safety coefficient to adjust the speed limit.

4-172
4. Control and Operation
4.5 Function Description (Arranged by Function)
4.5.1 If You Think Defective
WARNING
After the inverter protective function was activated and you removed the cause, if you reset the
alarm while the operation command has been set to ON, the inverter restarts. Reset the alarm after
you confirm the operation command has been set to OFF.
You may be injured.

If you think defective


An inverter may not operate as instructed while you think you specified the operation command and the
speed command properly or you may not reset the alarm to restart operation. Also an alarm may occur
frequently to obstruct the operation of a facility.
If this is the case, use the KEYPAD panel to identify the cause of the malfunction or the alarm. If you
still cannot identify the cause or you suspect an inverter fault or damaged parts, contact the shop you
purchased the inverter or the FUJI's sales representative.

4.5.1.1 What You Should Check First


This section describes how to use the KEYPAD panel to investigate causes though the protective function
is not activated, but an inverter does not operate as instructed. Then the flowcharts illustrate the
procedures.

(1) Is the inverter ready for operation?


It takes about one second before an inverter becomes ready for operation
after you turn on the main circuit. You can view the "CHARGE" lamp
1500
on the front of an inverter with 18.5 kW or more capacity to confirm this
state. Also you should use the "I/O check" screen of the KEYPAD panel FWDBRK IL
to check if "NUV" is displayed as shown in the right figure. This status REV NUV ACC
indicates that the inverter is ready for operation. EXT TL DEC
If "NUV" is displayed, the power may not be supplied to the inverter. INT VL ALM
Check the input power line to the main circuit.
When you do not use a DCR, you should connect a jumper wire between
P1 and P() terminals. Check if the jumper wire is not disconnected.

(2) Have you instructed an operation command?


Following the procedure described above to confirm that the inverter is 1500
ready.
When you direct the operation command (FWD), "RUN" must be
displayed as in the right figure. RUN FWD
If the display remains "STOP", the inverter has not received your
operation command. PRG PRG MENU
F/D LED SHIFT
At this time, a green indicator lights up at RUN on the keypad panel.
You can see the indicator on the LCD monitor to check the available
source of the operation command (LOC: KEYPAD panel, REM: External
signal, and COMM: link).
You should change the function code F02 "Operation method" and H30 "Serial link" to change the
source of the operation command.
If you have installed an option, you cannot use RS485 to enter the operation command (the option has
higher priority). When you have several options, the priority is fixed. See the description of
applicable options.

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When you use the UPAC, you should enter the operation command as well. See the description of the
UPAC for more details.

(3) Have you entered the speed command? 1500


Confirm the speed command (N*) on the "Operation monitor" N*= r/m
when you have directed the speed command by the KEYPAD N = r/m
panel, external analog input, or through the link (T-Link or RS485) f* = Hz
or the UPAC. If the "N*" is blank, the inverter has not received
the speed command. TRQ = %

When you use the analog input [12] to provide the speed command,
you can check the voltage on the "I/O check" screen of the 1500
KEYPAD panel.
Since the displayed voltage is the one the inverter recognizes, you 12 = . V
can check the [12] input on this screen. Ai 1 = . V
When you use the [12] and the value fluctuates, you can check if Ai 2 = . V
the analog command itself fluctuates.
In the same manner, check the auxiliary speed command supplied
to the analog input Ai1 and Ai2.

4-174
4. Control and Operation
4.5.1.2 Diagnosing Unstable Operation
This section shows individual flowcharts for vector control, sensorless vector control and V/f control.
(1) Vector control and sensorless vector control
1) Motor does not run.

Are charge lamp and NO Is circuit breaker or NO Turn on circuit breaker


Motor does not run. LCD of KEYPAD magnetic contactor
or magnetic contactor.
panel ON? turned on?

YES YES

Check for low voltage,


Remove cause of alarm YES Does LCD of KEYPAD Is voltage on main NO phase loss, defective
and restart after resetting panel show alarm circuit power terminals connection or poor contact
alarm. mode screen? (R, S, T) normal? to take
proper measure.
NO YES
Continue operation if Which do you use to
you see no problems. enter operation Is DC REACTOR or
jumper wire connected NO Connect DC REACTOR
command, KEYPAD
YES between terminal or jumper wire.
panel or control
circuit terminals? P1 and P(+)?

Does motor run KEYPAD Control YES Inverter fault is suspected.


when you push panel circuit
FWD or REV key ? Contact FUJI.
terminal
s Is external circuit
NO wiring between
NO Is operation command
NO control terminal YES
input ON on Fault in speed
FWD and COM and
"I/O check" screen of reference setting device,
between REV and
KEYPAD panel LCD? relay or switch is
Push to set speed.
COM connected
correctly?
suspected.

YES YES
NO
YES

NO YES
Does motor run when Is speed reference NO
you push ? specified? Is external circuit wiring
between control NO
Adjust wiring.
terminal 11 and 12
NO YES NO connected correctly?

Is voltage present on NO Inverter fault is suspected.


inverter output Contact FUJI.
Motor fault is suspected.
terminals (U, V, W)?

YES
NO

YES Is wiring to motor NO


Is load too heavy? Adjust wiring.
connected correctly?

YES

Too heavy load locks motor.


Decrease load or increase inverter or motor capacity.
Check if brake is released when mechanical brake is installed.

4-175
2) Motor runs but does not change speed

Is the maximum speed


Motor runs but does set to too low NO Rewrite data according
not change speed. (code F03, A06, or to specification.
A40)?

YES

Is speed limiter YES Use and


activated
(code F76 to F78)? to adjust speed.

NO

YES
KEYPAD
Which means do panel Can you press NO
you use to set or
speed? to change speed?

UP/DOWN
setting
Multistep Analog input Does speed signal YES
speed (0 to 10V) change?
setting
NO
Is wiring to control YES
terminal 13, 12, and 11
connected correctly?
NO
Is wiring to control NO
terminal X connected Adjust wiring. Fault in speed
correctly? reference setting
device or signal converter
YES is suspected.

Are correct data for NO Rewrite data according


E01 to E14 specified? to specification.

YES
Are correct data for
multistep speed NO
setting (code C05 to
C21) specified?

YES

Are acceleration/
deceleration times Inverter fault is
Rewrite data according YES are too long NO
to specification. suspected.
(code F07, F08, C35,
Contact FUJI.
C36, C46, C47, C56,
C57, C66 and C67)?

4-176
4. Control and Operation
3) Motor runs only at low speed

Motor runs at low speed roughly equivalent to slip


frequency and does not accelerate.
Continued operation presents alarm trip OL1, 2, or 3.

YES Is sensoless control


(code P01 or A01)
selected?

NO

Is data of PG pulse NO Rewrite data according


number correct
to motor PG.
(code P28, A29,or A30)?

YES

Does power supply


voltage (specification) YES
of PG and power Reconfigure SW5.
supply voltage (SW5)
of PGP match?

NO

Is phase sequence of
wiring from PG correct? NO
Is wiring connected? Adjust wiring.
Is shield for wiring
installed correctly?

YES

Is main circuit wiring


(U, V, W) between
NO
inverter and motor Change data of function
connected correctly? code P02 to match.

YES
YES
Do motor parameters
(function code P and A) NO Is motor dedicated
match companion to VG7?
motor?
NO
YES
Execute motor
parameter tuning
Inverter fault is (function code H01).
suspected.
Contact FUJI.

4-177
4) Motor presents hunting

Motor presents hunting. Change data of


function code P02
to match.

YES
Do motor parameters
(function code P and NO Is motor dedicated to
A) match companion VG7?
motor?
NO

YES Execute motor


parameter tuning
(function code H01).
Did you adjust
constants of speed
control system NO Adjust constants
(code F61 to F66, C30 of speed
to C34, C40 to C45, control system.
C50 to C55, and C60
to C65)?

YES

YES Take measure to


Does speed reference
keep speed
fluctuates?
reference constant.

NO

NO Inverter fault is
Does load fluctuates? suspected.
Contact FUJI.

YES

Motor speed fluctuates when load changes in large amount.


You can quicken response of speed control system
to reduce speed fluctuation.
Readjust constants of speed control system.
If you still cannot operate correctly, contact FUJI.

5) Motor is unstable on acceleration/deceleration

Motor is unstable
on acceleration/
deceleration.

Readjust constants of speed control sy stem


(code F61 to F66, C30 to C34, C40 to C45,
C50 to C55, and C60 to C65).
You can increase ASR (P constant) of f unction code
to reduce ov ershoot/undershoot in general.

4-178
4. Control and Operation
6) Motor generates abnormal heat

Change data of
Motor generates function code P02
abnormal heat. to match.

YES

Do motor parameters NO Is motor dedicated to


(function code P and A)
VG7?
match companion motor?

NO
YES
Execute motor
NO Does motor operate at parameter tuning
very low speed (function code H01).
continuously?

YES

Is motor dedicated to NO Use motor dedicated


inverter? to inverter.

NO

YES Decrease load or


Is load too heavy? increase inverter or
motor capacity.

NO

Is inverter output voltage NO Motor fault is


(U, V, W) balanced? suspected.

YES

Inverter fault is
suspected.
Contact FUJI.

7) Motor runs inversely against rotational command

Phase sequence of main circuit wiring (U, V, W) between inverter and motor does not match in
sensorless control.
Or, function data for speed command are incorrect.

4-179
(2) V/f control
1) Motor does not run.

Are charge lamp NO Is circuit breaker or NO Turn on circuit


Motor does not run. (CHG) and LCD of magnetic contactor breaker or magnetic
KEYPAD panel ON? turned on? contactor.

YES YES
Check for low voltage,
Is voltage on main phase loss,
Remove cause of YES NO
Does LCD show circuit power defective connection
alarm and restart
alarm mode screen? terminals (L1/R, L2/ or poor contact
after resetting alarm.
S, L3/T) normal? to take correct
NO measure.
YES
Which do you use to
Continue operation if enter operation
you see no problems. command, Is DC REACTOR or
NO Connect DC
KEYPAD panel or jumper wire
REACTOR
YES control circuit connected between
or jumper wire.
terminals? terminal P1 and P(+)?
Does motor run Inverter fault is
when you push Control YES
KEYPAD circuit suspected.
FWD or REV? panel terminals Is external circuit Contact FUJI.
wiring between control
NO Is forward/reverse NO YES Switch or relay is
NO terminal FWD and
operation command defective.
COM and between
specified? Replace it.
REV and COM
Push to set connected correctly?
frequency.
YES YES NO

YES Is external circuit


wiring for control
terminal 11, 12, and
Does motor run NO NO NO
Is speed reference 13 and between X1 to
when you Adjust wiring.
specified? X9 and COM when
push ?
you specify multistep
NO YES YES speed connected
correctly?

Is specified speed YES


YES Speed reference setting
lower than start device, switch or relay
speed? contact is defective
and replace it.
NO
Specify correct speed.

Is voltage present on NO Inverter fault is


inverter output suspected.
terminals (U, V, W)? Contact FUJI.
Motor is defective.
YES
NO
YES Is wiring to motor NO
Is load too heavy? Adjust wiring.
connected correctly?

YES

Too heavy load locks motor.


Is correct torque YES Decrease load.
boost value (function
Check if brake is released
code A46) specified?
when mechanical brake is installed.
NO

Increase torque
boost value.

4-180
4. Control and Operation
2) Motor runs but does not change speed

Motor runs but does Is the maximum speed YES


Increase setting. Specify speed.
not change speed. set to low?
YES
NO
KEYPAD panel Can you press NO
or to
Which means do you use to change speed?
set speed?
Analog input Does speed signal YES
(0 to 10V) change?
Multistep speed setting
UP/DOWN setting NO
Is external wiring
Is external circuit wiring NO NO between control
between X1 to X9 and COM Adjust wiring.
terminal 13, 12, and 11
connected correctly?
connected correctly?

YES YES

Speed reference setting


Are frequencies assigned to NO Change reference device, switch or relay
individual selections of
speed. contact is defective
multistep speed all different? and replace it.
YES

Inverter fault or
malfunction due to NO Are acceleration/deceleration
noise is suspected. times too long.
Contact FUJI.
YES

Change to times proper to load.

3) Motor stalls during acceleration


Is acceleration time
Motor stalls during (function code F07, YES Increase
acceleration. C46, C56 or C66) acceleration time.
short?

NO

Is moment of inertia YES YES


Do you use special-
of motor or load Contact FUJI.
purpose motor?
large?

NO NO
Use thicker wiring
between inverter YES Does motor terminal Reduce moment of
and motor. voltage drop? inertia of load.
Or, shorten wiring length. Or, increase inverter
capacity.
NO

Decrease load torque. YES


Or, increase inverter Is load torque large?
capacity.

NO

Inverter fault or
Is correct torque YES malfunction due to
boost (function code
noise is suspected.
A46) specified?
Contact FUJI.
NO

Increase torque boost.

4-181
4) Motor generates abnormal heat

Motor generates Is torque boost too YES Decrease torque


abnormal heat. large? boost value.

NO

Does motor operate YES Use motor dedicated


at very low speed
to inverter.
continuously?
NO

YES Decrease load or


Is load too heavy? increase motor
capacity.
NO

Is inverter output YES


voltage (U, V, W) Motor is defective.
balanced?

NO

Inverter fault or
malfunction due to
noise is suspected.
Contact FUJI.

4-182
4. Control and Operation
4.5.1.3 List of Inverter Protective Functions
WARNING
The motor coasts when an alarm is issued. Install a brake on the driven machine side if you need to
stop the motor.
An accident may occur.
When you reset the inverter while applying the operation command, the motor restarts suddenly.
Make sure the operation command is turned off before you restart.

Related
Function Description Display function
code
DB resistor When the built-in braking resistor overheats, the inverter stops dbh E35 - 37
overheating discharging and running.
You must set the function codes E35 to 37 corresponding to the
resistor (built-in/external).
DC fuse blown When a fuse at the main DC circuit blows due to a short-circuit in the dcf
IGBT circuit, the inverter stops operation. This function prevents
secondary disaster. A damage to the inverter is suspected and
contact FUJI immediately.
Ground fault Activated by a ground fault in the inverter output circuit. If a large ef
current flows due to ground fault, the overcurrent protective function
may operate to protect the inverter. Connect a separate earth-
leakage protection relay or an earth-leakage circuit breaker for
accident prevention such as human damage and fire.
Excessive The function is activated during synchronous operation if the difference d0 o18
position between the command and detection value (position deviation)
deviation exceeds 10 folds of function code o18 "deviation limit width. "
The option code "o" becomes valid and is displayed on the KEYPAD
panel after installing options.
Memory error Activated when a fault such as "write error" occurs in the memory. er1
KEYPAD panel Activated if a communication error is detected between the inverter er2 F02
communication control circuit and the KEYPAD panel when the start/stop command
error from the KEYPAD is valid (function code F020).
Note: KEYPAD panel communication errors do not indicate the
alarm display and issue the alarm relay output when the inverter is
operated by external signal input or the link function.
The inverter continues operating.
CPU error Activated when a CPU error occurs due to noise. er3
Network error Activated if a communication error occurs due to noise when the er4 o30,31
inverter is operated through T- Link, SX bus or field bus.
RS-485 Activated if: er5 H32,H33
communication - RS-485 communication error occurs while the function code H32 is H38
error set to 0 to 2.
- A disconnection continues for more than the specified period of 0.1
to 60.0 with the function code H38.
Operation Activated if multiple network options (T- Link, SX bus, and field bus) er6
procedure error are installed. Though you can install multiple DIO, DI and PG
options, this error is issued if the two SW settings are identical. The
function is activated if H01/H71 auto tuning is started while one of
the [BX], [STOP1], [STOP2] and [STOP3] digital inputs is turned on.
The function is activated if the FWD key on the keypad panel is not
turned on for 20 seconds after H01/H71 auto tuning action is
selected.
Output wiring Activated when the measured data are out of the motor er7 H01,H71
error characteristic data range during executing tuning or the wires are not
connected in the inverter output circuit.
A/D converter Activated when an error occurs in the A/D converter circuit. er8
error
Speed Activated when the deviation between the speed command (speed er9
disagreement setting) and the motor speed (detected speed, predicted speed)
becomes excessive.
UPAC error The function is activated if there is a hardware failure in the UPAC era
option or a communication fault with the main body control section or
if the backup battery is flat.
0

4-183
Related
Function Description Display function
code
Inter-inverter The function is activated if a transmission fault is caused in the erb
communication inverter-to-inverter communication using the high-speed serial card
error (option).
IPM fault The function is activated if the IPM self-shutdown function is 1pe
activated due to an excessive current or heat.
Input phase The inverter is protected from being damaged due to input phase lin
loss loss.
Undervoltage Activated if the DC link circuit voltage decreases to the undervoltage lu F14
level due to a reduction in the supply voltage. The alarm output is
not issued when the DC link circuit voltage decreases and the
function code F14 is set to "3 to 5".
Undervoltage detection level:
200V series: 186Vdc, 400V series: 371Vdc.
NTC thermistor Activated if the thermistor circuit is disconnected when the nrb P30,A31,A
disconnection application of NTC thermistors to corresponding motors (M1, 2, 3) is 47
specified with the function codes P30, A31 and A47.
Overcurrent Activated if the momentary value of the inverter output current 0c
exceeds the overcurrent detection level due to a short-circuit or
ground fault.
Overheating at Activated if the temperature of the heat sink to cool the rectifier 0h1 H70
heat sink diodes and the IGBTs increases due to cooling fan stoppage.
External alarm The inverter stops on receiving the external alarm signal (THR). 0h2 E01 - E04
It is activated by a terminal signal when the control circuit terminals
(THR assignment) are connected to alarm terminals of external
devices such as a braking unit or a braking resistor.
Inverter internal Activated if the ambient temperature of the control PC board 0h3
overheat increases due to poor ventilation of the inverter.
Motor overheat Activated if the temperature detected by the NTC thermistor built in 0h4 E30,E31
the VG7 dedicated motor exceeds the data of the function code E30
"Motor overheat protection".
Motor 1 Activated when the motor 1 current (inverter output current) exceeds 0l1 F11
overload the operation level set by function code F11.
Motor 2 Activated when the motor 2 current (inverter output current) exceeds 0l2 A33
overload the operation level set by function code A33.
Motor 3 Activated when the motor 3 current (inverter output current) exceeds 0l3 A49
overload the operation level set by function code A49.
Inverter unit Activated if the output current exceeds the overload characteristic of 0lu
overload the inverse time characteristic.
Overspeed Activated if the motor speed (detected speed value/predicted speed 0s F03,A06,A
value) exceeds 120% of the specified value by the function code 40
"maximum speed".
Overvoltage Activated if the DC link circuit voltage exceeds the overvoltage level 0u
due to an increase of supply voltage or regenerative braking current
from the motor. However, the inverter cannot be protected from
excessive voltage (high voltage, for example) supplied by mistake.
Overvoltage detection level
200V series: 400Vdc, 400V series: 800Vdc
PG error Activated when the pulse generator terminal PA/PB circuits are p9
disconnected. It is not activated when the sensorless control or the
V/f control is selected.
Charging circuit Activated if the bypass circuit of the DC link circuit is not formed (the pbf
error magnetic contactor for the charging circuit bypass is not closed) two
minutes after power is supplied.

Note 1: All protective functions are reset automatically if the control power voltage decreases to where
maintaining the operation of the inverter control circuit is impossible.
Note 2: Fault history data is stored for the last ten trips.
Note 3: Stoppage due to a protective function can be reset by the RST key of the KEYPAD or turning
OFF and then ON between the X terminal (RST assigning) and the CM. Note that this action is
invalid if the cause of an alarm is not found and resolved.
Note 4: In addition to these protective functions, there can be further protective from surge voltage by
connecting surge suppressors to the main circuit power terminals (L1/R, L2/S, L3/T) and the
auxiliary control power terminals (R0, T0).

4-184
4. Control and Operation
4.5.1.4 Diagnosing Activated Protective Function
VG7 inverter includes various protective functions to prevent damages to connected machines, accidents,
fires or physical injuries of customers.
When the protective function is activated, the inverter immediately trips (discontinues output) and enters
into the alarm mode. The alarm mode displays the description of the alarm on the LCD screen of the
KEYPAD panel, flashes alarm code (such as OC or OH1) on the LED display and informs the customer
of the alarm mode. The trip (discontinued output) shifts the rotating motor into coasting state.
The alarm mode continues until you enter the reset command. Make sure to direct the reset command
after you isolate the source of the alarm or replace parts.
When you have eliminated the source of the alarm, the inverter returns to the operation mode on the reset
command and is ready to restart.

(1) Overcurrent
1) Vector control and sensorless vector control

Over current IPM fault Check if the carrier frequency is set NO


Set the carrier frequency at 2 to 15kHz.
OC IPE at 2 to 15kHz.

YES

Is inverter output wiring (U, V, W)


short-circuited to ground? YES
Eliminate ground fault.
(Disconnect output wiring and make
sure no continuity with ground)

NO

Is inverter inside wiring short-circuited


to ground? YES You must replace motor.
(Make sure no continuity
Contact FUJI.
between U, V, or W terminal
of motor and ground)

NO
Increase data for exciting current
Did overcurrent happen during motor YES (function code P08 or A10)
parameter tuning
and execute motor parameter
(function code H01).
tuning again.

NO

YES Is sensoless control (code P01 or A01)


selected?

NO

Is PG pulse number specification NO


Specify again according to motor PG.
correct?

YES

Are there any problems with wiring from


PG?
- Is shield line connected wrongly? YES
Adjust wiring.
- Is signal line or power line
disconnected?
- Is signal line twisted with power line?

NO

Is PG defective? YES
Replace motor PG.
Use oscilloscope to check PG waveform.

NO

Inverter fault is suspected.


Contact FUJI.

NO

YES Increase acceleration/deceleration times


Did overcurrent alarm occur on rapid
(code F07, F08, C46, C47, C56, C57, C66
acceleraion/deceleration?
or C67) longer and operate.

4-185
2) V/f control
Overcurrent IMP fault
OC IPE

On accelerating, On deceleration. At constant speed.

Eliminate short-circuit or YES


Is motor connector terminal (U, V, W) short-circuited or short-circuited to ground?
ground fault.

NO NO NO
Decrease load or YES
increase inverter Is load too heavy?
capacity.
NO NO NO

NO Is correct torque boost


Can you decrease
value (function code A46)
torque boost value?
specified?
YES
YES

Decrease torque boost Is specified acceleration time Is specified deceleration time


NO NO
value. (function code F07, C46, C56, (function code F08, C47, C57,
or C66) too short with respect or C67) too short with respect
to load? to load?

YES YES
Inverter fault or
malfunction due to noise
is suspected. NO Did load change
Contact FUJI. abruptly?
YES

Can you specify Can you specify Decrease load fluctuation


YES YES
longer acceleration longer deceleration or increase inverter
time? time? capacity.
NO NO
Increase setting time.

You should review


Decrease load or increase
braking method.
inverter capacity.
Contact FUJI.

(2) Ground fault


WARNING
Eliminate the cause before turn on the power.
There is a risk of fire.

Is inverter output wiring (U, V, W)


Ground fault short-circuited to ground? YES
Eliminate ground fault.
EF (Disconnect output wiring and make
sure no continuity with ground).

NO

Is inverter inside wiring short-circuited


to ground? YES You must replace motor.
(Make sure no continuity between Contact FUJI.
U, V, or W terminal of motor and ground).

NO

Inverter fault is expected.


Contact FUJI.

Note: The ground fault protective function is installed on models of 18.5kW or more.

4-186
4. Control and Operation
(3) Fuse blown
WARNING
Replace inverter before turn on the power.
There is a risk of fire.

The fuse is provided to prevent a secondary disaster such as a fire. You cannot operate inverter with
the fuse blown. When this alarm is issued, turn off the power immediately, identify the cause
following the description below, and replace the inverter.
When this alarm is issued, do not turn on the power and contact us.

Is inv erter output wiring (U, V, W)


Eliminate ground f ault.
Fuse blown short-circuited to ground? YES
Contact FUJI.
dCF (Disconnect output wiring and make sure no
You must adjust inv erter.
continuity with ground).

NO

Is inv erter inside wiring


short-circuited to ground? YES You must replace motor and repair inv erter.
(Make sure no continuity between U, V, or Contact FUJI.
W terminal of motor and ground).

NO

Are main circuit power supply terminal wiring


(L1/R, L2/S, L3/T) and inv erter output YES
winding
(U, V, W) mixed up?

NO

Damage to main circuit IGBT is suspected. Damage to inv erter is suspected.


Contact FUJI. Contact FUJI.

(4) Overvoltage
1) Vector control and sensorless vector control

Ov erv oltage Is power supply v oltage within NO Decrease power supply v oltage lower
OU specif ication? than maximum specif ication.

YES

Is inv erter output wiring (U, V, W)


short-circuited to ground? YES
Eliminate short-circuit or grand f ault.
(Disconnect output wiring and make
sure no continuity with ground).

NO
YES Use torque limiter f unction
Is braking resistor installed? (f unction code F40 to 45)
to limit braking torque to 3 to 10%.
NO
NO Consider braking torque application.
Is braking torque necessary ? You need braking unit f or models of
75kW or more in 200V series and
YES 132kW or more in 400V series.

YES
Is braking resistor connection incorrect? Adjust connection.

NO

Is braking resistor disconnected?


Is resistance correct? YES You must replace braking resistor.
(Make sure to turn of f power to check Contact FUJI.
resistor).

NO

Inv erter f ault is suspected.


Contact FUJI.

4-187
2) V/f control

Overvoltage
OU

On acceleration. On deceleration. At constant speed.

Decrease power
supply voltage lower NO
Is power supply voltage within specification?
than maximum
specification.
YES YES YES
YES
Does overvoltage occur on sudden removal of load?

NO NO NO
NO Is DC link circuit voltage in main circuit higher than protection
Inverter fault or
level on activation?
malfunction due to
noise is suspected. YES
Contact FUJI. YES YES
Does abrupt
NO acceleration/ YES
Can you specify longer deceleration time
deceleration
(function code F08, C47, C57 or C67)?
activate
protection?
NO NO
YES
Can you specify longer
acceleration time YES Specify longer
(function code F07, C46, time.
C56 or C66)?

NO
Reduce moment of YES
Can you specify smaller moment of inertia of load?
inertia of load.
NO NO NO
Consider
NO application of
Are braking device or DC braking function
braking device or
(function code F20 to F22) used?
DC braking
function.
YES YES YES

You should review braking method.


Contact FUJI.

(5) Undervoltage
Undervoltage
LU

YES Is "Restart mode after momentary power


failure (function code F14)" selected?
NO
Did power failure (momentary power YES
Reset fault to restart operation.
failure included) happen?
NO
Are there device fault or defective YES Replace defective device and
connection in power supply circuit? adjust wiring.
NO
Is power supply voltage within YES Review power supply system
specification?
to meet specification.
Is there phase loss in power supply?
NO
Is there load requiring large start YES
current in same power supply system?
NO
NO
Does LU happen when circuit breaker
or magnetic contactor turned is on?
Inverter fault is YES
suspected. YES NO
Contact FUJI. Is power transformer capacity appropriate?

4-188
4. Control and Operation
(6) Inverter internal overheat and overheating at heat sink
CAUTION
Heatsink becomes very hot and do not tough it.
You may get burnt.

Inverter internal overheat Overheating IPM fault


at heat sink
OH3 OH1 IPE

YES
Is load too heavy? Decrease load.

NO

Is inverter ambient NO Reduce ambient


temperature within temperature down
specification? within specification.

YES

Is cooling fan inside NO


Replace cooling fan.
inverter running?

YES

Is cooling air passage NO Inverter fault is suspected.


stuffed? Contact FUJI.

YES

Remove obstacle.

(7) External alarm

External alarm Related codes: E01 to


OH2 E14

Is alarm terminal of
external device Connect alarm input terminal.
connected to digital NO When you do not want to
input terminal do so, change definition of
(X terminal) to which NO digital input terminal
External fault [THR] (X terminal).
assigned?

YES

Is the X terminal NO
setting correct?

YES

Is alarm function of NO Inverter fault is suspected.


connected external
Contact FUJI.
device in operation?

YES

Is overheat alarm
signal of FUJI NO Eliminate cause of
standard braking external device alarm.
resistor input?

YES

Is ambient temperature Reduce ambient


of FUJI standard NO temperature and restructure
braking resistor within environment.
specification?

YES * The factory shipment setting of the external alarm


is "normally open contact." To change to "normally
closed contact," use function code E14.
Review braking resistor
capacity and %ED.

4-189
(8) Motor overheat

Related codes: Cooling fan fault is


Motor overheat
E30, E31, E32, and P30 suspected.
OH4
Contact FUJI.
YES

Is motor cooling fan NO Is input voltage of cooling


running? fan within specification?

YES NO
Review power supply
Is air passage of cooling YES system.
fan stuffed?

NO Remove obstacle.

Is motor ambient NO Take measure to


temperature within decrease ambient
specification? temperature.

YES
YES Decrease load.
Is load too heavy?
Increase motor capacity.
NO

Use function
code P02 to select
corresponding motor.
Do motor parameters NO Inverter specifies VG7
(function code P and A) motor parameters
match companion motor? automatically.

YES YES

Is motor dedicated to
VG7?

NO
Execute motor parameter
tuning
Is function code specified (function code H01).
according to thermistor
(PTC or NTC)? NO
Specify function code
according to thermistor.
YES Check if activation level
(E32) is specified correctly
Motor or inverter fault is
when you use PTC
suspected.
thermistor.
Contact FUJI.

4-190
4. Control and Operation
(9) Inverter overload and motor overload

Speed disagreement Inverter overload Motor overload


Er9 OLU OL1, OL2, and OL3

Do electronic thermal
NO Disable electronic thermal
relay characteristics
relay and connect external
match motor overload
thermal relay.
characteristics?

YES
Are data for electronic
thermal relay (function NO
code F10 to 12, A32 to Specify correct level.
A34 or A48 to A50)
correct?

YES
YES Decrease load or increase
Is load too heavy?
capacity.

NO Specify large value to ASR


input filter (function code
Is load fluctuation large F64, C43, C53 or C63).
YES
in operation though load
is not heavy? YES

NO Is reference speed
fluctuating?

Inverter fault is suspected. NO


Contact FUJI.
Readjust speed regulator
(such as ASR gain and
constant of integration).

(10) PG error
PG error
P9

Is sensroless control used YES Specify sensorless control


(function code P01 or A01)? mode.

NO

Is wiring from PG YES


Adjust wiring.
disconnected?

NO

Does power supply voltage


(specification) of PG and NO
power supply voltage Switch SW5.
(15 or 12V switched by SW5)
of PGP match?
YES

Does wiring from PG meet NO Replace with wire of


recommended wire size? recommended size.

YES

NO Check shield treatment.


Is PG waveform normal?
Replace PG.

YES

Inverter fault is suspected.


Contact FUJI.

4-191
(11) Overspeed

Overspeed
OS

Does speedNO YES Increase speed


present overshoot
NO regulator gain.
at high speed?
NO

NO NO
Is droop control
used?

YES

Is droop gain H28 YES


Lower droop gain H28.
too high?

NO
Use function code P02
to select
corresponding motor.
Inverter specifies VG7
motor parameters
automatically.
YES
Do motor NO Is motor dedicated to
parameters match
VG7?
companion motor?
N
YES
O
Execute motor
parameter tuning
Is sensorless
NO (function code H01).
control specified
(function code P01
or A01)?

YES

Is inverter output
YES Provide wiring for
terminal (U, V, W)
inverter output terminal
circuit
(U, V, W) circuit.
disconnected?

NO

Inverter fault is
suspected.
Contact FUJI.

YES

Is PG waveform NO Review wiring.


normal? Replace PG.

YES
Is data of PG pulse NO
number correct Match to motor PG.
(code P28 or A30)?

4-192
4. Control and Operation
(12) NTC thermistor disconnection

NTC thermistor
disconnection
nrb

NO Specify "Thermistor
Is motor provided with
selection (function code
thermistor?
P30, A31 or A47)" again.
YES

Is motor thermistor
signal cable YES Connect following wiring
disconnected diagram.
(THC-TH1)?

NO

Is motor ambient YES Review operation


temperature low
environment.
(-30 C or less)?

NO

Inverter fault is suspected.


Contact FUJI.

(13) Charging circuit error

Charging circuit error


PbF
Adjust wiring.

NO

Is braking resistor YES Is braking resistor


connection disconnected?
incorrect? Is resistance correct?

NO YES

You must replace braking


resistor.
Is fan power supply
switching connector YES
set to R0-T0 side Change setting.
by mistake
(see page 3-14)?

NO

Inverter fault is
suspected.
Contact FUJI.

4-193
(14) Memory error (Er1)
Review the function data before you turn off the power when the memory error occurs. When the
data are correct, the error is limited to data in the back up memory. Only if you can use "All save"
to save data without reoccurence of Memory error, you can operate the inverter. Check the printed
circuit board visually for dusts.
When the function data are abnormal, or memory error occurs frequently while function data are
normal, an inverter fault is suspected. Contact FUJI.

(15) KEYPAD panel communication error

KEYPAD panel communication error Related code: F02


Er2

Are KEYPAD panel


connector and YES
Treat def ectiv e part.
socket inserted
f irmly ?

NO

Turn of f power supply


and charge lamp,
then turn on again.

Inv erter is normal.


You can continue to
operate.
Does KEYPAD YES If KEYPAD panel
panel display normal communication error
data? occurs f requently ,
inv erter f ault is
NO suspected.
Contact FUJI.

Inv erter is def ectiv e.


Contact FUJI.

4-194
4. Control and Operation
(16) CPU error and A/D converter error

CPU error A/D conv erter error


Er3 Er8

Is printed circuit board


short-circuited? YES
Treat def ectiv e part.
Are there dusts adhered
to printed circuit board?

NO

Inv erter f ault is


suspected.
Contact FUJI.

(17) Output wiring error

Output wiring error


Er7

Is inverter output YES Connect following


wiring (U, V, W)
wiring diagram.
disconnected?

NO

Do motor parameters
YES Review data and execute
(function code P and
motor parameter tuning
A) match companion
(function code H01) again.
motor?

NO

Inverter fault is
suspected.
Contact FUJI.

4-195
(18) RS-485 communication error

RS-485 communication error


Er5

NO Do you direct operation Disable "No response error


command through RS485? detection time" setting.

YES NO

Is "No response error Does inverter


NO
detection time" (function communicate regularly in
code H38) setting disabled? specified time?

YES YES
Use maintenance information YES Is communication line NO Review communication
of KEYPAD panel to check
physically disconnected? line.
RS-485 error code.

Check sum CRC error, Parity Format error Other errors on writing.
framing, and Overrun error. Comand error

Review your checksum Refer to user's manual.


Check your program.
and CRC programs.

Are terminating resistors NO


connected to both ends of Install terminating resistors.
communication line?
YES
Review device configuration to
Is total length of communication decrease total wiring length to less
line within specification? NO than specification.
Non-shielded: Max. 10m If you use shielded line, use
Shielded: Max. 500m commercial shielded RS-485
converter.
YES

Is communication line tied with NO Separate power line from


power line? communication line.

YES

Is shielded twisted pair cable NO


Use shielded twisted pair cable.
used as communication line?

YES

Is response interval with respect


NO Specify response interval (H39)
to send/receive switching time
according to specification
of 232C/485 converter meet device
of used device.
to be used?
YES
Inverter noise is suspected.
Does decreasing baud rate YES Use "Mode selection on no
(function code H34) down to response error (H32)" to
2,400bps eliminate alarm? determine whether you can
continue operation.
NO

Contact FUJI.

4-196
4. Control and Operation
(19) Input phase loss
CAUTION
Turn on the power after you eliminate faults.
There is a risk of fire.
Change the setting of function code E45 to "1x" to change the input phase-loss detection
sensitivity. Use a DC reactor (option; standard for 75kW or larger capacities) and change the
parameter.
If the parameter is changed erroneously, the inverter may be broken.

Input phase loss


Lin

Is wiring connected to all


main power supply NO Connect wiring for all
terminals three phases.
(L1/R, L2/S, L3/T)?
YES

Are screws on terminal NO Tighten screws on


block loose? terminal block.

YES

Is the voltage imbalance NO Failure of the inverter or


ratio in the three-phase malfunction caused by noise
power supply 2% or above? is probable. Contact FUJI.

YES

NO Install a DC reactor (option;


Is the DC reactor used? standard for 75kW or larger
capacity inverters).
YES

Is the setting of function NO Change the setting of


code E45 changed to
function code E45 to "1x."
"1x"?

YES

The power supply is faulty.


Check the power supply
system including wiring.

Note: Power supply voltage imbalance ratio [%]


(max. voltage [V] - min. voltage [V])
= 67
(average voltage of 3-phases [V])

4-197
(20) DB resistor overheating

DB resistor overheating Related codes: E35 to E37


dbH

Does electronic thermal Specify DB electronic


NO thermal relay functions
relay characteristic match
DB characteristics? according to DB
specifications again.
YES

Can you review braking YES


Decrease repetition.
repetition?

NO

You must review DB


resistor selection.

(21) Operation procedure error

Operation procedure error


Er6

Did y ou execute tuning YES


Follow tuning procedure.
(H01)?

NO

YES
Are options installed? Follow restriction of options.

NO

Contact FUJI.

(22) Others
The following alarms are related to options. See Users Manual for details.
Er4 : Network error. When T-Link, SX bus or field bus option is installed.
ErA : UPAC error. When UPAC option is installed.
Erb : Inter-inverter communication error. When RS or SI option is installed.

4-198
5. KEYPAD Panel
WARNING
If the user set the function codes wrongly or without completely understanding this users manual,
the motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
The STOP key is effective only when its function has been set. Install an emergency stop switch
separately.
Accident may result.

5.1 Appearance of KEYPAD Panel

(A) LED monitor

1500 (B) Auxiliary information indication for LED


monitor
(C) LCD monitor

(D) Indication on LCD monitor

(E) RUN LED (valid during operation)

(F) Control keys

(G) Operation keys

Figure 5-1-1 Appearance of KEYPAD Panel

5-1
(A) LED monitor:
Four-digit 7-segment display
Used to display various items of monitored data such as setting frequency, output frequency and
alarm code.

(B) Auxiliary information indication for LED monitor:


Selected units or multiple of the monitored data (on the LED monitor) are displayed on the top line of
the LCD monitor. The symbol indicates selected units or multiple number. The symbol
indicates there is an upper screen not currently displayed. (The 100 indicator is not used.)

(C) LCD monitor:


Used to display such various items of information as operation status and function data. An operation
guide message, which can be scrolled, is displayed at the bottom of the LCD monitor.

(D) Indication on LCD monitor:


Displays one of the following operation status with .
FWD: Forward operation REV: Reverse operation STOP: Stop
Displays the selected operation method:
REM: External signal LOC: KEYPAD panel COMM: Communication terminal JOG: Jogging
mode
The symbol indicates there is a lower screen not currently displayed.

(E) RUN LED (valid during operation):


Indicates that an operation command is being input by pressing the FWD or REV key.

(F) Control keys:


Used for inverter run and stop
FWD : Forward operation command REV : Reverse operation command STOP : Stop command

(G) Operation keys:


Used for screen switching, data change, frequency setting, etc.
The Table 5-1-1 shows the main function of the operation keys.
Table 5-1-1 Functions of Operation Keys
Operation key Main function
PRG
Used to switch the current screen to the menu screen or
switch to the initial screen in the operation/alarm mode.
FUNC Used to switch the LED monitor or to determine the entered
DATA frequency, function code, or data.
, Used to change data, move the cursor up or down, or scroll
the screen.
Used to move the cursor horizontally at data change. When
SHIFT
>> this key is pressed with the up or down key, the cursor
moves to the next function block.
Used to cancel current input data and switch the displayed
RESET screen. If an alarm occurs, this key is used to reset the trip
status (valid only when the alarm mode initial screen is
displayed).
Used to switch normal operation mode to jogging operation
STOP + mode or vice versa. The selected mode is displayed on the
LCD monitor.
Switches operation method (from KEYPAD panel operation
to external signal operation or vice versa). When these keys
STOP + RESET are pressed, function F01 data is also switched from 0 to 1 or
from 1 to 0. The selected mode is displayed on the LCD
indicator. (REM, LOC)

5-2
5. KEYPAD Panel
5.2 Alarm Mode
Alarm detection order
Alarm code
OC
Number of successive When a single alarm occurs, the
1=xxx xxx occurrences alarm mode screen appears where
xxxxxxxxxxxxx Alarm name
the content of the alarm is indicated.
PRGPRG MENU
Operational instruction
RESETRESET

Figure 5-2-1 Alarm Mode Screen

When multiple alarms occur at the same time, the contents of the alarms can be checked using the
and keys.

Table 5-2-1 Alarm Detection Order


Operating keys LED display LCD display Content
5. 5 Alarm No. 5


4. 4 Alarm No. 4
3. 3 Alarm No. 3
2. 2 Alarm No. 2
1. 1 Alarm No. 1 (multiple alarms)
Blank 0 Latest alarm (single alarm/already has
been reset)
Blank -1 1st latest alarm
Blank -2 2nd latest alarm
Blank -3 3rd latest alarm
Blank -4 4th latest alarm
Blank -5 5th latest alarm
Blank -6 6th latest alarm
Blank -7 7th latest alarm
Blank -8 8th latest alarm
Blank -9 9th latest alarm
Blank -10 10th latest alarm

The information given by the LCD and LED when multiple alarms are issued at the same time is
different from that given when a single alarm is issued.
When multiple alarms are issued, the information about alarm No.1 is given.
When a single alarm is issued, the information about the latest alarm is given.
When multiple alarms are issued, only alarm No.1 is recorded in the alarm history. No.2 and
subsequent ones are not recorded.
When a single alarm is issued, the latest alarm is recorded in the alarm history.

5-3
5.3 KEYPAD Operation System
(Hierarchical Structure of LCD Screens)
5.3.1 During Normal Operation
The basic KEYPAD operation system (hierarchical structure of screens) is illustrated below.

1500 1500 FUNC 1500 FUNC 1500


PRG DATA DATA
Operation Program Detailed
mode screen menu screen information
Function
screen
RESET RESET screens FUNC RESET
DATA
Save
PRG (code+1)

Figure 5-3-1 KEYPAD Operation in Operation Mode

5.3.2 When an Alarm Occurs


When an alarm occurs, the KEYPAD screen system is switched from the normal operation mode to the
alarm mode. The alarm mode screen appears where the alarm information is indicated.
The program menu, function, and detailed information screens are similar to those of normal operation.
The program menu screen can be switched to the alarm mode screen using PRG only.

1500
Operation PRG Normal KEYPAD operation (Figure 5-3-1)
mode screen
PRG RESET

An alarm
occurs.
RESET (No transition
occurs in an
alarm.)
Alarm Alarm FUNC Alarm FUNC Alarm
Alarm mode PRG Program menu DATA DATA Detailed
screen screen information
Function screen
RESET screens FUNC RESET
DATA

PRG Save
(code+1)

Figure 5-3-2 KEYPAD Operation in Alarm Mode

5-4
5. KEYPAD Panel
Table 5-3-1 Outline of Indications on Different Screens
No. Screen name Description
1 Operation mode You can change motor speed or switch LED monitor when this
screen is shown on KEYPAD during normal operation.
2 Program menu Function menu is shown on this screen for your selection. Select a
(Program mode) desired function from menu and press FUNC DATA to call screen for
selected function. Menu contains the following options as KEYPAD
functions.
No. Menu item Outline
1 Function menu If this is selected, a name list of function
codes appears. Select a desired code
to call data setting screen for that code
where its setting can be checked or
changed.
2 CHECK DATA If this is selected, a data list of function
codes appears. Select a desired code
to check its setting. Similar to the SET
DATA above, data setting screen can
be selected where its setting can be
changed.
3 MONITOR This screen is used as operation status
monitor to check various data.
4 I/O CHECK This screen is used to check status of
inverter and optional analog input/output
and digital input/output signals.
5 MAINTENANCE This screen is used to check
INFO maintenance information including
inverter status, life expectancy,
communication errors, and ROM
version.
6 MEASURE Maximum and average currents and
LOAD FACTOR average braking power can be
measured to determine load factor.
7 ALARM INFO This screen is used to check operation
status and I/O status at the time of the
latest alarm.
8 ALARM This screen is used to check the latest
HISTORY alarm, multiple alarms that occurred at
the same time, and alarm history.
Select an alarm and press FUNC DATA to
check cause of that alarm and
troubleshooting information.
9 COPY DATA Function code settings for an inverter
can be stored and copied to another
inverter.

3 Function When a function is selected from program menu, the corresponding


screens function screen appears for execution of that function.
4 Detailed Functions that cannot be executed by function screens (change of
information function code settings and indication of causes of alarms) are
screen displayed by detailed information screen.

5-5
5.4 KEYPAD Operating Procedures
5.4.1 Transition of Screens
The KEYPAD operation (hierarchical structure of screens) in the program mode is illustrated below.

Program mode
*1 1500 OC FUNC
DATA
Function menu
(1) , : Selects a code
F/D, :Selects a FUNC : Saves data RESET
directory DATA (Code +1)
+/ : Jumps to
previous/next group 1500 OC
SET DATA
>> +PRG >> +PRG , : Changes a value
A B STOP+,:
Changes a special value
*1 1500 OC : Moves cursor
(2) CHECK DATA
, : Selects a code FUNC : Saves data
F/D, :Selects a DATA (Code +1)
RESET

directory
+/ : Jumps to
previous/next group FUNC
DATA

1500 OC 1500 OC
I/O CHECK
MONITOR


(3)
1) Operation status 1
1) Input signals

2) Operation status 2
2) Input signals (via COMM)
3) Output signals

4) Analog input signals

(4) 5) Analog output status

6) Operation status

7) Effective sets of
motors/parameters

8) Optional I/O terminal
status

9) Optional communication

terminal status
1500 OC FUNC
1500 OC 1500 OC 10) AIO input status
Program menu DATA MAINTENANCE INFO ALARM INFO
,: Selects a function 11) PG input status

between (1) and
12)
DIOA input status
(9).
RESET
13) DIOA input status (via
1) Operation status 1 1) Operation status 1
COMM)
) 14) DIA/DIB input status
In operation (5)
2) Operation status 2 2) Operation
status 2
15) DIOB input status
mode only 3) Operation status 3 3) Operation status
16) DIOB output status
4) Communication status
status
4) Communication
5) ROM version 1 5) Input signals

6) ROM version 2
6) Input signals (via COMM)


7) Output signals
1500 OC
8) Operation status
(6) MEASURE LOAD
FACTOR 9) DIOA input status
F/D : Starts/stops
10) DIOA input status (via
measurement COMM)

11)
Alarm history 1
(7) 12) Multiple alarms
13) Alarm history 2
14) Alarm history 3
1500 COPY *1 1500 OC 1500 OC
COPY DATA ALARM HISTORY FUNC CAUSE
DATA
,: Selects a process (9) (8) , : Selects an alarm , : Scrolls over
F/D: Starts copying screens

RESET

*1: The functions whose use has been limited by password (function codes L01 and L02)
cannot be selected until the password is entered. Unless limited, they can be selected at
any time.

5-6
5. KEYPAD Panel
5.4.2 Operation Mode
Initial screen
The screen shown on the left appears for five
seconds after power-on. Then, the screen is
0 replaced by the operation mode screen.

FRENIC5000VG7S

Operation mode screens


The operation mode screen takes the descriptive
W/o operation W/operation form where the inverter operation status and
command command operational instruction are indicated or the graphical
form where the operation status is expressed by bar
graphs.
0 0
The form can be switched with function code F57
STOP RUNFWD (LCD monitor).
(The descriptive form is initially selected.)
PRG PRG MENU PRG PRG MENU
To switch to the bar graph screen:
F/D LED SHIFT F/D LED SHIFT

PRG (Select a function code)

Bar graph screen


FUNC
DATA (ENT)
0
r Motor speed
Output current
A (Select F57)
% Torque
SPD/Iout/TRQ command value
FUNC
DATA (ENT)
Motor speed:
The full scale represents the maximum
speed.
(Switch the screen)
Output current:
The full scale represents 200% of the
rated inverter output.
FUNC
DATA (ENT)
Torque command value:
The full scale represents 200% of the
rated motor torque.

5-7
5.4.3 Digital Speed Setting Procedure
Digital speed setting screen Press the or key with the operation mode
screen to call the digital speed setting screen. (If
you do nothing for five minutes, the screen will
1500 return to the operation mode.)
<DIG SET SP>
LOCAL
0 24000
F/D STORE

Digital speed setting procedure Press the or key again with the digital
speed setting screen to change the digital speed.
Keep pressing the or key to change the
1500 Preset speed speed in tens, hundreds, or thousands.

<DIG SET SP> Screen name


Speed setting
LOCAL mode
0 24000 Setting range
Operation
F/D STORE guide

SHIFT
1500 Press the >> key to shift the place where the
value is to be changed. (LEDs at the selected place
<DIG SET SP> will blink.)
LOCAL
0 24000
F/D STORE

1500
Press the FUNC key to store the currently entered
<DIG SET SP> DATA
speed.
LOCAL
0 24000
EXECUTING...

1500
<DIG SET SP> If the KEYPAD setting mode has not been selected
LINK Current speed
(Remote or PID screen), the current speed setting
setting mode
mode is indicated on the LCD. If REMOTE is
indicated, you can check but cannot change the
speed using the and keys.

5-8
5. KEYPAD Panel
5.4.4 Switching the LED Monitor Indication
Press the FUNC
DATA key with the operation mode screen to switch the LED monitor indication. The

information given by the monitor changes each time the FUNC


DATA key is pressed and the current mode is
indicated on the LCD.

Table 5-4-1 Monitor Indication


LED monitor Digital setting mode
Digital speed PID Unit Resolution
Running Stopping
setting command
0-9999: 1-10,000
Detected speed Setting speed 4
0 r / min resolution
1 *0) *0)
10,000-24,000: 10
0-9999: 1-10,000
1 Speed setting 4 *0) r / min resolution
10,000-24,000: 10
0.1 to 400.0: 0.1
2 Reference output frequency Hz
resolution
3 Reference torque current % 1%
4 Reference torque % 1%
Speed
5 Calculated torque % 1%
command
F 60=
from 0.01 to 99.99 : 0.01
0;kW
6 Input power KEYPAD 100.0 to 999.9 : 0.1
F 60=
1000 to : 1
1;HP
0.01 to 99.99 : 0.01
7 Detected output current A 100.0 to 999.9 : 0.1
1000 to : 1
8 Detected output voltage V 1V
9 Detected DC link circuit voltage V 1V
10 Reference magnetic-flux value PID % 1%
11 Calculated flux value command % 1%
12 Motor temperature *1) from - 1
Load KEYPAD
Load shaft
Load shaft speed
13 reference r / min 1
detected speed from
speed
KEYPAD
Detected line Reference line
14 m / min 1
speed speed
15 Adjusted value of Ai (12) % 0.1 %
16 Adjusted value of Ai (Ai1) % 0.1 %
17 Adjusted value of Ai (Ai2) % 0.1 %
18 Adjusted value of Ai (Ai3) *2) % 0.1 %
19 Adjusted value of Ai (Ai4) *2) % 0.1 %
20 PID command value *3) Speed 0.00 to 9.99 :
21 PID feedback value *3) command 0.01
from -
10.0 to 99.9 : 0.1
22 PID output value *3) KEYPAD
100 to 999 : 1
23 Optional monitor 1 (HEX) *4) HEX 1
24 Optional monitor 2 (HEX) *4) HEX 1
25 Optional monitor 3 (DEC) *4) DEC 1, 10
26 Optional monitor 4 (DEC) *4) DEC 1, 10
27 Optional monitor 5 (DEC) *4) DEC 1, 10
28 Optional monitor 6 (DEC) *4) DEC 1, 10
*0): Indicated as an absolute value. *1): If the system is programmed not to indicate the motor
speed, -- appears. *2): Not indicated when optional AIO unit is not connected.
*3): Not indicated when the PID is inactive. *4): Indicated or not indicated, depending on the
application.
*5): The upper limit of the displayed value is 60,000

5-9
5.4.5 Menu Screen
Press the PRG key with the operation mode screen to
1.DATA SET call the menu screen.

2.DATA CHECK
3.OPR MNTR Move the arrow at the left of the screen to a desired
menu using the or key. Press the FUNC DATA
4.I/O CHECK key to call the screen for the selected menu.

5.4.6 Function Code Setting Procedure


Press the PRG key with the operation mode screen to
call the menu screen. Move the arrow to 1. SET
DATA using the or key. Press the FUNC
RUN key to call the function code setting screen.
DATA

PRG PRG MENU


F/D LED SHIFT

Select a desired function code on the function code


PRG setting screen using the or key.

1.DATA SET
2.DATA CHECK
3.OPR MNTR
4.I /O CHECK

FUNC
DATA

F00 DATA PRTC


F01 SPD CMD 1
F02 OPR METHOD
F03 M1- Nmax

5-10
5. KEYPAD Panel
(1) KEYPAD Directory Structure

The directory structure described herein is the same as used for personal computers where a group of
function codes are contained in each directory.

For example, function codes C01 to C04 are all related with the mechanical resonance point of the load
and considered as the same. Therefore, C02 to C04 are not indicated in the parent directory list. In this
case, appears to the right of C01 to indicate that it has child directories. To open the directory for a
function code identified with , move the cursor to that code using the or key and press the
FUNC
DATA or key.

An Example of Selecting a Function Code with Child Directories

Parent directories Child directories Data setting screen

C01 JUMP N1
FUNC
DATA or C01 JUMP N1 FUNC
DATA
C01 JUMP N1
C05 MULTI N1 C02 JUMP N2
C25 SPD CMD 2 C03 JUMP N3 0r/m
C29 JOG N C04 JUMP HYSTR
RESET RESET


C01 JUMP N1 C01 JUMP N1
FUNC Save
C05 MULTI N1 C02 JUMP N2 DATA (code+1)
C25 SPD CMD 2 C03 JUMP N3
C29 JOG N C04 JUMP HYSTR

Press three times Press three times

C05 MULTI N1 C01 JUMP N1


C25 SPD CMD 2 C02 JUMP N2 Rotated back to C01
C29 JOG N C03 JUMP N3
C30 ASR-JOG-P C04 JUMP HYSTR

appears to the right of each function code with child directories.


Press the >> key once (do not keep pressing longer than a second) to call the child directory list for
the selected function code.

5-11
Each function code consists of an alphabet and number. The alphabet represents the function group.
Table 5-4-2 Function Code Groups
Function codes Functions Remark
F00 to F80 Fundamental functions
E01 to E84 Extension terminal
functions
C01 to C73 Control functions of
frequency
P01 to P30 Motor 1 parameters
H03 to H73 High performance
functions
A01 to A50 Alternative motor
parameters
o01 to o40 Optional functions Selectable when relevant optional unit is mounted.
L01 to L15 Lifter functions
U01 to U64 User functions

(2) Jumping by Group

When selecting a function code not shown on the screen, press the and or and
keys to jump to the previous or next group.

F00 DATA PROTC F00 DATA PROTC Press F02 OPR METHOD
F01 SPD CMD 1 F01 SPD CMD 1 four times F03 M1-Nmax
F02 OPR METHOD F02 OPR METHOD F04 M1- Nr
F03 M1-Nmax F03 M1-Nmax F05 M1 Vr

C01 JUMP N1 Press E84 FILT AO1-5 + F79 M1-3SELECT


C05 MULTI N1 three times C01 JUMP N1 E01 X1 FUNC
C25 SPD CMD 2 C05 MULTI N1 E14 X N O R M AL
C29 JOG N C25 SPD CMD 2 E15 Y1 FUNC

E84 FILT AO1-5 + F79 M1-3SELECT


Jump to next group
C01 JUMP N1 E01 X1 FUNC
C05 MULTI N1 E14 X N O R M AL
C25 SPD CMD 2 E15 Y1 FUNC

Jump to previous group

5-12
5. KEYPAD Panel
(3) Setting Procedures

Ordinary setting procedures


To change a setting, keep pressing the or key or select a place using the cursor and
directly enter a new value.

Select the place where Enter a value after


the value is to be Use the or key selected place.
changed.
xxxxxxxxxx xxxxxxxxxx xxxxxxxxxx

20.00s 20.00s 20.00s


xxxxxxxxxx xxxxxxxxxx xxxxxxxxxx
20.00s
_ 20.00s __20.01s _ 20.00s


xxxxxxxxxx xxxxxxxxxx xxxxxxxxxx
20.00s 20.00s
_20.00s __20.02s 1020.00s

Keep pressing for


five seconds.

xxxxxxxxxx xxxxxxxxxx
20.00s
20.00s __20.50s

The value at the next


xxxxxxxxxx left place starts
Move the cursor to a 20.00s changing with the value
desired place and __20.60s at the initial place
change the value using remaining zero.
the or key.
Release the key.

xxxxxxxxxx
20.00s
__20.60s


xxxxxxxxxx
20.00s
__20.70s

5-13
FUNC
Select a function code. Press DATA to call the data setting screen.
Press or with the data setting screen to increase or decrease the value in the minimum unit
on the LCD.
Keep pressing or to increase or decrease the setting in tens, hundreds, or thousands for rapid
changing. It is also possible to select a place using and directly enter a value. Once any setting is
FUNC
changed, the previous value is also indicated for your reference. Press DATA to store the new value.
Press RESET to return to the function menu screen without storing the value.
Any function code setting is not reflected on the inverter operation until stored by pressing FUNC
DATA . Some
settings cannot be changed when protected or during operation or for another reason. The conditions
required for changing them should be satisfied. The reason why the settings cannot be changed is
indicated below.

Table 5-4-3 Reasons for Disabling the Change


Indication Reason Remedy
NO SIGNAL (WE) The edit enable command function Turn on the terminal for function
via general-purpose input terminal codes set to 19 (edit enable
has been selected. command selected) between
E01 and E13.
DATA PRTCTD Data is protected by function code Set function code F00 to 0.
F00.
INV RUNNING An attempt was made to change a Stop the inverter.
function code with the inverter
running though the change has
been disabled during inverter
operation.
FWD/REV ON An attempt was made to change a Turn the FWD/REV command
function code with the FWD/REV off.
command on though the change
has been disabled with the
FWD/REV command on.

5-14
5. KEYPAD Panel
Examples of special setting procedures
Example 1 Example 2 Example 3

P02M1-CTL-MTD H01TUN MODE E14X NORMAL


OP
0.75-2 0 : INACTIV CL
0~37 0~4 1 2 3 45 67 89

STOP

P02M1-CTL-MTD H01TUN MODE E14X NORMAL
0.75-2 0INACTIV OP
1.5-2 1 : ASR-TUN CL
0~37 0~4 1 2 3 45 67 89
RESET F/D
Blinking cursor moves
over terminals that
are on.
P02M1-CTL-MTD 1: ASR-TUN E14X NORMAL
0.75-2 NG? RESET
OP
2.2-2 OK? F/D
CL
0~37
1 2 3 45 67 89
Press n
F/D
You can move in a
single direction
times. F/D using or .

P02M1-CTL-MTD 1:ASR-TUN E14X NORMAL


0.75-2 OP
110-4 NOT EXECUTE CL
0~37 1 2 3 45 67 89

Press six
Automatically
switched two
times.
seconds later
P02M1-CTL-MTD EXECUTING E14X NORMAL
0.75-2 OP
90-4 0%
CL
FWDSTART
0~37 1 2 3 45 67 89

STOP FWD
EXECUTING E14X NORMAL
60% OP
STOPSTOP CL
1 2 3 45 67 89
Automatically
STOP proceeds Press F/D key to
F/D
permit entry.
COMPLETE
E14X NORMAL
E15
100%
E28
E29
Automatically
switched two
seconds later
Automatic transition after 20
H02 seconds
H03
H03 0=Er6 1
H04 OPR PROCD ERR
PRGProgram menu
RESETReset

5-15
Example 1 shows an example of list selection.
For conventional models, only function codes are listed and the settings should have been changed
or stored by referring to the manual. With the list selection capability, codes are listed on the LCD
with their contents so that you can change or store the settings while checking the contents. The list
selection screens for different function codes are shown in the subsequent pages.
Example 2 shows an example of transition of screens during tuning process.
Example 3 shows an example of setting control I/O terminals.
Some function codes in addition to the above should be programmed in the same manner. Change
the settings in reference to the above examples.

5-16
5. KEYPAD Panel
(4) List selection screens for function codes

List selection screens (common to all languages)


1) Data protection (function code F00) 2) Speed setting N1 and N2
(function code F01, C25)

3) Operation method 4) Electronic thermal (action selection)


(function code F02) (function codes F10, A32, A48)

5) 30RY operation mode 6) Stopping speed


(function code F36) (function code F38)

7) Torque limiter mode 1 8) Torque limiter mode 2


(function code F40) (function code F41)

9) Torque limit selection (level 1) 10) Torque limit selection (level 2)


(function code F42) (function code F43)

11) Torque command monitor


(function code F51)

5-17
12) LED monitor selection 13) LED monitor stop display
(function code F55) (function code F56)

14) LCD monitor display selection


(function code F57)

15) LCD monitor language 16) Output unit selection 17) Speed limit method selection
selection (function code F58) (function code F60) (function code F76)

18) Motor selection 19) Current rating switch


(function code F79) (function code F80)

20) X function selection (function codes E01 to E13)

5-18
5. KEYPAD Panel
21) Y function selection (function codes E15 to E27)

22) PG pulse output selection 23) Ai function selection


(function code E29) (function codes E49 to E52)

24) AO function selection 25) Multi-step speed setting definition


(function codes E69 to E73) (function code C21)

26) Control method selection


(function codes P01, A01)

20) Ai function selection


(function codes E49 to E52)

5-19
27-1) Motor selection (function code P02) When F60 = 0 (kW)

27-2) Motor selection (function code P02) When F60=1(HP) 28) Thermistor selection
(function codes P30, A31, A47)

29) Tuning action selection


(function code H01)

30) Cooling fan ON/OFF control 31) Reverse rotation prevention 32) Automatic energy-saving operation
(function code H06) (function code H08) (function code H10)

33) Operation command self-retention time 34) Active drive


(function code H16) (function code H19)

5-20
5. KEYPAD Panel
35) PID control (action selection) 36) PID control (command selection)
(function code H20) (function code H21)

37) Speed command selection 38) Link function protection


(function codes H27) (function code H29)

39) Link operation 40) Action at RS485 error


(function code H30) (function code H32)

41) RS485 transmission speed 42) RS485 data length selection


(function code H34) (function code H35)

44) RS485 stop bit selection


(function code H37)
43) RS485 parity bit selection
(function code H36)

46) Torque command selection


(function code H41)

45) RS485 protocol selection


(function code H40)

47) Torque current command selection 48) Magnetic flux command selection
(function code H42) (function code H43)

5-21
49) Observer method selection 50) Line speed feedback selection
(function code H46) (function code H53)

51) Overvoltage suppression function 52) Overcurrent suppression function


(function code H57) (function code H58)

53) Load adaptive control function 54) Load adaptive control function definition 2
definition 1 (function code H60) (function code H61)

55) For manufacturer 56) DIA, DIB (function selection)


(function code H71) (function code o01, o02)

57) Feedback pulse selection 58) Command pulse selection


(function code o05) (function code o12)

59) Pulse string input style selection 60) Action at transmission error
(function code o13) (function code o30)

61) Transmission format 62) Multi-winding system


(function code o32) (function code o33)

5-22
5. KEYPAD Panel
63) UPAC function 64) Fixed S-curve pattern
(function code o38) (function code L04)

65) Creepless floor arrival function used/not used


(function code L15)

5-23
5.4.7 Checking the Function Code Settings
Press the PRG key with the operation mode screen to
1500 call the menu screen. Move the arrow at the left of the
screen to 2. CHECK DATA using the or
RUN FWD key. Press the FUNC
DATA key to call a list of function
codes and their settings to the LCD.
PRG PRG MENU
F/D LED SHIFT

PRG

1500 Select the function code which is to be checked using


the or key with the same procedure as
1.DATA SET described in 5.4.6 Function Code Setting Procedure.
2.DATA CHECK
3.OPR MNTR
4.I/O CHECK

FUNC
DATA

1500
F00 0:CHG OK
F01*1:121NPUT
F02*1:FWD,REV
F03 1500r/m

FUNC
DATA

1500 Select a function code and change its setting. Press


F00 DATA PRTC the FUNC
DATA key to store the new value as you do on the

1: PROTECT function code setting screen.


0:CHG OK
0~1

5-24
5. KEYPAD Panel
5.4.8 Operation Status Monitor
Press the PRG key with the operation mode screen to
call the menu screen. Move the arrow at the left of the
1500
screen to 3. MONITOR using the or key.
Press the FUNC
RUN DATA key to check the current inverter
operation status on the LCD.
PRG PRG MENU

F/D LED SHIFT

PRG

1500
1.DATA SET
There are two operation status monitor screens. Press
2.DATA CHECK the or key to call the other screen.
3.OPR MNTR
4.I/O CHECK

FUNC
DATA
LED monitor (The latest alarm code blinks quickly when an
alarm is issued.)
1500 The second decimal place is rounded
Speed command value
N*= xxxxxxxr/m (Speed setting 4 is indicated.) to the first decimal place. If the absolute
N = xxxxxxxr/m Speed detection value value is 10,000 or larger, the first
decimal place is rounded.
f* = xxx. xHz Reference output frequency
TRQ= xxx% Reference torque (The first decimal place is rounded.)

1500 Motor temperature (--- appears with NTC thermistor not


TMP = xxxC connected)
Iout=xxxx. xx A Detected output current
Vout= xxx V Detected output voltage
FLX*= xxx% Reference flux value

5-25
5.4.9 I/O Check

Press the PRG key with the operation mode screen to


1500 call the menu screen. Move the arrow at the left of the
screen to 4. I/O CHECK using the or key.
RUN Press the FUNC
key
DATA to check the status of inverter and
optional analog input/output and digital input/output
PRG PRG MENU units on the LCD.
F/D LED SHIFT

PRG

1500
There are sixteen I/O check screens. Press the
or key to call the previous or next screen. The
1.DATA SET
2.DATA CHECK I/O status of each optional unit is only indicated when
3.OPR MNTR the optional unit is mounted.
4.I/O CHECK

FUNC
DATA
External signal
1500 input
REM X2 X6
This screen is used to check input signals to the terminal
FWD X3 X7 block (REM).
REV X4 X8
X1 X5 X9
: Signal off , : Signal on

Input signals via
COMM
This screen is used to check input signals via the link
1500
(COMM).
COMM X2 X6
FWD X3 X7
REV X4 X8 : Signal off , : Signal on
X1 X5 X9


Output signals This screen is used to check the on/off status of the
1500 functions assigned to Y1 to Y5A.
Y1 Y5A
Y2
: Signal off , : Signal on
Y3
Y4

5-26
5. KEYPAD Panel

This screen is used to check analog input voltages to


Analog input the terminal block (10.0 to +10.0 V).
1500 signals (AI)
[1] Analog input signal (12)
12 = xx. xV [2] Analog input signal (Ai1)
Ai1= xx. xV [3] Analog input signal (Ai2)
Ai2= xx. xV [4] Not used

Analog output
1500 status (AO) This screen is used to check the status of the functions
AO1 = xx. xV assigned to analog output terminals (10.0 to +10.0 V).
AO2 = xx. xV
[1] Analog output signal (AO1)
AO3 = xx. xV
[2] Analog output signal (AO2)
[3] Analog output signal (AO3)
[4] Not used

This screen is used to check the inverter operation
1500 Operation status status.
: Signal off , : Signal on
FWDBRKIL
REV NUVACC
FWD: Forward operation REV: Reverse operation
EXT TL DEC
EXT: Pre-exciting INT: Inverter shut off
INT VL ALM BRK: Braking NUV: DC link circuit voltage
established (ready for
TL: Torque limiting operation)
IL: Current limiting VL: Voltage limiting
DEC: Decelerating ACC: Accelerating
ALM: Alarm output
(for any fault)
Effective sets of Indicates currently effective sets.
1500 motors/parameters : Signal off , : Signal on
PARA 1 M1
PARA 1 (F07, F08, and F61 to F70) JOG (C30 to C38)
PARA 2 M2
PARA 2 (C40 to C49)
PARA 3 M3 PARA 3 (C50 to C59)
PARA 4 JOG PARA 4 (C60 to C69)
M1 (F03 to F05, F10 to F12, and P codes)
M2 (A01 to A34)
M3 (A35 to A50)

Status of optional
I/O units Indicates the status of optional I/O units.
1500 : Signal off , : Signal on
DIA DIB
DIA, DIB (OPC-VG7-DIA, DIB)
DIOA DIOB DIOA, DIOB (OPC-VG7-DIOA, DIOB)
AIO PMPG AIO (OPC-VG7-AIO)
PMPG (OPC-VG7-PMPG)
PG-LDPG-PD PG-LD, PD (OPC-VG7-PG)

5-27
Indicates the status of optional I/O communication
Status of optional I/O
units.
communication units : Signal off , : Signal on
1500
PG-PR PG-SD PG-PR, SD (OPC-VG7-PG)
UPAC SX UPAC (OPC-VG7-UPAC)
TL FIELD SX (OPC-VG7-SX)
SI-UP SI-MW TL (OPC-VG7-TL)
FIELD (optional field bus)
SI-UP, MW (OPC-VG7-SI)
* The following screen is indicated when the optional AIO unit is mounted.

I/O status of
1500 optional AIO unit
[1] I/O status 1 of AIO (Ai3)
Ai3 =xx. x V (--- appears with AIO not connected)
Ai4 =xx. x V [2] I/O status 1 of AIO (Ai4)
AO4 =xx. x V (--- appears with AIO not connected)
AO5 =xx. x V [3] I/O status 2 of AIO (AO4)
(--- appears with AIO not connected)
[4] I/O status 2 of AIO (AO5)
(--- appears with AIO not connected)

Input status of
1500 inverter/optional PG [1] Input status of inverter/PG (SD) signal; Open
(SD, LD, PR, and PD) collector: Phase A/B x4 frequency, SD: line
SD = xxxxxp/s driver phase A/B
LD = xxxxxp/s [2] Input status of PG (LD) signal
PR = xxxxxp/s (--- appears with PG (LD) not connected)
PD = xxxxxp/s [3] Input status of PG (PR) signal
(--- appears with PG (PR) not connected)
[4] Input status of PG (PD) signal
(--- appears with PG (PD) not connected)

* The following screen is indicated when the optional DIOA unit


is mounted.
Input status of
1500 optional DIOA unit
RX11Y11Y15
X12Y12Y16
: Signal off , : Signal on
X13Y13Y17
X14Y14Y18

5-28
5. KEYPAD Panel
* The following screen is displayed without relations to option
availability.
Input status of DIOA
(via COMM)
1500
CX11Y11Y15 : Signal off , : Signal on
X12Y12Y16
X13Y13Y17
X14Y14Y18

* The following screen is indicated when the


optional DIA/DIB unit is mounted.
Input status of
optional DIA/DIB unit
1500
DIA BCDBIN
A = XXXXX
[1 and 3] Function codes o01 and o02 are used
DIB BCDBIN
to switch the optional unit between DIA and DIB
B = XXXXX (BCD or binary) and between BCD and binary
respectively.

: Signal off , : Signal on



[2] Input status of optional DIA unit
[4] Input status of optional DIB unit

* The following screen is indicated when the optional DIOB unit is


mounted.
Input status of
1500 optional DIOB unit
X21252933
: Signal off , : Signal on
22263034
23273135
24283236

* The following screen is indicated when the optional DIOB unit is


mounted.
Output status of
1500 optional DIOB unit
Y21Y25Y29
: Signal off , : Signal on
Y22Y26Y30
Y23Y27
Y24Y28

5-29
5.4.10 Maintenance Information
Press the PRG key with the operation mode screen to
1500 call the menu screen. Move the arrow at the left of the
screen to 5. MAINTENANCE INFO using the
RUN or key. Press the FUNC DATA key to call the
information necessary for maintenance and inspection
PRG PRG MENU on the LCD.
F/D LED SHIFT

1500 There are five maintenance information screen. Press


1.DATA SET the or key to call the previous or next
2.DATA CHECK screen.
3.OPR MNTR
4.I/O CHECK

5.MAINTENANC

Operation status
1
1500
TIME= xxxxxh
EDC = xxxV
[1] Cumulative operation hours (Cumulative
TMPI= xxxC
power-on hours)
TMPF= xxxC [2] Detected DC link circuit voltage
[3] Maximum inverter inside air temperature
(within an hour)
[4] Maximum heat sink temperature
(within an hour)

Operation status
1500 2
Imax=xxxx.xxA
CAP = xxx. x%
[1] Maximum effective current (within an hour)
[2] Main capacitor capacity

5-30
5. KEYPAD Panel

Operation status
1500 3
TCAP= xxxxxh [1] Cumulative operation hours of capacitor on PC
(61000h) board
TFAN= xxxxxh [2] Estimated remaining life of capacitor on PC
(25000h) board (fixed)
[3] Cooling fan operation hours
[4] Estimated remaining life of cooling fan (fixed)

Communication This screen indicates the number of communication
1500 status errors that have occurred with each unit and the code
NRK=xxxxx representing the cause of the latest error. For details of
codes, see the description of each optional unit or RS-
NRR=xxxxx xx
485.
NRO=xxxxx xx
NRL=xxxxx xx [1] Number of communication
retries for KEYPAD Numbers of
[2] Number of communication communication
retries and latest error code errors detected
for RS-485 by the inverter.
[3] Number of communication -- appears
retries and latest error code when no error
for T-Link/SX has occurred.
[4] Number of communication
retries and latest error code
for optional SI/RS unit
ROM version 1
1500 The screen indicates the ROM number of the inverter
control CPU. Fuji Electric may ask the ROM version in
MAIN=H1xxxx case of a malfunction.
MTR =H2xxxx
[1] ROM version of main control CPU (MAIN)
KP =K xxxx
[2] ROM version of motor control CPU (MTR)
[3] ROM version of KEYPAD
[4] Not used

ROM version 2
1500
OP1 =Q1xxxx [1] ROM version: 8-bit BUS option CPU (OP1)
... ---- if the option is not installed.
OP2 =Q2xxxx [2] ROM version: 8-bit BUS option CPU (OP2)
UPAC =U xxxx ... ---- if the option is not installed.
[3] ROM version: UPAC firmware (UPAC)
... ---- if the option is not installed.

5-31
5.4.11 Measurement of Load Factor

1500 Press the PRG key with the operation mode screen
1500 shown on the KEYPAD to call the menu screen. Move
PRG 1.DATA SET the arrow at the left of the screen to 6. MEASURE
RUN 2.DATA CHECK LOAD FACTOR using the or key. Press
3.OPR MNTR the FUNC
DATA
key to call the load factor measurement
PRG PRG MENU
screen on the LCD.
F/D LED SHIFT
4.I/O CHECK

5.MAINTENANC
6.LOAD FCTR
The load factor measurement screen indicates the
Change the measurement measured maximum current, average current, and
period using , , FUNC average braking power within a preset period.
and .
DATA

Set measurement period

(Measure maximum and average


currents and average braking
power within 600 seconds.)

1500
T=3600s Measurement
1500 period
Imax = 0.00A
T= 600s Iave = 0.00A
Imax = 0.00A BPave= 0.0%
Iave = 0.00A
The cursor resides at the last digit of the measurement
BPave= 0.0%
period. You can change the value at the place where the
cursor resides. Press the key to move the cursor.

Start measurement
FUNC
DATA

FUNC
1500 Press the DATA key to start the measurement of the load
T= 150s Indicates the remaining factor. The indicated measurement period is gradually
measurement period. decremented after this key is pressed. The measurement
Imax = 0.00A is completed when this value becomes zero.
The measurement is
Iave = 0.00A
completed when this
BPave= 0.0% value becomes zero.

After the measurement is completed, the measurement


period is reset to the initial value and the measured
values are indicated.
1500
T=3600s Reset to the initial value.
Imax = 56.4A Maximum current
Iave = 23.5A Average current
BPave= 10.4% Average braking power
(rated motor output/100%)

5-32
5. KEYPAD Panel
5.4.12 Alarm Information
Press the PRG key with the operation mode screen
1500 shown on the KEYPAD to call the menu screen. Move
the arrow at the left of the screen to 7. ALARM INFO
using the or key. Press the FUNC
RUN DATA key to
indicate the various operation status upon the
PRG PRG MENU occurrence of the last alarm on the LCD.
F/D LED SHIFT

PRG
There are eleven alarm information screens. Press the
1500 or key to call the previous or next screen.
XX

1.DATA SET
2.DATA CHECK
3.OPR MNTR
4.I/O CHECK
5.MAINTENANC
6.LOAD FCTR
7.ALM INF

FUNC
DATA

Operation status 1
OC upon the occurrence
of alarm
N*= xxxxxr/m
[1] Speed setting 4 upon The value is
N = xxxxxxr/m the occurrence of rounded to the first
f* = xxx. xHz alarm decimal place.
TRQ= xxxx% [2] Detected speed 1 If the absolute value
upon the occurrence of the detected
of alarm speed is 10,000 or
[3] Reference output larger, the value is
frequency upon the rounded to an
occurrence of alarm integer.
[4] Reference torque
upon the occurrence
of alarm

Operation status 2
OC upon the occurrence
of alarm
TMP = xxxC
[1] Motor temperature upon the occurrence of
Iout = xxxx. xxA alarm (--- appears with NTC not connected)
Vout = xxxV [2] Detected output current upon the occurrence of
FLX* = xxx% alarm
[3] Detected output voltage upon the occurrence of
alarm
[4] Reference magnetic-flux value upon the
occurrence of alarm

5-33
Operation status
upon the occurrence [1] Cumulative operation hours
OC of alarm upon the occurrence of
alarm
TIME=xxxxxh
[2] Reference motor output (in
Mout=xxx. xkW kW or HP) upon the
TMPI=xxxxC occurrence of alarm kW or HP can be
TMPF=xxxxC selected with code
[3] Inverter inside air F60.

temperature upon the


occurrence of alarm
Temperatures
measured when
[4] Heat sink temperature the alarm was
upon the occurrence of detected
Communication alarm
OC status upon the
NRK=xxxxx occurrence of alarm
[1] Number of communication
NRR=xxxxx retries for KEYPAD upon the
NRO=xxxxx occurrence of alarm
NRL=xxxxx [2] Number of communication
retries for RS-485 upon the Numbers of
occurrence of alarm communication
[3] Number of communication errors detected
by the inverter
retries for T-Link/SX upon the
occurrence of alarm
Input signal status [4] Number of communication
OC upon the occurrence retries for optional SI/RS unit
REM X2 X6 of alarm upon the occurrence of alarm
FWD X3 X7
REV X4 X8 : Signal off , : Signal on
X1 X5 X9


Input signal status via
OC COMM upon the
occurrence of alarm
COMM X2 X6
FWD X3 X7 : Signal off , : Signal on
REV X4 X8
X1 X5 X9


Output signal status
OC upon the occurrence
Y1 Y5A of alarm
: Signal off , : Signal on
Y2
Y3
Y4

5-34
5. KEYPAD Panel

Operation status upon


OC the occurrence of
alarm
FWDBRK IL : Signal off , : Signal on
REV NUVACC
EXT TL DEC
INT VL ALM

* The following information is indicated when the optional DIOA unit is


mounted.
Input status of optional
OC DIOA unit (terminal
information) upon the
RX11Y11Y15 occurrence of alarm
X12Y12Y16
X13Y13Y17 : Signal off , : Signal on
X14Y14Y18


Input status of optional
OC DIOA unit (via COMM)
upon the occurrence of
CX11Y11Y15 alarm
X12Y12Y16
X13Y13Y17 : Signal off , : Signal on
X14Y14Y18

Alarm history 1
OC
0/1=xxx xxx Latest alarm
1=xxx xxx Alarm history (1 to 3)
2=xxx xxx (Updated each time an alarm is issued. If the
same alarm with the previous one is given, only
3=xxx xxx
the number of cases increases.)

Multiple alarms
OC
5=xxx
4=xxx Multiple alarms (indicated while pending).
3=xxx
2=xxx

5-35
Alarm history 2
OC
4=xxx xxx
Alarm history (4 to 7)
5=xxx xxx (Updated each time an alarm is issued. If the
6=xxx xxx same alarm with the previous one is given, only
the number of cases increases.)
7=xxx xxx


Alarm history 3
OC
8=xxx xxx Alarm history (8 to 10)
9=xxx xxx (Updated each time an alarm is issued. If the
same alarm with the previous one is given, only
10=xxx xxx
the number of cases increases.)

5-36
5. KEYPAD Panel
5.4.13 Alarm History and Causes
Press the PRG key with the operation mode screen
1500 1500 shown on the KEYPAD to call the menu screen.
5.MAINTENANC Move the arrow at the left of the screen to 8.
RUN PRG 6.LOAD FCTR
ALARM CAUSES using the or key.
FUNC
Press the DATA key to call the alarm history on the
PRG PRG MENU 7.ALM INF LCD.
F/D LED SHIFT 8.ALM CAUSE

FUNC
DATA

1500
Press the or key to select an alarm the
Latest alarm 0/1=xxx xxx FUNC
information of which is to be checked. Press the DATA
1=xxx xxx key to call the troubleshooting information for the
Alarm history 2=xxx xxx selected alarm.
3=xxx xxx

1500
Multiple alarms
5=xxx
(alarms that were issued
at the same time) 4=xxx
3=xxx
2=xxx
Move cursor with
or to select
an alarm. 0/1=xxx xxx
1=xxx xxx
2=xxx xxx
3=xxx xxx

4=xxx xxx
5=xxx xxx
6=xxx xxx
7=xxx xxx

8=xxx xxx
9=xxx xxx
10=xxx xxx

FUNC
DATA
Indicates content of
the alarm selected OC
from alarm history
xxxxxxxxxxxxx
Indicates cause of If all the information for the selected alarm is not
the alarm selected xxxxxxxxxxxxx
shown on the screen at a time, scroll over the
descriptive information using the and
from alarm history xxxxxxxxxxxxx
xxxxxxxxxxxxx keys.

5-37
5.4.14 Copying Data

1500 Press the PRG key with the operation mode screen
RUN shown on the KEYPAD to call the menu screen.
Move the arrow at the left of the screen to `9. COPY
PRG PRG MENU DATA' using the or key. Press the FUNC DATA
key to call the copy mode screen on the LCD.
F/D LED SHIFT
PRG

1500
6.LOAD FCTR You can select the read, write, or verify mode on the
7.ALM INF copy mode screen using the or key.
8.ALM CAUSE
9.DATA COPY
FUNC
DATA
< COPY; KP-INV> < COPY; KP-INV>
< COPY; KP-INV>
30-4 = 160-4
----- 30-4 30-4 160-4
VERIFY
READ WRITE

Only read mode can be
selected with EEPROM
data ineffective. FUNC
DATA From write FUNC
FUNC mode (B) DATA
DATA *1
< COPY; KP-INV> MOTP(P,A) ARE
*1
----- 30-4 WRITTEN TOO? MOTP(P,A) ARE
READ VERIFIED TOO?
20% 130/651 YES
YES
NO
NO

< COPY; KP-INV> FUNC


30-4 30-4 DATA FUNC
READ DATA
<COPY; KP-INV>
COMPLETE
30-4 160-4 <COPY; KP-INV>
100% 651/651
WRITE 30-4 = 160-4
VERIFY
80% 521/651
80% 521/651

<COPY; KP-INV>
<COPY; KP-INV>
30-4 160-4
30-4 160-4
WRITE
To verify mode (B) VERIFY
COMPLETE
COMPLETE
100% 651/651
100% 651/651

5-38
5. KEYPAD Panel
Copy data with the following procedure.
1) Download the function code settings to the KEYPAD panel.
2) Remove the KEYPAD panel from the inverter.
3) Mount the KEYPAD panel to another inverter.
4) Upload the function code settings to the inverter.
The verify mode is used to check the
consistency between the data stored in the
KEYPAD panel and those in the inverter.
*1 If YES is selected, the following function codes are written (or verified), too.
F03 to F05, F10 to F12, all P codes and all Acodes

5-39
Data copy errors

(1) Writing disabled during operation During operation


If an attempt is made to upload data to a < COPY; KP-INV>
running inverter or start the inverter during 55-4 160-4
an uploading process, an error message WRITE
appears as shown on the right. INV RUNNING
Stop the inverter, press RESET , and try to
upload again. Press RESET or PRG to quit.

(2) Memory error EEPROM check sum error


If an attempt is made to upload without
downloading data to the KEYPAD memory < COPY; KP-INV>
(with the memory empty) or upload data to 37-2 160-4
an inverter with a different capacity, model, WRITE
or voltage class from the inverter from which MEMORY ERROR
the data was downloaded, an error message
appears as shown on the right. Press RESET or PRG to quit.

Error found in write/verify mode


(3) Verification error
If the data stored in the KEYPAD memory is < COPY; KP-INV>
found by the data check (verification) to be 55-4 160-4
inconsistent from that stored in the inverter, WRITE
the relevant function code and error code ERR:F25
appear. The data check is interrupted.
Press FUNC
DATA to resume the data check and Press F/D to continue or
check for other inconsistencies or RESET to RESET or PRG to quit
exit the verify mode and proceed to another
process.

(4) Data protection


If data protection is set, using F00, or if the
P02 setting is other than 37: OTHER, the Data protection with F00
screen shown on the right is displayed.
< COPY; KP-INV>
To write, follow the procedure below.
55-4 160-4
Change F00 to accept data changes.
WRITE
Change P02 to 37: OTHER.
DATA PRTC

RESET, PRG: interrupted

Data protection
< COPY; KP-INV>
55-4 160-4
WRITE
DATA PRTC: F04

F/D: continued. RESET,


PRG: interrupted

5-40
5. KEYPAD Panel
5.4.15 Alarm Mode

Alarm detection order


Alarm code When a single alarm is issued, the alarm mode
screen appears where the content of the alarm is
OC indicated.
1=xxx xxx Number of successive
occurrences
xxxxxxxxxxxxx Alarm name
PRG PRG MENU
Operational
RESET RESET instruction

When multiple alarms are issued at the same time, the contents of the alarms can be checked using the
and keys.

Table 5-4-4 Alarm Detection Order


Operating LED LCD
Content
keys display display
5. 5 Alarm No. 5
4. 4 Alarm No. 4
3. 3 Alarm No. 3
2. 2 Alarm No. 2
1. 1 Alarm No. 1 (multiple alarms)
Blank 0 Latest alarm (single alarm/already reset)
Blank 1 1st latest alarm
Blank 2 2nd latest alarm
Blank 3 3rd latest alarm
Blank 4 4th latest alarm
Blank 5 5th latest alarm
Blank 6 6th latest alarm
Blank 7 7th latest alarm
Blank 8 8th latest alarm
Blank 9 9th latest alarm
Blank 10 10th latest alarm

The information given by the LCD and LED when multiple alarms are issued at the same
time is different from that given when a single alarm is issued.
When multiple alarms are issued, the information about alarm No. 1 is given.
When a single alarm is issued, the information about the latest alarm is given.
When multiple alarms are issued, only alarm No. 1 is recorded in the alarm history. No. 2
and subsequent ones are not recorded.
When a single alarm is issued, the latest alarm is recorded in the alarm history.

5-41
6. Standard Interface RS-485
6.1 Overview
The FRENIC5000VG7S has an integrated RS-485 communication system. You can use this
communication system to connect the inverter unit serially with a host device (master) such as a personal
computer or a PLC and to enable the host device to operate, to stop, or to monitor the inverter or to
change the function codes of the inverter.

The following three types of communication protocols are available. Select a protocol according to your
application or for your convenience.
You can use the function code H40 "Protocol selection" to select a protocol.

FGI (FUJI General Purpose Inverter Protocol)


FGI is a protocol supported by the FUJI G, P, and E series inverters. This protocol is convenient for
multidrop connection with these inverters and the VG7S's as slaves.

SX Protocol
This is a protocol to use the FRENIC5000VG7S support loader, a personal computer software operating
on the Microsoft Windows. This protocol uses a number of special commands to make best use of the
functions and the performance of the support loader. This protocol is not open to users and you should
use them only when you use the support loader.

Modbus RTU
Modicon has specified this protocol to link their PLC's together or their PLC and other slave devices
(such as inverters) over network.
Though the standard Modbus Protocol supports RTU transmission mode and ASCII transmission mode,
the VG7S supports only the RTU that has higher transmission density.

Though the standard integrated RS-485 communication hardware has a full duplex connector connection,
the communication protocol is half duplex procedure that repeats request and response. Since the internal
hardware of the inverter supports half duplex, a half duplex connection outside of the inverter is available.
Note that when you use the UPAC option, since the internal connection between the UPAC and the VG7S
is multidrop and the UPAC only supports full duplex communication, the external half duplex
communication is not available. As well, in case of connection to two or more inverters using the inverter
support loader (SX protocol), half-duplex connection with external devices is impossible.

In general, the driver/receiver circuits of RS-485 are balance circuits. The "balance" means a positive
signal and a negative signal (combination of TX+ and TX- or RX+ and RX-) have equal status. These
circuits will have a strong anti-noise characteristic when you combine the circuits with balance cables
(twisted pair cables with shield).
Inverters are source of noise. Master instrumentation devices (personal computers and PLC's) and
isolated converters (RS-485/RS-485, RS-232C/RS-485) may malfunction. If this is the cease, you need
the measures against abnormal communication described in this section.

You can select an action if the communication line is disconnected or an error occurs when you direct an
operation command via the RS-485 communication. When a communication error occurs during
operation, the Er5 alarm (RS-485 alarm) will be released after an action you select. After the alarm, the
inverter will shut off its output and coast to stop.

6-1
6.2 Common Specifications
6.2.1 Specifications
Item Specification
Slave side specifications
Communication SX protocol Modbus RTU FUJI general purpose
protocol inverter protocol
Compliant with Special commands Modicon FUJI general purpose
dedicated to support Modbus RTU inverter protocol
loader (not open to user)
Applicable to FRENIC5000VG7S FUJI general purpose FUJI general purpose
inverter (E9, 11 series inverter (11 series)
UN) FRENIC5000VG7S
FRENIC5000VG7S
Protocol selection Function code H40"1" Function code H40"2" Function code H40"0"
Message type Command message RTU (Remote Terminal Polling/selecting
Unit) mode Broadcast
ASCII mode is not
supported
Query, Broadcast
message
Electric specification EIA RS-485
Communication rate 2,400, 4,800, 9,600, 19,200, 38,400bps 2,400, 4,800, 9,600,
19,200bps
Synchronization type Asynchronous (UART)
Transmission type Half duplex
Communication form Direct connection to inverter, 1:N (1N31)
Communications

Character type HEX ASCII 7 bits


Data length 8 bits fixed 8 bits fixed H35 data length setting
*3) *2)
Seven bits or eight bits
Stop bit 1 bit fixed 2 bits 1 bit H37 stop bit setting
*3) *2) *2)
One bit or two bits
Parity Even parity fixed No Even Odd H36 parity setting
*3)
parity parity parity No, even, or odd parity
Error check type Checksum (one byte CRC-16 Checksum (2-byte BCC)
BCC) Generation polynomial:
X16+X15+X2+1
Station number 1 to 255: Station number 0: Broadcast 99: Broadcast *1)
selection 1 to 247: Station number 1 to 31: Station number
Frame length Variable length Variable length Standard transmission:
16-byte fixed length
High-speed
transmission: 8-, 12-byte
fixed length
Maximum Write: 16 words Write: 16 words 1 word
transmission data Read: 99 words Read: 99 words
(per one message)
Disconnection H38 (Time out) sets disconnection detection time.
detection time This function is effective only during RS-485 operation.
Wiring length Non-isolated: 10m max
Isolated: 500m max
Use a commercial 485/485 isolator (repeater) or a 485/232C isolated
converter for isolation.
An inverter may be a source of noise. Use a converter superior in anti-noise
capability.
Recommended converter: System Sacom KS-485PTI

*1) The broadcast is available only for S01 to S12. You cannot broadcast other function codes.
*2) In case of the RTU protocol, the stop bit is automatically selected according to the parity selection
setting (H36 parity setting), and therefore there is no need to specify H37 stop bit. As well because
the data length is fixed at 8 bits, there is no need to specify H35 data length.
*3) In case of the SX protocol, the data length, stop bit and parity are fixed, and therefore there is no need
to change the H35 to H37 settings.

6-2
6. Standard Interface RS-485
6.2.2 Basic Wiring Diagram
(1) Full duplex wiring diagram
This wiring diagram describes a case when you select a separate transmission signal and a reception
signal. The VG7S connector has assignments for full duplex signals (TX+, TX-, RX+, RX-).
RS-485 RS-485

(RS-485)
(RS-232C)

RS-485/RS-232C converter Recommended


converter
Made by System
Sacom Co., Ltd.
KS-10PTI (100V
power supply)
SS4221-WPS-2
(100/200V power
supply)

When you connect


multiple units,
connect them via a
terminal box.
Connecting the
shield line to the
ground may be
effective for noise.

Install a terminating resistor on a master


device after you check if the master resistor is
not present. Some master devices have a
terminating resistor.
Make sure to connect one side of the shield
line to the ground to increase the effect of the
shield.
Use a RS-485/RS-485 isolation converter
(repeater) when the wiring length exceeds ten
meters.

RS-485 connector

Terminating resistor SW3

Locations on the control print circuit board

6-3
(2) Half duplex wiring diagram
This wiring diagram describes a case when you use common lines serving both for a transmission signal
and a reception signal. Since the VG7S connector has assignments for full duplex signals (TX+, TX-,
RX+, RX-), you should short-circuit lines from the VG7S connector as described in the diagram.

RS-485 RS-232C

(RS-485)
(RS-232C)

RS-485/RS-232C converter Recommended converter


Made by System Sacom Co., Ltd.
KS-485PTI (100V power supply)
SS4851-WPS-2 (100/200V power
supply)

When you connect multiple


units, connect them via a
terminal box.
Connecting the shield line to the
ground may be effective for
noise.

Install a terminating resistor on a master device


after you check if the master resistor is not
present. Some master devices have a
terminating resistor.

Make sure to connect one side of the shield line


to the ground to increase the effect of the shield.

Use an RS-485/RS-485 isolation converter


(repeater) when the wiring length exceeds ten
meters.

6-4
6. Standard Interface RS-485
(3) Example of connection using optical communication
This is a connection example using the OPC-VG7-SI option. Using this option, an optical link can be
established, instead of RS-485 multi-drop.

FRENIC5000VG7(1) FRENIC5000VG7(2) FRENIC5000VG7(n)

Built-in
RS-485

VG7 support loader

SW=0 SW=1 SW=1


OPC-VG7-SI OPC-VG7-SI OPC-VG7-SI

Max. 156 units can be connected.

At inverter 1, data monitoring and change, trace, turning and other operations can be made.

At inverter 2 and the following inverters, the function data (F, E, C, P, H, A, o, L and U) of the inverter
connected via the optical option (OPC-VG7-SI) can be monitored or changed. However, trace, turning
and other operations are impossible.

Merits
- The change from the built-in RS-485 connector into a terminal block becomes unnecessary.
- The path between inverters is noise free.
- The maximum number of units connected in the physical RS-485 multi-drop link is 31, while that
connected with the optical option is 156.

6.2.3 Connection Instructions

WARNING
Make sure to turn off (open) the power before performing connection work.
You may get electric shock.

Connectors are used for RS-485 connection.


When you connect a master device to a VG7S one-to-one, we recommend a RS-485/RS-232C
converter with a cable (2m) Model: NW0H-CNV (converter), NP4H-CB2 (cable).
For one-to-N connection, make sure to combine a connection plug (See (2) below) with a twisted pair
cable with shield.

(1) Pin assignment for PCB mount receptacle


No.1 RX+ No.5

No.6 RX- No.10

TX- TX+
Pin assignment for RS-485 receptacle (Connector) mounted on the PCB.
Pin number Name Description Pin number Name Description
1
2 Do not use 7 TX Transmission ()
3 RX Reception () 8 RX Reception ()
4
5 Do not use 9 TX Transmission ()
6 10 Do not use

6-5
(2) Recommended plug manufacturer
Recommended plug manufacturer for the RS-485 receptacle on the print circuit board.
Manufacturer: Japan Aviation Electronics Ind.
Product Name: Pressure contact type plug (with food), 10-core, TX20A-10PH1-D2P1-D1

The other party: TX20A-10R-D2LTI-AILH

Dimensions
Core Product name A B C D G
number 0.3 0.15 0.4 0.3
10 TX20A-10PH1-D2P1-D1 19.08 5.08 5 5.3 28

(3) Cable with RS-485 converter


If a master device is a communication apparatus
for RS-232C, you need a RS-485/RS-232C
converter. You can find wiring diagrams with a
converter inserted in 6.2.2 "Basic Wiring
Diagram".

1) Wiring structure
For one-to-one connection, use FUJI general
purpose cable (cable with RS-485/RS-232C
Converter NW0H-CNV, cable NP4H-CB2) to
connect to the RS-485 connector on the PCB as
in the right figure.
(Not isolated)

6-6
6. Standard Interface RS-485
MICREX-SX series SPH D300win connection cable (with a converter)
Model: NW0H-CNV (converter), NP41-CB2 (cable)

Converter made by Fuji Electric


FA Components & Systems

Note: Connect a commercial converter cable if the RS232C port of your personal computer is not a D-
sub 9-pin male connector. Also use a commercial converter cable when the mounting screws
interfere with the hooks of the RS-232C port.
BLACK BOX-made converter (type: ME777A-FSP) is obsolete.
As the BLACK BOX-made connector and Fujis connector have different pin assignment, they

cannot be connected.

(4) Termination resistor


Install 100 of termination resistors on the both
ends of the system. These termination resistors
eliminate the reflection of signals. The VG7S has a
termination resistor as standard. Set the short bar to
the SW3. Make sure to install on two positions, a
master device and a terminal slave device (inverter).
Avoid installing at all positions, otherwise the signal
capacity will be insufficient. (Short-circuit (Open between
between 1 and 2) 1 and 2)
(5) Isolation
The control print circuit board is not isolated. We recommend an RS-485/RS-485 isolated converter or an
RS-232C/RS-485 converter with isolation capability to protect the control PCB from noise and to
eliminate common mode noise.

6.2.4 Link Function


You can use the function code H30 and the X function "24: Operation selection through link [LE]"
together to switch the sources (REM/LOC or COM) of command data (S area). See also "4.2 Control
Block Diagrams" for better understanding.
You can combine the function code H29 and the X function "23: Write enable through link [WE-LK]" to
control write to the function codes (F, E, C, P, H, A, o, L, U) through the link. See also "4.2 Control
Block Diagrams" for better understanding.

6-7
6.2.4.1 Enabling Link Operation
1) Switching to link
You can assign "24: Operation selection through link [LE]" to an X function input terminal to change the
mode as follows.
Signal of "Operation selection through link" Input to terminal State
Assigned - "Operation through link disabled" mode
Not assigned ON
OFF "Operation through link enabled" mode
Though you can write command data and operation commands through the link in the "Operation through
link disabled" mode, the data are not reflected. You can set data in the "Operation through link disabled"
mode and switch to the "Operation through link enabled" mode to reflect the data.

2) Writing through link


In the "Operation through link enabled" mode, you can use the function code H30 (Serial link) to switch
the source of the operation command and command data between the link (COM) and the remote/local.
The remote and local means REM (terminal box) and LOC (KEYPAD panel) respectively.
H30 setting Operation through link enabled Operation through
link disabled
Command data Operation command (FWD, REV)
(S01 to S05, S08 to S12)
0 Link disabled (REM/LOC) Link disabled (REM/LOC) Link disabled
1 Link enabled (COM) Link disabled (REM/LOC) (REM/LOC)
2 Link disabled (REM/LOC) Link enabled (COM)
3 Link enabled (COM) Link enabled (COM)
This function enables you to construct a flexible system where you can apply an operation command from
the terminal box and apply a speed command from RS-485.

6.2.4.2 Enabling Writing through Link


1) Switching to writing through link
You can assign "23: Write enable through link [WE-LK]" to an X function input terminal to write in the
function codes (F, E, C, P, H, A, o, L, and U).
Signal of "Write enable through link" Input to terminal State
Assigned - "Write through link enabled" mode
Not assigned ON (Writing enabled to F to U)
OFF "Write through link disabled" mode
(Writing disabled to F to U)

2) Writing through link


In "Write through link" enabled mode, you can use the function code H29 (Link function protection) to
control writing to the function codes (F, E, C, P, H, A, o, L, and U).
H29 setting "Write through link enabled" mode "Write through link disabled" mode
0 Codes (F, E, C, P, H, A, o, L, U) Codes (F, E, C, P, H, A, o, L, U)
write-protected write-protected
1 Codes (F, E, C, P, H, A, o, L, U)
write-enabled

6.2.4.3 Prioritized Options for S Area


When you have installed a field option (T-LINK, field bus, SX, SI (UPAC), or RS-485 option), writing
(operation commands and command data) to the S area via RS-485 communication is disabled and the
option has priority. You can always read and write data for the function codes (F, E, C, P, H, A, o, L, U)
through RS-485.

6-8
6. Standard Interface RS-485
6.2.5 Referencing to and Changing Data
When you have not installed a field option, you can always write to the S area (operation commands and
command data). Use "485 number" in the Chapter 13 "Function Code List" to read or write data for the
other function codes (F, E, C, P, H, A, o, L, U, M) through RS-485.
Note the setting range and the restriction on changes during operation, when you read or write these data.

6.2.5.1 Restrictions on Writing to Function Codes


There are following restrictions on writing (selecting) to the function codes (F, E, C, P, H, A, o, L, U).

1) Writing to volatile memory


The destination of the writing through RS-485 is the volatile memory (RAM: Random Access Memory,
stored data are disappeared when you turn off the power) to enable high-speed writing. When you want
maintain the data after you turn off the power, use the function code H02 "All save" to store the data into
the non-volatile memory. It takes about two seconds to use H02 to write into the non-volatile memory.
Note that you cannot write new data while you are saving data.

2) "Writing through RS-485 disabled" mode


You will receive negative acknowledgement after you write to the following function codes.
Code Name Reason
P02 M1 motor selection Changing P02 updates other codes automatically. Though this
update will be written into the non-volatile memory, the change
of P02 is written only into the volatile memory (disappears
when you turn off the power) and the consistency among the
codes is not maintained after power cycle. However, writing is
enable if the VG7 support loader software (SX protocol) is used.
H31 Station address Changing will disconnect the communication.
H34
to (UART setting) These function codes specify RS-485 communication hardware
H37 setting.
H40 Protocol selection Changing will disconnect the communication.

3) "Consecutive writing disabled" mode


You can use the Modbus RTU to write 16 words consecutively. Do not include the following function
codes into a group of consecutive words, otherwise you will receive a negative acknowledgement. You
can include the following function codes in a single writing in the FUJI general purpose communication
or Modbus RTU.
Code Name Reason
H01 Tuning operation selection
Internal data are updated simultaneously with the
H02 All save
execution of these functions and the consecutive data
H03 Data initialization
will overwrite the updated data.
H67 Alarm data delete

4) Data protection
The function code F00 "Data protection" does not restrict the writing through RS-485. F00 protects
only the writing from the KEYPAD panel.
The function code H29 "Link function protection" and the X function [WE-LK] restrict the writing
through RS-485 (see 6.2.4.2). Note that you can write to H29, even in the "Operation through link
disabled" mode.

6.2.5.2 Negative Acknowledgement and Error Response


If there is an error in transmission data or you write when the inverter is not ready, you will get a negative
acknowledgement or an error response and the writing is not processed. You can use the function code
M26 or the Maintenance screen of the KEYPAD panel to check the description of the error. See the Type
[34] "Communication error code" in the "Function Code List" for more information.
The Modbus RTU protocol uses a special code (Subcode) for the error response. See the section for the
Modbus RTU.

6-9
6.2.5.3 No Response
You will receive no response when the inverter hardware detects a parity framing error or the software
detects a checksum error or a CRC error after the communication data are physically destructed. You can
also use the function code M26 or the "I/O Check" screen of the KEYPAD panel to check the description
of the no response.
When the interval between characters from the host exceeds 20ms due to hardware abnormality, the
inverter does not respond and resets the communication up to then.

6.2.6 RS-485 Function Codes


Function code Data setting Note
0 to 255 Specifies a station number when
1 to 255: Address connected to an inverter.
RS-485 setting No response to broadcast
H31
(Station address) 00: Broadcasting with RTU
99: Broadcasting with Fujis
general-purpose communication
0: Forced to stop
1: Stops in specified period
after error
H32 RS-485 setting 2: Stops if transmission error
(Action on error) continues for specified Processes for RAS
period
3: Continues operation
RS-485 setting 0.01 to 20.00s
H33 (Timer operation time)
0: 38,400bps
1: 19,200bps
H34 RS-485 setting 2: 9,600bps
(Transmission rate) 3: 4,800bps
4: 2,400bps
RS-485 setting 0: 8 bit
H35 (Data length) 1: 7 bit Initializes communication
0: No
H36 RS-485 setting 2: Even parity
(Parity bit) 3: Odd parity
RS-485 setting 0: 2 bits
H37 (Stop bit) 1: 1 bit
RS-485 continued 0.1 to 60.0s
H38 communication 0.0; Invalid
disconnected time
H39 Response interval time 0.00 to 1.00s
0: FUJI general purpose
communication protocol
H40 RS-485 protocol 1: SX protocol (Loader Switches protocol
selection protocol)
2: Modbus RTU

6.2.6.1 Response Interval Time (H32)


This function code sets a time in which the inverter responds after a request from an upper level device
such as a personal computer. This function allows a personal computer slow in response to set a response
interval and to match the timing of an inverter.

Master (such as a
personal computer) Request Request

Inverter (VG7S) Response 1 Response 2


T1 T1

T1 Response interval Td (Response delay: 0 to 30ms)


Use the function code H39 to set in the range from 0.00 to 1.00s
6-10
6. Standard Interface RS-485
6.2.6.2 Continued Communication Disconnected Time (H38)
During link operation (S06 operation command FWD, REV) thorough RS-485, if a communication
disconnection from a master (PLC, PC) exceeds this specified period, a RS-485 communication error
(Er5) will occur. Disable this function (set to 0) when the communication is at a random cycle. When
your communication is at a constant cycle, set the H38 to a period longer than that cycle and use the
function of detecting disconnection.

6.2.6.3 Character Time Out Processing


A timer measuring a fixed period monitors the reception cycle. If the character interval of transmitted
data from the master exceeds the period specified by the timer, a disconnection is assumed. The timer
expires in 20ms determined by the character interval of 5ms to 4.6ms (12 to 11 bit/2400) at the lowest
baud rate of 2,400bps. The inverter resets the communication if the character interval exceeds this period.
To inverter
Data transmitted from master
STA PAR STP STA PAR STP

One character Character interval (20ms or less)


STA: Start bit
PAR: Parity
STP: Stop bit

6.2.6.4 Time Out Processing on Master Side


The master (PLC, PC) assumes a time out when a communication from the inverter discontinues for a
certain period. The time out period is common to all FUJI inverters (G, C, E, VG) and is specified as
500ms. Set a longer period than this period as a time out period of the master. An inverter responds in a
period combining an internal processing period (about 1ms) and a period set by an interval timer (H39
setting). Though you may set a time a little longer than the period set by an interval timer, set 500ms or
longer to a master device assuming a connection to other models (G, E, series).

6-11
6.2.7 Host Side Procedure
Refer to flowcharts of individual communication procedures for frame communication procedure.
Make sure to transmit the next frame after confirming a response both in reading and writing. When the
master does not receives a response from an inverter in a certain period, assume a time out and execute a
retry (if you start a retry before the time out, you cannot receive a request frame).

1) Retry Processing
The retry processing sends a data as sent before the no response error in a standard frame or polls to read
out the error description (M26) to check if a normal acknowledgement is received (you need to check if a
time out occurs again).
If you receive a normal acknowledgement, a transient communication error occurred due to noise or
others and you can continue normal communication (there may be abnormality and you need an
investigation if you have this phenomenon frequently).
If you have no response again, repeat retry. If the number of retry exceeds a specified value (usually
three times), you can suspect a hardware problem or a software problem of a upper level device. If this is
the case, you have to terminate the communication as an abnormal end and start investigation.

6.2.7.1 Reading Procedure

Start

Send request frame


Abnormal transmission
detected

Do you receive a response frame?


No
Yes

Is response normal No
acknowledgement (ACK)?
Yes
Did format error occur? Transmit in correct
Yes
format again
No
Yes
Did command error occur? Transmit correct
command again
No
Yes
Did function code error occur? Transmit correct
function code again
No
Normal end
Abnormal end

6-12
6. Standard Interface RS-485
6.2.7.2 Writing Procedure

Start

Send request frame


Abnormal transmission
detected

Do you receive a response frame?


No
Yes

Is response normal No
acknowledgement (ACK)?
Yes
Yes Did format error occur? Transmit in correct
format again
No
Yes
Did command error occur? Transmit correct
command again
No
Yes You cannot operate through
Is link prioritized? this communication when you
No have installed a link option.
Yes
Did function code error occur? Transmit correct function
code again
No
Yes
Is function code write-disabled? You tried to write to write-
disabled function code (such
No as a code you cannot
change during operation)

Yes
Did data error occur? Transmit a data within a
correct range again
No
Yes
Did error occur during writing? Transmit again after
writing is complete (See
No
15th bit of M14)
Normal end Abnormal end

6-13
6.2.8 RAS Processing
6.2.8.1 Measures against Abnormal Communication
In some environments, the noise generated by the inverter may interfere normal communication or cause
malfunctions of instrumentation devices and converters of a master. This section describes the measures
against these situations.

(1) Measures at receiving end of noise


Isolated converter: Eliminates common mode noise exceeding the specified operation
voltage range of a receiver generated in a case such as long distance
wiring. Since a converter may malfunction due to noise, use a converter
withstanding noise.
Twisted pair cable with shield: The shield is effective against electrostatic induction noise. Make sure
to connect only one side of the shield to the ground.
The twisted lines are effective against electromagnetic induction noise.
Use a cable with a twist pitch as short as possible. Consider individual
shields for transmission and reception for long wiring where cross talk
is a problem.
Effect of shield

The shield acts as an antenna to collect noise.

If the shield and ground form a loop and


grounded points of the shield are separated in
a long distance, an electric potential between
the two grounded points may generate current
flowing through the loop and induce noise.
Also the change of the magnetic-flux inside
the loop may induce noise.
You can eliminate the effect of electrostatic
induction in the section indicated by X in the
figure

Effect of twisting

When there is constant magnetic flux penetrating this page from front face to back face and the
magnetic flux changes (increases), electromotive forces in the direction indicated by arrows are
generated. The magnitude of electromotive forces from (A) to (D) are the same and the
directions are indicated in the figure.
(B) and (C) on the Tx+ line are in the opposite direction each other and counteract each other.
Also (A) and (D) counteract each other. Thus, the electromagnetic induction never induce
normal mode noise. Note that the noise cannot be eliminated completely due to reasons such as
uneven twist pitch. If Tx+ and Tx- are in parallel, normal mode noise will be induced.

Termination resistor: Install resistors equivalent to the cable impedance (100 at the both ends to
restrain ringing.
Separate wiring installation: Install RS-485 communication lines separately from the power lines (input:
R, S, T and output: U, V, W) and do not tie them together. Separate
installation will restrain induction noise.
Grounding: Do not share the same grounding between the instrumentation devices and
the inverter. The grounding line may propagate noise. Use thick lines for
grounding.

6-14
6. Standard Interface RS-485
Isolating power supply: The power lines of the instrumentation devices may propagate noise. We
recommend an insolated inverter power supply and application of an
isolated transformer (TRAFY) for power supply or a noise cut transformer.
Filter: Install capacitors in parallel at input/output terminals to form a LPF (Low
Pass Filter) eliminating ringing or high frequency noise.
Effect of Filtering
A low pass filter separates ringing due to a reflected signal and normal mode noise from a signal.
Since the ringing is generally in higher frequency, the low pass filter can separate the signal.

Adding inductance: Insert a choke coil serial to the signal lines or pass the signal lines through a
ferrite ring to introduce an inductance into the circuit to create a high
impedance against high frequency noise.

Adding inductive element

CAUTION
When you apply a filter or add an inductive element, the signal waveform may be deformed at high-
speed transmission. If this is the case, use the function code H34 to reduce the communication rate.

6-15
(2) Measures at source of noise
Carrier frequency: You can use the function code F26 "Motor sound (Carrier frequency)" to
decrease the carrier frequency to reduce noise. Note that reduced carrier
frequency increase noise.
Installation: You can install power lines through a metal pipe or use a metal control panel to
contain noise (radiation/induction).
Isolating power source: Install an isolated power supply transformer for the inverter power source to
eliminate propagating noise (conduction).

(3) Measures reducing noise level


Consider using ferrite rings (9.6.5) or EMC filters (9.6.2). First implement (1) and (2) and then
implement (3) if the noise level does not go down below the permissible level of your facility.

6-16
6. Standard Interface RS-485
6.2.8.2 Actions on Communication Error
When you are providing operation commands and command data, you can use a function handling
communication error to continue inverter operation without shutting down the inverter. The following
section describes examples corresponding to individual settings of the error handling function (the
KEYPAD panel displays "Er5") when you direct operation commands from a master.

(1) H32 = 0, forced to stop mode (coasts to stop after error)


Error Error reset
Transmission Good Good
status
Normal Er5
KEYPAD display
Operation
command ON ON

Speed
reference

(2) H32 = 1, mode to coast to stop in a specified period by a function code after transmission
error (Stops after a period specified by timer, H33: timer expiration period = 5.00s)
Error Error reset
Good Good
Transmission
status Normal Er5
KEYPAD display
Operation ON ON
command

Speed 5.0 (s)


reference
(3) H32 = 2, mode to continue operation if a transmission error is restored in a specified period
by timer as in (b) (Stops after continued error for a period specified by timer, H33: timer
expiration period = 5.00s)
Error
Good Good
Transmission
status Normal
KEYPAD display
Operation ON
command

Speed 5.0 (s)


reference

(4) H32 = 3, mode to continue operation during transmission error


(Continues operation)
Error
Good Good
Transmission
status Normal
KEYPAD display
Operation ON
command

Speed
reference

6-17
6.3 FUJI General Purpose Communication
6.3.1 Message Format
Messages are handled in polling/selecting manner. An inverter is always waiting for selecting (write
request) or polling (read request) from a host (personal computer or PLC).

When an inverter is ready and receives a request addressed to its station number from a host, if the
inverter receives the frame successfully, the inverter returns a positive acknowledgement, and if the
inverter fails to receive the frame, the inverter returns a negative acknowledgement. Note that an inverter
returns no response to a broadcast (selecting all stations at once).

1) Polling Request frame

Host Read request


Inverter ResponseData
Response frame

2) Selecting Request frame


Host Write requestData
Inverter Response
Response frame
3) Broadcast
Request frame
Host Write requestData
Inverter

Notes on broadcast (selecting all stations at once)


All inverters process a frame with a station number (station address) of 99 as a broadcast. You can use a
broadcast to provide an operation command or a command data to all inverters at once (available for S01
to S06, W, E in standard frame and for W, E, a to f, and m in option frame).

6.3.2 Transmission Frame


There are standard frame, which you can use for all communication functions and option frame, which is
fast but limited to transmitting command data to and monitoring an inverter in the transmission frame.

All characters (including BCC) constituting both the standard frame and the option frame are ASCII
codes. The lengths of the standard frames and the option frames are listed in the following table.

Frame type Frame length


Standard frame Selecting Request 16 byte
Response 16 byte
Polling Request 16 byte
Response 16 byte
Option frame Selecting Request 12 byte
Response 8 byte
Polling Request 8 byte
Response 12 byte

6-18
6. Standard Interface RS-485
6.3.2.1 Standard Frame
Request Frame (Host Inverter)

0 1 2 3 4 5 6 7 8 9 12 13 14 15
Station Com- Function code
SOH ENQ mand Type SP Data ETX BCC
number number
1 2 1 1 1 2 1 4 1 2 (byte)

Used for BCC

Value
Byte Field Description
ASCII Hexadecimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, 39H Inverter station address (decimal,
number tens digit)
2 '0' to '9' 30H to 39H Inverter station address (decimal,
ones digit)
3 ENQ ENQ 05H Transmission request
4 Command Request command
'R' 52H Polling (read)
'W' 57H Selecting (write)
'A' 41H Fast response selecting (write) *1)
'E' 45H Alarm reset
5 Type Function code type
'F' 46H Fundamental functions
'E' 45H Extension terminal functions
'C' 43H Control functions
'P' 50H Motor parameters
'H' 48H High performance functions
'A' 41H Alternative motor parameters
'L' 4CH Lift functions
'U' 55H User functions
'o' 6FH Optional functions
'S' 53H Serial communication functions
'M' 4DH Monitoring functions
6 Function '0' to '9' 30H to 39H Function code number (Decimal, tens
code number digit)
7 '0' to '9' 30H to 39H Function code number (Decimal,
ones digit)
8 SP '' 20H Not used (fixed to space)
9 Data '0' to '9', 30H to 39H, First data character (hexadecimal:
'A' to 'F' 41H to 46H thousands digit)
10 '0' to '9', 30H to 39H, Second data character (hexadecimal:
'A' to 'F' 41H to 46H hundreds digit)
11 '0' to '9', 30H to 39H, Third data character (hexadecimal:
'A' to 'F' 41H to 46H tens digit)
12 '0' to '9', 30H to 39H, Fourth data character (hexadecimal:
'A' to 'F' 41H to 46H ones digit)
13 ETX ETX 03H End of message
14 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
15 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones
'A' to 'F' 41H to 46H digit)

*1) The VG7S returns response fast to any writings. The standard selecting (W) and the fast response
selecting (A) behave in the same manner for the VG7S.

6-19
ACK Response Frame (Inverter Host)

0 1 2 3 4 5 6 7 8 9 12 13 14 15
Station Com- Function code
SOH ACK mand Type SP Data ETX BCC
number number
1 2 1 1 1 2 1 4 1 2 (byte)

Used for BCC

Value
Byte Field Description
ASCII Hexadecimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, 39H Inverter station address (decimal,
number tens digit)
2 '0' to '9' 30H to 39H Inverter station address (decimal,
ones digit)
3 ACK ACK 06H Transmission response
Positive acknowledgement: No
reception error and no logical error
in request
4 Command Answer back to request command
'R' 52H Polling (read)
'W' 57H Selecting (write)
'A' 41H Fast response selecting (write)
'E' 45H Alarm reset
5 Type Function code type
'F' 46H Fundamental functions
'E' 45H Extension terminal functions
'C' 43H Control functions
'P' 50H Motor parameters
'H' 48H High performance functions
'A' 41H Alternative motor parameters
'L' 4CH Lift functions
'U' 55H User functions
'o' 6FH Optional functions
'S' 53H Serial communication functions
'M' 4DH Monitoring functions
6 Function '0' to '9' 30H to 39H Function code number (Decimal, tens
code number digit)
7 '0' to '9' 30H to 39H Function code number (Decimal,
ones digit)
8 Special Not used
9 Data '0' to '9', 30H to 39H, First data character (hexadecimal:
'A' to 'F' 41H to 46H thousands digit)
10 '0' to '9', 30H to 39H, Second data character (hexadecimal:
'A' to 'F' 41H to 46H hundreds digit)
11 '0' to '9', 30H to 39H, Third data character (hexadecimal:
'A' to 'F' 41H to 46H tens digit)
12 '0' to '9', 30H to 39H, Fourth data character (hexadecimal:
'A' to 'F' 41H to 46H ones digit)
13 ETX ETX 03H End of message
14 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
15 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones
'A' to 'F' 41H to 46H digit)

6-20
6. Standard Interface RS-485
NAK Response Frame (Inverter Host)

0 1 2 3 4 5 6 7 8 9 12 13 14 15
Station Com- Function code
SOH NAK mand Type SP Data ETX BCC
number number
1 2 1 1 1 2 1 4 1 2 (byte)

Used for BCC

Value
Byte Field Description
ASCII Hexadecimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, 39H Inverter station address (decimal,
number tens digit)
2 '0' to '9' 30H to 39H Inverter station address (decimal,
ones digit)
3 NAK NAK 15H Transmission response
Negative acknowledgement:
Logical error in request
4 Command *1) Answer back to request command
'R' 52H Polling (read)
'W' 57H Selecting (write)
'A' 41H Fast response selecting (write)
'E' 45H Alarm reset
5 Type *1) Function code type
'F' 46H Fundamental functions
'E' 45H Extension terminal functions
'C' 43H Control functions
'P' 50H Motor parameters
'H' 48H High performance functions
'A' 41H Alternative motor parameters
'L' 4CH Lift functions
'U' 55H User functions
'o' 6FH Optional functions
'S' 53H Serial communication functions
'M' 4DH Monitoring functions
6 Function '0' to '9' 30H to 39H Function code number (Decimal, tens
code number digit)
7 *1) '0' to '9' 30H to 39H Function code number (Decimal,
ones digit)
8 SP '' 20H Not used (fixed to space)
9 Data '' 20H Not used (fixed to space)
10 '' 20H Not used (fixed to space)
11 '4', '5' 34H, 35H Communication error code 1
(hexadecimal. tens digit)
12 '0' to '9', 30H to 39H, Communication error code 2
'A' to 'F' 41H to 46H (hexadecimal. ones digit)
13 ETX ETX 03H End of message
14 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
15 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones
'A' to 'F' 41H to 46H digit)

*1) A space (' '20H) is set when a transmission format error or a transmission command error.

6-21
6.3.2.2 Option Frame
Selecting Request Frame (Host Inverter)

0 1 2 3 4 5 8 9 10 11
SOH Station number ENQ Command Data ETX BCC
1 2 1 1 4 1 2 (byte)

Used for BCC

Value
Byte Field Description
ASCII Hexadecimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, Inverter station address (decimal, tens
number 39H digit)
2 '0' to '9' 30H to 39H Inverter station address (decimal, ones
digit)
3 ENQ ENQ 05H Transmission request
4 Command Request command
'a' 61H Speed reference 1 (S01)
'b' 62H Torque command (S02)
'c' 63H Torque current command (S03)
'd' 64H Magnetic-flux command (S04)
'e' 65H Orientation position command (S05)
'f' 66H Operation method 1 (S06)
'm' 6DH Reset command: Set "0" to all
5 Data '0' to '9', 30H to 39H, First data character (hexadecimal:
'A' to 'F' 41H to 46H thousands digit)
6 '0' to '9', 30H to 39H, Second data character (hexadecimal:
'A' to 'F' 41H to 46H hundreds digit)
7 '0' to '9', 30H to 39H, Third data character (hexadecimal:
'A' to 'F' 41H to 46H tens digit)
8 '0' to '9', 30H to 39H, Fourth data character (hexadecimal:
'A' to 'F' 41H to 46H ones digit)
9 ETX ETX 03H End of message
10 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
11 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones digit)
'A' to 'F' 41H to 46H

6-22
6. Standard Interface RS-485
Selecting Response Frame (Inverter Host)

0 1 2 3 4 5 6 7
SOH Station number ACK/NAK Command ETX BCC
1 2 1 1 1 2 (byte)

Used for BCC

Value
Byte Field Hexa- Description
ASCII
decimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, Inverter station address (decimal, tens digit)
number 39H
2 '0' to '9' 30H to 39H Inverter station address (decimal, ones digit)
3 ACK/NAK ACK 06H Transmission response
NAK 15H Positive acknowledgement: No reception
error and no logical error in request
Negative acknowledgement: Logical error
in request
4 Command Request command
'a' 61H Speed reference 1 (S01)
'b' 62H Torque command (S02)
'c' 63H Torque current command (S03)
'd' 64H Magnetic-flux command (S04)
'e' 65H Orientation position command (S05)
'f' 66H Operation method 1 (S06)
'm' 6DH Reset command: Set "0" to all
5 ETX ETX 03H End of message
6 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
7 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones digit)
'A' to 'F' 41H to 46H

Polling Request Frame (Host Inverter)

0 1 2 3 4 5 6 7
SOH Station number ENQ Command ETX BCC
1 2 1 1 1 2 (byte)

Used for BCC

Value
Byte Field ASCII Hexa- Description
decimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, Inverter station address (decimal, tens digit)
number 39H
2 '0' to '9' 30H to 39H Inverter station address (decimal, ones digit)
3 ENQ ENQ 05H Transmission request
4 Command Request command
'g' 67H Detected speed value (M06)
'h' 68H Calculated torque value (M07)
'i' 69H Calculated torque current value (M08)
'j' 6AH Output frequency (M09)
'k' 6BH Operation status (M14)
5 ETX ETX 03H End of message
6 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
7 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones digit)
'A' to 'F' 41H to 46H

6-23
Polling Response Frame (Inverter Host)

0 1 2 3 4 5 8 9 10 11
SOH Station number ACK/NAK Command Data ETX BCC
1 2 1 1 4 1 2 (byte)

Used for BCC

Value
Byte Field Description
ASCII Hexadecimal
0 SOH SOH 01H Start of message
1 Station '0' to '3', '9' 30H to 33H, Inverter station address (decimal, tens
number 39H digit)
2 '0' to '9' 30H to 39H Inverter station address (decimal, ones
digit)
3 ACK/NAK ACK 06H Transmission response
NAK 15H Positive acknowledgement: No
reception error and no logical error in
request
Negative acknowledgement: Logical
error in request
4 Command Request command
'g' 67H Detected speed value (M06)
'h' 68H Calculated torque value (M07)
'i' 69H Calculated torque current value (M08)
'j' 6AH Output frequency (M09)
'k' 6BH Operation status (M14)
5 Data '0' to '9', 30H to 39H, First data character (hexadecimal:
'A' to 'F' 41H to 46H thousands digit)
6 '0' to '9', 30H to 39H, Second data character (hexadecimal:
'A' to 'F' 41H to 46H hundreds digit)
7 '0' to '9', 30H to 39H, Third data character (hexadecimal: tens
'A' to 'F' 41H to 46H digit)
8 '0' to '9', 30H to 39H, Fourth data character (hexadecimal:
'A' to 'F' 41H to 46H ones digit)
9 ETX ETX 03H End of message
10 BCC '0' to '9', 30H to 39H, Checksum 1 (hexadecimal, tens digit)
'A' to 'F' 41H to 46H
11 '0' to '9', 30H to 39H, Checksum 2 (hexadecimal, ones digit)
'A' to 'F' 41H to 46H

6-24
6. Standard Interface RS-485
6.3.2.3 Negative Acknowledgment Frame
When a response frame length depends on the command type, the response follows the length specified
by that command type if the command type character is recognized successfully.

Num- Frame/command type Source of error Negative Error code (M26)


ber acknowledgment
frame
1 Standard frame ENQ is not detected Standard frame (16- Format error [74]
Option frame at prescribed position byte length)
2 Other than prescribed Command other than Standard frame (16- Format error [75]
command prescribed commands byte length)
(R, W, A, E, a to k, m)
is detected
3 Selecting command ETX is not detected at Option frame (8-byte Format error [74]
(a to f, m) prescribed position length)
4 Polling command (g ETX is not detected at Option frame (12- Format error [74]
to k) prescribed position byte length)

Note: When a negative acknowledgment is returned in a standard frame as in Number 1 or Number 2 in


case of format error or command error, the contents of the Command field, the Type field, and the
Function code number field are undetermined.

6-25
6.3.3 Description of Fields
6.3.3.1 Data Field
8 9 10 11 12
Special
Standard frame First data Second data Third data Fourth data
additional
character character character character
data

5 6 7 8
Option frame
First data Second data Third data Fourth data
character character character character

All data except for special ones are 16 bits in length. These data are hexadecimal (0000 H to FFFFH) and
each digit is expressed by an ASCII code in the data field of a communication frame. A negative integer
data (signed data) are expressed as a 2's complement.

Note 1: Use upper case for A to F of hexadecimal number.


Note 2: Set zero ('0') to the entire data filed of a polling request frame and send it.
Note 3: The data field of the ACK response frame is undetermined

Example) When you want to use the function code S01 "Speed reference 1" to specify 500r/min (where
the maximum speed is 1500r/min):
1) Calculate a value to set according to the data format of S01 (20,000/maximum speed)
Data 500r/min 20,000/1,500r/min ( for forward rotation and for reverse rotation)
6,666.6
6,667
2) Convert the data into a hexadecimal number (2's complement for a negative data)
Data 6,667 (Forward rotation)
1A0BH
Data 6,667 (Reverse rotation)
0 6,667 65,536 6,667 58,869
E5F5H
3) Set the data
Field position Setting (Forward rotation) Setting (Reverse rotation)
First data character ASCII '1' ASCII 'E'
Second data character ASCII A' ASCII '5'
Third data character ASCII '0' ASCII 'F'
Fourth data character ASCII 'B' ASCII '5'

6.3.3.2 Checksum Field


This data is used to check an error of a communication frame in data transmission. The checksum is the
lowest byte of a byte-wise addition of all fields except for the SOH and the checksum fields represented
in ASCII code.
Example) When result of addition is 0123 H:

Field position Setting


Checksum 1 ASCII '2'
Checksum 2 ASCII '3'

6-26
6. Standard Interface RS-485
6.3.4 Communication Examples
The following section describes typical communication examples (All station numbers are assumed as 12)

6.3.4.1 Standard Frame


(1) Selecting (write) for S01 "Speed reference 1", 300r/min (command) 20,000/1,500
(maximum speed) 4,000d 0FA0H

Request frame (Host Inverter)


SOH 1 2 ENQ W S 0 1 SP 0 F A 0 ETX 7 D

ACK response frame (Inverter Host)


SOH 1 2 ACK W S 0 1 SP 0 F A 0 ETX 7 E

NAK response frame (Inverter Host) Error due to link priority


SOH 1 2 NAK W S 0 1 SP 0 0 4 C ETX 7 D

(2) Polling (read) for M09 "Output frequency"

Request frame (Host Inverter)


SOH 1 2 ENQ R M 0 9 SP 0 0 0 0 ETX 5 3

ACK response frame (Inverter Host) 30.00Hz (0BB8H 3,000d 30,00)


SOH 1 2 ACK R M 0 9 SP 0 B B 8 ETX 8 0

6.3.4.2 Option Frame


(1) Selecting for operation command (write)

Request frame (Host Inverter) FWD command


SOH 1 2 ENQ f 0 0 0 1 ETX 9 2

ACK response frame (Inverter Host)


SOH 1 2 ACK f ETX D 2

NAK response frame (Inverter Host) Refer to M26 "Communication error code"
for source of error
SOH 1 2 NAK f ETX E 1

(2) Polling for torque command (read)

Request frame (Host Inverter)


SOH 1 2 ENQ h ETX D 3

ACK response frame (InverterHost) 85.0% (2134H 8,500d 85.00)


SOH 1 2 ACK h 2 1 3 4 ETX 9 E

(3) Selecting for operation command as broadcast (write)

Request frame (Host Inverter) REV command


SOH 9 9 ENQ f 0 0 0 2 ETX A 2

No response is returned to a broadcast.

6-27
ASCII Code Table

00H 10 H 20 H 30 H 40 H 50 H 60 H 70 H
0H NUL DLE SP 0 @ P ` p
1H SOH DC1 ! 1 A Q a q
2H STX DC2 2 B R b r
3H ETX DC3 # 3 C S c s
4H EOT DC4 $ 4 D T d t
5H ENQ NAK % 5 E U e u
6H ACK SYN & 6 F V f v
7H BEL ETB 7 G W g w
8H BS CAN ( 8 H X h x
9H HT EM ) 9 I Y i y
AH LF SUB * : J Z j z
BH VT ESC + ; K [ k {
CH FF FS , < L \ l |
DH CR GS - = M ] m }
EH SO RS . > N ^ n ~
FH SI US / ? O _ o DEL

This communication uses the codes indicated by the shading .

6-28
6. Standard Interface RS-485
6.3.5 Programming Example
This program is written in Microsoft QuickBASIC (MS-DOS QBasic) and it runs on the Fujis general-
purpose inverter protocol.

100 'FGI-Bus Sample Program(MS-DOS QBasic)


110 '
120 OPEN "COM1:38400,E,8,1" FOR RANDOM AS #1 'ComPort:BaudRate,Parity,DataBits,StopBits
130 soh$ = CHR$(1) 'FunctionCode H34, H36, H35, H37
140 etx$ = CHR$(3)
150 enq$ = CHR$(5)
160 ack$ = CHR$(6)
170 nak$ = CHR$(&H15)
180 esc$ = CHR$(&H1B)
190 CLS
200 '
1000 PRINT "Select Operation 1:Read,2:Write"
1010 key$ = INKEY$
1020 IF key$ = "1" THEN 2000
1030 IF key$ = "2" THEN 3000
1040 GOTO 1010
1050 '
2000 '==== Read(F03) ==== 'Refarence User's Manual 6-19
2010 cmd$ = soh$ 'SOH
2020 cmd$ = cmd$ + "01" 'Address(01 - 31) FunctionCode: H31
2030 cmd$ = cmd$ + enq$ 'ENQ
2040 cmd$ = cmd$ + "R" 'Command(R,W,A,E)
2050 cmd$ = cmd$ + "F03" 'Code(F00...)
2060 cmd$ = cmd$ + " 0000" 'Data(0000 - FFFF)
2070 cmd$ = cmd$ + etx$ 'ETX
2080 GOTO 4000
2090 '
3000 '==== Write(F03:1500r/m) ==== 'Refarence User's Manual 6-19
3010 cmd$ = soh$ 'SOH
3020 cmd$ = cmd$ + "01" 'Address(01 - 31) FunctionCode: H31
3030 cmd$ = cmd$ + enq$ 'ENQ
3040 cmd$ = cmd$ + "W" 'Command(R,W,A,E)
3050 cmd$ = cmd$ + "F03" 'Code(F00...)
3060 cmd$ = cmd$ + " 05DC" 'Data(0000 - FFFF)
3070 cmd$ = cmd$ + etx$ 'ETX
3080 '
4000 '==== Send ====
4010 buf$ = cmd$
4020 GOSUB calcbcc
4030 cmd$ = cmd$ + bcc$ 'Add BCC
4040 '
4050 PRINT #1, cmd$ 'Send
4060 '
5000 '==== Receive ====
5010 recv$ = INPUT$(1, #1) 'Receive
5020 IF recv$ = soh$ THEN answer$ = ""
5030 answer$ = answer$ + recv$
5040 IF recv$ <> etx$ THEN 5010
5050 answer$ = answer$ + INPUT$(2, #1)
5060 PRINT "Received Data:"; answer$
5070 '
5080 PRINT "Hit any key (ESC -> End)"
5090 key$ = INKEY$
5100 IF key$ = "" THEN 5090
5110 IF key$ <> esc$ THEN 1000
5120 CLOSE #1
5130 END
5140 '
6000 calcbcc:
6010 b = 0
6020 c = 2
6030 char$ = MID$(buf$, c, 1)
6040 b = b + ASC(char$) 'Add
6050 c = c + 1
6060 IF char$ <> etx$ THEN 6030
6070 b = b AND &HFF
6080 bin = INT(b / 16)
6090 GOSUB bintoasc 'BCC1(8bit High)Character
6100 bcc$ = ascii$
6110 bin = b MOD 16
6120 GOSUB bintoasc 'BCC2(8bit Low)Character
6130 bcc$ = bcc$ + ascii$ 'BCC1+2(Character)
6140 RETURN
6150 '
7000 bintoasc: 'Digit"0 - 15" to Character"0 - F"
7010 IF bin < 10 THEN ascii$ = CHR$(ASC("0") + bin) ELSE ascii$ = CHR$(ASC("A") + bin - 10)
7020 RETURN

6-29
6.4 Modbus RTU
This protocol is created outside of Japan.

6.4.1 Message Format


The standard formats for RTU message transmission are described below.

Host Query message


1) Query processing
Inverter Response

Host Broadcast message


2) Broadcast processing
Inverter (No response)

When an inverter is ready and receives a message addressed to itself, if the inverter determines that it
received the massage successfully, the inverter processes the request and returns a normal response. If
the inverter determines that it did not receive the massage successfully, the inverter returns an error
response. The inverter does not return a response to a broadcast.

(1) Query
A host transmits a massage to a single inverter.

(2) Normal response


After receiving a query, the inverter processes the request and returns a normal response.

(3) Error response


After receiving a query, the inverter cannot process the request and returns an error response.
The error response includes a reason why the inverter cannot process the message.
The inverter does not return an error response to a CRC error or a physical transmission error.

(4) Broadcast
A master uses address 0 to transmit a message to all slaves. All slaves receiving the broadcast
message execute a requested function. The timeout of the master terminates this process.

6.4.2 Transmission Frame


The following section describes the transmission frame. The details depend on the FC (Function Code)
and see 6.4.2.1 "Reading FC Data", 6.4.2.2 "Writing Data for Single FC" and 6.4.2.3 "Writing Data for
Consecutive FC's".

1byte 1byte max 203byte 2bytes


Station Address FC (Function Code) Information Error Check

(1) Station address (station number)


The Station Address in one byte in length and you can select from 0 to 247.
The Station Address 0 selects all slave stations and means a broad cast message.

6-30
6. Standard Interface RS-485
(2) FC (function code)
The FC is one byte in length and you can use a value ranging from 0 to 255 to define a function code.
The FC's indicated by shading are available. Do not use the FC's that are not available, otherwise you
will receive an error response.

FC Description
0 to 2 Not used
3 Read data for FC, maximum 99
4 to 5 Not used
6 Write data for single FC
7 Not used
8 Maintenance code
9 to 15 Not used
16 Write data for consecutive FC's, maximum 16 data
17 to 127 Not used
128 to 255 Reserved for Exception Response

(3) Information
The Information field contains all information (such as FC, Byte Count, Data Number, and Data). See
6.4.2.1 "Reading FC Data", 6.4.2.2 "Writing Data for Single FC" and 6.4.2.3 "Writing Data for
Consecutive FC's" for more information on the Information field.

(4) Error check


The Error Check field is two bytes in length and used for a CRC-16 type error check.
The frame length is necessary to obtain a CRC-16 code from the FC and the byte count data since the
Information field length is variable.

6-31
6.4.2.1 Reading FC Data
(1) Query
1byte 1byte 2bytes 2bytes 2bytes
Station Number of Data to be
03 Function Code Error Check
Number Read (Maximum 99)

(2) Normal response


1byte 1byte 1byte 2 to 198bytes 2bytes
Station Read Data (Maximum
03 Byte Count Error Check
Number 198)
Hi,Lo,Hi,Lo,Hi,Lo,

(3) How to set query


You cannot use the Broadcast for a Query. The Station Number 0 is not available.
FC03
The FC is two bytes in length and consists of an identification code and a number (Example
F40F40). The Hi byte corresponds to an identification code ranging F to L and the Lo byte
corresponds to a number. The setting range for the Hi is 0 to 9 or 11 (F to L or U) and for the Lo is 0
to 99. For example, you should set "0014h" for F20,

Identificati Identificati
Set data Name Set data Name
on code on code
Fundamental
0 F 6 o Optional functions
functions
Serial
Extension
1 E 7 S communication
terminal functions
functions
2 C Control functions 8 M Monitoring functions
3 P Motor parameters 9 L Lift functions
High
4 H performance 11 U User functions
functions
Alternative motor
5 A
parameters

A read out data is two bytes in length. The setting range is 1 to 99 (in word). Set the Number of Data
to be Read so as not to exceed the upper offset limit, 99, otherwise you will receive an error response.

(4) Interpreting normal response


The range of the Byte Count is 2 to 198. The Byte Count is twice as large as the Number of Data to
be Read (1 to 99) of a Query.
The Read Data are arranged in the order of the Hi byte and the Lo byte of individual word data and
the word data are arranged from the data of the specified function code in a query and its address,
then the next data and its address, and so on. If you try to read a nonexistent function code (such as
F09), you will receive "0000".

6-32
6. Standard Interface RS-485
6.4.2.2 Writing Data for Single FC
(1) Query
1byte 1byte 2bytes 2bytes 2bytes
Station
06 Function Code Data to be Written Error Check
Number
Hi Lo

(2) Normal response


1byte 1byte 2bytes 2bytes 2bytes
Station
06 Byte Count Data to be Written Error Check
Number
Hi Lo

(3) How to set query


You can set 0 to the station number for Broadcast. Then all inverters execute the request directed by
the broadcast and return no response.
FC06
The Function Code is two bytes in length and consists of an identification code and a number. See
the table in 6.4.2.1 for more information on the identification code.
The Data to be Written field is fixed two bytes in length.

(4) Interpreting normal response


A normal response has the same frame as the query.

6.4.2.3 Writing Data for Consecutive FC's


(1) Query
1byte 1byte 2bytes 2bytes 1byte 2 to 32 bytes 2bytes
Station Function Number of Data Data to be
16 Byte Count Error Check
Number Code to be Written Written
Hi,Lo,Hi,Lo,

(2) Normal response


1byte 1byte 2byte 2byte 2byte
Station
16 Byte Count Data to be Written Error Check
Number

(3) How to set query


You can set 0 to the station number for Broadcast. Then all inverters execute the request directed by
the Broadcast and return no response.
FC16
The Function Code is two bytes in length and consists of an identification code and a number. See
the table in 6.4.2.1 for more information on the identification code.
The Number of Data to be Written field is two bytes in length. The setting range is from 1 to 16.
You will receive an error response to a number of 17 or more.
The Byte Count is one byte in length. The setting range is from 2 to 32. The Byte Count must be set
twice as large as the Number of Data to be Written.
Set the lowest data (data for the function code specified in the Function Code) to the first two bytes
and set higher data (the second data, the third data and so on) in the increasing order.

(4) Interpreting normal response


A response returns the same values as those in its query in the Function Code and the Number of Data
to be Written fields.

6-33
6.4.2.4 Maintenance Code
You can use this function code to check the connection of the communication line (hardware).

(1) Query
1byte 1byte 2bytes 2bytes 2bytes
Station Number 08 Diagnosis Code 00 00 Data Error Check

(2) Normal response


1byte 1byte 2bytes 2bytes 2bytes
Station Number 08 Diagnosis Code 00 00 Data Error Check

(3) How to set Query


You cannot use the Broadcast for a Query.
FC08
The Diagnosis Code is two bytes in length and you should always specify 0x0000, otherwise you will
receive an error response.
The Data is two bytes in length and you can specify freely.

(4) Interpreting normal response


A normal response is the same as its query.

6-34
6. Standard Interface RS-485
6.4.2.5 Error Response
An invalid query will not be executed and be responded with an Error Response.

(1) Error response


1byte 1byte 1byte 2bytes
Station Number Exception Func Sub Code Error Check

(2) Interpreting error response


The error response is the same as a query requesting a Station Number.
The Exception Func is the sum of the FC in the query and 128.
For example, when FC3, then Exception Func3128131 (83H).
The Subcode indicates the reason of invalidity as in the following table.

Sub- M26 Keypad


Item Description
code code panel
FC other than 3, 6, 8, and 16 is
1 Invalid FC 75 01
received.
2 Invalid Invalid function An excessive or unknown
address code function code (for example,
"F81") is received.
Writing 16 words or more is
Invalid data number 78 02
attempted.
Abnormal diagnosis Data other than "0" is set to
code Diagnosis Code.
(maintenance code)
Invalid Data to be written is out of valid
3 Data range error 80 03
data range.
7 NAK Link priority Writing operation command or
command data is attempted while
76
a field option (such as T-link or
SX) is installed.
Write disabled 1. Write disabled during
operation
2. Write disabled (read only or M
area) 07
3. Operation through link
disabled 79
4. Write through RS-485 disabled
(H31, H34 to H37, H40, P02)
5. F04, F05, P03 to P27 (when
M1 motor parameters are
protected)

6-35
6.4.3 Error Check

6.4.3.1 CRC-16
This data is used to check for a error in a communication frame.
The CRC is one of the most effective error check systems. The sender side calculates and adds a CRC
data at the end of a frame. The receiver side calculates a CRC data on a received data and compares these
two CRC data.

(1) Brief description of steps to calculate CRC data


A data expressed as a polynomial (1100 0000 0010 0001 is expressed as X 15X14X51) is divided by
a generation polynomial (17 bits, X16X15X21). The CRC data is obtained as a remainder (16 bits)
of this division.
Neglect the quotient, add the remainder at the end of a data, and send a message.
A receiver side divides this message (with CRC data) by the generation polynomial and assumes that
a transmission is executed without error if the remainder is 0.

(2) About CRC-16


The generation polynomial is expressed with powers of X such as X 3X2X instead of binary code 1110.
Though you can choose an arbitrary generation polynomial, there are some defined/proposed standard
polynomials to optimize error detection. The RTU protocol uses a generation polynomial of
X16X15X21 corresponding to 1 1000 0000 0000 0101 expressed in binary. In this case, a generated
CRC is known as CRC-16.

6-36
6. Standard Interface RS-485
6.4.3.2 CRC Algorithm
The following flowchart describes the calculation algorithm of CRC-16. See also a calculation example
in 6.4.3.3.

START

Initia l setting
Remainder: R "FFFF"
Generation polynomial:
P "A001"
Data length cou nter: n 0

Data length calculation:


NData length

n == N ?

No

n++

Set nth transmission byte to


lower byte of word data A.
Set "00" to upper byte of word
data A.

Shift Count 0
Yes

No Shift Count == 0 ?

Yes

n == 1 ? Yes

CRC DATA CRC DATA


XOR P No

CRC DATA CRC DATA


Yes
XOR A

CRC DATA A XOR R

Shift Count == 8 ?
Yes
No

CRC DATA>>1 (1 bit shift) No

Is carry generated by
bit shift operation?

Add CRC DATA to end of


transmission frame.

END

The CRC DATA occupies one word memory and is updated through calculation to be finally added to
a transmission frame as a check code.
The reception process is the same as that in the figure above. Note that the CRC data calculated on
the transmission side and that on the reception side should be compared.

6-37
6.4.3.3 Example of CRC-16 Calculation
The following example is a data sent as a Query for a function code. The Station Number is 1, FC03,
the Function Code is P49 (code for P is 03 and 49 is 31hex), the Number of Data to be Read is 20, G.P. is
a generation polynomial (1010 0000 0000 0001).

Station
FC Function Code Number of Data to be Read
Number
01 03 03 31 00 14

N PROCESS 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Flag
1 Initial data R"FFFF" 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 1st data byte 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
3 CRC = No.1 Xor No.2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
4 Shift >> 2 (until flag1) 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5 CRC = No.4 Xor G.P. 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1 0
6 Shift >> 2 0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1
7 CRC = No.6 Xor G.P. 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0
8 Shift >> 2 0 0 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1
9 CRC = No.8 Xor G.P. 1 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
10 Shift >> 2 (completion of 0 0 1 0 0 0 0 0 0 1 1 1 1 1 1 1 1
8 shifts)
11 CRC = No.10 Xor G.P. 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0
12 2nd data byte 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
13 CRC = No.11 Xor No.12 1 0 0 0 0 0 0 0 0 1 1 1 1 1 0 1
14 Shift >> 1 0 1 0 0 0 0 0 0 0 0 1 1 1 1 1 0 1
15 CRC = No.14 Xor G.P. 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1
16 Shift >> 1 0 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1
17 CRC = No.16 Xor G.P. 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1 0
18 Shift >> 2 0 0 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1
19 CRC = No.18 Xor G.P. 1 0 0 1 0 1 0 0 0 0 0 0 0 1 1 0
20 Shift >> 2 0 0 1 0 0 1 0 1 0 0 0 0 0 0 0 1 1
21 CRC = No.20 Xor G.P. 1 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0
22 Shift >> 2 (completion of 0 0 1 0 0 0 0 1 0 1 0 0 0 0 0 0 0
8 shifts)
23 3rd data byte 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
24 CRC = No.22 Xor No.23 0 0 1 0 0 0 0 1 0 1 0 0 0 0 1 1
25 Shift >> 1 0 0 0 1 0 0 0 0 1 0 1 0 0 0 0 1 1
26 CRC = No.25 Xor G.P. 1 0 1 1 0 0 0 0 1 0 1 0 0 0 0 0
27 Shift >> 6 0 0 0 0 0 0 1 0 1 1 0 0 0 0 1 0 1
28 CRC = No.27 Xor G.P. 1 0 1 0 0 0 1 0 1 1 0 0 0 0 1 1
29 Shift >> 1 0 1 0 1 0 0 0 1 0 1 1 0 0 0 0 1 1
30 CRC = No.29 Xor G.P. 1 1 1 1 0 0 0 1 0 1 1 0 0 0 0 0
31 4th data byte 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1
32 CRC = No.30 Xor No.31 1 1 1 1 0 0 0 1 0 1 0 1 0 0 0 1
33 Shift >> 1 0 1 1 1 1 0 0 0 1 0 1 0 1 0 0 0 1
34 CRC = No.33 Xor G.P. 1 1 0 1 1 0 0 0 1 0 1 0 1 0 0 1
35 Shift >> 1 0 1 1 0 1 1 0 0 0 1 0 1 0 1 0 0 1
36 CRC = No.35 Xor G.P. 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1
37 Shift >> 1 0 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1
38 CRC = No.37 Xor G.P. 1 1 0 0 0 1 1 0 0 0 1 0 1 0 1 1
39 Shift >> 1 0 1 1 0 0 0 1 1 0 0 0 1 0 1 0 1 1
40 CRC = No.37 Xor G.P. 1 1 0 0 0 0 1 1 0 0 0 1 0 1 0 0
41 Shift >> 3 0 0 0 1 1 0 0 0 0 1 1 0 0 0 1 0 1
42 CRC = No.41 Xor G.P. 1 0 1 1 1 0 0 0 0 1 1 0 0 0 1 1
43 Shift >> 1 0 1 0 1 1 1 0 0 0 0 1 1 0 0 0 1 1
44 CRC = No.43 Xor G.P. 1 1 1 1 1 1 0 0 0 0 1 1 0 0 0 0
45 5th data byte 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
46 CRC = No.44 Xor No.45 1 1 1 1 1 1 0 0 0 0 1 1 0 0 0 0
47 Shift >> 5 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 1 1
48 CRC = No.47 Xor G.P. 1 0 1 0 0 1 1 1 1 1 1 0 0 0 0 0
49 Shift >> 3 0 0 0 1 0 1 0 0 1 1 1 1 1 1 0 0 0

6-38
6. Standard Interface RS-485
N PROCESS 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Flag
50 6th data byte 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0
51 CRC = No.49 Xor No.50 0 0 0 1 0 1 0 0 1 1 1 0 1 0 0 0
52 Shift >> 4 0 0 0 0 0 0 0 1 0 1 0 0 1 1 1 0 1
53 CRC = No.52 Xor G.P 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1
54 Shift >> 1 0 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1
55 CRC = No.54 Xor G.P 1 1 1 1 0 0 0 0 1 0 1 0 0 1 1 0
56 Shift >> 2 0 0 1 1 1 1 0 0 0 0 1 0 1 0 0 1 1
57 CRC = No.56 Xor G.P 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0
58 Shift >> 1 0 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0
CRC data to be
transmitted 4 E 1 4

The following table shows the data to be transmitted after the calculation above.
Station Number of Data to be
FC Function Code CRC Check
Number Read
01 03 03 31 00 14 14 4E

6.4.3.4 Calculating Frame Length


You should obtain the variable message length to calculate a CRC-16 data. You can use the following
table to determine the length of all message types.

Query Broadcast Response message


FC Name message length except length except for CRC
for CRC code code
rd
3 Reading FC Data 6 bytes (3+3 data length) bytes
Writing Data for Single
6 6 bytes 6 bytes
FC
8 Maintenance Code 6 bytes 6 bytes
Writing Data for th
16 (7+7 data length) bytes 6 bytes
Consecutive FC's
128 to 255 Exception Function Not used 3 bytes
*7th or 3rd bit shows the number of counted bytes of the information.

6-39
6.4.4 Communication Examples
The following section describes typical communication examples (all station numbers are assumed to be
5).

6.4.4.1 Reading
(1) Read M06 "Detected speed value".

1) Query (Host Inverter)

05 03 08 06 00 01 67 EF

2) Normal response (Inverter Host)

05 03 02 27 10 53 B8

Detected speed value; 2710H 10,000d


Maximum speed
10,000 750 [r/min]
20,000
(Maximum speed: 1,500r/min)

(2) Write 400r/min to S01 "Speed reference 1" (Maximum speed: 1,500r/min).
20,000
400 [r/min] 5333d 14D5H
1,500

1) Query (Host Inverter)

05 06 07 01 14 D5 16 65

2) Normal response (Inverter Host)

05 06 07 01 14 D5 16 65

6-40
6. Standard Interface RS-485
6.5 How to Use PC Loader (Loader command protocol)
6.5.1 Advantages of PC Loader
Real-time trace
Real-time trace shows the current condition of the inverter more
realistically in a graph by the high-speed sampling (10ms).
Real-time trace realizes the continuous
waveform measurement of up to 30,000
points at the minimum intervals of 10ms
(continues 5 minutes in case of 10ms
sampling). This high-speed sampling
discloses the detailed transition of the
inverter at an unprecedented speed.
Historical trace enables the continuous
sampling of 100 points at the minimum
intervals of 1ms.

Figure 1 Real-time Trace

All the required information such as speed detection, speed setting, line speed, torque current command,
motor voltage, motor current can be indicated in a graph with eight points at a time (in case all the data are
digital signals). Additionally, the condition of that moment is indicated with digital values in the left
columns of the screen. Therefore, you can understand the condition of the inverter at a glance. Furthermore,
the time scale and Y scale of the graph can be set freely.

6-41
Auto tuning
Inverter will correct the motor in any environment condition. You can start
the operation of the inverter immediately in everywhere.
The settings of inverter in the motor was
formerly very difficult for the people who
were not accustomed to do it, because
various kinds of the complicated
configuration are required to operate the
inverter correctly.
In this VG7S, the inverter will do the
required settings automatically by itself.
Complicated configuration or calculation
is no more required.
You can perform the auto tuning through
KEYPAD or, if using PC Loader, you can
easily check the condition of the tuning or
compare the data before and after tuning.
Auto tuning function also reduces the time
for the settings. This is really the function
Figure 2 Auto Tuning for the customers.

6-42
6. Standard Interface RS-485
6.5.2 Specifications
Item Specifications Remarks
System requirements
PC PC/AT compatible machine Excluding Macintosh
TM
OS Microsoft Windows 98 Excluding Microsoft Windows 3.XX.
SVGA(800600) or more is
Display Trace screen corresponds to XGA.
recommended
Software
Language Japanese, English Selectable at the time of installation.
Software to be installed
Distribution
CD-ROM
medium
Uninstallation Possible
Custom
Total installation type Customization is impossible.
set-up
Communication setup
Interface RS-485
Transmission 2400, 4800, 9600, 19200, Changeable at communication
speed 38400bps setup.
Synchronization
Start-stop synchronization (UART)
method
The connection method is full-duplex
Transmission Full-duplex (physical level) but the data exchange method
Method Half-duplex (protocol) repeats request and response
alternately
Communication Direct connection to inverter
Changeable at connection setup.
style 1:n(1n31)
SX bus
Impossible
connection
Network
Impossible
connection
Data length 8bit Cannot be changed at
Stop bit 1bit communication setup.
Set the VG7S function code to be
Parity Even parity
fixed.
Supports the selection of RTS or Changeable at communication
Flow control
DTR control. setup.
Error check
Checksum method (1byte BCC)
method
Protocol Following the SX bus protocol Not opened.
Time-out
Changeable at communication
detection Time-out number of retries
setup.
interval
Retry function executed in the case Changeable at communication
No. of retries
of data error or physical error. setup.

Note: The inverter support loader software for Fujis general-purpose inverters (11 Series) does not run
via the same RS-485 line.

6-43
Loader standard specifications
Function code setting specifications
Edit by list Refers/Changes the function code F, E, C, P, H, A, o, L, and U.
Edit by
Individual setting for digital input output, analog input/output is available.
function
Automatic
The condition of the tuning and its result can be compared.
tuning
Can compare the inverter data and the data in edit, files and the data in
Comparison
edit. The result can be printed out.
File Inverter system, function codes, the date information when the file is read
information and comments can be input.
Function codes can be printed and saved. CSV format is also available,
PrintSave
therefore the file can be read by other applications.
Monitor function
Multiple Monitors VG7S connected to RS-485 by the periodical scanning, up to
monitor max. 31 machines
I/O monitor Monitors digital input/output.
System
Monitors ROM, option, inside control information, maintenance information.
monitor
Error monitor Indicates currently occurring alarm and alarm history.
Real-time trace Historical trace specifications
Real-time trace Historical trace
Sampling
10,20,50,100,200ms 1,2,5,10,20,50,100,200ms
interval
Max. 30,000 points
100 points (the number of samplings
No. of (In case of over 30,000, the data
can be set before and after the
samplings will disappear in order from the old
trigger).
one).
Filter function Can set manual or auto filter individually.
Max. 4 for analog, max. 8 for digital. (The number of data is limited when
No. of data
the analog and digital data are used in combination.)
Speed detection 1 (Speedometer, one-way deflection), Speed detection 1
(Speedometer, two-way deflection), Speed setting 2 (Before calculation for
acceleration/deceleration), Speed setting 4 (ASR input), Speed detection 2
(ASR input), Line speed detection, Torque current command (Torque
ammeter, two-way deflection), Torque current command (Torque
ammeter, one-way deflection), Torque command (Torque meter, two-way
deflection), Torque command (Torque meter, one-way deflection), Motor
Analog data
current, Motor voltage, Power consumption, DC link circuit voltage, +10V
output test, 10V output test, Motor temperature, Heat sink temperature,
excitation current command, excitation current detection, Magnetic-flux
command, Magnetic-flux calculation, Torque calculation, Torque current
detection, U,W phase motor current, U,W phase motor voltage, Torque
bias balance adjustment, Torque bias gain adjustment, Universal AO,
Option AO

6-44
6. Standard Interface RS-485
Multistep speed selection, 1,2,4,8,ASR, Acceleration/deceleration
selection 1,2, Self-hold selection, Coast-to-stop command, Alarm reset,
External alarm, Jogging operation, Speed setting, N2/Speed setting N1,
Motor M2 selection, Motor M3 selection, DC control braking command,
ACC/DEC zero clear command, UP/DOWN setting, Creep speed
switching, UP command, DOWN command, KEYPAD write enable
command, PID control cancel, Forward operation/Reverse operation
switch over, Interlock (52-2), Write enable through link command,
Digital input Operation selection through link, Universal DI, Control method selection at
data the time of motor start, Synchronization command, Zero speed locking
command, Pre-exciting command, Speed command limit cancel, H41
[torque command] cancel, H42 [torque current command] cancel, H43
[magnetic-flux command] cancel 34, F40 [torque limiter mode 1] cancel,
Torque limiter (level 1, level 2 selection), Bypass, Torque bias command
1,2, Droop selection, Ai1,2,3,4, Zero hold, Ai1,2,3,4 Polarity change, PID
output inverse changeover, PG alarm cancel, Undervoltage cancel, Ai
torque bias hold, STOP1,2,3, DIA data latch, DIB data latch, Multi-winding
function cancel, Option Di 1,2,3,4,5,6
Inverter running, Speed detected, Speed agreement, Reaching the preset
speed, Speed detection 1,2,3, Stopping on undervoltage, Torque polarity
detection (braking/driving), Torque limiting, Torque detection1,2, KEYPAD
operation mode, Inverter stopping, Operation ready output, Magnetic-flux
detection signal, Motor M2 selection status, Motor M3 selection status,
Brake release signal, Alarm indication1,2,3,4, Cooling fan operating, Retry
Digital output
operation mode, Universal DO, Heat sink overheat early warning,
data
Synchronization completion, Lifetime alarm, Under accelerating, Under
decelerating, Inverter overload early warning, Motor temperature early
warning, Motor overload early warning, DB overload early warning,
Transmission error, Load adaptive control under limiting, Load adaptive
control under calculation, Analog torque bias hold, Option DO
1,2,3,4,5,6,7,8,9
Trace data can be printed and saved. CSV format is also available,
Print Save
therefore the file can be read by other applications.
Trial operation
Operation FWD, REV, STOP command can be used.
Speed Digital speed setting command can be used.
setting
Control input X1 to X9 can be input.
Speed command, actual speed, torque and operational status can be
Monitor
monitored.

6-45
6.5.3 How to Install
(1) Preparation
Place the CD-ROM while facing the blank side down.
Follow the manual attached to the CD-ROM to launch Setup.exe.

(2) Language selection

Select the installation language. Select


Japanese for a Japanese language-based
operating system, or select U.S. English
for other operating systems.

Figure 3 Language selection

(3) Welcome message

Before running this


installation program, be
sure to exit all
application programs.
(because installation of
PC loader requires to
restart the computer,
which will delete the
application data).
A welcome message
(Figure 4) automatically
appears.
Read the message
carefully and click Next
(N).

Figure 4 Welcome Message

Note: This subsection describes the installation method assuming that the PC loader is installed on MS-
Windows98. The installation method may differ according to the OS version. If installing on the
other OS, replace the description with the operations that corresponds to the OS to be used.

6-46
6. Standard Interface RS-485
(4) End user software license agreement

The end user software license


agreement (Figure 5) will
appear.

Read this agreement carefully,


and if you agree with this,
click Next (N).

If not, click Cancel.

Figure 5 End User Software License Agreement

(5) Input of the user information

Always input the user name


and the company name.
Without these data, you cannot
proceed to the next step.

After inputting the user name


and the company name, click
Next (N).

Figure 6 User Information

Note: Enter each of the registration user name and company name within 24 single-byte characters (or
within 12 double-byte characters).

6-47
(6) Locating the directory to be installed

The default directory where


the software is installed is
C:\ProgramFiles\Fuji\FRENIC.
If there is no problem, install
in this directory.

When you change the


directory, click Browse.
At the same time, confirm the
free area.
After confirming the disk
space and changing the
directory, click Next (N).

Figure 7 Locating the Directory to be Installed

If the old version of the program is installed, the following screen will appear.

In this case, only the Rewrite


install is available. If you
want to change the directory
for installation, click Cancel
to stop installation. Uninstall
the old version, and retry
installation.

When installing the software


by overwriting, click Next
(N).

Figure 8 Rewrite Install

6-48
6. Standard Interface RS-485
(7) Selecting the component to be installed

You can select the component


to be installed. The following
components are available:

(1) PC Loader for


FRENIC5000VG7
(2) Japanese

Currently, both of these


components should be
installed. When these
components are installed
separately, the program cannot
run.
Check two columns and click
Next (N).

Figure 9 Selecting the Component

(8) Selecting the program manager group

By default, Program manager


group is installed in
FRENIC5000VG7.
If there is no problem, proceed
without adding any change.
Click Next (N) to go to the
next step.

Figure 10 Selecting the Program Manager Group

6-49
(9) Selecting the starting method

(1) If you want to create the


startup icon on the desk top,
check Register the startup
icon on the desk top.
(2) If you want to start the PC
LOADER automatically
when starting the Windows,
check Start the PC
LOADER automatically at
the time of the computer
start.
After the checking, click
Next (N).

Figure 11 Selecting the Starting Method

(10) Starting the copy to the computer

Click Start (S), and the copy of


the program from CD-ROM to
the computer will start.
If you want to change the
indicated settings, click Back
(B) and set them again.

When Start (S) is clicked,


the Installing screen will
appear as shown in Figure 13.

Figure 12 Starting the Copy

(11) Entering password

Enter the password.


The password is specified on the CD-ROM case
as a Serial No.
Click on OK. The Installing screen shown in
Fig. 14 is displayed.

Figure 13 Password

6-50
6. Standard Interface RS-485
(12) Indication of Now copying

When the Start (S) is clicked on the


screen in Figure 13, the left dialog box
appears, indicating that the PC LOADER
is being installed. When the bar in the
middle of the screen reaches 100%, the
installation is completed.

Figure 14 Dialog Box Showing Progress of Installation

(13) Indication after the completion of the copy


On completion of program copy, the configuration of the PC will start. Wait until the message of
Rewriting the system configuration file. Wait a second disappears.

Figure 15 System Configuration is Being Set

6-51
(14) Installation completed

When the installation is


completed, the left screen
will appear.
Click Finish (F) to
complete installation.

Figure 16 Installation Completed

When clicking the


Finish(F), the left screen
will appear.
The computer should be
restarted to start the installed
application.
If other applications are not
closed, click Cancel and
exit all the applications.
After that, restart the
computer.
Figure 17 Finish

Note: If this screen does not appear, there is no need to reboot.

6-52
6. Standard Interface RS-485
6.5.4. Simple Operation Method
6.5.4.1 Start of PC Loader
The way of starting PC loader differs according to the selected starting method.
(1) If Start the PC LOADER automatically at the time of the computer start is selected, PC
Loader will start automatically when the computer is started.
(2) If Register the startup icon on the desk top is selected, click this startup icon to start.
(3) Click PC LOADER in FRENIC5000VG7S folder.

Note: When the folder name is changed, the


dialog box in the left figure shows the new
folder name.

Figure 18 FRENIC5000VG7S Folder

(4) Select PC Loader in the start menu as shown in Figure 19.

Figure 19 Start from the Start Menu

6-53
6.5.4.2 Communication Setup
Set the data for communication between the computer and the inverters.

(1) Selection of port


Select the connection port of the
computer (four ports from
COM1 to COM4 are available).

(2) Baud rate setting


Set the communication speed.

(3) Flow control


Select the flow control.

Figure 20 Communication Setup

(4) Number of retries


Set the number of retries to be done automatically when the communication error occurs. You can select
the number of times from zero to ten.

(5) Setting time-out error time


Set the time before timeout error occurs when no reply is returned from the inverter.

(6) To do the connection check or not


Select whether the communication line should be connected or not. If this box is checked, the
communication will be made at any time, and the processing of the computer will delay by the time
taken for communication. Always check here during the real-time processing.

6-54
6. Standard Interface RS-485
6.5.4.3 Connection Setup
Next, select the inverters to which PC is connected for communication.

(1) Loader connection


Select the inverters to be
connected with the
computer.
(2) Inverter equipment
name
Enter the of the inverter
name currently used. (You
can input freely)
(3) Channel number
Set the inverter number.
(4) Communication status
When Confirm
Communication is
clicked, the ON/OFF
status appears in this
column.
(Refer to Figure 22.)

Figure 21 Connection Setup

Figure 22 Communication Status

6-55
6.5.4.4 Function Code Setup
Edit, compare and initialize the function codes.

(1) Selecting the data to be edited


Selecting the data to be edited
window will appear when the
function code setup mode starts.
Select the data to be edited and
Click OK, then the new edit screen
will start.

Figure 23 Selecting the Data to be Edited

New File (N)


Select this button mainly when the computer is not connected to the inverter.
Edit the function codes based on the function codes prepared in the inverter support software.

Read the file in the computer (F)


Select this button when editing the function code setup file which has been already saved.

Load from the inverter (A)


Select this button when editing the function codes of the currently connected inverter.

CAUTION

If Load from the inverter is selected although the computer is not connected to the inverter, time-
out error will occur and the dialog box below shows an error message.

In this case, click OK and reconnect.

6-56
6. Standard Interface RS-485
(2) Edit by list
Edits the function codes in the list.

(A) File (C) Print (E) Quick menu (G) Connection

(B) Save (D) Print (F) Function code


preview information (H) Version information

(K) Initialization of (N) Transmits the


the inverter (M) Initial (Q) Print
value changed points
setting
to the inverter
(L) Reload from inverter
(J) Selected (R) Close
function (O) Parameter (P) Transmits all
code setup colors data to the
value inverter

(I) User definition

Figure 24 Setting Function Code List

6-57
(A) File
Used to open, save, and print the existing function code file.

(B) Save
Used to save the function codes being edited.
If you choose the CSV format ( * . CSV) at the time of saving, the file can be opened
by Microsoft Excel etc.

(C) Print
Used to print the parameters being edited.
Prints in the form of a list.

(D) Print preview


Previews the printed image.

(E) Quick menu

This screen allows you to jump from the


menu screen to each setting screen.
This screen covers all the fundamental
data setting screens.

Figure 25 Quick Menu

(F) Function code information

The left window shows the information


on the selected function code.

Figure 26 Function Code Information Window

(G) Connection
Used to set the data communication as the persistent connection or not.

(H) Version information


Shows the version of this software.

6-58
6. Standard Interface RS-485
(I) User definition
Right click the mouse on an arbitrary function code in the list and select user definition 1 to 3 to
assign the function code to user definition 1 to 3. Register frequently used function

(J) Selected function code setup value


Indicates the code number and the setup value of the currently selected function code.
You can edit the currently selected function code by either the numerical keys or the spin buttons
on the right side of this data input column.

(K) Initialization of the inverter


Changes the function code setup value of the connected inverter to the factory setup value.

(L) Reload from inverter


Loads the function code setup values from the currently connected inverter and inserts it into the
file being edited.
Save the file before executing this function to prevent the file being edited from
getting lost.
Use this function to reconfirm the function codes transmitted to the inverter.

(M) Initial value


Sets the currently selected function code setup value as an initial value.

(N) Transmits the changed points to the inverter


Writes only the changed function codes to the connected inverter.
* Function code with blue setting (Refer to (O).)

(O) Parameter colors


Black: Function codes which are not yet changed.
Blue: 1) Function codes which are already changed.
The color will become black after the change is written in the inverter correctly.
* before the function code shows that the current setup value differs from the factory setup
value. However, for those function codes where the factory shipment setting varies according to
the motor capacity and PC board, the minimum value is displayed as a factory shipment value.
(Refer to Section 13.2 Function Code List.)

(P) Transmits all data to the inverter


Writes all of the function code setup value being edited in the connected inverter.

(Q) Print setting


Sets the print condition.

(R) Close
Quits the function code setup.

After changing the setup value, if the data is not


saved, the screen as shown in the left figure will
appear.
If you want to save the data, click cancel and
save the data according to (B) Save.

Figure 27 Notice that the Data are not Saved

6-59
(3) Edit by function
Edits the function codes by classifying the codes by function.
(A) Function tag

Figure 28 Edit by Function

(A) Function tag


Tags classified by the function.

1) Digital, analog input/output allocation


Selects the tag of the function to be edited.
Refer to (2) Edit by list for the procedure of initialization of the inverter etc.

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6. Standard Interface RS-485
(B) User function

Figure 29 Edit by Function

The above table is used to convert the hexadecimal data used by the computer to the decimal data that
you can easily understand. You can complete this table by entering required calculation values.

In case of loading the data from the inverter (reload of the inverter data)
Regardless of the check in the converted value reference box, indicates the result of calculation of
communication data base scale full scale = converted value in the text box of the
converted value.

In case the converted value reference box is not checked.


The text box of the converted value is set as read only (edit is impossible). The color of the text
box will also change.
The indicated converted value will be changed according to the change of base scale and full scale.
(Recalculated when the focus moves. The communication data will not be changed).

In case the converted value reference box is checked.


The converted value can be edited in the text box. In this case, the communication data will also be
changed (recalculated when the focus moves).
The communication data will be changed according to the change of base scale and full scale.
(Recalculated when the focus moves. The data of the converted value will not be changed).

When the U code is edited in the edit by list screen, the converted value will be recalculated
regardless of the check in the converted value reference box.

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(4) Auto tuning
Executes the auto tuning for each constant of the inverter.
(A) Operation selection (B) Progress status (C) Details of the
current process

Figure 30 Auto Tuning

If the PC fails to acquire the motor type (not connected), the in the following message window will
appear.

In this case, auto tuning


cannot be executed until the
inverter data successfully
reloaded.

Figure 31 Acquisition Failed

(A) Selecting operation

Select the auto tuning operation from


the pull-down menu as shown in the
left figure.

Figure 32 Selection of the Operation

(B) Progress status


Indicates the progress status of the auto tuning by a bar (indicated in percent).

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6. Standard Interface RS-485
(C) Details of the current process
Indicates the details of the actual process during auto tuning.

Note: Auto tuning can be executed only if P02 is 37 (OTHER). For details of auto tuning, refer to H01
Tuning Operation Selection in Section 4.3.5 H Code.

(5) Comparison
Compares the following combinations.
1) Function codes being edited and data of the connected inverter.
2) Function codes being edited and the saved function code setup file.

1) Compares the function code being edited with the setup value of the function code of the connected
inverter.

Figure 33 Comparison-inverter

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2) Compares the function code being edited and the saved function code file.

After the selection, click Enter and Selects the function code setup file
the comparison will start. to be compared.

Figure 34 Comparison-file

The result of the comparison

The left window appears, showing


comparison results.
The items indicated here are only
those of which data are different
from each other.

Compares again Print the result Close the result

Figure 35 The Result of the Comparison

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6. Standard Interface RS-485
Print of the result of the comparison
Print out the comparison result.

Figure 36 Output Indication

6-65
(6) File information

Indicates the property of the function codes You can add comments freely to the file
being edited. being edited.
File name at the time of save. This comment will be saved automatically
System condition of the loaded inverter. at the time of file save.
Date of load from the inverter. Up to 500 characters can be accepted.

Figure 37 File Information

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6. Standard Interface RS-485

6.5.4.5 Operation Monitor


(1) Multiple monitor
Indicates the operational status of the inverter whose terminal number is set by the connection setup.

Figure 38 Multiple Monitor

1) Name of the equipment : Indicates the name which was input in the connection setup.
2) Terminal number : Terminal number of the inverter
3) Capacity : The type (capacity) of the inverter
4) In operation : 1=In operation 0=Not in operation
5) In braking : 1=Braking 0=Not braking
6) At fault : 1=Alarming 0=not yet alarming
7) Close : Closes the operation monitor.

Note: If the PC fails to acquire the inverter operational status, the data columns are left blank as shown at
No. 2 and No. 3 in the above screen.

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(2) I/O monitor
Indicates the ON/OFF of the input/output control signal of the connected inverter.

** Area for the communication error indication

Figure 39 I/O Monitor

1) Status of the input/output control signal


ON
OFF
2) Close :Closes the operation monitor.
3) Communication error indication: The message in the following figure will appear if the acquisition of
data from the inverter fails.

Figure 40 Communication Error Indication

System monitor and fault monitor will be indicated in the same way.

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6. Standard Interface RS-485
(3) System monitor
Indicates the system condition of the connected inverter and motor.

Figure 41 System Monitor

1) Condition of each option


(Green light on) :Loaded
(Green light off) :Not loaded
2) ROM Ver.
Indicates the ROM Ver. (version information of ROM) of two CPUs in the inverter (main control and
motor control) and a CPU in KEYPAD panel. In case of the trouble of the inverter, we may
sometimes require this ROM Ver. number.
3) Type
Indicates the unit information of the inverter (capacity, voltage).
4) Information of the internal configuration
Mode : Standard/Lift (function code H70).
Operation command : Effective input device among KEYPAD (LOC), terminal block (REM), and
LINK (Link, COMM).
Command data : Effective input device among KEYPAD (LOC), terminal block (REMM),
and LINK (Link, COMM).
Parameter set : Acceleration and deceleration time, switching-over status of ASR setup.
Motor selection : Selection of M1, M2, M3, control status, motor capacity
5) Maintenance information
Indicates the data for judging the inverters life and load information.
6) Close : Closes the operation monitor screen.

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(4) Fault monitor
Indicates the alarms occurring in the connected inverter.

Figure 42 Fault Monitor

1) Alarm reset : Resets the alarm being activated.


2) Initialization of the alarm : Initializes the alarm history.
3) Close : Closes the operation monitor screen.

List of alarm display


Display Description Display Description Display Description
--- No alarm Er7 Output wiring error OH4 Motor overheat
IPE IPM error Er8 A/D converter error OL1 Motor overload
(M1)
dbH DB resistor Er9 Speed disagreement OL2 Motor overload
overheat (M2)
dCF Fuse Fusion ErA UPAC error OL3 Motor overload
(M3)
dO Excessive Erb Inverter-to-inverter OLU Inverter
position link error overload
deviation
EF Ground fault Lin Input phase loss, OS Overspeed
Condenser error
Er1 Memory error LU Undervoltage OU Overvoltage
Er2 KEYPAD Panel nrb NTC thermistor PbF Charging circuit
communication Disconnection error
error
Er3 CPU error OC Overcurrent PG PG error
Er4 Network error OH1 Cooling fin overheat
Er5 RS-485 OH2 External alarm
Communication
error
Er6 Operation OH3 Pt board surrounding
procedure error temperature overheat

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6. Standard Interface RS-485
6.5.4.6 Historical Real-time Trace
(1) Historical trace
Historical trace indicates the waveform before and after the trigger at the minimum sampling interval of 1ms.
(Quantity of the waveform data: 100 points/ch)
The trigger must be always set because the data does not appear without the trigger.

(A) Cursor position monitor (C) Monitor data selection

(B) Graph position (D) Save button (E) Bar for moving cursor
adjustment

(H) Waveform
(F) Start/Stop of (J) Trigger
monitor
the monitor position
name
(G) Setup of (K) Waveform screen scroll bar
(I) Waveform monitor
waveform
area
details

Figure 43 Historical Trace

Note 1: When the historical trace and real-time trace are on the screen, the terminal number cannot be changed.
Note 2: When changing the size of the historical trace screen, the size of the waveform monitor area is also
changed.

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(A) Cursor position monitor

The intersection data of the cursor position in the waveform


monitor area and waveform are expressed numerically.
Cursor position can be moved by (5) Bar for moving cursor.

Figure 44 Cursor Position Monitor

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6. Standard Interface RS-485
(B) Graph position adjustment
Set the position where the waveform is indicated in the waveform
monitor, amplitude, and time scale of one screen.

Selects the channel where the position is adjusted


or the amplitude is changed.

Adjusts the position of the selected waveform.

Changes the amplitude of the selected waveform.

Enlarges/Reduces the selected waveform.

Initializes the position and the amplitude of the


selected waveform.

Selects the range to be indicated (time scale of


one screen) in one screen.
* When setting this value as sampling time100, all
historical trace waveform can be shown in one screen
and easier to view.

Figure 45 Graph Position Adjustment

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(C) Monitor data selection
This window shows the status of the currently displayed waveform.

The indicated waveform is after or before the trace.

The indicated waveform is in trace.

The indicated waveform shows the data of the saved file.

Figure 46 Monitor Data Selection

(D) Save
Saves the traced waveform in the file.

(E) Bar for moving cursor


Moves the position of the cursor of the traced waveform.
The intersection value of the cursor position and the waveform is expressed numerically in (1)
Cursor position monitor.

(F) Start/Stop of the monitor


Starts/Stops the historical trace.

(G) Setup of waveform details


1) Setup of the channel composition.
Sets the composition of the waveform to be traced.

Sets the number of channels


for analog waveform.
Max. 4ch (Only when no
digital waveform is selected).

Sets the number of channels


for digital waveform.
Max. 8ch (Only when no
analog waveform is
selected).

Figure 47 Historical trace - Setup of Waveform Details

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6. Standard Interface RS-485
2) Setup of analog channel
Selects the analog signal to be traced, and sets the filter and trigger.

This channel indicates that the Selects if the filter is set for
waveform is analog. analog waveform.

Selects if this channel is


set as the trigger.

Sets the trigger level if


the channel is set as the
trigger.

Selects signal to be indicated **Selects the time constant of Sets the trigger edge
in the analog waveform. the manual filter when the if the channel is set as
manual filter is selected. the trigger.

Figure 48 Historical Trace - Analog

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3) Setup of digital channel
Selects the digital signal to be traced, and sets the trigger.
This channel indicates that the
waveform is digital.

Selects signal to be indicated in the Selects if this channel is set as the


digital waveform. trigger.
Also sets the requirements of the
trigger if this channel is set as the
trigger.

Figure 49 Historical Trace - Digital

Note: If two or more triggers are specified for the digital signal trigger setting, the trigger is issued when
the conditions of all digital signals are established (AND).

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6. Standard Interface RS-485
4) Review of the channel settings
The settings of each channel to be traced can be reviewed.

Figure 50 Historical Trace - Review of Channel Setting


5) Other settings
Sets the sampling intervals of the trace and the number of traces from the trigger position.

Sets the sampling intervals of the trace.

Sets the number of traces from the


trigger position.
Total number of data to be traced is
100 points. If the number of traces is
set at 10 as shown in the figure, the
trigger position is the 10th point.
This means that there are 90 points
of traces before the trigger and 10
points after the trigger.

Figure 51 Historical Trace - Other Settings

6-77
(H) Waveform monitor name
Indicates the name of the traced waveform of each channel.

Color of waveform data

Name of waveform data

Figure 52 Historical Trace - Waveform Monitor

(I) Waveform monitor area


Shows the traced waveform.

(J) Position of trigger


The total waveform data consists of
100 points. Decide the points from
which the data should be acquired.
A dotted line indicates the trigger
position.
The number of traces from the
trigger position in the left figure is
set as 68.

Trigger position

32 points 68 points

Figure 53 Historical Trace - Position of Trigger

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6. Standard Interface RS-485
(K) Waveform screen scroll bar
Scrolls the waveform screen.
You can check before and after the currently indicated screen by scrolling.

(L) Print
Printing is executed when selecting Print from the menu.
Print Preview in the menu shows the image of print

6-79
(2) Real-time trace
Real-time trace realizes the continuous waveform measurement at the minimum sampling intervals of
10ms. (Total quantity of waveform data: approx. 30000 points/1ch)
Sub window (E) Monitor data
(A) Monitors (C) Graph position adjustment selection (G) Save button
(B) Measurement monitor (D) Sequence
monitor
(F) Number (H) Bar for
of data moving cursor

(I) Start/Stop of (K) Waveform (M) Waveform screen scroll bar


the monitor monitor name

(J) Setup of waveform details (L) Waveform monitor area

Figure 54 Real-time Trace

Note 1: The real-time trace screen and the trial operation screen cannot be opened at the same
time. Choose either one.
Note 2: When the historical trace and real-time trace are on the screen, the terminal number
cannot be changed.
Note 3: When the size of the real-time trace screen is changed, the size of waveform monitor
area is also changed.

1) Tracing time
The real-time trace data totals approx. 30,000 points. If the sampling interval is set to 10ms, the
tracing is possible for five minutes (30,00010ms=300s=5 min.). If the tracing time exceeds five
minutes, the older data will disappear in due order. This means the data taken for the latest five
minutes is always kept.

6-80
6. Standard Interface RS-485
(A) Monitors
The data selected in the Monitor selection are expressed numerically, separately from the
traced waveform data.

Monitors the data selected by Monitor


selection. Up to six data can be
monitored at a time.

Changed to Monitor selection screen.

Figure 55 Real-time Trace - Monitors

1) In the Monitor selection screen, the data to be indicated in Monitors can be selected.
Moves the data into Data group to be indicated in
the right column from the Data group to be selected
in the left column.

Data group to
be indicated.
The data to be
indicated in the
Monitors. Up
to 6 data can be
monitored at
one time.

Data group to be selected


Selects the data to be Deletes the data which does
Figure 56 not need monitoring from the
indicated in Monitors.
Monitor Selection right column.

6-81
(B) Measurement monitor

The intersection value of the cursor position in the waveform


monitor area and the waveform are expressed numerically.
Cursor position can be changed by (H) Bar for moving cursor.

Figure 57 Measurement Monitor

(C) Graph position adjustment


Set the position where the waveform is indicated in the waveform monitor, amplitude, and
time scale of one screen.

Selects channel to adjust the position or change the


amplitude.

Adjusts the position of the selected waveform.

Changes the amplitude of the selected waveform.

Enlarges/Reduces the selected waveform.

Initializes the position and the amplitude of the selected


waveform.

Selects the range to be indicated (time scale of one


screen) in one screen.

Figure 58 Graph Position Adjustment

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6. Standard Interface RS-485
(D) Sequence monitor
Indicates the sequence mode of the connected amplifier.

Current control method


- Vector control
- Sensorless vector control
- V/f control
- Synchronous motor control
- Simulated operation control

Not in use

Figure 59 Sequence Monitor

(E) Monitor data selection


This window shows the status of currently indicated waveform.

The indicated waveform is after or before the trace.

The indicated waveform is in trace.

The indicated waveform shows the data of the saved file.

Figure 60 Monitor Data Selection

(F) Number of data


Indicates the number of traced data per channel.

(G) Save button


Saves the traced waveform in the file.

(H) Bar for moving cursor


Moves the position of the cursor of the traced waveform.
The intersection value of the cursor position and the waveform is indicated numerically in (a)
Cursor position monitor.

6-83
(I) Start/Stop of the monitor
Starts/Stops the real-time trace.

(J) Setup of waveform details


Sets the details of the waveform to be traced.
Refer to 1) Historical trace (g) Setup of waveform details for the details.
Note: Continuous data may not be obtained if the sampling time is too short. As well, continuous data
may not be obtained if the response interval time (H39) is too long. If this is the case, adjust the
settings of the sampling time and H39.

(K) Waveform monitor name


Indicates the name of the traced waveform of each channel.

(L) Waveform monitor area


Shows the traced waveform.

(M) Waveform screen scroll bar


Scrolls the waveform screen.

(N) Print

Printing is executed when.


Printing is executed when selecting
Print from the menu.
Print Preview in the menu show
the image of print.

Figure 61 Print

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6. Standard Interface RS-485
6.5.4.7 Operation Procedure
When the Trial operation in the menu bar is clicked, operation procedure for the connected inverter
will be executed.

Note: A motor actually rotates.


When the test operation is selected, the following message window will appear.
If Yes is selected, the
operation procedure of the trial
operation will become effective.
2 is written in H30 (link
function).

If No is selected, the operation


procedure of the trial operation
will not be available.
0 is written in H30 (link
function).

Figure 62 Message Window for Selecting Operation Mode

Note 1: The real-time trace screen and the trial operation screen cannot be opened at the same
time. Choose either one.
Note 2: When the tool bar for the trial operation is already shown, the message window for
selecting the operation mode will not appear. In this case, the operation procedure will
become effective.

Area for the communication error indication

Figure 63 Trial Operation Screen

1) Speed command : Set the data in the range frommax. speed to+max. speed in r/min.
Click the Reload button to make the newly set value effective.
2) Transmission cycle : Set the data in the range from 1 to 60s.
Data is acquired and commands are transmitted to the inverter
at the intervals set at the transmission cycle.
Click the Reload button to make the newly set value effective.
3) Close : Closes the trial operation.
0 is automatically written in H30 (link function).

6-85
4) Communication error indication: If the PC failed to acquire the inverter data, the following
message will appear.

Figure 64 Communication Error Message

5) COM (Operation status) : If the inverter is under the following status, the corresponding
symbol is displayed in black with the irrelevant symbols displayed
in gray.
F : Motor is rotating in forward direction.
R : Motor is rotating in reverse direction.
BRK : Brake is being applied.
ACC : Motor speed is accelerated.
DEC : Motor speed is decelerated.
EXT : DC injection braking or pre-exciting
INT : Inverter is shut-off.
NUV : DC link voltage has been established.
TL : Torque is being limited.
VL : Voltage is being limited.
IL : Current is being limited.
ALM : Alarm output

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6. Standard Interface RS-485
6.5.5 Troubleshooting
Troubleshooting the RS-485 (support loader)

Symptom Cause and remedy Remarks


Failure to Check if the communications port (serial port) of the PC Refer to the
connect is valid. If not, validate the port. Windows
manual.
Check if the communications port specified for Windows
matches the port specified for loader communications.
Check the setting of the communications port of the loader.
Check if the inverter is configured correctly.
Check the H31 to H40 settings.
There is possibility of noise.
Refer to Section 6.2.8.1 Remedy against
communications.
Are two or more inverters connected?
If two or more inverters are connected, the half duplex
communication link is not established. Change to full
duplex.
Failure to write Check if the P02 setting is 37: OTHER.
in a batch Writing may be impossible with other settings.
Historical trace Check if the trigger setting is correct.
failure If the trigger setting is incorrect, the historical trace does
not function. Specify the trigger.
Check if the trigger setting includes a deadlock.
Adjust the trigger level and so on so that the trigger
functions.
Real-time trace Check if another screen is open simultaneously.
failure The real-time trace sends very large data during
communication. If another screen is open, there may be
interrupts in communication, possibly causing lack in
data. Close all screens except for the real-time trace
screen.
Check if connection check (*) is valid. *Refer to 2) List
If the connection check is valid, communication is Editing in
always made with the inverter. To avoid data loss, Section 6.5.4.4
invalidate connection check. Function Code
Setting.
Auto tuning Check if preparation for auto tuning is completed.
failure Refer to the description of H01 in Section 4.3.5 H
Code.
Test operation Check if link system options such as OPC-VG7-TL, Refer to Section
failure OPC-VG7-SX, OPC-VG7-RS and Field Bus are 4.2.1 Operation
installed in the inverter. Command.
If a link system option is installed in the inverter,
operation commands via RS-485 are invalid.
Check if the speed command is valid.
If the speed command is invalid, the motor does not
rotate. Open the loader test operation screen to
validate, or follow the F01 and H30 settings to validate
the speed command.

6-87
6.6 Special functions of PC Loader ZPMC
6.6.1 Data protection function
If F00 (data protection) = 1 (PROTECT), data writing to the inverter is prohibited.
If F00 (data protection) is changed to 1 (PROTECT) through editing work on the Loader screen,
function data except for F00 becomes unchangeable. In addition, data writing to the inverter is also
prohibited.

Condition Limitation
Main body of inverter Loader Modification of loader data Data writing to inverter
F00 = 0 F00 = 0 Possible Possible
F00 = 1 F00 = 0 Possible Prohibited
F00 = 0 F00 = 1 Except for F00: Prohibited Prohibited
F00 = 1 F00 = 1 Except for F00: Prohibited Prohibited

Description of modification of special PC loader of vector inverter VG7S destined to Shanghai


Zhenhua Port Machinery Co., Ltd.

6.6.2 Historical real-time trace screen


(1) The monitor data line displayed on the screen is thinner.
(2) For analog data waveforms, grid lines are added in the vertical (Y) axis on the entire screen. Similarly
to the zero position datum line, lines are displayed at the unit display position and intermediate
position between the zero position and unit display position. In addition, auxiliary grid lines are drawn
at five equal divisions between the zero position and each of the positive and negative maximum
values only in the vertical (Y) axis.
(3) A horizontal scroll bar is added to the monitor data selection screen. This is because the whole graph
is not displayed with the English language version.

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6. Standard Interface RS-485

6.6.3 Function code list edit screen


(4) A special real-time monitoring mode button is added. (Real-time monitor)
Re-reading of inverter data is always executed while the button is held down. Writing is prohibited.
Because the parameter load/write button at section B becomes invalid during monitoring operation,
the button characters are dimly displayed. In addition, a Real-time monitor frame is added at the
lower left of the screen similarly to the real time trace screen, and the display blinks in the real-time
monitor mode. The blink pattern is the same as that of the real-time trace screen. While all parameters
are loaded and processed cyclically, entry of a wait time is allowed so that the interval from
completion of a loading cycle to the start of the next loading cycle can be specified (the data is
entered in the configuration file).
(5) A ZPMC shipping value column is added to the sheet. Initial values are the factory shipment values,
and modification of the settings is allowed. The setting text box (A) is used for modification.
Setting and ZPMC buttons are added to designate whether the value specified at (A) is reflected
on the setting column or ZPMC shipping value column. The buttons are alternative selection
buttons and, when the setting column is selected, the setting is ON and ZPMC is OFF, when the
ZPMC shipping value column is selected, the setting is OFF and ZPMC is ON. Selection between
setting and ZPMC is valid only in the ZPMC mode that is started through entry of password
3470 upon Ctrl + Shift + Z. The ZPMC button remains invalid with dim button characters
until the ZPMC mode is started. The ZPMC shipping value column is displayed without relations to
the password.

6-89
(6) The date and time of the writing process executed with the submit changes to inverter or send all
data to inverter button pressed, are displayed. In the initial state, nothing is displayed except for
date of writing:.

6.6.4 Language change function


(7) The desired language (Japanese or English) can be selected after installation with a setting on the
menu. The change becomes valid after the loader is restarted.

6.6.5 Access restriction function


Access restriction is the function that can restrict operation from a loader to the inverter by user authority.
There are three restriction levels from level1 to level3: full access is allowed for level3, writing a part of
function and monitoring are allowed for level2, and only monitoring is allowed for level1. Usually loader
works as level1 state, but that would be changed into level3 or level2 state by setting password after
connecting the inverter. When another loader connects to the inverter that set password, you need to enter
the password, because the password is stored in the inverter.

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6. Standard Interface RS-485
6.6.5.1 Communication preparation
There are restrictions in the VG7S software version and the loader communication setting to correspond
to this loader function as follows. Please confirm the restriction condition.

(1) Check of VG7S software version


Please check the VG7S software version is the following versions.
To check the version, see the right of "MAIN" and "MTR" of maintenance information on the keypad
panel.

<ROM version> MAIN: H12214 or later (H1AF10 or later)


MTR: H22214 or later (H2AF10 or later)
*Please refer to chapter 6.6.7.1 for details.

(2) Confirmation of Connection check function


Please turn on the following checkbox so that connected check function may always operate.
It compulsorily changes into the state in level 1 if connection check function is turned off.
Execute the [Communication Setup] command in the [Setup] menu, the[Communication Setting]
dialog is displayed.
Please check the [A connection check is done] check button is turning on.

6.6.5.2 Operation restriction according to each level


When access restriction function is valid by setting password, loader function is restricted according to
access level after connecting to the inverter. The function that can be operated at each level is as follows.

AvailablePart of functions are availableXUnavailable


Class Function Level3 Level2 Level1
Data refer
Data initialization X X
Data change Note X
Parameter edit function ZPMC shipping value change X X
Real-time monitor
Edit by function X X
Automatic turning X X
Data comparison
Operation Monitor Drive state monitor
Real-time Trace Continuous data trace
Historical Trace Trigger data trace
Trial Drive Remote operation function X X
Connection setting Connected inverter setting
Communication setting PC communication setting

6-91
NoteFunction codes that can change to VG7 during level2 status are as follows:
F codeF07, F08, F14, F26, F27, F37 to F39, F51 to F70
E codeE45
C codeC30 to C38, C40 to C69
H codeH06, H13 to H17, H32, H33, H39

6.6.5.3 Password new setting/changing/deleting procedure


To set new password, change password or delete password, use the following procedure.

(1) New setting (In case of no passwords in the inverter)


Click the [Change/Delete Password] button.

The [Set Password] dialog is displayed when connected with the inverter. The attention message
dialog is displayed when not connected with the inverter.

Enter the arbitrary numerical value (1 to 65534) to the level3 text box as a password for level 3.
Enter the arbitrary numerical value (1 to 65534) to the level2 text box as a password for level 2.
After entering the password, click the [OK] button.

The [Confirm password] dialog is displayed.


Enter the password that entered in the [Set Password] dialog again and click the [OK] button.

6-92
6. Standard Interface RS-485
If a wrong password is entered, an error message appears, click the [OK] button to return the
[Confirm password] dialog or [Set Password] dialog.

<When the password is not corresponding> <When the password data is abnormally input >

Click the [OK] button to complete the new password setting.

(2) Password changing procedure (The password has already set in the inverter)
As for the password change, setting range depends on access level. The password cannot be changed
under level1. (Except the Cancel button in the [Change/Delete password] dialog becomes light
color display, and cant be set other)
This chapter describes the change procedure in level3 or level2 state.

Click the [Change/Delete Password] button.


The [Change/Delete Password] dialog is displayed when connected with the inverter. The attention
message dialog is displayed when not connected with the inverter.
Check the [Change password]. In case of present access level is level3 then enter new password
to level2 text box and level3 text box. Next click the [OK] button.

In case of present access level is level2 then enter new password to level2 text box. Password for
level3 cant be changed. Next click the [OK] button.

Click the [Change/Delete Password] button.

The [Confirm Password] dialog is displayed.


Enter the password that entered in the [Change / Delete Password] dialog again and click the [OK]
button.

6-93
If a wrong password is entered, an error message appears. Click the [OK] button to return the
[Confirm password] dialog or [Change/Delete Password] dialog.

<When the password is not corresponding> <When the password data is abnormally input >

Click the [OK] button to complete the password change.

(3) Password deleting procedure


Password deletion is possible, only when current access level is level3
This chapter describes procedure of delete password under level3 status.

Click the [Change/Delete Password] button.


The [Change/Delete Password] dialog is displayed when connected with the inverter. The attention
message dialog is displayed when not connected with the inverter.
Check the [Delete Password], next click the [OK] button.

The confirmation dialog that delete the password is displayed.


If you want to delete password, click the [Yes] button.

6.6.5.4 Password entering procedure


It is necessary to enter the password while connected with the inverter to operate the loader as level 3
or a level 2 states. This chapter describes procedure of enter password to switch level1 to level2,
level1 to level3, level2 to level3 or level3 to level2.

Click the [Enter Password] button.

The [Change/Delete Password] dialog is displayed when connected with the inverter. The attention
message dialog is displayed when not connected with the inverter. It changes into a corresponding
level, if the entered password is same as level3 or level2 password.

6-94
6. Standard Interface RS-485

If a wrong password is entered, an error message appears. Click the [OK] button to return the
[Enter Password] dialog.

<When the password is not corresponding> <When the password data is abnormally input >

Click the [OK] button to complete the password setting.

6.6.5.5 How to distinguish access level


A present state of the access level can be distinguished in the following of the function code list edit
screen.

[Level3]

Setting of ZPMC shipping value is valid.


Data writing is valid.
Initialization is valid.

[Level2]

Setting of ZPMC shipping value is invalid.


Data writing is valid.
Initialization is invalid.

[Level1]

Setting of ZPMC shipping value is invalid.


Data writing is valid.
Initialization is invalid.

6-95
6.6.5.6 State chart at each level
The change condition at each access level is shown in the following as a state chart.

Loader start-up
(Off-line)

There are
password setting
for level2 and Level 1
level3.

No authority
Off-line
No authority x x
Only
level2
Off-line change
Enter passward Change passward

Off-line
level2
Match with or
Inverter the level2 level3
connection
Level 2
passward change

No passward setting for Connection


level2 (with level3 check off No authority
passward)
To level1
Off-line x
Match with
the level3
passward Connection Delete passward
check off
No passward setting
for
level2 and level3 Level 3

NoteIt automatically changes into the state in level 1 if the password data has changed when re-
collating after off-line in level 2 or level 3 state. In that case it is necessary to input the password
again.

6-96
6. Standard Interface RS-485

6.6.6 Function improvement

6.6.6.1 Enhancement of function code information


The explanation of function information is enhanced, and the explanation of the user special function (U
code) is added.

<Ver1.2.0.6> <Ver1.2.0.7>

[F03]

[E02]

[U21]

6.6.6.2 Making the new function code list according to inverter


models
The function code list for the following series is selectable when the new function code list is made.
(1) 200V series
(2) 400V series (400kW or less)
(3) 400V series (500kW or over)
(4) 690V series (400kW or less)
(5) 690V series (500kW or over)

6-97
6.6.6.3 Type display of file information
As for the file data made by the new function code list, the "Type" display is different before and after
the data transmission to the inverter.

*Before data transfer (when new file data is made.)

Type: 400kW or less/400V

*After data transfer

Type: FRN280VG7S-4

6.6.6.4 Operation button display name change


The operation button display name on the function code list edit screen is changed as follows.

(1) Initialization of VG7 Initialization


(2) Re-reading of VG7 Re-reading
(3) Changed function is transmitted of VG7 Changed function is transmitted
(4) All data are transmitted to VG7 All data are transmitted

6-98
6. Standard Interface RS-485
6.6.7 Notes

6.6.7.1 Check of VG7 ROM Version


Some special functions of loader are not compatible with VG7S that has old ROM version. Refer to the
following table for the VG7 ROM version according to loader special specification restriction matter.
Check the ROM version of the maintenance information on the keypad panel.

Corresponding VG7 ROM Version


Loader special function Note
loader version MAIN MTR
Change protection by F00 setting 1.2.0.1 Not restricted Not restricted
For crane function of definition file 1.2.0.2 Not restricted Not restricted
Windows2000/XP application Not restricted Not restricted
Line display of trace screen change Not restricted Not restricted
Real-time monitor function addition Not restricted Not restricted
ZPMC shipping value list addition 1.2.0.3 Not restricted Not restricted

Display at function code writing date Not restricted Not restricted

Japanese / English switch function Not restricted Not restricted

H12211 or H22211 or
later later
500kW to 800kW capacity application 1.2.0.5
H1AF10 or H2AF10 or
later later

400V new function code list application 1.2.0.6 Not restricted Not restricted

690V series application H12212 H22212


H12211 or H22211 or
File for 690V
New function code list according to later later
H12212/H22
Inverter models H1AF10 or H2AF10 or
212
later later
Enhancement of function code 1.2.0.7
Not restricted Not restricted
information
H12214 or H22214 or
later later
Access restriction function
H1AF10 or H2AF10 or
later later

6.6.7.2 Load inertia setting function code


The setting range of load inertia setting code (H51, H52) displays from 0.001 to 50.000kgm2 on the
function edit screen. Please note the data definition in the inverter is different according to the setting data
of load inertia ten times function (U52).
Example) It is reflected as 100.00(kgm2) in the inverter when setting in the state of U52=1 (effective ten
times) and H51=10.000(kgm2). Load Inertia setting function code (U22, U25, U28, U31)
according to the mode is also same.
Note1 The capacity of the inverter in which a set function of U52 is reflected becomes 630kW or less.
For 710kW and 800kW inverter, Load inertia is assumed to be ten times setting value in the
inverter regardless of the U52 setting value.
Note2 Inertia 10 times function (U52) is an effective function with VG7 ROM version
H12214/H22214 or later.

6-99
7. Control Options
7.1 Common Specification
7.1.1 List for Options
Table 7-1
Classification Name Type Specification See
Section
F/V converter OPC-VG7-FV F/V converter 7.2
Sync interface OPC-VG7-SN Dancer control sync interface circuit 7.3
Analog card Aio expansion card OPC-VG7-AIO Expansion card with two Ai points and two Ao points 7.6
Expansion card of two Ai points Separate
Ai expansion card OPC-VG7-AI
document
16bit Di binary or BCD 4 digits + sign:
Used for speed, torque and torque current
Expansion Di card OPC-VG7-DI command settings. 7.4
Two cards can be simultaneously mounted.
(identified by DIA and DIB setting)
DIOA setting: Used for
function selection Di x 4bit + function selection
Expansion Dio card OPC-VG7-DIO D0 x 8bit expansion 7.5
DIOB setting: Used for
I/O expansion Di of UPAC x 16bit + D0 x 10bit
Compatible with Used for motor speed,
OPC-VG7-PG +5V line driver line speed, position
Expansion PG output command and position
detection for interface of 7.7
interface card Compatible with
OPC-VG7-PGo open collector voltage output encoder
output (A, B and Z signals).
Digital card
(compatible T-link interface card OPC-VG7-TL T-link interface card 7.11
with 8bit bus) CC-Link interface CC-Link interface card Separate
Hardware option

OPC-VG7-CCL
card document
OPC-VG7-SI SI: For multi-winding motor drive system 7.9
Separate
High speed serial OPC-VG7-SIU SIU: For UPAC communication system document
card (UPAC)
OPC-VG7-SIR SR: For reactor linkage system Separate
(Note) document
Expansion RS-485 Expansion RS-485 interface card
OPC-VG7-RS 7.12
card
Compatible with A and B at + magnetic
OPC-VG7-
+5V line driver pole position (max. 4bit)
PG card for PMPG
output
synchronous motor 7.8
operation Compatible with
OPC-VG7-
open collector
PMPGo
output
User Programmable OPC-VG7- Technology card Separate
Digital card UPAC document
Application Card
(compatible
with 16bit bus) SX bus interface SX bus interface card
OPC-VG7-SX
card Separate
Field bus PROFIBUS-DP OPC-VG7-PDP PROFIBUS option unit document
interface unit DeviceNet OPC-VG7-DEV DeviceNet option unit
Separate Synchronous interface MCA-VG7-SN Synchronous interface circuit for dancer control 7.2
mount type F/V converter MCA-VG7-FV F/V converter 7.3
(Separate Dancer controller Separate
power source Dancer controller MCA-PU
document
of 15V is PG signal switching PG and NTC signal switch (2 signal switch)
requried.) MCA-VG7-CPG 7.10
option
Inverter support CD-ROM for Windows
Loader WPS-VG7-PCL 5
loader
Software for
WPS-VG7-TEN
tension control
Software

Package Software for dancer


WPS-VG7-DAN
software control Attached to inverter support loader CD-ROM Separate
Software for for Windows document
WPS-VG7-POS
position control
System
UPAC upgrade
software
Note: The SI card ROM version between SI (UPAC) and SI (MWS) is different.
7-1
Acceptability of card combination
Table 7-2
Classification Maximum No. of cards to be mounted
Analog card One analog + one digital cards, or else two digital
Digital card (Compatible with 8-bit bus) cards
Digital card (Compatible with 16-bit bus) 1
Field bus interface unit 1
Restrictions when OPC control option is mounted.
As shown in Table 7-3, simultaneous mounting is restricted.
OK: OK for simultaneous mounting, NG: Not acceptable for simultaneous mounting

Table 7-3
PG/ SI SI PMPG/
SN FV AIO DI DIO TL CCL RS UPAC SX PDP/DEV
PGo (UPAC) (MWS) PMPGo
SN NG
FV NG NG
AIO NG NG NG
DI OK OK OK OK
DIO OK OK OK OK OK
PG/PGo OK OK OK OK OK OK
TL OK OK OK OK OK OK NG
CCL OK OK OK OK OK OK NG NG
SI(UPAC) OK OK OK OK OK OK OK OK NG
SI(MWS) OK OK OK OK OK OK OK OK OK NG
RS OK OK OK OK OK OK OK OK OK OK NG
PMPG/PMPGo OK OK OK OK OK OK OK OK OK NG OK NG
UPAC OK OK OK OK OK OK OK OK OK OK OK OK NG
SX OK OK OK OK OK OK OK NG NG OK NG OK NG NG
PDP/DEV OK OK OK OK OK OK NG NG NG OK OK OK NG NG NG

7.1.2 Inspection in Receiving


7.1.2.1 Check of Option
The hardware option has a built-in type (8bit and 16bit options) and a separate mount option.
The software option is provided in CD-ROM.

7.1.2.2 Inspection
CAUTION
Do not use a product with damage or missing part.
It may result in injury or damage.
When you receive the product, check the following items.
(1) Check if the product is complete to the order. Check the model number printed in this option.
Example of model number: OPC-VG7-TL

Option name: TLT-link interface


Inverter name to be mounted:
VG7FRENIC5000VG7S

(2) Check if there is any damage during transportation.


(3) Check if all of necessary accessories are complete to the product.

7-2
2
7. Control Options
Table 7-4 Accessories
Option type Screw and spacer Power harness Optical cable Plug and housing
For 15V
OPC-VG7-FV, SN,
(Connection to
AIO
CN12)
For 24V
OPC-VG7-DI (Connection to Sumitomo 3M Ltd.
CN24, 25) Plug: 10120-3000VE
OPC-VG7-PMPG, Housing: 10320-52F0-008
PMPGo
Sumitomo 3M Ltd.
Screw (M3): 3
OPC-VG7-DIO Plug: 10136-3000VE
Spacer: 3
Housing: 10336-52F0-008
For 24V
OPC-VG7-PG, PGo (Connection to
CN24, 25)
OPC-VG7-SIU
Plastic optical cable
OPC-VG7-SI
5m: 1 cable/card
OPC-VG7-SIR
OPC-VG7-RS, TL,
CCL
OPC-VG7-UPAC, Screw (M3): 1
SX Spacer: 5
MCA-VG7-FV, SN,
CPG
WPS-VG7-PCL
(DAN, TEN, POS)

7.1.2.3 Operation Environment


Use the option under the same operation environment as that in VG7S.

Table 7-5 Operation Environment


Item Specification
Location Indoor
Ambient -10 to +50
temperature
Relative humidity 5 to 95%RH (no condensation)
Atmosphere Free from dust, direct sunlight, corrosive gas, oil mist, vapor or water drip.
Much salt shall not be contained.
There shall be no condensation or freezing due to quick change of temperature.
Altitude 1000 m or less
2
Vibration 5.9m/s [0.6G] or less
Note: When this environment condition is not satisfied, the product performance may deteriorate or life
may be low, or failure may occur.

7.1.2.4 Check of Unit ROM Version


CAUTION
Some options are not compatible with VG7S that has old ROM version. The options do not operate
with the old version. Be sure to check the ROM version with the maintenance information on the
keypad panel. If you are not sure about the version, please contact us.
Check the unit ROM version before mounting the options.
When options are already mounted, check the VG7 unit ROM version as they are.

Check the ROM version of the VG7 unit (not optical part option or keypad panel). 1500
To check the version, see the right of "MAIN" and "MTR" of the maintenance
MAIN= H1xxxx
information on the keypad panel.
MTR = H2xxxx
The screen on the right side can be found at the 5th row of the maintenance
information. Press the V key on the keypad panel to the 5th row. KP = K xxxx

7-3
Table 7-6
Support with Special
Option model Remarks
standard software ROM version
OPC-VG7-FV Supported
OPC-VG7-SN Supported
OPC-VG7-AIO Supported Not supported with H1003E and H2003E or earlier
OPC-VG7-AI Supported Not supported with H1003E and H2003E or earlier
OPC-VG7-DI Supported
No limitation
OPC-VG7-DIO Supported Not supported with H1003D and H2003D or earlier
OPC-VG7-PG,PGo Supported Not supported with H1003E and H2003E or earlier
OPC-VG7-TL Supported
OPC-VG7-SI Supported Not supported with H10049 and H20049 or earlier
OPC-VG7-SIU Supported Not supported with H10049 and H20049 or earlier
H125, Not supported with other than the versions
OPC-VG7-SIR Not supported H225 specified on the left
OPC-VG7-RS Supported Not supported with H10049 and H20049 or earlier
OPC-VG7-PMPG,PMPGo Supported No limitation Not supported with H1003F and H2003F or earlier
OPC-VG7-UPAC Supported Not supported with H10038 and H20038 or earlier
H1E0, Not supported with other than the versions
OPC-VG7-SX Not supported H2E0 specified on the left
OPC-VG7-PDP Not supported H110C, Not supported with other than the versions
OPC-VG7-DEV Not supported H210C specified on the left
MCA-VG7-,MCAII- Supported
WPS-VG7-PCL Supported
WPS-VG7-DAN Supported No limitation
Not supported with H10038 and H20038 or earlier
WPS-VG7-TEN Supported
WPS-VG7-POS Supported Not supported with H1003C and H2003C or earlier
H1CC, Not supported with other than the versions
OPC-VG7-CCL Not supported H2CC specified on the left
Note 1: The box in the special ROM version indicates an arbitrary character.
Note 2: "Or earlier" in the remarks field indicates that the number at the end of the version is smaller.
Note 3: A special main body ROM is necessary for options not supported with the standard software.
Specify when ordering. (OPC-VG7-SIR, OPC-VG7-SX, OPC-VG7-PDP, OPC-VG7-DEV,
OPC-VG7-CCL)
Note 4: The limitation specified above is not applicable to the special software for specific users.

7.1.3 Storage
7.1.3.1 Temporary Storage
Store the option in the environment as shown in Table 7-7.

Table 7-7 Storage Environment


Item Specification
Ambient
-10 to +50C
temperature
Storage
1) -25 to +65C Place where there is no condensation or freezing due to
temperature *
abrupt change of temperature.
Relative 2)
5 to 95%RH *
humidity
Free from dust, direct sunlight, corrosive gas, flammable gas, oil mist, vapor, water
Atmosphere
drip or vibration. Little salt inclusion.
Note *1) Storage temperature refers to short period such as transportation.
Note *2) If humidity satisfies the specification value, condensation or freezing occurs where temperature
change is abrupt. Do not install the option at a place like this.

(1) Do not install the option directly on the floor. Place it on a table or shelf.
(2) When the option is stored under poorly conditioned atmosphere, pack the option with a plastic sheet
or package polyethylene film.
(3) If the option may be affected by humidity, put a desiccant (e.g. silica gel) inside the option before packing
in (2).

7-4
4
7. Control Options
7.1.3.2 Long Term Storage
If the option is not used for a long time after purchasing, the storage method may greatly vary depending
on the storage environment. If a careful storage is required, contact the dealer where the product was
purchased or the nearest sales office with specific environment specifications.
In general, the following storage is performed:
(1) Satisfy the requirements of temporary storage.
(2) Carefully pack the option to prevent entry of moisture. Put a desiccant (e.g. silica gel) inside the
package. The amount of the desiccant shall be in accordance with JIS Z 0301 (Method of moisture-
proof packaging). Maintain the relative humidity inside the package to 70% or less as a guideline.
When this option is mounted in VG7S and the option is installed and left on a system or control panel, the
option may be exposed to a place with humidity or dust, especially under construction. In this case,
remove the VG7S inverter and take it to a place with good environment. Observe the instruction manual.

7.1.4 Mounting Method of Built-in Option (OPC-VG7-)


CAUTION
When the product is installed or removed, inappropriate work may damage the product.
Turn OFF the inverter power and make sure the charge lamp is OFF before installation/removal of
the option. Even if all main power, control power and auxiliary power circuits of the inverter are
OFF (open), the power is applied to control terminals 30A, 30B, 30C, Y5A and Y5C of the inverter
when the external control circuit has a separate power source.
Be sure to turn OFF (open) the external power source to prevent electric shock.

7-5
7.1.4.1 Removing Front cover
Remove the front cover of the inverter as shown below. Note that the removal method varies depending
on the inverter type (capacity).

Applicable inverter type (capacity) Applicable inverter type (capacity)


FRN15VG7S-2/4 (15kW) or smaller FRN18.5VG7S-2/4 (18.5kW) or larger

As shown in Fig. 7-1, loosen 2 front cover (1) As shown in Fig. 7-2, loosen the front
screws at (a) and remove it by holding the cover screws (the quantity varies
upper part of the front cover. depending on the capacity) at (b) and
remove the front cover.
(2) Loosen 2 screws at (c) and remove the
keypad panel.
(3) Loosen 2 screws at (d) and remove the
keypad panel case.

c
d
a Keypad panel

Keypad panel case

Control printed
circuit board

Fig. 7-1 Removing Method of Front Cover Fig. 7-2 Removing Method of Front Cover
(FRN15VG7S-2/4 (15kW) or smaller) (FRN18.5VG7S-2/4 (18.5kW) or larger)

7-6
6
7. Control Options
7.1.4.2 Mounting Method of Communication Option
The following option (hereafter called communication option) has the restrictions for mounting as shown
below:

Refer to (1) Mounting method 1-1 below. Mount the communication option
APPLICABLE card at either of the two mount positions (CN2 on the left and CN3 on the right)
OPTION on the control printed circuit board. When it is used together with the analog card
OPC-VG7-TL (OPC-VG7-FV, SN, AIO), be sure to mount the option card at CN2 and the
OPC-VG7-RS analog card at CN3.
OPC-VG7-SI When the communication option card is used together with OPC-VG7-
OPC-VG7-CCL UPAC/SX, refer to (2) Mounting method 1-2. Mount the communication option
card on either of the two mount positions (CN2 on the left and CN3 on the right)
on the control printed circuit board. TL and SX options cannot be simultaneously
used.

1) Mounting method 1-1 (when not used together with OPC-VG7-UPAC/SX)

(Mounting at CN2 on the left) (Mounting at CN3 on the right)


(1) Mount 3 spacers (g ) accompanying this (1) Mount 3 spacers (g) accompanying this option
option at the option's mounting fitting (a,b,c) at the option's mounting fitting (d, e, f) of the
of the control printed circuit board. control printed circuit board.
(2) Mount the option so that the option connector (2) Mount the option so that the option connector
(CN1) (at the back of option) may be inserted (CN1) (at the back of option) may be inserted
into the connector (CN2) of the control printed into the connector (CN3) of the control printed
circuit board. circuit board.
(3) Tighten 3 accompanying screws (h) in the (3) Tighten 3 accompanying screws (h) in the
mount holes of the option and fix the option. mount holes of the option and fix the option.
(4) Refer to "Removing Method of Front Cover" (4) Refer to "Removing Method of Front Cover"
in Figs. 7-1 and 7-2. Mount the front cover in in Figs. 7-1 and 7-2. Mount the front cover in
the reverse order of removal. the reverse order of removal.

h h
This option

g
g
CN2
f

a
b Control printed CN3
c
circuit board e
d

Fig. 7-3 Mounting Method of Communication Fig. 7-4 Mounting Method of Communication
Option (mounting at CN2) Option (mounting at CN3)

7-7
2) Mounting method 1-2 (when used together with OPC-VG7-UPAC/SX)

CAUTION
The spacer accompanying the communication option is slightly different in size from the spacer
accompanying OPC-VG7-UPAC/SX. Use the spacer correctly according to the procedures below.
Incorrect use may result in damage of the product.
13.0

11.4
Spacer accompanying Spacer accompanying
communication option OPC-VG7-UPAC/SX Unit: mm

(Mounting at CN2 on the left) (Mounting at CN3 on the right)


(1) Insert OPC-VG7-UPAC/SX into the connector (1) Insert OPC-VG7-UPAC/SX into the connector
(CN10) of the control printed circuit board. (CN10) of the control printed circuit board.
(2) Mount and fix 6 spacers (h) accompanying (2) Mount 6 spacers (h) accompanying OPC-
OPC-VG7-UPAC/SX in the mount holes (a, b, VG7-UPAC/SX in the mount holes (a, b, c, d,
c, d, e, f) of the OPC-VG7-UPAC/SX option. e, f) of the OPC-VG7-UPAC/SX option and
(3) Mount the option so that the option connector mount a spacer (i) accompanying the
(CN1 ) (at the back of option) may be inserted communication option at the option mounting
into the connector (CN2) of the control printed fitting (g) of the control printed circuit board.
circuit board. (3) Mount the option so that the option connector
(4) Tighten 3 accompanying screws (j) in the (CN1) may be inserted into the connector
mount holes of the option and fix the product. (CN3) of the control printed circuit board.
(5) Refer to "Removing Method of Front Cover" (4) Tighten 3 accompanying screws (j) in the
in Figs. 7-1 and 7-2. Mount the front cover in mount holes of the option and fix the product.
the reverse order of removal. (5) Refer to "Removing Method of Front Cover"
in Figs. 7-1 and 7-2. Mount the front cover in
the reverse order of removal.

j
j
This option
h h
i
c c
a OPC-VG7-UPAC a
h b e b e
d f d f CN3
CN2 g

CN10 CN10
Control printed
circuit board

Fig. 7-5 Mounting Method of Communication Fig. 7-6 Mounting Method of Communication
Option (mounting at CN2) Option (mounting at CN3)

7-8
8
7. Control Options
7.1.4.3 Mounting Method of Analog Option
The following option (hereafter called analog option) has the restrictions for mounting as shown below:

APPLICABLE Analog option (OPC-VG7-FV, SN, AIO)


OPTION Refer to (1) Mounting method 2-1 below. Be sure to mount the analog option
OPC-VG7-FV at the right side (CN3) of the two mount positions on the control printed circuit
OPC-VG7-SN board. When it is used together with the digital option card (including
OPC-VG7-AIO communication), mount the digital option card at the left (CN2).

When the analog option card is used together with OPC-VG7-UPAC/SX,


refer to (2) Mounting method 2-2. Mount the analog option at the right (CN3) of
the two mount positions on the control printed circuit board.

1) Mounting method 2-1 (when not used together with OPC-VG7-UPAC/SX)


(1) Mount 3 spacers (g) accompanying the option at the option mounting fitting (d, e, f) of the control
printed circuit board.
(2) Mount the option so that the option connector (CN1) (at the back) may be inserted into the connector
(CN3) of the control printed circuit board.
(3) Tighten 3 accompanying screws (h) in the mount holes of the option and fix the option.
(4) Connect the accompanying power harness to CN2 of this option and CN12 on the control printed
circuit board.
(5) Refer to "Removing Method of Front Cover" in Figs. 7-1 and 7-2. Mount the front cover in the
reverse order of removal.
h

This option
CN2 Power harness

CN12

CN3
Control printed circuit board e
d

Fig. 7-7 Mounting Method of Analog Option

7-9
2) Mounting method 2-2 (when used together with OPC-VG7-UPAC/SX)

CAUTION
The spacer accompanying the analog option is slightly different in size from the spacer accompanying
OPC-VG7-UPAC/SX. Use the spacer correctly according to the procedures below.
Incorrect use may result in damage of the product.
13.0

11.4
Spacer accompanying Spacer accompanying
analog option OPC-VG7-UPAC Unit: mm

(1) Insert OPC-VG7-UPAC/SX into the connector (CN10) of the control printed circuit board.
(2) Mount 5 spacers (h) and a screw (i) accompanying OPC-VG7-UPAC/SX in the mount holes (a, b,
c, d, e, f) of the OPC-VG7-UPAC/SX, and mount a spacer (j) accompanying this option at the
option fitting (g) of the control printed circuit board.
(3) Mount the option so that the option connector (CN1) may be inserted into the connector (CN3) of
the control printed circuit board.
(4) Tighten 3 accompanying screws (k) in the mount holes of the option and fix this option.
(5) Connect the accompanying power harness to CN2 of this option and CN12 on the control printed
circuit board.
(6) Refer to "Removing Method of Front Cover" in Figs. 7-1 and 7-2. Mount the front cover in the
reverse order of removal.
k

This option
CN2
h j
Power
OPC-VG7-UPAC harness
OPC-VG7-SX
h
c
a
i CN3
b e
d f g

CN12

CN10
Control printed circuit board

Fig. 7-8 Mounting Method of Analog Option

7-10
10
7. Control Options
7.1.4.4 Mounting Method of Digital Option
The following option (hereafter called digital option) has the restrictions for mounting as shown below:

Refer to (1) Mounting method 3-1 below. Mount the digital option at
APPLICABLE either of the two mount positions (CN2 on the left and CN3 on the right) on
OPTIONS the control printed circuit board. When it is used together with the analog
OPC-VG7-DI option (OPC-VG7-FV, SN, AIO), be sure to mount the digital card at CN2
OPC-VG7-DIO and the analog option at CN3.
OPC-VG7-PG When the digital option is used together with OPC-VG7-UPAC/SX, refer
OPC-VG7-PGo to (2) Mounting method 3-2. Mount the digital option on either of the two
OPC-VG7-PMPG mount positions (CN2 on the left and CN3 on the right) on the control printed
OPC-VG7-PMPGo circuit board.

1) Mounting method 3-1 (when not used together with OPC-VG7-UPAC/SX)

(Mounting at CN2 on the left) (Mounting at CN3 on the right)


(1) Mount 3 spacers (g) accompanying this option (1) Mount 3 spacers (g) accompanying this option
at the option's mounting fitting (a, b, c) of the at the option's mounting fitting (d, e, f) of the
control printed circuit board. control printed circuit board.
(2) Mount the option so that the option connector (2) Mount the option so that the option connector
(CN1) (at the back of option) may be inserted (CN1) (at the back of option) may be inserted
into the connector (CN2) of the control printed into the connector (CN3) of the control printed
circuit board. circuit board.
(3) Connect the power harness from the option to (3) Connect the power harness from the option to
CN24 on the control printed circuit board. CN25 on the control printed circuit board.
(4) Tighten 3 accompanying screws (h) in the (4) Tighten 3 accompanying screws (h) in the
mount holes of the option and fix the option. mount holes of the option and fix the option.
(5) Refer to "Removing Method of Front Cover" (5) Refer to "Removing Method of Front Cover"
in Figs. 7-1 and 7-2. Mount the front cover in in Figs. 7-1 and 7-2. Mount the front cover in
the reverse order of removal. the reverse order of removal.

h h
This option
Power
harness
Power
harness
g
g
CN2
f

CN24 Control printed CN3


a circuit board e
bc d
CN25

Fig. 7-9 Mounting Method of Digital Option Fig. 7-10 Mounting Method of Digital Option
(mounting at CN2) (mounting at CN3)

7-11
2) Mounting method 3-2 (when option is used together with OPC-VG7-UPAC or OPC-VG7-SX)

CAUTION
The spacer accompanying the digital option is slightly different in size from the spacer accompanying
OPC-VG7-UPAC or OPC-VG7-SX. Use the spacer correctly according to the procedures below.
Incorrect use may result in damage of the product.
13.0

Spacer accompanying 11.4


Spacer accompanying
digital option OPC-VG7-UPAC or OPC-VG7-SX Unit: mm

(Mounting at CN2 on the left) (Mounting at CN3 on the right)


(1) Insert OPC-VG7-UPAC/SX into the connector (1) Insert OPC-VG7-UPAC/SX into the connector
(CN10) of the control printed circuit board. (CN10) of the control printed circuit board.
(2) Mount and fix 5 spacers (h) and a screw (i) (2) Mount 5 spacers (h) and a screw (i)
accompanying OPC-VG7-UPAC/SX in the accompanying OPC-VG7-UPAC/SX in the
mount holes (a, b, c, d, e, f) of the OPC-VG7- mount holes (a, b, c, d, e, f) of the OPC-VG7-
UPAC/SX as shown in Fig. 7-11. UPAC/SX, and mount a spacer (j)
(3) Mount the option so that the option connector accompanying the option at the option's
(CN1) (at the back of option) may be inserted mounting fitting (g) of the control printed
into the connector (CN2) of the control printed circuit board as shown in Fig. 7-12.
circuit board. (3) Mount the option so that the option connector
(4) Connect the power harness from the option to (CN1) may be inserted into the connector
CN24 on the control printed circuit board. (CN3) of the control printed circuit board.
(5) Tighten 3 accompanying screws (k) in the (4) Connect the power harness from the option to
mount holes of the option and fix the product. CN25 on the control printed circuit board.
(6) Refer to "Removing Method of Front Cover" (5) Tighten 3 accompanying screws (k) in the
in Figs. 7-1 and 7-2. Mount the front cover in mount holes of the option and fix the product.
the reverse order of removal. (6) Refer to "Removing Method of Front Cover"
in Figs. 7-1 and 7-2. Mount the front cover in
the reverse order of removal.

k k
Power This option
harness
h j
h h
i c i Power
a
OPC-VG7-UPAC
a c harness
OPC-VG7-SX
b e e
d f db f CN3
g
CN2

CN24 CN10
Control printed CN10
circuit board CN25

Fig. 7-11 Mounting Method of Digital Option Fig. 7-12 Mounting Method of Digital Option
(mounting at CN2) (mounting at CN3)

7-12
12
7. Control Options
7.2 F/V Converter
7.2.1 Outline of Product
OPC-VG7-FV is a model of FRENIC5000VG7S analog interface option OPC series.
One analog interface option OPC series can be built into one VG7S inverter unit.

OPC-VG7-FV is a signal converter that converts frequency signal into voltage signal.
It is used when a signal like line speed is detected with a pulse encoder and
converted into analog signal.

MCA-VG7-FV is a separate option unit with the built-in OPC-VG7-FV function.


MCA-VG7-FV may be used with combination of other models (FVR/FRENIC
series inverter).

WARNING
Since switches and variable resistors inside the option are adjusted before shipment, never touch the
switches and variable resistors not allowed for adjustment by operator.

CAUTION
Mount the MCA (separate mount type) vertically near the inverter with connection terminal facing
downward. Perform wiring so that signal may not catch noise.
The MCA type (separate mount type) needs a separate power source (15V). Since the power is not
supplied from VG7S, prepare a stablized power source (15V DC).

7.2.2 Model and Specification


7.2.2.1 Model
Model: OPC-VG7-FV

Mounting method: OPCBuilt-in type, MCASeparate mount type


Inverter name to be mounted: VG7FRENIC5000VG7S
Option name: FVFV converter

OPC type accessories


Spacer 3
Screw (M3) 3
Power harness (for 15V power) 1

7-13
7.2.2.2 Specification
CAUTION
The MCA type (separate mount type) needs a separate power source (15V). Since the power is not
supplied from VG7S, prepare a stabilized power source (15V DC).

1) Hardware specification
Table 7-8 General Specification
Specification
Item
OPC-VG7-FV MCA-VG7-FV
P: +15.0VDC 2.0V Approx. 65mA
Supplied from mother board printed circuit
(Supplied from control printed circuit
board
Voltage and board CN12)
required power N: -15.0VDC 2.0V Approx. 35mA
Power (15V) is supplied to the mother
(Supplied from control printed circuit
board from outside
board CN12)
Frequency input 5kHz to 40kHz with internal switch

Table 7-9 I/O Terminal Specification


Terminal Application I/O range Remark
SC1:1-2
Phase-A pulse Max. 5V to 15V square Voltage pulse
3-4
S1 (Refer to the basic wave (complementary) input Input
Switching
S7 connection for impedance
Max. 5V square wave SC1:5-6
S6(M) connection to each 10k
Positive/negative phase Line driver input Short-
terminal.)
input circuit
SC1:1-2
Phase-B pulse Max. 5V to 15V square Voltage pulse
3-4
S3 (Refer to the basic wave (complementary) input Input
Switching
S9 connection for impedance
Max. 5V square wave SC1:5-6
S8(M) connection to each 10k
Positive/negative phase Line driver input Short-
terminal.)
input circuit
0 to +10V, Max. 3.4mA + output irrespective of PG phase, single-
S5 F/V output
RL 3.0k polarity
Bipolarity, - output with delayed phase-A
0 to +10V, Max. 3.4mA (switched with SC3)
S4 F/V output
RL 3.0k Polarity change is available.
Refer to "7.2.5 Adjusting method" for details.
S10(M)
Standard potential 0V It is common with the M terminal of the inverter.
S11(M)
S2 Unused

Table 7-10 Mother Board Printed Circuit Board Input Terminal List in MCA-VG7-FV
Level/
Terminal Application Specification Remark
type
S1
S2 Unused
S3
P15 P +15V DC 2.0V Approx. 65mA
M Power M 0V DC Prepare a separate stabilized
voltage power source (15V).
N15 N -15V DC 2.0V Approx. 35mA

7-14
14
7. Control Options
7.2.3 Outside Dimensions

7.5
R3

23
R6

ConnectorCN1
OPC-VG7-FV

170
195
210
Mother board

17-M3 R3
6 1.2

10 8 33 31
50
70 95
Unit: mm Unit: mm

Fig. 7-13 OPC-VG7-FV Outline Drawing Fig. 7-14 MCA-VG7-FV Outline Drawing

Arrangement of terminal block

S1 S2 S3 S4 S5 At OPC-VG7-FV
S6 S7 S8 S9 S10 S11 Terminal block (11-M3)

S1 S2 S3 P15 M N15 At mother board


Terminal block (6-M3)

Fig. 7-15 MCA-VG7-FV Terminal Block Arrangement

7.2.4 Internal Block Diagram

VR2 M S2
P N
VR3
S1 SC2
1 2 -1 -1 S5
S7 3 4 F/V
F-F 5 6 M S11
S6
2 1 P
M 4 3 P
6 5 M F-F
SC1
SC3 M
S3 1 2
F-F 3 4 VR1
S9 5 6
S4
M M
S8 M S10

Fig. 7-16 Internal Block Diagram

7-15
7.2.5 Adjusting Method
WARNING
Since switches and variable resistors inside the option are adjusted before shipment, never touch the
switches and variable resistors not allowed for adjustment by operator.

(1) Adjust SC1 to SC3 according to the input type and objective.
(2) Set VR1 and VR3 to 0 notch.
(3) At the minimum input frequency, adjust VR2 so that voltage
output S4 and S5 may be the minimum.
(4) At the maximum input frequency, adjust VR1 and VR3 so that
voltage output S4 and S5 may be the maximum.
(5) Repeat (3) and (4) until the value may be appropriate.
(For S4 at short-circuit of SC3:1-2, the negative and positive 0 10
output is opposite with the phase of phases A and B.)
Each VR value becomes large
when the knob is turned to the right.
Fig. 7-17
Table 7-11
Adjusting Name Adjustment
area
Input frequency 1-2 side: (Threshold level 5.1V) VL=0 to 1V,VH=8 to 15V
SC1
switching 3-4 side: (Threshold level 2.5V) VL=0 to 1V,VH3.5 to 5V
Common pulse for
phases A and B 5-6 side: (A, , etc. for differential input)
1-2 side: Input maximum frequency 5 to 10kHz
Input frequency
SC2 3-4 side: Input maximum frequency 10 to 20kHz
division switching
5-6 side: Input maximum frequency 20 to 40kHz
1-2 side: Bipolarity
(Phase A is lag phase and S4 is - polarity.) * Note 1
F/V output polarity 3-4 side: Single polarity Output polarity is fixed.
SC3
switching (S4 is + polarity.)
5-6 side: Single polarity Output polarity is fixed.
(S4 is - polarity.)
VR1 Gain adjustment Gain is adjusted for voltage output S4.
VR2 Bias adjustment F/V bias is adjusted.
VR3 Gain adjustment Gain for voltage output S5 is adjusted.
* Note 1 Refer to Table 7-12.

Table 7-12
Input square waveform (voltage pulse input) S4 output

Phase A
Phase A
- polarity
lag
Phase B

Phase A
Phase A
+polarity
lead
Phase B

- Adjustment at shipment from factory


SC1 to SC3: Adjusted to 1-2 side.
VR1 to VR3: When the voltage pulse input is 0 to 15V at 0 to 10kHz, the voltage output (S5) is
adjusted to 0 to +10V and the voltage output (S4) is adjusted to 0 to 10V with
bipolarity (- polarity with lag phase A after phase B).

7-16
16
7. Control Options
7.2.6 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before proceeding to wiring and
connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.
Mount the MCA (separate mount type) vertically near the inverter with connection terminal facing
downward. Perform wiring so that signal may not catch noise.

1) For voltage output PG


OPC-VG7-FV
MCA-VG7-FV
Phase A
S1
0V 5 to 15V
S6 DC power source
Phase B PG (prepared by user)
S3
0V 0V
S8

S5
*1) SC1: 1-2 or 3-4 short-circuited
S11 Refer to "7.2.5 Adjusting method"
S4 *2) for details.
S10

Fig. 7-18

2) For line driver PG

OPC-VG7-FV
MCA-VG7-FV
Phase A
S1
Phase A
S7 5V
0V
S6 DC power source
PG (prepared by user)
0V
Phase B
S3
Phase B
S9
0V SC1: 5-6 short-circuited
S8

Fig. 7-19

Note: In principle, the shielded wire should be grounded. If the received external induction noise is large,
connection to 0V may reduce interference of noise.

7-17
When the output of this printed circuit board (OPC-VG7-FV, MCA-VG7-FV) is used for control of the
line speed and the motor speed (priority on higher speed) through FRENIC5000VG7S, connect voltage
output terminal S4 to Ai1 (or Ai2) of the inverter, S10 to M (0V) of the inverter, and make the parameter
setting *3).

*1) *2) Output terminal specification


When the terminal is used other than above, refer to "Hardware specification I/O terminal
specification".
*3) Example of parameter setting
(Example of entering the line speed (F/V output) to Ai1 under control of the line speed and the motor
speed (priority on higher speed))
Refer to H53 in "Chapter 4 Control and Operation" and set parameters with the following procedures:
(1) Set "11" to E49 "Ai1 function".
(2) Set "3" to H53 "Speed feedback mode".
(3) If gain adjustment of the line speed is required, use E53 "Ai1 Gain".

3) Supplementary explanation of PG output type


3)-1 Voltage output: A circuit to give output at transistor collector with emitter grounded.

VCC

Output

0V

Fig. 7-20 Voltage Output

3)-2 Line driver: A signal output is given in positive and negative phases. It applies to
high speed transmission.

0V

Fig. 7-21 Line Driver Output

3)-3 Complementary: A constant voltage output circuit with emitter follower.


It applies to high speed response and long distance transmission.

VCC

Output

0V

Fig. 7-22 Complementary Output

7-18
18
7. Control Options
7.3 Synchronous Interface
7.3.1 Outline of Product
OPC-VG7-SN is a model of FRENIC5000VG7 interface option OPC series. OPC
series is the printed circuit board type control option built into the inverter unit. One
interface option OPC series can be built into one inverter unit.
OPC-VG7-SN is used for position control with the synchronous transmitter. The
synchronous transmitter signal is converted into 0 to 10V.
MCA-VG7-SN is a separate option unit with the built-in OPC-VG7-SN function.
MCA-VG7-SN may be used with combination of other models (FVR/FRENIC
series inverter).

WARNING
Since switches and variable resistors inside the option are adjusted before shipment, never touch the
switches and variable resistors not allowed for adjustment by operator.

CAUTION
Mount the MCA (separate mount type) vertically near the inverter with connection terminal facing
downward. Perform wiring so that signal may not catch noise.
The MCA type (separate mount type) needs a separate power source (15V). Since the power is not
supplied from V7GS, prepare a stabilized power source (15V DC).

7-19
7.3.2 Model and Specification
7.3.2.1 Model
Model: OPC-VG7-SN

Mounting method: OPCBuilt-in type, MCASeparate mount type


Inverter name to be mounted: VG7FRENIC5000VG7S
Option name: SNSynchronous converter

OPC type accessories


Spacer 3
Screw (M3) 3
Power harness (for 15V power) 1

7.3.2.2 Specification
CAUTION
The MCA type (separate mount type) needs a separate power source (15V). Since the power is not
supplied from VG7S, prepare a stabilized power source (15V DC).

Table 7-13 Hardware Specification


Specification
Item
OPC-VG7-SN MCA-VG7-SN
P: +15.0VDC 2.0V Approx. 65mA Supplied from mother board printed circuit
(Supplied from control printed circuit board
Voltage and board CN12)
required power N: -15.0VDC 2.0V Approx. 35mA Power (15V) is supplied to the mother
(Supplied from control printed circuit board from outside
board CN12)

Table 7-14 I/O Terminal Specification


Terminal Application I/O range Remark
180 to 235V AC,
UH-V Input capacity: Approx. 4VA
Synchronous power source 50/60Hz
UL-V 90 to 121V AC, 50/60Hz Input capacity: Approx. 2VA
SY1 to Approx. 0.3VA/78V
Synchronous output signal 31 to 78V AC, 50/60Hz
SY2 (110V AC max.)
Potential auxiliary input Input impedance: Approx. 13k
S1 -10V to 0 to 10V
(position voltage signal input) (10V max)
S3 Potentiometer output -10V to 0 to 10V Load impedance: 2.5k or more
S4 Position output -10V to 0 to 10V
S2 Reference potential M (0V)

Table 7-15 Mother Board Printed Circuit Board Input Terminal List in MCA-VG7-SN
Terminal Application Level/type Specification Remark
S1
S2 Unused
S3
+15V DC2.0V Approx.
P15 P
65mA Prepare a separate
M Power voltage M 0V DC stabilized power source
-15V DC2.0V Approx. (15V).
N15 N
35mA

7-20
20
7. Control Options
7.3.3 Outside Dimensions

7.5
23
R3

70 R6

Connector (CN1)
OPC-VG7-SN

MCA-

170
195
210
VG7-SN
Mother board
130

17-M3 R3
UH SY S1 S2 6 1.2

Terminal V UL SY S3 S4 50 10 8 33 31
block 50 22.6 70 95
11-M3
Unit: mm Unit: mm

Fig. 7-23 OPC-VG7-SN Outline Drawing Fig. 7-24 MCA-VG7-SN Outline Drawing

Arrangement of terminal block


UH SY1 S1 S2 At OPC-VG7-SN
V UL SY2 S3 S4 Terminal block (11-M3)

S1 S2 S3 P15 M N15 At mother board


Terminal block (6-M3)
Fig. 7-25 MCA-VG7-SN Terminal Block Arrangement

7.3.4 Internal Block Diagram

Potential auxiliary input S2


M
(position voltage signal
CH1
input) S1
UH 3 VR1 VR4 2 3
50/60Hz Synchronous 2
-1
rectification 1
UL 1 -1 S3
M
V CH2
-1
SY1 VR +90
R1 R2 -1
S1 3 2 -90 S4
CH3
SY2 1 VR2 SC1
2 1
S3 VR3 P M S2
M 2
S2 1 3 N
3
Synchronous
transmitter Internal block diagram

Fig. 7-26 Internal Block Diagram

7-21
7.3.5 Adjusting Method
WARNING
Since switches and variable resistors inside the option are adjusted before shipment, never touch the
switches and variable resistors not allowed for adjustment by operator.

7.3.5.1 Explanation of Adjusting Point


Table 7-16
Adjusting Name Adjustment
point
Switching bias 1-2 short-circuit: Bias voltage (+)
SC1
negative/positive 2-3 short-circuit: Bias voltage (-)
Potential auxiliary input Potential auxiliary input signal is adjusted to 0V to
VR1
signal adjustment voltage input (S1).
Synchronous transmitter Synchronous transmitter output is adjusted with
VR2
output adjustment voltage divider.
VR3 Bias adjustment Bias voltage (with SC1) is adjusted (0V to 10.7V).
Position meter output Position meter output is adjusted to -10 to 0 to +10V.
VR4
adjustment (Gain: 0.7 to 1.77)

Position of adjusting points

VR3

VR2

SC1
VR1
1 23

CH3
CH2
CH1

VR4
UH SY1 S1 S2

V UL SY S3 S4

Fig. 7-27 Adjusting Points

- Adjustment at shipment from our factory


SC1: Adjusted to 1-2 short-circuit.
VR1: When the potential auxiliary input signal (S1) is +10V, the voltage at CH1 is adjusted to -10V
(Amplifier gain is 1.).
VR2: Assuming that the synchronous transmitter output is 78V AC at the operation angle of 60,
the voltage output (S4) is adjusted to 10V DC when the input is 78V AC.
VR3: Adjusted to 0 notch at shipment from our factory. (Voltage at CH3 is 0V.)
VR4: Adjustment is made so that the voltage output (S5) may be equal to the voltage output (S4).
(Gain of the output stage amplifier is set to 1.)

7-22
22
7. Control Options
7.3.5.2 Mounting and Adjustment
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before proceeding to wiring and
connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.
Mount the MCA (separate mount type) vertically near the inverter with connection terminal facing
downward. Perform wiring so that signal may not catch noise.

Mount the option so that the control position may be in the speed increasing position and that the output
of the synchronous transmitter may be large. (When the polarity of output voltage S4 is + (+10V), the
speed increases for the maximum compensation.)
To change polarity, change the connection of SV1 and SV2.
When the synchronous transmitter is mounted on the machine, adjust the angle so that the synchronous
transmitter output may be 0V at the center of the maximum movable range of the synchronous
transmitter movable shaft.
Adjust VR2 so that the voltage output (S4) may be 10V DC in the maximum speed increasing direction.
Make sure that the voltage output (S4) is -10V DC (0.5V) in the maximum speed decreasing direction.
The speed increasing direction varies depending on the mount position (for the inverter) of the
synchronous transmitter. Refer to the figures below. (Fig. 7-28 applies to winding control and Fig. 7-29
applies to rewinding control.)

Direc-
Direc- tion B
tion B Inverter Inverter
Direc- unit unit
Synchro- Direc-
tion A
Synchronous nous tion A
transmitter transmitter

OPC-VG7-SN OPC-VG7-SN
MCA-VG7-SN MCA-VG7-SN

Direction A is the speed increasing position. Direction B is the speed increasing position.

Fig. 7-28 Fig. 7-29

7-23
7.4 Expansion DI Card
7.4.1 Outline of Product
When this option OPC-VG7-DI is used, speed, torque command, torque current
command and torque limit can be entered with 16bit digital input.
When DIA and DIB are selected with the switch on the option, two cards can be
simultaneously mounted. With this function, the speed and the torque limit can
be controlled at the same time with 16bit digital input.

1) Photocoupler insulation
The input interface section is insulated with photocoupler. Signal line of
dozens of meters can be installed.

2) SINK/SOURCE
At the input interface, the current SINK output (hereinafter called SINK)
and the current SOURCE output (hereinafter called SOURCE) can be
switched.
In general, the interface often used in Japan and USA is SINK. This is the
specification indicating 0V when the signal is active. The interface often
used in Europe is SOURCE. This is the specification indicating +V when
the signal is active.

3) I/O check function


When either "DIA" or "DIB" is selected, each status of the input signal can be checked on the keypad
panel and through communication (RS485, T-link, field bus, UPAC, etc.).

4) Optional function code


Selection of binary input "0000 0000 0000 0000" and BCD input of "7999" are available.
When the A/D converter is externally used, the data hold function with contact input is available to
prevent variation of digital data low bits.

7-24
24
7. Control Options
7.4.2 Model and Specification
7.4.2.1 Model
Model: OPC-VG7-DI

Inverter name to be mounted: VG7FRENIC5000VG7S


Option name: DIDigital input option

Accessories
Plug Model: 10120-3000VE 20-pin (Sumitomo 3M Ltd.)
Housing (cover): Model: 10320-52F0-008 20-pin (Sumitomo 3M Ltd.)
Spacer 3
Screw (M3) 3
Power harness (for 24V power) 1

[Restrictions for mounting]


(1) Combination allowed for mounting
Two DI options can be simultaneously mounted when DIA and DIB are set.

FRENIC5000VG7S FRENIC5000VG7S FRENIC5000VG7S

OPC-VG7-DI OPC-VG7-DI OPC-VG7-DI OPC-VG7-DI


Empty Empty
(DIA) (DIB) (DIA) (DIB)

Fig. 7-30

(2) Combination not allowed for mounting (operation procedure error)


Two DIA options cannot be simultaneously mounted and two DIB options cannot be simultaneously
mounted. This type of mounting results in operation procedure error "Er6".

FRENIC5000VG7 FRENIC5000VG7

OPC-VG7-DI OPC-VG7-DI OPC-VG7-DI OPC-VG7-DI


(DIA) (DIA) (DIB) (DIB)

Fig. 7-31

7-25
7.4.2.2 Specification
CAUTION
If the switch setting of the option (SW1, SW2) is incorrect, the system does not operate correctly.
Read the following carefully for correct settings.

Table 7-17 Hardware Specification


Item Specification
Name Digital input option
Model OPC-VG7-DI * DIA and DIB are switched with SW1.
No. of contacts 16 points (4 bits 4 digits)
Grounding CM: Common grounding for all 4 points
Input

Isolated circuit by photocoupler


Current SINK output (SINK)/current SOURCE output (SOURCE) is
Circuit
switched with SW2.
Distributed current per circuit: Approx. 3mA
24V
Power supply The power is supplied from the unit printed circuit board. Connect the wire
harness CN24 or CN25 of the unit.

1) Printed circuit board switch SW1


Fig. 7-32 shows the approximate position of the switch when viewed from DIB DIA
front of the printed circuit board.
SINK or SOURCE of control input is selected with switch SW2 on the
option printed circuit board. OPC-VG7-DI
DIA or DIB is selected with switch SW1 on the option printed circuit board.
Table 7-18 SOURCE SINK
Switch Default SW2
SW2 SINK
SW1 DIA EP-4128-

Connector
Power harness

2) Input circuit Fig. 7-32


When SW2 is set to SINK or SOURCE, each circuit configuration is as follows:

M24 P24 P24 M24

Contact Contact

Required contact Required contact


capacity
CM SINK capacity
CM SOURCE
DC24V, Approx.3mA DC24V, Approx. 3mA

Fig. 7-33

24V power is supplied from the option. (P24: 24V, M24: Ground)

Table 7-19 Software Specification


Item Specification
Unit ROM version The ROM version of the VG7S is not restricted.
Input data reading Data is read at the frequency of 1 ms and it is defined when those data matched twice.
frequency
Data latch function Input data hold with contact [DIA] and [DIB]
Speed: When function codes F01 and C25 are set to "6" DIA and "7"
DIB, it is effective for input.
Torque command: When function code H41 is set to "2" DIA or "3" DIB, it is
effective for input.
Application Torque current command: When function code H42 is set to "2" DIA or "3" DIB, it is
effective for input.
Torque limit command: When function code F42 is set to "2" DIA or "3" DIB, torque
limit level 1 is effective for input.
Torque limit command: When function code F43 is set to "2" DIA or "3" DIB, torque
limit level 2 is effective for input.

7-26
26
7. Control Options
7.4.3 Outline Drawing
3- 3.6
5.0
15.4
1 2
SW1 5.0
A DIB DIA

OPC-VG7-DI CN1

B
85
104

EP 4218A
C

SINK SOURCE
PTC

D CN2
19

1
2 SW2
CN2
2 CN31

11
12

9.4
5 40
50

Fig. 7-34

Accessories 12.0
10.0

22.0 18.0
10120
3M
12.7

39.0

22.0
23.8

No. 1 pin
9.1

7.5

1.27

No. 11 pin 11.43

17.6 33.3 12.7

15

Model: 10120-3000VE Model: 10320-52F0-008


Specification: Sumitomo 3M Ltd., 20 pins Specification: Sumitomo 3M Ltd., 20 pins

Fig. 7-35 Plug Fig. 7-36 Housing

* Plug and housing are supplied with the product.


7-27
7.4.4 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before proceeding to wiring and
connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

Table 7-20 Explanation of terminal functions


Function Function
Pin No. Name Pin No. Name
BINARY BCD BINARY BCD
[1] CM [11] CM
[2] DI0 20 = 1 1100 = 1 [12] DI8 28 = 256 1102 = 100
1 0 9
[3] DI1 2 =2 210 = 2 [13] DI9 2 = 512 2102 = 200
2 0 10
[4] DI2 2 =4 410 = 4 [14] DI10 2 = 1024 4102 = 400
3 0 11
[5] DI3 2 =8 810 = 8 [15] DI11 2 = 2048 8102 = 800
[6] CM [16] CM
[7] DI4 24 = 16 1101 = 10 [17] DI12 212 = 4096 1103 = 1000
5 1 13
[8] DI5 2 = 32 210 = 20 [18] DI13 2 = 8192 2103 = 2000
[9] DI6 26 = 64 4101 = 40 [19] DI14 214 = 16384 4103 = 4000
Sign
[10] DI7 27 = 128 8101 = 80 [20] DI15 215 = 32768
(Negative at ON)

Main power
FRENIC5000VG7 MOTOR
3-phase power
50/60Hz U U
L1/R
V V
L2/S M
W W
L3/T
NTC thermistor
[TH1]

11 13 15 17 19 [THC]
Forward/ MSB
12 14 16 18 20 reverse
[20] [PGP]

1 3 5 7 9 [19] [PGM]
PG
[18] [PA]
2 4 6 8 10
[17] [PB]
[16] SS,E E
[15]
<Viewed from soldering terminal of plug> [14]
[13]
Fig. 7-37 [12]
Binary input
BCD input

[11]
OPC-VG7-DI

[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
0V 0V
[1]
LSB LSB

[P24]
[M24]
Note: In principle, the shielded wire should be grounded. If CN24
[P24]
the received external induction noise is large, [M24]
or
CN25
connection to 0V may reduce interference of noise. E

Fig. 7-38
7-28
28
7. Control Options
7.4.5 Function Code
WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and
written, check the data again.
Otherwise, an accident may occur.

DI option allows operation of function codes o01 to o04. These function codes are not displayed on the
keypad panel in normal operation (without mounting of the option).
Table 7-21
Parameter name
No. Setting range Settings
Name Keypad panel display
Function selection of 0: Binary
o01 DIA function 0,1
DIA 1: BCD
Function selection of 0: Binary
o02 DIB function 0,1
DIB 1: BCD
o03 DIA BCD input setting BCD setting A 99 to 7999
o04 DIB BCD input setting BCD setting B 99 to 7999

7.4.5.1 Data Latch Function


DIA input data is always taken into the inverter at 1 ms for operation.
To hold the DI input data or to suppress low bit variation for input of an external A/D converter, the data
latch function is available.
[Setting method]
Allocate "55" DIA data latch or "56" DIB data latch to any contact of function code X1 to X14.
Then, the applicable contact is:
ON: Data is always taken.
OFF: DI input hold (Data is not taken. Data immediately before OFF is held.)

7.4.5.2 Selection of Binary/BCD Input


1) Input example when o01 and o02 are set to binary
-32768 to 32767 are effective.
Table 7-22
(MSB) (LSB) Exchange
20 19 18 17 15 14 13 12 10 9 8 7 5 4 3 2 data
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2
0 1 0 0 1 1 1 0 0 0 1 0 0 0 0 0 20000
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 32767
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -32768
1 1 0 0 1 1 1 0 0 0 1 0 0 0 0 0 -20000
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 -2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -1

7-29
2) Input example when o01 and o02 are set to BCD
-7999 to 7999 are effective.
Table 7-23
(MSB) (LSB) Exchange data
20 19 18 17 15 14 13 12 10 9 8 7 5 4 3 2
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2
0 1 0 0 0 1 1 0 0 0 1 0 0 0 0 0 4620
0 1 1 1 1 0 0 1 1 0 0 1 1 0 0 1 7999
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 -1
1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 -2
1 1 0 0 0 1 1 0 0 0 1 0 0 0 0 0 -462
1 1 1 1 1 0 0 1 1 0 0 1 1 0 0 1 -7999

Sign Place of 1000 Place of 100 Place of 10 Place of 1

7.4.5.3 Input of control


1) Speed setting
When DI input is used for speed setting, set the effective function code of F01 or C25 to the switch
status (DIA, DIB). For example, when F01 is effective and DIA, set F01 = "6".
F01 and C25 are switched with control input [N2/N1].
Table 7-24
Binary input setting The maximum speed (F03) is set to 1500r/min.
20000
Speed of 600r/min is set. 600 8000(d)
1500
1F40(h)
Enter 0001_1111_0100_0000(B) in the DI card.
20000
Speed of -1000r/min is set. 1000 13333(d)
1500
CBEB(h)
Enter 1100_1011_1100_1011(B) in the DI card.

BCD input is used for conversion of the motor speed to the machine speed.
For example, when the motor rotating at 1500r/min is connected to the machine shaft through the gear of
5:1, the machine shaft rotates at 300.0r/min.
In this case, the BCD setting (o03, 04) of the function code is given as "3000". When DI input is 3000,
the machine spindle can be rotated at 300.0r/min (1500r/min for the motor).
Table 7-25
BCD input setting The maximum speed (F03) is set to 1500r/min and the BCD input
setting (o03, o04) is set to 3000. (When the motor is 1500r/min, the
machine shaft is 300.0r/min.)

Machine shaft is set to the speed 75.0=0750(BCD)


of 75.0r/min. (Motor is 375r/min.) = Enter 0000_0111_0101_0000 (B) in the DI card.

Machine shaft is set to the speed


300.0=()3000(BCD)
of -300.0r/min. (Motor is -
= Enter 1011_0000_0000_0000 (B) in the DI card.
1500r/min.)

7-30
30
7. Control Options
2) Torque, torque current and torque limit input
When the DI input is given by torque quantity (torque command, torque current command, torque
limit), it is necessary to define DIA and DIB with function codes H41, H42, F42 and F43. Refer to the
applicable section in Chapter 4 for details.
Table 7-26
Binary input setting To indicate the torque quantity scale, 100% is converted to
10000.
10000
70% torque quantity is given. 70 7000(d)
100
1B58(h)
Enter 0001_1011_0101_1000 (B) in the DI
card.
10000
25% torque quantity is 25 2500(d)
100
given. FC63C(h)
Enter 1111_0110_0011_1100 (B) in the DI
card.

7.4.6 Check Function


7.4.6.1 Option Mounting Check
DIA or DIB setting with DI option can be checked on the keypad panel. 1500
Go to the program menu screen from the operation mode screen and select "4. I/O
check". DIA DIB
The I/O check monitor has 16 screens in total. Change the screen with or DIOA DIOB
V key and check the applicable screen of the DI option.
Refer to the section of the keypad panel operation method for details. AIO PMPG
When DIA is set, is displayed on the LCD screen as shown in the right. PG-LDPG-PD

7.4.6.2 I/O Check


Digital input status of the DI option can be checked on the keypad panel of the 1500
inverter. Go to the program menu screen from the operation mode screen and select
"4. I/O check". The I/O check monitor has 16 screens in total. Change the screen DIA BCDBIN
with or V key and check the applicable screen of the DI option.
A = XXXXX
Input data is displayed at XXXXX on the right side.
For example, A = "4000" means that "4000" is given for BCD input. DIB BCDBIN
B = XXXXX

7-31
7.5 Expansion DIO Card
7.5.1 Outline of Product
When this option OPC-VG7-DIO is used, maximum DI/DO=16/10 points I/O can
be added per card. When OPC-VG7-UPAC, being a different option is used, this
option I/O can be operated from the program created by a user.

1) Major application
DIOA and DIOB are switched with switch SW2 on the option.
"When DIOA is selected"
When DIOA is selected, DI/DO=4/8 can be used. At this time, the control
function of VG7S is available. For example, coasting command, multi-step
speed switching, servo lock function, etc. can be used as the input control
function, and functions such as speed match or under operation can be used as
the output control function.

"When DIOB is selected"


When "DIOB" is selected, DI/DO=16/10 points can be used. This I/O can be operated through the
UPAC option. These I/Os can be operated on the program created by a user using the UPAC option.
When the SI (optical option) card is mounted in addition to UPAC, I/O of DIOB card mounted on
other inverters can be operated.
2) Photocoupler
The input/output interface is insulated with photo coupler.
3) SINK/SOURCE
At the input interface, the current SINK output (hereinafter called SINK) and the current source
output (hereinafter called SOURCE) can be switched.
At the output interface, interactive power connection is available.
In general, the interface often used in Japan and USA is SINK. This is the specification indicating 0V
when the signal is active. The interface often used in Europe is SOURCE. This is the specification
indicating +V when the signal is active.
4) I/O check function
When either "DIOA" or "DIOB" is selected, ON/OFF status of the input/output signal can be checked
on the keypad panel and through communication (RS485, T-link, field bus, UPAC, etc.).
5) Option function code
When "DIOA" is selected, the function code operation to allocate the VG7 input/output control
function is available. To be specific, when the option is mounted and DIOA is selected, the applicable
function codes (E10 to E13, E20 to E27) are displayed on the keypad panel. DI/DO=4/8 are allocated
using these functions.
6) UPAC function
When "DIOB" is selected, the option I/O can be selected from the UPAC option program. When
"DIOA" is selected, the same operation is available. When two DIO cards are mounted, one is set as
DIOA and the other is set as DIOB. Maximum DI/DO=20/18 can be operated with two DIO options.
Including the number of built-in I/Os, DI/DO=31/23 can be operated at the maximum in one VG7.
When two options are mounted, both options cannot be set to DIOA or DIOB.
If this setting is performed, it is warned with operation procedure error "Er6".

7-32
32
7. Control Options
7.5.2 Model and Specification
7.5.2.1 Model
CAUTION
When the DIO option is set to DIOB (Di/Do = 16/10), the UPAC option is separately required.
When the setting is DIOA, the standard I/O function of VG7S is available.

In the DIO option of FRENIC5000VG7S, DIOA or DIOB can be selected with the hardware switch
(SW1) on the option according to the application.

Model: OPC-VG7-DIO

Inverter name to be mounted: VG7FRENIC5000VG7S


Option name: DIODigital input/output option

Accessories
Plug Model: 10136-3000VE 36-pin (by Sumitomo 3M Ltd.)
Housing (cover): Model: 10336-52F0-008 36-pin (by Sumitomo 3M Ltd.)
Spacer 3
Screw (M3) 3

[Restrictions for mounting]


(1) Combination allowed for mounting
Two DIO options can be simultaneously mounted when DIOA and DIOB are set.
When DIOB is set, it must be used with the UPAC option.

FRENIC5000VG7 FRENIC5000VG7 FRENIC5000VG7

Empty OPC-VG7-UPAC OPC-VG7-UPAC

OPC-VG7-DIO OPC-VG7-DIO OPC-VG7-DIO OPC-VG7-DIO


Empty Empty
(DIOA) (DIOB) (DIOA) (DIOB)

Fig. 7-39

(2) Combination not allowed for mounting (operation procedure error)


Two DIOA options cannot be simultaneously mounted and two DIOB options cannot be
simultaneously mounted. This type of mounting results in operation procedure error "Er6".

FRENIC5000VG7 FRENIC5000VG7

Empty Empty

OPC-VG7-DIO OPC-VG7-DIO OPC-VG7-DIO OPC-VG7-DIO


(DIOA) (DIOA) (DIOB) (DIOB)

Fig. 7-40

7-33
7.5.2.2 Specification
CAUTION
DIO options are not compatible with VG7S that has old ROM version. The system does not operate
with the old version. Be sure to check the ROM version with the maintenance information on the
keypad panel. If you are not sure about the version, please contact us.
If the switch on the option (SW1, SW2) is incorrect, the system does not operate correctly. Read the
following carefully for correct settings.

Table 7-27 Hardware Specification


Specification
Item
DIOA DIOB (only for UPAC)
Name Digital input/output option
Model OPC-VG7-DIO *DIOA and DIOB are switched with SW2.
No. of 4 points (X11-X14) 16 points (X21-X36)
contacts
Grounding CM: Common grounding for all 4 points
Input

Isolated circuit with photocoupler


Current SINK output (SINK)/current SOURCE output (SOURCE) is switched with
Circuit
SW1.
Distributed current per circuit: Approx. 3mA
No. of 8 points (Y11-Y18) 10 points (Y21-Y30)
contacts
Output

Grounding CME: Common grounding for all 2 points


Circuit: Isolated circuit with photo relay (50mA DC max., 28V max.)
Circuit
Interactive connection is available. (SINK, SOURCE)
24V
Power supply The power is supplied from the unit printed circuit board. Connect the wire harness
CN24 or CN25 of the unit.

1) Printed circuit board switch SW2


Fig. 7-41 shows the approximate position of the switch when viewed
DIOB DIOA
from front of the printed circuit board.
SINK or SOURCE of control input is selected with switch SW1 on the

option printed circuit board. The switching on the control output is not OPC-VG7-DIO

available.
DIOA or DIOB is selected with switch SW2 on the option printed SOURCE SINK
SW1
circuit board.
Table 7-28
EP-4223-
Switch Default
Connector
SW1 SINK Power harness
SW2 DIOA

Fig. 7-41

2) Input circuit
When SW1 is set to SINK and SOURCE, each circuit configuration is as follows:
24V power is supplied from the option. (P24: 24V, M24: Ground)

M24 P24 P24 M24

X11 X11

Required Required
contact capacity
CM SINK contact capacity
CM SOURCE
DC24V,3mA DC24V,3mA

Fig. 7-42

7-34
34
7. Control Options
3) Output circuit
Interactive power connection is available. Since common CME is common for all contacts (Y11 to
Y30), multiple interactive connection is not allowed.
For connection of the control relay, connect the surge absorbing diode directly to both ends of the
excitation coil as shown in Fig. 7-43.

Y11 Y11

CME CME
Power voltage28Vmax Power voltage28Vmax
Distributed current50mAmax CME is insulated from CM. Distributed current50mAmax CME is insulated from CM.

Fig. 7-43

Table 7-29 Software Specification


Item Specification
H1003E or later, H2003E or later
Unit ROM version Use the ROM version above. (The ROM version can be checked with the I/O
check on the keypad panel.)
Read Data is read at the frequency of 0.5 or 0.8ms. It is defined when data match
frequency twice. 0.5 or 0.8ms is determined according to the carrier frequency.
Input data
Function Available when DIOA is used. Refer to Table 7-32.
allocation
Renewal Data is renewed at the frequency of 0.5ms minimum.
Output frequency In output functions, data may be renewed at the frequency longer than 0.5ms.
data Function Available when DIOA is used. Refer to Table 7-33.
allocation

Check of version
Check the ROM version of the VG7 unit (neither optical option nor keypad panel). 1500
To check the version, See the data to the right of "MAIN" and "MTR" of the
maintenance information on the keypad panel. MAIN=H1xxxx
The screen on the right side can be found at the 5th row of the maintenance MTR =H2xxxx
information. Move the V key on the keypad panel to the 5th row. KP =K xxxx

7-35
7.5.3 Outside Dimensions

Fig. 7-44

Accessories
17.0
14.0

32.2 18.0
10136
3M
12.7

32.2
39.0

No. 1 pin
23.8
9.1

7.5

1.27

No. 19 pin 21.59

27.8 43.5 12.7

15

Model: 10136-3000VE 36-pin Model: 10336-52F0-008 36-pin


Manufacuturer: Sumitomo 3M Ltd. Manufacuturer: Sumitomo 3M Ltd.
Fig. 7-45 Plug Fig. 7-46 Housing

* Plug and housing are supplied with the product.


7-36
36
7. Control Options
7.5.4 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before proceeding to wiring and
connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

7.5.4.1 Basic Connection Diagram (DIOA)


Table 7-30 shows the pin arrangement of the plug.

Table 7-30
Pin No. Name Function Pin No. Name Function
[1] CM Common [13] Y11 Control
(M24) output Y11
[2] X11 Control input [14] Y12 Control 19 21 23 25 27 29 31 33 35
20 22 24 26 28 30 32 34 36
X11 output Y12 1 3 5 7 9 11 13 15 17
[3] X12 Control input [15] Y13 Control 2 4 6 8 10 12 14 16 18
X12 output Y13
[4] X13 Control input [16] Y14 Control <Viewed from soldering terminal of plug>
X13 output Y14
[5] X14 Control input [17] Y15 Control
X14 output Y15 Fig. 7-47
[6] CM Common [18] CME Output
(M24) common
[7] - [12] - Not [19]-[30] - Not
connected connected
[31] Y16 Control
output Y16
[32] Y17 Control
output Y17
[33] Y18 Control
output Y18 Main power
3-phase power
FRENIC5000VG7 MOTOR

[34],[35] - Not 50/60Hz U U


L1/R
connected L2/S
V V
M
[36] CME Output L3/T
W W
NTC thermistor
common [TH1]
[THC]
[X11] [2]
[X12] [3] [PGP]
[X13] [4] [PGM]
PG
[X14] [5] [PA]
OPC-VG7-DIO,SW2=DIOA

[1][6] [PB]
[CM]
SS,E E
Y11 [13]
Y12 [14]
Y13 [15]
Y14 [16]
Y15 [17]
Y16 [31]
Y17 [32]
Y18 [33]
[18]
[CME]
[P24]
[M24]

Note: In principle, the shielded wire should be grounded. [P24] CN24


or
If the received external induction noise is large, [M24] CN25
E
connection to 0V may reduce interference of noise.

Fig. 7-48
7-37
7.5.4.2 Basic Connection Diagram (DIOB)
I/O of the DIO card can be operated only from the OPC-VG7-UPAC option.
Table 7-31 shows the pin arrangement of the plug.

Table 7-31
Pin Pin Function Main power
FRENIC5000VG7 MOTOR
Name Function Name 3-phase power
No. No. 50/60Hz U U
Common Control output L1/R
[1] CM [13] Y21 L2/S
V V
M
(M24) Y21 W W
L3/T
Control input Control output NTC thermistor
[2] X21 [14] Y22 [TH1]
X21 Y22 [CM] [1]
[THC]
Control input Control output [X21] [2]
[3] X22 [15] Y23
X22 Y23 [X22] [3] [PGP]

Control input Control output [X23] [4] [PGM]


PG
[4] X23 [16] Y24 [X24] [5] [PA]
X23 Y24
[CM] [6] [PB]
Control input Control output
[5] X24 [17] Y25 [X25] [7] SS,E E
X24 Y25
[X26] [8]
Common Output
[6] CM [18] CME [X27] [9]
(M24) common [X28] [10]
Control input Control output [CM] [19]
[7] X25 [31] Y26
X25 Y26 [X29] [20]
Control input Control output [X30] [21]
[8] X26 [32] Y27

OPC-VG7-DIO,SW2=DIOB
X26 Y27 [X31] [22]
Control input Control output [X32] [23]

OPC-VG7-UPAC
[9] X27 [33] Y28
X27 Y28 [CM] [24]

Control input Control output [X33] [25]


[10] X28 [34] Y29 [X34] [26]
X28 Y29
[X35] [27]
Not Control output
[11] [35] Y30 [X36] [28]
connected Y30
Not Output
[12] [36] CME Y21 [13]
connected common Y22 [14]
Common [15]
[19] CM Y23

(M24) Y24 [16]


Control input Y25 [17]
[20] X29
X29 Y26 [31]
Control input Y27 [32]
[21] X30
X30 Y28 [33]
[34]
Control input Y29

[22] X31 Y30 [35]


X31
[18][36]
Control input [CME]
[23] X32
X32 [P24]

Common [M24]
[24] CM
(M24) [P24] CN24
or
Control input [M24]
[25] X33 CN25
X33
Control input
[26] X34 E
X34
Control input
[27] X35
X35
Control input
[28] X36
X36 Fig. 7-50
Not
[29] -
connected
Not
[30]
connected

19 21 23 25 27 29 31 33 35
20 22 24 26 28 30 32 34 36
1 3 5 7 9 11 13 15 17
2 4 6 8 10 12 14 16 18

<Viewed from soldering terminal of plug>

Fig. 7-49
Note: In principle, the shielded wire should be
grounded. If the received external induction
noise is large, connection to 0V may reduce
interference of noise.

7-38
38
7. Control Options
7.5.5 Function Code
WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and
written, check the data again.
Accident may result.

7.5.5.1 When DIOA Is Selected


1) Input
The following functions can be assigned to digital input 4 points (X11 to X14).
Settings are made with function code E10 to E13.
Table 7-32
Setting Setting
Function Symbol Function Symbol
value value
0,1,2,3 Multistep speed selection (1 to 15 steps) [SS1,2,3,4] 31 H41 [torque command] cancel [H41-CCL]
4,5 ASR, ACC/DEC time selection (4 steps) [RT1RT2] 32 H42 [torque current command] cancel [H42-CCL]
6 3-wire operation stop command [HLD] 33 H43 [magnetic-flux command] cancel [H43-CCL]
7 Coast-to-stop command [BX] 34 F40 [torque limit mode 1] cancel [F40-CCL]
8 Alarm reset [RST] 35 Torque limiter (level 1, level 2 selection) [TL2/TL1]
9 External alarm (Trip command) [THR] 36 Bypass [BPS]
10 Jogging operation [JOG] 37,38 Torque bias reference 1/2 [TB1,TB2]
11 Speed setting N2/speed setting N1 [N2/N1] 39 Droop selection [DROOP]
12 Motor M2 selection [M-CH2] 40 Ai1 zero hold [ZH-AI1]
13 Motor M3 selection [M-CH3] 41 Ai2 zero hold [ZH-AI2]
14 DC brake command [DCBRK] 42 Ai3 zero hold (AIO optional function) [ZH-AI3]
15 ACC/DEC cleared to zero [CLR] 43 Ai4 zero hold (AIO optional function) [ZH-AI4]
16 Creep speed switching in UP/DOWN setting [CRP-N2/N1] 44 Ai1 polarity change [REV-AI1]
17 UP command in UP/DOWN setting [UP] 45 Ai2 polarity change [REV-AI2]
18 DOWN command in UP/DOWN setting [DOWN] 46 Ai3 polarity change (AIO optional function) [REV-AI3]
Write enable for KEYPAD command (data can [WE-KP] [REV-AI4]
19 47 Ai4 polarity change (AIO optional function)
be altered)
20 PID control cancel [KP/PID] 48 PID output inverse changeover [PID-INV]
21 Normal operation / inverse operation switching [IVS] 49 PG alarm cancel [PG-CCL]
22 Interlock signal for 52-2 [IL] 50 Undervoltage cancel [LU-CCL]
23 Write enable through link [WE-LK] 51 Ai torque bias hold [H-TB]
24 Operation selection through link [LE] 52 STOP1 (The motor stops with normal deceleration time) [STOP1]
[U-DI] STOP2 (The motor decelerates and stops with [STOP2]
25 Universal DI 53 deceleration time 4)
26 Pick up start mode [STM] 54 STOP3 (The motor stops with torque limiter) [STOP3]
Synchronization command (PG (PR) optional [SYC] [DIA]
27 55 DIA data latch (DIA optional function)
function)
28 Zero speed locking command [LOCK] 56 DIB data latch (DIB optional function) [DIB]
[EXITE] Multiwinding motor control cancel (SI (MWS) [MT-CCL]
29 Pre-exciting command 57 optional function)
30 Speed reference value limit cancel [N-LIM] 58-63 Option Di 1/2/3/4/5/6 [O-DI1 to 6]
2) Output
The following functions can be assigned to digital input 8 points (Y11 to Y18).
Settings are made with function code E20 to E27.
Table 7-33
Setting Setting
Function Symbol Function Symbol
value value
0 Inverter running [RUN] 20 Alarm indication 2 [AL2]
1 Speed existence [N-EX] 21 Alarm indication 4 [AL4]
2 Speed agreement [N-AG] 22 Alarm indication 8 [AL8]
3 Speed equivalent [N-AR] 23 Fan operation signal [FAN]
4 Detected speed 1 [N-DT1] 24 Auto-resetting [TRY]
5 Detected speed 2 [N-DT2] 25 Universal DO [U-DO]
6 Detected speed 3 [N-DT3] 26 Heat sink overheat early warning [INV-OH]
7 Stoppint on undervoltage [LU] 27 Synchronization completion signal [SY-C]
8 Detected torque polarity (braking/driving) [B/D] 28 Lifetime alarm [LIFE]
9 Torque limited [TL] 29 Under accelerating [U-ACC]
10 Detected torque 1 [T-DT1] 30 Under decelerating [U-DEC]
11 Detected torque 2 [T-DT2] 31 Inverter overload early warning [INV-OL]
12 KEYPAD operation mode [KP] 32 Motor temperature early warning [M-OH]
13 Inverter stopping [STOP] 33 Motor overload early warning [M-OL]
14 Operation ready output [RDY] 34 DB overload early warning [DB-OL]
15 Magnetic-flux detection signal [MF-DT] 35 Link transmission error [LK-ERR]
16 Motor M2 selection status [SW-M2] 36 Load adaptive control under limiting [ANL]
17 Motor M3 selection status [SW-M3] 37 Load adaptive control under calculation [ANC]
18 Brake release signal [BRK] 38 Analog torque bias hold [TBH]
19 Alarm indication 1 [AL1] 39-47 Optional Do 1 to 9 [O-DO1 to 9]
* Refer to Chapter 4 for setting value, function and symbol.
7-39
Function code
Function codes allocate the input/output functions.
Table 7-34
Parameter name Setting
No. Settings
Name Keypad panel display range
E10 X11 function selection X11 FUNC 0 to 63
E11 X12 function selection X12 FUNC 0 to 63
Refer to Chapter 4.
E12 X13 function selection X13 FUNC 0 to 63
E13 X14 function selection X14 FUNC 0 to 63
E20 Y11 function selection Y11 FUNC 0 to 31
E21 Y12 function selection Y12 FUNC 0 to 31
E22 Y13 function selection Y13 FUNC 0 to 31
E23 Y14 function selection Y14 FUNC 0 to 31
Refer to Chapter 4.
E24 Y15 function selection Y15 FUNC 0 to 31
E25 Y16 function selection Y16 FUNC 0 to 31
E26 Y17 function selection Y17 FUNC 0 to 31
E27 Y18 function selection Y18 FUNC 0 to 31

7.5.5.2 When DIOB Is Selected


Operation is available only from the OPC-VG7-UPAC option. Refer to the UPAC users manual for details.

The DIOB function is allocated to the control variables (global variables allocated to control variables)
that can be used when the six-VG7 system is selected.
In operation, select from the list of control variables or designate the table address (%IQ area) to register
variables. Put a check in the use/non-use checkbox in the system definition.

When DIOB options from INV2 to 6 are operated, the OPC-VG7-SI (UPAC) option is required.

Table 7-35
Direc-
Address No Area Name Data type Code
tion
INV1,2,3,4,5,6UPAC

%IW1.13 14 INV1 DI of INV1 (DIOB option: 16bit) Data type: 26 W DI of INV1-6 is operated
%IW2.13 14 INV2 DI of INV2 (DIOB option: 16bit) Data type: 26 W by UPAC. It is used at
INV1-6.
%IW3.13 14 INV3 DI of INV3 (DIOB option: 16bit) Data type: 26 W
%IW4.13 14 INV4 DI of INV4 (DIOB option: 16bit) Data type: 26 W
%IW5.13 14 INV5 DI of INV5 (DIOB option: 16bit) Data type: 26 W
%IW6.13 14 INV6 DI of INV6 (DIOB option: 16bit) Data type: 26 W
UPACINV1,2,3,4,5,6

%QW1.41 24 INV1 DI of INV1 (DIOB option: 10bit) Data type: 27 W DO of INV1-6 is operated
%QW2.41 24 INV2 DI of INV2 (DIOB option: 10bit) Data type: 27 W by UPAC. It is used at
INV1-6.
%QW3.41 24 INV3 DI of INV3 (DIOB option: 10bit) Data type: 27 W
%QW4.41 24 INV4 DI of INV4 (DIOB option: 10bit) Data type: 27 W
%QW5.41 24 INV5 DI of INV5 (DIOB option: 10bit) Data type: 27 W
%QW6.41 24 INV6 DI of INV6 (DIOB option: 10bit) Data type: 27 W

7-40
40
7. Control Options
7.5.6 Check Function
7.5.6.1 Option Mounting Check
DIOA or DIOB setting with DIO option can be checked on the keypad panel.
Go to the program menu screen from the operation mode screen and select "4. I/O 1500
check".
The I/O check monitor has 16 screens in total. Change the screen with or
V key and check the applicable screen of the DIO option.
Refer to the section of the keypad panel operation method for details.
When DIOA is set, is displayed on the LCD screen as shown on the right.

7.5.6.2 I/O Check


Digital input/output status of the DIO option can be checked on the keypad panel of the inverter. Go to
the program menu screen from the operation mode screen and select "4. I/O check". The I/O check
monitor has 16 screens in total. Change the screen
with V or key and check the applicable
screen of the DIO option.
When the contact is ON, is displayed.

1500 1500 1500 1500


RX11Y11Y15 CX11Y11Y15 X21252933 Y21Y25Y29
X12Y12Y16 X12Y12Y16 22263034 Y22Y26Y30
X13Y13Y17 X13Y13Y17 23273135 Y23Y27
X14Y14Y18 X14Y14Y18 24283236 Y24Y28

DIOA I/O status DIOA I/O status DIOB input status DIOB output status
(communication)

7-41
7.6 Expansion AIO Card
7.6.1 Outline of Product
The number of the analog inputs/outputs in the VG7 unit is 6 in total; [12] (only for speed command
input), [Ai1], [Ai2], [AO1], [AO2] and [AO3].
When this option OPC-VG7-AIO is used, [Ai1]/[AO] = 2/2 can be added.
1) Major application
The same control function as the analog input/output built into the VG7 unit is
available. For example, speed auxiliary setting 1, torque bias, torque command,
magnetic flux command, etc. can be used as the analog input function.
Speedometer, torque gauge, torque ammeter and line speed detection can be
used as the analog output function.
2) Compensating insufficient analog I/O
In the system using UPAC or the control system using PID control built into the
inverter, this card is used when the number of analog input/output is not
sufficient.
For example, when WPS-VG7-TEN (tension control) is used, all three I/Os built
into the VG7 unit are used for line speed, tension setting and tension detection.
When additional I/O is desired in this system, this expansion card is required.
However, the system that uses the synchronous interface option (OPC-VG7-SN)
for dancer control does not allow use of this expansion card due to restriction of
analog option mounting. When PID control built into the inverter is used, [Ai1]
and [Ai2] are used for PID command (process setting) and PID feedback value
(process). To add a PID correction gain to this system, this expansion card is
required.

7.6.2 Model and Specification


7.6.2.1 Model
CAUTION
Only one AIO option card can be mounted on the control printed circuit board. When other analog
options (FV, SN) are mounted, AIO cannot be additionally mounted.

Model: OPC-VG7-AIO

Inverter name to be mounted: VG7FRENIC5000VG7S


Option name: AIOAnalog input/output option
Accessories
Spacer 3 FRENIC5000VG7S
Screw (M3) 3
Empty
Power harness (for 15V power) 1

[Restrictions for mounting] Empty OPC-VG7-AIO

(1) Combination allowed for mounting


The AIO option can be mounted on the right side connector (CN3) when Fig. 7-51
facing the control printed circuit board. Only one analog option can be
mounted.
FRENIC5000VG7S
(2) Combination not allowed for mounting
When the analog option such as OPC-VG7-FV/SN is already mounted, Empty
the AIO option cannot be additionally mounted.
Empty OPC-VG7-FV

Fig. 7-52

7-42
42
7. Control Options
7.6.2.2 Specification
CAUTION
Since variable resistors (VR1, VR2) inside the option are adjusted before shipment, never touch
them not allowed for adjustment by operator.
AIO options are not compatible with VG7S that has old ROM version. The system does not operate
with the old version. Be sure to check the ROM version with the maintenance information on the
keypad panel. If you are not sure about the version, please contact us.

Table 7-36 Hardware Specification


Item Specification
Name Expansion AIO card
Model OPC-VG7-AIO
No. of terminals 2 points ([Ai3], [Ai4])
[M] (It is connected internally to terminal [M] of the control printed circuit
Input

Grounding
board.)
Input voltage: 0 to 10V DC, Resolution: 16-bit (with sign)
Circuit
Input impedance: 10k
No. of terminals 2 points ([AO4], [AO5])
[M] (It is connected internally to terminal [M] of the control printed circuit
Output

Grounding
board.)
Output voltage: 0 to 10V DC, Resolution: 12-bit (with sign)
Circuit
Output impedance: min. 3k
15V
Power supply The power is supplied from the control printed circuit board. Connect the
wire harness with CN12.
VR1,VR2 These VRs are adjusted at the shipment. Never touch them.

Table 7-37 Software Specification


Item Specification
MAIN = H1003F or later, MTR = H2003F or later
Unit ROM version Use with the ROM version above. (The ROM version can be checked with
the maintenance screen on the keypad panel.)
Read cycle 1ms
time
Function Setting with function codes E51 and 52 is available.
Input data
allocation
Input Bias, gain, filter, increase/decrease limiter, zero hold and polarity change
processing can be individually set.
Cycle time 1ms
Function Setting with function codes E72 and 73 is available.
Output
allocation
data
Output Bias and gain can be individually set. Filter is AO function. Overall setting is
processing available.

Check of version
Check the ROM version of the VG7 unit (neither optical option nor keypad panel). 1500
To check the version, see the data to the right of "MAIN" and "MTR" of the
MAIN=H1xxxx
maintenance information on the keypad panel.
The screen on the right side can be found at the 5th row of the maintenance MTR =H2xxxx
information. Move the V key on the keypad panel to the 5th row. KP =K xxxx

7-43
1) Input
The following functions can be arbitrary set to two analog inputs ([Ai3], [Ai4]).
Function codes E52 and 53 are used for setting. When the same function is set for both [Ai3] and
[Ai4], [Ai3] has priority.
When the same function is set for [Ai1] and [Ai4], [Ai1] has priority.
Table 7-38 Input Function Allocation
Setting
Function Symbol Scale
value
0 Input signal off [OFF]
1 Auxiliary speed setting 1 [AUX-N1] 10V/Nmax
2 Auxiliary speed setting 2 [AUX-N2] 10V/Nmax
3 Torque limiter (level 1) [TL-REF1] 10V/150%
4 Torque limiter (level 2) [TL-REF2] 10V/150%
5 Torque bias command [TB-REF] 10V/150%
6 Torque command [T-REF] 10V/150%
7 Torque current command [IT-REF] 10V/150%
8 Creep speed 1 in UP/DOWN setting [CRP-N1] 10V/Nmax
9 Creep speed 2 in UP/DOWN setting [CRP-N2] 10V/Nmax
10 Magnetic-flux command [MF-REF] +10V/+100%
11 Detected line speed [LINE-N] 10V/Nmax
12 Motor temperature [M-TMP] +10V/+200C
13 Speed override [N-OR] 10V/50%
14 Universal Ai [U-AI] 10V/4000(h)
15 PID feedback value [PID-FB] 10V/100%
16 PID command value [PID-REF] 10V/100%
17 PID correction gain [PID-G] 10V/100%
18 Option Ai [O-AI] 10V/7FFF(h)

2) Output
The following functions can be arbitrary set to two analog inputs ([AO4], [AO5]).
Function codes E72 and 73 are used for setting.
Table 7-39 Output Function Allocation
Setting Function Symbol Scale
value
Detected speed 1 (speedometer, one-
0 [N-FB1+] +Nmax/10V
way deflection)
Detected speed 1 (speedometer, two-
1 [N-FB1] Nmax/10V
way deflection)
Speed setting 2 (before acceleration/
2 [N-REF2] Nmax/10V
deceleration calculation)
3 Speed setting 4 (ASR input) [N-REF4] Nmax/10V
4 Speed detection 2 (ASR input) [N-FB2] Nmax/10V
5 Detected line speed [LINE-N] Nmax/10V
Torque current command
6 [IT-REF] 150%/10V
(torque ammeter, two-way deflection)
Torque current command
7 [IT-REF+] +150%/+10V
(torque ammeter, one-way deflection)
Torque command
8 [T-REF] 150%/10V
(torque meter, two-way deflection)
Torque command
9 [T-REF+] +150%/+10V
(torque meter, one-way deflection)
10 Motor current rms value [I-AC] 200%/+10V
11 Motor voltage rms value [V-AC] 200%/+10V
12 Input power [PWR] 200%/+10V
13 DC link circuit voltage [V-DC] 800V/+10V
14 +10V output test [P10] Output equivalent to +10V
15 -10V output test [N10] Output equivalent to -10V
30 Universal AO [U-AO] 4000(h)/ 10V
31 Option AI [O-AI] 4000(h)/ 10V
* Nmax: Maximum motor speed currently selected (Setting value of F03, A06 or A40)

7-44
44
7. Control Options
7.6.3 Outside Dimensions

Note 2

Note 1

Fig. 7-53

Note 1: Terminal block screw size: M3


Note 2: Since VR1 and VR2 are adjusted at shipment from factory, do not change settings.

7.6.4 Basic Connection Diagram


Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before proceeding to wiring and
connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

7-45
Main power
3-phase power
50/60Hz FRENIC5000VG7 MOTOR
L1/R U U
V V
L2/S
L3/T W W
NTC thermistor
[TH1]
[THC]
[PGP]
[PGM] P
[PA] G
[PB]
SS,E E
[Ai3]
Analog input 3

[Ai4]
OPC-VG7-AIO

Analog input 4 [M]

Analog output 4 [AO4]


Note: In principle, the shielded wire
Analog output 5 [AO5]
should be grounded. If the
[M]
received external induction
noise is large, connection to 0V
[CN2] may reduce interference of
noise.

[CN12]
E
(G)

Fig. 7-54

7.6.5 Function Code


WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and
written, check the data again.
Accident may result.

CAUTION
Option function codes (E51, E52, E55, E56, E59, E60, E63, E64, E67, E68, E72, E73, E77, E78,
E82 and E83) of AIO are not displayed on the keypad panel when the AIO option is not mounted.
The codes are displayed once the option is mounted.

7-46
46
7. Control Options
When this option is mounted, operation of function codes E51, E52, E55, E56, E59, E60, E63, E64, E67,
E68, E72, E73, E77, E78, E82 and E83 are available.
These function codes are displayed on the keypad panel when the AIO option is mounted. The codes are
not displayed in normal operation (without AIO option).
Table 7-40
Parameter name
No. Setting range Settings
Name Keypad panel display
E51 Ai3 function selection Ai3 FUNC 0 - 18
E52 Ai4 function selection Ai4 FUNC 0 - 18
E55 Ai3 gain setting GAIN Ai3 -10.00 - 10.00 (times)
E56 Ai4 gain setting GAIN Ai4 -10.00 - 10.00 (times)
E59 Ai3 bias setting BIAS Ai3 -100.0 - 100.0 (%)
E60 Ai4 bias setting BIAS Ai4 -100.0 - 100.0 (%)
E63 Ai3 filter setting FILTER Ai3 0.000 - 0.500 (s)
E64 Ai4 filter setting FILTER Ai4 0.000 - 0.500 (s)
Increase/decrease
E67 A/D-L-Ai3 0.00 - 60.00(s)
limiter (Ai3) Refer to Chapter 4.
Increase/decrease
E68 A/D-L-Ai4 0.00 - 60.00(s)
limiter (Ai4)
E72 AO4 function selection AO4 FUNC 0 - 15,30,31
E73 AO5 function selection AO5 FUNC 0 - 15,30,31
E77 AO4 gain setting GAIN AO4 -100.0 - 100.0 (times)
E78 AO5 gain setting GAIN AO5 -100.0 - 100.0 (times)
E82 AO4 bias setting BIAS AO4 -100.0 - 100.0 (%)
E83 AO5 bias setting BIAS AO5 -100.0 - 100.0 (%)
E84 AO1-5 filter setting FILT AO1-5 0.000 - 0.500 (s)

7.6.6 Check Function


(1) Option mounting check
Correct mounting of AIO option can be checked on the keypad panel.
Go to the program menu screen from the operation mode screen and select "4. 1500
I/O check".
DIA DIA
The I/O check monitor has 16 screens in total. Change the screen with or
V key and check the applicable screen of the AIO option. DIOA DIOB
Refer to the section of the keypad panel operation method for details. AIO PMPG
When it is correctly mounted, is displayed on the LCD screen as shown PG-LD PG-PD
on the right.

(2) I/O check


Input/output status of the AIO option can be checked on the keypad panel of the
inverter. 100.0
Check with LED monitor <LED MNTR> 18
Press the "FUNC/DATA" key on the operation mode screen and select the Ai (Ai3)
applicable item. ADJUSTMENT
The current analog input status is displayed in percentage on the 7 segment LED.
When the analog input gain and bias gain are set, adjustment can be made based F/DLED SHIFT
on the LED display.
(Analog output status is not displayed on the LED.)

Check with LCD screen


Go to the program menu screen from the operation mode screen and select "4.
I/O check". 1500
The I/O check monitor has 16 screens in total. Change the screen with or Ai3 = 0.0V
V key and check the applicable screen of the AIO option.
The screen displays input voltage of [Ai3] and [Ai4] and output voltage of Ai4 = 10.0V
[AO4] and [AO5]. AO4 = 0.0V
AO5 = -10.0V

7-47
7.7 Expansion PG Interface Card
7.7.1 Outline of Product
Use this PG interface expansion card to interface a line driver output type encoder
or the like to perform speed control or to perform synchronous operation of two or
more motors or rotary positioning (orientation).

The PG interface built in VG7S supports 15/12V complementary (totem pole,


push-pull) output method. To perform speed control of the VG7S standard motor
with a PG feedback, use this built-in PG interface function.

1) Major applications
Interface of PGs that are not covered with the built-in PG interface, 5V line

driver output PG interface, etc.


Detection of line speed with PG installed in the line
Motor drive with pulse train commands or synchronous operation
Orientation (rotary positioning) (The UPAC option is necessary.)

To meet each of these purposes, change switches SW1 and SW2 on the option
from SD to LD to PR to PD in order from the top.
2) Hardware
Because the interface section is isolated with photocouplers, the PG cable can be extended up to 50m
if the line driver signal is used and the voltage drop of the cable is small.
3) Wire disconnection detection function
When the card is used in the motor speed detection (SD) mode, the wire disconnection detection
function can be used. Upon detection of disconnection, the inverter displays alarm Pg and the
inverter output is shut off, causing the motor to coast to stop. However, this function is unavailable if
the open collector and voltage output type (OPC-VG7-PGo) is used. As a PG wire disconnection
detection cancellation function, the function provided for the main body of VG7 can be used as
standard.
4) Option function code
Use option codes (o05 to 08, o12 to 19) for pulse correction under position or line control.
5) PG frequency division output
To select SD at the option PG to perform speed control similarly to the built-in PG, pulse signals
can be divided and issued in open collector outputs from the built-in terminal block ([FA] and [FB]).
With settings other than SD, the output pulses are not divided.
6) Input type selection
To use speed detection (SD or LD) of the option, the input signal is fixed at two 90 phase
different signal (phases A and B). In case of pulse train reception (PR or PD), one of three signal
types can be selected with a function code (o13: pulse train input type selection).
7) UPAC function
The cumulative input PG signal pulses can be read from the program of the UPAC option. With this
function, applications such as winding diameter calculation and synchronous operation can be
realized. For details, refer to UPAC Users Manual.

7-48
48
7. Control Options
7.7.2 Model and Specification
7.7.2.1 Model
CAUTION
The following two models are provided according to the difference in the output interface of
external devices.
OPC-VG7-PG : Line driver signal
OPC-VG7-PGo : Open collector and voltage output
Select a proper model matching your purpose when ordering.

The PG option of FRENIC5000VG7S reflects the difference in the output interface of the external device
(line driver output or open collector output and voltage output). Because no switch for selecting the
interface are fit, you must determine either option when purchasing (OPC-VG7-PG or OPC-VG7-PGo).
The application can be changed, using the hardware switches (SW1 and 2) provided on the option.
Model
OPC-VG7-PG()
PD (Pulse Detection); For pulse detection
LD (Line speed Detection); For line speed detection
PR (Pulse Command); For pulse command input
SD (Speed Detection); For motor speed detection

None; Line driver output compatible (When SD is selected,


the PG wire disconnection detection function is provided.)
o; Open collector output and voltage output compatible (No PG
wire disconnection detection function)

PG; Pulse generator Interface expansion card


VG7FRENIC5000VG7S Inverter

Accessories
Spacer: 3 pieces
Screw (M3): 3 pieces
Power supply harness (for 24V power supply): 1 piece

SW1 and SW2 setting


To perform speed control of a motor equipped with a line driver output type encoder, for example, order
OPC-VG7-PG and select SD at the switch for speed control. To perform synchronous operation while
receiving pulse train, place the switch in the PR position.

Table 7-41 Switch Setting on Option


Function SW1 SW2
PD OFF OFF
LD ON OFF
PR OFF ON Default setting
SD ON ON

7-49
7.7.2.2 Specifications
CAUTION
If the setting of the switches (SW1 and SW2) on the option is wrong, the system does not function
correctly. Read the following hardware specification and give the correct setting.
For rotary positioning, select PG (PD) and install the UPAC option.
The PG option is not compatible with earlier ROM versions of VG7S. Correct operation is not
obtained with an earlier version. Be sure to refer to the maintenance data at the keypad panel for the
ROM version. For any inquiries about the version, contact us.

Table 7-42 Hardware Specification


Item Specification
Model OPC-VG7-PG OPC-VG7-PGo
Line driver output method Open collector output method
Signaling method (AM26LS31PC or equivalent Voltage output method
recommended)
Use SW1 and 2 on the option to switch in the following way.
Mode change
(SW1, SW2) = [(OFF, OFF) : (ON, OFF) : (OFF, ON) : (ON, ON)] = [PD : LD : PR :SD]
Motor speed detection (SD), line speed detection (LD), pulse detection (PD) and pulse
Application
command input (PR)
For 5V power supply
[PGP] terminal ; +5V 5%, 250mA. [PGM] terminal; common
Power supply for
With overcurrent protection function
PG
Internal isolation with photocoupler (Connected with [PGM] and [CM] on control PC
board of main body. Isolated from [M].)
[PA], [*PA], [PB], [*PB], [PZ], [*PZ] [PA], [PB], [PZ]
Signal terminal Photocoupler isolated ([*PA], [*PB] and [*PZ] are not used.)
Photocoupler isolated
Line driver output method
Supply 5V power from [PGP] and [PGM]. Other 5V power supply may not be used.
Connection A twisted pair shielded cable must be used for wiring to configure a balanced circuit.
(See the basic Open collector output method
connection Built-in 5V pull-up. Sink current ; 8mA max./circuit
diagram.) (Can be used if the counterpart of connection is [FA] and [FB] of VG7.)
Voltage output method
L level voltage detection: 0 to 2V. H level voltage detection: 4 to 15V
One of the following three types can be selected with function code o13 pulse train
input style selection.
Input signal style Phase A and B, 2 90 phase different signal
Phase A: Command pulse. Phase B: Command sign
Phase A: Forward rotation pulse. Phase B: Reverse rotation pulse
The frequency of input pulses at [FA], [FB] and [CM] built in the main body can be
Pulse output divided and the pulses are issued in open collector outputs.
The maximum frequency of the output is 100kHz. 15mA max., 1.5mA min., 27V max./circuit.
Max. frequency 500kHz, duty: 5010%. 100kHz, duty: 5010%.
About 50m Within 10m
The wiring length must be shorter if the To avoid effects of noise, the wiring length
Allowable wiring voltage drop is large. should be as short as possible.
length For 50m or longer wiring length, use an
isolation converter described in Section
7.7.4.2 Wiring.
24V
Power supply Supplied from the printed circuit board of the main body. Connect power supply
harness to CN24 or CN25.

7-50
50
7. Control Options
Input signal style (Inverse signals* are omitted.)

22 90
signals withdifferent
phase 90 phase difference
signal

OFF
Forward rotation Reverse rotation

MODE
PD

PR
SD
LD
OFF
Input pulse A

ON
1
Input pulse B 2

Command pulse, command sign SW1


Forward rotation Reverse rotation

Input pulse A

Input pulse B

t1 t2
t1,t2>4us
OPC-VG7-PG
Forward rotation pulse, reverse rotation pulse
Forward rotation Reverse rotation

Input pulse A
EP-4221-
Input pulse B
Power supply
Terminal block
t3 harness
t3>4us

Fig. 7-55 Fig. 7-56

7-51
Software specification

Version check
Check the ROM version of the main body of VG7 (not that of the optical option or 1500
keypad panel). MAIN=H1xxxx
To check, refer to the maintenance data on the right side of MAIN and MTR at MTR =H2xxxx
the keypad panel. KP =K xxxx
The screen shown on the right is found at page 5 of the maintenance information.
Use the V key on the keypad panel to go to page 5.

1) Speed control specification


OFF

The speed control specification is the same as that using the built-in PG
MODE

interface.
PD

PR
SD
LD
OFF
ON

1
2

Fig. 7-57
Table 7-43
Item Speed control specification
Card model (setting) OPC-VG7-PG (SD)
H10030 or later, H20030 or later
ROM version of main body Use with the ROM version specified above.
(Refer to the I/O check on the keypad panel for the ROM version.)
Motor control method Induction motor vector control with PG
1:1000 (Min. speed: base speed; 1.5 to 1500r/min when converted to 4P;
Speed control Control range during operation at 1024P/R)
Vector control with 1:4 (constant torque area : constant output area)
PG Speed control Analog setting: 0.1% of max. speed
accuracy Digital setting: 0.005% of max. speed
When the PG option is installed and SD is selected, the built-in PG
PG interface function
becomes invalid and priority is given to the PG option.
Wire disconnection detection function Provided
Option input pulses are divided and output from the standard [FA] and [FB]
Frequency division output
terminals.

2) Line speed control specification


OFF

Use the line speed control specification to control the line speed of winding
MODE

equipment or the like, instead of the motor speed, using the PG installed in the
PD

PR
SD
LD
OFF
ON

1 line.
2

Fig. 7-58
Table 7-44
Item Line speed control specification
Card model (setting) OPC-VG7-PG (LD)
H1003F or later, H2003F or later
ROM version of main body Use with the ROM version specified above.
(Refer to the I/O check on the keypad panel for the ROM version.)
Induction motor vector control (line speed control)
Motor control method
The line speed control function is built in the standard model.
1:1000 (Min. speed: base speed; 1.5 to 1500r/min when converted to 4P;
Line control Control range during operation at 1024P/R)
Vector control with 1:4 (constant torque area : constant output area)
PG Speed control Analog setting: 0.1% of max. speed
accuracy Digital setting: 0.005% of max. speed
When the PG option is installed and LD is selected
Function code H53 = 2: Line speed detection valid
PG interface function
Function code H53 = 3: High selector (line speed detection, motor speed
detection with built-in PG)
Pulse correction Possible with function codes o07 and 08
Wire disconnection detection function None
15 multi-step speed settings can be given in m/min. (Function codes C05
Application function to C21)
Line speed detection at A0 output (max. speed per 10V) output possible
The standard built-in PG interface input is frequency divided and output.
Frequency division output
(The line PG is not output.)

7-52
52
7. Control Options
3) Pulse train and synchronous drive specification

The action follows the pulse train inputs.


OFF

MODE

The synchronous master/slave operation can be made.


PD

PR
SD
LD
OFF
ON

1
2

Fig. 7-59

Table 7-45
Item Pulse train and synchronous drive specification
Card model (setting) OPC-VG7-PG(PR)
H1003F or later, H2003F or later
ROM version of main
Use with the above ROM version.
body
(Refer to the I/O check on the keypad panel for the ROM version.)
Wire disconnection
None
detection function
The synchronous driving function is built in as standard.
Function
Position control can be made, if the UPAC option is used.
Synchro- Cascade connection can be made. (See Fig. 7-60.)
No. of units
nous If the units are connected in parallel using the pulse generator or open collector
connected for
operation output of the isolated pulse amplifier, the number of connected units depends on the
synchronous
8mA sink current per circuit. For example, if the maximum output rating of the
operation
devices is 25mA, up to 3 units can be connected. (24mA = 3 x 8mA)
0 to 24,000r/min
Setting range However, the input pulse frequency is limited up to 500kHz (OPC-VG7-PG) or 100kHz
Speed
(OPC-VG7-PGo).
control
Speed control 0.005% of max. speed
accuracy (Accuracy in relation to stationary deviation caused by temperature fluctuation or load)
Position 10Hz
response The response is adjusted with the APR and ASR gains.
Synchroniza-
Position tion accuracy Within 2 pulses (in stationary/transient mode; F/F gain: set at 1.0)
control (See the If the F/F gain is not 1.0, stationary and transient deviation is caused.
figure below.)
Lock Within 1 pulse
accuracy The repulsion torque can be 150%.

FRENIC5000VG7 FRENIC5000VG7 FRENIC5000VG7


Slave 1 Slave 2 Slave 3

Built-in Built-in Built-in


PG (PR) PG (PR) PG (PR)
PG PG PG

Fig. 7-60

7-53
4) Orientation specification
OFF

MODE

Rotary positioning can be controlled if UPAC is used.


PD

PR
SD
LD
OFF

For details, refer to UPAC Users Manual.


ON

1
2

Fig. 7-61
Table 7-46
Item Orientation specification
Two cards must be used.
Card model (setting) OPC-VG7-UPAC
OPC-VG7-PG (PD)
H1003F or later, H2003F or later
ROM version of main unit Use with the ROM version specified above.
(Refer to the I/O check on the keypad panel for the ROM version.)
Orientation function Orientation package software is used. (Not built as the standard)
Wire disconnection detection
None
function
Stopping position setting = External stopping position setting + internal stopping
Stopping position
position setting
Either of the following can be used to enter.
External stopping OPC-VG7-TL (T-link card) + Fujis MICREX PLC
position setting OPC-VG7-DIOB (16bit input, 10bit output card)
Standard RS485
Internal stopping 4 points can be entered with the UN0 function code. To change, combine the
position setting general-purpose input terminals.
Within 1 pulse (Within 0.088 with a 1024P/R pulse encoder)
Repetitive positioning The accuracy depends on the encoder pulse count and is calculated with 360 / 4 /
accuracy encoder pulse count.
A Z-phase detection (initialization) is performed when the encoder is turned on.
Specification of pulse encoder
Refer to Fig. 7-62.
Specification of pulse encoder
The encoder pulse resolution can be selected among 128, 256, 512, 1024, 2048,
4096 and 8192 P/R.
Up to max. value of motor (under ASR PI control)
* The transient displacement against a momentary load torque becomes large.
Repulsion torque
The repulsion torque and response can be adjusted with the speed control gain and
orientation gain.
Mechanical conditions Speed gear steps: 4. [RT1] and [RT2] are used.

Table7-47
Item Description
Orientation package (WPS-VG7-POS)
Speed change
4 speeds (Select with contact inputs [RT1] and [RT2].)
gear steps
Software stop function for stopping action
Software package function

Selection of stopping direction such as shortcut


Action selection
Selection of function such as boosting and stopping in a shortest distance and stopping
without boosting
Orientation command
Control input Position change command (Latch function after changing the stopping position)
Slow-speed direction command (stopping direction change)
Orientation in progress
Control output End of orientation
Off-delay/on-delay of each output signal. Completion width setting
Position displacement amount (stopping position command - current position) display
Monitoring
External stopping position command
function
Position display based on Z-phase
U code: parameter setting, etc.
Keypad panel
Option monitor (position display, etc.)
H;2.4 to 5.25V
L;0.0 to 0.40V
A
A
Z
T Z
T/4

B Larger
than T
B

Fig. 7-62

7-54
54
7. Control Options
7.7.3 Outside Dimensions
7.7.3.1 Outside Dimensions

Fig. 7-63 OPC-VG7-PG Outline drawing Fig. 7-64 OPC-VG7-PGo Outline drawing

7-55
7.7.4 Basic Connection Diagram
Refer to Section 7.1.4 Mounting Method Built-in Option (OPC-VG7-) to perform wiring and
connection work.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.
If the setting of the switches (SW1 and SW2) on the option is wrong, the system does not function
correctly. Read the following setting procedure and give the correct setting.

7.7.4.1 Connecting the Terminal


The applicable cable size of the option connection terminal is AWG:16-26. To use the connection end in
the bare wire state, strip of 6 (mm). To use a crimp terminal, use a rod-shaped terminals equipped with
vinyl sheath. Insert the cable on the upper side of the fitting of the terminal block and tighten the screw to
fix.

Cable AWG:16-26

6 (mm)

Fig. 7-65 Cable End on Option Connection Fig. 7-66 Connection of Cable on Option Terminal
Terminal Side Side

7.7.4.2 Wiring

Wiring of PG option, pulse generator, PG and so on


Use shielded cables for the wiring of the option. The wiring length is limited according to the type of

the interface (table below).


Connect the sheathe of the shielded cable to the external device or the grounding terminal of the motor

while leaving the inverter side open.


To avoid malfunction by noise, route the cables of the option as far away from main circuit cables of

the inverter and other motor power cables as possible (10cm or farther), and never route them in the
same duct.

7-56
56
7. Control Options
Table 7-48
Approximate
External interface Application
wiring length
Use to connect a line driver output type encoder.
Line driver method Within 50 (m) Wiring length 50m is a guideline with a thick signal cables of power supply
line (PGP/PGM) to reduce the voltage drop.
Open collector output This method can be used to connect open collector outputs [FA] and [FB]
method on the master side with [PA] and [PB] of PG(PR) on the slave side.
Within 10 (m) Use to connect a voltage output type or external power-assisted device.
Voltage output
Be careful of maximum voltage 15V and threshold value.
method
(L level voltage detection: 0 to 2V. H level voltage detection: 3.5 to 15V)

Recommended isolation converter (isolation amplifier)


For the line driver method (combination of motor PG and VG7) with 50m or longer wiring, use an

isolation converter. The models and manufacturer are:


SHC-205P05D (made by Sumtak Corporation); 200V power supply input
SHC-105P05D (made by Sumtak Corporation); 100V power supply input
For open collector method, to connect two or more VG7 in parallel on the slave side, one unit is

maximum. To connect two or more units, use an isolation amplifier. The models and manufacturer are:
SHC-205C24C (made by Sumtak Corporation); 200V power supply input
SHC-105C24C (made by Sumtak Corporation); 100V power supply input

7.7.4.3 Speed Control


With this connection example, motors equipped with line driver output
type encoders or open collector, complementary encoders (such as
OFF

MODE
Fujis servomotors) can be driven.
Because the speed is detected and calculated according to pulses, select

PD

PR
SD
LD
OFF
SD at the option. As well, because frequency division outputs can be
ON

issued using [FA] and [FB], this method can be used for a digital 1
speedometer or the like. 2
To use a 12/15V complementary output type encoder, use [PGP] and
[PGM] on the main body side. At this time, the common line is Fig. 7-67
connected with the option.

Line driver method Open collector output, complementary output type


Main power Main power
supply supply
3-phase FRENIC5000VG7 MOTOR 3-phase FRENIC5000VG7 MOTOR
power supply power supply
50/60Hz U U 50/60Hz U U
L1/R L1/R
V V V V
L2/S M L2/S M
W W W W
L3/T L3/T
NTC thermistor NTC thermistor
[TH1] [TH1]
[THC] [THC]
OPC-VG7-PGo(SD)

[PGP] [PGP]
OPC-VG7-PG(SD)

[PGM] [PGM]
[PA] [PA] PG
PG
[*PA] [PB]
[PB]
[*PB]
E E

[FA] [FA]
E Open collector output E Open collector output
[FB] [FB]
(divided) (divided)
[CM] [CM]

Fig. 7-68 Fig. 7-69

Note: In principle, the shielded wire should be grounded. If the received external induction noise
is large, connection to 0V may reduce interference of noise.

7-57
7.7.4.4 Line Speed Control

Use this connection method to control the speed


with a line driver output type encoder installed in Direction of line action PE
Winding
the winding line of the system. Because the speed
feedback of the motor itself and the line speed

Gear
feedback are simultaneously detected, you can
avoid runaway caused by paper shortage of the
line. To use for this purpose, select LD at the NTC thermistor

MOTOR
option. M PG

SS,E
E
OFF

MODE

W
V
U
PD

PR
SD
LD

[PGM]
OFF

[*PA]
[PGP]

[*PB]
[PA]

[PB]
[PGM]

[PB]
[PA]
FRENIC5000VG7

[PGP]
[THC]
[TH1]
ON

1
OPC-VG7-PG(LD)
2

Fig. 7-70
L1/R
L2/S
L3/T

Main power supply


3-phase power supply
50/60Hz

Fig. 7-71

Note: In principle, the shielded wire should be grounded. If the received external induction noise is large,
connection to 0V may reduce interference of noise.

7-58
58
7. Control Options
7.7.4.5 Pulse Train Operation and Synchronous Drive
CAUTION
To use open collector outputs [FA] and [FB] of VG7S to perform synchronous operation of the
master and slave, route the open collector wiring separately from the motor power cable and the
wiring length should be as short as possible. If the wiring length is long, it is recommended to use a
converter for converting into line driver signals.
To use for this purpose, select PR at option switch SW1.
FRENIC5000VG7 MOTOR
OFF

Main power supply U U


MODE

L1/R
3-phase power V V
supply L2/S M
PD

PR
SD
LD

W W
OFF

50/60Hz L3/T
ON

NTC thermistor
1 [TH1]

2 [PA] [THC]

OPC-VG7-PG(PR)
[*PA]
[PGP]
[PB]
[PGM]
Fig. 7-72 [*PB]
[PA]
PG
5V power [PGP]
supply [PB]
[PGM]
1) Line driver output method [FA] SS,E E
Operation is based on the external pulse Synchronous [FB]
Pulse generator operation ON
generator or pulse commands issued from or line driver PG [SYC]
[CM]
Open collector output
E
the PG. [CM]
Because VG7S receiving the pulses is
capable of open collector output ([FA] and Fig. 7-73
[FB]), it can hand over the pulse signal to
MOTOR
the next VG7S. In this way, two or more FRENIC5000VG7
VG7S can be synchronously driven. L1/R
U U
Main power supply
3-phase power V V
L2/S M
supply W W
2) Open collector output method 50/60Hz L3/T
NTC thermistor
Use this method to drive two or more Master VG7
5V
[TH1]
Open collector output Zero phase
OPC-VG7-PGo(PR)

[THC]
VG7S synchronously. Connect the open sequence reactor
ACL-408x1
(4 turns)
collector output of VG7S ([FA] and [FB]) [FA] [PGP]

of the master to the slave VG7S option. [PA] [PGM]


PG
[FB] [PA]
The slave operates upon pulse commands
[PB] [PB]
of the master. [CM] [FA] SS,E E
Because VG7 receiving the pulses is [PGM]
[FB]
Install the zero phase
capable of open collector output ([FA] sequence reactor as [CM]
close to PGo card as [SYC] Open collector output
and[FB]), it can hand over the pulse signal possible.
[CM]
E

to the next VG7. In this way two or more Synchronous


operation ON
VG7 can be driven synchronously.
A zero-phase sequence reactor (ACL-40B) Fig. 7-74
should be installed as shown in the figure
on the right, to reserve a noise margin.

Note
OPC-VG7-PGo (open collector) does Isolation converterSHC-205C05D)

not match the environment where a Master VG7 AC 200/220V


open collector output AC POWER
part of cables must be routed along The wiring length
OPC-VG7-PG(PR)
OUTPUT B OUTPUT A

should be as short
the motor power cables or if the A [PA]
INPUT B INPUT A

as possible.
[FA]
wiring length is long because the + A [*PA]

noise margin in such environments is [FB]


- COM

small. + B [PB]

In such a case, it is recommended to [CM]


- B [*PB]

use OPC-VG7-PG (line driver) with 0V COM [PGM]

the configuration shown in the figure


on the right. Fig. 7-75
Recommended isolation converter
SHC-205C05D (made by Sumtak Corporation)
Note: In principle, the shielded wire should be grounded. If the received external induction noise is large,
connection to 0V may reduce interference of noise.

7-59
7.7.4.6 Orientation
This connection example shows the case of rotary positioning using an

OFF
encoder installed on a mechanical shaft. Select PD at the option because

MODE
detection of pulses including the Z-phase is necessary. The Z-phase is used

PD

PR
SD
LD
to detect the absolute position of the machine. The stopping position and

OFF
ON
orientation command can be entered through T-Link, DI card, built-in 1
RS485 or Field Bus. 2
Fig. 7-76
(1) Connection example using T-Link
Main power
MICREX
Terminator

supply
P capsule 3-phase FRENIC5000VG7 MOTOR MACHINE
T1 power supply
50/60Hz U U
T2 L1/R
V V
SD L2/S M Gear
W W
L3/T
DI NTC thermistor
capsule [TH1]
Twisted pair shielded cable

T1 [THC]
T2
OPC-VG7-UPAC

[PGP]
SD
[PGM]
DO
PG
[PA]
capsule
[PB]
T1
SS,E
T2
[PA]
SD
OPC-VG7-PG(PD)

[*PA]
T1 [PB]
OPC-VG7-TL

T2 [*PB]
PE
SD [PZ]
[*PZ]
Terminator
[PGP]
[PGM]
G
E E

Fig. 7-77
(2) Connection example using DIO(B) card
Main power supply
3-phase power FRENIC5000VG7 MOTOR MACHINE
supply
50/60Hz U U
L1/R
V V
L2/S M Gear
W W
L3/T
NTC thermistor
[TH1]
[FWD]
[THC]
[REV]
[PGP]
Orientation command [28]
Slowdown direction command [27] [PGM]
Position change command [26] PG
[25] [PA]
[24] [PB]
[23]
OPC-VG7-DIO(B)

SS,E
External stopping position

[22]
[21]
[20] [PA]
OPC-VG7-PG(PD)

[19]
0 to 32767

[*PA]
command

[10]
[9] [PB]
[8]
[7] [*PB]
[6]
PE
[PZ]
[5]
[4] [*PZ]
[3]
[2] [PGP]
[1] [PGM]
G
OPC-VG7-UPAC E

Fig. 7-78
Note: In principle, the shielded wire should be grounded. If the received external induction noise is large,
connection to 0V may reduce interference of noise.

7-60
60
7. Control Options
7.7.5 Synchronous Operation
7.7.5.1 System Configuration for Synchronous Operation
The system for performing synchronous operation of motors with VG7S includes master/slave connection,
cascade connection, and pulse train commands from an external generator such as PLC.
(1) Master/slave connection

CAUTION
For master/slave connection, the slave side can connect up to one VG7S in parallel (sink current:
8mA/circuit). To connect two or more units, adopt cascade connection.
To rotate the slave in reverse to the master, do not use the REV contact but use the [IVS] contact.
Master
Use this method to hand over the open collector pulse output of one
VG7S (master) to the PG card input of another VG7S (slave) to be
FRENIC
operated synchronously. The maximum number of connected units 5000VG7S
is one as shown below.
Table 7-49
Open collector output OPC-VG7-PGo on slave side
terminals [FA], [FB] and [PA] [PB] [CM]
[CM] on master side
15mA max. per circuit 8mA max. per circuit Open collector
output at [FA] [FB]
terminals
The synchronous operation speed of the slave of synchronous OPC-VG7-PGo
master/slave operation is the product of the speed of the master and
the pulse correction coefficient (function codes o14 and 15).
FRENIC
Use [IVS] (normal/inverse action) on the slave side to change the 5000VG7S
direction of rotation of the motor of the slave. At this time, do not
use the [REV] contact.

Table 7-50
Direction of [IVS] on Direction of rotation of
rotation of master slave side slave Max. one slave
Same direction as that
Forward OFF
of master
Reverse direction to Fig. 7-79
Forward ON
that of master
Same direction as that
Reverse OFF
of master
Reverse direction to
Reverse ON
that of master

(2) Cascade connection

CAUTION
In case of cascade connection, enter 9 in function code E29 PG pulse output selection of the
slave (not master; slave 1, 2, ...) to eliminate the delay up to the last stage of the slave from the
master.

7-61
Master
Use this connection method to connect two or more
slaves in master/slave connection. FRENIC
Connect the master with the first slave similarly to 5000VG7S

the description in (1), and enter function code E29


between the first and second slaves.
This is to hand over the pulse train command of the
master to slave 2 without software processes at slave 1.
Table 7-51 Open collector output at
[FA] and [FB] terminals
Function
Name Setting OPC-VG7-PGo
code
9: PG (PR) Open collector
Issue the position FRENIC output at [FA] and
PG pulse output FRENIC
E29 command pulse input 5000VG7S [FB] terminals 5000VG7S
selection
in an open collector
output without change.
OPC-VG7-PGo

(3) Pulse generator First slave Fig. 7-80 Second slave

CAUTION
The number of slaves that can be connected depends on the current capacity of the pulse generator
for pulse train operation using the pulse generator. (Sink current 8mA/circuit)
To reverse the rotation of the slave in relation to that of the master, the [IVS] contact and pulse
input style are important. Enter function code o13 pulse train input style selection according to
the pulse style.

Pulse generator
Use this method to drive VG7S with pulse (such as PLC)
commands using the master and a pulse gene-
rator such as PLC.
The maximum number of connected units
depends on the current capacity of the pulse
generator on the master side as shown below.
Table 7-52
OPC-VG7-PGo
Pulse generator on
on slave side
master side
[PA] [PB] [CM]
Current capacity
8mA max. per circuit FRENIC FRENIC FRENIC
per circuit 5000VG7S 5000VG7S 5000VG7S
16mA or above 2 units
24mA or above 3 units

XmA or more Multiple of (X divided by 8)

The number of slaves depends on the driving current capacity of the PG.
The direction of rotation of the motor on the
slave side depends on [IVS] and pulse input
style. Fig. 7-81
Table 7-53
Direction of operation
IVS
on slave side
Phase B Phase A Phase B 90-
OFF Forward rotation
high input degree lead
Phase B Phase A Phase B 90-
ON Reverse rotation
high input degree lead
Phase B Phase B Phase B 90-
OFF Reverse rotation
low input degree lag
Phase B Phase B Phase B 90-
ON Forward rotation
low input degree lag

Pulse input style


Command pulse/command sign
Forward/reverse rotation pulse
2 90-degree phase different signals
Select the pulse input style using function code o13.

7-62
62
7. Control Options
7.7.5.2 How to Perform Synchronous Operation
WARNING
Operate the [FWD] and [SYC] (contact input) terminals simultaneously to perform pulse train
operation.
If [SYC] is turned on then [FWD] is turned on while a pulse train is entered continuously,
cumulative deviation may be forced out to accelerate up to the maximum speed.
Injury may result.

CAUTION
If operation is made with wrong data allocation to a function selection input code, injuries or
damage to the equipment may be caused. Check the allocation again before starting operation.
Failure may result.

Synchronous operation signal [SYC]


Assign 27 [SYC] to an arbitrary contact among X1 to X14 on the slave side and operate it together with
the [FWD] signal to perform pulse train operation.
Table 7-54
Function code Name of function Pulse train function
To perform position control operation, assign the synchronous
X1 to X14 function
E01 to E13 operation command ([SYC]; 27) to an arbitrary terminals
selection
among the contact input terminals specified on the left.

(1) Synchronous master/slave operation

CAUTION
If the F/F gain is set at other than 1.0 during master/slave operation, steady-state deviation remains
between the master and slave. Though the deviation can be reduced using the APR gain and F/F
gain, adjustment with the F/F gain may cause an overshoot.
Pulse train input
To perform synchro- from master
nous operation under
master/slave connection, Active state
[FWD] (Slave)
Active state
turn on and hold both [SYC] (Slave)

the [FWD] terminal and


the contact input signal Speed of slave
[SYC] on the slave side. Servo lock state
With this, the slave t1 t2
operates in synchroniza-
Deviation amount
tion with the master, and (difference between master
the slave is stopped in side and slave side)
the servo lock state
when the master side is
stopped. Fig. 7-82
Change the rotational direction of the slave, using [IVS]. Do not use the [REV] terminal.

Acceleration/deceleration time on slave side


There is a slight delay in the acceleration (t1) and deceleration (t2) time of the motor on the slave side
when compared with that of the master side. As shown in the figure above, pulse deviation (steady-state
deviation) is held on the slave side in response to the master side while operation continues.

7-63
Steady-state deviation
The motor on the slave side keeps operating while Speed on master side
holding steady-state deviation in relation to the
master side. The deviation is forced out when the
motor is stopped, and the servo is locked after
deviation is reduced to zero.
The steady-state deviation is during constant Speed on slave side
speed operation, the difference between the
number of command pulses sent from the master,
and the number of position detection pulses on the
slave side. This area is steady-state The steady-state deviation
deviation. It is held during is forced out when the slave
The steady-state deviation can be adjusted with operation at a constant speed. is stopped.
the APR gain and F/F gain. For details, refer to
the section describing the option function code. Fig. 7-83

(2) Pulse train operation using a pulse generator

CAUTION
In case of pulse train operation, The acceleration and deceleration time settings in function codes
are invalid. Control the frequency on the pulse generator side. If the motor is started while a high-
frequency pulse train command is given, the motor may accelerate suddenly.
Injury may result.
Operate the [FWD] terminal
and the contact input [SYC] Pulse train input
simultaneously to start or stop.
If only [FWD] is turned on, the
action depends on other speed [SYC]
commands.
The acceleration time and [FWD]
deceleration time are not con-
t1 t2
trolled on the VG7S side.
Perform frequency control on
Motor speed
the pulse generator side.
t1 (s) and t2 (s) shown in Fig. 7-
84 are not controlled on the
inverter side. Fig. 7-84

7.7.5.3 Option Function Code


WARNING
Wrong function code data will cause dangerous states. Therefore check the data again after entering
or writing it.
Accident may result.

CAUTION
If improper data such as a sudden high gain is written in the ASR family (gain and integration time)
function code, hunting of the motor will be caused, giving damage to the motor and equipment as
well as accompanying injuries.
Injury may result.
If the data of function code o17 F/F gain has been changed, when abrupt speed changes occurs an
overshoot may be caused. Enter 0.0 if the inverter is connected to the equipment, not resistant to
an overshoot.
Failure may result.

7-64
64
7. Control Options
Table 7-55 shows function codes related to pulse train operation. Refer to the control block diagram in
Chapter 4, too.
Table 7-55
Name of parameter
Setting
No. Message displayed on Description of setting
Name range
keypad panel
Command pulse 0: PG (PR) option
o12 PLS REF SL 0,1
selection 1: Internal speed command
0: 2 signals (phases A and B) with 90-
degree phase difference
Pulse train input form 1: Command pulse with phase A and
o13 PLS STATE 0 to 2
selection command sign with phase B
2: Forward rotation pulse with phase A and
reverse rotation pulse with phase B
Command pulse
o14 PLS CORR 1 1 to 9999
correction 1 The ratio of the command pulse count can
Command pulse be changed.
o15 PLS CORR 2 1 to 9999
correction 2
o16 APR gain APR-P-GAIN 0.1 to 100.0 Position adjuster gain
o17 F/F gain F/ F GAIN 0.0 to 1.5 Feed-forward gain
Excessive deviation 10 times the pulse setting 10 to 655350 can
o18 DEV OVER W 1 to 65535
width be specified.
Enter in the range between 1 and 32767
o19 Zero deviation width DEV ZERO W 1 to 32767
pulses.

(1) Command pulse selection


To perform position control using the pulses entered to the PG (PR) option, enter 0. Enter 0 on
the slave side in regular cases.
On the other hand, enter 1 on the master side to generate internal speed commands, based on which
the master itself operates with pulse train, and to deliver the same pulses to the slave.

[Operation with 1 entered at o12]


The internal speed command FRENIC5000VG7
Pulse
FRENIC5000VG7
commnand
([12] input, multi-step speed Analog [12], multi-step
speed command, and
Master Slave
command, etc.) is converted other speed commands Osci-
PGo(PR) Receiv-
Built-in PG
llation ing
output [FA] [FB] option circuit
into pulse signals and the circuit

pulse signals are converted


Position Position Another speed
into speed commands again control control
command
under position control and
they are made valid with [SYC] [SYC]
Speed Speed
[SYC]. To synchronize with control control

another inverter, issue the


Built-in PG Built-in PG
converted pulse signals out- [PA] [PB] [PA] [PB]
side, which are received by a
PGo (PR) option.
Synchronous
PG IM IM PG
operation

Fig. 7-85

Note
During operation with 1 in o12, the pulse remainder is corrected during generation of the internal speed
command in a pulse train. For example, pulse conversion of a 1500r/min command during operation with
a 1024p/r encoder causes a pulse output at 25.6kHz and no problem is caused. However, at a speed
command of 1000r/min, the result is 17.0666666...kHz and it is not divided clearly. In the procedure, the
remainder is corrected at each process. This correction process causes a slight speed variation but it is
smoothed with a speed command filter and no problem is caused. As well, because the synchronization
accuracy is reserved in the remainder correction process, no pulse lack (position deviation) is caused.

7-65
(2) Pulse train input form selection
Select according to the form of the pulse supplied in phases A and B. Enter 0 for master/slave
connection.
(3) Command pulse correction 1, 2
The position command data supplied to the pulse train card can be changed with command pulse
correction 1 and 2. You can change the speed ratio between the motors on the master and slave sides
during synchronous operation with this.
(command pulse correction 1)
Position command pulse = (externally entered command pulse)
(command pulse correction 2) 4
where
: Input form constant. When the input form is a command pulse/sign or forward/reverse
rotation pulse, = 1.
When it is two 90-degree phase-different signal, = 4.

[Application example]
In case of synchronous master/slave connection operation with gears installed on the slave side, use
command pulse correction to correct input pulses into a ratio of b to a. (where the gear ratio is a to b. b:
command pulse correction 1, a: command pulse correction 2)
b
Position command pulse = (external input command pulse)
a 4
When the gear ratio is 1 to 3, enter one of the following settings.
Table 7-56
Command pulse correction 1 900 300 30 3
Command pulse correction 2 300 100 10 1

Master side
FRENIC5000VG7S

PG
PE
I/F
Synchronous
operation

Slave side
FRENIC5000VG7S

M
Gear ratio a : b
* (Speed ratio b : a)
Pulse PGo PG
PE
command card I/F Pulse
detection

Fig. 7-86

7-66
66
7. Control Options
(4) APR gain
Adjust the APR gain to improve the speed response during pulse train operation. In addition, the
steady-state speed deviation during constant speed operation can be reduced. However, too large a
gain causes hunting of the motor. Gradually increase the setting during adjustment.

Step entry of
pulse train

(a) APR = low to best value (b) APR = slightly high (c) APR = high

Fig. 7-78

To improve the speed response during pulse train operation, enter 0 (s) into an ASR input filter. If a
large value is specified, the response depends on the filter.

(5) F/F gain


The steady-state deviation can be made smaller according to the F/F gain value. With a 1.0 setting,
the steady-state deviation becomes minimum. However enter 0.0 for a mechanical system where an
overshoot must be avoided.
The figure below shows the speed response upon step entry of a position command pulse. (a) With an
F/F gain of 0.0, no overshoot is caused if the APR gain is the best. However, steady-state deviation
remains during operation.
(b) On the other hand, with an F/F gain of 1.0, steady-state deviation is almost zero while an
overshoot is caused to force out the deviation having been accumulated until the target speed is
achieved. At this time, acceleration may continue up to the maximum speed. To avoid an overshoot,
leave the setting at 0.0.

Step entry
of pulse
train
Same area; forced
out deviation
Deviation

(a) If F/F = 0.0 (b) If F/F = 1.0


Fig. 7-88

The relationship between the F/F gain, APR gain and steady-state deviation is shown below.
1-GFF
| Steady-state deviation | = (input frequency)
GAPR
where
GFF: F/F gain
GAPR: APR gain
: Input form constant ( = 4 in case of 90-degree phase difference, = 1 in other cases)

7-67
Synchronization accuracy and F/F gain
1) If F/F gain < 1.0
Steady-state and transient position deviation is kept during operation as shown on left side graphs of
Fig. 7-89. Speed deviation remains in the transient part.
2) If F/F gain = 1.0
Steady-state and transient position deviation is within 2 pulses during operation as shown on right
side graphs of Fig. 7-89. However, if the overload limit is exceeded (CT specification: 150%. HT
specification: 200%/170%) or if the variation in the command amount is too large to follow up
with 10Hz position response, follow-up to command pulses may be impossible.

Enlarged
With steady-state and
transient position deviation
Steady-state and transient
position deivation < 2 pulses

Position Position

Position Position
command command
Follow-up Time Follow-up Time
position position
0 0

No steady-state No steady-state
speed deviation speed deviation

Speed Speed
Transient speed
deviation Command and
Command speed follow-up speed No transient
speed deviation
Follow-up speed

0 Time 0 Time

Fig. 7-89

Experimental data
The figure on the right shows data of pulse
deviation (command pulse train - motor
pulse).
During steady-state operation, the pulse Motor
speed
deviation is contained in 1 pulse, indicating
that synchronization is successful.
1 pulse

FRENIC5000VG7 22kW-200V
+VG7 Standard motor
1500r / min (Command pulse train; 25.6kHz)
ASR gain = 10.0, ASR I constant = 0.200s Phase V
current
ASR input filter = 0.000s
APR gain=1.5, F/F gain=1.0

7-68
68
7. Control Options
(6) Excessive deviation width
When the difference (devia-
tion) between the internal Excessive
command position and the deviation
actual motor rotation becomes -655350 +655350

larger than this setting, an


excessive deviation alarm is ON
issued, forcing the motor to Deviation
coast to stop. At this time, the OFF amount
keypad panel LED shows [Pulse]
d0. and the LCD shows 0

alarm data related to the


excessive deviation.
Fig. 7-91

To reset an excessive deviation alarm, turn off position control [SYC] and supply an [RST] signal
(Fig. 7-92).

The excessive deviation alarm


occurs when the motor does
[SYC] ON
not follow the position com-
[FWD]
mand.
OFF
The initial value (factory ship-
ment setting) is 655350 pulses. ON
Change the setting to about [RST]
twice the position deviation OFF
generated during regular
operation. If the APR gain ON
Excessive
and F/F gain settings in deviation
function codes are wrong, the OFF
motor may hunt. The correct
setting of the parameter is Fig. 7-92
necessary to cause an
excessive deviation alarm
immediately to cause the motor
to coast to stop.
Note that too small a setting will cause an alarm during acceleration or deceleration.

(7) Zero deviation width


If the current motor position is
within this setting from the Zero
devia-
target position, a synchronous tion
control complete signal is -20 +20
issued. Achievement of the
motor to the target position is
detected with this signal. The ON
magnitude of the setting does Deviation
not give effects on the posi- OFF amount
tioning accuracy. [Pulse]
To issue a synchronous 0
control complete signal, assign
27 [SY-C] to an arbitrary Fig. 7-93
output between Y1 and Y5.
Fig. 7-93 shows the [SY-C] output when 20 is assigned as a zero deviation width.

7-69
7.7.6 Check Function
7.7.6.1 Option Installation Check
Installation of the PG option and selection beween SD, LD, PR
and PD can be monitored on the keypad panel. 1500 1500
From the operation mode screen, go to the program menu
screen and select 4. I/O check. DIA DIA PG-PRPG-SD
The I/O check monitor includes total 16 screens. Use the DIOA DIOB UPAC SX
or V key to scroll the screen to locate the corresponding
screen related to DIO options. AIO PMPG TL FIELD
For details, refer to the keypad panel operation method. PG-LDPG-PD SI-UP SI-MW
If two PG cards are installed and they are in the PG (PD) and
PG (SD) modes, solid squares () are marked on the LCD
screen as shown in the example on the right.

7.7.6.2 I/O Check


The digital input state of the PG option can be checked on the keypad panel of the inverter. From the
operation mode screen, go to the program menu screen and select 4. I/O check. The I/O check monitor
includes total 16 screens. Use the or V key to scroll the screen and display the digital input
state of the PG option. For details, refer to the keypad panel operation method.

1500 Option input (SD, LD, PR, PD) state of PG and main body

SD= xxxxxp/s Main body and PG (SD) signal input data


LD= xxxxxp/s
PR= xxxxxp/s PG (LD) signal input data
PD= xxxxxp/s
PG (PR) signal input data
PG (PD) signal input data

7.7.7 Protective Function


When the protective function of the inverter is activated, the inverter shows an alarm immediately and the
LED of the keypad panel shows the name of the alarm while the motor coasts to stop. If the protective
function of the inverter is activated, remove the cause of the fault and restart. Do not issue an automatic
alarm reset signal from an external sequence. Alarms related to this option are shown in Table 7-57. For
other alarms, refer to protective operation for the main body of the inverter.

Table 7-57 Alarm and Protective Function List


Alarm sign 30X Cause of alarm
An excessive deviation alarm is issued if there is a delay in the start
dO of the motor due to a load in response to a pulse train command and
Active
the position deviation exceeds the preset value.
Enter the threshold value at function code o18 excessive deviation
width.
A disconnected wire is issued due to wire disconnection in the PG
Pg Active signal when SD or LD is selected in the line driver mode.

7-70
70
7. Control Options
7.8 PG Card for Synchronous Motor Operation
7.8.1 Outline of Product
VG7S becomes capable of driving a synchronous motor when this option is used.
The OPC-VG7-PG(SD) option can be used, too, to detect the magnetic pole
position in the Z-phase only.
The synchronous motor is superior to the induction motor in view of the smaller
size and energy consumption, and demands for the synchronous motor are
increasing in recent years. If this option is combined with VG7S, not only Fujis
motors (ES and AC servomotors) but all synchronous motors can be driven if
only encoder interface matches. However, motors exclusively for Fujis
FALDIC- designed for a serial encoder cannot be combined.
Choose OPC-VG7-PMPG for line driver outputs, or OPC-VG7-PMPGo for open
collector outputs.

1) Max. rotation speed 24,000


Up to 400Hz can be output at a carrier frequency of 15kHz. That is, up to 24,000 revolutions can be
driven when converted into the 2P motor. In the actual application, there is a limitation of 100kHz in
the encoders input frequency. For example, with a 256P/R encoder, up to 23,438r/min (= 100kHz /
256 x 60) can be driven.
2) Magnetic pole position interface
Motors having encoder interfaces with the following specification can be driven.
(1) Synchronous motor outputting the magnetic pole position in a 4-bit gray code
(2) Synchronous motor outputting the magnetic pole position in a 3-bit code (U-/V-/W-phase)
3) Wire disconnection detection function
The wire disconnection detection function can be used. Upon detection of a disconnection, the
inverter displays alarm Pg and shuts off the inverter output, causing the motor to coast to stop.
However, this function cannot be used for the open collector output type (OPC-VG7-PMPGo). To
cancel PG wire disconnection detection, the function provided for the main body of VG7 as a
standard feature can be used.
4) ES and AC servomotor drive
Fujis ES motors (GRK2) and AC servomotors (GRH) can be driven. Just enter some
motor parameters for preparation.
To drive a GRK Series motor, choose the PMPGo card because the mounted encoder supports open
collector outputs. In this case, do not fail to install a zero-phase sequence reactor to reduce noise.
5) Driving small capacity motors
The line of VG7S inverters includes 200V series with capacities ranging from 0.75kW. However, 0.2
or 0.4kW synchronous motors can be driven, too. Just enter some motor parameters for preparation.
6) IPM and SPM motor drive
The synchronous motor is divided into two types according to the assembling method of the magnet:
IPM (Internal Permanent Magnet Synchronous Motor) and SPM (Surface Permanent Magnet
Synchronous Motor). VG7 can drive both types. For the IPM motor, the salient pole ratio can be
entered in a function code. With this, you can use the reluctance torque of the motor (torque using the
difference in magnetic resistance), thus improving the efficiency.

7-71
7.8.2 Model and Specification
7.8.2.1 Model
CAUTION
According to the difference in the output interface for external devices, the following two models
are provided.
OPC-VG7-PMPG: Line driver signal
OPC-VG7-PMPGo: Open collector and voltage output
Designate the model matching your purpose when ordering.
The PMPG option of FRENIC5000VG7 reflects the difference in the output interface of the external
device (line driver/open collector output). Because no switch for selecting the interface is installed, you
must determine either option before purchasing (OPC-VG7-PMPG or OPC-VG7-PMPGo).
Model; OPC-VG7-PMPG

Name of inverter to be mounted; VG7FRENIC5000VG7S


Name of option;
PMPGPermanent magnet synchronous motor
drive with PG Option for driving a synchronous motor
Blank; Line driver type o; Open collector type

Accessories
Plug model: 10120-3000VE 20-pin (Sumitomo 3M Limited)
Housing (cover) model: 10320-52F0-008 20-pin (Sumitomo 3M Limited)
Spacer: 3 pieces
Screw (M3): 3 pieces

7.8.2.2 Specifications
CAUTION
The PMPG option does not compatible with earlier VG7S versions. Correct functions are not
obtained with an earlier version. Be sure to refer to the maintenance data on the keypad panel for
the ROM version. For any inquiries about the version, contact us.

7-72
72
7. Control Options
Table 7-58 Hardware Specification
Item Specification
Model OPC-VG7-PMPG OPC-VG7-PMPGo
Line driver output method compatible Open collector output compatible
Signaling method (AM26LS31PC or equivalent
recommended)
For 5V power supply
[PGP] terminal: +5V+/-5%, 250mA. [PGM] terminal: with common and overcurrent
protection function
Internal isolation with photocoupler (Connected with [PGM] and [CM] on control PC
Power supply for board of main body. Isolated from [M]).
PG The PG power supply (+15/12V) of the
main body can be supplied as a power
supply of the motor encoder. Check the
specification of the motor encoder before
connecting.
Incremental signal for speed detection:
Incremental signal for speed detection:
[PA], [*PA], [PB], [*PB]
[PA], [PB]
Input signal Absolute signal for magnetic pole position
Absolute signal for magnetic pole position
terminal detection: [F0], [*F0], [F1], [*F1], [F2],
detection: [F0], [F1], [F2], [F3]
[*F2], [F3], [*F3]
Isolated with photocoupler
Isolated with photocoupler
Wire disconnection
Provided None
detection function
Supply 5V power through [PGP] and [PGM].
Built-in 5V pull-up. Sink current: about
Connection Twisted pair shielded cables must be used
11mA/circuit
for wiring to configure a balanced circuit.
Max. frequency 100kHz, duty: 5010%.
Within 10m
About 50m To avoid effects of noise, the wiring length
Allowable wiring
The wiring length must be shorter if the should be as short as possible.
length
voltage drop is large. Connect a zero-phase sequence reactor
without fail.
24V
Power supply Supplied from the printed circuit board of the main body. Connect power supply
harness to CN24 or CN25.

Table 7-59 Software Specification


Item Specification
H10040 or later, H20040 or later
ROM version of main body Use with the ROM version specified above.
(Refer to the I/O check on the keypad panel for the ROM version.)
Function code P01 control method selection = 3
Motor control method
PG-equipped synchronous motor vector control
1:1000 (Min. speed: base speed; 1.5 to 1500r/min when converted
Speed control Control range to 4P; during operation at 1024P/R)
PG-equipped 1:4 (constant torque area : constant output area)
vector control Speed control Analog setting: 0.1% of max. speed
accuracy Digital setting: 0.005% of max. speed
When the PMPG option is installed and function code P01 control
PG interface function method selection is 3, the built-in PG becomes invalid and
priority is given to the PMPG option.
Wire disconnection detection function Provided
Frequency division output None
Specify with function code o09 ABS signal input definition.
Magnetic pole position detection
3-bit detection: [F0], [F1] and [F2]; U-/V-/W-phase detection
function
4-bit detection: [F0], [F1], [F2] and [F3]: gray code detection

Version check
Check the ROM version of the main body of VG7 (not that of the optical option or
keypad panel). 1500
To check, refer to the maintenance data on the right side of MAIN and MTR at
the keypad panel. MAIN=H1xxxx
The screen shown on the right is found at page 5 of the maintenance data. Use the MTR =H2xxxx
key on the keypad panel to go to page 5. KP =K xxxx

7-73
7.8.2.3 Combination with Fujis Motor
Table 7-60 Model GRK ES Motor
Model of motor GRK2200M GRK2400M GRK2750M GRK2151A GRK2221A GRK2301A GRK2371A
Model of VG7 FRN0.75VG7S-2 FRN1.5VG7S-2 FRN2.2VG7S-2 FRN3.7VG7S-2
Rated output (kW) 0.2 0.4 0.75 1.5 2.2 3.0 3.7
Rated torque (Nm) 0.955 1.91 3.58 7.16 10.5 14.3 17.7
Rated rotation speed
2000
(r/min)
Max. rotation speed
2500
(r/min)
Max. torque (Nm) 1.43 2.87 5.38 10.8 15.8 21.5 26.5
Rated current (A) 1.2 2.3 4.0 8.6 13.0 17.2 21.0
Max. current (A) 2.0 3.6 6.0 13.0 19.5 25.8 31.5
* For capacities smaller than 0.2kW, contact us.
* For the motor parameters to be entered to VG7, contact us.
* The model GRK ES motor is of a pulse encoder 1000P/R and open collector output type. Choose OPC-
VG7-PMPGo.
* The encoder interface includes A/B/Z and 1 (U)/2 (V)/3 (W). Connect with U/V/W 3-bit magnetic pole
position detection. Connection of the Z-phase is unnecessary.

Table 7-61 Model GRH Servomotor


Model of motor GRH.30BG GRH.50BG GRH1.1BG GRH1.5BG GRH1.8BG GRH2.7BG
Model of VG7 FRN0.75VG7S-2 FRN1.5VG7S-2 FRN2.2VG7S-2 FRN3.7VG7S-2 FRN5.5VG7S-2
Rated output (kW) 0.3 0.5 1.1 1.5 1.8 2.7
Rated torque (Nm) 0.955 1.59 3.50 4.77 6.88 10.3
Rated rotation speed
3000 2500
(r/min)
Max. rotation speed
3000 2500
(r/min)
Max. torque (Nm) 2.86 5.73 11.5 15.7 18.0 26.3
Rated current (A) 1.9 2.7 5.4 7.0 8.3 13
Max. current (A) 5.7 8.1 16.2 21.0 21.7 33.2
* For the motor parameters to be entered to VG7, contact us.
* The model GRH servomotor is of a pulse encoder 2000P/R and line driver output type. Choose OPC-
VG7-PMPG.
* The encoder interface includes A/B/Z and 1 (U)/2 (V)/3 (W). Connect with U/V/W 3-bit magnetic pole
position detection. Connection of the Z-phase is unnecessary.

7.8.3 Outside and Dimensions

Fig. 7-94

7-74
74
7. Control Options
Accessories
12.0

10.0
10120 22.0 18.0
3M
12.7

39.0
22.0

23.8
Pin 1
9.1

7.5

1.27
Pin 11
11.43

17.6 33.3 12.7

15

Model: 10120-3000VE 20-pin Model: 10320-52F0-008 20-pin


Manufacturer: Sumitomo 3M Limited Manufacturer: Sumitomo 3M Limited

Fig. 7-95 Plug Fig. 7-96 Housing

* The plug and housing are supplied with the option.

7.8.4 Basic Connection Diagram


Refer to Section 7.1.4 How to install built-in option (OPC-VG7-) before starting wiring or connection
work.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain live. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

7-75
Table 7-62 Description of Terminal Function
Pin Pin
Name Function Name Function
No. No.
1 - 11 -
Phase A Magnetic pole
2 *PA 12 *F1 11 13 15 17 19
inversion position *F1
Magnetic pole 12 14 16 18 20
3 PA Phase A 13 F1
position F1 1 3 5 7 9
4 *PB
Phase B
14 *F2
Magnetic pole 2 4 6 8 10
inversion position *F2
Magnetic pole <View of plug from soldered terminals>
5 PB Phase B 15 F2
position F2
6 - 16 -
Magnetic pole Magnetic pole
Fig. 7-97
7 *F0 17 *F3
position *F0 position *F3
Magnetic pole Magnetic pole
8 F0 18 F3
position F0 position F3
5VPG power
9 PGP 19 PGM 0VPG Common
supply
5VPG power
10 PGM 0VPG common 20 PGP
supply

7.8.4.1 Line Driver Method


For a line driver output type motor encoder, choose OPC-VG7-PMPG to connect.
In the following figure, detection of the magnetic pole position with a 4-bit gray code and detection with
three phases (U, V and W) (GRH Series motor) are described.
In case of magnetic pole position detection of the z-phase only, option OPC-VG7-PM(SD) can be used,
too.

4-bit gray code interface 3-phase (U, V and W) interface

Main power Main power


supply supply
3-phase MOTOR 3-phase MOTOR
power supply
FRENIC5000VG7 power supply
FRENIC5000VG7
50/60Hz U U 50/60Hz U U
L1/R L1/R
V V V V
L2/S SM L2/S SM
W W W W
L3/T L3/T

[PGP] [PGP]
[PGM] [PGM]
[PA] [PA]
[*PA] [*PA]
[PB] [PB]
OPC-VG7-PMPG

OPC-VG7-PMPG

[*PB] [*PB]
U PG
[F0] [F0]
PG *U
[*F0] [*F0]
V
[F1] [F1]
*V
[*F1] [*F1]
W
[F2] [F2]
*W
[*F2] [*F2]
[F3] [F3] E
Not
[*F3] [*F3] connected
E

E E E E

Fig. 7-98

7-76
76
7. Control Options
7.8.4.2 Open Collector Output Method

For an open collector output type motor encoder, choose OPC-VG7-PMPGo to connect.
The following description indicates an example of detection of 3-phase U, V or W (model GRK ES
motor).
In case of open collector connection, the noise immunity is low. Therefore the wiring length should be as
short as possible and connect a zero-phase sequence reactor on the primary and secondary sides.

3-phase (U, V and W) interface


Main power
supply
3-phase power Zero-phase
supply FRENIC5000VG7 sequence MOTOR
reactor
50/60Hz
U U
L1/R
V V
L2/S SM
W W
L3/T
12V,15V
Built-in power supply for
Zero-phase Select.
sequence encoder
reactor [PGP]

[PGP]
[PGM]
A
[PA]
[*PA]
-
[PB]
OPC-VG7-PMPGo

[*PB] PG
U
[F0]
[*F0]
W
[F1]
[*F1]
V
[F2]
[*F2] E
[F3]
[*F3]

E E

Fig. 7-99

Notes
(1) Choose and connect the power supply for the motor encoder carefully while referring to the
specification of the motor.
(2) The power supply of the option is 5V. You can supply 15 or 12V if the encoder power supply of the
main body is used.

7-77
7.8.4.3 Connection Diagram with Fujis Servomotor

To assure a sufficient noise margin against malfunctions caused by the encoder signal, change the
destination of the shield of the PG cable from E on the motor side to PGM on the inverter side.
To reduce radiation noise, connection of the shield to E on the motor side is effective.

Encoder output cable 0.3[m] with connector


FRENIC5000VG7 MOTOR
GRH1.1BG-N000
CN2
3 1
[PA] A A
2 2
[*PA] *A *A
5 3
[PB] B B
4 4
[*PB] *B *B
8 5
[F0] Z Z
7 6
OPC-VG7-PMPG

[*F0] *Z *Z
13 7
[F1] 1 1

Encoder
12 8
[*F1] *1 *1
15 9
[F2] 2 2
14 10
[*F2] *2 *2
18 11
[F3] 3 3
17 12
[*F3] *3 *3
20 14
[PGP] +5V +5V
19 13
[PGM] 0V 0V
10 15
[PGM] Shield Floating
shield

E E

Fig. 7-100

Note
The shield (pin 15) of the encoder is not connected with the ground (E) of the motor.

7-78
78
7. Control Options
7.8.5 Function Code

WARNING
Wrong function code data will cause dangerous states. Therefore check the data after entering or
writing it.
You may cause accidents.

7.8.5.1 Optional Function Code


After the PMPG or PMPGo option is installed, function codes o09 to o11 become operable. These
function codes are not displayed on the keypad panel when the option is not installed.
Table 7-63
Name of parameter
No. Message displayed Setting range Description of setting
Name
on keypad panel
Enter according to the specification of the motor
and encoder. The action interface for detecting
the magnetic pole position is defined.
0: 1-bit (terminal: F0) Z-phase interface
ABS signal input
o09 ABS DEFINT 0 to 16 1: 3-bit (terminals: F0, F1 and F2) 3-phase (U, V
definition
and W phases) interface
2: 4-bit (terminals: F0, F1, F2 and F3) gray code
interface
3 to 16: Reserved
Enter a value to correct deviation from the true
Magnetic pole value after magnetic pole positioning is
o10 SM-OFFSET 0000 to FFFF
position offset performed.
0 to FFFF (0to 360CCW direction)
Enter to drive an IPM motor.
Salient-pole ratio Use the function to control the reluctance torque
o11 SALIENT RT 1.000 to 3.000
(%Xq/%Xd) of the IPM motor.
To drive an SPM motor, enter 1.000.

7-79
7.8.5.2 Motor Parameter

The motor parameter for driving the synchronous motor is fixed at M1. The effective parameter ranges
from F03 to F05 and from P01 to P30.
Because the synchronous motor is driven, parameters related to magnetic flux control are invalid as
shown below.
Enter the nameplate value and calculated value in the used field shown in Table 7-64.
Table 7-64
Valid/invalid at Valid/invalid at
No. Name No. Name
synchronous drive synchronous drive
M1 magnetic
F03 M1 max. speed P15
saturation coefficient 1
M1 magnetic
F04 M1 rated speed P16
Motor saturation coefficient 2
nameplate M1 magnetic
F05 M1 rated voltage P17
saturation coefficient 3
Invalid
M1 magnetic
P01 M1 control method 3 P18
saturation coefficient 4
M1 magnetic
P02 M1 motor selection OTHER P19
saturation coefficient 5
M1 secondary time
P03 M1 rated capacity P20
Used constant
Motor M1 induction voltage
P04 M1 rated current P21 Used
nameplate coefficient
M1-R2 correction
P05 No. of poles of M1 P22
coefficient 1
M1-R2 correction
P06 M1-R% P23
coefficient 2
Invalid
M1-R2 correction
P07 M1-X% P24
coefficient 3
M1 exciting current
P08 M1 exciting current P25
correction coefficient
P09 M1 torque current P26 M1-ACR-P (gain)
M1-ACR-I (integration
P10 M1 slip at driving P27
constant)
Motor
P11 M1 slip at braking P28 M1-PG pulse count
Used nameplate
M1 iron loss M1 external PG
P12 Invalid P29
coefficient 1 correction coefficient
M1 iron loss M1 thermistor
P13 P30
coefficient 2 selection
M1 iron loss
P14
coefficient 3

7.8.6 Check Function

Installation of the PMPG option can be checked on the keypad panel.


From the operation mode screen, go to the program menu screen and select 4. I/O
check.
The I/O check monitor includes total 16 screens. Use the or V key to DIA DIB
scroll the screen and check the screen corresponding to the PMPG option. DIOA DIOB
For details, refer to the section describing the keypad panel operation method. AIO PMPG
If PMPG or PMPGo is installed, a solid square () is shown on the LCD screen
PG-LD PG-PD
as shown in the example on the right.

7-80
80
7. Control Options
7.9 High Speed Serial Card for Multi-winding Motor Drive System
7.9.1 Outline of Product
1) Large capacity motor drive
The multi-winding system of VG7S is the product applicable to drive the
induction motor (hereinafter called motor) with multi-winding coil (hereinafter
called multi-winding) from 2 to 6 windings. This allows operation of one
motor by sharing load into multiple converters.
The maximum capacity of the VG7S unit is 800kW. To drive the 1200kW
motor, three 400kW inverters or two 630kW inverters are connected.

2) Sensorless vector control


Multi-winding motor can be sensorless vector controlled.

3) Current sharing
To drive one multi-winding motor with multiple inverters, it is necessary to
mount the optical link option on each inverter. This optical link instantaneously
conveys the current command to share current for each winding. Each inverter
controls current (feedback control) for each winding. In this way, it is possible
to share load for capacity of each inverter during operation.

4) Minimized wiring
Multiple inverters are defined as that one is the master and others are slaves with the switch settings
on the option. The master inverter gives operation command and speed command as in a standard
product and performs feedback connection (not required for the sensorless type) of the motor encoder.
In contrast, the function of the slave inverter is to share current. Connection for operation command
or speed command is not required. Required wiring is main circuit, alarm output to external unit and
optical link.

5) Switching multi-winding motor drive/single (standard) motor drive


When each inverter needs to drive an individual motor one to one (hereinafter called single motor
drive) after operation of one multi-winding motor with multiple inverters, multi-winding motor drive
and single motor drive can be switched with digital input signal. The constants (motor parameters) for
three motors can be preset on each inverter. The motor constant (parameters) which is used in
switching can be switched with digital input signal.
When PG signal or NTC signal is used, these signals should be switched externally. Note that OPC-
VG7-CPG is the option specially designed to perform switching externally. Switch the secondary
power line with an magnetic contactor.

7-81
7.9.2 Model and Specification
7.9.2.1 Model
Model: OPC-VG7-SI

Inverter name to be mounted VG7FRENIC5000VG7S


Option name: SISerial Interface Optical option
Accessories
Spacer 3
Screw (M3) 3
Plastic optical fiber cable (with connectors) 1, 5m
[Restrictions for mounting]
Combination not allowed for mounting (operation procedure error)
Two SI (MWS) options cannot be simultaneously mounted. Options with SI (UPAC) settings cannot be
simultaneously mounted, and options cannot be mounted together with UPAC. This type of mounting
results in operation procedure error "Er6".

FRENIC5000VG7 FRENIC5000VG7

OPC-VG7-UPAC Empty

OPC-VG7-SI OPC-VG7-SI OPC-VG7-SI OPC-VG7-SI


(MWS) (UPAC) (MWS) (MWS)

Fig. 7-101

7-82
82
7. Control Options
7.9.2.2 Specification
CAUTION
SI (MWS) options are not compatible with VG7S that has old ROM version. The system does not
operate with the old VG7S version. Be sure to check the ROM version with the maintenance
information on the keypad panel. If you are not sure about the version, please contact us.
If the switch on the option (SW1, SW2) is incorrect, the system does not operate correctly. Read the
following carefully for correct settings.

Table 7-65 Hardware Specification


Item Specification
Name Optical option
Model OPC-VG7-SI * Switching to the multi-winding system is performed with SW2.
Multi- Multi-winding settings are SW2-1 = ON and SW2-2 = OFF.
winding
settings
Settings
Station Hardware switch SW1 of option
number SW1 = 0: Master
settings SW1 0: Slave. Usually, slave 1 is set as "1" and slave 2 is set as "2".

Table 7-66 Communication Specification


Item Specification
Data transfer Loop back method
method Non-synchronous serial communication with plastic optical fiber
Transfer rate 4Mbps
Hardware: Parity, framing, overrun
Error check method
Software: BCC, timeout monitoring
When plastic optical fiber cable is used: Distance 20m (0 to 70C) between
Transfer distance
inverters (Please contact us if wiring of 20m or more is required.)

Table 7-67 Plastic Optical Fiber Cable Specification (Supplied accessories: Plastic Optical Fiber
Cable by Mitsubishi Rayon)
Mini- Maxi-
Item Unit Remark
mum mum
Storage
-40 +75 C
temperature range
Tension 50 N Within 30 minutes
Bending radius in Operation is disabled within one hour. Link error
10 mm
short time between inverters "Erb" occurs.
If bending of 35mm or less continues for a long time,
Bending radius in
35 mm link error between inverters "Erb" may occur. Be sure to
long time
maintain the bending curvature to 35mm or more.
Tensile strength
1 N
(long time)
Flexibility 1000 times Bent by 90on the 10mm mandrel (shaft, spindle).
The impact test shall be in accordance with MIL-1678,
Impact 0.5 kg
Mothod2030 and Procefurel.
Minimum Minimum assurance value due to transfer loss
20 m
assurance distance (0 to 70C)
Mass 4.6 g/m

7-83
Table 7-68 Software Specification
Item Specification
- When SI (MWS) ROM: Q10013 is used.
H12015 or older, H22015 or older, H110B0, H210B0, H10060 to 1 and H20060 to 1 can be used.
Unit ROM version - When SI (MWS) ROM: Q10016 or later is used.
Operation with SI (MWS) H10062 or later and H20062 or later can be used.
Use the system with the ROM version above.
(The ROM version can be checked with the I/O check on the keypad panel.)
Applicable motor capacity CT/VT specification (Up to 4,800kW: 6 winding)
Induction machine vector control, induction machine sensorless vector control ((Note) V/f
Motor control method
selection not allowed)
Maximum output
120Hz
frequency
Speed Control range 1:1000 (Vector control), 1:100 (Sensorless control)
control Control response 20Hz or less (Vector control, sensorless control)
Control accuracy 0.005% of maximum speed (digital), 0.1% (analog, 2510C)
Specified resolution 0.005% of maximum speed
There are the following limitations.
- There is a limitation in the monitor function of the slave unit.
Control function - In case of SX-compatible products, carrier frequencies 4, 7 and 15kHz are unavailable. These
frequencies are recognized as 5 (4) or 10 (7 and 15) kHz respectively.
There is no limitation in the carrier frequency of the standard product.
Single/multi-winding motor is switched with function code o33 "multi-winding system".
0: Single motor drive (factory shipment value)
Multi-winding/single 1: Multi-winding drive
motor switching
When function code o33 "multi-winding" is set, single/multi-winding motor can be dynamically
changed with the digital input signal [MT-CCL].
The number of slaves for optical link is specified with function code o34 "Number of multi-winding
Specifies number of slaves
system slaves". For example, when 4 units are connected, the number of slaves is "3".

All unit group alarm mode: Keypad panel alarm mode


Processing on
All unit alarm relay output: 30X output
protective function
All unit group inverter output shutoff
activated
Protective function

Note that when 30x is activated, make all units coast to stop with an external sequence.
Link error between inverters "Erb" or operation procedure alarm "Er6" occurs under the
conditions below:
Communication alarm
- When option hardware switch SW1 setting is duplicate: Erb
function
- When Max (function code o34) Max (SW1 setting value): Erb
Operation procedure
- When SW1 setting value is 6 or more: Er6
alarm function
- When two optical link options are mounted on one unit, both options are set as "MWS" (multi-
winding): Er6
Protective function When reset command is given to any unit connected with optical link option, all units are in group
cancel processing reset.
Note: When V/f is selected (M3 selection), "Er6" alarm occurs.
1500
Check of version
Check the ROM version of the VG7 unit (neither optical option nor keypad panel). MAIN =H1xxxx
To check the version, see the right of "MAIN" and "MTR" of the maintenance MTR =H2xxxx
information on the keypad panel.
KP =K xxxx
The screen on the right side can be found at the 5th row of the maintenance
information. Move the V key on the keypad panel to the 5th row.
Multi-winding motor specification
The motor is driven when the same-phase-current is Un
X kW
supplied to the wire in the same-phase. VG7-n Motor U1
U2

This allows operation of the motor with the capacity, nX kW


equivalent to the total capacity of inverters. X kW
Wn
For example, when a motor with 4 winding is driven VG7-2 W1 W2
V1 V2 Vn
with 4 (n=4) 200kW inverters, the maximum output is VG7-1
800kW.
Fig. 7-102
Since the number of winding is a divisor of number of poles, the relation between the number of winding
and the number of poles is as follows:
Table 7-69
Number of winding (n) 4P 6P 8P 12P
2
3 - -
4 -
5 - - - -
6 - -

7-84
84
7. Control Options
7.9.3 Outside Dimensions

Unit: mm

Fig. 7-103 Outside Dimensions of Option Printed Circuit Board

5m

Connector with lock Optical plastic cable Connector with lock


(gray) (blue)

Fig. 7-104 Plastic Optical Fiber Cable (Supplied accessories)

7-85
7.9.4 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before wiring and connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

WARNING
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

7.9.4.1 Switch Setting


CAUTION
Incorrect switch (SW1, SW2) setting on the option does not result in normal operation of the multi-
winding system.
Read the settings below carefully and perform correct settings.

Table 7-70 Switch on Optional Card (SW1)


Part No. SW1 setting Function Remark
Operation command, speed command and PG/NTC feedback
0 Master connection including the main circuit wiring is required as in the
SW1 standard product.
rotary Slave Only current control is active. Therefore, the wiring is only for the
1 to 5
switch 1 to 5 main circuit and alarm output.
Do not make this setting.
6 to 9 Invalid
The setting on the left results in operation procedure alarm "Er6".

7 8
Duplication of the staion number switch on the connected inverters is not allowed. To
avoid mistake, put a serial number (master 0, slave 1, slave 2,..) for the station number
5 6

9 0 1

in the connecting order of the cable.


4

2 3
SW1=0 unit is defined as master and SW10 is defined as slave.

Fig. 7-105

Table 7-71 Switch (SW2) on Card


SW2-1 SW2-2
Part No. Function Remark
setting setting
OFF OFF Do not make this setting.
Regardless of the master or slave, all
Multi-winding
SW2 ON OFF mounted optical link options are set fixed.
system (MWS)
dip switch MWS: Acronym of Multi-winding system
OFF ON Do not make this setting.
ON ON

In actual setting, fix the switch as shown in Fig. 7-106. Usually, the unit has this setting
1 2 at shipment from factory.
This setting allows the optical link option to be used as the multi-winding system (MWS).

OFF
Fig. 7-106

7-86
86
7. Control Options
7.9.4.2 Connection of Optical Fiber Cable
CAUTION
If the plastic optical fiber is bent to the curvature of 35mm or less for a long time, link error
between inverters "Erb" may occur and an alarm may be issued. At this time, the inverter output is
shutoff and the motor coasts to stop. Be sure to maintain the bending curvature to 35mm or more
for wiring.

Connect the OPC-VG7-SI card of each inverter with the optical fiber cable supplied with the option.
Since the optical fiber cable plug is gray at one end and dark blue at the other end, connect the cable to
the gray and dark blue connectors on each card. Perform connection so that a loop may be formed. For
example, when three units (1, 2, 3) are used, perform a loop connection like 1 2 3 1 with three
cables.

Table 7-72 Optical Connector on Option Card


Part No. Name Color Description
T-1528 TX Gray Transmitter (transmission of optical communication)
R-2528 RX Dark brown Receiver (reception of optical communication)

OPC-VG7-SI(MWS) OPC-VG7-SI(MWS)
Slave Master
Dark brown Gray (trans- Dark brown Gray (trans-
(reception) mission) (reception) mission)
SW1 SW1

7 8 R-2528 T-1528 7 8 R-2528 T-1528


5 6

5 6
9 0 1

9 0 1
4

2 3 2 3

Gray
Dark blue Gray Dark blue
(trans-
(reception) (transmission) (reception)
mission)

Fig. 7-107

7-87
7.9.4.3 Basic Connection Diagram
WARNING
For safety, provide an external circuit that will make all units coast to stop if an alarm occurs (30X
motion).

A connection example is as follows:


High speed communication (4 Mbps), optical fiber
OPC-VG7-SI(MWS)

OPC-VG7-SI(MWS)

OPC-VG7-SI(MWS)
RX TX RX TX RX TX
Main power L1/R,L2/S, Main power L1/R,L2/S, Main power L1/R,L2/S,
L3/T L3/T L3/T
SW2-2=OFF

SW2-2=OFF

SW2-2=OFF
SW2-1=ON

SW2-1=ON

SW2-1=ON
Control power Control power Control power
R0,T0 R0,T0 R0,T0

SW1=n
SW1=0

SW1=1
Speed setting FTX FTX
[13]
[BX] [BX]
[12]
Ready [CM] Ready [CM] Ready
[11]
[Y5A] [RDY] [Y5A] [RDY] [Y5A] [RDY]
[Y5C] [Y5C] [Y5C]
VFX [FWD]
Group alarm Group alarm Group alarm
VRX [REV] [30A] [30A] [30A]
RST [RESET] [30B] [ALM] [30B] [ALM] [30B] [ALM]
[30C] [30C] [30C]
FTX [BX]
P1 P1 P1
[CM]
DCR(*1) FRENIC5000 DCR(*1) FRENIC5000 DCR(*1)

FRENIC5000 VG7 SLAVE1 VG7 SLAVE n


P(+) P(+) P(+)
VG7 MASTER DBR DBR DBR
DB DB DB
[PGM]
[PGP]
[THC]
[TH1]

[PA]
[PB]

U,V,W U,V,W U,V,W

Multi-
PG IM winding
motor
NTC

Fig. 7-108

Special remark
(1) For safety, stop all units in coasting if an MASTER SLAVE1 SLAVE n MASTER
alarm occurs (30X activated). The coast-to- 30A 30A 30A RYA
stop command is contact input [BX]. 30 30 30 RDY
(2) When all units are ready [RDY], set turn 30C 30C 30C RYC
FWD and REV ON. This example shows
that Ready is allocated to the relay output.
(3) The reset command [RST] of the master
unit can cancel alarms of all units.
SLAVE n
RYA
Note
RDY
(1) DCR is a separately installed option for RYC
55kW or less and a standard built-in type
for 75kW or more.
(2) The braking resistance (DBR) is a
separately installed option. FWD REV

FTX VFX VRX

Fig. 7-109

7-88
88
7. Control Options
7.9.5 Function Code Setting
WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and
written, check the data again.
Accident may result
SI (MWS) option allows operation of function code o33 and o34. These function codes are not displayed
on the keypad panel in normal operation (without mounting of the option).
Table 7-73
Parameter name
Setting
No. Keypad panel Settings
Name range
display
0: Multi-winding system valid
o33 Multi-winding system MWS ACTVE 0,1
1: Multi-winding system invalid
When the multi-winding system is valid,
No. of multi-winding
o34 MWS SLAVES 1 to 5 the number of slave units excluding the
system slave stations
master is set.

7.9.5.1 Setting of Unit Numbers for Connection


The number of slave units connected with the optical fiber is set to the function code. It is not the setting
of all units including the master unit.
Table 7-74 Number of Units for Connection and Function Code
o34
Item Function Setting Remark
value
1 Master 1 + Slave 1 = Setting for system of 2 units in total
No. of slave 2 Master 1 + Slave 2 = Setting for system of 3 units in total
Function code station in multi-
3 Master 1 + Slave 3 = Setting for system of 4 units in total
o34 winding
system 4 Master 1 + Slave 4 = Setting for system of 5 units in total
5 Master 1 + Slave 5 = Setting for system of 6 units in total

Setting example
(1) 2 unit system
All units are set to o34=1 in common.
(2) 4 unit system
All units are set to o34=3 in common.
Master Slave
o34=1 o34=1

Master Slave 1 Slave 2 Slave 3


o34=3 o34=3 o34=3 o34=3

Fig. 7-110

Even if o34 setting is incorrect, an alarm may not occur and the system may not operate. Make sure that
the settings are correct.

7-89
7.9.5.2 Multi-winding/Single Motor Switching
Operation of the multi-winding motor can
be canceled with an external digital input Optical communication
signal [MT-CCL] and switched to normal [FWD]
single motor operation. SI(MWS) SI(MWS)
FRENIC5000VG7 FRENIC5000VG7 [MT-CCL]
Fig. 7-111 shows a simple connection Slave Master
[CM]
example for switching operation between 2
winding motor and single winding motor.
In this case, operation command and Switching
feedback of PG/NTC signal are not
required for the slave unit. When the motor
is switched, it is necessary to switch PG PG PG
signal, NTC signal, etc. in addition to the
secondary power line.
2 Single
If switching is required at the slave, winding Switching winding
operation of [MT-CCL] is required. motor motor

Fig. 7-111

Table 7-75 Multi-winding/single Winding Switching Specification


Item Function Settings Remark
0: Single winding Be sure to set "1" for multi-winding
Multi-winding operation operation.
Function code o33
system 1: Multi-winding
operation
When the function code is o33=1
"Multi-winding valid";
Multi-winding Setting value 57 Contact ON (closed): Single winding
Digital input signal
cancel [MT-CCL] operation (multi-winding canceled)
Contact OFF (open): Multi-winding
operation

7.9.6 Preparatory Operation


CAUTION
After mounting, wiring and switches are set, check the following items before supplying power to
the inverter:
(1) Is wiring correct?
(2) Are wire chips or screws left?
(3) Are screws or terminals loose?
(4) Is loose wire of the crimp terminal in contact with other terminal?
(5) Is setting of SW1 and 2 correct?
Perform preparatory operation after reading "Chapter 3 Preparatory Operations and Test Run".

7.9.6.1 Operation
(1) Power-on

CAUTION
If the system will start operation, not supplying power to even one unit in the multi-winding
system, link error between inverters "Erb" occurs. When operation command (FWD, REV) is not
given, the alarm will not be issued.

It is not necessary to supply the power simultaneously. The supply sequence is not specified. As operation
command (FWD, REV) is not given, the alarm is not detected. Power can be supplied in the desired order.

7-90
90
7. Control Options
(2) Setting before operation

CAUTION
When the function code is set, it is necessary to set the master and the slave to the same. Without
this setting, normal operation is not allowed.

Before operation, set the following function codes to the same for the master and the slave. Although
it is set like this at shipment from factory, confirm the setting again.

Table 7-76
Code to be same Function Remark
All F03 to F05, P and A
Motor parameter Be sure to set the code same.
codes
F36 30Ry mode Setting is required for external fault sequence.
Current rating
F80 Be sure to set the code same.
switching
If retry operation is not made valid, it is not
H04, H05 Retry operation
necessary to make setting.
Special code for
o33, o34 Be sure to set the same code.
multi winding

(3) Operation method

CAUTION
Give the operation and speed command only at the master.
Connect the PG/NTC feedback signal only to the master. (PG connection is not required for
operation without the sensor.) If signal is given only to the slave, normal operation is not allowed.
Some function code setting and keypad panel display of the slave unit may be invalid.
(3)-1 Operation and command input
Operation and command input
(speed, torque, torque limit, etc.)
are performed only for the
master unit. Multiple slave units Operation
and speed
with optical link should be command
considered as hardware that Master Slave 1 Slave 2 Slave 5
controls only current.
The method of operation and
command input are exactly same
as the standard product.
PG M

Fig. 7-112

7-91
(3)-2 I/O function
Master unit can be used like the standard product.
Slave unit has the following function restrictions.
Table 7-77
Effective function for multi-winding slave Terminal
Remark
(Items not described are invalid.) symbol
Coast-to-stop command [BX] All system units are set coasting.
Alarm reset [RST] All system units are reset.
External alarm [THR]
Motor M2 selection [M-CH2]
When M3 is selected, Er6 alarm
DI Motor M3 selection [M-CH3]
occurs.
Write enable for keypad panel [WE-KP]
Universal DI [U-DI]
Undervoltage cancel [LU-CCL]
Multi-winding function cancel [MT-CCL]
Function becomes active with the
Running [RUN] operation information from the
master.
Ready [RDY]
Motor M2 selection status [SW-2]
Alarm information from the master is
Alarm detail [AL1 to 4]
DO output with some additions.
Cooling fan under operation [FAN]
Heat sink overheat early warning [INV-OH]
Life pre-alarm [LIFE]
Inverter overload pre-alarm [INV-OL]
DB overload pre-alarm [DB-OL]
Link error [LK-ERR]
AI All invalid
Speed detection value from the
Speed detection 2 (ASR input) [N-FB]
master is output.
Torque current command (torque ammeter,
[IT-REF]
two-way deflection) Torque current command is output
Torque current command (torque ammeter, from the master.
AO [IT-REF+]
one-way deflection)
Motor current [I-AC]
Motor voltage [V-AC]
DC link circuit voltage [VDC]
+10, -10V test [P10,N10]
Note: For AO, the function without description is indicated as 0.

(3)-3 Keypad panel function


Masters keypad panel can be used like the standard product.
Slaves can be used for only the following functions. The function without description is invalid (0).
Table 7-78 LED Monitor
Name Remark
Output frequency command value Primary angular frequency command value from master is
displayed.
Torque current command value Torque current command value from master is displayed.
Torque calculation value Torque calculation value of single slave unit is displayed.
Output current detection value Current detection for single slave unit is displayed.
Output voltage detection value Voltage detection for single slave unit is displayed.
DC intermediate voltage detection Link circuit voltage detection for single slave unit is displayed.
value
Magnetic flux calculation value Magnetic flux for single slave unit is displayed.

Table 7-79 Operation Status Monitor


Name Remark
Output frequency command value Primary angular frequency command value from master is
displayed.
Output current detection value Current detection for single slave unit is displayed.
Output voltage detection value Voltage detection for single slave unit is displayed.

7-92
92
7. Control Options
Table 7-80 Alarm Information
Name Remark
Output frequency command value on Primary angular frequency command value from master is
alarm displayed.
Output current detection value on alarm Current detection for single slave unit is displayed.
Output voltage detection value on alarm Voltage detection for single slave unit is displayed.
Total operation time on alarm Single slave unit
Motor output command value on alarm Value is output by multiplying the number of inverters.
Inverter inside air on alarm Inside air temperature of single slave unit
Heat sink temperature on alarm Heat sink temperature of single slave unit
Communication status on alarm (4 points)
* I/O check, maintenance information, load factor measurement, I/O status on alarm, alarm history and
copy function are all valid.
(3)-4 Function code (F to U)
Master can be used like the 0: Setting is invalid.
1: Setting is valid. (Code requiring the same value as the
standard product. Slave has
master)
restrictions for functions. Check 2: Setting is valid. (Code not requiring the same value as the
restrictions of slave from the master)
table below. In particular, code 3: Setting is valid. (Code requiring setting specific to multi-
"1" that should have the same winding)
value as that of the master must
have the same value for the
master and the slave.

Table 7-81 F00-F80 at Slave


Division

Division

Division

Division

Division

Division

Division

Division
Code

Code

Code

Code

Code

Code

Code

Code
F00 2 F10 0 F22 0 F39 0 F47 0 F55 2 F63 0 F73 0
F01 0 F11 0 F23 0 F40 0 F48 0 F56 2 F64 0 F74 0
F02 0 F12 0 F24 0 F41 0 F49 0 F57 2 F65 0 F75 0
F03 1 F14 0 F26 0 F42 0 F50 0 F58 2 F66 0 F76 0
F04 1 F17 0 F27 0 F43 0 F51 2 F59 2 F67 0 F77 0
F05 1 F18 0 F36 1 F44 0 F52 2 F60 2 F68 0 F78 0
F07 0 F20 0 F37 0 F45 0 F53 2 F61 0 F69 0 F79 2
F08 0 F21 0 F38 0 F46 0 F54 2 F62 0 F70 0 F80 1

Table 7-82 E00-E84 at Slave


Division

Division

Division

Division

Division

Division

Division

Division
Code

Code

Code

Code

Code

Code

Code

Code

E01 2 E12 2 E23 2 E34 0 E45 0 E55 0 E65 0 E75 2


E02 2 E13 2 E24 2 E35 2 E46 0 E56 0 E66 0 E76 2
E03 2 E14 2 E25 2 E36 2 E47 0 E57 0 E67 0 E77 2
E04 2 E15 2 E26 2 E37 2 E48 0 E58 0 E68 0 E78 2
E05 2 E16 2 E27 2 E38 0 E49 0 E59 0 E69 2 E79 2
E06 2 E17 2 E28 2 E39 0 E50 0 E60 0 E70 2 E80 2
E07 2 E18 2 E29 0 E40 0 E51 0 E61 0 E71 2 E81 2
E08 2 E19 2 E30 0 E41 0 E52 0 E62 0 E72 2 E82 2
E09 2 E20 2 E31 0 E42 0 E53 0 E63 0 E73 2 E83 2
E10 2 E21 2 E32 0 E43 0 E54 0 E64 0 E74 2 E84 2
E11 2 E22 2 E33 0 E44 0
Note: For E01 to E13, E15 to E27 and E69 to E73, only functions described in Table 7-77 are valid.
* C01 - C73 = All 0.
* P01 P27 = 1, P28 P30 = 0

7-93
Table 7-83 H00-H73 at Slave
Division

Division

Division

Division

Division

Division

Division

Division
Code

Code

Code

Code

Code

Code

Code

Code
H01 0 H10 0 H21 0 H30 0 H38 2 H47 0 H56 0 H65 0
H02 2 H11 0 H22 0 H31 2 H39 2 H48 0 H57 0 H66 0
H03 2 H13 0 H23 0 H32 2 H40 2 H49 0 H58 0 H67 0
H04 1 H14 0 H24 0 H33 2 H41 0 H50 0 H60 0 H68 2
H05 1 H15 0 H25 0 H34 2 H42 0 H51 0 H61 0 H70 0
H06 2 H16 0 H26 0 H35 2 H43 0 H52 0 H62 0 H71 0
H08 0 H17 0 H27 0 H36 2 H44 0 H53 0 H63 0 H72 0
H09 0 H19 0 H28 0 H37 2 H46 0 H55 0 H64 0 H73 0
H20 0 H29 2
* A01 A29, A33, A34 =1, A30 32, A35 A50 = 0

Table 7-84 o00-o41 at Slave


Division

Division

Division

Division

Division

Division

Division

Division
Code

Code

Code

Code

Code

Code

Code

Code
o01 0 o04 0 o08 0 o12 0 o16 0 o30 2 o34 3 o38 2
o02 0 o05 0 o09 0 o13 0 o17 0 o31 2 o35 2 o39 2
o03 0 o06 0 o10 0 o14 0 o18 0 o32 2 o36 2 o40 2
o07 0 o11 0 o15 0 o19 0 o33 3 o37 2 o41 2
* L01 - L15 = All 0.
* U01 - U64 = All 2.
(3)-5 Function code (S: Command data)
Master can be used like the standard product. Only S06 "Operation command 1" and S07 "Universal
DO" functions are valid for the slave. However, it has the restrictions in 8.3.2 "I/O function".

(3)-6 Function code (M: Monitor) 0: Data is 0.


Master can be used like the standard product. 1: Data is valid.
Slave has restrictions for functions. Check 2: Data is valid. (Data display specific to multi-
restrictions of slave from the table below. In winding)
particular, please understand that "0" display
makes the data invalid.

Table 7-85 M00-M60 at Slave


Division

Division

Division

Division

Division

Division

Division

Division
Code

Code

Code

Code

Code

Code

Code

Code

M01 0 M09 1 M17 1 M25 1 M33 1 M40 1 M47 1 M54 1


M02 0 M10 2 M18 1 M26 1 M34 1 M41 1 M48 1 M55 1
M03 1 M11 1 M19 1 M27 0 M35 1 M42 1 M49 0 M56 1
M04 0 M12 1 M20 1 M28 0 M36 2 M43 1 M50 0 M57 1
M05 1 M13 1 M21 1 M29 1 M37 1 M44 1 M51 0 M58 1
M06 1 M14 1 M22 0 M30 0 M38 1 M45 1 M52 1 M59 1
M07 1 M15 1 M23 1 M31 1 M39 1 M46 1 M53 1 M60 1
M08 1 M16 1 M24 1 M32 1

7-94
94
7. Control Options
7.9.7 Protective Function
WARNING
If one of two or more inverter units that form the multi-winding system show an alarm status for
some reason, sufficient torque may not be obtained in operation with the remaining units and the
machine system may not be correctly operated. To prevent this, the multi-winding system will
make all units connected with the optical link option into alarm status instantaneously (within a few
ms). Assemble the sequence that stops all units using 30X (alarm relay output) on your side.
When the error cause is removed after the inverter protective function is activated, resetting the
alarm while the operation command is ON will start the inverter. Check if the operation command
is OFF (open) before alarm resetting.

CAUTION
If an optical cable is disconnected between units during operation of inverters, normal operation is
disabled. Forced alarm (Link error between inverters: Erb) is given between inverters. At this time,
the motor coasts to stop. This alarm is not activated during inverter stoppage.

7.9.7.1 Link Error between Inverters (Erb)


If an optical cable is disconnected or removed from a connector during operation of inverters, alarm for
all units occurs with link error between inverters: Erb, and the motor coasts to stop.
Even if a reset command (either of keypad panel, signal input or communication system) is entered when
the alarm cause is not removed, the alarm status cannot be reset. Be sure to check the alarm cause before
resetting.
Troubleshooting of "Erb"
When Erb alarm has occurred, possible causes are as follows. Check the items.
(1) The optical cable is not connected. Insertion to the connector is incomplete.
(2) The optical cable is bundled and bent with the curvature of 35mm or less.
(3) Connection plug of the optical cable does not match to the connector color (gray, dark blue) of the
printed circuit board.
(4) Connection of the optical cable does not form a loop. Signal from the master must be looped back.
(5) Setting of optical link option hardware station SW1 is larger than o34 "Number of slave units".
(6) SW1 is set in duplicate.
When alarm "Erb" cannot be reset with the actions above done, the optical cable and the optical link
option printed circuit board may be faulty. Contact your nearest sales office or service center.

7.9.7.2 Operation Procedure Error (Er6)


If the hardware switch is incorrectly set, an alarm occurs. This is a preventive action to prevent unstable
operation with incorrect settings.
The optical link option hardware station SW1 is set to 6 or more.
The setting of the optical link option hardware station SW1 is larger than o34 "Number of slave units".
When two optical link options are used, the setting of the hardware switch SW2 is the same for both

options.

(1) Batch alarm processing


When an alarm occurs on the master unit, the same alarm for all stations is displayed, 30X is active
and inverters are shut off by means of optical transmission.
When an alarm occurs on the slave unit, the same alarm for all stations is displayed, 30X is active and
inverters are shut off by means of optical transmission.

7-95
(2) Reset processing
With the reset command from the master, all stations are reset in a batch provided that the alarm cause
is removed.
With the reset command from the slave, all stations are reset in a batch provided that the alarm cause
is removed.
Table 7-86 Target for Resetting
Master alarm status Slave alarm status Target for resetting
Reset command from
Valid Valid All units
master
Reset command from slave Valid Valid All units

(3) Invalid detection of disconnection


In the multi-winding slave unit, feedback of PG and NTC signal is not required. Therefore, detection
of PG disconnection and NTC disconnection is invalid under the conditions of "multi-winding" and
"slave".

7-96
96
7. Control Options
7.10 PG Signal Switching Option
7.10.1 Outline of Product
This switching option card can drive one of two motors with PG with one VG7S inverter by switching.
The switching signal is the pulse encoder (PG: Pulse Generator) and the NTC thermistor signal.
The switching function of the output wire (U, V, W) to the motor is not available. Perform switching with
an external magnetic contactor (MC). Switching signal can be output from VG7S.

Major application
Operation of multi-winding motor
Multiple motors are operated with one inverter.

7.10.2 Model and Specification


7.10.2.1 Model
Model: MCA-VG7-CPG

Inverter name to be mounted VG7FRENIC5000VG7S


Option name: CPG PG switching unit

7.10.2.2 Specification
Table 7-87 Hardware Specification
Item Specification
Name PG switching card
Switching signal 2 systems (NTC, PG signal), switching with SEL terminal
PG signal 15V complementary output
NTC signal 0-10V analog signal
Current consumption 24V, max. 80mA

7-97
7.10.3 Outline Drawing

Mass: 1.5 kg

Fig. 7-114 Outside Dimensions of Product

Screw size M3

Fig. 7-115 Terminal Arrangement

7.10.4 Mounting Method


Fix securely the unit with upper and lower bolts (size M5) on the rigid structure so that label letters on the
PG switching unit may be visible at the front.

WARNING
Fix it on nonflammable object such as metals.
Fire may result.

CAUTION
Do not allow foreign matter such as lint, paper, wood chip, dust, metal chip, etc. to enter the unit.
Fire may result.

7-98
98
7. Control Options
7.10.5 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before wiring and connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

Each terminal block is available at the lower part of this unit (Refer to Figs 7-114 and 7-115.). Pay
attention to the following items for correct connection.
Perform connection as shown in Fig. 7-116. Prepare the circuit that switches main circuit (U, V, W)
interlocked with the SEL contact. Use the crimp terminal which is highly reliable for connection between
the terminal and the wire. After connection (wiring), check the following items:
a. Is connection correct?
b. Is there any missing connection?
c. Is any terminal or wire short-circuited or grounding fault?

7.10.5.1 Basic Wiring Diagram


FRENIC5000
VG7
L1/R U MC1 U Motor (1)
Main
power
3-phase
{ L2/S
L3/T
V
W
V
W

Thermistor
3-wire TT1 TH1
50/60Hz
(THC) TC1 THC
THT THT RY3
PA1 PA
PB1 PB
THC THC
(PGP) PP1 PGP P
(PGM) PM1 PGM G

PA PA RY1 SS.E
E
*1 Digital input
SW
X1 PB PB RY2
CM
U Motor (2)
MC2
PGP PGP
V

W
PGM
Thermistor
PGM TT2 TH1
(THC) TC2 THC
PA2 PA
P24 PB2 PB
Transistor P
output SEL (PGP) PP2 PGP
SEL
Y1 CME (PGM) PM2 PGM G
MCA-VG7-CPG SS.E
E
*2 SEL

24V 0V
*3 External power
24V DC

Note: In principle, the shielded wire should be grounded. If external induction noise is large, connection
to 0V may reduce interference of noise.
Fig. 7-116 Connection Diagram of Inverter Unit

7-99
*1: The connection example before-mentioned consists of the following allocation of digital input (X1)
and transistor output (Y1).
Table 7-88
Function Setting
Function name Description Operation or Action
code value
E01 X1 function 12 Motor M2 selection Select motor 2 with switch ON.
selection
E15 Y1 function 16 Motor M2 selected Turn on SEL with switch ON.
selection status

*2: Prepare the circuits separately so that the main circuit wirings may be switched with coil (SEL).
Table 7-89
SW SEL MC1 MC2 Selected motor
OFF OFF ON OFF 1
ON ON OFF ON 2

*3: Required current for 24V external power: 70mA + Operational current for coil (SEL)

Applicable wire size


Use the wire of 0.5 to 1.25 (mm2).
For the main circuit wiring (U, V, W), observe the instruction manual and the Users Manual of this
inverter.

7.10.6 Operation Method


When the SEL terminal on the terminal block and the external power supply 0V terminal are opened,
connection to encoder (1) and NTC thermistor (1) is made.
When the SEL terminal on the terminal block and the external power supply 0V terminal are short-
circuited, connection to encoder (2) and NTC thermistor (2) is made.
Table 7-90
SEL terminal Encoder and NTC thermistor to be connection
OFF Encoder (1), NTC thermistor (1)
ON Encoder (2), NTC thermistor (2)

CAUTION
Switching function of the motor power line (U, V, W) is not available. Perform switching with MC
externally.
Never perform switching while the power is supplied to the motor.
Motor may overrun or the inverter unit may fail.
The PG signal common terminal (PGM) and the thermistor common terminal (THC) of the
switching unit are isolated. Do not short-circuit it with an external wire.
Three or more motors cannot be switched using multiple number of this unit. (Since the PG power
source is not switched, the PG current capacity of the inverter could be exceeded.)
Inverter may be damaged.

7-100
100
7.11 T-link Interface Card
7.11.1 Outline of Product
This option is used when VG7S is controlled with Fuji programmable controller
MICREX-F and MICREX-SX (T-link module).

Major applications
This option allows the following:
Signal input such as run and stop: FWD, REV, X1 to X9, X11 to X14, RST
Setting of speed command: 16 bit binary data
Monitoring of operation status

Forward rotation, reverse rotation, under DC braking or under preliminary


excitation, inverter shutoff, under braking, DC link circuit voltage established,
under torque limit, under voltage limit, under current limit, under acceleration,
under deceleration, alarm output (for any fault), remote/local, write error from TL,
under data write (processing),
Monitoring of motor speed: 16 bit binary data
Monitoring of operation status

(Speed command, output frequency, torque calculation value, output current,


output voltage, cumulative operation time, etc.)
Change and confirmation of each function code

Function code that can be changed from keypad panel during operation
Can be changed during operation. (Confirmation is also available.)
Function code that cannot be changed from keypad panel during operation
Cannot be changed during operation. (Confirmation is available.)

Function code that is accessible from this option is restricted. Refer to Chapter 13 Function code list for
details.

[Restrictions for mounting]


Combination not allowed for mounting (operation procedure error)
T-link option cannot be mounted together with SX option and OPEN NET. This type of mounting results
in operation procedure error "Er6".

FRENIC5000VG7 FRENIC5000VG7

OPC-VG7-SX Empty

OPC-VG7-TL Empty OPC-VG7-TL OPEN NET

Fig. 7-117
7.11.2 Model and Specification
7.11.2.1 Model
Model: OPC-VG7-TL

Inverter name to be mounted: VG7FRENIC5000VG7S


Option name: TLT-link Interface option

Accessories
Spacer 3
Screw (M3) 3

7.11.2.2 Specification
CAUTION
Incorrect switch (RSW1, 2) setting on the option hinders normal operation of the system. Read the
settings below carefully and perform correct settings.

Table 7-91 Hardware Specification


Item Specification
Name T-link interface option
Transmission specification T-link slave, I/O transfer
Transmission rate 500kbps
Selection by function code o32 "Transfer format selection".
16 words (8W+8W) in total:
No. of words reserved for
8W for MICREX VG7S, 8W for VG7S MICREX
transmission
8 words (4W+4W) in total:
4W for MICREX VG7S, 4W for VG7S MICREX
Terminal TX+TX-SD
Address setting, 99W space
Rotary switch RSW1, 2 4W+4W: 12 units can be connected.
8W+8W: 6 units can be connected.
Rotary switch RSW1, 2
Station number (address) is set with rotary switches RSW1 and RSW2 on the option board.

RSW1: Upper level (10)


RSW2: Lower level (1)

RSW1 RSW2
Fig. 7-118
* When multiple units are used, perform settings so that addresses may not be overlapped.
* Values at shipment are RSW1 = 0 and RSW2 = 0 (station number = 00).

Table 7-92 Software Specification


Item Specification
Data renewal frequency 4ms renewal
Normal/reverse rotation command, alarm reset command, X1 to X14
Operation command
Operation

command
Speed command 16bit binary data, Setting resolution 0.005% (for the maximum speed)
Operation status Under operation, under braking, under torque limit, alarm output (for any fault), etc.
output Motor speed, torque current command, etc.
255 functions allocated to the link number of the function code list can be
Function code
referred to or changed.
Function codes available o30 - 32 (With this option, display on the keypad panel is allowed.)
Er4: T-link error
Protective function Minor fault: Er4 alarm can be controlled with o30 and o31.
Major fault: Instantaneous alarm
* Minor fault: Signal noise, etc. When noise is not frequent, Er4 alarm can be controlled with o30 and
o31 to continue operation. Other fault are power shutoff, disconnection of communication line, etc. at
MICREX.
* Major fault: Fatal fault such as fault of hardware
7.11.3 Outline Drawing

3- 3.6
5 40 5

5
EP-4201-

5
CN1

4
MADE IN JAPAN

80
3

125
2

RSW1 RSW2
DATE

RSW2
40
NO

TB11 T1 T2 SD
MOS
PTR
1

OPC-VG7 TB11
-TL
50
3-M3

Fig. 7-119

7.11.3.1 Explanation of Terminal Function


(1) Terminal arrangement

Terminal TB11 T1 T2 SD

(2) Terminal details


Table 7-93
Terminal symbol Name Explanation
T1
T2 T-link cable For T-link cable
SD connection terminal connection
(Shielded)
* All terminals are open at shipment from factory.
7.11.4 Basic Connection Diagram
Refer to 7.1.4 "Mounting Method of Built-in Option (OPC-VG7-)" before wiring and connection.

WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

7.11.4.1 Basic Connection Diagram


The basic connection diagram is shown below. Observe the following items for connection.
[Caution for connection]
(1) Use the following specified T-link cables.
Twisted pair cable by Furukawa Electric Co., Ltd.

CPEV-5B 0.9 1 pair


Twisted pair cable by Furukawa Electric Co., Ltd.

KPEV-SB 0.5 mm2 1 pair


Refer to the documents of MICREX for cable specifications above.
(2) Connect terminating resistors of 100 accompanying the P capsule at both ends of the T-link.
(3) Connect the T-link cable in a single loop as shown in the basic connection diagram (Fig. 7-120).
Branching of a cable does not allow normal transmission.
(4) Keep the T-link cable for (30 cm or more) from the main circuit of the inverter or other power lines to
prevent malfunction due to noise. Never put the T-link cable in the same duct with other power lines.
Basic connection diagram

Terminating resistor
P capsule

Terminating resistor
Twist pair shielded cable

capsule

Station
No. 20

Station capsule
(address)
No. 50

Station
No. 10

Fig. 7-120
7.11.5 Function Code
WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and
written, check the data again.
Otherwise, an accident may occur.

TL option allows operation of function codes o30 to o32. These function codes are not displayed on the
keypad panel in normal operation (without mounting of the option).

Table 7-94
Parameter name
Setting
No. Keypad panel Settings
Name range
display
Immediate forced stop on communication error (minor
0 fault)
(Er4 alarm: Coast-to-stop)
After communication error (minor fault), operation
continues for timer operation time. (Operation
command from the immediately previous
communication is held in communication error status.)
1
Forced stop after timer time. (Er4 alarm: Coast-to-stop)
When communication is recovered within timer time,
command through communication is followed. Forced
stop after timer time.
After communication error (minor fault), operation
continues for timer operation time. (Operation
Action in command from the immediately previous
o30 Link mode
transmission error communication is held in communication error status.)
When communication is not recovered from
2
communication error after timer time, operation stops
forcibly.
When communication is recovered within timer time,
normal operation is performed according to command
through communication.
Even if communication error (minor fault) occurs,
alarm (Er4) is not activated.
Operation command from the immediately previous
3 communication is held in communication error status.
When communication is recovered, normal operation
is performed according to command through
communication.
Operation time on 0.0 to If communication error (minor fault) occurs, it is valid
o31 Link timer
transmission error 20.0 when the action in transmission error is o30 = 1 and 2.
Transmission 0: Format 1 (Standard format 4W + 4W)
o32 4W/8W switching 0,1
format selection 1: Format 2 (VG7S format 8W + 8W)

7.11.6 Protective Action


7.11.6.1 Minor Fault and Major Fault
The T-link option has minor faults and major faults depending on the fault level.
If a fault occurs, the inverter issues Er4 "T-link fault", and the motor coasts-to-stop.

Table 7-95
Item Minor fault Major fault
Disconnection of communication
Noise application to communication line Failure of T-link option
line
Cause Duplicate address (incorrect setting of hardware (damage or
Power shutoff of MICREX (PLC)
RSW1 and 2) defect)
(OFF)
Alarm cause is removed (automatic removal by recovery of Remove the cause of
Resetting
communication) and reset command (reset from keypad panel, [RST] and hardware failure and
method
communication) is given. reset the power.
Alarm is active only when operation
Control of
command is given from T-link. Alarm
fault Instantaneous Er4 alarm
can be controlled with function code
status
o31 and 32.
7.11.6.2 Protective Action Function Code
When operation command is given from MICREX through T-link, the control method of Er4 alarm is
explained when a minor fault occurs.
[Explanation of action]
When FWD and speed command are given from MICREX-F, an action example on communication error
during operation is explained below:
*: If communication is not recovered and new command or setting is not sent during this period,
command (operation command or speed command or both) from communication on
communication error is held.

(1) Where o30 = 0


Communication error
Transmission error Normal Normal

Display Normal Er 4
Not transmitted due to communication error
Command On On
FW
from
MICREX
Speed
command

On Off
FW On
D
Internal
Speed
setting of
VG7S command
Coast-to-stop
Speed
detection

Alarm reset
Fig. 7-121

(2) Where o30 = 1 and o31 = 5.0 (Mode of forced stop for 5 seconds at communication error)

Communication error
Transmission error Normal Normal

Dispaly Normal Er 4

On Off On
FWD
Command
from Speed
MICREX 5 seconds
command

On Off On
FWD
Internal
setting of Speed
inverter command Coast-to-stop
Speed
detection
If transmission error occurs during
acceleration, acceleration continues
to the speed command. Alarm reset

Fig. 7-122
(3) Where o30 = 2 and o31 = 5.0 (Communication is not recovered even after 5 seconds from
communication error and Er4 trip occurs.)
Communication error
Transmission error Normal Normal

Display Normal Er 4

Command On On
FWD
from
MICREX Speed
5 seconds
command
*
On Off On
FWD
Internal
setting of Speed
inverter command
Speed Coast-to-stop
detection
If transmission error occurs during
acceleration, acceleration continues Alarm reset
to the speed command.
Fig. 7-123
(4) Where o30 = 2 and o31 = 5.0 (Communication error occurred but communication recovered within 5
seconds)
Communication error
Transmission error Normal Normal

Display Normal

Command FWD On Off


from
MICREX Speed
5 seconds
command
*
On
FWD
Internal
setting of
inverter Speed
detection
If transmission error occurs during
acceleration, acceleration continues
to the speed command.
Fig. 7-124
(5) Where o30 = 3
Communication error
Transmission error Normal Normal

Display Normal

Command FWD On On
from
MICREX Setting
speed
*
On
Internal FWD
setting of
Setting
inverter
speed
Setting at transmission error is held
and operation continues.
Fig. 7-125
7.11.7 Data Allocation Address
7.11.7.1 Transmission Format
The following two transmission formats can be selected with function code o32 "Transmission format".
1) When o32 = 0 (Format 1, Standard format: No. of occupied words: 4W + 4W)
2) When o32 = 1 (Format 2, VG7 format: No. of occupied words: 8W + 8W)

7.11.7.2 Area for Use


As shown in the figure below, area of continuous 8 words or 16 words per inverter is used. Two digit
address (WB00** in the figure below) is set by the rotary switches RSW1 and RSW2 on the option card.

Address (MSB) (LSB)


WB0000 0 1 E F


WB00**
Data of (MICREX-F Inverter)

I-O relay
8 words (4 words or 8 words)

area
or
Data of (MICREX-F Inverter)
16 words
(4 words or 8 words)


WB0099

Fig. 7-126

7.11.7.3 Address Allocation


(1) Format 1 (standard format 4W+4W)

(MSB) (LSB)
0 1 7 8 E F
WB00** +0
Operation status (M14)
WB00** +1 Motor speed (M06) INV
WB00** +2
Polling function address Empty (All fixed to 0.)
MICREX
WB00** +3 Polling function data
WB00** +4 Operation command, Di, reset input (S06)
WB00** +5 Speed command (S01) MICREX
WB00** +6 Selecting function addres Polling function address
INV
WB00** +7 Selecting function data

Top address Offset


Fig. 7-127
(2) Format 2 (VG7 format 8W+8W)

(MSB) (LSB)
0 1 7 8 E F

WB00** +0 Polling function (1) Polling function (2)

WB00** +1 Polling function (3) Polling function (4)

WB00** +2 Data of polling function (1)


Data of polling function (2) INV
WB00** +3

WB00** +4 Data of polling function (3) MICREX
WB00** +5 Data of polling function (4)

WB00** +6 Motor speed (M06)

WB00** +7 Operation status (M14)

WB00** +8 Selecting function (1) Selecting function (2)

WB00** +9 Selecting function (3) Selecting function (4)

WB00** +10 Data of selecting function (1)


Data of selecting function (2) MICREX
WB00** +11

WB00** +12 Data of selecting function (3) INV
WB00** +13 Data of selecting function (4)
WB00** +14 Polling function (1) Polling function (2)
WB00** +15 Polling function (3) Polling function (4)
(MSB) (LSB)
0 1 7 8 E F

Top address Offset

Fig. 7-128
7.11.8 Transmission Format
7.11.8.1 Data Format (INV MICREX)
(1) Operation status (1 when all are ON.)
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F
BUSY

FWD
NUV
ERR

DEC
ACC
ALM

BRK

REV
EXT
WR

INT
RL

VL
TL
IL
ERR: is "0" when write/read is correctly performed. It is "1" if read/write error below occurs. It is
automatically reset to "0" if the subsequent write/read is performed correctly. If this bit is "1",
perform write/read until it becomes "0" again.
Read/write error
1 Access to unused function
2 Writing to read-only function
Writing during operation to function that cannot be changed
3
during operation
Writing to function that cannot be changed when FWD/REV
4
is ON
5 Writing out-of-range data
BUSY: becomes "1" during data write (processing). Therefore, when data is written continuously,
make sure that this bit is "0" before writing the next data. Writing while this bit is "1" is ignored.

(2) Motor speed


(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F

Motor speed (decimal) 20000 / Maximum speed 16 bit data


The maximum speed is set with the function code. To set the speed in r/min unit, calculate back from the
formula above. If the data is negative (complement of 2), the command is reverse rotation speed.

(3) Polling function code address and polling function code data
Format 1
Polling function code address Empty (All fixed to 0.)
Polling function code data
The link No. corresponding to the function code for which polling request was sent from MICREX is
stored to the "polling function code address" (8 bit). The data is stored to the "polling function code data".
Refer to the "Function code list" for the link No.

Format 2
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Data of polling function code (1)

Data of polling function code (4)
The link No. corresponding to the function code for which polling request was sent from MICREX is
stored to "polling function code (1) to (4)" (8 bit). The data is stored to "polling function code data (1) to
(4)", respectively.
7.11.8.2 Data Format (MICREX INV)
(1) Input of operation command, Di, and RESET (1 when all are ON.)
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F

FWD
REV
RST

X14

X13

X12

X11

X9

X8

X7

X6

X5

X4

X3

X2

X1
When the link command is allowed in 7.11.9.1 "Link command OK selection", FWD and REV are
valid. X1 to X14 and RST are always valid.

(2) Speed command


(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F

Speed command (decimal) 20000 / Maximum speed 16 bit data


The above description is similar to that of the motor speed. The maximum speed is set with the
function code. Set the value calculated from the formula above in 16 bit data. (Consider minus data in
complement of 2.)
When the link command is allowed in 7.11.9.1 "Link command OK selection", command data (speed
command, etc.) is also valid.

(3) Polling, selecting function code address and selecting function code data
Format 1
(MSB) (LSB)
0 1 7 8 E F
Selecting function code address Polling function code address
Selecting function code data
Write the function code data with "Selecting function code address" (8 bit) and "Selecting function
code data" (16 bit) above. Specify the link No. corresponding to the function code No. for polling
request with "Polling function code address" (8 bit).

Format 2
(MSB) (LSB)
0 1 7 8 E F
Selecting function code (1) Selecting function code (2)
Selecting function code (3) Selecting function code (4)
Data of selecting function code (1)

Data of selecting function code (4)


Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Write the link No. corresponding to the function code to "Selecting function codes (1) to (4)" (8 bit)
for selection from MICREX, and then write the data to "Data of selecting function code (1) to (4)",
respectively.

Note: Write the link No. and data simultaneously in selecting.

With "Polling function codes (1) to (4)" (8 bit), specify the link No. corresponding to the function
code No. which requests polling.
When the link edit is allowed in 7.11.9.3 "Link edit OK selection", selecting is valid. Be aware of
writing restrictions such as no change during operation.
7.11.9 Link Function
The valid location (REM-LOC/COM) of command data (S area) is switched with function code H30 and
X function "24: Link operation selection [LE]". Also refer to "4.2 Control block diagram".
The function code (F, E, C, P, H, A, o, L, U) from the link is controlled with function code H29 and X
function "23: Link edit OK command [WE-LK]". Also refer to "4.2 Control block diagram".

7.11.9.1 Link Command Enable Selection


Link switching
The mode is switched as follows by allocating "24: Link operation selection [LE]" to the X function input
terminal.
Table 7-96
Link operation selection
Applicable input terminal Status
signal allocation
Not allocated - Link command enable mode
Allocated ON
OFF Link command disable mode
Command data and operation control data in link command disable mode can be written from the link,
but the data is not implemented. It is possible to preset the data in the link command disable mode and
then switch to the link command enable mode to implement the data.

Link command
In the link command enable mode, command data and operation control command can be switched
between the link (COM) and remote/local respectively with function code H30 (link function). REM
(Remote: Terminal block (signal input)) and LOC (Local: Keypad panel) are shown below:
Table 7-97
H30 data Link command enable mode Link command
disable mode
Command data Operation control
(S01 to S05,S08 to S12) command (FWD,REV)
0 Link disable (REM/LOC) Link disable (REM/LOC) Link disable
1 Link enable (COM) Link disable (REM/LOC) (REM/LOC)
2 Link disable (REM/LOC) Link enable (COM)
3 Link enable (COM) Link enable (COM)
This function allows flexible system structure by using terminal block for operation command and RS485
for speed command.

7.11.9.2 Operation Command and Command Data


The link function can be switched by setting function code H30 "Link operation" of 1500
VG7S or "24: Link operation switching" to either of functions X1 to X9.
Refer to "Standard RS485" in Chapter 5 for details. COMM X2 X6
Input information such as FWD, REV, X1 to X9 from communication can be FWD X3 X7
checked separately on the I/O check screen of the keypad panel. REV X4 X8
X1 X5 X9
7.11.9.3 Link Edit Enable Selection
Link edit switching
Allocating "23: Link edit enable command [WE-LK]" to the X function input terminal allows write protection
of the function code (F, E, C, P, H, A, o, L, U) as follows:
Table 7-98
Link edit enable command Applicable Status
allocation input terminal
Not allocated - Link edit enable mode
Allocated ON (Writing of F to U is allowed.)
OFF Link edit disable mode
(Writing of F to U is disabled.)

Link edit
With function code H29 (Link edit enable command), writing on function codes (F, E, C, P, H, A, o, L and U)
can be controlled in the link edit enable mode.
Table 7-99
H29 data Link edit enable mode Link edit disable mode
0 Writing to codes (F, E, C, P, H, A, o, L and U) Writing to codes (F, E, C, P, H, A, o, L
is abled. and U) is protected.
1 Writing to codes (F, E, C, P, H, A, o, L and U)
is protected.

7.11.10 Example of Data Transmission


(1) Speed setting
Where speed command of forward rotation (FWD) at 785 r/min from MICREX is given:
(Conditions: Function code H30 [Link operation] = 3, Maximum speed: 1500 r/min, T-Link station
address: 10, 8+8 word setting)
The command of forward rotation (FWD: ON) and the speed command are given to S06 and S01,
respectively.

WB18 0 6 0 1 Function code Selecting S06 and S01 (Link Nos. 06h and 01h)
19 0 0 0 0 Dummy data of selecting
20 0 0 0 1 Function code S06 FWD: ON
21 2 8 E 3 Function code S01 Speed setting (785/150020000=10467=28E3 (h)
After acceleration is completed
WB16 2 8 E 3 Monitoring of motor speed

(2) Torque command monitoring


Torque command value is monitored.
(Conditions: T-link station number: 24, 8+8 word setting)
WB38 1 0 0 0 Monitoring of torque command value (Link No. 10h)
39 0 0 0 0
After reading is completed
Reading is completed when the link number for which polling is
WB24 1 0 0 0
requested is sent back to this area.
25 0 0 0 0 Monitor data of torque command value
26 1 3 8 8 1388 (h) 100 (%) /10000 = 50 (%)
27 0 0 0 0
28 0 0 0 0
According to the calculation above, the torque command value is "50%
29 0 0 0 0
of drive".
(3) Function code data setting
The acceleration period is set to 30.5 seconds. (Function code S08)
(Conditions: T-link station address: 58, 4+4 word setting)

WB62 0 0 0 0 Selecting of function code S08 (Link No. 08h)


63 0 0 0 0 131(h)=305,3050.1s=30.5s
64 0 8 0 8
65 0 1 3 1 Polling of function code S08 to check if setting is completed.

WB58 * * * * Polling of function code S08
59 * * * * 131(h)=305,3050.1s=30.5s
60 0 8 0 0 This value indicates that the data has been correctly set.
61 0 1 3 1
7.11.11 Troubleshooting
(1) T-link error (Er4) (2) Input of operation and speed commands
If a T-link error occurred, refer to the RAS
information of MICREX P capsule for Operation command or
troubleshooting. For details of the RAS speed command from
information, refer to the instruction manual of the T-link is not imple-
MICREX. mented.

T-link error (Er4)


occurred.
Is the setting of NO
function code H30 Set H30 correctly.
Turn on the "link operation"
MICREX P correct?
Is the power of capsule and reset
MICREX P capsule YES
off? YES the inverter failure.
Operation can be
NO restarted. Is [LE] allocated YES Turn on the
to the X function? applicable contact.
Are T-link addresses Reset the T-link NO
overlapping? YES
address.
Check the T-link
NO Is the LED on the NO wiring and the
option card turned setting of MICREX
Is wiring correct? on? P capsule.
- Connection of YES
terminating
resistor
- Type of electric wire Is the setting of
function code o32 NO Set 4W+4W and
- Is there any
disconnection? "Transmission 8W+8W correctly.
- Processing of format" correct?
shielded wire
- Are SD and FG YES
connected? Correct wiring.
- Is a crimp NO Is the setting of link
terminal used for No. correct? NO Check the function
connection to the Setting in hex code list.
terminal block? (hexadecimal) is
- Is the communi- required.
cation line wired
in parallel with the YES
power line?
Is the data
YES allocated to the
I/O relay area NO Check writing on
Is the option card correctly? (Check
Check mounting. the data of I/O the I/O relay area.
mounted correctly? NO
relay area with the
YES MICREX loader.).
YES
The option card or the
inverter main unit may
Option card or inverter
be faulty. Please
card may be failed.
contact us.
Contact us.

* Details of Er4 may be checked with the


maintenance information on the keypad panel.

Code Description of T-link option error Resetting method


CRC check mirror
1 Automatically reset with normal reception
Flag error
Transmission cycle time over
2 Power reset or reset key
CRC error repetition (16 times or more)
3 Overrun, under-run Power reset or reset key
7.12 Expansion RS-485 Card
7.12.1 Outline of Product
FRENIC5000VG7S inverter allows direct connection to Fuji programmable operation display
(hereafter called POD) of UG20 series through RS-485 communication.
Both RS-485 with built-in VG7S and expansion RS-485 card are available for RS-485
communication.

General description of connection


In general, indirect connection through PLC is used for operation of VG7S with POD, but a significant feature of the
expansion RS-485 card is that it allows direct connection to VG7S without PLC. Select the appropriate connection
type for your system.
Table 7-100
Method of Type of connection Remark
connection
Conventional method that requires PLC
separately.
Indirect POD-PLC- VG7S interface is as follows:
Through PLC
connection VG7 For Fuji PLC: OPC-VG7-TL, OPC-VG7-SX
For open net: Open net option
For other manufacturers: RS-485
When connecting the VG7 loader (WPS-VG7-
PCL) to the built-in RS-485 or when connecting
the PLC of other manufacturers directly (PLC-
Built-in
PODVG7 VG7), the built-in RS-485 is occupied. Therefore,
RS-485
POD cannot use the built-in RS-485.
In this case, this option is required separately for
Direct connection connection to POD.
Only for POD connection
Only Modbus RTU is supported.
POD-(RS Connection is available for PLC which allows
RS option
option) VG7 connection to POD and Modbus RTU.
* It does not allow connection to the VG7 loader
(WPS-VG7-PCL).

This manual does not describe handling and operation method of POD and the programming. For details, refer to the
following manuals:

Table 7-101
Name Manual No. Description
UG210 series manual <Hardware> FEH337 Hardware of UG210 series is
described.
UG400 series manual <Hardware> FEH338 Hardware of UG400 series is
described.
UG 20 series manual <Tutorial> FEH350 Typical functions and operation
method of UG 20 series are
described.
UG series manual <Reference> FEH351 Functions of UG series
UG 20 series manual <Hardware> FEH352
UG 20 series manual <General-purpose serial FEH353
communication>
UG series manual <Simulator> FEH354
UG 20 series manual <T-link communication> FEH356
UG 20 series manual <JPCN-1> FEH358
UG 20 series manual <Memory card editor> FEH359
UG series manual <Macro> FEH360
UG series manual <Screen operation introductory> FEH362
7.12.2 Model and Specification
7.12.2.1 Model
Model: OPC-VG7-RS

Inverter name to be mounted VG7FRENIC5000VG7S


Option name: RS Expansion RS-485 option
Accessories
Spacer 3
Screw (M3) 3

7.12.2.2 Specification
CAUTION
The RS option is not compatible with VG7S of the old ROM version. Communication is not available with the
old version. Be sure to check the ROM version with the maintenance information on the keypad panel. If you
are not sure about the version, please contact us.

Table 7-102 Hardware Specification


Item Specification
Model OPC-VG7-RS
I/O terminal DX+, DX-, SD differential I/O
5V line driver signal
Electrical RS-485
specification
Transmission 2400, 4800, 9600, 19200, 38400bps
rate
Synchronization Asynchronous (UART)
method
Transmission Half-duplex
method
Communication Multi-drop connection 1:N (1 N 31)
type
Terminating 100 built-in, resistance switching with jumper bar
resistor
Wiring length No insulation: 10m max.
Insulation: 500m max.
* Use the commercially available 485/485 insulator (repeater) and 485/232C
insulation converter for insulation.
* An inverter may be the source of noise. Use the converter with excellent noise
immunity.
Recommended converter: KS-485PTI or KS-10PTI by System Sacom Corp.

Communication specification
Modbus RTU Protocol is the communication specification prepared for network communication between
PLCs by Modicon or between PLC and other slave devices (e.g. inverter). The supported messages are
query - response type and broadcast type. In VG7S, POD or PLC is the master to issue queries to VG7.
VG7 returns responses only to the master according to queries. CRC (Cyclic Redundancy Check) is added
to the last stage of the frame to ensure that data is correctly transmitted.
In the transmission mode (RTU and ASCII mode) supported by the standard Modbus Protocol, VG7
supports only the RTU mode with high transmission density.
Table 7-103 Communication Specification
Item Specification
Communication (PC side) Modbus RTU
No. of address 0: Broadcast, 1 to 247: No. of slave stations
stations
Transmission mode RTU mode
Data length 8bit fixed
Parity/stop bit No parity Stop bit: 2bits
Even number parity Stop bit: 1bit
Odd number parity
Flow control Selection of RTS control is supported.
Error check method CRC-16 method (software), Generator polynominal:
16 15 2
X +X +X +1
Transmission protocol Compatible with Modbus Protocol by Modicon
Disconnection No response monitoring time (Timeout) x No. of retries *
detection time Timeout is determined by software.
No. of retries Both physical layer error (parity, framing and overrun) and
software error (processing status, checksum) are
determined by software.
Master device POD (UG20 series), PLC, PC (only PLC and PC supporting RTU)

Table 7-104 Software specification


Item Specification
H10060 or more and H20060 or more
ROM version of VG7 Use the unit with the ROM version above.
(The ROM version can be confirmed with I/O check on the keypad panel.)
Link operation Specified by function code H30. Refer to control block diagram in Chapter 4.
Operation on Specified by function codes H32 and 33.
communication error

Check the ROM version of the VG7 unit (not optical part option or keypad panel).
To check the version, see the right of "MAIN" and "MTR" of the maintenance information on 1500
the keypad panel.
The screen on the right can be found at the 5th row of the maintenance information. Move the MAIN=H1xxxx
V key on the keypad panel to the 5th row. MTR =H2xxxx
KP =K xxxx

7.12.3 Outline Drawing


5 3- 3.6

CN1
A

5
5

14 2
15 1
17 29
16 30

16
4
OPC-VG7-RSEP4222 C
85

3
2

6
SW3
1 2 3
SW3
40

DX DX SD
PH
1 1

3
SW2
SW1 1 2
1 - + TB1
TB1

5 40 10.3
50

Fig.7-129
7.12.4 Basic Wiring Diagram
7.12.4.1 Setting
WARNING
Inappropriate connection work causes electric shock, fire and other disaster. Have connection done
by a professional electrician. To touch an electric circuit for connection after power-on, turn the
circuit breaker off in the power supply to avoid electric shock.
Even if the circuit breaker is turned off, smoothing capacitors remain alive. If you touch them, you
will be hit by electric shock. Check that the CHARGE lamp of the inverter is unlit and the DC
voltage inside the inverter has dropped to a safe voltage, using a multimeter or the like.

CAUTION
Do not use the product from which some parts are missing or damaged. Otherwise injuries or losses
may be caused.
Inappropriate work during installation or removal of the product will cause breakage of the product.

CAUTION
Incorrect setting of switch SW2 on the option does not result in normal operation of the RS option. Read the
settings below carefully and perform correct settings.

Table 7-105 Switch on Card (SW1)


Part No. SW1 setting Function Remark
Function
SW1 rotary switch 0-9 Not used
invalid

7 8 The rotary switch of the figure on the left is not used for function of the RS option.
5 6

9 0 1

Some products in the RS option do not have SW1.


4

2 3

Fig. 7-130

Table 7-106 Switch on Card (SW2)


Part No. SW21-setting SW2-2 setting Function Remark
OFF OFF - Do not set the switch.
ON OFF
SW2 dip switch
OFF ON RS option
ON ON Do not set the switch.

1 2 Fix the setting as shown on the left. Normally, it is the default setting at shipment from factory.
This setting allows functions of the RS option.

OFF
Fig. 7-131

Table 7-107 Jumper Bar on Card (SW3)


Terminating
Part No. 1-2 2-3 Remark
resistor
Terminating resistor other than
resistor at termination for
Open Short-circuit Invalid
connection to multiple VG7S
units should be invalid.
SW3 jumper bar
Terminating resistor at
termination for connection to
Short-circuit Open Valid
single or multiple VG7S units
should be valid.
7.12.4.2 Basic Connection Diagram
An example of multi-drop connection to 485 terminal
UG00P-TC
block interface is shown. Terminal converter two- line
POD method (SW1)
UG20 series (UG series
Table 7-108 PLC Connection Serial SD+
Interface (CN1) Specifications SD-
Item Specification RD+
Mechanical CN1: Dsub25 (Female:
RD-
specification concave)
SG
Electrical RS-485RS-232C

Shielded twist
specification FG Note 1

pair cable
Transmission Asynchronous communication
method method, full duplex, half FRENIC5000VG7
duplex communication Half-duplex
Data length 8bit fixed OPC-VG7-RS communication
Parity Even, odd, none Short-circuit DX-
at SW3 2-3
Stop bit 1, 2bit No terminating DX+
Transmission 2,400/4,800/9,600/19,200/ resistor
SD
rate 38,400 Station No. 1
RS selection
(SW2)
Terminal converter
UG20 series
Terminal converter (UG00P-TC) specifications
FRENIC5000VG7

SW1 OPC-VG7-RS
Lower: Two-line type Short-circuit DX-
at SW3 2-3
No terminating DX+
RD+ resistor SD
RD-
Station No. 2
SD+ RS selection
(SW2)
SD-
SG
FG

Fig. 7-132
FRENIC5000VG7

This terminal is connected to CN1. OPC-VG7-RS


Short-circuit
When no terminal is used: at SW3 1-2
It is also possible to modify Dsub25 so that CN1 may With terminating DX-
be directly connected to the RS option without using a resistor
Station No. n DX+
terminal. In this case, wiring shall be as follows:
RS selection SD
(SW2)
CN1
Signal
name Pin No. OPC-
VG7-RS Note 1: Noise immunity may be improved by
FG 1 connecting the shielded wire to the ground
+RD 24 DX+ wire.
DX- Note 2: If noise environment is poor and
-RD 25
transmission errors occur frequently,
+SD 12 insert the zero-phase reactor to the signal
-SD 13 wire.
Recommended type: ACL-40B
SG 7
* For anti-noise measures, refer to "6.2.8.1
Measures for communication error" in the
Fig. 7-133 manual of standard RS-485.

Fig. 7-134
7.12.5 Function Code
WARNING
Incorrect data input of the function code may result in a dangerous situation. After data is set and written,
check the data again.
Accident may occur.

The RS485 setting of the RS option is performed with function codes H29 to 33, H38 and o35 to 37.
Function code o37 is not displayed on the keypad panel in normal operation (without RS option).
Table 7-109
Parameter name
No. Keypad panel Setting range Settings
Name
display
Link function code
H29 LINK PROCT 0,1 Shared with built-in RS-485.
protection
Shared with built-in RS-485. Priority is
given to RS when the RS option is
H30 Link operation LINK FUNC 0 to 3
mounted. For details, refer to 6.2.4.1
"Link command enable command".
Setting of station address when the
built-in RS485 and the RS option are
used for connection to higher level
H31 Station address 485ADDRESS 0 to 255 systems (0 to 247 for RS option)
0: Broadcast
1 to 247: Station address
248 to 255: Setting inhibited
0: Forced stop (Er5)
1: Stops (Er5) after continued
operation for the timer time (H33)
Selection of
2: Stops (Er5) when transfer error
H32 action on error MODE ON ER 0 to 3
continues for the timer time (H33)
occurrence
3: Continued operation
For details, refer to 6.2.8.2 "Actions on
communication error".
Timer operation
H33 TIMER 485 0.01 to 20.00
time
Detection of
H38 communication NO RES t 0.0 to 60.0 Shared with built-in RS-485.
disconnection
Response interval
H39 485 ANS 0.00 to 1.00
time
The communication default is set.
Place of 1: Transmission rate
0 to 4
0: 38400bps
1: 19200bps
2: 9600bps
3: 4800bps
o37 Link function RS DEFINE 00 to 24
4: 2400bps
Place of 10: Selection of parity and
stop bits
0 to 2
0: No parity bit (Stop bit 2)
1: Even number parity (Stop bit 1)
2: Odd number parity (Stop bit 1)

For description of each function code, refer to Chapter 4.


7.12.6 Example of POD Communication
An example of POD and VG7S setting is shown below.
Since "Modbus RTU" is used for the communication protocol, set VG7S and POD as follows:

(1) Setting of VG7S


Set the function code. Effective function codes vary depending on use of the built-in RS-485 or the
RS option.
Table 7-110
Built-in RS485 This option
Function code Enables/disables change of
H29 Link function
protection function code
Enables/disables command data
H30 Link operation
and operation.
H31 RS485 setting Station address 1 to 247
2400, 4800, 9600, 19200,
H34 Transmission rate
38400bps
Data length
H35 o37 Fixed to 8bit
selection
H36 Parity bit selection Non, even number, odd number
H37 Stop bit selection 2bit, 1bit
H40 Fixed Protocol selection Modbus RTU

(2) Setting of POD


POD is set with the POD editor.
Table 7-111
PLC
MODICONModbus RTU
selection
Communicati Baud rate
Match the setting with VG7S "Function code H36 or o37".
on parameter
Signal level RS-422
Read area 400001
Write area Specify the internal memory ($u).
Parity Match the setting with VG7 "Function code H36 or o37".
Data length Match the setting with VG7 "Function code H35 or o37".
Stop bit Match the setting with VG7 "Function code H37 or o37".
Character processing LSBMSB

(3) Access from POD to VG7S


To gain access from POD to VG7S, read/write the function code (F to U) of VG7S. Since "485 No."
(Function code list) is allocated to accessible function code, specify this "485 No." as the PLC
memory of POD.

PLC memory address = "485 No" + 1 + 400000d

Table 7-112
Example) Function code 485No PLC memory
F00 Data protection 0000h 400001
F79 Motor selection (M1, M2, M3) 004Fh 400080
H30 Link operation 041Eh 401055
Frequency and speed command
S01 0701h 401794
(Setting 1)
M25 Inverter ROM version 0819h 402074
[Precautions]
Although access from POD is available in the same manner as from PLC, the following items for POD
are different from those for PLC. Be careful when changing a function code on POD.
1) If a function code is changed at POD, the code returns to the original value when the VG7 power is
turned off. To memorize the change after turning off the power, use function code "H02: All save" to
save the changed data.
2) There are function codes of which changes are inhibited. There are also "function codes of which
changes are inhibited" depending on the operation status. If an attempt to change such function code
is made, an error message is returned without change.
3) "Data range" is specified for all function codes. If an attempt to change to the value beyond the "data
range" is made, an error message is returned without change.
4) "Data type" is specified for all function codes.
For most function codes, "data type" is specified by with/without sign, DEC or HEX, position of
decimal point, etc. Therefore, it can be set with "value display" of POD. However, some function
codes have complex "data type". In this case, processing with macro is required.
Example) Function code "S01: frequency and speed command (setting 1)"
Since the data type of this function code is "31", it is necessary to convert the data.
(Data Nmax) / 20000d
To convert the above data with macro, it is necessary to prepare the following macros:

Table 7-113
; Calculation of motor frequency and speed command
000
(setting 1)
001 ; Motor speed (S01: Speed command: Type 31)
002 $u00010=402050 (W) "S01" is acquired.
003 ;
; Acquisition of motor selection condition (M53 Control
004
input 2: Type 126).
005 $u00011=402102 (W) "M53" is acquired.
006 ;
007 $u00012=$u00011 & 1 (W) Motor 2 selection flag
008 $u00013=$u00011 & 2 (W) Motor 3 selection flag
009 IF($u00012 = = 1) LB11 (W) Is the current motor Motor 2?
010 IF($u00013 = = 2) LB12 (W) Is the current motor Motor 3?
011 ;
012 ; Acquisition of Nmax.
013 LB10: Motor 1
014 $u00014=400004 (W) "F03" is acquired.
015 JMP LB13
016 LB11: Motor 2
017 $u00014=401287 (W) "A06" is acquired.
018 JMP LB13
019 LB12: Motor 3
020 $u00014=401321 (W) "A40" is acquired.
021 ;
022 ; Conversion of WORD (16bit) to DWORD (32bit)
023 LB13:
024 $u00015=$u00010 D<-W
025 $u00017=$u00014 D<-W
026 ;
027 ; Data conversion: Type 31
028 $u00019=$u00015 $u00017 (D) Data x Nmax
Rounding is considered for the next
029 $u00021=$u00019 + 10000 (D)
division.
030 $u00023=$u00021 / 20000 (D) / 20000d
031 ;
032 RET
7. Control Options
7.13 SX Bus Interface Card
7.13.1 Product Introduction
7.13.1.1 Product overview
Use this option to control the VG7S from the Fuji programmable
controller MICREX-SX via an SX bus.

Main applications
This option offers the following functions:
Inputting operation and stop signals: FWD, REV, X1 to X9, X11

to X14, RST
Setting speed commands: 16-bit binary data
Monitoring the operation status (bit data)

Forward operation, reverse operation, DC braking or pre-exciting,


inverter shut off, braking, DC link circuit voltage established,
torque limiting, voltage limiting, current limiting, accelerating,
decelerating, alarm relay output, remote/local, write from link
error, data writing (processing)
Monitoring the motor speed: 16-bit binary data
Monitoring the operation status (word data)

(Speed command, output frequency, torque command, output current, output


voltage, integrated operation time, etc.)
Referring to and changing function codes

There is a limitation on the function codes accessible from this option. For further information, see
Chapter 12 "Function Codes" of the FRENIC 5000VG7S User's Manual (MEH407).
Refer to 7.13.8.2. List of Function Codes for Communication number by the ROM version after Main
control(MAIN)/motor control(MTR):H1E014/H2E014 because link number is partly different.
[Restrictions on installation]
(1) Restrictions on the inverter ROM
When the SX bus option is used, a special version of inverter ROM is required. Note that only the
following versions are available for the option. If you have any questions about the ROM version, etc.,
please contact our sales office or designated dealer.

Main control (MAIN) : H1E0


Motor control (MTR) : H2E0 1500
*The box at the end of each version represents an index (10 MAIN=H1xxxx
to FF).
MTR =H2xxxx
The ROM version for the VG7S can be confirmed from the KP =K xxxx
maintenance information displayed on the keypad. On the screen
shown on the right, the ROM version is on the fifth line in the
maintenance information. Use the v key on the keypad to move
to the fifth line.

(2) Restrictions on options to be installed


The options listed below cannot be used:
Open net, RS485 card, UPAC card, and high-speed serial card SI (UPAC). If any of them is installed,
the operation procedure error "Er6" will result. Additionally, when the SX bus option is installed, no
option card can be connected to the connector for 8-bit bus option (CN2 side) on the left. Do not
connect any option card. (The operation procedure error "Er6" will result.)

7-125
1500
FRENIC5000VG7S FRENIC5000VG7S

OPC-VG7-SX OPC-VG7-SX

OPC-VG7-RS
or Option
I v
V


Free

Free
OPEN NET
SI(UPAC) Jcard
[
h

CN2
CN2
side CN3
CN3side CN2
side
CN2 CN3
side
CN3
Unavailable


s
Figure 7-135 Unavailable combinations of options

7.13.1.2 Product warranty


The warranty period of the product is "12 months from the date of purchase" or "18 months from the date
of manufacture marked on the nameplate," whichever is earlier.
However, we will charge repair costs even during the warranty period if the malfunction or failure results
from any of the following:
Incorrect use and improper repair or tampering
Use out of the range of standard specifications
Dropping and damage or breakage during transportation after purchase
Earthquakes, fires, storms/floods, lightning, abnormal voltage, other acts of God, and secondary

disasters

7.13.1.3 Specifications
CAUTION
The system does not operate if the setting of the switches (RSW1 and RSW2) on the option is not
correct. Confirm the following settings, and set the switches to the proper settings.
Set the switches (RSW1 and RSW2) on the option with the power to the inverter turned OFF.

Table 7-114 Hardware specifications


Item Specification
Name SX bus interface option
Transmission specification SX bus slave, I/O transmission
Baud rate 25Mbps
Select with the function code U11 "transmission format selection."
Number of words occupying U11 = 0: Standard format (16 words: 8 words + 8 words)
transmission U11 = 1: UPAC compatible format (51 words: 29 words + 22 words)
U11 = 2: Monitoring format (16 words: 4 words + 12 words)
Terminal/Bus cable IN, OUT/SX bus dedicated cable *NP1C-P3 (0.3 m) - NP1C-25 (25 m)
For setting station numbers (addresses). Any station number between
Rotary switches RSW1, RSW2
1 and 238 can be assigned.
Status indicator LEDs RUN, The indicator LEDs display the status (running, error) of the self-station.
ERR

(1) Rotary switches RSW1, RSW2


Use the rotary switches RSW1 and RSW2 on the option PC board to set a station number (address).
The "RSW1" sets the first four bits, and the "RSW2" sets the second four bits. For an SX bus station
number, read the value in decimal.
Example) Station No. 194 is C2 (h). Set the RSW1 to C and RSW2 to 2.

7-126
7. Control Options
*Set the same SX bus station as that set in the system
F012 F012 RWS1: First four bits
definitions for the MICREX-SX. The address
AB E

AB E
CD

CD
RSW2: Second four bits
3 456

3 456
assigned from the MICREX-SX is the actual SX bus
789 78 9 station number, which may be different from the
value set by the rotary switches. (The station number
RSW1 RSW2 can be checked with the function code U13 "SX bus
Figure 7-136 station number monitor.")
*When using two or more buses, set different SX bus
station numbers.
*The RSW1 is set to 0 and the RSW2 to 0 (station
number = 00) at the time of delivery from the plant.
*The settings of the RSW1 and RSW2 are recognized
when the power to the SX bus (MICREX-SX) is
turned ON or reset.

(2) Status indicator LEDs RUN, ERR


The indicator LEDs RUN and ERR on the option PC board display the status (running, error) of the
self-station. The option identifies and displays the status of the self-station as a slave station, and the
status may, therefore, be different from RUN or ALM displayed on the CPU of the MICREX-SX.
Table 7-115 Status displayed by indicator LEDs
Status of
RUN ERR indicator LED
RUN ERR

Link established. (Minor


An error (minor or serious
ON failure exists when the
failure) exists.
indicator LED ERR is lit.)
Figure 7-137 Flickering Initial waiting status
-
Inverter power OFF
SX bus power OFF
During self-station resetting Link established.
OFF (Serious failure exists when SX bus power OFF
the indicator LED ERR is During self-station resetting
lit.)

Table 7-116 Hardware specifications


Item Specifications
Data updating cycle Minimum 1 ms
Forward/Reverse rotation commands, alarm reset command X1 X14
Operation

Operation command
commands
Speed command 16-bit binary data
Operation status Bit data, such as running, braking, torque limitation, and alarm relay output
output Word data, such as motor speed and torque current commands
Up to 255 function codes assigned to the link numbers of the function code
list can be referred to and changed.
Function code
(Please note that part might differ from standard VG7 series about the link
number according to ROM version. Please refer to Chapter 8-2 for details.)
Option function code o30, o31
Er4: SX bus error
Protective function *Minor failure: The Er4 alarm can be controlled with o30 or o31.
*Serious failure: Instantaneous alarm

*Minor failure: Such as signal noise. When noise is not frequently produced, the Er4 alarm for continuing
operation can be controlled with o30 or o31.
*Serious failure: Critical failure, such as hardware failure.
Note) The data updating cycle depends on the SX bus tact cycle of the MICREX-SX and the task cycle of
the application program.

7-127
7.13.2 Outline Drawing

27 10 14 39.5 10 11
7
12

27
C
15

6.6

A
DATE
DATE

NO.

A
38

NO.

1
CN1

2
10

D
E

72
65

3
150

- 4.0 CN1
74
15

4
4
MADE IN JAPAN

13.64
MADE IN JAPAN

IN OUT CN
37.5

CN2 CN3
OPC-VG7-SX
51
5

M3 EP-4304C- C
M3
screw
FG
16
10.5

FG
RSW1 RSW2

5 40 5 40 RSW2
6.5
111.5 13.5

Figure 7-138 Outline drawing of option PC board

Connectors CN2, CN3


RUN
RUN
ERR
ERR

IN OUT
OPC-VG7-SX
CN2 CN3 EP-4304C-C

F0 1 F0 1
2 2
A BCDE

A BCDE
3 45

3 45

78 9 78 9
6

FG RSW1 RSW2

Figure 7-139

7-128
7. Control Options
*Not connect with FG terminal.
Not connect the earth wire to FG terminal to reduce the influence of electrical noise.
*This option printed PC board is not equipped with an SX bus cable (dedicated) and a terminal connector.
Prepare a cable of the proper length for connecting the bus. When connecting this option to both ends of
the SX bus, connect a terminal connector to either connector. The terminal connector is equipped with
the CPU module of the MICREX-SX.

7.13.3 Acceptance Inspection


When you receive the product, check the following:
(1) Check if it is the product you ordered. Check the model number printed on this option.

Description of model number: OPC-VG7-SX

Name of applicable inverter: VG7 FRENIC 5000VG7S


Name of option: SX SX bus interface option

(2) Check if it got damaged during transportation.


(3) Check if all accessories are contained.

Accessories
Spacer :6
Screw (M3) :1

CAUTION
Do not use the product if any part is damaged or missing.
Injury or damage may result.

7.13.4 Storage
7.13.4.1 Temporary storage
Store the option under the environmental conditions specified in Table 7-117.

Table 7-117 Hardware Specification


Item Specification
Ambient temperature -10 to +50C In a location that does not cause
Note 1
Storage temperature -25 to +65C condensation or freezing due to a rapid
Relative humidity 5 to 95%
Note 2 temperature change
The atmosphere shall be free of dust, direct sunlight, corrosive gas,
Atmosphere flammable gas, oil mist, steam, water drops or vibration, and shall not
contain much salt.
Note 1) The storage temperature indicates the temperature for short-term transportation.
Note 2) Even if the actual humidity meets the specification, a large location with a wide variation in
temperature causes condensation or freezing. Do not store the product in such a location.
(1) Do not put the product directly on the floor. Place it on a table or shelf.
(2) When storing the product in a location with an undesirable atmosphere, wrap a vinyl sheet or
wrapping polyethylene film around it
(3) When the product is expected to be affected by humidity, put a desiccant (silica gel, etc.) in it, then
wrap the material described in around it.

7.13.4.2 Long-term storage


When you do not use the product for a long period of time after purchase, the storage method depends on
the environment of the location for storage. If strict storage is required, please inform the store or our
sales office of the specific environmental conditions of the location to receive advice.
The general storage procedure is shown below:
(1) Clear the environmental conditions for temporary storage.
7-129
(2) Seal the wrapping to protect the product from humidity. Put a desiccant (silica gel, etc.) in it. Put a
proper quantity of desiccant according to JIS Z 0301 (Damp-proof Wrapping Methods). Keep the
relative humidity within the wrapping at 70% or below.
(3) If an inverter containing this option inside is left installed on a unit or control panel, the option is
often exposed to humidity or dust especially in a location under construction. In such a case, move
the option together with the inverter to a clean location, and keep them according to the appropriate
instruction manual for the inverter.

7.13.5 Installation
WARNING
Before mounting or removing this option, turn OFF (open) the breaker for the inverter power
supply.
Even if the breaker is turned OFF (open), the smoothing capacitor is still charged. So, you get an
electric shock if you touch it. Confirm that the CHARGE indicator lamp for the inverter is OFF,
and check the DC voltage of the inverter with a tester to see that it has dropped to or below the safe
level.

7.13.5.1 Operating environment


Use the option under the environmental conditions specified below:

Table 7-118 Operating environment


Item Specification
Location Indoor
Ambient temperature -10 to +50C
Relative humidity 5 to 95% (No condensation)
The atmosphere shall be free of dust, direct sunlight, corrosive gas,
flammable gas, oil mist, steam, water drops or vibration, and shall
Atmosphere
not contain much salt. The atmosphere shall not cause
condensation or freezing due to a rapid temperature change.
Altitude 1000 m or below
2
Vibration 5.9 m/s {0.6 G} or less

Note) If the abovementioned environmental conditions are not met, the performance or service life of the
product may deteriorate and failure may result.

7.13.5.2 Installation procedure


CAUTION
Improper handling during installation or removal may cause damage to the product.
Before installing or removing this option, turn OFF the input power to the inverter and confirm that
the CHARGE indicator lamp is OFF. If the external control circuit uses another power supply, the
power is applied to the control terminals 30A, 30B, 30C, Y5A, and Y5C of the inverter even if all
of the main circuit, control, and auxiliary power supplies for the inverter are turned OFF (open).
To prevent an electric shock, turn OFF (open) the external power supply as well.

7-130
7. Control Options
A. Procedure for removing the front cover
Remove the front cover from the inverter, as shown in the figure below. Note that the procedure for
removing the front cover depends on the applicable inverter model (capacity).

Applicable inverter model (capacity) Applicable inverter model (capacity)


FRN15VG7S-2/4 (15 kW) or less FRN18.5VG7S-2/4 (18.5 kW) or more

As shown in Figure 1-6, unfasten the two screws a (1) As shown in Figure 1-7, unfasten the
securing the front cover, and remove the cover by screws b securing the front cover (the
holding it at the top. number of screws depends on the capacity),
and remove the front cover.
(2) Unfasten the two screws c, and remove
the keypad.
(3) Unfasten the two screws d, and remove
the keypad case.

c
d
a Keypad

Keypad case

Control PC board

Figure 7-140 Procedure for removing the front Figure 7-141 Procedure for removing the
cover (FRN15VG7S-2/4 (15 kW) or less) front cover (FRN18.5VG7S-2/4
(18.5 kW) or more)

B. Procedure for installing the option

Install this option according to the procedure described below. When using this option in combination
with another option, see the operation manual attached to the latter.

(1) Install this option so that it will be securely engaged with the connector (CN10) on the control PC
board.
(2) Insert the six spacers and M3 screw attached to this option in the mounting holes in it, as shown in the
figure below.
(3) Replace the front cover by reversely following the procedure for removing it described in "A.
Procedure for removing the front cover."
7-131
Spacers
X
y
[
T

Modular
W
Wjack
[ bN
OPC-VG7-SX

M3 M3
screw
l
W

CN10


Pt
Control board
PC

Figure 7-142 Procedure for installing this option

7.13.6 Basic Connection Diagram


WARNING
Improper wiring causes an electric shock, fire or other disasters. Wiring must be performed by a
qualified person.
Before touching the electric circuits for wire connection after the power has been turned ON, turn
OFF (open) the power breaker to prevent an electric shock.
Even if the breaker is turned OFF (open), the smoothing capacitor is still charged. So, you get an
electric shock if you touch it. Confirm that the CHARGE indicator lamp for the inverter is OFF,
and check the DC voltage of the inverter with a tester to see that it has dropped to or below the safe
level.
The power for the SX bus is supplied from the power supply module. Before installing or removing
this option, confirm that the power for the MICREX-SX and for the inverter is turned OFF.

CAUTION
Do not use the product if any part is damaged or missing. Injury or damage may result.
Improper operation during mounting or removal of the product may cause damage to it.

The basic connection diagram is shown on the page that follows. Observe the following precautions when
connecting the product.
[Precautions about connection]
(1) Use a special cable for the SX bus cable.
Model: NP1C-P3 (cable length: 0.3 m) - NP1C-25 (cable length: 25 m)
For the cable specifications, see the MICREX-SX Operation Manual (Hardware).
(2) Before starting operation, confirm that the power for the MICREX-SX and for the inverter is turned
OFF.
(3) Connect the return plugs attached to the CPU module for the MICREX-SX to both ends of the SX bus.
7-132
7. Control Options
(4) To prevent malfunction of the inverter due to noise, keep the SX bus cable at least 30 cm away from
the main circuit wire and other power lines of the inverter, and do not place these wires together in a
single duct.
(5) Connect the SX bus cable from OUT of the base board to IN. OUT-OUT connection or IN-IN
connection does not allow communication, so that the system does not operate. Additionally, connect
the cable so that its bending radius will be 50 mm or more.




Return plug
v
O

IN

OUT

o
X
Special
SX SX
p bus
P
[cable
u

IN OUT OPC-VG7-SX

Return


plug
v
O

Figure 7-143

7-133
Example of basic connection diagram

Power supply module CPU module

SX bus
return plug SX
IN

OUT
Programmable
operation display
POD
Connection cable for personal
MICREX-SX computer loader

SX bus
extension cable
FRENIC5000VG7S
L1/R U
L2/S V
L3/T W

OPC-VG7-SX

IN

Programming
OUT aid tool
D300win
Ver.3.0.0.0 or later
E(G) Ver.2.2.2.0 or later

SX bus
extension cable
FRENIC5000VG7S
L1/R U
L2/S V
L3/T W

Note) Restrictions on system configuration
OPC-VG7-SX
(1) SX bus cable length
IN Use the SX bus extension cable within
the total length of 25m.
OUT (2) Number of inverters connectable in series
Up to ten inverters can be connected in
SX bus series from the base of the power supply
return plug module when the base is used as a
E(G) terminal.
Up to ten inverters can be connected in
series to each of the IN and OUT
connectors of a base.

Figure 7-144

7-134
7. Control Options
7.13.7 Definition of System Configuration
The MICREX-SX series requires a programming aid tool (D300win) to define the entire system
configuration and operation and make settings for the operation of individual modules to configure and
operate the system.
This section describes how to define the system configuration of an inverter to be connected to the SX
bus as a slave module. For the settings for individual modules other than the personal computer, memory,
program, and inverter, see the appropriate User's Manual for the MICREX-SX series.

7.13.7.1 Programming aid tool Expert (D300win)


D300win is programming system software for the MICREX-SX series. Some versions of D300win
cannot be used to define the system. Use D300w of the following or a later version (larger number).

Expert (D300win) Version


V3 series: 3.0.0.0 or later
V2 series: 2.2.2.0 or later

Note) User of older version


If you are a registered user, contact
our sales office, Version of D300win
and complete the upgrading
application.
The version of D300win can be
confirmed on the screen shown on the
right by selecting the [Information]
command from the [Help] menu on
the basic screen.
Figure 7-145

7.13.7.2 System Definition window


The System Definition window is used to define the entire system configuration and operation and make
settings for the operation of individual modules to configure and operate the system with an SX bus.
Double-click the left mouse button on the [System_Definition] icon under Configuration on the subtree
[Physical Hardware]. The System Definition window will be displayed.

System configuration definition tree

Figure 7-146

7-135
7.13.7.3 Adding a module
CAUTION
If the transmission format settings are improper, critical failure will result, and communication will
become impossible. Make settings according to the following instructions.

The MICREX-SX series requires the personal computer system configuration to be registered in all
modules (including inverters) to be used as a system configuration definition.
To add a module (inverter), click the right mouse button on Base Module on the system configuration
definition tree, and select the [Insert] command. The "Module Insertion" dialog window will be displayed.

Select the following:


Module attribute: Individual type
module
Module type : Inverter

Set an SX bus
station
number.

Select the
transmission format
for the VG7S.
After setting each item,
click on the OK button.

Figure 7-147
(1) Selecting the transmission format
Select a transmission format for the VG7 in the [Outline Specification] list box. For further
information about each transmission format, see the function code U11 "SX transmission format
selection."
Standard format => VG7S: FRN VG7(S)
UPAC compatible format => VG7S/UPAC: FRN VG7(U)
Monitoring format => VG7S/MONITOR: FRN VG7(M)
Note) Select the same format as that set with the function code U11. If not, critical failure "appliance
configuration error"will result, and communication will become impossible.

7-136
7. Control Options
(2) I/O group setting
This function is used to allocate
a module (inverter) to the CPU
of the MICREX-SX. If the I/O
group is not properly set, the
CPU cannot control input/output.

Click the right mouse button on


CPU on the system Click the left mouse button on the
configuration definition tree, Standard Setting button. Input or
and select the [Property] output will be allocated.
command. The "Module
Property" dialog window will be
displayed.
Click the left mouse button on
Parameter and on the [I/O
Group Setting] tab. The "I/O
Group Setting" dialog window will be displayed. Figure 7-148

Note) If two or more CPU modules are used and the appliances to be controlled are different, make
settings for each CPU module.

7.13.7.4 Fail-soft operation setting


The SX bus option provides fail-soft operation and fail-soft start up operation. Restrictions, such as fail-
soft conditions and system settings, are placed on each operation mode. For further information, see the
MICREX-SX Series User's Manual (Reference).
This section describes the procedure for setting fail-soft and fail-soft start up operation. These settings are
not required when you do not perform fail-soft and fail-soft start up operation.

(1) Fail-soft operation


setting
Even if the inverter is
malfunctioning
(coming off),
operation of the other
normal modules can
be continued by
setting
fail-soft operation.
Have the "CPU
Parameter" dialog
window displayed, Select Inverter in I/O List, and click the [>>]
and click the button button. Fail-soft operation will be registered.
on the [Degeneracy
Setting] tab.

Figure 7-149

7-137
(2) Fail-soft start up setting
Even if the inverter is not turned OFF, the SX bus system can be activated with the inverter excluded
by setting system fail-soft start up after the configuration check waiting time has passed. The system
begins to operate in a minor failure status.
Click the [Fail-soft operation setting] tab in the "System Property" dialog window.

Select a fail-soft start up station number in the list box by


selecting fail-soft start up mode with the option button.

Figure 7-150

7-138
7. Control Options
7.13.8 Function Codes
CAUTION
If the data of a function code is incorrect, the system may fall into a dangerous status. Recheck data
whenever you have finished setting or writing data.
An accident may occur.

With the special software for the SX bus option, the special function codes to the option o30, o31, U11,
U13, and U60 to U64 are available in addition to the standard function codes.

Table 7-119
Function code name Setting
No. Description of setting
Name range
Forced to stop immediately after a communication error
0
occurs (Er4 trip: coast-to-stop)
After a communication error, continues operating for a
period specified by the timer (Holding the last operation
command directed through communication in the
communication error state). Forced to stop after the timer
1
expires (Er4 trip: coast-to-stop).
Follows the command directed through communication if the
communication recovers during the timer operation. Even
then, forced to stop after the timer expires.
Action selection on
o30 After a communication error, continues operating for a
communication error
period specified by the timer (Holding the last operation
command directed through communication in the
communication error state). Forced to stop after the timer
2
expires (Er4 trip: coast-to-stop) if the communication has not
recovered.
Returns to the normal operation if the communication
recovers during the timer operation.
An alarm (Er4) is not issued on a communication error.
3 Holding the last operation command directed through
communication in the communication error state.
Action time on Timer for the operation period after a communication error.
o31 00 to 20.0
communication error Effective when o10=1, 2
Number of occupying words for standard format selection:
0
16 words (8 words + 8 words)
Number of occupying words for UPAC compatible format
SX transmission format
U11 1 selection:
selection
51 words (29 words + 22 words)
Number of occupying words for monitoring format selection:
2
16 words (4 words + 12 words)
The SX bus station number of the self-station allocated from
SX bus station number
U13 1 to 238 the MICREX-SX can be checked with this function code by
monitor
setting the system configuration definition. Read only.
U21 - 0 Please don't change a setting value from "0".
U34 - 0 Please don't change a setting value from "0".
U-Ai/ U61 to U63 are defined as user function codes or universal
0
U60 Pulse data monitor Ai monitors.
selection 1 U61 to U63 are defined as pulse data monitors.
-32768 When U-Ai1 is selected:
U-Ai1/ to 32767 The universal Ai1 (16384/10 V) can be monitored.
U61 Pulse train position When pulse data is selected:
command monitor 1/1 The pulse train position command (PG (PR) input) data can
be monitored.

7-139
Function code name Setting
No. Description of setting
Name range
-32768 When U-Ai2 is selected:
U-Ai2/ to 32767 The universal Ai2 (16384/10 V) can be monitored.
U62 Position detection When pulse data is selected:
monitor 1/1 The position detection (internal or PG (PD) input) data can
be monitored.
-32768 When U-Ai3 is selected:
U-Ai3/ to 32767 The universal Ai3 (16384/10 V) can be monitored.
U63 Position detection (Z- When pulse data is selected:
phase input) monitor 1/1 The position detection (PG (PD) Z-phase input) data can be
monitored.
When U-Ai4 is selected:
The universal Ai4 (16384/10 V) can be monitored.
U-Ai4/ -32768
U64 When U-Ai is not defined, the use function code becomes
User function code to 32767
valid, and data can be read or written as universal data
without affecting the operation of the inverter.
For further information about o30 and o31, see "9.2 Protective operation function codes" in this
manual.
For further information about the user function codes, see "8.1 User function codes" in this manual.
For other function codes, see the User's Manual for the VG7S (MEH407).

7.13.8.1 User function codes


This section describes the user function codes that become valid with the special software for the SX bus
option.

U01 to U10 USER P1 to P10

As universal data, these user function codes allow the reading and writing of data via communication
without affecting the operation of the inverter.
Values set on the keypad (local) for the inverter can be read on the MICREX-SX (remote), or values set
on the MICREX-SX can be checked on the keypad. Set values do not affect the operation of the inverter
at all.

U11 SX transmission format selection

Use this user function code to select a transmission format to be communicated through the SX bus.
Select the same format
as that set in system configuration definition for the CPU.
Setting range: 0: Standard format (8 words + 8 words)
1: UPAC compatible format (29 words + 22 words)
2: Monitoring format (4 words + 12 words)
Note) When a T-Link is mounted together, only the monitoring format is available and U11 is
automatically set to 2. However, to ensure safety, set U11 to 2 again.

U13 SX bus station number monitor

The SX bus station number allocated from the MICREX-SX can be checked, depending on the system
configuration (read only function).
Confirm that the set station number is the same as that set with the rotary switches RSW1 and RSW2.
Note) Although the data of this function code is displayed in decimal, set the station number with the
rotary switches in hexadecimal.

U60 U-Ai/Pulse data monitor selection

The function codes U61 to U63 are used to select the definition of enabling U-Ai (universal Ai)
monitoring or pulse data monitoring. U64 is out of pulse data monitoring.
Since the default is U60 = 0 (Without U-Ai function selection), all of U61 to U64 are regarded as user
function codes.

7-140
7. Control Options
1) U60 = 0
U-Ai function
U61 U62 U63 U64
selection
Not selected User function code User function code User function code User function code
Selected U-Ai1 monitor U-Ai2 monitor U-Ai3 monitor U-Ai4 monitor
(2) U60 = 1
U-Ai function
U61 U62 U63 U64
selection
Not selected Pulse train position Position detection Position detection User function code
command (PG (internal or PG (PG (PD) Z-phase
Selected (PR) input) monitor (PD) input) monitor input) monistor U-Ai4 monitor
"U-Ai function selected" means that universal Ai [U-AI] is selected with Ai function selection (E49 to
E52).
U-Ai3 is valid only when either option OPC-VG7-AIO or OPC-VG7-AI is installed.

U61 to U63 U-Ai/Pulse data monitor

U64 User function code/U-Ai4

Selected data is allocated according to the settings of the function code U60 and Ai function selection.
Below is a description of the specifications of each data.
(1) User function code
Like U01 to U10, the user code allows the reading and writing of data via the SX bus without
affecting the operation of the inverter.
(2) U-Ai (Universal Ai)
The analog level of the signal input to the Ai terminal of the inverter can be read via the SX bus.
This input data is to only confirm via the SX bus whether there is an input signal, and does not affect
the operation of the inverter.
(3) Pulse data
Pulse data can be monitored during synchronous control or position control by a pulse train.

7-141
Pulse data-related block diagram
Internal
speed
x command
w
w
pulse
Reference p
X selection
I

Z
o12
o12


M
Sender
=1
=1 pPulse
X train
position

u
w

U61
U61

H
circuit command PG(PR)
PG(PR) input

=0
=0

M
Receiver
OPC-VG7-PG(PR)
circuit
H

Feedback
pulse
A p
Xselection
I
p train

Pulse X

o13
o13
o05
o05

`form
input
I selection


OPC-VG7-PMPG
PMPG
PMPG
D

priority =0
=0
M
Receiver
W

Standardbuilt-in


circuit
H

=1
=1
OPC-VG7-PG(PD)
OPC-VG7-PG(PD)

Positionu o

detection
U62
U62

ororPG(PD)
built-in PG (PD) input




Positionu o

detection
U63
U63
PGPG(PD)
Z
(PD) Z-phase
input
Figure 7-151
*How to obtain pulse data
PG pulse data is incremented in B-phase advance (forward operation) or decremented in A-phase
advance (reverse operation). The difference between the last and present values of the data
sampled with a t (ms) task is added at each t (ms) and calculated as a pulse count value. Since the
pulse count value is calculated by quadrupling the encoder value, 4 x number of encoder
pulses/rotation.

Goperation
In forward
PG
R[
_
of
the

] PG

encoder
G operation
In reverse
PG R
[ _
of
t the

] PG

encoder


t:t:
Cycle
t:t:
Cycle
(SX
(SX^X
taskNcycle)

) (SX
(SX ^
X
taskNcycle)

)
32767
32767
32767
32767

00
T
T 00 TT

-32768
-32768 -32768
-32768

Figure 7-152
*How to detect the Z-phase
The procedure for obtaining the PG pulse is the same as the procedure for detecting pulse data
above. When U62 "position detection (built-in or PG (PD) input) monitor" and U63 "position
detection (Z-phase input) (PG (PD)) monitor" are differentiated within a task and the memory of
each result is considered PG_CNT and PG_CNT_Z, the added data within the task cycle (within
tms) of the PG_CNT_Z data will be cleared to zero upon detection of the Z-phase of the hardware,
as shown in the figure below. The memories are thus compared within the next task, and the Z-
phase is detected when they are not equal to each other.
The Z-phase is identified by the software when
PG_CNT is not equal to PG_CNT_Z.
Task

t:Cycle (ms)
PG_CNT The Z-phase is detected when
PG_CNT is not equal to PG_CNT_Z.
PG_CNT_Z
0

Z-phase of encoder

Figure 7-153
7-142
7. Control Options
Note) Z-phase reference position detection is valid when the option OPC-VG7-PG (PD) is installed. Note
that when it is not installed or when inverter PG is selected with o05 "feedback pulse selection," the
monitor data of U63 cannot be referred to.

7.13.8.2 List of Function Codes for Communication No.


(1) ROM Version: E010 to E013 and E019 or later
Communication
Communication

Communication

Communication

Communication

Communication
Function

Function

Function

Function

Function

Function
code

code

code

code

code

code
No.

No.

No.

No.

No.

No.
S codes M37 33h F46 69h E41 96h H10 C3h U01 DBh
S01 01h M38 34h F47 6Ah E42 97h H13 C4h U02 DCh
S02 02h M39 35h F51 FBh E43 98h H19 C5h U03 DDh
S03 03h M40 36h F61 6Bh E44 99h H20 C6h U04 DEh
S04 04h M41 37h F62 6Ch E45 9Ah H21 C7h U05 DFh
S05 05h M42 38h F63 6Dh E46 9Bh H22 C9h U06 E0h
S06 06h M43 39h F64 6Eh E47 9Ch H23 CAh U07 E1h
S07 07h M44 3Ah F65 6Fh E48 9Dh H24 CBh U08 E2h
S08 08h M45 3Bh F66 70h C codes H25 C8h U09 E3h
S09 09h M46 3Ch F67 71h C05 9Eh H26 CCh U10 E4h
S10 0Ah M47 3Dh F68 72h C06 9Fh H27 CEh U21
S11 0Bh M48 3Eh F69 73h C07 A0h H28 CFh U22
S12 0Ch M49 3Fh F70 74h C08 A1h H30 D0h U23
M codes M50 40h F74 75h C09 A2h H41 D1h U24
M01 0Fh M51 41h F75 76h C10 A3h H42 D2h U25
M02 10h M52 42h F77 4Fh C11 A4h H43 D3h U26
M03 11h M53 43h F78 FEh C71 A5h H44 D4h U27
M04 12h M54 44h F79 77h C72 A6h H46 D7h U28
M05 13h M55 45h E codes P codes H47 D8h U29
M06 14h M56 46h E01 78h P03 A7h H49 D9h U30
M07 15h M57 47h E02 79h P04 A8h H51 DAh U31
M08 16h M58 48h E03 7Ah P05 A9h H53 D5h U32
M09 17h M59 49h E04 7Bh P06 AAh A codes U33
M10 18h M60 4Ah E05 7Ch P07 ABh A35 E5h U34
M11 19h F codes E06 7Dh P08 ACh A36 E6h U35
M12 1Ah F00 50h E07 7Eh P09 ADh A37 E7h U36
M13 1Bh F03 51h E08 7Fh P10 AEh A38 E8h U37
M14 1Ch F04 52h E09 80h P11 AFh A39 E9h U38
M15 1Dh F05 53h E10 81h P12 B0h A40 EAh U39
M16 1Eh F07 54h E11 82h P13 B1h A41 EBh U40
M17 1Fh F08 55h E12 83h P14 B2h A42 ECh U41
M18 20h F10 56h E13 84h P15 B3h A43 EDh U42
M19 21h F11 57h E15 85h P16 B4h A44 EEh U43
M20 22h F12 58h E16 86h P17 B5h A45 EFh U44
M21 23h F20 59h E17 87h P18 B6h A46 F0h U45
M22 24h F21 5Ah E18 88h P19 B7h A47 F1h U46
M23 25h F22 5Bh E19 89h P20 B8h A48 F2h U47
M24 26h F23 5Ch E20 8Ah P21 B9h A49 F3h U48
M25 27h F24 5Dh E21 8Bh P22 BAh A50 F4h
M26 28h F26 5Eh E22 8Ch P23 BBh o codes
M27 29h F27 5Fh E23 8Dh P24 BCh o01 F5h
M28 2Ah F37 60h E24 8Eh P25 BDh o02 F6h
M29 2Bh F38 61h E25 8Fh P26 BEh o14 F7h
M30 2Ch F39 62h E26 90h P27 BFh o15 F8h U61 4Bh
M31 2Dh F40 63h E27 91h P28 C0h o16 F9h U62 4Ch
M32 2Eh F41 64h E29 92h P29 D6h o17 FAh U63 4Dh
M33 2Fh F42 65h E32 CDh P30 C1h o33 FDh U64 4Eh
M34 30h F43 66h E38 93h H codes r codes
M35 31h F44 67h E39 94h H02 0Eh r42 FCh
M36 32h F45 68h E40 95h H09 C2h U codes
Note: Because the communication number is not allocated in U21 to U48, it is not possible to
communicate.

7-143
(2) ROM Version: E014 to E018
Communication

Communication

Communication

Communication

Communication

Communication
Function

Function

Function

Function

Function

Function
code

code

code

code

code

code
No.

No.

No.

No.

No.

No.
S codes M37 33h F46 69h E41 96h H10 C3h U01 DBh
S01 01h M38 34h F47 6Ah E42 97h H13 C4h U02 DCh
S02 02h M39 35h F51 FBh E43 98h H19 C5h U03 DDh
S03 03h M40 36h F61 6Bh E44 99h H20 C6h U04 DEh
S04 04h M41 37h F62 6Ch E45 9Ah H21 C7h U05 DFh
S05 05h M42 38h F63 6Dh E46 9Bh H22 C9h U06 E0h
S06 06h M43 39h F64 6Eh E47 9Ch H23 CAh U07 E1h
S07 07h M44 3Ah F65 6Fh E48 9Dh H24 CBh U08 E2h
S08 08h M45 3Bh F66 70h C codes H25 C8h U09 E3h
S09 09h M46 3Ch F67 71h C05 9Eh H26 CCh U10 E4h
S10 0Ah M47 3Dh F68 72h C06 9Fh H27 CEh U21 A7h
S11 0Bh M48 3Eh F69 73h C07 A0h H28 CFh U22 A8h
S12 0Ch M49 3Fh F70 74h C08 A1h H30 D0h U23 A9h
M codes M50 40h F74 75h C09 A2h H41 D1h U24 AAh
M01 0Fh M51 41h F75 76h C10 A3h H42 D2h U25 ABh
M02 10h M52 42h F77 4Fh C11 A4h H43 D3h U26 ACh
M03 11h M53 43h F78 FEh C71 A5h H44 D4h U27 ADh
M04 12h M54 44h F79 77h C72 A6h H46 D7h U28 AEh
M05 13h M55 45h E codes P codes H47 D8h U29 AFh
M06 14h M56 46h E01 78h P03 H49 D9h U30 B0h
M07 15h M57 47h E02 79h P04 H51 DAh U31 B1h
M08 16h M58 48h E03 7Ah P05 H53 D5h U32 B2h
M09 17h M59 49h E04 7Bh P06 A codes U33 B3h
M10 18h M60 4Ah E05 7Ch P07 A35 E5h U34 B4h
M11 19h F codes E06 7Dh P08 A36 E6h U35 B5h
M12 1Ah F00 50h E07 7Eh P09 A37 E7h U36 B6h
M13 1Bh F03 51h E08 7Fh P10 A38 E8h U37 B7h
M14 1Ch F04 52h E09 80h P11 A39 E9h U38 B8h
M15 1Dh F05 53h E10 81h P12 A40 EAh U39 B9h
M16 1Eh F07 54h E11 82h P13 A41 EBh U40 BAh
M17 1Fh F08 55h E12 83h P14 A42 ECh U41 BBh
M18 20h F10 56h E13 84h P15 A43 EDh U42 BCh
M19 21h F11 57h E15 85h P16 A44 EEh U43 BDh
M20 22h F12 58h E16 86h P17 A45 EFh U44 BEh
M21 23h F20 59h E17 87h P18 A46 F0h U45 BFh
M22 24h F21 5Ah E18 88h P19 A47 F1h U46 C0h
M23 25h F22 5Bh E19 89h P20 A48 F2h U47 D6h
M24 26h F23 5Ch E20 8Ah P21 A49 F3h U48 C1h
M25 27h F24 5Dh E21 8Bh P22 A50 F4h
M26 28h F26 5Eh E22 8Ch P23 o codes
M27 29h F27 5Fh E23 8Dh P24 o01 F5h
M28 2Ah F37 60h E24 8Eh P25 o02 F6h
M29 2Bh F38 61h E25 8Fh P26 o14 F7h
M30 2Ch F39 62h E26 90h P27 o15 F8h U61 4Bh
M31 2Dh F40 63h E27 91h P28 o16 F9h U62 4Ch
M32 2Eh F41 64h E29 92h P29 o17 FAh U63 4Dh
M33 2Fh F42 65h E32 CDh P30 o33 FDh U64 4Eh
M34 30h F43 66h E38 93h H codes r codes
M35 31h F44 67h E39 94h H02 0Eh r42 FCh
M36 32h F45 68h E40 95h H09 C2h U codes
Note: The communication numbers of the P codes are not available because they are assigned to U
codes U21 to U48.

7-144
7. Control Options
7.13.9 Protective Operation
7.13.9.1 Minor failure and serious failure
Problems with the SX bus option are classified into minor failure and serious failure according to the
severity.
Upon occurrence of failure, the inverter outputs Er4 "network error," and the motor coasts to stop.

Table 7-120
Item Minor failure Serious failure 1 Serious failure 2
All masters down Option hardware
Communication data error
Broken wire detected failure
Cause due to noise applied to the
SX bus power is shut Improperly installed
communication line.
off option
Turn ON the power to the
Reset after the cause of it has been cleared (automatically inverter again after the
Resetting method
cleared upon recovery of communication). cause of the alarm has
been cleared.
The alarm is detected only when an operation command is
Control of failure given from the SX bus.
status The alarm can be controlled with The alarm Er4 is immediately issued when serious
the function code o30 and o31. failure occurs.
Communication
error code
1 2 3
displayed on
keypad

Note) The expression "Reset" under minor failure and serious failure 1 means inputting reset to the
inverter by one of the following methods:
*Pressing the RST key on the keypad
*Allocating error reset [RST] in X function selection and digitally inputting it
*Inputting a reset command from communication
However, the CPU of the MICREX-SX also needs to be reset in case of critical failure 1,
depending on its status.

The communication error codes of minor failure and serious failure can be checked on the
Communication Status screen for maintenance information on the keypad.
To display the Communication Status screen, press the PRG key on the Operation Mode screen to
display the Menu screen. Using the and v keys, move the arrow displayed on the left end of the
^
screen to "5. Maintenance," and press the FUNC/DATA key. Then, press the v key three times.
The screen shown below appears.

1500
NRK = xxxxx
NRR = xxxxx xx --::No
? communication
? ? ?? ? ? error
11: :Minor
? ? ?error
NR0 = xxxxx xx
22. :Serious
? ? ? error
1 1
NRL = xxxxx xx 33: :Serious
? ? ? error
2 2

Figure 7-154

7-145
7.13.9.2 Protective operation function codes
This section describes how to control the alarm Er4 in case of minor failure when an operation command
is given from the MICREX-SX via the SX bus.
[Operation description]
Described below is an example of operation when an operation command and a speed reference are given
from the MICREX-SX and a communication error occurs during operation.

*For this period, the command (the operation command or speed reference or both) from
communication at the time of the occurrence of the communication error is held if communication is
recovered and a new command or setting is not sent.

(1) o30 = 0
C om m unication error
T ransm ission error N orm al N orm al

D isplay N orm al E r4
N o transm ission due to com m unication error
On On
FW D
C om m and from
M IC R E X-S X

S peed reference

O ff
FW D On On

Internal setting
of V G 7S R eference speed

C oasting -to-stop
D etected speed

A larm reset

(2) o30 = 1, o31 = 5.0 (The mode to stop the inverter for five seconds after a communication error.)
Com m unication error
Transm ission error Norm al Norm al

Display Norm al E r4

On O ff On
FW D
Com m and from
M ICRE X-S X
S peed reference
5 sec

*
On O ff On
FW D

Internal setting
of V G 7S Reference speed

Detected speed Coasting-to-stop

A ccelerates to speed reference even if


com m unication error occurs during acceleration.
A larm reset

7-146
7. Control Options
(3) o30 = 2, o31 = 5.0 (The communication does not recover from a communication error in five seconds
and trips on Er4.)
Com m unication error
Transm ission error Norm al Norm al

Display Norm al Er4

FW D On On
Com m and from
MICREX-SX
Speed reference
5 sec

FW D On Off On

Internal setting
of VG7S Reference speed

Detected speed Coasting-to-stop

Accelerates to speed reference even if


com m unication error occurs during acceleration.
Alarm reset

(4) o30 = 2, o31 = 5.0 (The communication recovers from a communication error in five seconds.)
C o m m u n ic a tio n e rro r
T ra n s m is s io n e rro r N o rm a l N o rm a l

D is p la y N o rm a l

FW D On O ff
C o m m a n d fro m
M IC R E X -S X
S p e e d re fe re n c e
5 sec
*

FW D On

In te rn a l s e ttin g
of VG 7S D e te c te d s p e e d

A c c e le ra te s to s p e e d re fe re n c e e ve n if
c o m m u n ic a tio n e rro r o c c u rs d u rin g a c c e le ra tio n .

(5) o30 = 3
C om m unication error
T ransm ission error N orm al N orm al

D isplay N orm al

FW D On On
C om m and from
M IC R E X-S X
S pecified speed

On
FW D
Internal setting
of V G 7S
S pecified speed

H olds the setting on error and continues operation.

7-147
7.13.10 Addresses for Assigning Data
7.13.10.1 Transmission formats
One of the following three transmission formats can be selected with the function code U11 "SX bus
transmission format selection":
(1) Standard format (U11 = 0)
This is the basic format in which the motor speed and the operation status can be monitored and four
function codes for each monitoring can be read and written.
(2) UPAC compatible format (U11 = 1)
This format has control variables available with a UPAC option card (OPC-VG7-UPAC) as a fixed
frame. Two function codes can be read and written for each variable.
(3) Monitoring format (U11 = 2)
This is a format exclusively for monitoring. Eight function codes can be read, but function codes
cannot be written.

7.13.10.2 Used areas and addresses for assigning data


(1) Standard format
When the standard format is selected (U11 = 0), a 16-word area within the I/Q area of the MICREX-
SX is used per VG7S, as shown in the figure below. The lower 8 words form a write area, and the
upper 8 words comprise a read area.

(MSB) (LSB)
15 14 10

(MICREX-SX VG7S)
Data (MICREX-SX -> VG7S)
(8)
(8 words)
I/Q area of
MICREX-SX
1616
words MICREX-SX
I/Q
(MICREX-SX VG7S)
Data (MICREX-SX -> VG7S)
(8 words)
(8)

(MSB) (LSB)
15 14 8 7 1 0
%IW***.0 Polling function code (1) Polling function code (2)
%IW***.1 Polling function code (3) Polling function code (4)
%IW***.2 Data of polling function code (1) VG7S
%IW***.3 Data of polling function code (2)
%IW***.4 Data of polling function code (3) MICREX-SX
%IW***.5 Data of polling function code (4)
%IW***.6 Motor speed
%IW***.7 Operation status
%QW***.8 Selecting function code (1) Selecting function code (2)
%QW***.9 Selecting function code (3) Selecting function code (4)
%QW***.10 Data of selecting function code (1)
MICREX-SX
%QW***.11 Data of selecting function code (2)

%QW***.12 Data of selecting function code (3) VG7S
%QW***.13 Data of selecting function code (4)
%QW***.14 Polling function code (1) Polling function code (2)
%QW***.15 Polling function code (3) Polling function code (4)
Note) ***: SX bus station number set with the RSW1 or RSW2
7-148
148
7. Control Options
(2) UPAC compatible format
When the UPAC format is selected (U11 = 1), a 51-word area within the I/Q area of the MICREX-SX
is used per VG7S, as shown in the figure below. The lower 29 words form a read area, and the upper
8 words comprise a write area.
(MSB) (LSB)
15 14 10

VG7S)
Data (MICREX-SX
(MICREX-SX VG7S)
(22 words)
(22)
I/Q area of
MICREX-SX
5151
words MICREX-SX
I/Q
Data (MICREX-SX
(MICREX-SX VG7S)
VG7S)
(29 words)
(29)

(MSB) (LSB)
15 14 10
%IW***.0 Speed setting 4/Frequency command monitor
%IW***.1 Torque command 2
%IW***.2 Torque current command (last)
%IW***.3 Magnetic-flux command (last)
%IW***.4 Actual speed (speed detection)
%IW***.5 Control data (CW) (standard + DIOA, 16-bit)
%IW***.6 Operation status (SW)
%IW***.7 Speed setting 1/Frequency command (in the case of V/f)
%IW***.8 Line speed input
%IW***.9 Pulse train position command (PG (PR))
%IW***.10 Position detection (internal or PG (PD)) VG7S
%IW***.11 Position detection (Z-phase input) (PG (PD))
%IW***.12 Position command MICREX-SX
%IW***.13 VG7S DI (DIOB option, 16-bit)
%IW***.14 VG7S Ai(Ai1)
%IW***.15 VG7S Ai(Ai2)
%IW***.16 VG7S Ai (AIO/AI option, Ai3)
%IW***.17 VG7S Ai (AIO/AI option, Ai4)
%IW***.18 Polling function code 1 address
%IW***.19 Polling function code 1 data
%IW***.20 Polling function code 2 address
%IW***.21 Polling function code 2 data

7-149
149
(MSB) (LSB)
15 14 10
%QW***.22 Speed setting 1/Frequency command (in the case of V/f)
%QW***.23 Torque command 1
%QW***.24 Torque current command
%QW***.25 Magnetic-flux command
%QW***.26 Control data (CW)
%QW***.27 VG7S DO1 (standard + DIOA, 13-bit)
%QW***.28 Acceleration time
%QW***.29 Deceleration time
%QW***.30 Torque limit value level 1
%QW***.31 Torque limit value level 2
%QW***.32 Speed setting 4/Frequency command (in the case of V/f)
%QW***.33 Torque command 2
%QW***.34 Torque bias
%QW***.35 Speed auxiliary command
MICREX-SX
%QW***.36 Actual speed (simulation speed)

%QW***.37 Selecting function code 1 address
VG7S
%QW***.38 Selecting function code 1 data
%QW***.39 Selecting function code 2 address
%QW***.40 Selecting function code 2 data
%QW***.41 Polling function code 1 address
%QW***.42 Polling function code 2 address
%QW***.43 VG7S DO2 (DIOB option, 10-bit)
%QW***.44 VG7S AO(AO1)
%QW***.45 VG7S AO(AO2)
%QW***.46 VG7S AO(AO3)
%QW***.47 VG7S AO (AIO option, AO4)
%QW***.48 VG7S AO (AIO option, AO5)
%QW***.49 Dynamic SW1
%QW***.50 Dynamic SW2

Note) ***: SX bus station number set with the RSW1 or RSW2

7-150
150
7. Control Options
(3) Monitoring format
When the monitoring format is selected (U11 = 2), a 16-word area within the I/Q area of the
MICREX-SX is used per VG7S, as shown in the figure below. The lower 4 words form a read area,
and the upper 12 words comprise a write area.
(MSB) (LSB)
15 14 10

VG7S)
Data (MICREX-SX
(MICREX-SX VG7S)
(12 words)
(12)
1616
words MICREX-SX
I/Q area of
I/Q
MICREX-SX
VG7S)
Data (MICREX-SX
(MICREX-SX VG7S)
(4 words)
(4)

(MSB) (LSB)
15 14 8 7 1 0
%IW***.0 Polling function code (1) Polling function code (2)
%IW***.1 Polling function code (3) Polling function code (4)
%IW***.2 Polling function code (5) Polling function code (6)
%IW***.3 Polling function code (7) Polling function code (8)
%IW***.4 Data of polling function code (1) VG7S
%IW***.5 Data of polling function code (2)
%IW***.6 Data of polling function code (3) MICREX-SX
%IW***.7 Data of polling function code (4)
%IW***.8 Data of polling function code (5)
%IW***.9 Data of polling function code (6)
%IW***.10 Data of polling function code (7)
%IW***.11 Data of polling function code (8)
%QW***.12 Polling function code (1) Polling function code (2)
MICREX-SX
%QW***.13 Polling function code (3) Polling function code (4)

%QW***.14 Polling function code (5) Polling function code (6) VG7S
%QW***.15 Polling function code (7) Polling function code (8)

Note) ***: SX bus station number set with the RSW1 or RSW2

7-151
151
7.13.11 Transmission Formats
7.13.11.1 Data format (VG7S => MICREX-SX)
(1) When the standard format is selected
1) Operation status (1 when all are ON)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
BUSY

FWD
ERR

DEC

ACC

NUV
ALM

BRK

REV
EXT
WR

INT
RL

VL

TL
IL
FWD : Forward rotation TL : Torque limitation RL : Communication selection
REV : Reverse rotation VL : Voltage limitation (1: H30 = 2 or 3)
EXT : DC injection braking IL : Current limitation WR : Write right
INT : Inverter interruption ACC : Acceleration (VG7S is always 0.)
BRK : Braking DEC : Deceleration ERR : Function code access error
NUV : DC link voltage ALM : All failure BUSY : Function code writing
establishment
ERR: becomes "0" when write/read is properly completed. It becomes "1" when any of the
write/read error occurs, but it will be reset to "0" when subsequent write/read is properly
complete. Whenever this bit becomes "1" after write/read, continue write/read until this bit is
reset to "0."
Errors result from the causes listed below that can be checked with the monitor data M26.
Write/Read error
1 Access to an unused function code
2 Writing to a read only function code
3 Writing to an unchangeable function code during operation
4 Writing to an unchangeable function code when FWD/REV is ON.
5 Writing data out of range
BUSY: becomes "1" during writing of data (processing). Write data in succession after this bit
has become "0." Writing will be ignored when this bit is "1."

2) Motor speed
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Motor speed (decimal) 20000 Maximum speed => 16-bit data


The maximum speed is the speed set with the inverter function code F03. To represent the value
in the unit of r/min, calculate back the equation above. If the data is negative (complement on 2),
it is treated as a reverse rotation speed command.

3) Polling function code address, polling function code data


(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Data of polling function code (1)

Data of polling function code (4)
The link number corresponding to the function code requested by the MICREX-SX for polling is
saved in each of polling function codes (1) to (4) (8-bit). The data is then saved in each of
data of polling function codes (1) to (4).

7-152
152
7. Control Options
(2) When the UPAC compatible format is selected
1) Speed setting 4/Frequency command monitor
Actual speed (speed detection)
Speed setting 1/Frequency command (in the case of V/f)
Line speed input
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Motor speed (decimal) 20000 Maximum speed => 16-bit data


The maximum speed is the speed set with the inverter function code F03. To represent the value
in the unit of r/min, calculate back the equation above. If the data is negative (complement on 2),
it is treated as a reverse rotation speed command.

2) Torque command 2
Torque current command (last)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Torque command data


Torque command 2 data/Torque current command data: 0.01%/1d (100% = rated torque)

3) Magnetic-flux command (last)


(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Magnetic-flux command data


Magnetic-flux command data: 0.01%/1d

4) Control data (CW) (standard + DIOA, 16-bit)


(MSB) (LSB)
15 87 0

0) FWD (forward rotation command)


1) REV (reverse rotation command)
2) X1
3) X2
4) X3
5) X4
6) X5
7) X6
0;OFF, 1;ON
8) X7
9) X8
10) X9
11) X11
12) X12
13) X13
14) X14
15) RST (reset command)

5) Operation status (SW)


See the operation status of the standard format.

7-153
153
6) Pulse train position command (PG (PR))
Position detection (internal or PG (PD))
Position detection (Z-phase input (PG (PD))
See the descriptions of U61 to U63 in "8.1 User function codes" in this operation manual.

7) Position command
This is a reserve frame for function expansion scheduling. The data does not relate to the operation
of the inverter.

8) VG7S DI (DIO option : 16-bit)


(MSB) (LSB)
15 87 0

0) X21
1) X22
2) X23
3) X24
4) X25
5) X26
6) X27
7) X28 0;OFF, 1;ON
8) X29
9) X30
10) X31
11) X32
12) X33
13) X34
14) X35
15) X36

9) VG7S Ai (Ai1)
VG7S Ai (Ai2)
VG7S Ai (AIO/AI option, Ai3)
VG7S Ai (AIO/AI option, Ai4)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

VG7S Ai data
VG7S Ai data: 10 V = 4000 h (16384 d)

10) Polling function code address, polling function code data


(MSB) (LSB)
15 14 1 0
Polling function code 1 address
Polling function code 1 data
Polling function code 2 address
Polling function code 2 data
The link number corresponding to the function code requested by the MICREX-SX for polling is
saved in each of "polling function codes 1 and 2" (16-bit). The data is then saved in each of
"polling function code 1 and 2 data."

Notes) 4) Reference to the data of X11 to X14 of the control data requires a DIO option (OPC-VG7-
DIO).
6) Reference to the data of pulse train position command and position detecting (excluding
internal) requires a PG option (OPC-VG7-PG/PGo).

7-154
154
7. Control Options
8) Reference to the data of the VG7S DI (DIOB option, 16-bit) requires a DIO option (OPC-
VG7-DIO).
10) Reference to the data of the VG7S Ai (AIO/AI option, Ai3)/(AIO/AI option, Ai4) requires an
AIO option (OPC-VG7-AIO) or AI option (OPC-VG7-AI).

(3) When the monitoring format is selected


1) Polling function code address, polling function code data
(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Polling function code (5) Polling function code (6)
Polling function code (7) Polling function code (8)
Data of polling function code (1)

Data of polling function code (8)
The link number corresponding to the function code requested by the MICREX-SX for polling is
saved in each of "polling function codes (1) to (8)" (8-bit). The data is then saved in each of
"data of polling function codes (1) to (8)."

7.13.11.2 Data format (MICREX- SX => VG7S)


(1) When the standard format is selected
1) Selecting function code address, selecting function code data
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Selecting function code (1) Selecting function code (2)
Selecting function code (3) Selecting function code (4)
Data of selecting function code (1)

Data of selecting function code (4)
Write the link number corresponding to the function code for selection from the MICREX-SX to
each of "selecting function codes (1) to (4)" (8-bit). Write the data to each of "data of selecting
function codes (1) to (4)."
Note) Write the link number and the data at the same time during selection.

2) Polling function code address


(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Specify the link number corresponding to the function code requested by the MICREX-SX for
polling in each of "polling function codes (1) to (4)" (8-bit).

7-155
155
(2) When the UPAC compatible format is selected
1) Control data (CW)
(MSB) (LSB)
15 87 0

0) FWD (forward rotation command)


1) REV (reverse rotation command)
2) X1
3) X2
4) X3
5) X4
6) X5
7) X6 0;OFF, 1;ON
8) X7
9) X8
10) X9
11) X11
12) X12
13) X13
14) X14
15) RST (reset command)

*FWD, REV, and X1 to X14 are valid when the link command is enabled with in 12.1 "Link
command enable selection" in this operation manual. RST is always enabled.
*Note that the specifications of the operation command (FWD/REV) are different from those
when the UPAC option is applied.
The AND condition of the operation command for the UPAC option is invalid (deleted) in the
SX bus option (when the UPAC compatible format is selected).

When the UPAC option is applied


UPAC

Operation
command from
terminal block AND
AND Operation command


keypad OFF
OFF
(S06)
link (S06)
ON
ON
Dynamic

FWD/REV
Control data: FWD/REV SW
SW
UPAC
(command from UPAC)

When the SX option (UPAC compatible format) is applied


SX(UPAC)

Operation
command from
terminal block Operation command

keypad OFF
(S06)
link (S06)
ON
Dynamic

FWD/REV
Control data: FWD/REV
SW
SW
SX
(command from SX)

Figure 7-155

7-156
156
7. Control Options
2) Speed setting 1/Frequency command (in the case of V/f)
Speed setting 4/Frequency command (in the case of V/f)
Speed reserve command
Actual speed (simulation speed)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Motor speed (decimal) x 20000 Maximum speed => 16-bit data


The data above is equal to the motor speed. Set the maximum code with a function code. Give
the value calculated from the abovementioned equation in 16-bit data. (However, treat a
negative value as a complement on 2.)

3) Torque command 1
Torque current command
Torque limit level 1
Torque limit level 2
Torque command 2
Torque bias
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Torque command data


Torque command data: 0.01%/1d (100% = rated torque)

4) Magnetic-flux command
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Magnetic-flux command data


Magnetic-flux command data: 0.01%/1d

5) VG7S DO1 (standard + DIOA, 13-bit)


(MSB) (LSB)
15 87 0

0) Y1
1) Y2
2) Y3
3) Y4
4) Y5A
5) Unused
6) Unused
7) Unused 0;OFF, 1;ON
8) Y11
9) Y12
10) Y13
11) Y14
12) Y15
13) Y16
14) Y17
15) Y18

7-157
157
6) Acceleration time
Deceleration time
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Acceleration (deceleration) time data


Acceleration (deceleration) time: 0.1 s/1d

7) Selecting function code address, selecting function code data


(MSB) (LSB)
15 14 1 0
Selecting function code 1 address
Selecting function code 1 data
Selecting function code 2 address
Selecting function code 2 data
Write the link number corresponding to the function code for selection from the MICREX-SX
for selection to each of "selecting function code 1 and 2 addresses" (16-bit). Write the data to
each of "selecting function code 1 and 2 data."
Note) Write the link number and the data at the same time during selection.
Writing from this frame to an S code is disabled. Give a command equivalent to each S
code from each dedicated frame.

8) Polling function code address


(MSB) (LSB)
15 14 8 7 1 0
Polling function code 1 address
Polling function code 2 address
Specify the link number corresponding to the function code requested for polling in each of
"polling function codes 1 and 2 addresses" (16-bit).

9) VG7S DO2 (DIOB option, 10-bit)


(MSB) (LSB)
15 87 0

0) Y21
1) Y22
2) Y23
3) Y24
4) Y25
5) Y26
6) Y27
7) Y28
0;OFF, 1;ON
8) Y29
9) Y30
10) Unused
11) Unused
12) Unused
13) Unused
14) Unused
15) Unused

7-158
158
7. Control Options
10) VG7S AO (AO1)
VG7S AO (AO2)
VG7S AO (AO3)
VG7S AO (AIO option, AO4)
VG7S AO (AIO option, AO5)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

VG7S Ao data
VG7S Ao data: 10 V = 4000 h (16384d)

11) Dynamic SW1


(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Dynamic SW2
(MSB) (LSB)
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
SW SW SW SW SW SW SW SW SW SW SW
- - - - -
27 26 25 24 23 22 21 20 19 18 17

The value of each bit represents a dynamic SW number. The dynamic SW corresponding to each control
variable is shown below.
1: Valid (The dynamic switch is turned ON, and the data of the control variable is reflected.)
0: Invalid (The dynamic switch is turned OFF, and the data of the control variable is not reflected.)

Notes) Note that the data definition is different from that of the UPAC option.
The default value of all dynamic switches is 0: Invalid. To make the control variable (MICREX-
SX -> VG7) valid in the UPAC compatible format, set the corresponding dynamic switch to
"Valid."
For the position of each dynamic switch, see the UPAC switches shown on the control block
diagram in the VG7S User's Manual (MHT264).

SW1 :Speed setting 1/Frequency command (in the case of V/f) SW15 :Actual speed (simulation speed)
SW2 :Torque command 1 SW16 :Selecting function code 1 address
SW3 :Torque current command SW17 :Selecting function code 1 data
SW4 :Magnetic-flux command SW18 :Selecting function code 2 address
SW5 :Control data (CW) SW19 :Selecting function code 2 data
SW6 :VG7S DO1 (standard + DIOA, 13-bit) SW20 :Polling function code 1 address
SW7 :Acceleration time SW21 :Polling function code 2 address
SW8 :Deceleration time SW22 :VG7S DO2 (DIOB option, 10-bit)
SW9 :Torque limit value level 1 SW23 :VG7S AO (AO1)
SW10 :Torque limit value level 2 SW24 :VG7S AO (AO2)
SW11 :Speed setting 4/Frequency command (in the case of V/f) SW25 :VG7S AO (AO3)
SW12 :Torque command 2 SW26 :VG7S AO (AIO option AO4)
SW13 :Torque bias SW27 :VG7S AO (AIO option AO5)
SW14 :Speed reserve command

7-159
159
The relationship between the ON/OFF status of the dynamic switches, link function selection (function
code H30), and link operation selection (digital input [LE]) is shown in the following table.
Table 7-121
Status of dynamic switch
Link operation Others
H30 set value Command data SW1 Operation command,
selection [LE] SW6 to 8, 16
to 4, 9 to 15 control input SW5
to27
0 - Fixed at OFF.
ON Can be switched. Fixed at OFF.
1
OFF
Can be
ON Fixed at OFF. Can be switched.
2 switched.
OFF Fixed at OFF.
ON Can be switched. Can be switched.
3
OFF Fixed at OFF. Fixed at OFF.

(3) When the monitoring format is selected


1) Polling function code address
(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Polling function code (5) Polling function code (6)
Polling function code (7) Polling function code (8)
Specify the link number corresponding to the function code requested for polling in each of
"polling function codes (1) to (8)" (8-bit).

Notes) 1) Reference to the data of X11 to X14 of the control data requires a DIO option (OPC-VG7-
DIO).
5) Reference to the data of Y11 to Y18 of the VG7S DO1 (standard + DIOA, 13-bit) requires a
DIO option (OPC-VG7-DIO).
9) Reference to the data of the VG7S DO2 (DIOB option, 10-bit) requires a DIO option (OPC-
VG7-DIO).
10) Reference to the data of the VG7S AO (AIO option, AO4)/(AIO option, AO5) requires an
AIO option (OPC-VG7-AIO).

7.13.12 Link Functions


The function code H30 and the X function "24: operation selection through link [LE]" switch the validity
(REC, LOC/COM) of command data (S area). Familiarize yourself with it together with the control block
(Chapter 4 in the FRENIC 5000VG7S User's Manual (MEH407)).
The function code H29 and the X function "23: write enable through link [WE-LK]" control writing of
function codes (F, E, C, P, H, A, o, U) from the link. Familiarize yourself with it together with the control
block (Chapter 4 in the FRENIC 5000VG7S User's Manual (MEH407)).

7.13.12.1 Enabling link operation


(1) Switching to link
You can assign "24: Operation selection through link [LE]" to an X function input terminal to change
the mode as follows.
Table 7-122
Signal of "Operation
Input to terminal State
selection through link"
Not assigned -
"Operation through link enable" mode
ON
Assigned
OFF "Operation through link disable" mode
Though you can write reference data and operation commands through the link in the "Operation
7-160
160
7. Control Options
through link disabled" mode, the data are not reflected. You can store data in the "Operation through
link disabled" mode and switch to the "Operation through link enabled" mode to reflect the data.

(2) Writing through link


In the "Operation through link enabled" mode, you can use the function code H30 (Serial link) to
switch the source of the operation command and reference data between the link (COM) and the
remote/local. The remote and local means REM (terminal block; External signal) and LOC
(KEYPAD panel) respectively.
Table 7-123
Operation
Operation through link enabled through
H30 setting link disabled
Reference data (S01 to S05, S10
Operation command (FWD, REV)
to S12)
0 Link disabled (REM/LOC) Link disabled (REM/LOC) Link disabled
(REM/LOC)
1 Link enabled (COM) Link disabled (REM/LOC)

2 Link disabled (REM/LOC) Link enabled (COM)

3 Link enabled (COM) Link enabled (COM)


This function enables you to construct a flexible system where you can apply an operation command
from the terminal block and apply a speed reference from the RS485.

7.13.12.2 Enabling writing through Link


(1) Switching to writing through link
You can assign "23: Write enable through link [WE-LK]" to an X function input terminal to write in
the function codes (F, E, C, P, H, A, o, L, and U).
Table 7-124
Signal of "Write enable
Input to terminal State
through link"
Not assigned -
"Write through link enabled" mode (Writing enabled to
F to U)
ON
Assigned
"Write through link disabled" mode (Writing disabled
OFF
to F to U)

(2) Writing through link


In "Write through link" enabled mode, you can use the function code H29 (Link function protection)
to control to write to the function codes (F, E, C, P, H, A, o, L, and U).
Table 7-125
H29 setting "Write through link enabled" mode "Write through link disabled" mode
Codes (F, E, C, P, H, A, o, L, U) write-
0
protected Codes (F, E, C, P, H, A, o, L, U) write-
Codes (F, E, C, P, H, A, o, L, U) write- protected
1
enabled

7-161
161
7.13.13 Data Transmission Examples
7.13.13.1 Data transmission examples
This section shows data transmission examples.

(1) Speed reference


When giving a forward operation (FWD) reference and a speed reference of 750 rpm from the
MICREX-SX
(Condition: Function code U11 "SX transmission format selection" = 0, H30 "Serial link" = 3,
maximum speed: 1500 rpm, SX bus station number: 10)
Give the forward operation (FWD: ON) reference to S06 and the speed reference to S01.

%QW10.8 0 6 0 1 Selection of the function codes S06 and S01. (Link No. 06h and 01h)
%QW10.9 0 0 0 0 Dummy data for selection
%QW10.10 0 0 0 1 Function code S06 FWD = ON
%QW10.11 2 7 1 0 Function code S01 speed setting 750/1500*20000 = 10000 = 2710 (h)
After acceleration completed
%IW10.6 2 7 1 0 Monitoring of motor speed

(2) Torque reference monitor


Monitor the torque reference value from the MICREX-SX.
(Condition: Function code U11 "SX transmission format selection" = 0, SX bus station number: 10)

%QW10.14 1 0 0 0 Monitoring of torque reference (Link No. 10h)


%QW10.15 0 0 0 0
After reading completed
%IW10.0 1 0 0 0 Reading is completed when the polled link number is returned to this area.
%IW10.1 0 0 0 0 Monitor data of torque reference value
%IW10.2 1 3 8 8 1388(h) 100 (%) 10000=50(%)
%IW10.3 0 0 0 0
%IW10.4 0 0 0 0 The torque reference value is 50% of driving from the above.
%IW10.5 0 0 0 0

(3) Function code data setting


Set 30.5s to the function code S08 acceleration time from the MICREX-SX.
(Condition: Function code U11 SX transmission format selection = 0, SX bus station number: 10)

%QW10.8 0 8 0 0 Selection of function code S08 (Link No. 08h)


%QW10.9 0 0 0 0
%QW10.10 0 1 3 1 30.5=305 0.1s=305=131(h)
%QW10.11 0 0 0 0
%QW10.12 0 0 0 0
%QW10.13 0 0 0 0
%QW10.14 0 8 0 0 The function code S08 is polled to confirm that the setting is completed.
After writing completed
%IW10.0 0 8 0 0 Polling of the function code S08
%IW10.1 0 0 0 0
%IW10.2 0 1 3 1 131 (h) = 305 0.1 s = 30.5 s (This indicates that the data is properly set.)
%IW10.3 0 0 0 0
%IW10.4 0 0 0 0
%IW10.5 0 0 0 0

7-162
162
7. Control Options
7.13.13.2 Application program examples
This section shows data transmission examples using the application program for the MICREX-SX.

(1) Speed reference


When giving a forward operation (FWD) reference and a speed reference of 750 rpm from the
MICREX-SX
(Condition: Function code U11 "SX transmission format selection" = 0, H30 "link operation" = 3,
maximum speed: 1500 rpm, SX bus station number: 10)
Give the forward operation (FWD: ON) reference to S06 and the speed reference to S01.

Figure 7-156

(2) Torque reference monitor


Monitor the torque reference value from the MICREX-SX.
(Condition: Function code U11 "SX transmission format selection" = 0, SX bus station number: 10)

Figure 7-157

7-163
163
(3) Function code data setting
Set "30.5s" to the function code S08 "acceleration time" from the MICREX-SX.
(Condition: Function code U11 "SX transmission format selection" = 0, SX bus station number: 10)

Figure 7-158

7-164
164
7. Control Options
7.13.14 Application Examples of Plural Options
For the special software for the SX bus option, only one of the option cards listed below can be connected
to the connector CN3 (on the right side) (incorporated) together with the SX bus option. This section
describes representative application examples.
*Di interface card *Dio extension card *PG interface extension card
*T-Link interface card *Multiwinding motor drive system card *PG card for synchronous motor drive
*Synchronous interface card *F/V converter *Aio/Ai extension card

7.13.14.1 Installation with a T-Link option


An application example of installing the T-Link option (OPC-VG7-TL) and the SX bus option (OPC-
VG7-SX) together is shown below.
Connection example
The SX bus only monitors data
(monitoring format fixed).
MICREX-SX

12W Return plug

4W

FRN-VG7S FRN-VG7S FRN-VG7S

1500 1500 1500

SX bus cable
OPC-VG7 OPC-VG7 OPC-VG7
-SX OPC-VG7 -SX OPC-VG7 -SX OPC-VG7
-TL -TL -TL

T1,T2 T1,T2 T1,T2


IN OUT IN OUT IN OUT

4W(8W) Terminal
Return plug resistor


Terminal resistor
T-Link cable
4W(8W)

MICREX-F
or
MICREX-SX (T-Link module)

Figure 7-159

Features
The command system (T-Link) and the monitoring system (SX bus) can be configured with a separate
link system. High-speed data monitoring by the SX bus is possible while a command is given from the T-
Link.

Detailed specifications
(1) Use the special ROM for the SX bus option (H1/2E01) for all inverters.
(2) The transmission format for the SX bus is fixed to the monitoring format, so the system only
monitors data.
The monitoring format must be set with transmission format selection (U11) and in system
configuration definition.
7-165
165
(3) The link functions (link command switching, link edit switching, etc.) become valid with the T-
Link.
(4) The T-Link is monitored for communication errors, and communication errors with the SX bus are
not detected.
(5) For the detailed specifications of the T-Link, see the section of options in the User's Manual
(MEH407).

7.13.14.2 Installation with a multi-winding motor drive option


An application example of installing the multiwinding motor drive option (OPC-VG7-SI (MWS)) and the
SX bus option (OPC-VG7-SX) together is shown below.
Connection example

MICREX-SX

Return plug

FRN-VG7S (Master) FRN-VG7S (Slave)

1500 1500

SX bus cable

OPC-VG7 OPC-VG7
-SX OPC-VG7 Optical fiber -SX OPC-VG7
-SI(MWS) cable -SI(MWS)
RX TX
TX RX
IN OUT IN OUT

Return plug

PG M M PG

Single-winding motor
Double-winding motor

Figure 7-160

Features
A link can be connected to a multiwinding motor drive system, which is capable of driving a large-
capacity motor, via the SX bus. This system reduces wiring and ensures high-speed, high-performance
control.
By installing an SX bus option in the slave, a single-winding motor can be individually driven by
switching the driving motor.

7-166
166
7. Control Options
Detailed specifications
(1) Use the special ROM for the SX bus option (H1/2E01) for all inverters containing an SX bus
option.
(2) When the multiwinding motor is driven, data is not reflected even if a control command is input
from the SX bus to the slave inverter. The system operates according to the command input to the
master inverter.
(3) For the detailed specifications of the multiwinding motor drive system , see the section of options
in the User's Manual (MEH407).

7-167
167
7.13.15 Troubleshooting
(1) Network error (Er4) (2) The command from the SX bus is not reflected.
In case of a network error (SX bus error),
analyze the cause of the failure by referring
to the RAS information on the MICREX-SX
CPU. For the procedure for referring to the
RAS information and its contents, see the
MICREX-SX User' Manual (Reference).
A network error (Er4) The command from the
has occurred. SX bus is not reflected.

Turn ON the power to the


Is the power to the SX SX bus, reset the CPU, and Is the inverter
bus turned OFF, or is the clear the failure of the Clear the failure of the
malfunctioning or
master CPU detached? inverter. inverter.
tripping?
YES Operation can be resumed. YES
NO NO

Is the setting of the


Does the detailed RAS function code H30 "link Set H30 correctly.
information on the CPU Correct the failure of the operation" correct?
module indicate that the station concerned, and NO
error exists in the self- clear the filure of inverter.
station? NO YES

YES Is [LE] allocated to the X Turn ON the appropriate


function? contact.
Match the SX bus station
Is the SX bus station number setting of the rotary
YES
NO
number setting of the switch with the station
rotary switch correct? number set in system
NO configuration definition.
Check the SX bus wiring
Is the LED on the option
YES and the setting of the
card lit?
MICREX-SX CPU.
NO
Is wiring correct?
*Connection of return YES
plugs to both ends of Match the setting with the
the SX bus Is the setting of the transmission format
*Use of special cables function code U11 "SX selected when setting the
*Is any wire broken? transmission selection" outline specifications in
*Are wires properly correct? NO system configuration
connected to the IN and definition.
OUT connectors?
*Is the communication
YES
Recheck the wiring.
line parallel to the power
line? Is the setting of the link
NO number correct?
Recheck with the function
*Is the total length of SX code list contained in the
bus cable within 25m, It must be set in
Uer's Manual (MEH407).
and is the number of hexadecimal. NO
inverters connected in
series ten or less? YES
*Is the bending radius of
the SX bus cable within
50mm? Is data (%I,%Q) written to
the I/O memory area
correctly according to
YES address allocation?
Review writing to the I/O
memory area.
(Check the data of the
Is the communication
Install the option properly application program with NO
according to this instruction the SX loader.)
error code "3" ?
manual.
YES
NO YES

The option card or The option card or


inverter unit fault is inverter unit fault is
suspected. suspected.
Contact to Fuji. Contact to Fuji.

7-168
168
7. Control Options
- MEMO -

7-169
169
8. Ethernet Interface
8.1 Outline of Ethernet interface
Ethernet interface function is the function that can connect VG7 PC loader communicating in
RS485 interface to Ethernet and communicate by TCP/IP.
There is no functional restriction of PC loader by applying this interface function. PC loader
functions are available without modification.

8.1.1 Special inverter model


VG7S inverter equipped with this interface function shall be a special model. The inverter model shall be
special as follows, so attention should be needed.

Inverter model: FRN***VG7S-4LC2 (AC input type; 18.5kW or over)


FRN***VG7S-4DLC2 (DC input type; 18.5kW or over)

Note1: Cannot be doubled as conventional surface-attached loader connector model (VG7S-


LC/LC1 series) in hardware constitution.
Note2: Cannot be applied to 15kW or less.

8.2 Basic specification


Ethernet interface basic specification is as follows.

8.2.1 Specification list


Item Specification
10BASE-T [Web-IMM built-in]
LAN Interface
Modular jack (RJ-45) X 1 channel

LAN protocol TCP/IP

RUN (Green): Normal operation, LINK (Green): Online state


Display (LED)
TX (Green): Transmission state, RX (Green): Reception state

Network connection number


PC for Loader: 5 or less (Connection simultaneously)
VG7: 254 or less
IP address: U14, U15, U16, H31 (4 sets)
IP address setting
Subnet mask: U17, U18, U19, U20 (4 sets)

Control power DC24V (Inverter control power supply)

Category 3,4,5 cable


UTP Cable Cross cable: connected to UP-LINK port of PC or HUB
Straight cable: connected to HUB port other than UP-LINK

No. Signal name Direction Function


Connecter 1 TD+ Output Transmission data (+)
2 TD- Output Transmission data (-)
3 RD+ Input Reception data (+)
4 N.C. - Disconnection
5 N.C. - Disconnection
6 RD- Input Reception data (-)
7 N.C. - Disconnection
8 1 8 N.C. - Disconnection

8-1
Ethernet interface
8.3 Setup
Setup as follows is necessary in order to connect PC loader to inverter via Ethernet.

<Software installation>
Loader software
Driver software

<Network address setting>


IP address: U14, U15, U16, H31
Subnet mask: U17, U18, U19, U20

8.3.1 Loader software Installation


Install VG7 loader software (WPS-VG7-PCL) to PC.
For information on how to install the software, refer to VG7 user's manual (MHT263*), section 6.5.

8.3.2 Driver software Installation


It is necessary to install driver software for setting to PC that runs loader software.
The driver software shall be supplied by floppy disk.

8.3.3 Network address setting


Set IP address and subnet mask as network address of inverter. The setting should be done on function
codes of inverter.
An example of function code setting is as follows.
(In case of IP address:192.168.0.100, subnet mask:255.255.255.0)
F.No. Set Data
H31 100
U14 192
U15 168
U16 0
U17 255
U18 255
U19 255
U20 0

Note: The network address above shall be recognized when inverter control power is turned on, so
inverter power reset is necessary after setting.

8-2
8. Ethernet Interface

8.4 System configuration


Here is a constitution example of connecting PC loader to inverter via Ethernet with Ethernet interface
function.

8.5 Internal composition of VG7


VG7 internal constitution is as below.
Note2

Ethernet Connector for


I/F Board UTP cable

Note1

Note1: Conventional loader via RS485 can be available if RS485 connector (internal connection) is
taken off.
Note2: Surface cover shall be the same as that of surface-attached loader connector model (VG7S-LC
LC1 series).

8-3
Ethernet interface
8.6 Communication setting procedure
The following settings are necessary to communicate with the VG7 PC Loader through Ethernet.
(1) Installation of remote COM service and communication settings
=> Virtual port setting driver software for communication with PC Loader via LAN port
(2) Inverter parameter settings
=> IP address of inverter entered in parameter
(3) PC Loader communication settings

8.6.1 Remote COM service installation procedure

Double click on VrtlComSetting.exe to install the remote COM service. Follow the instructions displayed
on the screen to install.

8.6.2 Configuration of remote COM service

In the Start menu, click on Configuration of Remote COM Service.

8-4
8. Ethernet Interface

Press the Add button to configure the connection COM port.

Name of COM port to be added Specify an available port among COM 1 to 8.


(Note 1)
IP address/host name of destination unit Specify the IP address of the connected inverter
There is no need to change the TCP port number (555555) of the destination unit.

After adding setting items, press the Add button.

Press OK to exit from configuration of the remote COM service.

8-5
Ethernet interface
Note1: There are some limitations in the serviceable COM ports according to the version of the PC
Loader destined for Shanghai Zhenhua Port Machinery Co., Ltd.
PC Loader version 1.2.0.2 or earlier: COM1 to COM8
1.2.0.3 to 1.2.0.6: COM1 to COM4
* With version 1.2.0.7, which is being prepared, ports COM1 to COM8 can be specified. You can
use COM1 to COM8 with versions between 1.2.0.3 and 1.2.0.6 if the following file is modified.

CProgram Files/ Fuji/ VG7Loader/ PCLoader/ CommInf.ini

Double click on this file to open it.

Add.

<Ver. 1.2.0.3 to 1.2.0.6> <Ver. 1.2.0.2 or earlier>

You can use COM1 to COM8 with PC Loader versions 1.2.0.3 to 1.2.0.6 if the PC Loader definition file
is modified as shown above.

8-6
8. Ethernet Interface

8.7 Inverter parameter setting


Specify the IP address and subnet mask necessary for Ethernet communication.
Specify the same IP address as that of the destination specified for the remote COM service.

<Example of IP address>
IP address 10.65.5.1
Subnet mask 255.255.255.0

To specify the above settings, enter the settings shown in the table below.
F No. Setting Remarks
U14 10
U15 65 Enter each element of the IP address to U14,
U16 5 U15, U16 and H31 in order from the left.
H31 1
U17 255
U18 255 Enter each element of the subnet mask to
U19 255 U17, U18, U19 and U20 in order from the left.
U20 0

The IP address setting is recognized while the control power of the inverter is turned on. Therefore turn
the inverter off then on again after entering the settings.

8.8 Loader communication setting

Open the connection setting screen. Adjust to the station number specified for the inverter and press the
Close button. The station number is the value entered to H31.

8-7
Ethernet interface
Open the communication setting screen. Select the COM port specified for the remote COM service and
press the OK button.

The setting procedure is finished.

8-8
8. Ethernet Interface
- MEMO -

8-9
9. Peripheral Equipment
9.1 Inverter Input Current
This section describes selecting peripheral devices and cables.
Table 9.1 Various Current Value Through Inverter
Power Nominal 50Hz, 200V (400V) 60Hz, 220V (440V)
supply applied DC link
Input effective value current [A] Braking resistor DC link
Input effective value current [A] Braking resistor
voltage motor With Without circuit circuit current [A] With Without circuit circuit current [A]
[kW] DCR reactor current [A] CT/HT VT DCR reactor current [A] CT/HT VT
0.75 3.1 6.4 3.8 1.4 2.7 6.2 3.3 1.4
1.5 5.7 11.1 7.0 1.9 1.4 5.1 10.6 6.2 1.9 1.4
2.2 8.3 16.1 10 2.3 1.9 7.5 15.5 9.2 2.3 1.9
3.7 14.0 25.5 17 3.4 2.3 12.5 24.2 15 3.4 2.3
5.5 19.7 40.8 24 5.1 3.4 16.9 36.2 21 5.1 3.4
7.5 26.9 52.6 33 6.8 5.1 24.0 46.6 29 6.8 5.1
Three- 11 39.0 76.9 48 10.2 6.8 34.7 67.7 42 10.2 6.8
phase 15 54.0 98.5 66 13.7 10.2 48 87 59 13.7 10.2
200V 18.5 66.2 117 81 17.6 13.0 59 104 72 17.6 13.0
22 78.8 136 96 20.3 16.4 70 123 86 20.3 16.4
30 109 168 133 30.0 20.3 99 149 121 30.0 20.3
37 135 204 165 35.1 28.5 122 181 149 35.1 28.5
45 163 243 200 41.1 33.2 148 217 181 41.1 33.2
55 199 291 244 50.8 38.9 182 262 223 50.8 38.9
75 272 333 68.5 50.8 247 303 68.5 50.8
90 327 400 83.0 64.2 296 363 83.0 64.2
110 400 490 78.6 364 446 78.6
3.7 7.1 14.9 8.7 1.7 6.3 14.2 7.7 1.7
5.5 10.0 21.5 12 2.5 1.7 8.3 19.0 10 2.5 1.7
7.5 13.5 27.9 17 3.4 2.5 12.1 24.6 15 3.4 2.5
11 19.8 39.1 24 5.1 3.4 17.7 34.5 22 5.1 3.4
15 26.8 50.3 32 6.8 5.1 24 44 29 6.8 5.1
18.5 33.2 59.9 40 8.8 6.5 29 53 36 8.8 6.5
22 39.3 69.3 48 10.2 8.2 35 62 43 10.2 8.2
30 54 86 66 15.0 10.2 49 76 60 15.0 10.2
37 67 104 82 17.6 14.3 61 92 75 17.6 14.3
Three- 45 81 124 99 20.5 16.6 74 111 91 20.5 16.6
phase 55 100 150 122 25.2 19.4 91 134 111 25.2 19.4
400V 75 134 164 34.6 25.2 122 149 34.6 25.2
90 160 196 41.6 32.5 146 179 41.6 32.5
110 196 240 50.8 39.4 178 218 50.8 39.4
132 232 284 61.7 47.6 211 258 61.7 47.6
160 282 345 73.9 58.2 256 314 73.9 58.2
200 352 431 92.6 70.7 320 392 92.6 70.7
220 385 472 102 83.2 350 429 102 83.2
250 438 536 120 398 488 120

280 491 601 138 98.1 446 546 138 98.1
300 526 644 113 478 586 113
315 552 676 147 125 502 615 147 125
355 624 764 175 133 567 694 175 133
400 704 862 186 159 640 784 186 159
500 880 1078 240 178 800 980 240 178
630 1104 1352 293 231 1004 1229 293 231
710 1248 1528 - 266 1135 1390 266

Note 1) The inverter efficiency is calculated using individual value by capacity. The input effective value current is
obtained for following conditions:
[22kW or smaller]
Power source capacity : 500kVA Power source impedance : 2.5%
[30kW or larger]
Power source capacity and impedance are calculated using values corresponding to Fujis recommended
capacity.
Note 2) For different power voltages such as 230V or 380V, input current is in inverse proportion to the power voltage.
Note 3) The braking resistor circuit currents are obtained on condition that the standard braking resistor (10% ED) is
used. Ask us for the data taken when the resistor of 20%ED, 40%ED, 100%ED, or continuous rating is used.
9-1
9.2 Circuit Breakers and Magnetic Contactors

Table 9.2 Circuit Breakers and Magnetic Contactors


Power Nominal MCCB, ELCB MC1 MC2
Inverter type
supply applied Rated current [A] (for input circuit) (for output circuit)
voltage motor CT use, With Without With Without
VT use All series
[kW] HT use DCR reactor DCR reactor
0.75 FRN0.75VG7S-2 5 10
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 15 SC-05
10 SC-05
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 20 SC-05
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 20 30 SC-5-1
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 30 50 SC-N1 SC-5-1
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 40 75 SC-5-1 SC-N2
SC-N1
Three- 11 FRN11VG7S-2 FRN7.5VG7S-2 50 100 SC-N1 SC-N2S
phase 15 FRN15VG7S-2 FRN11PS11-2 75 125 SC-N2 SC-N3
SC-N2S
200V 18.5 FRN18.5VG7S-2 FRN15VG7S-2 150 SC-N4
100 SC-N2S
22 FRN22VG7S-2 FRN18.5VG7S-2 175 SC-N5 SC-N3
30 FRN30VG7S-2 FRN22VG7S-2 150 200 SC-N4 SC-N7 SC-N4
37 FRN37VG7S-2 FRN30VG7S-2 175 250 SC-N5 SC-N5
SC-N8
45 FRN45VG7S-2 FRN37VG7S-2 200 300 SC-N7 SC-N7
55 FRN55VG7S-2 FRN45VG7S-2 250 350 SC-N8 SC-N11 SC-N8
75 FRN75VG7S-2 FRN55VG7S-2 350
SC-N11 SC-N11
90 FRN90VG7S-2 FRN75VG7S-2 400
110 FRN90VG7S-2 500 SC-N12 SC-N12
3.7 FRN3.7VG7S-4 10 20 SC-05 SC-05
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 15 30 SC-4-0
SC-05 SC-05
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 20 40 SC-5-1
11 FRN11VG7S-4 FRN7.5VG7S-4 30 50 SC-4-0
SC-N1
15 FRN15VG7S-4 FRN11VG7S-4 60 SC-5-1 SC-5-1
40
18.5 FRN18.5VG7S-4 FRN15VG7S-4 75 SC-N2
SC-N1 SC-N1
22 FRN22VG7S-4 FRN18.5VG7S-4 50 100 SC-N2S
30 FRN30VG7S-4 FRN22VG7S-4 75 SC-N2 SC-N3 SC-N2
125
37 FRN37VG7S-4 FRN30VG7S-4 SC-N2S SC-N2S
100 SC-N4
Three- 45 FRN45VG7S-4 FRN37VG7S-4 150 SC-N3
SC-N3
phase 55 FRN55VG7S-4 FRN45VG7S-4 125 200 SC-N5 SC-N4
400V 75 FRN75VG7S-4 FRN55VG7S-4 175 SC-N4 SC-N5
90 FRN90VG7S-4 FRN75VG7S-4 200 SC-N7
SC-N7
110 FRN110VG7S-4 FRN90VG7S-4 250
SC-N8
132 FRN132VG7S-4 FRN110VG7S-4 300 SC-N8
160 FRN160VG7S-4 FRN132VG7S-4 350 SC-N11 SC-N11
200 FRN200VG7S-4 FRN160VG7S-4 500
SC-N12 SC-N12
220 FRN220VG7S-4 FRN200VG7S-4 500
280 FRN280VG7S-4 FRN220VG7S-4 600

315 FRN315VG7S-4 FRN280VG7S-4 700 SC-N14 SC-N14
355 FRN355VG7S-4 FRN315VG7S-4 800
400 FRN400VG7S-4 FRN355VG7S-4 1000 SC-N16 SC-N16
500 FRN400VG7S-4 1200 * *
630 FRN630VG7S-4 FRN500VG7S-4 1400 * *
710 FRN630VG7S-4 1600 *
710 FRN710BVG7S-4DC *
800 FRN800BVG7S-4DC FRN710BVG7S-4DC *
Note 1) For the MCCB and ELCB types, the rated current values recommended for 50C or lower panel inside temperature are shown. Select an
actual type according to facility short-circuit interrupting capacity.
Note 2) The magnetic contactor is selected on assumption that the contactor is connected with HIV cable (allowable temperature: 75C). When
connecting with other cables, reselect a magnetic contactor that matches the terminal size and the cable size.
* Contact us for each case.

9-2
9. Peripheral Equipment
9.3 Wire Size
9.3.1 Recommended Wire Size
(a) Under the 50C or lower panel inside temperature

Table 9.3.1(a) Wire Size (50C)

Wire Size [mm2]


Inverter type
Power
Nominal Input circuit [L1/R, L2/S, L3/T] Output circuit [U, V, W]
applied
supply
motor With DCR Without reactor CT use, HT use VT use C T
voltage CT use,
[kW]
HT use
VT use Allowable temp. Current Allowable temp. Current Allowable temp. Current Allowable temp. Current
60 75 90 [A] 60 75 90 [A] 60 75 90 [A] 60 75 90 [A]

0.75 FRN0.75VG7S-2 3.1 6.4 5.0


2.0
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 5.7 2.0 11.1 2.0 8.0 8.0
2.0 2.0 2.0 2.0
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 2.0 8.3 3.5 16.1 2.0 11 2.0 11
2.0 2.0
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 14 5.5 3.5 25.5 3.5 18 3.5 18
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 3.5 19.7 14 5.5 3.5 40.8 5.5 3.5 27 5.5 3.5 27
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 5.5 3.5 26.9 8.0 5.5 52.6 5.5 3.5 37 5.5 3.5 37
14 14
11 FRN11VG7S-2 FRN7.5VG7S-2 14 5.5 3.5 39 14 76.9 8 5.5 49 8.0 5.5 49
14
Three- 15 FRN15VG7S-2 FRN11VG7S-2 22 8.0 5.5 54 22 98.5 22 8 63 22 8.0 63
14 14
phase 18.5 FRN18.5VG7S-2 FRN15VG7S-2 8.0 66.2 22 117 74 74
14 1) 14 14
200V 22 FRN22VG7S-2 FRN18.5VG7S-2 14 78.8 38 136 22 90 22 90
381)
FRN22VG7S-2 38 1)

30 22 109 168 60 22 116 381) 22 116
FRN30VG7S-2 60 38
38
FRN30VG7S-2 38 60
37 135 204 100 145 38 145
FRN37VG7S-2 100 38 60 38 38

45 FRN45VG7S-2 FRN37VG7S-2 60 163 243 60 180 60 180
100
55 FRN55VG7S-2 FRN45VG7S-2 60 199 100 291 100 60 215 100 60 215
100
FRN55VG7S-2
75 272 100 283 100 283
FRN75VG7S-2 100 150 150
150
90 FRN90VG7S-2 FRN75VG7S-2 327 150 346 346
150
110 FRN110VG7S-2 FRN90VG7S-2 200 150 400 200 415
3.7 FRN3.7VG7S-4 7.1 2.0 14.9 9.0
2.0 2.0
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 2.0 10 2.0 21.5 2.0 13.5 2.0 13.5
2.0 5.5 2.0 2.0
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 2.0 13.5 3.5 27.9 3.5 18.5 3.5 2.0 18.5
11 FRN11VG7S-4 FRN7.5VG7S-4 3.5 19.8 5.5 3.5 39.1 5.5 24.5 5.5 24.5
14 3.5 3.5
15 FRN15VG7S-4 FRN11VG7S-4 5.5 3.5 26.8 8.0 5.5 50.3 8.0 32 8.0 32
3.5 3.5
18.5 FRN18.5VG7S-4 FRN15VG7S-4 8.0 33.2 22 59.9 5.5 39 5.5 39
5.5 3.5 14 8.0 14 14
22 FRN22VG7S-4 FRN18.5VG7S-4 14 39.3 69.3 8.0 5.5 45 8.0 5.5 45
30 FRN30VG7S-4 FRN22VG7S-4 22 8.0 5.5 54 14 86 22 8.0 60 22 8.0 60
22 14 14
37 FRN37VG7S-4 FRN30VG7S-4 14 8.0 67 104 75 75
38 60 22 38 14 38 14
45 FRN45VG7S-4 FRN37VG7S-4 81 38 124 22 91 22 91
22 14
Three- 55 FRN55VG7S-4 FRN45VG7S-4 60 100 60 38 150 60 38 22 112 60 38 22 112
phase FRN55VG7S-4
75 38 134 100 150 100 150
400V FRN75VG7S-4 38 60 38 60 38
100
90 FRN90VG7S-4 FRN75VG7S-4 160 176 176
60
110 FRN110VG7S-4 FRN90VG7S-4 196 60 210 60 210
60 100 100
132 FRN132VG7S-4 FRN110VG7S-4 100 232 253 253
100 100
160 FRN160VG7S-4 FRN132VG7S-4 100 282 150 304 150 304
150
200 FRN200VG7S-4 FRN160VG7S-4 352 377 377
200 150 200 150
220 FRN220VG7S-4 FRN200VG7S-4 200 150 385 415 415

250 FRN250VG7S-4 250 438 250 468 -
200
280 FRN280VG7S-4 FRN220VG7S-4 250 491 2x150 520 200 520
200 325
300 FRN250VG7S-4 325 526 250 558

315 FRN315VG7S-4 FRN280VG7S-4 2x150 552 2x150 250 585 2x150 250 585
250
355 FRN355VG7S-4 FRN315VG7S-4 624 2x200 650 2x200 2x150 650
2x200 325
400 FRN400VG7S-4 FRN355VG7S-4 325 704 2x250 740 2x250 325 740
500 FRN500VG7S-4 FRN400VG7S-4 2x325 2x200 880 2x325 2x250 960 2x325 2x250 960
630 FRN630VG7S-4 FRN500VG7S-4 3x325 2x325 1104 3x325 2x325 1170 3x325 2x325 1170
710 FRN630VG7S-4 4x250 2x325 1248 4x325 3x325 1370
710 FRN710BVG7S-4DC 4x325 3x325 1370
800 FRN800BVG7S-4DC 4x325 3x325 1480

Note 1: Use crimp terminal 38-S6 made by J.S.T. Mfg. Co., Ltd.
Note 2: Use crimp terminal CB150-10 specified in JEM1399 Low Voltage Device Crimp Terminal.
Note 3: 60C in the allowable temperature field indicates IV cable, while 75C indicates 600V HIV isolated
cable and 90C indicates 600V cross-linked polyethylene isolated cable.
9-3
Table 9.3.1(a) Wire Size (50C) (contd)
Wire Size [mm2]
DC link circuit [P1, P(+)] Braking circuit [P(+), DB, N()] Auxiliary control power
Control circuit supply [R0, T0] Grounding [z G]
CT use, HT use VT use CT use, HT use VT use
Allowable temp. Current Allowable temp. Current Allowable temp. Current Allowable temp. Current Allowable temp. 1) Allowable temp. 1) Allowable temp. 1)
60 75 90 [A] 60 75 90 [A] 60 75 90 [A] 60 75 90 [A] 60 75 90 60 75 90 60 75 90
3.8 1.4
2.0 7.0 7.0 1.9 1.4
2.0 2
2.0 2.0 10 10 2.3 1.9
2.0 2.0
3.5 17 3.5 17 3.4 2.3
2.0
5.5 24 5.5 24 5.1 3.4 3.5
2.0 2.0
8.0 3.5 3.5 33 8.0 3.5 3.5 33 6.8 5.1
2.0 5.5
14 8.0 5.5 48 14 8.0 5.5 48 10.2 2.0 6.8
22 14 8.0 66 22 14 8.0 66 13.7 2.0 10.2
14 81 81 17.6 13.0
22 22 14 3.5
14 96 96 20.3 16.4 14
1.25 1.25 1.25 2.0 2.0 2.0
1) 3.5
38 133 38 22 133
8.0 3.5 30.0 20.3
38
60 165 60 38 165 35.1 3.5 28.5
5.5 3.5 8.0
14
200 200 41.1 33.2
100 60 100 60 5.5 3.5
244 244 8.0 5.5 50.8 38.9 22
2) 14
150 100 333 150 100 333 14 8.0 68.5 8.0 5.5 50.8
38
200 150 400 200 150 400 22 14 83.0 22 8.0 64.2
14
250 200 490 38 14 78.6 38
8.7 - 1.7 -
2.0 2
12 2.0 12 2.5 1.7
2.0 2.0
3.5 17 3.5 2.0 2.0 17 3.4 2.5
3.5
5.5 24 5.5 24 5.1 3.4
2.0
8.0 3.5 32 8.0 3.5 3.5 32 6.5 5.1
3.5 2.0 2.0
5.5 40 5.5 3.5 40 2.0 8.8 6.5 5.5
14 14 2.0
8.0 5.5 48 8.0 5.5 48 10.2 8.2
2.0
22 14 8.0 66 22 14 8.0 66 15.0 10.2
38 82 38 82 17.6 14.3
22 14 22 14 3.5
99 99 20.5 16.6
60 60 3.5
38 22 122 38 22 122 5.5 3.5 25.2 19.4 14

100 38 164 38 164 8.0 34.6 5.5 25.2


60 60 5.5 3.5 3.5
196 196 41.6 8.0 32.5
60 60 14 3.5
100 240 240 8.0 5.5 50.8 5.5 39.4
100 14 1.25 1.25 1.25 2.0 2.0 2.0
100 284 100 284 22 8.0 61.7 8.0 5.5 47.6 22
150 14
345 150 345 73.9 22 8.0 58.2
150 150 38 14 14
431 200 431 92.6 70.7
250 22 38 14
472 250 200 472 60 102 22 83.2
200 38
- 325 536 - - - 22 120 -
38
2x200 250 601 250 601 100 138 22 14 98.1
- 2x200 325 644 - 60 113
22
2x200 2x150 676 2x150 676 100 38 147 38 125
60
2x250 764 2x250 764 38 175 133
2x200 2x250 150 60 100 38
862 862 186 60 159
2x325 2x325
2x325 1078 2x325 1078 - 100 60 240 - 100 50 178
- 3x325 3x325 1352 3x325 3x325 1352 - 150 100 293 - 231
150 100
- 4x325 3x325 1528 - - 266 100
Copper busbar 10t x 100mm - - -
(Connected to PWM converter) - - -

9-4
9. Peripheral Equipment
(b) Under the 40C or lower panel inside temperature

Table 9.3.1(b) Wire Size (40C)


Wire Size [mm2]
Inverter type
Power Nominal Input circuit [L1/R, L2/S, L3/T] Output circuit [U, V, W] DC link circ
supply applied With DCR Without reactor CT use, HT use VT use CT series, HT serie
CT use,
voltage motor VT use Allowable temp. Current Allowable temp. Current Allowable temp. Current Allowable temp. Current allowable temp. *1)
HT use
[kW] 60 75 90 [A] 60 75 90 [A] 60 75 90 [A] 60 75 90 [A]
0.75 FRN0.75VG7S-2 3.1 6.4 5.0
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 5.7 2.0 11.1 8.0 8.0
2.0 2.0 2.0
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 2.0 8.3 16.1 2.0 2.0 11 2.0 11
2.0 2.0 2.0 2.0
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 14 3.5 25.5 18 18
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 19.7 8.0 5.5 3.5 40.8 3.5 27 3.5 27
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 3.5 26.9 14 8.0 5.5 52.6 5.5 3.5 3.5 37 5.5 3.5 3.5 37
11 FRN11VG7S-2 FRN7.5VG7S-2 5.5 5.5 3.5 39 22 14 8.0 76.9 8.0 5.5 49 8.0 5.5 49
5.5 5.5
Three- 15 FRN15VG7S-2 FRN11VG7S-2 8.0 5.5 54 14 98.5 14 8.0 63 14 8.0 63
14 22
phase 18.5 FRN18.5VG7S-2 FRN15VG7S-2 8.0 66.2 117 8.0 74 8.0 74
14 22 22 14 22 14
200V 22 FRN22VG7S-2 FRN18.5VG7S-2 22 78.8 136 14 90 14 90
381)
FRN22VG7S-2 14 381)
30 22 109 168 22 116 22 116
FRN30VG7S-2 38 60 38 38
22 22
FRN30VG7S-2 38
37 22 135 60 204 60 38 145 60 38 145
FRN37VG7S-2 60 38
100
45 FRN45VG7S-2 FRN37VG7S-2 163 60 243 38 180 38 180
38 100 100 60 100 60
55 FRN55VG7S-2 FRN45VG7S-2 100 60 199 100 291 60 215 60 215
FRN55VG7S-2
75 100 60 272 150 100 283 150 100 283
FRN75VG7S-2 150 100 100

90 FRN90VG7S-2 FRN75VG7S-2 200 100 327 200 150 346 200 346
150 150
110 FRN110VVG7S-2 FRN90VG7S-2 250 150 400 250 150 415
3.7 FRN3.7VG7S-4 7.1 14.9 9.0
2.0
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 10 2.0 2.0 21.5 2.0 13.5 13.5
2.0 2.0 2.0
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 2.0 13.5 3.5 27.9 2.0 18.5 2.0 18.5
2.0 2.0
11 FRN11VG7S-4 FRN7.5VG7S-4 19.8 5.5 3.5 39.1 3.5 24.5 3.5 24.5
5.5
15 FRN15VG7S-4 FRN11VG7S-4 3.5 26.8 50.3 3.5 32 32
5.5 5.5 5.5 3.5
18.5 FRN18.5VG7S-4 FRN15VG7S-4 3.5 33.2 14 8.0 59.9 3.5 39 39
5.5 3.5 3.5
22 FRN22VG7S-4 FRN18.5VG7S-4 5.5 3.5 39.3 8.0 69.3 8.0 5.5 45 8.0 5.5 45
14
30 FRN30VG7S-4 FRN22VG7S-4 8.0 5.5 54 22 86 14 8.0 5.5 60 14 8.0 5.5 60
14 14
37 FRN37VG7S-4 FRN30VG7S-4 8.0 67 104 8.0 75 8.0 75
14 38 22 22 14 22 14
45 FRN45VG7S-4 FRN37VG7S-4 22 81 22 124 91 91
14 14 14
Three- 55 FRN55VG7S-4 FRN45VG7S-4 38 22 100 60 38 38 150 38 22 112 38 22 112
phase FRN55VG7S-4
75 22 134 38 150 38 150
400V FRN75VG7S-4 60 38 60 38 60 38
90 FRN90VG7S-4 FRN75VG7S-4 160 176 176
38 60 60
110 FRN110VG7S-4 FRN90VG7S-4 196 100 210 100 210
100 60 60 60
132 FRN132VG7S-4 FRN110VG7S-4 60 232 253 253
150 100 150 100
160 FRN160VG7S-4 FRN132VG7S-4 150 100 282 304 304
100 100 100
200 FRN200VG7S-4 FRN160VG7S-4 200 352 200 377 200 377
150 150 150
220 FRN220VG7S-4 FRN200VG7S-4 250 385 250 150 415 250 150 415
250 FRN250VG7S-4 150 438 - 200 150 468 -
200
280 FRN280VG7S-4 FRN220VG7S-4 491 250 200 520 325 520
300 FRN250VG7S-4 526 - 250 200 558
250 200
315 FRN315VG7S-4 FRN280VG7S-4 552 - 250 200 585 565
355 FRN355VG7S-4 FRN315VG7S-4 624 325 250 650 - 2x150 250 650
2x150 250
400 FRN400VG7S-4 FRN355VG7S-4 - 704 2x200 325 740 2x200 325 740
500 FRN500VG7S-4 FRN400VG7S-4 2x250 2x200 880 - 2x250 2x200 960 - 2x250 2x200 960
630 FRN630VG7S-4 FRN500VG7S-4 2x325 2x250 1104 - 3x250 2x250 1170 - 3x250 2x250 1170
710 FRN630VG7S-4 3x250 2x325 1248 - - 3x325 2x325 1370
710 FRN710BVG7S-4DC - - - 3x325 3x250 1370 -
800 FRN800BVG7S-4DC - - - 4x250 3x250 1370 -

Note 1: Use crimp terminal 38-S6 made by J.S.T. Mfg. Co., Ltd.
Note 2: 60C in the allowable temperature field indicates IV cable, while 75C indicates 600V HIV isolated
cable and 90C indicates 600V cross-linked polyethylene isolated cable.

9-5
Table 9.3.1(b) Wire Size (40C) (contd)
Wire Size [mm2]
DC link circuit current [P1, P(+)] Braking circuit [P(+), DB, N(-)] Control circuit Auxiliary control power Grounding
CT use, HT use VT use CT use, HT use VT use supply [R0, T0] z G
allowable temp. 1) Current allowable temp. 1) Current allowable temp. 1) Current allowable temp. 1) Current allowable temp. 1) allowable temp. 1) allowable temp. 1)
60 75 90 A 60 75 90 A 60 75 90 A 60 75 90 A 60 75 90 60 75 90 60 75 90
3.8 1.4
7.0 7.0 1.9 1.4
2
2.0 2.0 10 2.0 10 2.3 1.9
2.0 2.0
17 2.0 17 3.4 2.3
24 3.5 24 5.1 3.4 3.5
2.0 2.0
3.5 3.5 33 5.5 3.5 33 6.8 5.1
2.0 5.5
8.0 5.5 48 8.0 5.5 5.5 48 10.2 2.0 6.8
5.5
14 8.0 66 14 8.0 66 13.7 2.0 10.2
14 2.0
22 14 81 22 81 17.6 13.0
14 14
22 22 96 20.3 16.4 14
96 1.25 1.25 1.25 2.0 2.0 2.0
381)
22 22 133 3.5 30.0 20.3
133 38
60 38 3.5
60
165 38 165 5.5 35.1 3.5 28.5
38 38 3.5
60 200 60 200 8.0 41.1 33.2
100 100 5.5 5.5 3.5
100 60 244 100 60 244 5.5 50.8 3.5 38.9 22
14
100 333 100 333 8.0 68.5 5.5 5.5 50.8
150 150 14 14

150 400 400 22 14 83.0 8.0 8.0 64.2
150
200 490 22 14 14 78.6 38
8.7 1.7
2
2.0 12 12 2.5 1.7
2.0 2.0
2.0 17 2.0 17 3.4 2.5
2.0 3.5
3.5 24 3.5 24 5.1 3.4
3.5 32 3.5 32 6.8 5.1
5.5 5.5 2.0
3.5 40 3.5 40 2.0 2.0 8.8 6.5 5.5
5.5 5.5 2.0
8.0 5.5 48 8.0 5.5 48 10.2 8.2
2.0
14 8.0 66 14 8.0 66 15.0 2.0 10.2
14 14
22 82 22 82 17.6 14.3
14 14
99 99 20.5 16.6
38 22 38 22
22 122 22 122 3.5 25.2 19.4 14

60 38 164 60 38 164 5.5 3.5 34.6 3.5 25.2


38 38 3.5
60 196 60 196 8.0 41.6 3.5 32.5
100 100 5.5 5.5
60 240 60 240 50.8 3.5 39.4
100 100 14 5.5 5.5 1.25 1.25 1.25 2.0 2.0 2.0
150 284 284 8.0 61.7 8.0 47.6 22
100 100 5.5
200 150 345 200 150 345 8.0 73.9 8.0 58.2
22 14 14
250 431 431 92.6 8.0 70.7
200 150 200 150 14 14
325 472 325 472 38 22 102 22 14 83.2
38
250 536 22 22 120
200
2x150 601 325 200 601 60 38 22 136 22 14 98.1
325 250 644 38 22 22 113
2x150 250 676 2x150 250 676 38 22 147 125
60 22 60
2x200 325 764 2x200 2x150 764 175 38 133
60 38 60
2x250 400 862 2x250 2x200 862 100 186 159
38
2x325 2x250 1078 2x325 2x250 1078 100 60 240 100 60 178
3x325 2x325 1352 3x325 2x325 1352 100 100 293 100 100 231
4x325 3x325 1528 150 100 266 100
t
C opper busbar 10 x 100m m
(C onnected P W M converter)

9-6
9. Peripheral Equipment
9.3.2 Recommended Wire Size Classified by Power Supply Conditions
IV wire (Maximum allowable temperature : 60C)
Table 9.3.2(1) Allowable Current of Insulation Wire
Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35 40 45 50 55 35 40 45 50
[mm 2] (up to 30 ) (Iox0.91) (Iox0.82) (Iox0.71) (Iox0.58) (Iox0.41) (Iox0.63) (Iox0.57) (Iox0.49) (Iox0.40)
Io [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
2.0 27 24 22 19 15 11 17 15 13 10
3.5 37 33 30 26 21 15 23 21 18 14
5.5 49 44 40 34 28 20 30 27 24 19
8.0 61 55 50 43 35 25 38 34 29 24
14 88 80 72 62 51 36 55 50 43 35
22 115 104 94 81 66 47 72 65 56 46
38 162 147 132 115 93 66 102 92 79 64
60 217 197 177 154 125 88 136 123 106 86
100 298 271 244 211 172 122 187 169 146 119
150 395 359 323 280 229 161 248 225 193 158
200 469 426 384 332 272 192 295 267 229 187
250 556 505 455 394 322 227 350 316 272 222
325 650 591 533 461 377 266 409 370 318 260
400 745 677 610 528 432 305 469 424 365 298
500 842 766 690 597 488 345 530 479 412 336
2 x 100 497 452 407 352 288 203 313 283 243 198
2 x 150 658 598 539 467 381 269 414 375 322 263
2 x 200 782 711 641 555 453 320 492 445 383 312
2 x 250 927 843 760 658 537 380 584 528 454 370
2 x 325 1083 985 888 768 628 444 682 617 530 433
2 x 400 1242 1130 1018 881 720 509 782 707 608 496
2 x 500 1403 1276 1150 996 813 575 883 799 687 561

HIV wire (Maximum allowable temperature : 75C)


Table 9.3.2(2) Allowable Current of Insulation Wire
Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35 40 45 50 55 35 40 45 50
[mm2] (up to 30 ) (Iox1.15) (Iox1.08) (Iox1.00) (Iox0.91) (Iox0.82) (Iox0.80) (Iox0.75) (Iox0.70) (Iox0.63)
Iox1.22 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
2.0 32 31 29 27 24 22 21 20 18 17
3.5 45 42 39 37 33 30 29 27 25 23
5.5 59 56 52 49 44 40 39 36 34 30
8.0 74 70 65 61 55 50 48 45 42 38
14 107 101 95 88 80 72 70 66 61 55
22 140 132 124 115 104 94 92 86 80 72
38 197 186 174 162 147 132 129 121 113 102
60 264 249 234 217 197 177 173 162 151 136
100 363 342 321 298 271 244 238 223 208 187
150 481 454 426 395 359 323 316 296 276 248
200 572 539 506 469 426 384 375 351 328 295
250 678 639 600 556 505 455 444 417 389 350
325 793 747 702 650 591 533 520 487 455 409
400 908 856 804 745 677 610 596 558 521 469
500 1027 968 909 842 766 690 673 631 589 530
2 x 100 606 571 536 497 452 407 397 372 347 313
2 x 150 802 756 710 658 598 539 526 493 460 414
2 x 200 954 899 844 782 711 641 625 586 547 492
2 x 250 1130 1066 1001 927 843 760 741 695 648 584
2 x 325 1321 1245 1169 1083 985 888 866 812 758 682
2 x 400 1515 1428 1341 1242 1130 1018 993 931 869 782
2 x 500 1711 1613 1515 1403 1276 1150 1122 1052 982 883

9-7
600V cross-linking polyethylene insulation wire (Maximum allowable temperature : 90C)
Table 9.3.2(3) Allowable Current of Insulation Wire
Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35 40 45 50 55 35 40 45 50
[mm2] (up to 30 ) (Iox1.35) (Iox1.29) (Iox1.22) (Iox1.15) (Iox1.08) (Iox0.94) (Iox0.90) (Iox0.85) (Iox0.80)
Iox1.41 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
2.0 38 36 34 32 31 29 25 24 22 21
3.5 52 49 47 45 42 39 34 33 31 29
5.5 69 66 63 59 56 52 46 44 41 39
8.0 86 82 78 74 70 65 57 54 51 48
14 124 118 113 107 101 95 82 79 74 70
22 162 155 148 140 132 124 108 103 97 92
38 228 218 208 197 186 174 152 145 137 129
60 305 292 279 264 249 234 203 195 184 173
100 420 402 384 363 342 321 280 268 253 238
150 556 533 509 481 454 426 371 355 335 316
200 661 633 605 572 539 506 440 422 398 375
250 783 750 717 678 639 600 522 500 472 444
325 916 877 838 793 747 702 611 585 552 520
400 1050 1005 961 908 856 804 700 670 633 596
500 1187 1136 1086 1027 968 909 791 757 715 673
2 x 100 700 670 641 606 571 536 467 447 422 397
2 x 150 927 888 848 802 756 710 618 592 559 526
2 x 200 1102 1055 1008 954 899 844 735 703 664 625
2 x 250 1307 1251 1195 1130 1066 1001 871 834 787 741
2 x 325 1527 1462 1397 1321 1245 1169 1018 974 920 866
2 x 400 1751 1676 1602 1515 1428 1341 1167 1117 1055 993
2 x 500 1978 1894 1809 1711 1613 1515 1318 1262 1192 1122

9-8
9. Peripheral Equipment
9.4 Braking Unit and Braking Resistor
9.4.1 10%ED
CT use
Table 9.4.1(1) Braking Unit and Braking Resistor (Standard)
Cont. braking (150%
Nominal Option Maximum braking torque [%]
torque conversion
Repetitive braking
Power
applied Braking unit Braking resistor value)
(100s or less cycle)
supply Inverter type Torque [N m] .

voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Q y Type Qy capability
[%ED] loss [kW]
value 50Hz 60Hz time [s] [kWs]

0.75 FRN0.75VG7S-2 DB2.2V-21B 1 30 150 7.16 5.97 10 16.5 10 0.165


1.5 FRN1.5VG7S-2 DB2.2V-21B 1 30 150 14.3 11.9 10 16.5 10 0.165
2.2 FRN2.2VG7S-2 DB2.2V-21B 1 30 150 21.0 17.5 10 16.5 10 0.165
3.7 FRN3.7VG7S-2 DB3.7V-21B 1 24 150 35.3 29.4 10 27.8 10 0.278
5.5 FRN5.5VG7S-2 DB5.5V-21B 1 16 150 52.5 43.8 10 41.3 10 0.413
7.5 FRN7.5VG7S-2 DB7.5V-21B 1 12 150 71.6 59.7 10 56.3 10 0.563
11 FRN11VG7S-2 DB11V-21B 1 8.0 150 105 87.5 10 82.5 10 0.825
Three-
phase
15 FRN15VG7S-2 DB15V-21B 1 6.0 150 143 119 10 113 10 1.13
200V 18.5 FRN18.5VG7S-2 DB18.5V-21B 1 4.5 150 177 147 10 139 10 1.39
22 FRN22VG7S-2 DB22V-21B 1 4.0 150 210 175 10 165 10 1.65
30 FRN30VG7S-2 DB30V-21B 1 2.5 150 286 239 10 225 10 2.25
37 FRN37VG7S-2 DB37V-21B 1 2.25 150 353 294 10 278 10 2.78
45 FRN45VG7S-2 DB45V-21B 1 2.0 150 430 358 10 338 10 3.38
55 FRN55VG7S-2 DB55V-21C 1 1.6 150 525 438 10 413 10 4.13
75 FRN75VG7S-2 BU55-2C 2 DB75V-21C 1 2.4/2 150 716 597 10 563 10 5.63
90 FRN90VG7S-2 BU90-2C 2 DB90V-21C 1 2.0/2 150 859 716 10 675 10 6.75
3.7 FRN3.7VG7S-4 DB3.7V-41B 1 96 150 35.3 29.4 10 27.8 10 0.278
5.5 FRN5.5VG7S-4 DB5.5V-41B 1 64 150 52.5 43.8 10 41.3 10 0.413
7.5 FRN7.5VG7S-4 DB7.5V-41B 1 48 150 71.6 59.7 10 56.3 10 0.563
11 FRN11VG7S-4 DB11V-41B 1 32 150 105 87.5 10 82.5 10 0.825
15 FRN15VG7S-4 DB15V-41B 1 24 150 143 119 10 113 10 1.13
18.5 FRN18.5VG7S-4 DB18.5V-41B 1 18 150 177 147 10 139 10 1.39
22 FRN22VG7S-4 DB22V-41B 1 16 150 210 175 10 165 10 1.65
30 FRN30VG7S-4 DB30V-41B 1 10 150 286 239 10 225 10 2.25
37 FRN37VG7S-4 DB37V-41B 1 9.0 150 353 294 10 278 10 2.78
45 FRN45VG7S-4 DB45V-41B 1 8.0 150 430 358 10 338 10 3.38
55 FRN55VG7S-4 DB55V-41C 1 6.5 150 525 438 10 413 10 4.13
Three- 75 FRN75VG7S-4 DB75V-41C 1 4.7 150 716 597 10 563 10 5.63
phase 90 FRN90VG7S-4 DB90V-41C 1 3.9 150 859 716 10 675 10 6.75
400V
110 FRN110VG7S-4 DB110V-41C 1 3.2 150 1050 875 10 825 10 8.25
132 FRN132VG7S-4 BU220-4C 1 DB132V-41C 1 2.6 150 1261 1050 10 990 10 9.90
160 FRN160VG7S-4 BU220-4C 1 DB160V-41C 1 2.2 150 1528 1273 10 1200 10 12.0
200 FRN200VG7S-4 BU220-4C 2 DB200V-41C 1 3.5/2 150 1910 1592 10 1500 10 15.0
220 FRN220VG7S-4 BU220-4C 2 DB220V-41C 1 3.2/2 150 2101 1751 10 1650 10 16.5
250 FRN250VG7S-4 BU220-4C 2 DB132V-41C 2 2.6/2 150 2388 1990 10 1875 10 18.8
280 FRN280VG7S-4 BU220-4C 2 DB160V-41C 2 2.2/2 150 2674 2228 10 2100 10 21.0
315 FRN315VG7S-4 BU220-4C 2 DB160V-41C 2 2.2/2 150 3008 2507 10 2363 10 23.6
355 FRN355VG7S-4 BU220-4C 3 DB132V-41C 3 2.6/3 150 3390 2825 10 2663 10 26.6
400 FRN400VG7S-4 BU220-4C 3 DB132V-41C 3 2.6/3 150 3820 3183 10 3000 10 30.0
500 FRN500VG7S-4 BU220-4C 4 DB132V-41C 4 2.6/4 150 4775 3979 10 3750 10 37.5
630 FRN630VG7S-4 BU220-4C 4 DB160V-41C 4 2.2/4 150 6016 5013 10 4725 10 47.3
Note 1: Refer to Selection procedure and Notes on Selection.
Note 2: The braking resistor types DB160V-41C to DB220V-41C use two braking resistors when their quantity is
described as 1.
(For example, if the quantity of DB160V-41C is 2, four braking resistors are used. )

9-9
VT use
Table 9.4.1(2) Braking Unit and Braking Resistor (Standard)
Nominal Option Maximum braking torque [%] Cont. braking (150% Repetitive braking
Power torque conversion value) (100s or less cycle)
applied Braking unit Braking resistor
supply Inverter type Torque [N m] .

voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Qy Type Qy capability
[%ED] loss [kW]
value 50Hz 60Hz time [s] [kWs]

1.5 FRN0.75VG7S-2 DB2.2V-21B 1 30 75 7.2 6.0 10 13.9 10 0.165


2.2 FRN1.5VG7S-2 DB2.2V-21B 1 30 102 14.3 11.9 10 18.9 10 0.165
3.7 FRN2.2VG7S-2 DB2.2V-21B 1 30 89 21.0 17.5 10 16.5 10 0.165
5.5 FRN3.7VG7S-2 DB3.7V-21B 1 24 101 35.4 29.5 10 27.8 10 0.278
7.5 FRN5.5VG7S-2 DB5.5V-21B 1 16 110 52.5 43.8 10 41.3 10 0.413
11 FRN7.5VG7S-2 DB7.5V-21B 1 12 102 71.4 59.5 10 56.1 10 0.563
15 FRN11VG7S-2 DB11V-21B 1 8.0 110 105 87.5 10 82.5 10 0.83
Three-
phase
18.5 FRN15VG7S-2 DB15V-21B 1 6.0 110 130 108 10 102 10 1.13
200V 22 FRN18.5VG7S-2 DB18.5V-21B 1 4.5 110 154 128 10 121 10 1.39
30 FRN22VG7S-2 DB22V-21B 1 4.0 110 210 175 10 165 10 1.65
37 FRN30VG7S-2 DB30V-21B 1 2.5 110 259 216 10 204 10 2.25
45 FRN37VG7S-2 DB37V-21B 1 2.25 110 315 263 10 248 10 2.78
55 FRN45VG7S-2 DB45V-21B 1 2.0 110 385 321 10 303 10 3.38
75 FRN55VG7S-2 DB55V-21C 1 1.6 110 525 438 10 413 10 4.13
90 FRN75VG7S-2 BU55-2C 2 DB75V-21C 1 2.4/2 110 630 525 10 495 10 5.63
110 FRN90VG7S-2 BU90-2C 2 DB90V-21C 1 2.0/2 110 770 642 10 605 10 6.75
5.5 FRN3.7VG7S-4 DB3.7V-41B 1 96 101 35.4 29.5 10 27.8 10 0.278
7.5 FRN5.5VG7S-4 DB5.5V-41B 1 64 110 52.5 43.8 10 41.3 10 0.413
11 FRN7.5VG7S-4 DB7.5V-41B 1 48 102 71.4 59.5 10 56.1 10 0.563
15 FRN11VG7S-4 DB11V-41B 1 32 110 105 87.5 10 82.5 10 0.825
18.5 FRN15VG7S-4 DB15V-41B 1 24 110 130 108 10 102 10 1.13
22 FRN18.5VG7S-4 DB18.5V-41B 1 18 110 154 128 10 121 10 1.39
30 FRN22VG7S-4 DB22V-41B 1 16 110 210 175 10 165 10 1.65
37 FRN30VG7S-4 DB30V-41B 1 10 110 259 216 10 204 10 2.25
45 FRN37VG7S-4 DB37V-41B 1 9.0 110 315 263 10 248 10 2.78
55 FRN45VG7S-4 DB45V-41B 1 8.0 110 385 321 10 303 10 3.38
75 FRN55VG7S-4 DB55V-41C 1 6.5 110 525 438 10 413 10 4.13
Three- 90 FRN75VG7S-4 DB75V-41C 1 4.7 110 630 525 10 495 10 5.63
phase 110 FRN90VG7S-4 DB90V-41C 1 3.9 110 770 642 10 605 10 6.75
400V
132 FRN110VG7S-4 DB110V-41C 1 3.2 110 924 770 10 726 10 8.25
160 FRN132VG7S-4 BU220-4C 1 DB132V-41C 1 2.6 110 1120 934 10 880 10 9.9
200 FRN160VG7S-4 BU220-4C 1 DB160V-41C 1 2.2 110 1401 1167 10 1100 10 12.0
220 FRN200VG7S-4 BU220-4C 2 DB200V-41C 1 3.5/2 110 1541 1284 10 1210 10 15.0
280 FRN220VG7S-4 BU220-4C 2 DB220V-41C 1 3.2/2 110 1961 1634 10 1540 10 16.5
300 FRN250VG7S-4 BU220-4C 2 DB132V-41C 2 2.6/2 110 2101 1750 10 1650 10 18.8
315 FRN280VG7S-4 BU220-4C 2 DB160V-41C 2 2.2/2 110 2206 1838 10 1733 10 21.0
355 FRN315VG7S-4 BU220-4C 2 DB160V-41C 2 2.2/2 110 2486 2072 10 1953 10 23.6
400 FRN355VG7S-4 BU220-4C 3 DB132V-41C 3 2.6/3 110 2801 2334 10 2200 10 26.6
500 FRN400VG7S-4 BU220-4C 3 DB132V-41C 3 2.6/3 110 3501 2918 10 2750 10 30.0
630 FRN500VG7S-4 BU220-4C 4 DB132V-41C 4 2.6/4 110 4412 3677 10 3465 10 37.5
710 FRN630VG7S-4 BU220-4C 4 DB160V-41C 4 2.2/4 110 4972 4143 10 3905 10 47.3
Note 1: Refer to Selection procedure and Notes on Selection.
Note 2: The braking resistor types DB160V-41C to DB220V-41C use two braking resistors when their quantity is
described as 1.
(For example, if the quantity of DB160V-41C is 2, four braking resistors are used.)

9-10
9. Peripheral Equipment

HT use
Table 9.4.1(3) Braking Unit and Braking Resistor (Standard)
Nominal Option Maximum braking torque [%] Cont. braking (150% Repetitive braking
Power torque conversion value) (100s or less cycle)
applied Braking unit Braking resistor
supply Inverter type Torque [N m] .

voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Qy Type Q y capability
[%ED]
value 50Hz 60Hz time [s] [kWs] loss [kW]

3.7 FRN3.7VG7S-2 DB3.7V-21B 1 24 150 35.3 29.4 10 27.8 10 0.278


5.5 FRN5.5VG7S-2 DB5.5V-21B 1 16 150 52.5 43.8 10 41.3 10 0.413
7.5 FRN7.5VG7S-2 DB7.5V-21B 1 12 150 71.6 59.7 10 56.3 10 0.563
11 FRN11VG7S-2 DB11V-21B 1 8.0 150 105 87.5 10 82.5 10 0.825
Three- 15 FRN15VG7S-2 DB15V-21B 1 6.0 150 143 119 10 113 10 1.13
phase 18.5 FRN18.5VG7S-2 DB18.5V-21B 1 4.5 150 177 147 10 139 10 1.39
200V
22 FRN22VG7S-2 DB22V-21B 1 4.0 150 210 175 10 165 10 1.65
30 FRN30VG7S-2 DB30V-21B 1 2.5 150 286 239 10 225 10 2.25
37 FRN37VG7S-2 DB37V-21B 1 2.25 150 353 294 10 278 10 2.78
45 FRN45VG7S-2 DB45V-21B 1 2.0 150 430 358 10 338 10 3.38
55 FRN55VG7S-2 DB55V-21C 1 1.6 150 525 438 10 413 10 4.13
3.7 FRN3.7VG7S-4 DB3.7V-41B 1 96 150 35.3 29.4 10 27.8 10 0.278
5.5 FRN5.5VG7S-4 DB5.5V-41B 1 64 150 52.5 43.8 10 41.3 10 0.413
7.5 FRN7.5VG7S-4 DB7.5V-41B 1 48 150 71.6 59.7 10 56.3 10 0.563
11 FRN11VG7S-4 DB11V-41B 1 32 150 105 87.5 10 82.5 10 0.825
Three- 15 FRN15VG7S-4 DB15V-41B 1 24 150 143 119 10 113 10 1.13
phase 18.5 FRN18.5VG7S-4 DB18.5V-41B 1 18 150 177 147 10 139 10 1.39
400V
22 FRN22VG7S-4 DB22V-41B 1 16 150 210 175 10 165 10 1.65
30 FRN30VG7S-4 DB30V-41B 1 10 150 286 239 10 225 10 2.25
37 FRN37VG7S-4 DB37V-41B 1 9.0 150 353 294 10 278 10 2.78
45 FRN45VG7S-4 DB45V-41B 1 8.0 150 430 358 10 338 10 3.38
55 FRN55VG7S-4 DB55V-41C 1 6.5 150 525 438 10 413 10 4.13
Note 1: Refer to Selection procedure and Notes on Selection.
Note 2: When the motor speed is reduced to 75%, the maximum braking torque reaches the following rates.
(1) Up to 22kW: 200%, 10s
(2) 30 to 55kW: 170%, 10s

9-11
9.4.2 20%ED
CT use
Table 9.4.2(1) Braking Unit and Braking Resistor (20%ED)
Nominal Option Maximum braking torque [%] Cont. braking (150% torque Repetitive braking
Power conversion value) (100s or less cycle)
applied Braking unit Braking resistor
supply Inverter type Torque [N . m]
voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Qy Type Qy capability
[%ED] loss [kW]
value 50Hz 60Hz time [s] [kWs]

0.75 FRN0.75VG7S-2 DB2.2V-22B 1 30 150 7.16 5.97 20 33.0 20 0.330


1.5 FRN1.5VG7S-2 DB2.2V-22B 1 30 150 14.3 11.9 20 33.0 20 0.330
2.2 FRN2.2VG7S-2 DB2.2V-22B 1 30 150 21.0 17.5 20 33.0 20 0.330
3.7 FRN3.7VG7S-2 DB3.7V-22B 1 24 150 35.3 29.4 20 55.5 20 0.555
5.5 FRN5.5VG7S-2 DB5.5V-22B 1 16 150 52.5 43.8 20 82.5 20 0.825
7.5 FRN7.5VG7S-2 DB7.5V-22B 1 12 150 71.6 59.7 20 113 20 1.13
11 FRN11VG7S-2 DB11V-22B 1 8.0 150 105 87.5 20 165 20 1.65
Three-
phase
15 FRN15VG7S-2 DB15V-22B 1 6.0 150 143 119 20 225 20 2.25
200V 18.5 FRN18.5VG7S-2 DB18.5V-22B 1 4.5 150 177 147 20 278 20 2.78
22 FRN22VG7S-2 DB22V-22B 1 4.0 150 210 175 20 330 20 3.30
30 FRN30VG7S-2 DB30V-22C 1 3.0 150 286 239 20 450 20 4.50
37 FRN37VG7S-2 DB37V-22C 1 2.4 150 353 294 20 555 20 5.55
45 FRN45VG7S-2 DB45V-22C 1 2.0 150 430 358 20 675 20 6.75
55 FRN55VG7S-2 DB55V-22C 1 1.6 150 525 438 20 825 20 8.25
75 FRN75VG7S-2 BU55-2C 2 DB37V-22C 2 2.4/2 150 716 597 20 1125 20 11.3
90 FRN90VG7S-2 BU90-2C 2 DB45V-22C 2 2.0/2 150 859 716 20 1350 20 13.5
3.7 FRN3.7VG7S-4 DB3.7V-42B 1 96 150 35.3 29.4 20 55.5 20 0.555
5.5 FRN5.5VG7S-4 DB5.5V-42B 1 64 150 52.5 43.8 20 82.5 20 0.825
7.5 FRN7.5VG7S-4 DB7.5V-42B 1 48 150 71.6 59.7 20 113 20 1.13
11 FRN11VG7S-4 DB11V-42B 1 32 150 105 87.5 20 165 20 1.65
15 FRN15VG7S-4 DB15V-42B 1 24 150 143 119 20 225 20 2.25
18.5 FRN18.5VG7S-4 DB18.5V-42B 1 18 150 177 147 20 278 20 2.78
22 FRN22VG7S-4 DB22V-42B 1 16 150 210 175 20 330 20 3.30
30 FRN30VG7S-4 DB30V-42C 1 12 150 286 239 20 450 20 4.50
37 FRN37VG7S-4 DB37V-42C 1 9.0 150 353 294 20 555 20 5.55
45 FRN45VG7S-4 DB45V-42C 1 8.0 150 430 358 20 675 20 6.75
55 FRN55VG7S-4 DB55V-42C 1 6.5 150 525 438 20 825 20 8.25
Three- 75 FRN75VG7S-4 DB75V-42C 1 4.7 150 716 597 20 1125 20 11.3
phase 90 FRN90VG7S-4 DB90V-42C 1 3.9 150 859 716 20 1350 20 13.5
400V 110 FRN110VG7S-4 DB110V-42C 1 3.2 150 1050 875 20 1650 20 16.5
132 FRN132VG7S-4 BU220-4C 1 DB132V-42C 1 2.6 150 1261 1050 20 1980 20 19.8
160 FRN160VG7S-4 BU220-4C 1 DB160V-42C 1 2.2 150 1528 1273 20 2400 20 24.0
200 FRN200VG7S-4 BU220-4C 2 DB200V-42C 1 3.5/2 150 1910 1592 20 3000 20 30.0
220 FRN220VG7S-4 BU220-4C 2 DB220V-42C 1 3.2/2 150 2101 1751 20 3300 20 33.0
250 FRN250VG7S-4 BU220-4C 2 DB132V-42C 2 2.6/2 150 2388 1990 20 3750 20 37.5
280 FRN280VG7S-4 BU220-4C 2 DB160V-42C 2 2.2/2 150 2674 2228 20 4200 20 42.0
315 FRN315VG7S-4 BU220-4C 2 DB160V-42C 2 2.2/2 150 3008 2507 20 4725 20 47.3
355 FRN355VG7S-4 BU220-4C 3 DB132V-42C 3 2.6/3 150 3390 2825 20 5325 20 53.3
400 FRN400VG7S-4 BU220-4C 3 DB132V-42C 3 2.6/3 150 3820 3183 20 6000 20 60.0
500 FRN500VG7S-4 BU220-4C 4 DB132V-42C 4 2.6/4 150 4775 3979 20 7500 20 75.0
630 FRN630VG7S-4 BU220-4C 4 DB160V-42C 4 2.2/4 150 6016 5013 20 9450 20 94.6
Note 1: This option is manufactured on order.
Note 2: The braking unit requires a fan unit (BU-F).
Note 3: The braking resistor types DB200V-42C to DB220V-42C use two braking resistors when their quantity is
described as 1.
(For example, if the quantity of DB200V-42C is 2, four braking resistors are used.)

9-12
9. Peripheral Equipment

VT use
Table 9.4.2(2) Braking Unit and Braking Resistor (20%ED)
Nominal Option Maximum braking torque [%] Cont. braking (150% torque Repetitive braking
Power conversion value) (100s or less cycle)
applied Braking unit Braking resistor
supply Inverter type Torque [N m] .

voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Qy Type Qy capability
[%ED] loss [kW]
value 50Hz 60Hz time [s] [kWs]

1.5 FRN0.75VG7S-2 DB2.2V-22B 1 30 75 7.2 6.0 20 27.8 20 0.330


2.2 FRN1.5VG7S-2 DB2.2V-22B 1 30 102 14.3 11.9 20 37.7 20 0.330
3.7 FRN2.2VG7S-2 DB2.2V-22B 1 30 89 21.0 17.5 20 32.9 20 0.330
5.5 FRN3.7VG7S-2 DB3.7V-22B 1 24 101 35.4 29.5 20 55.6 20 0.555
7.5 FRN5.5VG7S-2 DB5.5V-22B 1 16 110 52.5 43.8 20 82.5 20 0.825
11 FRN7.5VG7S-2 DB7.5V-22B 1 12 102 71.4 59.5 20 112 20 1.13
15 FRN11VG7S-2 DB11V-22B 1 8.0 110 105 87.5 20 165 20 1.65
Three-
phase
18.5 FRN15VG7S-2 DB15V-22B 1 6.0 110 130 108 20 204 20 2.25
200V 22 FRN18.5VG7S-2 DB18.5V-22B 1 4.5 110 154 128 20 242 20 2.78
30 FRN22VG7S-2 DB22V-22B 1 4.0 110 210 175 20 330 20 3.30
37 FRN30VG7S-2 DB30V-22C 1 3.0 110 259 216 20 407 20 4.50
45 FRN37VG7S-2 DB37V-22C 1 2.4 110 315 263 20 495 20 5.55
55 FRN45VG7S-2 DB45V-22C 1 2.0 110 385 321 20 605 20 6.75
75 FRN55VG7S-2 DB55V-22C 1 1.6 110 525 438 20 825 20 8.25
90 FRN75VG7S-2 BU55-2C 2 DB37V-22C 2 2.4/2 110 630 525 20 990 20 11.3
110 FRN90VG7S-2 BU90-2C 2 DB45V-22C 2 2.0/2 110 770 642 20 1210 20 13.5
5.5 FRN3.7VG7S-4 DB3.7V-42B 1 96 101 35.4 29.5 20 55.6 20 0.555
7.5 FRN5.5VG7S-4 DB5.5V-42B 1 64 110 52.5 43.8 20 82.5 20 0.825
11 FRN7.5VG7S-4 DB7.5V-42B 1 48 102 71.4 59.5 20 112 20 1.13
15 FRN11VG7S-4 DB11V-42B 1 32 110 105 87.5 20 165 20 1.65
18.5 FRN15VG7S-4 DB15V-42B 1 24 110 130 108 20 204 20 2.25
22 FRN18.5VG7S-4 DB18.5V-42B 1 18 110 154 128 20 242 20 2.78
30 FRN22VG7S-4 DB22V-42B 1 16 110 210 175 20 330 20 3.30
37 FRN30VG7S-4 DB30V-42C 1 12 110 259 216 20 407 20 4.50
45 FRN37VG7S-4 DB37V-42C 1 9.0 110 315 263 20 495 20 5.55
55 FRN45VG7S-4 DB45V-42C 1 8.0 110 385 321 20 605 20 6.75
75 FRN55VG7S-4 DB55V-42C 1 6.5 110 525 438 20 825 20 8.25
Three- 90 FRN75VG7S-4 DB75V-42C 1 4.7 110 630 525 20 990 20 11.3
phase 110 FRN90VG7S-4 DB90V-42C 1 3.9 110 770 642 20 1210 20 13.5
400V
132 FRN110VG7S-4 DB110V-42C 1 3.2 110 924 770 20 1452 20 16.5
160 FRN132VG7S-4 BU220-4C 1 DB132V-42C 1 2.6 110 1120 934 20 1760 20 19.8
200 FRN160VG7S-4 BU220-4C 1 DB160V-42C 1 2.2 110 1401 1167 20 2200 20 24.0
220 FRN200VG7S-4 BU220-4C 2 DB200V-42C 1 3.5/2 110 1541 1284 20 2420 20 30.0
280 FRN220VG7S-4 BU220-4C 2 DB220V-42C 1 3.2/2 110 1961 1634 20 3080 20 33.0
300 FRN250VG7S-4 BU220-4C 2 DB132V-42C 2 2.6/2 110 2101 1750 20 3300 20 37.5
315 FRN280VG7S-4 BU220-4C 2 DB160V-42C 2 2.2/2 110 2206 1838 20 3465 20 42.0
355 FRN315VG7S-4 BU220-4C 2 DB160V-42C 2 2.2/2 110 2486 2072 20 3905 20 47.3
400 FRN355VG7S-4 BU220-4C 3 DB132V-42C 3 2.6/3 110 2801 2334 20 4400 20 53.3
500 FRN400VG7S-4 BU220-4C 3 DB132V-42C 3 2.6/3 110 3501 2918 20 5500 20 60.0
630 FRN500VG7S-4 BU220-4C 4 DB132V-42C 4 2.6/4 110 4412 3677 20 6930 20 75.0
710 FRN630VG7S-4 BU220-4C 4 DB160V-42C 4 2.2/4 110 4972 4143 20 7810 20 94.6
Note 1: This option is manufactured on order.
Note 2: The braking unit requires a fan unit (BU-F).
Note 3: The braking resistor types DB200V-42C to DB220V-42C use two braking resistors when their quantity is
described as 1.
(For example, if the quantity of DB200V-42C is 2, four braking resistors are used.)

9-13
HT use
Table 9.4.2(3) Braking Unit and Braking Resistor (20%ED)
Nominal Option Maximum braking torque [%] Cont. braking (150% torque Repetitive braking
Power conversion value) (100s or less cycle)
applied Braking unit Braking resistor
supply Inverter type Torque [N . m]
voltage
motor Ohmic Braking Discharging
Duty cycle Average
[kW] Type Qy Type Qy capability
[%ED]
value 50Hz 60Hz time [s] [kWs] loss [kW]

3.7 FRN3.7VG7S-2 DB3.7V-22B 1 24 150 35.3 29.4 20 55.5 20 0.555


5.5 FRN5.5VG7S-2 DB5.5V-22B 1 16 150 52.5 43.8 20 82.5 20 0.825
7.5 FRN7.5VG7S-2 DB7.5V-22B 1 12 150 71.6 59.7 20 113 20 1.13
11 FRN11VG7S-2 DB11V-22B 1 8.0 150 105 87.5 20 165 20 1.65
Three- 15 FRN15VG7S-2 DB15V-22B 1 6.0 150 143 119 20 225 20 2.25
phase 18.5 FRN18.5VG7S-2 DB18.5V-22B 1 4.5 150 177 147 20 278 20 2.78
200V 22 FRN22VG7S-2 DB22V-22B 1 4.0 150 210 175 20 330 20 3.30
30 FRN30VG7S-2 DB30V-22C 1 3.0 150 286 239 20 450 20 4.50
37 FRN37VG7S-2 DB37V-22C 1 2.4 150 353 294 20 555 20 5.55
45 FRN45VG7S-2 DB45V-22C 1 2.0 150 430 358 20 675 20 6.75
55 FRN55VG7S-2 DB55V-22C 1 1.6 150 525 438 20 825 20 8.25
3.7 FRN3.7VG7S-4 DB3.7V-42B 1 96 150 35.3 29.4 20 55.5 20 0.555
5.5 FRN5.5VG7S-4 DB5.5V-42B 1 64 150 52.5 43.8 20 82.5 20 0.825
7.5 FRN7.5VG7S-4 DB7.5V-42B 1 48 150 71.6 59.7 20 113 20 1.13
11 FRN11VG7S-4 DB11V-42B 1 32 150 105 87.5 20 165 20 1.65
Three- 15 FRN15VG7S-4 DB15V-42B 1 24 150 143 119 20 225 20 2.25
phase 18.5 FRN18.5VG7S-4 DB18.5V-42B 1 18 150 177 147 20 278 20 2.78
400V 22 FRN22VG7S-4 DB22V-42B 1 16 150 210 175 20 330 20 3.30
30 FRN30VG7S-4 DB30V-42C 1 12 150 286 239 20 450 20 4.50
37 FRN37VG7S-4 DB37V-42C 1 9.0 150 353 294 20 555 20 5.55
45 FRN45VG7S-4 DB45V-42C 1 8.0 150 430 358 20 675 20 6.75
55 FRN55VG7S-4 DB55V-42C 1 6.5 150 525 438 20 825 20 8.25
Note 1: This option is manufactured on order.
Note 2: When the motor speed is reduced to 75%, the maximum braking torque reaches the following rates.
(1) Up to 22kW: 200%, 10s
(2) 30 to 55kW: 170%, 10s

9-14
9. Peripheral Equipment
9.4.3 Explanation of %ED
In developing FRENIC5000VG7S series, we changed the definition (calculation method) of %ED value, which
is used to measure the braking resistor capacity.
Since the definition applied to VG7 differs from that applied to VG5 series (also all the VG series), be sure to
read the following when selecting a braking resistor.

FRENIC5000VG7S series
Braking power [%]

0 time
Braking time: T1

Cyclic period: T0
Figure 9.4.3 (a) Definition of %ED (Applied to FRENIC5000VG7S Series)
T1
Duty cycle %ED = x 100
T0
FRENIC5000VG5 series
Braking power [%]

0 time
Braking time: T1

Cyclic period: T0
Figure 9.4.3 (b) Definition of %ED (Applied to FRENIC5000VG5 Series)
T1
Duty cycle %ED = x 100
T0
As illustrated in the above graphs, the duty cycle of Table 9.4.3 Braking Power Comparison Table
FRENIC5000VG7S series is calculated by regarding that Series FRENIC5000VG7S FRENIC5000VG5
the braking power reduces as the time elapses whereas Braking Standard (10%ED) 5%ED
the conventional calculation method is based on the power 20%ED 10%ED
concept that the braking force is constant during braking We are ready to deliver FRENIC5000VG7S series with a
time. As a result, the duty cycle (%ED) of VG7 has braking capacity of 40%ED, 100%ED, or continuous
doubled compared with that of VG5 series. rating on receiving order.
The right table shows the comparison in braking capacity.

9-15
9.5 Rated Sensitive Current of ELCB
Table 9.5 Rated Sensitive Current of ELCB

Nominal Rated current


Power
Inverter type Wiring length and sensitive current
applied of nominal
supply
voltage motor CT series, applied motor
VT series 10m 30m 50m 100m 200m 300m
[kW] HT series [A]
0.75 FRN0.75VG7S-2 3.6
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 6.5
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 9.2
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 15 30mA
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 22
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 29

Three- 11 FRN11VG7S-2 FRN7.5VG7S-2 42 100mA


phase 15 FRN15VG7S-2 FRN11VG7S-2 55

200V 18.5 FRN18.5VG7S-2 FRN15VG7S-2 67 200mA


22 FRN22VG7S-2 FRN18.5VG7S-2 78
30 FRN30VG7S-2 FRN22VG7S-2 107
37 FRN37VG7S-2 FRN30VG7S-2 130
45 FRN45VG7S-2 FRN37VG7S-2 156
55 FRN55VG7S-2 FRN45VG7S-2 198
75 FRN75VG7S-2 FRN55VG7S-2 271 500mA
90 FRN90VG7S-2 FRN75VG7S-2 315
110 FRN90VG7S-2 383
3.7 FRN3.7VG7S-4 7.5
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 11
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 14.5 30mA
11 FRN11VG7S-4 FRN7.5VG7S-4 21
15 FRN15VG7S-4 FRN11VG7S-4 27.5
18.5 FRN18.5VG7S-4 FRN15VG7S-4 34 100mA
22 FRN22VG7S-4 FRN18.5VG7S-4 39
30 FRN30VG7S-4 FRN22VG7S-4 54 200mA
37 FRN37VG7S-4 FRN30VG7S-4 65
Three- 45 FRN45VG7S-4 FRN37VG7S-4 78 500mA
phase 55 FRN55VG7S-4 FRN45VG7S-4 99
400V 75 FRN75VG7S-4 FRN55VG7S-4 135
90 FRN90VG7S-4 FRN75VG7S-4 160
110 FRN110VG7S-4 FRN90VG7S-4 192
132 FRN132VG7S-4 FRN110VG7S-4 226 1000mA
160 FRN160VG7S-4 FRN132VG7S-4 265 (Special)

200 FRN200VG7S-4 FRN160VG7S-4 336


220 FRN220VG7S-4 FRN200VG7S-4 396
250 FRN250VG7S-4
280 FRN280VG7S-4 FRN220VG7S-4
300 FRN250VG7S-4
315 FRN315VG7S-4 FRN280VG7S-4
355 FRN355VG7S-4 FRN315VG7S-4 1000mA 3000mA
400 FRN400VG7S-4 FRN355VG7S-4 (Special) (Special)

500 FRN400VG7S-4
630 FR N 630V G 7S-4 FR N 500V G 7S-4
710 FR N 630V G 7S-4
Note: Rated current of nominal applied motor is based on the value of Fuji standard motor (4 pole, 200V, 50Hz).

9-16
9. Peripheral Equipment
9.6 Options
9.6.1 Output Circuit Noise Filter (OFL)
400V Series
Table 8.6.1 Output Circuit Noise Filter (OFL)

Carrier
Nominal applied Inverter type Rated Inverter frequency
Maximum
Overload output
motor Filter type current power input allowable frequency
CT use, [A] capability range
[kW] VT use voltage
HT use [kHz] [Hz]
3.7 FRN3.7VG7S-4 OFL-3.7-4A 9
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4
OFL-7.5-4A 18
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 ? 50%1min
11 FRN11VG7S-4 FRN7.5VG7S-4 0.75 to 15
OFL-15-4A 30
15 FRN15VG7S-4 FRN11VG7S-4 ? 00%0.5s
18.5 FRN18.5VG7S-4 FRN15VG7S-4
OFL-22-4A 45
22 FRN22VG7S-4 FRN18.5VG7S-4
30 FRN30VG7S-4 FRN22VG7S-4 OFL-30-4A 60 Three-phase
37 FRN37VG7S-4 FRN30VG7S-4 OFL-37-4A 75
45 FRN45VG7S-4 FRN37VG7S-4 OFL-45-4A 91 380 to 460[V] 400
55 FRN55VG7S-4 FRN45VG7S-4 OFL-55-4A 112
75 FRN75VG7S-4 FRN55VG7S-4 OFL-75-4A 150 ? 50%-1min 50/60[Hz]
90 FRN90VG7S-4 FRN75VG7S-4 OFL-90-4A 176 0.75 to 10
110 FRN110VG7S-4 FRN90VG7S-4 OFL-110-4A 210 ? 80%-0.5s
132 FRN132VG7S-4 FRN110VG7S-4 OFL-132-4A 253
160 FRN160VG7S-4 FRN132VG7S-4 OFL-160-4A 304
200 FRN200VG7S-4 FRN160VG7S-4 OFL-200-4A 377
220 FRN220VG7S-4 FRN200VG7S-4 OFL-220-4A 415
280 FRN280VG7S-4 FRN220VG7S-4 OFL-280-4A 520
315 FRN315VG7S-4 FRN280VG7S-4 OFL-315-4A 585
? 50%-1min Three-phase
355 FRN355VG7S-4 FRN315VG7S-4 OFL-355-4A 650
380 to 460[V] 0.75 to 10 400
400 FRN400VG7S-4 FRN355VG7S-4 OFL-400-4A 740 ? 80%-0.5s 50/60[Hz]
500 FRN400VG7S-4 OFL-500-4A 960

9-17
9.6.2 DC Reactor (DCR)
This Reactor is mainly used for normalizing the power supply or improving power-factor (reducing harmonics)

Table 9.6.2 DC Reactor (DCR)


Power Nominal
Inverter type DC Reactor (DCR)
supply applied
voltage motor CT use, Rated current Inductance Coil resistance Generated loss
VT use Type
[kW] HT use [A] [mH] [m] [W]
0.75 FRN0.75VG7S-2 DCR2-0.75 5.0 7.0 123 2.8
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 DCR2-1.5 8.0 4.0 57.5 4.6
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 DCR2-2.2 11 3.0 43 6.7
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 DCR2-3.7 18 1.7 21 8.8
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 DCR2-5.5 25 1.2 16 14
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 DCR2-7.5 34 0.8 9.7 16
Three- 11 FRN11VG7S-2 FRN7.5VG7S-2 DCR2-11 50 0.6 7.0 27
phase 15 FRN15VG7S-2 FRN11VG7S-2 DCR2-15 67 0.4 4.3 27
200V 18.5 FRN18.5VG7S-2 FRN15VG7S-2 DCR2-18.5 81 0.35 3.1 29
22 FRN22VG7S-2 FRN18.5VG7S-2 DCR2-22A 98 0.3 2.7 38
30 FRN30VG7S-2 FRN22VG7S-2 DCR2-30B 136 0.23 1.10 37
37 FRN37VG7S-2 FRN30VG7S-2 DCR2-37B 167 0.19 0.82 47
45 FRN45VG7S-2 FRN37VG7S-2 DCR2-45B 203 0.16 0.62 52
55 FRN55VG7S-2 FRN45VG7S-2 DCR2-55B 244 0.13 0.79 55
75 FRN75VG7S-2 FRN55VG7S-2 DCR2-75B 341 0.080 0.46 55
90 FRN90VG7S-2 FRN75VG7S-2 DCR2-90B 410 0.067 0.28 57
110 FRN90VG7S-2 DCR2-110B 526 0.055 0.22 67
3.7 FRN3.7VG7S-4 DCR4-3.7 9.0 7.0 74.5 8.1
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 DCR4-5.5 13 4.0 43 10
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 DCR4-7.5 18 3.5 35.5 15
11 FRN11VG7S-4 FRN7.5VG7S-4 DCR4-11 25 2.2 23.2 21
15 FRN15VG7S-4 FRN11VG7S-4 DCR4-15 34 1.8 18.1 28
18.5 FRN18.5VG7S-4 FRN15VG7S-4 DCR4-18.5 41 1.4 12.1 29
22 FRN22VG7S-4 FRN18.5VG7S-4 DCR4-22A 49 1.2 10.0 35
30 FRN30VG7S-4 FRN22VG7S-4 DCR4-30B 71 0.86 4.00 35
37 FRN37VG7S-4 FRN30VG7S-4 DCR4-37B 88 0.70 2.80 40
Three- 45 FRN45VG7S-4 FRN37VG7S-4 DCR4-45B 107 0.58 1.90 44
phase 55 FRN55VG7S-4 FRN45VG7S-4 DCR4-55B 131 0.47 1.70 55
400V 75 FRN75VG7S-4 FRN55VG7S-4 DCR4-75B 178 0.335 1.40 58
90 FRN90VG7S-4 FRN75VG7S-4 DCR4-90B 214 0.29 1.20 64
110 FRN110VG7S-4 FRN90VG7S-4 DCR4-110B 261 0.24 0.91 73
132 FRN132VG7S-4 FRN110VG7S-4 DCR4-132B 313 0.215 0.64 84
160 FRN160VG7S-4 FRN132VG7S-4 DCR4-160B 380 0.177 0.52 90
200 FRN200VG7S-4 FRN160VG7S-4 DCR4-200B 475 0.142 0.52 126
220 FRN220VG7S-4 FRN200VG7S-4 DCR4-220B 524 0.126 0.41 131
250 FRN250VG7S-4 DCR4-280B 649 0.1 0.32 150
280 FRN280VG7S-4 FRN220VG7S-4 DCR4-280B 649 0.100 0.32 150
300 FRN250VG7S-4 DCR4-315B 739 0.089 0.33 190
315 FRN315VG7S-4 FRN280VG7S-4 DCR4-315B 739 0.089 0.33 190
355 FRN355VG7S-4 FRN315VG7S-4 DCR4-355B 833 0.079 0.28 205
400 FRN400VG7S-4 FRN355VG7S-4 DCR4-400B 938 0.070 0.23 215
500 FRN400VG7S-4 DCR4-500B 1173 0.057 0.20 292
630 FRN630VG7S-4 FRN500VG7S-4 DCR4-630B 1477 0.044 0.18 500
710 FRN630VG7S-4 DCR4-710B 1666 0.0395 0.14 540

Note: The generated loss is an approximate value calculated by the following conditions:
Power supply voltage is 200V or 400V, 50Hz. Voltage unbalance is 0(zero)%.
Power transformer capacity is 500kVA, or 10 times of inverter rated capacity; which is larger one is adopted.
The load motor is 4 pole standard motor with 100% load.
No AC Reactor (ACR) is connected.

9-18
9. Peripheral Equipment
9.6.3 AC Reactor (ACR)
This reactor is unnecessary unless an especially stable power supply as DC-bus connection operation (PN-
connection operation) is required. Use a DC Reactor (DCR) for reducing harmonics.
Use this reactor if the power supply voltage fluctuates excessively (for reason such as excessive voltage
unbalance between phases).
Table 9.6.3 AC Reactor (ACR)
Nominal
Power Inverter type AC Reactor (ACR)
appplied
supply
voltage motor CT use, Rated current Reactance [m/phase] Coil resistance Generated loss
VT use Type
[kW] HT use [A] 50[Hz] 60[Hz] [m] [W]
0.75 FRN0.75VG7S-2 ACR2-0.75A 5 493 592 12
1.5 FRN1.5VG7S-2 FRN0.75VG7S-2 ACR2-1.5A 8 295 354 14
2.2 FRN2.2VG7S-2 FRN1.5VG7S-2 ACR2-2.2A 11 213 256 16
3.7 FRN3.7VG7S-2 FRN2.2VG7S-2 ACR2-3.7A 17 218 153 23
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2 ACR2-5.5A 25 87.7 105 27

7.5 FRN7.5VG7S-2 FRN5.5VG7S-2 ACR2-7.5A 33 65.0 78.0 30
Three- 11 FRN11VG7S-2 FRN7.5VG7S-2 ACR2-11A 46 45.5 54.7 37
phase 15 FRN15VG7S-2 FRN11VG7S-2 ACR2-15A 59 34.8 41.8 43
200V 18.5 FRN18.5VG7S-2 FRN15VG7S-2 ACR2-18.5A 74 28.6 34.3 51
22 FRN22VG7S-2 FRN18.5VG7S-2 ACR2-22A 87 24.0 28.8 57
30 FRN30VG7S-2 FRN22VG7S-2 28.6
ACR2-37 200 10.8 13.0 0.5
37 FRN37VG7S-2 FRN30VG7S-2 40.8
45 FRN45VG7S-2 FRN37VG7S-2 47.1
ACR2-55 270 7.50 9.00 0.375
55 FRN55VG7S-2 FRN45VG7S-2 66.1
75 FRN75VG7S-2 FRN55VG7S-2 ACR2-75 390 5.45 6.54 0.250 55.1
90 FRN90VG7S-2 FRN75VG7S-2 ACR2-90 450 4.73 5.67 0.198 61.5
110 FRN90VG7S-2 ACR2-110 500 4.25 5.10 0.180 83.4
3.7 FRN3.7VG7S-4 ACR4-3.7A 9 512 615 17
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4 ACR4-5.5A 13 349 418 22
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4 ACR4-7.5A 18 256 307 27
11 FRN11VG7S-4 FRN7.5VG7S-4 ACR4-11A 24 183 219 40
15 FRN15VG7S-4 FRN11VG7S-4 ACR4-15A 30 139 167 46
18.5 FRN18.5VG7S-4 FRN15VG7S-4 ACR4-18.5A 39 114 137 57
22 FRN22VG7S-4 FRN18.5VG7S-4 ACR4-22A 45 95.8 115 62
30 FRN30VG7S-4 FRN22VG7S-4 38.9
ACR4-37 100 41.7 50 2.73
37 FRN37VG7S-4 FRN30VG7S-4 55.7
Three- 45 FRN45VG7S-4 FRN37VG7S-4 50.2
ACR4-55 135 30.8 37 1.61
phase 55 FRN55VG7S-4 FRN45VG7S-4 70.7
400V 75 FRN75VG7S-4 FRN55VG7S-4 ACR4-75 *1 160 25.8 31 1.16 65.3
90 FRN90VG7S-4 FRN75VG7S-4 42.2
ACR4-110 250 16.7 20 0.523
110 FRN110VG7S-4 FRN90VG7S-4 60.3
132 FRN132VG7S-4 FRN110VG7S-4 ACR4-132 *1 270 20.8 25 0.741 119
160 FRN160VG7S-4 FRN132VG7S-4 56.4
200 FRN200VG7S-4 FRN160VG7S-4 ACR4-220 561 10.0 12 0.236 90.4
220 FRN220VG7S-4 FRN200VG7S-4 107
250 FRN250VG7S-4 ACR4-280 825 6.67 8 0.144 108
280 FRN280VG7S-4 FRN220VG7S-4 ACR4-280 825 6.67 8 0.144 108
315 FRN315VG7S-4 FRN280VG7S-4
355 FRN355VG7S-4 FRN315VG7S-4
400 FRN400VG7S-4 FRN355VG7S-4
500 FRN400VG7S-4
*1) Fan cooling is required (3m/s or over).
*2) The generated loss is an approximate value calculated by the following conditions:
Power supply voltage is 200V or 400V, 50Hz. Voltage unbalance is 0 (zero)%.
Power transformer capacity is 500kVA, or 10 times of inverter rated capacity; which is larger one is adopted.
The load motor is 4 pole standard motor with 100% load.
The inverters standard-equipped with DC power reactor (DCR) of 75kW or over are indicated as the
value with DCR.

9-19
9.6.4 Ferrite Ring for Reducing Radio Noise (ACL)
The applicable wire size depends on the inner diameter and installation condition of ferrite ring for reducing
radio noise (ACL).

Table 9.6.4 Ferrite Ring for Reducing Radio Noise (ACL)

Type of Ferrite Ring for Setting condition Recommended Type of Ferrite Ring for Setting condition Recommended
Reducing Radio Noise Qy [pcs] No. of turns [time] wire size [mm2] Reducing Radio Noise Qy [pcs] No. of turns [time] wire size [mm2]

2.0 8.0
1 4
1 4 3.5 14
ACL-40B 5.5 22
8.0 38
2 2
14 60
2 2 5.5?
8.0?
14?
22?
ACL-74B
100
150
200
250
4 1 325
38?
60?
100?
150?

Note: Selected wire is supposed to be for three-phase.

9-20
9. Peripheral Equipment
9.6.5 Power Regenerative PWM Converter (RHC-A)
For the actual connection method, refer to the instruction manual for the power regenerative PWM converter (RHC).

Table 9.6.5 Power Regenerative PWM Converter (RHC)


Nominal
Power Inverter type PWM Exclusive filter
applied Exclusive
supply CT use, converter main Filter Filter Filter
motor VT use reactor type
voltage HT use
[kW] unit type (Reactor type) (Capacitor type) (Resistor type)
5.5 FRN5.5VG7S-2 FRN3.7VG7S-2
RHC7.5-2A LR2-7.5 LFC2-7.5 CF2-7.5 RF2-7.5
7.5 FRN7.5VG7S-2 FRN5.5VG7S-2
11 FRN11VG7S-2 FRN7.5VG7S-2
RHC15-2A LR2-15 LFC2-15 CF2-15 RF2-15
15 FRN15VG7S-2 FRN11VG7S-2
18.5 FRN18.5VG7S-2 FRN15VG7S-2
RHC22-2A LR2-22 LFC2-22 CF2-22 RF2-22
Three- 22 FRN22VG7S-2 FRN18.5VG7S-2
phase 30 FRN30VG7S-2 FRN22VG7S-2
RHC37-2A LR2-37L LFC2-37 CF2-37 GRZG400-1
200V 37 FRN37VG7S-2 FRN30VG7S-2
45 FRN45VG7S-2 FRN37VG7S-2
RHC55-2A LR2-55L LFC2-55 CF2-55 GRZG400-0.6
55 FRN55VG7S-2 FRN45VG7S-2
75 FRN75VG7S-2 FRN55VG7S-2 * * * * *
90 FRN90VG7S-2 FRN75VG7S-2
110 FRN90VG7S-2
5.5 FRN5.5VG7S-4 FRN3.7VG7S-4
RHC7.5-4A LR4-7.5 LFC4-7.5 CF4-7.5 RF4-7.5
7.5 FRN7.5VG7S-4 FRN5.5VG7S-4
11 FRN11VG7S-4 FRN7.5VG7S-4
RHC15-4A LR4-15 LFC4-15 CF4-15 RF4-15
15 FRN15VG7S-4 FRN11VG7S-4
18.5 FRN18.5VG7S-4 FRN15VG7S-4
RHC22-4A LR4-22 LFC4-22 CF4-22 RF4-22
22 FRN22VG7S-4 FRN18.5VG7S-4
30 FRN30VG7S-4 FRN22VG7S-4
RHC37-4A LR4-37L LFC4-37 CF4-37 GRZG400-4
37 FRN37VG7S-4 FRN30VG7S-4
45 FRN45VG7S-4 FRN37VG7S-4
RHC55-4A LR4-55L LFC4-55 CF4-55 GRZG400-2.4
Three- 55 FRN55VG7S-4 FRN45VG7S-4
phase 75 FRN75VG7S-4 FRN55VG7S-4 RHC75-4A LR4-75L LFC4-75 CF4-75 RF4-75
400V 90 FRN90VG7S-4 FRN75VG7S-4
RHC110-4A LR4-110L LFC4-110 CF4-110 RF4-110
110 FRN110VG7S-4 FRN90VG7S-4
132 FRN132VG7S-4 FRN110VG7S-4
RHC160-4A LR4-160L LFC4-160 CF4-160 RF4-160
160 FRN160VG7S-4 FRN132VG7S-4
200 FRN200VG7S-4 FRN160VG7S-4
RHC220-4A LR4-220L LFC4-220 CF4-220 RF4-220
220 FRN220VG7S-4 FRN200VG7S-4
280 FRN280VG7S-4 FRN220VG7S-4 * * * * *
315 FRN315VG7S-4 FRN280VG7S-4
355 FRN355VG7S-4 FRN315VG7S-4
400 FRN400VG7S-4 FRN355VG7S-4

Ask us for the converter data marked with *.

9-21
9.6.6 Power Supply Regeneration PWM Converter (RHC-C)
Device configuration list
CT use
Applied PWM Boosting Filtering Filtering Filtering resistance Charging Fuse Charging Power Filtering
Voltage

motor converter reactor reactor capacitor resistance circuit supply circuit


[kW] model contactor contactor contactor

(Lr) Qty (Lf) Qty (Cf) Qty (Rf) Qty (R0) Qty (F) Qty (73) Qty (52) Qty (6F) Qty

7.5 RHC7.5-2C LR2-7.5C 1 LFC2-7.5C 1 CF2-7.5C 1 GRZG80 0.42 3 80W7.5 3 CR2LS-50/UL 2 SC-5-1 1
(HF5C5504)
11 RHC11-2C LR2-15C 1 LFC2-15C 1 CF2-15C 1 GRZG150 0.2 3 CR2LS-75/UL 2 SC-N1 1

15 RHC15-2C CR2LS- 2 SC-N2 1


100/UL
18.5 RHC18.5-2C LR2-22C 1 LFC2-22C 1 CF2-22C 1 GRZG200 0.13 3 GRZG120 3 SC-N3 1
2
22 RHC22-2C CR2L-150/UL 2
200V Series

30 RHC30-2C LR2-37C 1 LFC2-37C 1 CF2-37C 1 GRZG400 0.1 3 CR2L-200/UL 2 SC-N4 1


- - - -
37 RHC37-2C CR2L-260/UL 2 SC-N5 1

45 RHC45-2C LR2-55C 1 LFC2-55C 1 CF2-55C 1 GRZG400 0.1 3 SC-N7 1

55 RHC55-2C CR2L-400/UL 2 SC-N8 1

75 RHC75-2C LR2-75C 1 LFC2-75C 1 CF2-75C 1 GRZG400 0.1 3 SC- 1


N11
90 RHC90-2C LR2-110C 1 LFC2-110C 1 CF2-110C 1 GRZG400 0.12 6 GRZG400 3 A50P600-4 2
(2 in parallel) 1

7.5 RHC7.5-4C LR4-7.5C 1 LFC4-7.5C 1 CF4-7.5C 1 GRZG80 1.74 3 TK50B 30J 3 CR6L-30/UL 2 SC-05 1
(HF5B0416)
11 RHC11-4C LR4-15C 1 LFC4-15C 1 CF4-15C 1 GRZG150 0.79 3 CR6L-50/UL 2 SC-4-0 1

15 RHC15-4C SC-5-1 1

18.5 RHC18.5-4C LR4-22C 1 LFC4-22C 1 CF4-22C 1 GRZG200 0.53 3 80W 7.5 3 SC-N1 1
(HF5C5504)
22 RHC22-4C CR6L-75/UL 2

30 RHC30-4C LR4-37C 1 LFC4-37C 1 CF4-37C 1 GRZG400 0.38 3 CR6L-100/UL 2 SC-N2 1

37 RHC37-4C CR6L-150/UL 2 SC- 1


N2S

45 RHC45-4C LR4-55C 1 LFC4-55C 1 CF4-55C 1 GRZG400 0.26 3 SC-N3 1


- - - -
55 RHC55-4C CR6L-200/UL 2 SC-N4 1

75 RHC75-4C LR4-75C 1 LFC4-75C 1 CF4-75C 1 GRZG400 0.38 3 SC-N5 1

90 RHC90-4C LR4-110C 1 LFC4-110C 1 CF4-110C 1 GRZG400 0.53 6 CR6L-300/UL 2 SC-N7 1


(2 in parallel)
110 RHC110-4C GRZG120 3 SC-N8 1
400V Series

2
132 RHC132-4C LR4-160C 1 LFC4-160C 1 CF4-160C 1 RF4-160C 1 A50P400-4 2

160 RHC160-4C A50P600-4 2 SC- 1


N11

200 RHC200-4C LR4-220C 1 LFC4-220C 1 CF4-220C 1 RF4-220C 1 GRZG400 3 SC- 1


1 N12
220 RHC220-4C A70QS800-4 2

280 RHC280-4C LR4-280C 1 LFC4-280C 1 CF4-280C 1 RF4-280C 1 GRZG400 6 SC-N3 1 SC- 1 SC-N4 1
1 N14
315 RHC315-4C LR4-315C 1 LFC4-315C 1 CF4-315C 1 RF4-315C 1 (2 in parallel) A70P1600- 2
4TA
355 RHC355-4C LR4-355C 1 LFC4-355C 1 CF4-355C 1 RF4-355C 1

400 RHC400-4C LR4-400C 1 LFC4-400C 1 CF4-400C 1 RF4-400C 1 SC- 1


N16

500 RHC500-4C LR4-500C 1 LFC4-500C 1 CF4-500C 1 RF4-500C 1 GRZG400 6 A70P1600- 2 SC-N3 1 SC- 3 SC-N4 1
1 4TA N11
(2 in parallel)
630 RHC630-4C LR4-630C 1 LFC4-630C 1 CF4-630C 1 RF4-630C 1 6 A70P2000-4 2 SC- 3 SC-N7 1
N12
710 RHC710B-4C LR4-710C 1 LFC4-710C 1 CF4-710C 1 RF4-710C 1 6 HF5G2655 2 SC-N4 1 SC-N8 1

800 RHC800B-4C LR4-800C 1 LFC4-800C 1 CF4-800C 1 RF4-800C 1 6 2 SC- 3


N14

9-22
9. Peripheral Equipment
VT use
Applied PWM Boosting Filtering Filtering Filtering resistance Charging Fuse Charging Power Filtering
Voltage

motor converter reactor reactor capacitor resistance circuit supply circuit


[kW] model contactor contactor contactor

(Lr) Qty (Lf) Qty (R0) Qty (F) Qty (R0) Qty (F) Qty (73) Qty (52) Qty (6F) Qty

11 RHC7.5-2C LR2-15C 1 LFC2-15C 1 CF2-15C 1 GRZG150 0.2 3 80W7.5 3 CR2LS-50/UL 2 SC-N1 1


(HF5C5504)
15 RHC11-2C CR2LS-75/UL 2 SC-N2 1

18.5 RHC15-2C LR2-22C 1 LFC2-22C 1 CF2-22C 1 GRZG200 0.13 3 CR2LS- 2 SC-N3 1


100/UL
22 RHC18.5-2C GRZG120 3
2
30 RHC22-2C LR2-37C 1 LFC2-37C 1 CF2-37C 1 GRZG400 0.1 3 CR2L-150/UL 2 SC-N4 1
200V Series

37 RHC30-2C CR2L-200/UL 2 SC-N5 1


- - - -
45 RHC37-2C LR2-55C 1 LFC2-55C 1 CF2-55C 1 GRZG400 0.1 3 CR2L-260/UL 2 SC-N7 1

55 RHC45-2C SC-N8 1

75 RHC55-2C LR2-75C 1 LFC2-75C 1 CF2-75C 1 GRZG400 0.1 3 CR2L-400/UL 2 SC- 1


N11
90 RHC75-2C LR2-110C 1 LFC2-110C 1 CF2-110C 1 GRZG400 0.12 6
(2 in parallel)
110 RHC90-2C GRZG400 3 A50P600-4 2 SC- 1
1 N12

11 RHC7.5-4C LR4-15C 1 LFC4-15C 1 CF4-15C 1 GRZG150 0.79 3 TK50B 30J 3 CR6L-30/UL 2 SC-4-0 1
(HF5B0416)
15 RHC11-4C CR6L-50/UL 2 SC-5-1 1

18.5 RHC15-4C LR4-22C 1 LFC4-22C 1 CF4-22C 1 GRZG200 0.53 3 SC-N1 1

22 RHC18.5-4C 80W 7.5 3


(HF5C5504)
30 RHC22-4C LR4-37C 1 LFC4-37C 1 CF4-37C 1 GRZG400 0.38 3 CR6L-75/UL 2 SC-N2 1

37 RHC30-4C CR6L-100/UL 2 SC- 1


N2S

45 RHC37-4C LR4-55C 1 LFC4-55C 1 CF4-55C 1 GRZG400 0.26 3 CR6L-150/UL 2 SC-N3 1

55 RHC45-4C SC-N4 1

- - - -
75 RHC55-4C LR4-75C 1 LFC4-75C 1 CF4-75C 1 GRZG400 0.38 3 CR6L-200/UL 2 SC-N5 1

90 RHC75-4C LR4-110C 1 LFC4-110C 1 CF4-110C 1 GRZG400 0.53 6 SC-N7 1


400V Series

(2 in parallel)
110 RHC90-4C CR6L-300/UL 2 SC-N8 1

132 RHC110-4C LR4-160C 1 LFC4-160C 1 CF4-160C 1 RF4-160C 1 GRZG120 3


2
160 RHC132-4C A50P400-4 2 SC- 1
N11

200 RHC160-4C LR4-220C 1 LFC4-220C 1 CF4-220C 1 RF4-220C 1 A50P600-4 2 SC- 1


N12
220 RHC200-4C GRZG400 3
1
280 RHC220-4C LR4-280C 1 LFC4-280C 1 CF4-280C 1 RF4-280C 1 A70QS800-4 2 SC- 1
N14

315 RHC280-4C LR4-315C 1 LFC4-315C 1 CF4-315C 1 RF4-315C 1 GRZG400 6 SC-N3 1 SC- 1 SC-N4 1
1 N14
355 RHC315-4C LR4-355C 1 LFC4-355C 1 CF4-355C 1 RF4-355C 1 (2 in parallel) A70P1600- 2
4TA
400 RHC355-4C LR4-400C 1 LFC4-400C 1 CF4-400C 1 RF4-400C 1 SC- 1
N16

500 RHC400-4C LR4-500C 1 LFC4-500C 1 CF4-500C 1 RF4-500C 1 SC- 3


N11

9-23
9.6.7 Loss Generated by Inverter Unit
Loss caused by discrete unit [W]
Power
supply
Unit inverter model CT use VT use HT use
Low carrier *1 High carrier *2 Low carrier *1 High carrier *2 Low carrier *1 High carrier *2
FRN0.75VG7S-2 95 110 125 140
FRN1.5VG7S-2 125 150 160 180
FRN2.2VG7S-2 160 195 250 280
FRN3.7VG7S-2 210 280 320 370 180 230
FRN5.5VG7S-2 310 400 440 510 240 320
FRN7.5VG7S-2 380 490 560 640 300 390
3-phase 200V

FRN11VG7S-2 500 650 700 810 390 520


FRN15VG7S-2 630 840 780 920 490 670
FRN18.5VG7S-2 840 1000 1000 1100 710 850
FRN22VG7S-2 1000 1200 1300 1400 850 1000
FRN30VG7S-2 1150 1400 1550 1700 950 1150
FRN37VG7S-2 1400 1750 1800 2050 1150 1450
FRN45VG7S-2 1700 2050 2100 2350 1450 1800
FRN55VG7S-2 1950 2400 2800 3100 1750 2150
FRN75VG7S-2 2750 *4 3100 3350 *5 3500

FRN90VG7S-2 3250 *4 3650 3950 *5 4150
FRN3.7VG7S-4 160 240 210 280 140 210
FRN5.5VG7S-4 210 330 280 370 180 280
FRN7.5VG7S-4 270 430 380 500 220 360
FRN11VG7S-4 330 530 430 590 270 430
FRN15VG7S-4 420 690 520 710 340 560
FRN18.5VG7S-4 650 850 700 850 540 730
FRN22VG7S-4 750 1050 950 1250 650 1000
FRN30VG7S-4 900 1400 1300 1600 750 1200
FRN37VG7S-4 1000 1700 1450 1900 850 1450
3-phase 400V

FRN45VG7S-4 1150 1950 1700 2200 1000 1650


FRN55VG7S-4 1400 2300 2050 2700 1150 1900
FRN75VG7S-4 2000 *4 2800 2650 *5 2950
FRN90VG7S-4 2350 *4 3250 2950 *5 3300
FRN110VG7S-4 2600 *4 3600 3300 *5 3750
FRN132VG7S-4 2950 *4 4150 3900 *5 4450
FRN160VG7S-4 3450 *4 4900 4450 *5 5150
FRN200VG7S-4 3950 *4 5750 4950 *5 5700
FRN220VG7S-4 4400 *4 6350 5800 *5 6700
FRN280VG7S-4 5550 *4 8050 6500 *5 7550
FRN315VG7S-4 6250 *4 9000 7250 *5 8450
FRN355VG7S-4 6950 *4 10200 8250 *5 9550
FRN400VG7S-4 7850 *4 11400 10400 *5 12100

Note: The carrier frequencies are listed below.


*1: 2kHz, *2: 15kHz, *3: 10 kHz, *4: 10kHz, *5: 6kHz

9-24
9. Peripheral Equipment
9.7 Compliance with Standards
9.7.1 Compliance with UL/cUL Standard
9.7.1.1 General
The UL standard stands for Underwriters Laboratories Inc. and it is an American safety standard intended to avoid fire
and other accidents, thereby protecting users, service personnel and other general people.
The cUL standard is established so that UL complies with the CSA standard. The cUL-certified product is equivalent to
a CSA-certified product.

9.7.1.2 Caution
To use our product as a UL/cUL-certified product, refer to the Requirements on page 8.

9.7.2 Compliance with European Standards


The CE mark attached on our product indicates compliance with Electromagnetic Compatibility Directives 89/336/EEC
and Low Voltage Directives 73/23/EEC announced by Council of the European Union.

Complying standard EN61800-3: 1997


EN50178: 1997

The FRENIC 5000 VG7S Series models complying with the above standards are only those in the 400V class. The 200V
class is out of compliance. Among 400V class, CT/HT use 18.5kW and VT use 22kW are out of compliance. If you need
a compliant product, use a larger capacity (CT/HT use 22kW or VT use 30kW).

9.7.3 Compliance with Low Voltage Directives


9.7.3.1 General
The inverter is applicable to the European Low Voltage Directive. Our product is certified by a European auditor to be
compliant with the standard and therefore we declare compliance with the Low Voltage Directives.

9.7.3.2 Caution
To use our product as one certified to the European Low Voltage Directives, note Caution on page 13.

9.7.4 Compliance with EMC Standard


9.7.4.1 General
This CE marking does not guarantee compliance of the entire equipment housing our product with the EMC Directive.
Therefore indication of the CE marking on the entire equipment is responsible to the manufacturer of the machine. The
reason is that the CE marking of our product is indicated under the condition that the product is operated so that a certain
requirements are satisfied. Operating it while satisfying the requirements is responsible to the manufacturer of the
complete machine.
In general, mechanical equipment includes various devices other than our product. The manufacturer of the machine
must consider the entire equipment.
In addition to our inverter FRENIC 5000 VG7S Series, the above-mentioned conditions include combination of an
RFI filter recommended in this supplementary document, installation in a metallic control panel, and installation
according to the description given in this supplementary document,.

9.7.4.2 RFI Filter


The model of the RFI filter we recommend and applicability of the inverter are shown in Table 9-7-1. The filter is
developed for our inverters, and the inverter is installed on the side of the main body of the filter.

9-25
9.7.4.3 Recommended Installation Method
Follow the procedure below to perform wiring of the inverter, filter and motor. The wiring work must be conducted by
an electrician. Installation following the procedure below is necessary so that the system complies with the EMC
Directive.

1) First, check if the rated current, voltage and model of the filter are correct.
2) Drill holes on the control panel where the filter is installed, according to the installation position of the filter. As
well, to improve the grounding resistance between the filter and panel, peel off the paint around the mounting
holes so that the metallic face makes sufficient contact with the installation face of the filter.
3) Connect the input power supply with the input terminal (LINE) of the filter and connect the grounding wire with
the grounding stud. Next, connect the output terminal (LOAD) of the filter with the power supply input terminal
of the inverter at as short a distance as possible.
4) Connect the output cables of the inverter, using shielded cables. The wiring length should be as short as possible.
Connect the shield both on the motor side and on the inverter side to the corresponding grounding terminals.
Electrically connect the shield of the shielded cable at the inlet of the control panel so that the entire periphery of
the hole is completely blocked.
5) If a ferrite core is attached, pass the wiring through the ferrite core. The wiring method varies according to the
inverter model. Refer to Fig. 9-7-8, 9-7-9 or 9-7-10.
6) Connect the control terminals of the inverter, using shielded cables. Ground the shield of the shielded cable
securely. The wiring length of each cable should be as short as possible. Route the filter cables, inverter cables
and motor cables as far from the power supply as possible.

Table 9-7-1 Dimensions of RFI filter


Ferrite core (qty)
Mounting Mount-
Rated Max. Dimensions Main Control Commu-
Model of filter Applicable inverter model pitch ing Fig.
current rating L,W,H[mm] circuit terminal nication
Y,X[mm] hole
cable cable cable
FRN3.7VG7S-4(CT/HT/VT)
290x70
FS5941-40-47 FRN5.5VG7S-4(CT/HT/VT) 40A 275x45 M6(4) - - - 9-7-1
x185
FRN7.5VG7S-4(CT/HT/VT)
ZCAT203 ZCAT203
FRN11VG7S-4(CT/HT/VT) ACL-74B 9-7-2
FS5941-60-52 60A 329x80 2-0930 2-0930
FRN15VG7S-4(CT/HT/VT) 314x55 M6(4) (1) 9-7-3
x185 (2) (2)
FS5941-86-52 FRN22VG7S-4(CT/HT/VT) 86A - - - 9-7-2
435x200
RF3100-F11 FRN30VG7S-4(CT/HT) 100A 408x166 M6(4) - - -
x130
FRN30VG7S-4(VT)
FRN37VG7S-4(CT/HT/VT)
9-7-4
FRN45VG7S-4(CT/HT/VT) 495x200
RF3180-F11 180A 468x166 M6(4) - - -
FRN55VG7S-4(CT/HT/VT) 3-phase x160
FRN75VG7S-4(CT/VT) 480VAC
FRN90VG7S-4(CT)
FRN90VG7S-4(VT)
250x587
RF3280-F11 FRN110VG7S-4(CT/VT) 280A 560x85 M6(6) - - -
x205
FRN132VG7S-4(CT)
FRN132VG7S-4(VT) 9-7-5
FRN160VG7S-4(CT/VT) 250x587
RF3400-F11 400A 560x85 M6(6) - - -
FRN200VG7S-4(CT/VT) x205
FRN220VG7S-4(CT)
FRN220VG7S-4(VT) - - - 9-7-6
FRN280VG7S-4(CT/VT)
688x364
RF3880-F11 FRN315VG7S-4(CT/VT) 880A 648x150 M6(6) F200160 9-7-6
x180 - -
FRN355VG7S-4(CT/VT) (3) 9-7-7
FRN400VG7S-4(CT/VT)

9-26
9. Peripheral Equipment

(FS5941-40-47)
Fig. 9-7-1

(FS5941-60-52,FS5941-86-52)
Fig. 9-7-2

9-27
131 MAX

36 19.5

61
32 9

(ACL-74B) (ZCAT2032-0930)
Fig. 9-7-3

Dimensions [mm]
Filter model
W W1 H H1 D

RF3100-F11 200 166 435 408 130

RF3180-F11 200 166 495 468 160

(RF3100-F11, RF3180-F11)
Fig. 9-7-4

9-28
9. Peripheral Equipment

(RF3280-F11, RF3400-F11)
Fig. 9-7-5

(RF3880-F11)
Fig. 9-7-6

9-29
(F200160)

Fig. 9-7-7
Metallic control panel

RCD or RFI filter Inverter


Power MCCB Shielded cable
supply
L1 L1 L1/R U
L2 L2 L2/S V M
L3 L3 L3/T W
PE PE
Connect the shield of the shielded
cable to the ground of the motor on the
motor side and electrically shield it on Motor
the inverter side so that the hole in the
control panel is blocked.

Fig. 9-7-8 Recommend installation and wiring diagram


In case of FRN3.7VG7S-4 to FRN7.5VG7S-4
FRN22VG7S-4 to FRN220VG7S-4

9-30
9. Peripheral Equipment
Metallic control panel

RCD or RFI filter Inverter Ferrite


Power MCCB core
supply Shielded cable
L1 L1 L1/R U
L2 L2 L2/S V
M
L3 L3 L3/T W
PE PE
Ferrite Connect the shield of the shielded
core cable to the ground of the motor on
the motor side and electrically shield Motor
it on the inverter side so that the hole
in the control panel is blocked.

Wind the input cables and the grounding cable two turns (1 winding)
around the ferrite core for 11 and 15KW only.

Fig. 9-7-9 Recommended installation and wiring diagram


In case of FRN11VG7S-4 to FRN15VG7S-4

Metallic control panel Wind the DC reactor connection cable around the ferrite
core one turn (pass it through).
Inverter
Wind the output cable and grounding cable around the
RCD or RFI filter ferrite core one turn (pass them through).
MCCB
P1 P(+) Shielded cable
L1 L1 L1/R U
L2 L2 L2/S V M
L3/T W
L3 L3
PE PE
Connect the shield of the
shielded cable to the ground of
the motor on the motor side and Motor
electrically shield it on the
inverter side so that the hole in
the control panel is blocked.
Wind the input cable and
grounding cable around the
ferrite core one turn (pass
them through).
Fig. 9-7-10 Recommended installation and wiring diagram
In case of FRN280VG7S-4 to FRN400VG7S-4

9-31
10. Selecting Inverter Capacity
10.1 Inverter and Motor Selection
10.1.1 Characteristics of Output Torque
Figure 9.1 shows the output torque characteristics. The output torque is classified into the following
quadrants by speed and torque-applied direction.

(Speed) (Torque)
Quadrant I : Driving in forward rotation
Quadrant II : Braking in reverse rotation
Quadrant III : Driving in reverse rotation
Quadrant IV : Braking in forward rotation
In the figure below, the speed rate (%) is expressed by regarding the base speed as 100%, and the
torque rate (%) is expressed by regarding the continuous rated torque as 100%.

Figure 10-1 Characteristics of the Output Torque (CT Specification)

(1) Allowable continuous driving torque (curve (a) in the 1st and 3rd quadrants)
Curve (a) shows the torque that is available continuously in driving mode.
In the area below the base speed (100%) in the speed control range (0 to 200%), the rated torque is
obtained. In the area above the base speed, the constant output is obtained, and the output torque is in
inverse to proportion to the speed.
At very low speeds below the speed control range, the allowable torque drops to 80% for less than
0.5Hz converted into inverter output frequency. The motor can be operated continuously considering
motor slip in practice.

(2) Max. driving torque in a short-time (curve (b) in the 1st and 3rd quadrants)
Curve (b) shows the torque that is allowed for a short-time (60 seconds) in driving mode.
In general, this torque is 150% of rated torque, and used for acceleration or deceleration.
At very low speeds below the speed control range, due to the restriction of inverter internal
temperature, the allowable torque drops to 100% for less than 0.5Hz converted into inverter output
frequency.

(3) Starting torque (around speed zero (0) in the 1st and 3rd quadrants)
The starting torque is the torque at speeds around 0 in the 1st and 3rd quadrants.
Although the continuous torque is 80%, the starting torque becomes as high as 150% because the
curve passes the very low speed range in quite a short period (30 seconds or less).

10-1
(4) Braking torque (the 2nd and 4th quadrants)
The 2nd and 4th quadrants are the braking mode range. Curve (c) shows the braking torque that is
available in the continuous rated current range of the inverter; curve (d) is the braking torque that is
available for 60-second rated current. In the very low speed range, the torque drops to 80% similar to
that in the driving mode.

The time rating of the braking torque is limited by the braking resistor and braking unit
capacity, because the energy of the machine system is regenerated.

10-2
10. Selecting Inverter Capacity
10.1.2 Selection Procedure
Figure 9-5 shows the general selection procedure for optimal inverter selection. Inverter capacity can be
easily selected if there are no limitation regarding acceleration and deceleration time.
The cases such as Lifting or lowering a load, Acceleration and deceleration time is restricted, or
Highly frequent acceleration and deceleration make the selection procedure a little bit complex.

(1) Calculation of load torque during constant speed running


(For detailed calculation, see Section 10.1.3.1)
This step is necessary for capacity selection for all loads. Determine the rated torque of the motor
during constant speed running higher than that of the load torque, and select a tentative capacity. To
perform capacity selection efficiently, it is necessary to match the rated speeds (base speeds) of the
motor and load.
To do this, select an appropriate reduction-gear (mechanical transmission) ratio and number of motor
poles. If acceleration/deceleration time is not limited and the system is not a lifting machine, capacity
selection is completed as it is.

(2) Acceleration time


(For detailed calculation, see Section 10.1.3.2)
When there are specified requirements for the acceleration time, calculate it using the following
procedure:

1) Calculate moment of inertia for the load and motor.


Calculate moment of inertia for the load by referring to Section 10.1.3.2. The moment of inertia of
motor is shown in Section 2.2.3.
2) Calculate minimum acceleration torque. (See Figure 10-2)
The acceleration torque is the difference between motor short time output torque (60s rating)
explained in Section 10.1.1(2) and load torque (L/G) during constant speed running calculated in
the above (1). Calculate minimum acceleration torque for the whole range of speed.
3) Calculate the acceleration time.
Assign the value calculated above to the expression (3.15) in Section 10.1.3.2 to calculate the
acceleration time.
If the calculated acceleration time is longer than the requested time, select one size larger capacity
inverter and motor and calculate it again.

Figure 10-2 Example Study of Minimum Acceleration Time

10-3
(3) Deceleration time
(For detailed calculation, see Section 10.1.3.2)
To calculate the deceleration time, check the motor deceleration torque characteristics for the whole
range of speed in the same way as for the acceleration time.

1) Calculate moment of inertia for the load and motor.


* Same as for acceleration time.
2) Calculate minimum deceleration torque. (See Figure 10-3)
* Same as for acceleration time.
3) Calculate the deceleration time.
Assign the value calculated above to the expression (3.16) in Section 10.1.3.2 to calculate the
deceleration time.
If the calculated deceleration time is longer than the requested time, select one size larger capacity
and calculate it again.

Figure 10-3 Example Study of Minimum Deceleration Torque (1)

Figure 10-4 Example Study of Minimum Deceleration Torque (2)

However, note that minimum deceleration torque becomes smaller due to regenerative operation when
lifting or lowering a load. (See Figure 10-4)

10-4
10. Selecting Inverter Capacity
(4) Braking resistor rating
(For detailed calculation, see Section 10.1.3.3)
Braking resistor rating is divided into two types according to the braking periodic duty cycle:

1) When periodic duty cycle is 100s or less:


Calculate average loss to determine rated values.
2) When periodic duty cycle is 100s or more:
Allowable braking energy depends on maximum braking power.
The actual value for the maximum braking energy is indicated by the characteristics curve.

(5) Motor RMS current


(For detailed calculation, see Section 10.1.3.4)
In metal processing machine and carriage machinery requiring positioning control, highly frequent
running with short time rating is performed. In this case, calculate an equivalent RMS current value
not to exceed the allowable value for the motor.

(6) Notes for examining inverter capacity


When selecting an inverter for driving a Fijis inverter-dedicated motor, ensure that the root mean
square of the motor torque is lower than the inverter rated torque (80% of the rated torque for HT
use).
When selecting a general-purpose motor, ensure that the root mean square of the motor current is
lower than the motor rated current for effective motor cooling. In this case, select an inverter so that
the root mean square of the current is lower than the inverter rated current (80% of the rated current
for HT use).

10-5
START

Load torque calculation during


constant speed running (1)

Select capacity under the condition of


rated torque > constant speed running load torque

Accel,and decel,
YES time limited?
NO
Accel. time calculation (2)

Larger size model


Accel. time too long? type is required
NO
YES
Accel. time calculation

Lifting or
lowering a load?
NO
Accel. time too long?
YES
NO
YES

Decel. time calculation (3)

Decel. time too long? Add optional


NO braking resistor
YES
Decel. time calculation

Decel. time too


long?
NO
YES

Regenerative energy calculation (4)

Increase the
Is the power loss resistor wattage
permissible? NO rating.

YES Is the loss


permissible?
NO
YES

Equivalent motor (5)


The No. of acccel.or decel. current (torque)
per unit time exceed limit? calculation
YES
NO Ieq<lM?
NO
YES

END Consult with Fuji

Figure 10-5 Selection Procedure

10-6
10. Selecting Inverter Capacity
10.1.3 Calculations for Selecting Capacity
10.1.3.1 Load Torque during Constant Speed Running
(1) General expression
The frictional force acting on a horizontally moved load must be calculated. For loads lifted or
lowered vertically or along a slope, the gravity acting on the load must be calculated. Calculation for
driving a load along a straight line with the motor is shown below.
Where the force to move a load linearly at constant speed [m/s] is F[N] and the motor speed for
driving this is NM [r/min], the required motor output torque M [N m] is as follows:

F [Nm]
M = 60 (3.1)
2NM G

Where, G: Reduction-gear efficiency

When the motor is in braking mode, efficiency works inversely, so the required motor torque should
be calculated as follows:

60
M = FG [Nm] (3.2)
2NM

(60 )/(2 NM) in the above expression is an equivalent rotation radius corresponding to speed
around the motor shaft.
The value F in the above expressions changes according to the load type.

(2) Moving a load horizontally


Figure 10-6 Moving a Load Horizontally

As shown in Figure 10-6, where the carrier table weight is W0 [kg], load is W [kg], and friction
coefficient of the ball screw is , friction force F [N] is expressed as follows:

F = (W W)g[N] (3.3)
2
Where, g : Gravity acceleration ( 9.8 m/s )
Then, required driving torque around the motor shaft is expressed as follows:

60 (W W)g
M = [Nm] (3.4)
2NM G

10-7
(3) Moving a load vertically

Figure 10-7 Moving a Load Vertically

As shown in Figure 10-7, where a cage weight, load weight, and balance-mass weight are W0, W, and
WB [kg], the force of gravity F [N] is as follows:

(Lifting)
F = (W O WW B)g [N] (3.5)

(Lowering)
F = (W B WW O)g [N] (3.6)
Where maximum load is Wmax, generally WB equals to (Wo + Wmax) / 2. So, F may become a negative
force to brake both lifting and lowering movements depending on the load weight.
Calculate the required torque around the motor shaft in the driving mode by expression (3.1) and
that in the braking mode by expression (3.2). That is, if F is positive, use expression (3.1); if it is
negative, use expression (3.2).

(4) Moving a load along a slope

Figure 10-8 Moving a Load Along a Slope

Lifting and lowering a load along a slope may seem to be like lifting and lowering a load vertically,
but friction force between the load and the slope cannot be ignored. Therefore, the expression for
lifting a load is a little different from that for lowering a load. Where slope angle is and friction
coefficient is , as shown in Figure 10-8, driving force F [N] is as follows:

(Lifting)
F = (W O W) (sincos W B g [N] (3.7)

(Lowering)
F = (W B (W O W) (sincosg [N] (3.8)

The force of gravity F may become a negative force to brake both lifting and lowering movements,
depending on the load weight. This is the same as for vertical lifting and lowering. Required torque
around the motor shaft can be also calculated similarly.
That is, when F is positive, use expression (3.1); when it is negative, use expression (3.2).

10-8
10. Selecting Inverter Capacity
10.1.3.2 Acceleration and Deceleration Time Calculation
When an object whose moment of inertia is J [kgm2] rotates at the speed N [r/min], it has the
following kinetic energy:
J 2N 2
E= ( ) [J] (3.9)
2 60
To accelerate the above rotation, kinetic energy will be increased; to decelerate, kinetic energy must
be dis-charged.
The torque required for acceleration and deceleration can be expressed as follows:
2 dN
=J ( ) [N m] (3.10)
60 dt
In this way, the mechanical moment of inertia is an important element in acceleration and
deceleration. First, calculation method of moment of inertia is described, then that for acceleration
and deceleration time are explained.

(1) Calculation of moment of inertia


For an object that rotates around the rotation axis, vertually divide the object into small segments and
square the distance from the rotation axis to each segment. Then, sum the squares of the distances and
the masses of the segments to calculate the moment of inertia.

Moment of inertia J = (Wi ri2) [kg m2] (3.11)

1) Hollow cylinder and solid cylinder

D1 [m] D2 [m]

Figure 10-9 Hollow


Cylinder
The common shape of a rotating body is hollow cylinder. The moment of inertia J [kgm2] around
the hollow cylinder center axis can be calculated as follows, where the outer and inner diameters
are D1 and D2 [m] and total weight is W [kg] in Figure 10-9.
W (D1 D2 )
2 2

J= (3.12)
[kgm ]
2

60
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.

2) For a general rotating body


Table 10-1 lists the calculation expressions of moment of inertia of various rotating bodies
including the above cylindrical rotating body.

3) For a load running horizontally


As shown in Figure 10-6, a carrier table can be driven by a motor. If the table speed is [m/s]
when the motor rotation speed is NM [r/min], an equivalent distance from the rotation axis is
60/(2 NM) [m]. Then, the moment of inertia of table and load to the rotation axis is calculated as
follows:
60 2
J= ( ) (W O W) [kg m ]
2
(3.13)
2NM
4) For lifting and lowering load
As shown in Figures 10-7 and 10-8, two loads tied with the rope move in different directions. The
moment of inertia can be calculated by obtaining the sum of the moving objects weight as follows:
60 2
J= ( ) (W O W W B) [kg m ]
2
(3.14)
2NM

10-9
(2) Calculation of the acceleration time

Figure 10-10 Load Model Including Reduction-gear

Figure 10-10 shows a general load model. Here, the load is tied via a reduction-gear with efficiency G.
The time required to accelerate this load to a speed of NM [r/min] is calculated with the following
expression:
J1 J2 / G 2(NM 0)
tACC = [s] (3.15)
M L / G 60

Where,
2
J1 : Motor shaft moment of inertia [kgm ]
2
J2 : Load shaft moment of inertia converted to motor shaft [kgm ]
M : Minimum motor output torque in driving mode [Nm]
L : Maximum load torque converted to motor shaft [Nm]
G : Reduction-gear efficiency

As clarified in the above expression, equivalent moment of inertia becomes (J 1+J2/G) considering the
reduction gear efficiency.

(3) Calculation of the deceleration time


In Figure 10-10, the time required to stop the motor rotating at a speed of N M [r/min] is calculated
with the following expression:
J1 J2 G 2(0 NM)
tDEC = [s] (3.16)
M L G 60

Where,
2
J1 : Motor shaft moment of inertia [kgm ]
2
J2 : Load shaft moment of inertia converted to motor shaft [kgm ]
M : Minimum motor output torque in braking (deceleration) mode [Nm]
L : Maximum load torque converted to motor shaft [Nm]
G : Reduction-gear efficiency

In the above expression, generally output torque M is negative and load torque L is positive. So,
deceleration time becomes shorter. However, in a lifted and lowered load,L may become a negative
value in braking mode. In this case, the deceleration time becomes longer.

* For lifting or lowering load


In inverter and motor capacity selection for lifted and lowered load, the deceleration time must be
calculated by using the maximum value that makes the load torque negative.

(4) Non-linear (S-curve) accel./decel. time


For loads that are frequently accelerated and decelerated, it is often necessary to minimize the accel.
and decel. time by using accel. and decel. torques. Vector control inverters are ideal for such
operations.

10-10
10. Selecting Inverter Capacity

Figure 10-11 Sample of Driving Device which Includes


the Constant Power Characteristic
In this operation, the accel. and decel. characteristic becomes non-linear, so the time required to accel.
or decel. cannot be expressed by a simple formula.
Therefore, in general, the method employed divides speed N into small sections ( N) to calculate the
partial accel./decel. time and sums these until accel. or decel. ends.
The smaller the divisions, the higher the calculation accuracy.
The above figure shows a sample torque-speed characteristic of a driving system: the curve shows a
constant-torque in the range below N0 and constant-output in the range from N0 to N1.
The accel. time is expressed as follows:

J1 J2 / G 2N
tACC = [s] (3.17)
M L / G 60
Obtaining in advance the moment of inertia of the motor shaft (J 1) and of the load shaft (after
conversion into motor shaft) (J2) and load torque L (after conversion into motor shaft) as well as the
efficiency of the reduction speed device (G), the maximum motor torque () is calculated using one
of the following formulas depending on the speed range:
M when NN0: constant-torque range

60PO
M = [N m] (3.18)
2NO

M when N0NN1: constant-output range (torque is inversely proportional to speed)

60PO
M = [N m] (3.19)
2N
If the result of the above calculation differs from the expected result, select a drive system by one
frame larger.

(5) Calculation for nonlinear decelerating time


Decelerating time can be calculated by the same formula as used for calculating accelerating time.
J1 J2G 2N
tDEC = [s] (3.20)
M LG 60

In this formula, because both M and N are negative value, load torque L generally promotes
deceleration. However, lift load has a mode in which L becomes negative. In this mode, the polarity
differs between M and L, which blocks deceleration.

10-11
Table 10.1 Moment of Inertia of Various Rotating Bodies
Mass: W [kg] Mass: W [kg]
Shape Moment of inertia: Shape Moment of inertia:
2 2
J [kgm ] J [kgm ]
Hollow cylinder

W (D1 D2 )L
2 2
4 W ABL

1
J W(D1 D2 )
2 2
8 1
J a W(L A )
2 2
12
Sphere 1 2 1
3 J b W(L A )
2
W D 12 4
6
1 2
Jc W(L0 L0L L )
2

1 3
J WD
2
10

Cone

W D L
2
W D L
2
12 4

3
J WD
2
40 1 2 3
Ja W(L D )
2
12 4
Rectangular prism 1 2 3
Jb W(L D )
2
W ABL 3 16
1 2
Jc W(L0 L0L L )
2
1 3
J W(A B )
2 2
12

Square cone
(pyramid, rectangular base) 1 1
W ABL W ABL
3 3

1
J W(A B )
2 2
1 2 1
Jb W(L A )
2
20
10 4
Triangular prism 3 3 2
Jc W(L0 L0L L )
2
3
W A L
2 2 5
4

1
J WA
2
W D L
2
3 12

Triangle cone
(tetrahedron with 3 2
equilateral triangular base) W A L Jb
1 2 3
W(L D )
2
12
10 8
3 3 2
Jc W(L0 L0L L )
1 2
J WA
2
2 5
5

Main metal density (at 20C) [kg/m ]


3

Carbon steel: 7860, Copper: 8940, Aluminum: 2700

10-12
10. Selecting Inverter Capacity
10.1.3.3 Heat Energy Calculation of Braking Resistor
Braking by an inverter causes mechanical energy to be regenerated in the inverter circuit.
This regenerative energy is often discharged to the resistor. In this section, braking resistor rating is
explained.

(1) Calculation of regenerative energy


Regenerative energy generated in the inverter operation consists of kinetic energy of a moving object
and its potential energy.

1) Kinetic energy of a moving object


When an object with moment of inertia J [kgm2] rotates at a speed N2 [r/min], its kinetic energy is
as follows:
J 2N2 2
E = ( ) [J] (3.21)
2 60

1 2
J N2 [J] (3.21)
182 .4

The output energy when this object is decelerated to a speed N 1 [r/min] is as follows:

J 2N2 2 2N1 2
E = [( ) ( ) ] [J] (3.22)
2 60 60
1
J(N2 N2 ) [J] (3.22)
2 2

182 .4

The energy regenerated to the inverter as shown in Figure 9-10 is calculated by considering the
reduction-gear efficiency G and motor efficiency M as follows:

1
E (J1J2G)M(N2 N1 ) (3.23)
2 2
[J]
182 .4

2) Potential energy of an object


When an object of W [kg] is lowered from height h2 [m] to h1 [m], the output potential energy is
expressed as follows:
E = Wg(h2h1) [J] (3.24)
g 9.8065 [m/s ]
2
Where,

Regenerative energy to the inverter circuit is calculated by considering the reduction-gear


efficiency G and motor efficiency M as follows:

E = Wg(h2h1)GM [J] (3.25)

10-13
10.1.3.4 Calculating RMS Rating of Motor
In case of the load which repeats the operation very frequently, the load current fluctuates largely and
enters into the short-time rating range of the motor repeatedly. It is, therefore, required to review the
thermal allowable value. The exothermicity is approximately considered to be in proportion to the square
of the load current. In case of the dedicated motor of VG7S which utilizes the forced cooling fan method,
the temperature will increase in proportion to the exothermicity itself.
When the operation is repeated in such an interval as to be short enough compared with the thermal time
constant of the motor, calculate the equivalent RMS current as mentioned below, and select the unit
such that this RMS current does not over the rated current of the motor.

Figure 10-12 Sample of the Repetitive Operation

Firstly, calculate the required torque of each part based on the speed pattern. Then using the
torque-current curve of motor, convert this torque to the pattern of the load current. The
:equivalent RMS current, I eq can be finally calculated by the following formula.

I1 t1 I2 t2 I3 t3 I4 t4 I5 t5
2 2 2 2 2
Ieq = [A] (3.26)
t 1 t2 t3 t4 t5 t6

The torque-current curve for the dedicated motor is not available for actual calculation. So, calculate the
load current I from the load torque 1 using the following formula (3.27). Then, calculates the equivalent
current Ieq.

I = 1 It Im 2 [ A ] (3.27)
100 100
100

Here, 1: load torque [%], It100 = torque current (P09; M1 torque current), Im100 = (exciting current) (P08;
M1 exciting current)
For the function code data of P08 and P09, refer to Chapter 14 Replacement data.
When using the second motor, refer to the torque current and exciting current of A code instead of
those of P code.
10-14
10. Selecting Inverter Capacity
10.1.3.5 Appendix (Calculation for Other than in Sl Unit)
All the expressions in this document are based on SI units (International System of Units). In this section,
how to convert expressions to other units is explained.

(1) Conversion of unit 3) Torque of linear moving load


1) Force [Driving mode]
1 [kgf] 9.8 [N] V [m/min]
F [N]
[Nm] 0.159
1 [N] 0.102 [kgf] NM [r/min]G
2) Torque V [m/min]
T [kgfm] 0.159 F [kgf]
1 [kgfm] 9.8 [Nm] NM [r/min]G
1 [Nm] 0.102 [kgfm] [Braking mode]
3) Work and energy V [m/min]
[Nm] 0.159 F [N]
1 [kgfm] 9.8 [Nm] = 9.8 [J] = 9.8 [Ws] NM [r/min]G
V [m/min]
4) Power T [kgfm] 0.159 F [kgf]
NM [r/min]G
1 [kgfm/s] 9.8 [Nm/s] = 9.8 [J/s] = 9.8 [W]
4) Acceleration torque
1 [Nm/s] 1 [J/s] = 1 [W] 0.102 [kgfms] [Driving mode]
5) Rotation speed J [kgm ] N [r/min]
2

2 [Nm]
1 [rmin] = [rad/s] 0.1047 [rads] 9.55 t [s] G
60
GD [kgm ] N [r/min]
2 2

1 [rads] = 60 [r/min] 9.549 [rmin] T [kgfm]


375 t [s] ]G
2
6) Inertia constant
2
J [kgm ] : Moment of inertia [Braking mode]
J [kgm ] N [r/min]G
2 2 2
GD [kgm ] : Flywheel effect [Nm]
2 9.55 t [s]
GD = 4J
GD [kgm ] N [r/min]G
2 2 2
GD
J= T [kgfm]
4 375 t [s]
7) Pressure and stress
5) Acceleration time
1 [mmAq] 9.8 [Pa] 9.8 [N/m ]
2

J1J2/G [kgm ] N [r/min]


2
1 [Pa] 1 [N/m ] 0.102 [mmAq]
2
tACC [s]
ML/G [Nm ]
2 9.55

1 [bar] 100000 [Pa] 1.02 [kgcm ]
2

GD1 GD2 /G [kgm ] N [r/min]


2 2 2
1 [kgcm ] 98000 [Pa] 980[mbar]
2
tACC [s]
TMTL/G [kgfm] 375

1 atmospheric pressure
= 1013 [mbar] = 760 [mmHg] 6) Deceleration time
J1J2G [kgm ] N [r/min]
2
= 101300 [Pa] 1.033 [kgcm ]
2
2
tDEC [s]
(2) Calculation formula MLG [Nm ] 9.55
1) Torque, power and rotation speed
GD1 GD2 /G [kgm ] N [r/min]
2 2 2
2 tDEC [s]
P [W] N [r/min][N m] TMTL/G [kgfm] 375
60
P [W] 1.026N [r/min] T [kgfm]
P [W]
[N m] 9.55
N [r/min]
P [W]
T [kgfm] 0.974
N [r/min]
2) Kinetic energy
1
E [J] J [kgm2] N2 [(r/min)2]
182.4
1
E [J] GD2 [kgm2] N2 [(r/min)2]
730

10-15
10.2 Braking Unit and Braking Resistor Selection
10.2.1 Selection Procedure
The following three requirements must be satisfied simultaneously:
(1) Maximum braking torque must not exceed values listed in Tables 9.4.1(1) to 9.4.5(2)in Chapter 9.
To use maximum braking torque exceeding values in the above tables, select one size larger capacity
braking unit and resistor.
(2) Discharge energy for a single braking action must not exceed discharging capability [kWs] listed in
the Tables 9.4.1 (1) to 9.4.5 (2) in Chapter 9.
(3) Average loss obtained by dividing discharge energy by cyclic period must not exceed the average loss
[kW] listed in the Table.

The selecting conditions depend on the periodic duty cycle as described follows:
1) If the periodic duty cycle is 100s or shorter, the above conditions 1) and 3) must be satisfied.
2) If the periodic duty cycle is longer than 100s, the above conditions 1) and 2) must be satisfied.

10.2.2 Notes on Selection


Braking time and duty cycle (%ED) are converted under deceleration braking conditions based on the
rated torque as shown below. However, these value need not be considered when selecting braking
unit and resistor capacity.

Figure 10-13 Duty Cycle T1 100


Duty cycle (%ED) =
T0

10-16
- MEMO -

10-17
11. About Motors
11.1 Vibration and Noise
* Please refer to the 2-2-3 Dedicated Motor Specifications for the specifications and the external
dimensions of the dedicated motors.

Dedicated Motor type Vibration level [ m ] Noise level [ dB ] *3)


applicable No. of
motor At base speed At max. speed At base speed At max. speed
poles MVK__
1500[r/min] *2) 3600[r/min] 1500[r/min] 3600[r/min]
[kW]
0.75 8095A
1.5 8097A 56 60
2.2 8107A
3.7 8115A 58 62
5.5 8133A
less than 7 60 64
7.5 8135A
less than 5
11 8165A
68 72
15 8167A
18.5 8184A
73
22 8185A
71
30 4 8187A
less than 7 73
37 8207A
45 8208A less than 5 less than 7 *2) 71 73
55 9224A
75 9254A
90 9256A
110 9284A
*1) less than 15 *1) 88
132 9286A
160 931LA
200 931MA
220 931NA
*1) Please contact Fuji for the individual figures.
*2) The maximum speed (max. speed) for 30 to 37[kW] is 3000[r/min], for 45 to 75[kW], 2400[r/min],
and for 90 to 220[kW] max. speed is 2000[r/min].
*3) This noise level was measured at the point which is 1[m] away to the direction of the terminal box
from the motor.

11-1
11.2 Acceleration Vibration Value
Dedicated Motor type Acceleration
No.of vibration value,
applicable
motor [kw] poles MVK__A-C acceptable [m/s2]
0.75 8095A
1.5 8097A
2.2 8107A
3.7 8115A
5.5 8133A
7.5 8135A
less than 6.4
11 8165A
15 8167A
18.5 8184A
22 8185A
30 4 8187A
37 8207A
45 8208A less than 1.0
55 9224A
75 9254A less than 1.0
90 9256A
110 9284A
132 9286A
160 931LA less than 6.4
200 931MA
220 931NA
Note: If the actual vibration is over the figure on this table, other countermeasure is required.

11-2
11. About Motors
11.3 Allowable Radial Load at Motor Shaft Extension
[Loaded point]

The maximum allowable value of radial load applied by the


belt is shown in the figures below. The data is classified by the
frame number and the rotation speed.
If the point which is decided by the radial load FA[kN] acting
on the motor shaft and the length L[mm] from the stepped
joint at shaft end to the center of the pulley (the distance to the
FA load points) is within a curve, the motor can be operated
by that pulley.
Please refer to the technical leaflet of the induction motor for
the details.

MVK8095A[0.75kW] MVK8097A[1.5kW] MVK8107A[2.2kW]

MVK8115A[3.7kW] MVK8133A[5.5kW] MVK8135A[7.5kW]

MVK8165A[11kW] MVK8167A[15kW] MVK8184A[18.5kW]

11-3
MVK8185A[22kW] MVK8187A[30kW] MVK8207A[37kW]
MVK8208A[45kW]

Note: Please contact Fuji individually for the motors whose frame number is over 200L (more than
55kW).

11-4
11. About Motors
11.4 Allowable Thrust Load
(Unit:k
N)
Frame Horizontal use IM B3(F11), IM B5(L51) Vertical use IM V5(F12), IM V1(L52) Vertical use IM V6(F13), IM V3(L53)
Type
Direction of thrust: FS Direction of thrust: FU Direction of thrust: FS Direction of thrust: FU Direction of thrust: FS Direction of thrust: FU
number MVK__ 2 Poles 4 Poles 6 Poles 2 Poles 4 Poles 6 Poles 2 Poles 4 Poles 6 Poles 2 Poles 4 Poles 6 Poles 2 Poles 4 Poles 6 Poles 2 Poles 4 Poles 6 Poles
90L 8095A 0.3 0.45 0.55 0.4 0.6 0.7 0.25 0.4 0.5 0.45 0.65 0.75 0.4 0.55 0.65 0.3 0.5 0.6
8097A
100L 8107A 0.65 0.8 0.55 0.65 0.6 0.7 0.6 0.6 0.5 0.6 0.75 0.85

112M 8115A 0.65 0.9 1.1 0.6 0.75 0.95 0.6 0.8 1 0.65 0.85 1 0.55 0.7 0.85 0.75 1 1.2

132S 8133A 1 1.4 1.7 0.75 1 1.2 1 1.3 1.7 0.9 1.1 1.4 0.65 0.9 1.1 1.2 1.5 1.9

132M 8135A 1.6 1

160M 8165A 1.3 1.8 2.2 1.2 1.5 1.9 1.1 1.6 2 1.5 1.8 2.2 1 1.4 1.7 1.6 2.1 2.5

160L 8167A 1.7 2.1 1.8 1.5 1.8 1.3 1.5

180M 8184A 2 2.7 3.3 1.9 2.3 2.8 1.8 2.3 2.9 2.2 2.7 3.4 1.6 2 2.6 2.4 3.2 3.9
8185A
200L 8187A 1.9 3.8 4.5 2 3.2 3.7 1.5 3.2 3.8 2.6 4 4.8 2.7 3 2.5 4.6 5.6
8207A
225S 8208A 1.2 5.4 6.5 1.2 5.4 6.5 0.4 4.4 5.3 2.3 6.9 8.2 0.4 4.4 5.3 2.3 6.9 8.2
250S 9224A 1.1 5.2 6.2 1.1 5.2 6.2 0.3 4.1 4.8 0.3 4.1 4.8

250M 9254A 1 6.4 7.6 1 6.4 7.6 4.9 5.6 8.4 10.3 4.9 5.6 8.4 10.3

280S 9256A 0.9 6.2 7.3 0.9 6.2 7.3 4.5 5.1 8.5 10.4 4.5 5.1 8.5 10.4

280M 9284A 0.8 5.9 6.9 0.8 5.9 6.9 3.7 4.2 9.2 10.8 3.7 4.2 9.2 10.8

315S 9286A 0.7 5.7 6.7 0.7 5.7 6.7 3.1 3.8 9.3 10.9 3.1 3.8 9.3 10.9

315M 931LM
* Contact Fuji individually * Contact Fuji individually * Contact Fuji individually
931MA
931NA

Mounting method
and the direction
of thrust

Note 1: The above-mentioned figures whose frame number are more than 250S are the allowable thrust
(axial) load of the motor for direct connection
Note 2: The above-mentioned allowable thrust (axial) load is calculated on the assumption that the motor
would bear the radial load through the normal sized half-coupling.
Note 3: For the motor with shielded type ball bearing, if the thrust load to the anti-driving direction is
bigger than the pre-load spring pressure on the anti-driving side, the runout of shaft end shown in
the following table will occur on the anti-driving side.
Frame number 90L, 100L 112M 132S, 132M 160M, 160L 180M to 225S 250S to 315M
Preload [N] 166 235 294 343 568 *Contact Fuji
Runout of shaft *Std 0.6 1.2 individually.
end [mm] Max. 1.4 2.0
*Std.: Standard

11-5
11.5 List of Special Combinations
11.5.1 List of Combinations of 380V Series
Type 4-pole non-standard special motor 4-pole standard motor
Base speed
1500 Base speed: 1,500[r/min], Max. speed: 1,500[r/min]
[r/min]
Max. load
torque 150 150
[%]
Model Model Potential max.
Max. speed
Model and item speed
Motor Inverter Nmax[r/min] Motor Inverter
Nmax[r/min]*2
3.7 MVK8115A FRN3.7VG7S-4 3600 MVK8115A FRN3.7VG7S-4 3300
5.5 MVK8133A FRN5.5VG7S-4 MVK8133A FRN5.5VG7S-4 3400
7.5 MVK8135A FRN7.5VG7S-4 MVK8135A FRN7.5VG7S-4 2150
11 MVK8165A FRN11VG7S-4 MVK8165A FRN11VG7S-4 1600
15 MVK8167A FRN15VG7S-4 MVK8167A FRN15VG7S-4 3200
18.5 MVK8184A FRN22VG7S-4 MVK8184A FRN18.5VG7S-4 2750
22 MVK8185A FRN30VG7S-4 MVK8185A FRN22VG7S-4 2000
Output [kW]

30 MVK8187A FRN37VG7S-4 MVK8187A FRN30VG7S-4 2200


37 MVK8207A FRN45VG7S-4 MVK8207A FRN37VG7S-4 1600
45 MVK8208A FRN55VG7S-4 MVK8208A FRN45VG7S-4 2100
55 MVK9224A FRN75VG7S-4 2400 MVK9224A FRN55VG7S-4 1600
75 MVK9254A FRN90VG7S-4 MVK9254A FRN75VG7S-4 2000
90 MVK9256A FRN110VG7S-4 2000 MVK9256A FRN90VG7S-4 2000
110 MVK9284A FRN132VG7S-4 MVK9284A FRN110VG7S-4 2000
132 MVK9286A FRN160VG7S-4 MVK9286A FRN132VG7S-4 1500
160 MVK931LA FRN200VG7S-4 MVK931LA FRN160VG7S-4 2000
200 MVK931MA FRN220VG7S-4 MVK931MA FRN200VG7S-4 1800
220 MVK931NA FRN220VG7S-4 MVK931NA FRN220VG7S-4 1600

*1) The electric characteristics of the motor are the same as those of the standard motor. The frame size
of the inverter is one frame larger.

*2) The maximum speed at which the 150% overload rating torque is obtained with 380V input is
specified. If a 150% overload constant is necessary at a larger speed, select the inverter of a larger
capacity.

11-6
11. About Motors
11.5.2 Low Base Speed Series Combination List
[200V class]
No. of poles,
standard/ 6-pole non-standard special motor 4-pole standard motor
non-standard
Base
500[r/min] 650[r/min] 750[r/min] 850[r/min] 1,000[r/min] 1,000[r/min]
speed
Max.
2,000[r/min] 2,000[r/min] 1,800[r/min] 1,700[r/min] 2,000[r/min] 2,400[r/min] 3,000[r/min] 3,600[r/min]
speed
MVK8115A MVK8107A MVK8097A MVK8097A
0.75
FRN1.5VG7S-2 FRN1.5VG7S-2 FRN0.75VG7S-2 FRN1.5VG7S-2
MVK8133A MVK8115A MVK8107A MVK8107A
1.5 FRN3.7VG7S-2 FRN2.2VG7S-2 FRN2.2VG7S-2 FRN2.2VG7S-2
MVK8135A MVK8133A MVK8115A MVK8115A
2.2
FRN3.7VG7S-2 FRN3.7VG7S-2 FRN3.7VG7S-2 FRN3.7VG7S-2
MVK8165A MVK8135A MVK8133A MVK8133A
3.7
FRN5.5VG7S-2 FRN5.5VG7S-2 FRN5.5VG7S-2 FRN5.5VG7S-2
MVK8167A MVK8165A MVK8135A MVK8135A
5.5
FRN7.5VG7S-2 FRN7.5VG7S-2 FRN7.5VG7S-2 FRN7.5VG7S-2
MVK8185A MVK8167A MVK8165A MVK8165A
7.5 FRN11VG7S-2 FRN11VG7S-2 FRN7.5VG7S-2 FRN11VG7S-2
Output [kW]

MVK8187A MVK8184A MVK8167A MVK8184A


11 FRN15VG7S-2 FRN15VG7S-2 FRN15VG7S-2 FRN18.5VG7S-2
MVK8207A MVK8185A MVK8184A MVK8185A
15
FRN22VG7S-2 FRN18.5VG7S-2 FRN18.5VG7S-2 FRN22VG7S-2
MVK9256A MVK9221A MVK8187A MVK81855A MVK8187A
18.5 FRN30VG7S-2 FRN30VG7S-2 FRN22VG7S-2 FRN22VG7S-2 FRN30VG7S-2
MVK9284A MVK9250A MVK8207A MVK8187A MVK8207A
22
FRN30VG7S-2 FRN30VG7S-2 FRN30VG7S-2 FRN30VG7S-2 FRN37VG7S-2
MVK9284A MVK9256A MVK9221A MVK8207A MVK8208A
30 FRN45VG7S-2 FRN45VG7S-2 FRN37VG7S-2 FRN37VG7S-2 FRN45VG7S-2
MVK9286A MVK9284A MVK9224A MVK9221A
37
FRN55VG7S-2 FRN45VG7S-2 FRN45VG7S-2 FRN45VG7S-2
MVK931LA MVK9284A MVK9250A MVK9224A
45
FRN55VG7S-2 FRN55VG7S-2 FRN55VG7S-2 FRN55VG7S-2
MVK931NA MVK9286A MVK9256A MVK9250A
55 FRN75VG7S-2 FRN75VG7S-2 FRN75VG7S-2 FRN75VG7S-2
MVK9354A MVK931MA MVK9284A MVK9256A
75
FRN90VG7S-2 FRN90VG7S-2 FRN90VG7S-2 FRN90VG7S-2

11-7
[400V class]
No. of poles,
standard/ 6-pole non-standard special motor 4-pole standard motor
non-standard
Base
500[r/min] 650[r/min] 750[r/min] 850[r/min] 1,000[r/min] 1,000[r/min]
speed
Max.
2,000[r/min] 2,000[r/min] 1,800[r/min] 1,700[r/min] 2,000[r/min] 2,400[r/min] 3,000[r/min] 3,600[r/min]
speed
MVK8115A MVK8107A MVK8097A MVK8097A
0.75 FRN3.7VG7S-4 FRN3.7VG7S-4 FRN3.7VG7S-4 FRN1.5VG7S-4
MVK8133A MVK8115A MVK8107A MVK8107A
1.5
FRN3.7VG7S-4 FRN3.7VG7S-4 FRN3.7VG7S-4 FRN2.2VG7S-4
MVK8135A MVK8133A MVK8115A MVK8115A
2.2
FRN3.7VG7S-4 FRN3.7VG7S-4 FRN3.7VG7S-4 FRN3.7VG7S-4
MVK8165A MVK8135A MVK8133A MVK8133A
3.7 FRN5.5VG7S-4 FRN5.5VG7S-4 FRN5.5VG7S-4 FRN5.5VG7S-4
MVK8167A MVK8165A MVK8135A MVK8135A
5.5
FRN7.5VG7S-4 FRN7.5VG7S-4 FRN7.5VG7S-4 FRN7.5VG7S-4
MVK8185A MVK8167 MVK8165A MVK8165A
7.5
FRN11VG7S-4 FRN11VG7S-4 FRN7.5VG7S-4 FRN11VG7S-4
MVK8187A MVK8184 MVK8167A MVK8184A
11
FRN15VG7S-4 FRN15VG7S-4 FRN11VG7S-4 FRN18.5VG7S-4
MVK8207A MVK8185A MVK8184A MVK8185A
15 FRN22VG7S-4 FRN18.5VG7S-4 FRN18.5VG7S-4 FRN22VG7S-4
MVK9256A MVK9221A MVK8187A MVK8185A MVK8187A
18.5
Output [kW]

FRN30VG7S-4 FRN30VG7S-4 FRN22VG7S-4 FRN22VG7S-4 FRN30VG7S-4


MVK9284A MVK9250A MVK8207A MVK8187A MVK8207A
22
FRN30VG7S-4 FRN30VG7S-4 FRN30VG7S FRN30VG7S-4 FRN37VG7S-4
MVK9284A MVK9256A MVK9221A MVK8207A MVK8208A
30 FRN45VG7S-4 FRN45VG7S-4 FRN37VG7S-4 FRN37VG7S-4 FRN45VG7S-4
MVK9286A MVK9284A MVK9224A MVK9221A
37
FRN55VG7S-4 FRN45VG7S-4 FRN45VG7S-4 FRN45VG7S-4
MVK931LA MVK9284A MVK9250A MVK9224A
45 FRN55VG7S-4 FRN55VG7S-4 FRN55VG7S-4 FRN55VG7S-4
MVK931NA MVK9286A MVK9256 MVK9250A
55
FRN75VG7S-4 FRN75VG7S-4 FRN55VG7S-4 FRN75VG7S-4
MVK9354A MVK931MA MVK9284A MVK9256A
75
FRN90VG7S-4 FRN90VG7S-4 FRN90VG7S-4 FRN90VG7S-4
MVK9356A MVK931PA MVK9286A MVK9284A
90 FR110VG7S-4 FRN110VG7S-4 FRN110VG7S-4 FRN110VG7S-4
MVK9352A MVK9310A MVK9286A
110
FRN132VG7S-4 FRN132VG7S-4 FRN132VG7S-4
MVK9356A MVK931MA MVK9310A
132
FRN160VG7S-4 FRN160VG7S-4 FRN160VG7S-4
MVK931MA
160 FRN200VG7S-4
*1)
200

*1) Contact us.

11-8
- MEMO -

11-9
12. Operation Data
12.1 Frequency Response Characteristics

Because of the improvement


of the frequency response,
1) The motor wow was
reduced to approximately
60% of the conventional
one.
2) Follow-up characteristics at
the time of load fluctuation
improved.
3) Position synchronizing
accuracy improved.
4) Step response characteristics
of speed improved.

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min
Test condition ; Motor only

12.2 Sample Measurement of Motor Wow

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min
Test condition ; Motor only

12-1
12.3 Current Response Characteristics

By realizing the current response of


800Hz, the waveform distortion of
output current was reduced.
The harmonic of 5,7,11,13 times Inverter ; FRN37VG7S-4
caused from PWM control was Motor ; MVK6207A-C, 37kW, 1500/3600r/min
reduced. This leads to the reduction Test condition ; 100% load
of torque ripple.

12.4 Torque Ripple


VG7S VG5

Torque ripple PP 100%:Rated torque


1 time 2 times 4 times 6 times
VG7S 0.23% 0.22% 0.10% 1.49%
VG5 0.70% 0.20% 0.09% 1.60%

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min
Test condition ; Motor constraint

12-2
12. Operation Data
12.5 Impact load characteristics

Torque current
100%
command value

Actual speed 100 r/min

Motor current

0.2S
With load Without load
(100%) (100%)

FRN7.5VG7S-2, operation at 500r/min

12.6 Speed-torque Characteristics (PG Vector Control)

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

12-3
12.7 Torque Control Accuracy (PG Vector Control)
Axial torque [%]

Planned
value
Axial torque 100%
235.61 (Nm)
24.03 (kgm) Actual
value

Axial torque -100%


-235.61 (Nm)
-24.03 (kgm)

Torque command value [%]

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

12-4
12. Operation Data
12.8 Speed-torque Characteristics (Sensorless Vector
Control)

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

12-5
12.9 Deceleration and Acceleration via Zero Speed
(PG Vector Control)

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

12.10 Deceleration and Acceleration via Zero Speed


(Sensorless Vector Control)

Inverter ; FRN37VG7S-4
Motor ; MVK6207A-C, 37kW, 1500/3600r/min

12-6
12. Operation Data
12.11 Comparison of Radiation Noise

N2

1. Motor speed : 1000r/min


2. Measurement distance : 1.0m
3. Motor capacity : 5.5kW-200V
4. Carrier frequency : 10kHz

12-7
13. Function Code List
13.1 Function Code Configuration
13.1.1 Identification Code Displayed on KEYPAD Panel
F00
Code number
Identification code

Function code Function Notes


Fundamental functions F00 to F80 Fundamental Displayed on KEYPAD panel always
function
Extensional terminal E01 to E84 Terminal function Some codes are displayed only when
functions options are installed
E51, 52 Function codes for OPC-VG7-AIO option
E55, 56 Function codes for OPC-VG7-AIO option
E59, 60 Function codes for OPC-VG7-AIO option
E63, 64 Function codes for OPC-VG7-AIO option
E67, 68 Function codes for OPC-VG7-AIO option
E72, 73 Function codes for OPC-VG7-AIO option
E77, 78 Function codes for OPC-VG7-AIO option
E82, 83 Function codes for OPC-VG7-AIO option
Control functions of C01 to C73 Control function Displayed on KEYPAD panel always
frequency
Motor Parameters P01 to P30 Motor parameter
function for M1
High performance functions H01 to H73 High performance
function
Alternative motor parameters A01 to A50 Motor parameters for
M2 and M3
Optional functions o01 to o41 Option function Displayed when options are installed.
PG (PR) option codes are displayed always.
o01 to o04 Function codes for OPC-VG7-DIA and DIB
options
o05 Function codes for OPC-VG7-PG (PD)
option
o06 to o08 Function codes for OPC-VG7-PG (LD)
digital line speed detection option
o09 to o11 Function codes for OPC-VG7-PMPG
synchronous motor PG option
o12 to o19 Function codes for OPC-VG7-PG (PR)
pulse train input option
o30 to o32 Function codes for OPC-VG7-TL field bus
option
o33, o34 Function code for OPC-VG7-SI (MWS)
multi-winding system option
o35 to o36 Function codes for OPC-VG7-SI (UPAC)
option
o37 Function code for OPC-VG7-RS option
o38 to o41 Function codes for OPC-VG7-UPAC option
Lift functions L01 to L15 Lift functions
User functions U01 to U64 User functions You can use for UPAC option.
(UPAC) Displayed on KEYPAD panel always.
Serial communication S01 to S12 Command functions You cannot refer to or change in LOC mode
functions (KEYPAD panel).
Monitoring functions M01 to Data monitor You can use in COM mode (T-Link, RS-485,
M60 functions SI, SX, and field bus) and UPAC.

13-1
13.2 Function Code List
13.2.1 Function Code List Description
Item Description
Fcode Identification codes for function codes.
Communication Address used with integrated RS-485 or UPAC option (OPC-VG7-UPAC) to refer to or
address change function codes.
485 number
Communication Address used with field bus options (OPC-VG7-TL, OPC-VG7-SX and field bus options)
address to refer to or change function codes. You cannot use a filed bus option for a function
Link number code without a communication address Link number.
Function code Name assigned to a group of function codes with a similar nature.
name
Function directory Name of an individual function of a function code.
name
Setting range Indicates the setting range and the data definition.
Factory setting Data specified by FUJI before delivery. Modified data are displayed with (asterisk) on
the KEYPAD panel. You can use the initialization function code to reset them to the
factory setting.
Type Indicates a format type used to refer to or change data through communication system
(such as RS-485 and filed bus).
See 13.3 Function Code List Dedicated for Communication for more information.
Copy Indicates whether to be copied or not to another inverter when you use the copy function
of the KEYPAD panel to copy entire data stored in the KEYPAD panel.
Indicates the function code saved with H02 save all function (writing the non-volatile
Save all
memory). : Saved function. : Function not saved.
Initialization Indicates whether to be initialized (reset to the factory setting) or not by the function code
H03 Data initializing. : Initialized, : Not initialized.
Control type: Indicates whether available or not in individual control types (PG: Vector control with PG,
Available/ Not LES: Sensorless vector control, VF: V/f control, SM: Vector control to drive synchronous
available motor).
Indicates the parameter displayed on the keypad panel if H70 is set at 1 (lifting
Lifting machine
machine). : displayed, : Not displayed

13.2.2 List
F: Fundamental Functions
Communication Control type: Available/
Initialization

machine
Save all

address Not available


Lifting
Copy
Type

Function code
Fcode Function directory name Setting range
485 Link name
PG LES VF SM
number number
f 0 0 0h 50 h Data protection 0 to 1 ? ?is displayed on the keypad panel. 40 x o o o o o o o
0 : Data change enable
1 : Data protection
This is a function to protect writing from the Keypad
panel.
The protection of writing from the link (T-Link,
RS485, etc.) is defined with H29 "Link function
protection".

f 0 1 1h Speed setting N1 0 to 7 41 o o o o o o o o
0 : KEYPAD operation ( and key)
1 : Analog input (0 to ? 0VDC)
2 : Analog input (0 to +10VDC)
3 : UP/DOWN control 1 (initial speed = 0 r/min)
4 : UP/DOWN control 2 (initial speed = last value)
5 : UP/DOWN control 3 (initial speed = Creep
speed 1 or 2)
6 : DIA card input
7 : DIB card input

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-2
13. Function Code List
Communication Control type: Available/

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Function code
Fcode Function directory name Setting range
485 Link name
PG LES VF SM
number number
f 0 2 2h Operation method 0 to 1 42 o o o o o o o o
The method of operation is set.
0 : KEYPAD operation (FWD or REV or STOP key)
(LOCAL)
1 : FWD or REV signal input (REMOTE)
The change of REMOTE/LOCAL is possible also by
RST+STOP key to the keypad panel. This
operation corresponds to writing data of F02.

f 0 3 3h 51 h M1 Maximum speed M1 Maximum speed 50 to 1500 to 24000 r/min 0 o o x o o x o o

f 0 4 4h 52 h M1-Rated speed 50 to 24000 r/min 0 o o x o o x o o

f 0 5 5h 53 h M1-Rated voltage 80 to 999 V 0 o o x o o x o o

f 0 7 7h 54 h Acceleration time 1 0.01 to 5.00 to 99.99s 13 o o o o o o o o


100.0 to 999.9s
1000 to 3600s

f 0 8 8h 55 h Deceleration time 1 0.01 to 5.00 to 99.99s 13 o o o o o o o o


100.0 to 999.9s
1000 to 3600s

f 10 Ah 56 h M1 Electronic M1 Electronic thermal 0 to 2 85 o o x o o x o o


thermal overload overload relay (Select) The motor overheating protection operates by using
relay NTC thermistor with the motor only for VG.
In this case, please make setting F10 Electronic
thermal "Inactive".
0 : Inactive (When you use the motor only for VG)
1 : Active (for 4-pole standard motor, with self-
cooling fan)
2 : Active (for Inverter motor, with separate cooling
fan)

f 11 Bh 57 h M1 Electronic thermal 0.01 to 99.99A 13 o o x o o x o o


overload relay (Level) 100.0 to 999.9A
1000 to 2000A

f 12 Ch 58 h M1 Electronic thermal 0.5 to 75.0 min 2 o o x o o x o o


overload relay (Thermal
time constant)

f 14 Eh Restart mode after 0 to 5 0 o o o o o o o o


momentary power 0 : Inactive (Trip and alarm when power failure
failure occurs.)
1 : Inactive (Trip, and alarm when power recovers.)
2 : Inactive (Deceleration to stop, and trip and
alarm.)
3 : Active (Smooth recovery by continuous
operation mode)
4 : Active (Momentarily stops and restarts at speed
on power failure)
5 : Active (Momentarily stops and restarts at
starting speed)
f 17 11h Gain (terminal 12 0.0 to 100 to 200.0 % 2 o o o o o o o o
input)

f 18 12h Bias (terminal 12 -24000 to 0 to 24000 r/min 5 o o o o o o o x


input)

f 2 0 14h 59 h DC brake (Starting DC brake (Starting 0 to 3600 r/min 0 o o o o o o x o


speed) speed)
f 2 1 15h 5A h DC brake (Braking level) 0 to 100 % 16 o o o o o o x o
f 2 2 16h 5B h DC brake (Braking time) 0.0 to 30.0 s 2 o o o o o o x o
0.0 : (Inactive)
0.1 to 30.0 s
f 2 3 17h 5C h Starting speed 0.0 to 150.0 r/min 2 o o o o o o o o
(Speed) (The frequency is limited so as not to become
0.1Hz or less. (When using sensoless or VF
control))
f 2 4 18h 5D h Starting speed 0.00 to 10.00 s 3 o o o o o o o o
(Holding time)
f 2 6 1Ah 5E h Motor sound 0.75 to 7 to 15 kHz 10 o o o o o o o o
(Carrier Freq.)
f 2 7 1Bh 5F h Motor sound (Sound 0 to 3 0 o o o o o o o o
tone) 0 : level 0
1 : level 1
2 : level 2
3 : level 3
f 3 6 24h 30RY operation 0 to 1 43 o o o o o o o o
mode 0 : The relay(30) exites on trip mode.
1 : The relay(30) exites on normal mode.
f 3 7 25h 60 h Stop speed (Level) Stop speed (Level) 0.0 to 10.0 to 150.0 r/min 2 o o o o o o o o
(The frequency is limited so as not to become
0.1Hz or less. (When using sensoless or VF
f 3 8 26h 61 h Stop speed (Detection 0 to 1 90 o o o o o x o o
method) 0 : Reference value
1 : Detected value
It is fixed 0 to use the V/F control.

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-3
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Type
Function code
Fcode Function directory name Setting range
485 Link name
PG LES VF SM
number number
f 3 9 27h 62 h Stop speed (Zerospeed 0.00 to 0.50 to 10.00 s 3 o o o o x x o o
holding time)
f 4 0 28h 63 h Torque limiter Torque limiting mode 1 0 to 3 44 o o o o o x o o
0 : Torque limiting invalid
1 : Torque limiting
2 : Power limiting
3 : Torque current limiting
f 4 1 29h 64 h Torque limiting mode 2 0 to 3 45 o o o o o x o o
0 : Same limiting level (level 1) for 4 quadrants
1 : Drive torque limiting (level 1),
and Brake torque limiting (level 2)
2 : Upper torque limiting (level 1),
and Lower torque limiting (level 2)
3 : Same limiting level for 4 quadrants
(level 1 and level 2 changeover)
Level 1 and 2 is the data setting of the definition by
F42, 43 ahead.
f 4 2 2Ah 65 h Level 1 selection 0 to 5 46 o o o o o x o o
0 : Internal preset value by F44
1 : Ai terminal input value [TL-REF1]
2 : DIA card input
3 : DIB card input
4 : Link enabled
5 : PID output
f 4 3 2Bh 66 h Level 2 selection 0 to 5 47 o o o o o x o o
0 : Internal preset value by F45
1 : Ai terminal input value [TL-REF2]
2 : DIA card input
3 : DIB card input
4 : Link enabled
5 : PID output
f 4 4 2Ch 67 h Internal set 1 -300 to 150 to 300 % 5 o o o o o x o o
f 4 5 2Dh 68 h Internal set 2 -300 to 10 to 300 % 5 o o o o o x o o
f 4 6 2Eh 69 h Mechanical loss -300.00 to 0.00 to 300.00 % 7 o o o o o x o o
compensation This is used when mechanical loss of the load
makes amends.
f 4 7 2Fh 6A h Torque bias set 1 -300.00 to 0.00 to 300.00 % 7 o o o o o x o o
This set value can be added to the torque
reference value.
TB1, 2 and 3 are switched by DI and are used.
f 4 8 30h Torque bias set 2 -300.00 to 0.00 to 300.00 % 7 o o o o o x o o
This set value can be added to the torque
reference value.
TB1, 2 and 3 are switched by DI and are used.
f 4 9 31h Torque bias set 3 -300.00 to 0.00 to 300.00 % 7 o o o o o x o o
This set value can be added to the torque
reference value.
TB1, 2 and 3 are switched by DI and are used.
f 5 0 32h Torque bias activation 0.00 to 1.00 s 3 o o o o o x o o
timer ( 300% / 1.00s )
Time up to 300% is set.
f 5 1 33h FB h Torque command 0 to 1 48 o o o o o o o o
monitor (polarity) Polarity selection of the data output related to
torque (AO, Keypad panel,code M)
0 : Display with torque polarity
1 : (+) for driving mode, and (-) for braking mode
f 5 2 34h LED monitor, LCD Display coefficient A -999.00 to 1.00 to999.00 12 o o o o o o o o
monitor The conversion coefficient to load axis rotation
speed and decide the display value at the line
speed displayed in LED are set.
Display value = Motor speed ? (0.01 to 200.00)
The set data is effective only by 0.01 to 200.00 and
outside the range is invalid.
f 5 3 35h Display coefficient B -999.00 to 1.00 to 999.00 12 o o o o o o o o
The conversion coefficient to decide the reference
value of the PID adjustment machine and the
display value (amount of the process) of the
amount of feedback is set by using display
coefficient A and B.
Display coefficient A ; Maximum value
Display coefficient B ; Minimum value
Display value = (Reference value or feedback
value) * (Display coefficient A - B) + B
f 5 4 36h LED display filter 0.0 to 0.2 to 5.0 s 2 o o o o o o o o
Filter to prevent LED from flickering by change of
the display data.
The filter is effective in all the data selected with
F55.

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-4
13. Function Code List
Communication Control type: Available/

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Type
Function code
Fcode Function directory name Setting range
485 Link name
PG LES VF SM
number number
f 5 5 37h LED (Selection) 0 to 28 49 o o o o o o o o
0 : Detected speed 1 or reference (r/min) o o x o
(depending on F56 while motor is stopped)
1 : Speed reference value 4 (ASR input) (r/min) o o o o
2 : Output frequency after slip compensation (Hz) o o o o
3 : Torque current reference (%) o o x o
4 : Torque reference value (%) o o x o
5 : Torque (calculated value) (%) o o o o
6 : Inverter input power (kW or HP) (depending on o o o o
F60)
7 : Output current (A) o o o o
8 : Output voltage (V) o o o o
9 : DC link circuit voltage (V) o o o o
10 : Magnetic flux command (%) o o x x
11 : Magnetic flux (calculated value) (%) o o x x
12 : Motor temperature () ("---" is displayed when o o o o
NTC thermistor unused.)
13 : Load shaft speed (r/min) (depending on F56) o o x o
14 : Line speed (m/min) (depending on F56) o o o o
15 : Ai adjusted value (12) (%) o o o o
16 : Ai adjusted value (Ai1) (%) o o o o
17 : Ai adjusted value (Ai2) (%) o o o o
18 : Ai adjusted value (Ai3) (%) o o o o
19 : Ai adjusted value (Ai4) (%) o o o o
The following data becomes non-display by the o o o o
mode on the option.
20 : PID reference (%) (Display at the PID mode)
21 : PID feedback value (%) (Display at the PID o o o o
mode)

22 : PID output value (%) (Display at the PID o o o o


mode)

23 : Option monitor 1 (HEX) (Display with use of o o o o


option)

24 : Option monitor 2 (HEX) (Display with use of o o o o


option)

25 : Option monitor 3 (DEC) (Display with use of o o o o


option)

26 : Option monitor 4 (DEC) (Display with use of o o o o


option)

27 : Option monitor 5 (DEC) (Display with use of o o o o


option)

28 : Option monitor 6 (DEC) (Display with use of o o o o


option)

f 5 6 38h LED (Display at stop 0 to 1 50 o o o o o o o o


mode) Change of the display on F55 when the motor is
stopping.
The corresponding data is speed (0), load shaft
rotation speed (13), and line speed (14).
0 : Speed command (r/min)
1 : Speed feedback (r/min)
f 5 7 39h LCD (Selection) 0 to 1 51 o o o o o o o o
Change of operation mode display on Keypad
panel
0 : Operation guide (State of operation, Direction of
rotation)
3Ah LCD (Language) 1 : Bar
0 to 7 graph monitor (Speed, Current, Torque) 52 o o o o o o o o
f 5 8
0 : Japanese
1 : English
2 : German
3 : French
4 : Spanish
5 : Italian
6 : Chinese
7 : Korean
f 5 9 3Bh LCD (Contrast) 0 to 5 to 10 0 o o o o o o o o
0 (Soft) to 10 (Hard)
f 6 0 3Ch Output unit selection 0 to 1 53 o o o o o o o o
(kW or HP) The unit of inverter power consumption and motor
(M1,2,3) of the function setting is defined.
0 : kW
1 : HP
f 6 1 3Dh 6B h ASR1 P-gain 0.1 to 10.0 to200.0 (times) 2 o o o o o x o o
f 6 2 3Eh 6C h I-gain 0.010 to 0.200 to1.000 s 4 o o o o o x o o
P control when setting 1.000
f 6 3 3Fh 6D h Feed forward gain 0.000 to 9.999 s 4 o o o o o x o o
f 6 4 40h 6E h Input filter 0.000 to 0.040 to 5.000 s 4 o o o o o o o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-5
Communication Control type: Available/

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Function code
Fcode Function directory name Setting range
485 Link name
PG LES VF SM
number number
f 6 6 42h 70 h Output filter 0.000 to 0.002 to 0.100 s 4 o o o o o x o o
f 6 7 43h 71 h S-curve (Acc start side) 0 to 50 % 0 o o o o o o o o
f 6 8 44h 72 h S-curve (Acc end side) 0 to 50 % 0 o o o o o o o o
f 6 9 45h 73 h S-curve (Dec start side) 0 to 50 % 0 o o o o o o o o
f 7 0 46h 74 h S-curve (Dec end side) 0 to 50 % 0 o o o o o o o o
f 7 3 49h Magnetic flux at light Magnetic flux at light leal 10 to 100 % 16 o o o o o x x o
leal
f 7 4 4Ah 75 h Pre-exiting time 0.0 to 10.0 s 2 o o o o o x x o
f 7 5 4Bh 76 h Pre-excitation initial Level 100 to 400 % 0 o o o o o x x o
f 7 6 4Ch Speed limitied Speed limiter (Mode 0 to 3 91 o o o o o o o x
select) 0 : Limiting level 1 for forward rotation, and limiting
level 2 for reverse rotation
1 : Limiting level 1 for both side rotation
2 : Limiting level 1 for upper limit, and limiting level
2 for lower limit
3 : Forword (Level 1) and reverse (Level 2). Add the
[12] input as a bias.
f 7 7 4Dh 4Fh Speed limiting (Level 1) -110.0 to 100.0 to 110.0 % 6 o o o o o o o x
f 7 8 4Eh FEh Speed limiting (Level 2) -110.0 to 100.0 to 110.0 % 6 o o o o o o o x
f 7 9 4Fh 77 h Motor selection (M1, 0 to 2 54 o o x o o o o o
M2, M3) An effective motor (M1, 2 or 3) is selected by the
function or terminal.
0 : M1 select
0 : The signal input by the terminal is given to
priority.
0 : M1 select ; (MCH2,MCH3)=(OFF,OFF)
(ON,ON) (If there is no allocation)
0 : M2 select ; (MCH2,MCH3)=(ON ,OFF)
0 : M3 select ; (MCH2, MCH3)=(OFF, ON)
1 : M2 select (x function inactive)
2 : M3 select (x function inactive)
f 8 0 50h Current rating 0 to 2 56 o o x o o o o o
switching 0 : CT (Overload current 150%)
1 : VT (Overload current 110%)
2 : HT (Overload torque 200/170%)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-6
13. Function Code List
E: Extension Terminal Functions
Communication Control type: Available/

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Type
Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
e0 1 101h 78 h X1 terminal function X1 terminal function 0 to 63 57 o o o o o o o o

0 to 3 : Multistep speed selection (1 to 15 steps) o o o o


(0 : SS1, 1 : SS2, 2 : SS4, 3 : SS8)

4, 5 : ASR and ACC/DEC time selection (4 steps) o o o o


(4 : RT1, 5 : RT2)

6 : 3 wire operation stop command (HLD) o o o o

7 : Coast-to-stop command (BX) o o o o

8 : Alarm reset (RST) o o o o

9 : Trip command (External fault) (THR) o o o o

10 : Jogging operation (JOG) o o o o

11 : Speed setting 2 / Speed setting 1 (N2/N1) o o o o

12 : Motor M2 selection (M-CH2) o o o o

13 : Motor M3 selection (M-CH3) o o o o

14 : DC brake command (DCBRK) o o o x

15 : ACC/DEC cleared to zero (CLR) o o o o

16 : Creep speed switching in UP/DOWN control o o o o


(CRP-N2/N1)

17 : Up command (UP) o o o o

18 : DOWN command (DOWN) o o o o

19 : Write enable for KEYPAD (WE-KP) o o o o

20 : PID control cancel (KP/PID) o o o o

21 : Inverse mode changeover (IVS) o o o o

22 : Interlock signal for 52-2 (IL) o o o o

23 : Write enable through link (WE-LK) o o o o

24 : Operation selection through link (LE) o o o o

25 : Universal DI (U-DI) o o o o

26 : Pick up start mode (STM) o o x o

27 : Synchronization command o x x o
(PG (PR) optional function) (SYC)

28 : Zero speed locking command (LOCK) o x x o

29 : Pre-exiting command (EXITE) o o x x

30 : Speed reference limiter cancel (N-LIM) o o o o


(Related function : F76, F77, F78)

31 : H41 [torque command] cancel (H41-CCL) o o x o

32 : H42 [torque current command] cancel o o x o


(H42-CCL)

33 : H43 [magnetic flux command] cancel o o x x


(H43-CCL)

34 : F40 [torque limiter mode 1] cancel (F40-CCL) o o x o

35 : Torque limiter 2 / Torque limiter 1 (TL2/TL1) o o x o

36 : Bypass from ramp function generator (BPS) o o o o

37, 38 : Torque bias command 1/2 o o x o


(37 : TB1, 38 : TB2)

39 : DROOP selection (DROOP) o o x o

40 : Zero hold command for Ai1 (ZH-AI1) o o o o

41 : Zero hold command for Ai2 (ZH-AI2) o o o o

42 : Zero hold command for Ai3 (option) (ZH-AI3) o o o o

43 : Zero hold command for Ai4 (option) (ZH-AI4) o o o o

44 : Ai1 polarity change (REV-AI1) o o o o

45 : Ai2 polarity change (REV-AI2) o o o o

46 : Ai3 polarity change (option) (REV-AI3) o o o o

47 : Ai4 polarity change (option) (REV-AI4) o o o o

48 : Inverse mode of PID output (PID-INV) o o o o

49 : PG alarm cancel (PG-CCL) o x x o

50 : Undervoltage cancel (LU-CCL) o o o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-7
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Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
51 : Ai torque bias hold [H-TB] o o x o

52 : STOP1 (The motor stops with normal o o o o


deceleration time.) (STOP1)

53 : STOP2 (The motor stops with deceleratime 4) o o o o


(STOP2)

54 : STOP3 (The motor stops with max, torque.) o o o o


(STOP3)

55 : DIA data latch (DIA option) (DIA) o o o o

56 : DIB data latch (DIB option) (DIB) o o o o

57 : Mulitiwinding motor cancel (SI (MWS) option) o x x x


(MT-CCL)

58 to 63 : Option Di 1/2/3/4/5/6 (O-DI1 to 6) o o o o

e0 2 102h 79 h X2 terminal function 0 to 1 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 3 103h 7A h X3 terminal function 0 to 2 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 4 104h 7B h X4 terminal function 0 to 3 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 5 105h 7C h X5 terminal function 0 to 4 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 6 106h 7D h X6 terminal function 0 to 5 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 7 107h 7E h X7 terminal function 0 to 7 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 8 108h 7F h X8 terminal function 0 to 8 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e0 9 109h 80 h X9 terminal function 0 to 9 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e1 0 10Ah 81 h X11 terminal function 0 to 25 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e1 1 10Bh 82 h X12 terminal function 0 to 25 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e1 2 10Ch 83 h X13 terminal function 0 to 25 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e1 3 10Dh 84 h X14 terminal function 0 to 25 to 63 (Refer to X1 function selection.) 57 o o o o o o o o

e1 4 10Eh X terminal function 0000 to 01FF 35 o o o o o o o o


normal open/close Setting of normal state of X1-X9.
0 : Normal open
1 : Normally closed
e1 5 10Fh 85 h Y1 terminal function Y1 terminal function 0 to 1 to 47 58 o o o o o o o o

0 : Inverter running (RUN) o o o o

1 : Speed existence signal (N-EX) o o o o

2 : Speed agreement signal (N-AG) o o x o

3 : Speed egilivarent signal (N-AR) o o x o

4 : Speed level detection 1 (N-DT1) o o o o

5 : Speed level detection 2 (N-DT2) o o o o

6 : Speed level detection 3 (N-DT3) o o o o

7 : Stopping on undervoltage (LU) o o o o

8 : Detected torque polarity (Braking/Driving) (B/D) o o x o

9 : Torque limiting (TL) o o x o

10 : Torque detection 1 (T-DT1) o o o o

11 : Torque detection 2 (T-DT2) o o o o

12 : KEYPAD operation mode (KP) o o o o

13 : Inverter stopping (STP) o o o o

14 : Operation ready output (RDY) o o o o

15 : Magnetic flux detection signal (MF-DT) o o x x

16 : Motor M2 selection status (SW-M2) o o o o

17 : Motor M3 selection status (SW-M3) o o o o

18 : Mechanical brake release signal (BRK) o o x o

19 : Alarm indication signal 1 (AL1) o o o o

20 : Alarm indication signal 2 (AL2) o o o o

21 : Alarm indication signal 4 (AL4) o o o o

22 : Alarm indication signal 8 (AL8) o o o o

23 : Fan operation signal (FAN) o o o o

24 : Auto-resetting (TRY) o o o o

25 : Universal DO (U-DO) o o o o

26 : Heat sink overheat early warning (INV-OH) o o o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-8
13. Function Code List
Communication Control type: Available/

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Type
Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
27 : Synchronization completion signal (SY-C) o x x x

28 : Lifetime alarm (LIFE) o o o o

29 : Under acceleration (U-ACC) o o o o

30 : Under deceleration (U-DEC) o o o o

31 : Inverter overload early warning (INV-OL) o o o o

32 : Motor overheat early warning (M-OH) o o o o

33 : Motor overload early warning (M-OL) o o o o

34 : DB overload early warning (DB-OL) o o x o

35 : Link transmission error (LK-ERR) o o o o

36 : load adaptive control under limiting (ANL) o x x x

37 : load adaptive control under calculation (ANC) o x x x

38 : Analog torque bias hold (TBH) o o x o

39 to 47 : Option DO1 to 9 (O-DO1 to O-DO9) o o o o

e1 6 110h 86 h Y2 terminal function 0 to 2 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e1 7 111h 87 h Y3 terminal function 0 to 3 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e1 8 112h 88 h Y4 terminal function 0 to 4 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e1 9 113h 89 h Y5 terminal function 0 to 14 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 0 114h 8A h Y11 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 1 115h 8B h Y12 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 2 116h 8C h Y13 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 3 117h 8D h Y14 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 4 118h 8E h Y15 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 5 119h 8F h Y16 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 6 11Ah 90 h Y17 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 7 11Bh 91 h Y18 terminal function 0 to 26 to 47 (Refer to Y1 function selection.) 58 o o o o o o o o

e2 8 11Ch Y terminal function 0000 to 001F 36 o o o o o o o o


normally open/close Setting of normal state of Y1to Y4,RY.
0 : Normally open
1 : Normally close
e2 9 11Dh 92 h PG pulse output 0 to 9 92 o o o o x x o o
selection 0 : No dividing
1 : 1/2
2 : 1/4
3 : 1/8
4 : 1/16
5 : 1/32
6 : 1/64
0 to 6 : Internal PG inputs are output after being
divided.
7 : Pulse oscillation mode (A/B 90? phase
difference signal)
Internal speed reference is output after pulse
conversion.
8 : PG (PD)
Pulse inputs for position encoder are directly
output.
9 : PG (PR)
Pulse inputs for position command are directly
output.
e3 0 11Eh Motor OH protection Motor OH protection 100 to 150 to 200 0 o o o o o o o o
(temperature) It is effective when NTC thermistor is used with
selected motor (M1,M2).

e3 1 11Fh M-OH early warning 50 to 75 to 200 0 o o o o o o o o


(temperature) It is effective when NTC thermistor is used with
selected motor (M1,M2).

e3 2 120h CD h M1-M3 (operation level 0.00 to 1.60 to 5.00 V 3 o o o o o o o o


PTC)

e3 3 121h INV-OL early warning 25 to 90 to 100 % 0 o o o o o o o o

e3 4 122h M-OL early warning 25 to 90 to 100 % 0 o o o o o o o o

e3 5 123h DB overload protection 0 to 10 to 100 % 0 o o o o o x o o

e3 6 124h DB-OL early warning 0 to 80 to 100 % 0 o o o o o x o o

e3 7 125h DB thermal time constant 0 to 100 to 1000 s 0 o o o o o x o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions.

13-9
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e3 8 126h 93 h Speed detection Speed detection method 000 to 111 9 o o o o o x o o
method (N-DT1) (N-DT2) (N-DT3)
0 : Detected speed
1 : Speed reference
Only reference values are effective under VF
control.
e3 9 127h 94 h N-DT1 Level 0 to 1500 to 24000 r/min 0 o o o o o o o o

e4 0 128h 95 h N-DT2 Level -24000 to 1500 to 24000 r/min 5 o o o o o o o o

e4 1 129h 96 h N-DT3 Level -24000 to 1500 to 24000 r/min 5 o o o o o o o o

e4 2 12Ah 97 h N-AR detection width 1.0 to 3.0 to 20.0 % 2 o o o o o x o o

e4 3 12Bh 98 h N-AG detection width 1.0 to 3.0 to 20.0 % 2 o o o o o x o o

e4 4 12Ch 99 h N-AG off-delay timer 0.000 to 0.100 to 1.000 s 4 o o o o o x o o

e4 5 12Dh 9A h Speed disagreement 0 to 21 9 o o o o o x o o


alarm Place of 1: Speed disagreement alarm (Er9)
0: Not used
1: Used
Place of 10: Lin phase loss detection
0: Level without DCR
1: Level with DCR
2: For manufacturer (Do not specify.)

e4 6 12Eh 9B h Torque detection level 1 0 to 30 to 300 % 16 o o o o o o o o


When the V/F control is used, the calculation value
is set.
e4 7 12Fh 9C h Torque detection level 2 0 to 30 to 300 % 16 o o o o o o o o
When the V/F control is used, the calculation value
is set.
e4 8 130h 9D h Magnetic flux detection 10 to 100 % 16 o o o o o x x o
level
e4 9 131h Ai function selection Ai1 function selection 0 to 18 59 o o o o o o o o

0 : Input sigunal off (OFF) o o o o

1 : Auxiliary speed setting 1 (before ramp function) o o o o


(AUX-N1) ? 0V/ max

2 : Auxiliary speed setting 2 (after ramp function) o o o o


(AUX-N2) ? 0V/ max

3 : Torque limiter level 1 (TL-REF1) ? 0V/? 50% o o x o

4 : Torque limiter level 2 (TL-REF2) ? 0V/? 50% o o x o

5 : Torque bias level (TB-REF) ? 0V/? 50% o o x o

6 : Torque reference (before limit function) o o x o


(T-REF) ? 0V/? 50%

7 : Torque current reference (IT-REF) o o x o


? 0V/? 50%

8 : Creep speed 1 for UP/DOWN control (CRP-N1) o o o o


? 0V/ max

9 : Creep speed 2 for UP/DOWN control (CRP-N2) o o o o


? 0V/ max

10 : Magnetic flux reference (MF-REF) o o x x


? 0V/? 00%

11 : Detected line speed (LINE-N) ? 0V/ max o o o o

12 : Motor temperature feedback (M-TMP) o o o o


+10V/ 200

13 : Speed override (N-OR) ? 0V/? 0% o o o o

14 : Universal Ai (U-AI) ? 0V/? 000 (h) o o o o

15 : PID feedback (PID-FB) ? 0V/? 0000 (d) o o o o

16 : PID reference value (PID-REF) o o o o


? 0V/? 0000 (d)

17 : PID correction gain (PID-G) ? 0V/? 000 (h) o o o o

18 : Option Ai (O-AI) ? 0V/? FFF (h) o o o o

e5 0 132h Ai2 function selection 0 to 18 (Refer to Ai1 function selection.) 59 o o o o o o o o

e5 1 133h Ai3 function selection 0 to 18 (Refer to Ai1 function selection.) 59 o o o o o o o x


(Displayed when the AIO option is installed.)

e5 2 134h Ai4 function selection 0 to 18 (Refer to Ai1 function selection.) 59 o o o o o o o x


(Displayed when the AIO option is installed.)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-10
13. Function Code List
Communication Control type: Available/

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Fcode Function name Function directory name Setting range
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number number
e5 3 135h Gain adjustment for Gain (Ai1) -10.000 to 1.000 to 10.000 (times) 8 o o o o o o o o
analog input

e5 4 136h Gain (Ai2) -10.000 to 1.000 to 10.000 (times) 8 o o o o o o o o

e5 5 137h Gain (Ai3) -10.000 to 1.000 to 10.000 (times) 8 o o o o o o o x


(When the AIO option is installed, this is
displayed.)
e5 6 138h Gain (Ai4) -10.000 to 1.000 to 10.000 (times) 8 o o o o o o o x
(When the AIO option is installed, this is
displayed.)
e5 7 139h Bias adjustment for Bias (Ai1) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o
analog input
e5 8 13Ah Bias (Ai2) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o

e5 9 13Bh Bias (Ai3) -100.0 to 0.0 to 100.0 % 6 o o o o o o o x


(When the AIO option is installed, this is
displayed.)
e6 0 13Ch Bias (Ai4) -100.0 to 0.0 to 100.0 % 6 o o o o o o o x
(When the AIO option is installed, this is
displayed.)
e6 1 13Dh Filter adjustment for Filter (Ai1) 0.000 to 0.010 to 0.500 s 4 o o o o o o o o
analog input
e6 2 13Eh Filter (Ai2) 0.000 to 0.010 to 0.500 s 4 o o o o o o o o

e6 3 13Fh Filter (Ai3) 0.000 to 0.010 to 0.500 s 4 o o o o o o o x


(When the AIO option is installed, this is
displayed.)
e6 4 140h Filter (Ai4) 0.000 to 0.010 to 0.500 s 4 o o o o o o o x
(When the AIO option is installed, this is
displayed.)
e6 5 141h Increment/decremrn Inc/dec limiter (Ai1) 0.00 to 60.00 s 3 o o o o o o o x
t limiter
e6 6 142h Inc/dec limiter (Ai2) 0.00 to 60.00 s 3 o o o o o o o x

e6 7 143h Inc/dec limiter (Ai3) 0.00 to 60.00 s 3 o o o o o o o x


(When the AIO option is installed, this is
displayed.)
e6 8 144h Inc/dec limiter (Ai4) 0.00 to 60.00 s 3 o o o o o o o x
(When the AIO option is installed, this is
displayed.)
e6 9 145h AO function AO1 function selection 0 to 1 to 31 60 o o o o o o o o
selection
0 : Detected speed 1 (0 to 10 Vdc / 0 to max o o x o
speed) (N-FB1+)

1 : Detected speed 1 (0 to ? 0 Vdc / 0 to max o o x o


speed) (N-FB1?

2 : Speed settig 2 (before ACC/DEC calculating) (0 o o o o


to ? 0 Vdc / 0 to max) (N-REF2)

3 : Speed settig 4 (ASR input) (0 to ? 0 Vdc / 0 to o o o o


max) (N-REF4)

4 : Detected speed 2 (ASR input) (0 to ? 0 Vdc / 0 o o x o


to max) (N-FB2?

5 : Detected line speed (0 to ? 0 Vdc / 0 to o o o o


Nmax) (LINE-N?

6 : Torque current reference (0 to ? 0 Vdc / 0 to o o x o


150%) (IT-REF?

7 : Torque current reference (0 to +10 Vdc / 0 to o o x o


+150%) (IT-REF+)

8 : Torque reference (0 to ? 0 Vdc / 0 to ? 50%) o o x o


(T-REF?

9 : Torque reference (0 to +10 Vdc / 0 to +150%) o o x o


(T-REF+)

10 : Motor current (0 to 10 Vdc / 0 to 200%) (I-AC) o o o o

11 : Motor voltage (0 to 10 Vdc / 0 to 200%) (V-AC) o o o o

12 : Input power (0 to 10 Vdc / 0 to 200%) (PWR) o o o o

13 : DC link circuit voltage (0 to 10 Vdc / 0 to 800V) o o o o


(V-DC)

14 : Test voltage output (+10Vdc) (P10) o o o o

15 : Test voltage output (-10Vdc) (N10) o o o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions.

13-11
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Fcode Function name Function directory name Setting range
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e7 0 146h AO2 function selection 0 to 6 to 31 (Refer to A01 function selection.) 60 o o o o o o o o

e7 1 147h AO3function selection 0 to 3 to 31 (Refer to A01 function selection.) 60 o o o o o o o o

e7 2 148h AO4 function selection 0 to 31 (Refer to A01 function selection.) 60 o o o o o o o o


(Displayed when the AIO option is installed.)

e7 3 149h AO5 function selection 0 to 31 (Refer to A01 function selection.) 60 o o o o o o o o


(Displayed when the AIO option is installed.)

e7 4 14Ah Gain adjustment for Gain (AO1) -100.00 to 1.00 to 100.00 (times) 7 o o o o o o o o
analog output
e7 5 14Bh Gain (AO2) -100.00 to 1.00 to 100.00 (times) 7 o o o o o o o o

e7 6 14Ch Gain (AO3) -100.00 to 1.00 to 100.00 (times) 7 o o o o o o o o

e7 7 14Dh Gain (AO4) -100.00 to 1.00 to 100.00 (times) 7 o o o o o o o o


(When the AIO option is installed, this is
displayed.)
e7 8 14Eh Gain (AO5) -100.00 to 1.00 to 100.00 (times) 7 o o o o o o o o
(When the AIO option is installed, this is
displayed.)
e7 9 14Fh Bias adjustment for Bias (AO1) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o
analog output
e8 0 150h Bias (AO2) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o

e8 1 151h Bias (AO3) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o

e8 2 152h Bias (AO4) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o


(When the AIO option is installed, this is
displayed.)
e8 3 153h Bias (AO5) -100.0 to 0.0 to 100.0 % 6 o o o o o o o o
(When the AIO option is installed, this is
displayed.)
e8 4 154h Filter adjustment for 0.000 to 0.010 to 0.500 s 4 o o o o o o o o
analog output (
AO1-5 )

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-12
13. Function Code List
C: Control Functions of Frequency
Communication Control type: Available/

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Fcode Function name Function directory name Setting range
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number number
c0 1 201h Jump speed control Jump speed (Speed 1) 0 to 24000 r/min 0 o o o o o o o x

c0 2 202h Jump speed (Speed 2) 0 to 24000 r/min 0 o o o o o o o x

c0 3 203h Jump speed (Speed 3) 0 to 24000 r/min 0 o o o o o o o x

c0 4 204h Jump speed (Hysteresis) 0 to 1000 r/min 0 o o o o o o o x

c0 5 205h 9E h Multistep speed Multistep speed 1 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o
setting m/m (Change by C21)

c0 6 206h 9F h Multistep speed 2 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c0 7 207h A0 h Multistep speed 3 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c0 8 208h A1 h Multistep speed 4 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c0 9 209h A2 h Multistep speed 5 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 0 20Ah A3 h Multistep speed 6 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 1 20Bh A4 h Multistep speed 7 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 2 20Ch Multistep speed 8 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 3 20Dh Multistep speed 9 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 4 20Eh Multistep speed 10 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 5 20Fh Multistep speed 11 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 6 210h Multistep speed 12 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 7 211h Multistep speed 13 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


m/m (Change by C21)

c1 8 212h Multistep speed 14 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


/Creep speed 1 m/m (Change by C21)

c1 9 213h Multistep speed 15 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 0 o o o o o o o o


/Creep speed 2 m/m (Change by C21)

c2 0 214h Multistep speed 0.000 to 0.100 s 4 o o o o o o o o


agreement timer

c2 1 215h Multistep speed setting 0 to 2 93 o o o o o o o o


definition 0 : 0 to 24000 r/min
1 : 0.00 to 100.00%
2 : 0.0 to 999.9 m/m
Defines setting methods of C05 to C19. With
selection of ? ? the setting range applies to the
max speeds (F03, A06, A40) of selected motor.
Refer to F79 for motor selection.

c2 5 219h Speed setting N2 0 to 7 41 o o o o o o o x


* Same as ( F01 )

c2 9 21Dh Jogging speed 0 to 50 to 24000 r/min 0 o o o o o o o x

c3 0 21Eh ASR-JOG P-gain 0.1 to 10.0 to 200.0 (times) 2 o o o o o x o o

c3 1 21Fh I-gain 0.010 to 0.200 to 1.000 s 4 o o o o o x o o


P control when setting 1.000

c3 2 220h Input filter 0.000 to 0.040 to 5.000 s 4 o o o o o o o o

c3 3 221h Detection filter 0.000 to 0.005 to 0.100 s 4 o o o o o x o o

c3 4 222h Output filter 0.000 to 0.002 to 0.100 s 4 o o o o o x o o

c3 5 223h Acceleration time JOG 0.01 to 5.00 to 99.99s 13 o o o o o o o o


100.0 to 999.9s
1000 to 3600s
c3 6 224h Deceleration time JOG 0.01 to 5.00 to 99.99s 13 o o o o o o o o
100.0 to 999.9s
1000 to 3600s
c3 7 225h S-curve JOG (Start side) 0 to 50 % 0 o o o o o o o o

c3 8 226h S-curve JOG (End side) 0 to 50 % 0 o o o o o o o o

c4 0 228h ASR2 P-gain 0.1 to 10.0 to 200.0 (times) 2 o o o o o x o o


c4 1 229h I-gain 0.010 to 0.200 to 1.000 s 4 o o o o o x o o
P control when setting 1.000

c4 2 22Ah F/F-gain 0.000 to 9.999 s 4 o o o o o x o o

c4 3 22Bh Input filter 0.000 to 0.040 to 5.000 s 4 o o o o o o o o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-13
c53 235h Input filter 0.000 to 0.040 to 5.000 s 4 o o o o o o o o
c54 236h Detection filter 0.000 to 0.005 to 0.100 s 4 o o o o o x o o
c55 237h Output filter 0.000 to 0.002 to 0.100 s 4 o o o o o x o o
c56 238h C9h Acceleration time 3 0.01 to 5.00 to 99.99s 13 o o o o o o o o
100.0 to 999.9s
1000 to 3600s
c57 239h CAh Deceleration time 3 0.01 to 5.00 to 99.99s 13 o o o o o o o o
100.0 to 999.9s
1000 to 3600s
c58 23Ah S-curve 3 (Start side) 0 to 50 % 0 o o o o o o o o
c59 23Bh S-curve 3 (End side) 0 to 50 % 0 o o o o o o o o
c60 23Ch ASR4 P-gain 0.1 to 10.0 to 200.0 (times) 2 o o o o o x o o
c61 23Dh I-gain 0.010 to 0.200 to 1.000 s 4 o o o o o x o o
P control when setting 1.000
c62 23Eh F/F-gain 0.000 to 9.999 s 4 o o o o o x o o
c63 23Fh Input filter 0.000 to 0.040 to 5.000 s 4 o o o o o o o o
c64 240h Detection filter 0.000 to 0.005 to 0.100 s 4 o o o o o x o o
c65 241h Output filter 0.000 to 0.002 to 0.100 s 4 o o o o o x o o
c66 242h Acceleration time 4 0.01 to 5.00 to 99.99s 13 o o o o o o o o
100.0 to 999.9s
1000 to 3600s
c67 243h Deceleration time 4 0.01 to 5.00 to 99.99s 13 o o o o o o o o
100.0 to 999.9s
1000 to 3600s
c68 244h S-curve 4 (Start side) 0 to 50 % 0 o o o o o o o o
c69 245h S-curve 4 (End side) 0 to 50 % 0 o o o o o o o o
c70 246h ASR switching time 0.00 to 1.00 to 2.55 s 3 o o o o o x o o
c71 247h A5 h ACC/DEC switching 0.00 to 100.00 % 3 o o o o o o o o
speed
c72 248h A6 h ASR switching time 0.00 to 100.00 % 3 o o o o o x o o
c73 249h Creep speed select 00 to 11 9 o o o o o o o x
(at UP/DOWN (Creep Speed 1)(Creep Speed 2)
mode) 0:Function setting (C18,19)
1:Analog input (CRP-N1, CRP-N2)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-14
13. Function Code List
P: Motor Parameters
Communication Control type: Available/

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p0 1 301h M1 Control method 0 to 3 55 o o x o o x o o
0 : Vector control
1 : Sensorless vector control
2 : Simulation operation mode
3 : Vector control (Synchronous motors)
p0 2 302h M1 selection M1 selection (for Motor 0 to 50 82 o o x o o x o o
parameter setting) Display (kW,HP) changes by setting F60.
0 to 35: Settings for motors dedicated for VG7
Data at F04, F05, and P03 to P27are automatically
set and write-protected.
36: P-OTHER
Data at F04, F05, and P03 to P27 are write-
protected and cannot be overwritten
38 to 50: Settings for the motor only for VG7
(New model)
Data at F04, F05, and P03 to P27are automatically
set and write-protected.
p0 3 303h A7 h M1-Rated capacity 0.00 to 500.00kW at F60=0 For 400kW or smaller 3 o o x o o x o o
0.00 to 600.00HP at F60=1 inverter capacities
F60=0: 0.00 to 900.0kW For 500kW or larger
F60=1: 0.00 to 1200HP inverter capacities
p0 4 304h A8 h M1-Rated current 0.01 to 99.99A 13 o o x o o x o o
100.0 to 999.9A
1000 to 2000A
p0 5 305h A9 h M1-Poles 2 to 4 to 30 (poles) 1 o o x o o x o o
p0 6 306h AA h M1-%R1 0.00 to 30.00 % 3 o o x o o x o o
p0 7 307h AB h M1-%X 0.00 to 50.00 % 3 o o x o o x o o
p0 8 308h AC h M1-Exciting current 0.01 to 99.99A 13 o o x o o x o o
100.0 to 999.9A
1000 to 2000A
p0 9 309h AD h M1-Torque current 0.01 to 99.99A 13 o o x o o x o o
100.0 to 999.9A
1000 to 2000A
p10 30Ah AE h M1-Slip (Driving) 0.001 to 10.000 Hz 4 o o x o o x x o
p11 30Bh AF h M1-Slip (Braking) 0.001 to 10.000 Hz 4 o o x o o x x o
p12 30Ch B0 h M1-Iron loss coefficient 1 0.00 to 10.00 % 3 o o x o o x x o
p13 30Dh B1 h M1-Iron loss coefficient 2 0.00 to 10.00 % 3 o o x o o x x o
p14 30Eh B2 h M1-Iron loss coefficient 3 0.00 to 10.00 % 3 o o x o o x x o
p15 30Fh B3 h M1-Magnetic sataration 0.0 to 100.0 % 2 o o x o o x x o
coefficient 1
p16 310h B4 h M1-Magnetic sataration 0.0 to 100.0 % 2 o o x o o x x o
coefficient 2
p17 311h B5 h M1-Magnetic sataration 0.0 to 100.0 % 2 o o x o o x x o
coefficient 3
p18 312h B6 h M1-Magnetic sataration 0.0 to 100.0 % 2 o o x o o x x o
coefficient 4
p19 313h B7 h M1-Magnetic sataration 0.0 to 100.0 % 2 o o x o o x x o
coefficient 5
p2 0 314h B8 h M1-Secondary time 0.001 to 9.999 s 4 o o x o o x x o
constant
p2 1 315h B9 h M1-Induced voltagge 0 to 999 V 0 o o x o o x o o
coefficient
p2 2 316h BA h M1-R2 correction 0.500 to 5.000 4 o o x o o x x o
coefficient 1
p2 3 317h BB h M1-R2 correction 0.500 to 5.000 4 o o x o o x x o
coefficient 2
p2 4 318h BC h M1-R2 correction 0.010 to 5.000 4 o o x o o x x o
coefficient 3
p2 5 319h BD h M1-Exciting current 0.000 to 5.000 4 o o x o o x x o
correction coefficient.
p2 6 31Ah BE h M1-ACR-P gain 0.1 to 20.0 2 o o x o o x o o
p2 7 31Bh BF h M1-ACR-I gain 0.5 to 100.0 ms 2 o o x o o x o o
p2 8 31Ch C0 h M1-PG pulses 100 to 1024 to 60000 0 o o x o x x o o
p2 9 31Dh D6 h M1-External PG 0000 to 4000 to 4FFF 9 o o x o x x o o
correction coefficient
p3 0 31Eh C1 h M1-thermistor 0 to 1 to 3 84 o o x o o x o o
selection 0 : No use thermistor
1 : NTC thermistor
2 : PTC thermistor
3 : Ai (M-TMP)
Please do the protection level setting of the motor
at E30-E32.
You can change the setting of a function indicated by during operation.
Underline indicates a factory setting.
You should stop operation to change the setting of other functions.

13-15
H: High Performance Functions
Communication Control type: Available/

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Fcode Function name Function directory name Setting range
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number number
h0 1 401h Tuning operation 0 to 4 61 x x x o o o x o
selection After writing the data, this function's data code
automatically returns to 0.
0 : Inactive o o o o
1 : ASR system tuning o o x o
2 : R1,L tuning o o o x
3 : Motor parameters tuning at stopping mode o o x x
4 : Motor parameters tuning at runing mode o o x x
The data after the tuning goes out when the power
supply is turned off.
H02 ll save function" must operate when the
maintenance (preservation) of the data is
necessary.
h0 2 402h E h All Save Function 0 to 1 11 x x x o o o o o
When tuning is executed at H01 and the internal
data is written, or when the data is written by way
of the link system (T-Link, field bus, and RS458,
etc.), the data goes out when the power supply of
the inverter is turned off. This function must
operate when preservation is necessary.
After writing the data, this function's data code
automatically returns to 0.

h0 3 403h Data initializing 0 to 1 11 x x x o o o o o


(Data reset) The data which the customer rewrote is returned to
the state of the factory setting value. Target
functions for initialization are all fields of F, E, C, H,
o, L, and U except motor parameter field (P,A).
After writing the data, this function's data code
automatically returns to 0.

h0 4 404h Auto-reset (Times) 0 to 10 0 o o o o o o o x


0 : (Inactive)
1 to 10 times
The auto-resetting signal can be output to the
output terminal.

h0 5 405h Auto-reset (Reset 0.01 to 5.00 to20.00 s 3 o o o o o o o x


interval)

h0 6 406h Fan stop operation 0 to 1 68 o o o o o o o o


The temperature of the cooling fan in the inverter is
detected and it is a function to control the cooling
fan automatically ON/OFF.
It always rotates when inactive is selected.
0 : Inactive
1 : Active
The signal indicating the cooling fan operation can
be output by synchronizing with this function.

h0 8 408h Rev.phase 0 to 1 68 o o o o x x o x
sequence lock 0 : Inactive
1 : Active

h0 9 409h C2 h Start mode (rotating 0 to 2 0 o o o o o x o x


motor pick up ) 0 : Inactive
1 : Active (at after momentary power failure)
2 : Active (at all start mode)

h10 40Ah C3 h Energy-saving 0 to 1 68 o o o o x x x x


operation 0 : Inactive
1 : Active

h11 40Bh Automatic operation 0 to 2 0 o o o o o o o x


OFF function It is a function when becoming following the stop
speed setting to turn off the inverter automatically.
0 : Deceleration stop with FWD or REV shorted to
CM between FWD-CM and REV-CM.
1 : The inverter is turned off below the stop speed
even for ON between FWD-CM and REV-CM.
2: Coast-to-stop with FWD or REV shorted to CM

h13 40Dh C4h Restart after Restart waiting time 0.1 to 0.5 to 5.0 s 2 o o o o o o o x
momentary power
failure

h14 40Eh Fall rate 1 to 500 to 3600 ( r/min/s) 0 o o o x x o x x

h15 40Fh Holding voltage on 3ph 200V : 200 to 235 to 300V 0 o o o o o o o x


continuous operation 3ph 400V : 400 to 470 to 600V

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-16
13. Function Code List
Communication Control type: Available/

Initialization

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address Not available

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Type
Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
h16 410h Operation command 0 to 1 94 o o o o o o o x
selfhold setting 0 : Set at H17
1 : Maximum time (The inverter judges that it is a
power failure momentarily and self-maintains the
operation command while the control power supply
in the inverter establishes or until the main circuit
DC voltage becomes almost 0.)

h17 411h Operation command 0.0 to 30.0 s 2 o o o o o o o x


selfhold time
h19 413h C5 h Active Drive 0 to 1 68 o o o o x o o x
0 : Inactive
1 : Active
h20 414h PID control PID control (Mode select) 0 to 3 69 o o o o o o o x
0: Inactive
1: Active
2: Inverse action 1
3: Inverse action 2
h21 415h Command select 0 to 1 70 o o o o o o o x
0 : Keypad panel or 12 input
1 : Analog input (PIDS)
h22 416h P-gain 0.000 to 1.000 to 10.000 (times) 4 o o o o o o o x
h23 417h I-gain 0.00 to 1.00 to 100.00 s 3 o o o o o o o x
h24 418h CB h D-gain 0.000 to 10.000 s 4 o o o o o o o x
h25 419h C8 h PID control (Upper limit) -300 to 100 to 300 % 5 o o o o o o o x
h26 41Ah CC h PID control (Lower limit) -300 to -100 to 300 % 5 o o o o o o o x
h27 41Bh CE h PID control (Speed 0 to 2 95 o o o o o o o x
reference) 0 : Inactive
1 : PID select
2 : Auxiliary speed
h28 41Ch CF h Droop control 0.0 to 25.0 % 2 o o o o o x o x
h29 41Dh Link function Data protect via serial 0 to 1 40 o o o o o o o o
link Function not to write data from link (T-Link, RS-
485, etc.) by mistake.
0 : Non-protect
1 : Protect via serial link
There are two writing from the link about usual
function field and serial data field. This S field is
defined at H30.
h30 41Eh D0 h Serial link (Function 0 to 3 72 o o o o o o o o
select) (Monitor) (Speed (Operation
reference command)
0: o x x
1: o o x
2: o x o
3: o o o
h31 41Fh RS-485 RS-485 (Address) 0 to 1 to 255 0 o o x o o o o o
Setting of the station address of RS-485.
broadcast : (0 : RTU)(99 : Fuji)
address : 1 to 255
h32 420h RS-485 (Mode select on 0 to 3 73 o o o o o o o o
no response error) 0 : Trip and alarm (Er5)
1 : Operation for H33 timerand alarm (Er5)
2 : Operation for H33 timer , and retry to
communicate.
* If the retry fails, then the inverter trips. ("Er5")
3 : Continuous operation
h33 421h RS-485 (Timer) 0.01 to 2.00 to 20.00 s 3 o o o o o o o o
h34 422h RS-485 (Baud rate) 0 to 4 74 o o x o o o o o
0 : 38400 bps
1 : 19200 bps
2 : 9600 bps
3 : 4800 bps
4 : 2400 bps

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-17
Communication Control type: Available/

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Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
h3 8 426h RS-485 (No response 0.0 to 60.0 s 2 o o o o o o o o
error detection time) 0.0 : Detection of communication break invalid
0.1 to 60.0s : Detection of communication break
valid
It is a function to do Er5 trip detecting the access
disappearing for each station which includes an
own station in the set time due to some abnormality
(no response etc.) from via RS-485 operation.
h3 9 427h RS-485 (Response 0.00 to 0.01 to 1.00 s 3 o o o o o o o o
interval) The time to return the response is set to the
demand by a host device.
h4 0 428h RS-485 (Protocol) 0 to 1 to 2 78 o o x o o o o o
0 : FUJI inverter protocol
1 : SX bus (FUJI private link) protocol
2 : Modbus RTU protocol
Please set 1 (SX bus protocol) when you use the
PC loader of the VG7 exclusive use.
h4 1 429h D1 h Torque reference Torque reference 0 to 5 64 o o o o o x o o
selection selection 0 : Internal ASR output
1 : Ai terminal input (T-REF)
2 : DIA input
3 : DIB input
4 : Link input
5 : PID
h4 2 42Ah D2 h Torque current reference 0 to 4 65 o o o o o x o o
selection 0 : Internal ASR output
1 : Ai terminal input (IT-REF)
2 : DI card A input
3 : DI card B input
4 : Link input
h4 3 42Bh D3 h Magnetic flux reference 0 to 3 66 o o o o x x x x
selection 0 : Internal calculation value
1 : Ai terminal input (MF-REF)
2 : Function setting value (H44)
3 : Link input
h4 4 42Ch D4 h Magnetic flux reference 10 to 100 % 16 o o o o x x x x
value
h4 6 42Eh D7 h Observer (Mode Observer (Mode select) 0 to 2 79 o o o o o x o o
select) 0 : Inactive
1 : Active ( load disturbance observer)
2 : Active (oscillation suppressing observer)
h4 7 42Fh D8 h (P-gain 1)(M1) 0.00 to 1.00 (times) 3 o o o o o x o o
h4 8 430h (P-gain 2)(M2) 0.00 to 1.00 (times) 3 o o o o o x o o
h4 9 431h D9 h (I-gain 1)(M1) 0.005 to 0.100 to 1.000 s 4 o o o o o x o o
h5 0 432h (I-gain 2)(M2) 0.005 to 0.100 to 1.000 s 4 o o o o o x o o
433h DA h Load inertia M1 2 4 o o x o o x o o
h5 1 0.001 to 50.000 (kg.m )
h5 2 434h Load inertia M2 0.001 to 50.000 (kg.m2 ) 4 o o x o o x o o
h5 3 435h D5 h Line speed 0 to 3 67 o o o o o o o x
feedback selection 0 : Line speed disabled (built-in LG enabled)
However, with UPAC, Ai input or PG (LD) High
Select
* ROM No. applicable to High Select : H1/2003F or later
* ROM No. applicable to in-operation change : H1/20064 or later
1 : Analog line speed (AI-LINE)
2 : Line speed (digital input) )PG(LD))
3 : High Selector (The high level of the motor
speed and line speed is selected.)

h5 5 437h Zero speed control Gain 0 to 5 to 100 (times) 0 o o o o x x o o


h5 6 438h Completion range 0 to 100 (pulse) 0 o o o o x x o o
h5 7 439h OU trip prevention OU trip prevention 0 to 1 68 o o o o o o o x
0 : Inactive
1 : Active
h5 8 43Ah OC trip prevention 0 to 1 68 o o o o o o o x
0 : Inactive
1 : Active
h6 0 43Ch Load adaptive Load adaptive control 0 to 3 80 o o o o x x o x
control function 1 function 1 0 : Inactive
1 : Method 1
2 : Method 2
3 : Method 3
h6 1 43Dh Load adaptive control 0 to 1 81 o o o o x x o x
function 2 0 : Winding up on forward rotation
1 : Winding down on forward rotation
h6 2 43Eh Winding up speed 0.0 to 999.9 m/min 2 o o o o x x o x
h6 3 43Fh Counter weight 0.00 to 600.00 (t) 3 o o o o x x o x
h6 4 440h Safety coef. (for rated 0.50 to 1.00 to 1.20 3 o o o o x x o x
torque)
h6 5 441h Machine efficiency 0.500 to 1.000 4 o o o o x x o x
h6 6 442h Rated loading 0.00 to 600.00 (t) 3 o o o o x x o x
h6 8 444h Trip data delete 0 to 1 11 x x x o o o o o
If these tuning are finished, this data code returns
h7 0 446h Reserved Reserved 1 0 to 9999 0 o o x o o x o o
Units digit: For adjustment by manufacturer
0 : Standard
1 : Lift
Tens digit : Fan heating alarm (OH1)
0 : Alarm output valid with DC fan locked
1 : Alarm output invalid with DC fan locked
Other than those specifi above : Undecided

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-18
13. Function Code List
Communication Control type: Available/

Initialization

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Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
h7 1 447h Reserved 2 0 to 6 62 x x x o o o o o
It is not necessary to set usually.
If these tuning are finished, this data code returns
to 0.
0 : Inactive o o o o
1 : ACR system tuning x x x x
2 : Voltage gain tuning (execution without o o o o
connecting motor)
3 : Voltage sensor offset tuning o o o o
4 : Current sensor balance tuning o o o o
5 : Magnet pole position tuning (for SM driving) x x x x
6 : Shunt registor gain tuning o o o o
h7 2 448h Reserved 3 0 to 9999 0 x o x o o o o o
0 : standard
1 to 9999 : Undecided
h7 3 449h Reserved 4 0 to 9999 0 x o x o o o o o
0 : standard
1 to 9999 : Undecided
You can change the setting of a function indicated by during operation.
Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

A: Alternative Motor Parameters


Communication Control type: Available/

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Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
a0 1 501h Setting M2 M2-Control method 0 to 1 55 o o x o o x x o
parameter M2 is an induction motor only for the vector control.
0 : Vector control with PG
1 : Vector control without PG
a0 2 502h M2-Rated capacity 0.00 to 500.00kW at F60=0 3 o o x o o x x o
0.00 to 600.00HP at F60=1
a0 3 503h M2-Rated current 0.01 to 99.99A 13 o o x o o x x o
100.0 to 999.9A
1000 to 2000A
a0 4 504h M2-Rated voltage 80 to 999 V 0 o o x o o x x o

a0 5 505h M2-Rated speed 50 to 1500 to 24000 r/min 0 o o x o o x x o

a0 6 506h M2-Maximum speed 50 to 1500 to 24000 r/min 0 o o x o o x x o

a0 7 507h M2-Poles 2 to 4 to 12 (poles) 1 o o x o o x x o

a0 8 508h M2-%R1 0.00 to 30.00 % 3 o o x o o x x o

a0 9 509h M2-%X 0.00 to 50.00 % 3 o o x o o x x o

a10 50Ah M2-Exciting current 0.01 to 99.99A 13 o o x o o x x o


100.0 to 999.9A
1000 to 2000A
a11 50Bh M2-Torque current 0.01 to 99.99A 13 o o x o o x x o
100.0 to 999.9A
1000 to 2000A
a12 50Ch M2-Slip (Driving) 0.001 to 10.000 Hz 4 o o x o o x x o

a13 50Dh M2-Slip (Braking) 0.001 to 10.000 Hz 4 o o x o o x x o

a14 50Eh M2-Iron loss coefficient 1 0.00 to 10.00 % 3 o o x o o x x o

a15 50Fh M2-Iron loss coefficient 2 0.00 to 10.00 % 3 o o x o o x x o

a16 510h M2-Iron loss coefficient 3 0.00 to 10.00 % 3 o o x o o x x o

a17 511h M2-Magnetic saturation 0.0 to 100.0 % 2 o o x o o x x o


coefficient 1
a18 512h M2-Magnetic saturation 0.0 to 100.0 % 2 o o x o o x x o
coefficient 2
a19 513h M2-Magnetic saturation 0.0 to 100.0 % 2 o o x o o x x o
coef. 3
a2 0 514h M2-Magnetic saturation 0.0 to 100.0 % 2 o o x o o x x o
coef.4
a2 1 515h M2-Magnetic saturation 0.0 to 100.0 % 2 o o x o o x x o
coef. 5
a2 2 516h M2-Secondary time 0.001 to 9.999 s 4 o o x o o x x o
constant
a2 3 517h M2-Induced voltage 0 to 999 V 0 o o x o o x x o
coefficient
a2 4 518h M2-R2 correction coef. 1 0.000 to 5.000 4 o o x o o x x o

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions.

13-19
Communication Control type: Available/

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Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
a2 5 519h M2-R2 correction coef. 2 0.000 to 5.000 4 o o x o o x x o

a2 6 51Ah M2-R2 correction coef. 3 0.010 to 5.000 4 o o x o o x x o

a2 7 51Bh M2-Exciting correction 0.000 to 5.000 4 o o x o o x x o


coef.
a2 8 51Ch M2-ACR-P gain 0.1 to 1.0 to 20.0 2 o o x o o x x o

a2 9 51Dh M2-ACR I-gain 0.5 to 1.0 to 100.0 ms 2 o o x o o x x o

a3 0 51Eh M2-PG pulses 100 to 1024 to 60000 0 o o x o x x x o

a3 1 51Fh M2-thermistor 0 to 1 to 3 84 o o x o o x x o
selection 0 : No use thermistor
1 : NTC thermistor
2 : PTC thermistor
3 : Ai (M-TMP)
Please do the protection level setting of the motor
at E30-E37.
a3 2 520h M2-Electronic M2-Electronic thermal 0 to 2 85 o o x o o x x o
thermal overload overload relay (Selection) The motor overheating protection operates by using
relay (selection) NTC thermistor with the motor only for VG. In this
case, please make setting a Electronic thermal
"Inactive".
0 : Inactive
1 : Active (for standard motor, self-cooling fan)
2 : Active (for inverter motor, separate cooling fan)
a3 3 521h M2-Electronic thermal 0.01 to 99.99A 13 o o x o o x x o
overload relay (Level) 100.0 to 999.9A
1000 to 2000A
a3 4 522h M2-Electronic thermal 0.5 to 75.0 min 2 o o x o o x x o
overload relay (Thermal
time constant)
a3 5 523h E5 h M3-Rated capacity M3-Rated capacity 0.00 to 500.00kW at F60=0 3 o o x x x o x x
0.00 to 600.00HP at F60=1

a3 6 524h E6 h M3-Rated current 0.01 to 99.99A 13 o o x x x o x x


100.0 to 999.9A
1000 to 2000A
a3 7 525h E7 h M3-Rated voltage 80 to 999 V 0 o o x x x o x x

a3 8 526h E8 h M3-Maximum voltage 80 to 999 V 0 o o x x x o x x

a3 9 527h E9 h M3-Rated speed 50 to 1500 to 24000 r/min 0 o o x x x o x x

a4 0 528h EA h M3-Maximum speed 50 to 1500 to 24000 r/min 0 o o x x x o x x

a4 1 529h EB h M3-Poles 2 to 4 to 12 (poles) 1 o o x x x o x x

a4 2 52Ah EC h M3-%R1 0.00 to 30.00 % 3 o o x x x o x x

a4 3 52Bh ED h M3-%X 0.00 to 30.00 % 3 o o x x x o x x

a4 4 52Ch EE h M3-Exciting current 0.01 to 99.99A 13 o o x x x o x x


100.0 to 999.9A
1000 to 2000A
a4 5 52Dh EF h M3-Slip compensation -20.000 to 0.000 to 5.000 Hz 8 o o x x x o x x
control
a4 6 52Eh F0 h M3-Torque boost 0.0 to 20.0 2 o o x x x o x x
0.0 : Automatic torque boost (for CT load)
0.1 to 0.9 : Manual torque boost (for Square torque
load)
1.0 to 1.9 : Manual torque boost (for VT load)
2.0 to 20.0 : Manual torque boost (for CT load)
a4 7 52Fh F1 h M3-Thermistor 0 to 1 to 3 84 o o x x x o x x
selection 0 : No use thermistor
1 : NTC thermistor
2 : PTC thermistor
3 : Ai (M-TMP)
Please do the protection level setting of the motor
at E30-E32.
a4 8 530h F2 h M3-Electronic M3-Electronic thermal 0 to 2 85 o o x x x o x x
thermal overload overload relay (Selection) 0 : Inactive (when using PTC thermistor)
relay (selection) 1 : Active (for standard motor, self-cooling fan)
2 : Active (for inverter motor, separate-cooling fan)

a4 9 531h F3 h M3-Electronic thermal 0.01 to 99.99A 13 o o x x x o x x


overload relay (Level) 100.0 to 999.9A
1000 to 2000A
a5 0 532h F4 h M3-Electronic thermal 0.5 to 75.0 min 2 o o x x x o x x
overload relay (Thermal
time constant)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-20
13. Function Code List
O: Optional Functions
Communication Control type: Available/

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Type
Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
o0 1 601h F5 h DIA , DIB option DIA function select 0 to 1 86 o o o o o o o o
setting 0 : Binary
1 : BCD
o0 2 602h F6 h DIB function select 0 to 1 86 o o o o o o o o
0 : Binary
1 : BCD
o0 3 603h DIA BCD input speed 99 to 1000 to 7999 0 o o o o o o o o
setting
o0 4 604h DIB BCD input speed 99 to 1000 to 7999 0 o o o o o o o o
setting
o0 5 605h PG (PD) option Pulse feedback select 0 to 1 96 o o o o x x o x
setting 0 : Build-in PG
1 : PG(PD) option
o0 6 606h PG (LD) option Line speed detection 100 to 1024 to 60000 (P/R) 0 o o o o o o o o
setting (digital) (PG pulses)
o0 7 607h Line speed detection 0 to 1000 to 9999 0 o o o o o o o o
(digital) (Pulse correction
function 1)
o0 8 608h Line speed detection 0 to 1000 to 9999 0 o o o o o o o o
(digital) (Pulse correction
function 2)
o0 9 609h PMPG option Definition of absolute PG 0 to 16 0 o o o x x x o o
setting signal input

o1 0 60Ah Magnetic pole position 0000 to FFFF 9 o o o x x x o o


offset

o1 1 60Bh Salient pole ratio 1.000 to 3.000 4 o o o x x x o o

o1 2 60Ch PG (PR) pulse-train Pulse command select 0 to 2 97 o o o o x x o x


option setting 0: PG (PR) option
1: Internal speed command
2: Function code S05 valid
o1 3 60Dh Pulse train input form 0 to 2 98 o o o o x x o x
selection 0 : Phase difference 90? between A-phase and B-
phase
1 : A-phase : Reference pulse, B-phase :
Reference sign
2 : A-phase : Forward pulse, B-phase : Reverse
pulse
o1 4 60Eh F7 h Reference pulse 1 to 1000 to 9999 0 o o o o x x o x
correction 1

o1 5 60Fh F8 h Reference pulse 1 to 1000 to 9999 0 o o o o x x o x


correction 2

o1 6 610h F9 h APR P-gain 0.1 to 1.0 to 999.9 (times) 2 o o o o x x o x

o1 7 611h FA h Feed forward gain 0.0 to 1.5 (times) 2 o o o o x x o x

o1 8 612h Deviation over width 0 to 65535 (pulse) 0 o o o o x x o x

o1 9 613h Deviation zero width 0 to 20 to 1000 (pulse) 0 o o o o x x o x

o3 0 61Eh Field option setting Action on communication 0 to 3 73 o o o o o o o o


error 0: Forced stop
1: Stops after preset operation time.
2: Stops if transmission error continues longer than
the operation time.
3 : Continuous operation.
o3 1 61Fh LINK error (Timer) 0.01 to 0.10 to 20.00 s 3 o o o o o o o o

o3 2 620h LINK format select 0 to 1 87 o o x o o o o o


0 : 4W + 4W
1 : 8W + 8W
o3 3 621h FD h Multi-winding motor Multi-winding motor 0 to 1 68 o o o o x x x o
system (mode) system (mode) 0 : Inactive
1 : Active
o3 4 622h Multi-winding motor 1 to 5 0 o o o o x x x o
system (Slave station The numbers of slave units except masterunil are
number) set when multi-winding motor system is effective.
o3 5 623h S1/RS option setting Link station address 0 to 255 0 o o o o o o o o
Define the link station address of the SI option
used in the UPAC link.
0: Master address
1 to 11: Slave address
100: Master address (broadcasting)
101 to 255: Slave address (broadcasting)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-21
Communication Control type: Available/

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Type
Fcode Function name Function directory name Setting range
485 Link
PG LES VF SM
number number
o3 7 625h Communication definition 00 to 10 to 24 9 o o x o o o o o
setting Define initial communications settings of the RS
option.
Place of 1: Transmission rate
0 to 4
0: 38400bps
1: 19200bps
2: 9600bps
3: 4800bps
4: 2400bps
Place of 10: Parity bit and stop bit selection
0 to 2
0: No parity (stop bit: 2)
1: Even

o3 8 626h UPAC (Mode) UPAC (Start/stop) 0 to 2 68 o o o o o o o o


0 : Stop UPAC
1 : Start UPAC
2 : Start UPAC (Initialized start)
The start/stop of the UPAC option is controlled.
o3 9 627h UPAC memory 00 to 1F 9 o o o o o o o o
When the UPAC stop is changed, a pertinent field
is set.
0 : Hold
1 : zero clear
1bit : IQ field
2bit : M field
3bit : RM field
4bit : FM field
5bit : SFM field
o4 0 628h UPAC address 100 to 255 0 o o x o o o o o
Setting of UPAC address number in which RS-485
communication is used when personal-computer
accesses UPAC application. (Refer to download)

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

L: Lift Functions
Communication Control type: Available/
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address Not available

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Type

Fcode Function name Function directory name Setting range


485 Link
PG LES VF SM
number number
l 0 1 901h Password data 1 0 to 9999 0 x o x o o x o o

l 0 2 902h Password data 2 0 to 9999 0 x o x o o x o o

l 0 3 903h Lift rated speed 0.0 to 100.0 to 999.9 m/min 2 o o o o o x o o

l 0 4 904h Preset S-curve Preset S-curve 0 to 2 80 o o o o o x o o


(selection) 0 : Inactive
<Normal accel/decel, S-curve (15 steps, S-curve
5)>
1 : Method 1
For VG3/VG5. accel/decel can be controlled via
terminal 12 with SS1, SS2, and SS4 all OFF.
2 : Method 2
For VG7. zero speed is selected with SS1, SS2,
l 0 5 905h S-curve 1 and
0 to SS4
50 %all OFF. 0 o o o o o x o o

l 0 6 906h S-curve 2 0 to 50 % 0 o o o o o x o o

l 0 7 907h S-curve 3 0 to 50 % 0 o o o o o x o o

l 0 8 908h S-curve 4 0 to 50 % 0 o o o o o x o o

l 0 9 909h S-curve 5 0 to 50 % 0 o o o o o x o o

l 10 90Ah S-curve 6 0 to 50 % 0 o o o o o x o o

l 11 90Bh S-curve 7 0 to 50 % 0 o o o o o x o o

l 12 90Ch S-curve 8 0 to 50 % 0 o o o o o x o o

l 13 90Dh S-curve 9 0 to 50 % 0 o o o o o x o o

l 14 90Eh S-curve 10 0 to 50 % 0 o o o o o x o o

l 15 90Fh Setting for 0 to 1 80 o o o o o x o o


adjustment by 0: Not used
manufacturer 1: Method 1

You can change the setting of a function indicated by during operation.


Underline indicates a factory setting.
You should stop operation to change the setting of other functions .

13-22
13. Function Code List
U: User Functions
Communication
address
Fcode Function name Setting range
485
Link number
number
u01 B01h 219( DB h) USER P1 -32768 to 32767
u02 B02h 220( DC h) USER P2 -32768 to 32767
u03 B03h 221( DD h) USER P3 -32768 to 32767
u04 B04h 222( DE h) USER P4 -32768 to 32767
u05 B05h 223( DF h) USER P5 -32768 to 32767
u06 B06h 224( E0 h) USER P6 -32768 to 32767
u07 B07h 225( E1 h) USER P7 -32768 to 32767
u08 B08h 226( E2 h) USER P8 -32768 to 32767
u09 B09h 227( E3 h) USER P9 -32768 to 32767
u10 B0Ah 228(E4 h) USER P10 -32768 to 32767
u11 B0Bh USER P11 -32768 to 32767
u12 B0Ch USER P12 -32768 to 32767
u13 B0Dh USER P13 -32768 to 32767
u14 B0Eh USER P14 -32768 to 32767
u15 B0Fh USER P15 -32768 to 32767
u16 B10h USER P16 -32768 to 32767
u17 B11h USER P17 -32768 to 32767
u18 B12h USER P18 -32768 to 32767
u19 B13h USER P19 -32768 to 32767
u20 B14h USER P20 -32768 to 32767
u21 B15h Function selection under -32768 to 0 to 32767
load adaptive control Other than 1: The definitions of H51, H64, and H65 become valid, while those of U22 to U33 become invalid.
1: The definitions of U22 to U33 become valid, while those of H51, H64, and H65 become invalid.
u22 B16h Load inertia -32768 to 0 to 32767
2
(Up-winding 1) In the up-winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/0.001 kgm
2
Specify setting of not more than 0 as the inertia of 0.001 kgm . (Note 1.)
u23 B17h Safety factor -32768 to 0 to 32767
(Up-winding 1) In the up-winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/Safety factor 0.01
Specify setting of not more than 50 as the safety factor of 0.50.
Specify setting of not less than 120 as the safety factor of 1.20.
u24 B18h Machine efficiency -32768 to 0 to 32767
(Up-winding 1) In the up-winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/Machine efficiency 0.001
u25 B19h Load inertia -32768 to 0 to 32767
2
(Up-winding 2) In the up-winding cycle, if O-D12 turns ON, this function will become valid. Data 1/0.001 kgm
2
Specify setting of not more than 0 as the inertia of 0.001 kgm . (Note 1.)
u26 B1Ah Safety factor -32768 to 0 to 32767
(Up-winding 2) In the up-winding cycle, if O-D12 turns ON, this function will become valid. Data 1/Safety factor 0.01
Specify setting of not more than 500 as the safety factor of 0.500.
Specify setting of not less than 1000 as the safety factor of 1.000.
u27 B1Bh Machine efficiency -32768 to 0 to 32767
(Up-winding 2) In the up-winding cycle, if O-D12 turns ON, this function will become valid. Data 1/Machine efficiency 0.001
u28 B1Ch Load inertia -32768 to 0 to 32767
(Down-winding 1) In the down-winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/0.001 kgm2
Specify setting of not more than 0 as the inertia of 0.001 kgm2. (Note 1.)
u29 B1Dh Safety factor -32768 to 0 to 32767
(Down-winding 1) In the down -winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/Safety factor 0.01
Specify setting of not more than 500 as the safety factor of 0.500.
Specify setting of not less than 1000 as the safety factor of 1.000.
u30 B1Eh Machine efficiency -32768 to 0 to 32767
(Down-winding 1) In the down -winding cycle, if O-D12 turns OFF, this function will become valid. Data 1/Machine efficiency 0.001
u31 B1Fh Load inertia -32768 to 0 to 32767
(Down-winding 2) In the down -winding cycle, if O-D12 turns ON, this function will become valid. Data 1/0.001 kgm2
2
Specify setting of not more than 0 as the inertia of 0.001 kgm . (Note 1.)
u32 B20h Safety factor -32768 to 0 to 32767
(Down-winding 2) In the down -winding cycle, if O-D12 turns ON, this function will become valid. Data 1/Safety factor 0.01
Specify setting of not more than 500 as the safety factor of 0.500.
Specify setting of not less than 1000 as the safety factor of 1.000.
u33 B21h Machine efficiency -32768 to 0 to 32767
(Down-winding 2) In the down -winding cycle, if O-D12 turns ON, this function will become valid. Data 1/Machine efficiency 0.001
u34 B22h Selection of multi limit -32768 to 0 to 32767
Other than 1: The definition of H60 becomes valid, while the definitions of U35 to U44 become invalid.
speed pattern function 1: The definitions of U35 to U44 become valid, while the definition of H60 becomes invalid

You can change the setting of a function indicated by during operation. Underline indicates a factory setting.
You should stop operation to change the setting of other functions. Items without underline have different factory settings according to capacity.

13-23
Communication
address
Fcode Function name Data setting range
485
Link number
number
u35 B23h Multi limit
speed pattern -32768 to 500 to 32767
Data 1 / Torque command 0.1%
(Maximum speed)
u36 B24h Multi limit
-32768 to 1000 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated speed)
u37 B25h Multi limit
-32768 to 909 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated speed1.1)
u38 B26h Multi limit
-32768 to 839 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed1.2)
u39 B27h Multi limit
-32768 to 714 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed1.4)
u40 B28h Multi limit
-32768 to 625 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed1.6)
u41 B29h Multi limit
-32768 to 555 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed1.8)
u42 B2Ah Multi limit
-32768 to 500 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed2.0)
u43 B2Bh Multi limit
-32768 to 400 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed2.5)
u44 B2Ch Multi limit
-32768 to 333 to 32767
speed pattern
Data 1 / Torque command 0.1%
(Rated peed3.0)
u45 B2Dh Limit speed
Discrimination -32768 to 750 to 32767
zone Data 1 / 0.1%. 100% at rated speed
(Start speed)
u46 B2Eh Limit speed -32768 to 937 to 32767
Discrimination zone (Completion speed) Data 1 / 0.1%. 100% at rated speed
u47 B2Fh Load adaptive -32768 to 0 to 32767
control function 0:Individual limit speed calculation by up-winding
/down-winding
definition 3 1:Winding down according to the result of limit speed in the previous up-winding cycle
Validate the limit speed calculation in the down -winding cycle under the specified conditions.
2: Winding down according to the result of limit speed in the previous up-winding cycle
Limit the down-winding speed at the rated speed under the specified conditions.
u48 B30h Setting of -32768 to 100 to 32767
Multi limit
1 / 0.01 times
Speed pattern
ratio under
load adaptive
control
u49 B31h Speed correction in -32768 to 0 to 32767
down-winding cycle under load adaptive 0: Speed correction invalidated
control 1: Speed correction validated
u50 B32h Emergency operation -32768 to 0 to 32767
validated/invalidated while the 0: Invalidated
fan stops 1: Validated
u51 B33h Emergency operation period while the fan -32768 to 0 to 32767
stops Data 1/1 sec.
u52 B34h Load inertia -32768 to 0 to 32767
10 times setting Other than 1: Set value (Data 1/ 0.001 kg.m2)
1: Set value 10 (Data 1/ 0.01 kg.m2)
u53 B35h USER P53 -32768 to 0 to 32767
u54 B36h USER P54 -32768 to 0 to 32767
u55 B37h USER P55 -32768 to 0 to 32767
u56 B38h USER P56 -32768 to 0 to 32767
u57 B39h USER P57 -32768 to 0 to 32767
u58 B3Ah USER P58 -32768 to 0 to 32767
u59 B3Bh USER P59 -32768 to 0 to 32767
u60 B3Ch USER P60 -32768 to 0 to 32767
u61 B3Dh USER P61
-32768 to 0 to 32767
/ U-Ai1
u62 B3Eh USER P62
-32768 to 0 to 32767
/ U-Ai2
u63 B3Fh USER P63
-32768 to 0 to 32767
/ U-Ai3
u64 B40h USER P64
-32768 to 0 to 32767
/ U-Ai4

Note 1: The settings vary with the inverter capacity and the set value of U52.

13-24
13. Function Code List
13.2.3 Motor Parameters
200 class
Motor Motor parameters
specification VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
Speed Max. Rated Rated Rated Rated %X Pre-exciting Torque Slip on Slip On Iron loss
Capacity No. of Voltage Current No. of %R1
Type (Rated/Max.) speed speed voltage capacity current [A] current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK8187A 30 4 1500/3000 188 116 1500 1500 188 30 116 4 2.43 12.32 39.95 106.0 0.915 1.015 3.00

MVK9224A 55 4 1500/2400 180 225 1500 1500 180 55 225 4 2.04 14.42 72.66 202.3 0.742 0.742 3.00

MVK9254A 75 4 1500/2400 183 299 1500 1500 183 75 299 4 2.00 16.41 89.26 272.1 0.597 0.647 3.00

MVK9256A 90 4 1500/2000 185 362 1500 1500 185 90 362 4 1.72 14.10 124.40 321.7 0.680 0.680 3.00

Motor Motor parameters


specification VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced Pre-exciting
Speed Iron loss Iron loss time R2 R2 R3
Capacity No. of Voltage Current saturation saturation saturation saturation saturation voltage current
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 constant correction correction correction
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 co-ef*. correction
[r/min] [%] [%] [s] co-ef*. 1 co-ef*. 2 co-ef*. 3
[%] [%] [%] [%] [%] [V] co-ef*.

MVK8187A 30 4 1500/3000 188 116 0.00 0.00 88.2 81.9 70.1 58.4 46.7 0.385 166 1.818 1.737 1.000 0.000

MVK9224A 55 4 1500/2400 180 225 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.544 167 1.000 1.000 1.000 0.000

MVK9254A 75 4 1500/2400 183 299 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.555 163 1.849 1.784 1.000 0.000

MVK9256A 90 4 1500/2000 185 362 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.549 172 1.000 1.000 1.000 0.000

*co-ef.: coefficient
Note 1: The above table shows the setting value of VG7.
Note 2: 0.75 to 22, and 45kW motors have the same electrical performance and parameters as the
previous model ("6"series). For motor parameters, see page 14-26.

400 class
Motor Motor parameters
specification VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
Speed Max. Rated Rated Rated Rated %X Pre-exciting Torque Slip on Slip On Iron loss
Capacity No. of Voltage Current No. of %R1
Type (Rated/Max.) speed speed voltage capacity current [A] current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK8187A 30 4 1500/3000 376 58 1500 1500 376 30 58 4 2.43 12.32 19.97 53.0 0.915 1.015 3.00

MVK9224A 55 4 1500/2400 365 111 1500 1500 365 55 111 4 1.99 13.96 37.76 99.0 0.721 0.721 3.00

MVK9254A 75 4 1500/2400 365 149 1500 1500 365 75 149 4 1.77 16.39 44.04 135.0 0.714 0.714 3.00

MVK9256A 90 4 1500/2000 370 179 1500 1500 370 90 179 4 1.51 13.93 62.28 159.2 0.600 0.600 3.00

MVK9284A 110 4 1500/2000 370 212 1500 1500 370 110 212 4 1.66 15.39 59.73 192.9 0.579 0.579 3.00

MVK9286A 132 4 1500/2000 375 247 1500 1500 375 132 247 4 1.57 15.65 68.05 237.4 0.592 0.592 3.00

MVK931LA 160 4 1500/2000 375 297 1500 1500 375 160 297 4 1.36 16.71 76.07 287.2 0.594 0.594 3.00

MVK931MA 200 4 1500/2000 375 376 1500 1500 375 200 376 4 1.17 13.73 121.00 357.0 0.492 0.492 3.00

MVK931NA 220 4 1500/2000 380 409 1500 1500 380 220 409 4 1.05 13.27 130.40 388.2 0.473 0.473 3.00

Motor Motor parameters


specification VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced Pre-exciting


Speed Iron loss Iron loss time R2 R2 R3
Capacity No. of Voltage Current saturation saturation saturation saturation saturation voltage current
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 constant correction correction correction
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 co-ef*. correction
[r/min] [%] [%] [s] co-ef*. 1 co-ef*. 2 co-ef*. 3
[%] [%] [%] [%] [%] [V] co-ef*.

MVK8187A 30 4 1500/3000 376 58 0.00 0.00 88.2 81.9 70.1 58.4 46.7 0.385 332 1.818 1.737 1.000 0.000

MVK9224A 55 4 1500/2400 365 111 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.531 339 1.000 1.000 1.000 0.000

MVK9254A 75 4 1500/2400 365 149 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.627 339 1.000 1.000 1.000 0.000

MVK9256A 90 4 1500/2000 370 179 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.621 345 1.000 1.000 1.000 0.000

MVK9284A 110 4 1500/2000 370 212 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.824 346 1.000 1.000 1.000 0.000

MVK9286A 132 4 1500/2000 375 247 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.876 351 1.000 1.000 1.000 0.000

MVK931LA 160 4 1500/2000 375 297 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.948 351 1.000 1.000 1.000 0.000

MVK931MA 200 4 1500/2000 375 376 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.894 353 1.000 1.000 1.000 0.000

MVK931NA 220 4 1500/2000 380 409 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.935 359 1.000 1.000 1.000 0.000

*co-ef.: coefficient
Note 1: The above table shows the setting value of VG7.
Note 2: 3.7 to 22, and 45kW motors have the same electrical performance and parameters as the previous
model ("6"series). For motor parameters, see page 14-27.

13-25
13.3 Function Code List Dedicated to Communication
You can refer to or change the following functions only through the integrated RS-485 or the field bus
options (T-link, SX, field bus). The S area is write-only and the M area is read-only. The S and the M areas
are common to FUJI inverters. Any FUJI inverters that can link to communication system can use these
areas.
See 13.4 "Data Format List" to monitor to or change a function code after you check the "Type" column of
the function code in the list.

13.3.1 S Function Code


This is a write-only area. You should use the function code H30 "Serial link" to initialize. See the function
description of H30 for more details.
Communication
address Min
Fcode Function code name Setting range Unit Type
485 increment
number Link number
S01 701h 1( 1 h) Frequency/speed -24000 to 24000 r/min 1 r/min 31
command (Setting 1) : (data) *Nmax/20000
S02 702h 2( 2 h) Torque command -327.68 to 327.67 % 0.01 % 7
0.01% / 1d *1
S03 703h 3( 3 h) Torque current -327.68 to 327.67 % 0.01 % 7
command 0.01% / 1d *1
S04 704h 4( 4 h) Magnetic-flux command -327.68 to 327.67 % 0.01 % 7
0.01% / 1d *1
S05 705h 5( 5 h) Orientation position 0000 to FFFF 1 - 9
command
S06 706h 6( 6 h) Operation command 1 0000 to FFFF 1 - 32
S07 707h 7( 7 h) Universal Do 0000 to FFFF 1 - 33
S08 708h 8( 8 h) Acceleration time 0.0 to 3600.0 s 0.1 s 2
S09 709h 9( 9 h) Deceleration time 0.0 to 3600.0 s 0.1 s 2
S10 70Ah 10( A h) Torque limiter level 1 -327.68 to 327.67 % 0.01 % 7
0.01% / 1d *1
S11 70Bh 11( B h) Torque limiter level 2 -327.68 to 327.67 % 0.01 % 7
0.01% / 1d *1
S12 70Ch 12( C h) Operation command 2 0000 to FFFF 1 - 9

*1 Do not write settings out of the data range. As well, be careful when handling positive or negative data
as shown in the following example.
Example: To write 40000(d) in S02 (40000 is not positive.)
4000 65536 = -25536
Therefore -255.36% is written actually.
This is related to the process using the hexadecimal.
No communication error is caused.

13-26
13. Function Code List
13.3.2 M Function Code
This is a read-only area. You can always access this area without any restrictions.
Communication
address Min
Fcode Function code name Setting range Unit Type
485 increment
number Link number
M01 801h 15( F h) Speed setting 4 (ASR -24000 to 24000 r/min 1 r/min 31
input) : (data)*Nmax/20000
M02 802h 16( 10 h) Torque reference 0.01% / 1d 0.01 % 7
M03 803h 17( 11 h) Toque current reference 0.01% / 1d 0.01 % 7
M04 804h 18( 12 h) Magnetic-flux reference 0.01% / 1d 0.01 % 7
M05 805h 19( 13 h) Output frequency 0.1Hz / 1d 0.1 Hz 2
reference
M06 806h 20( 14 h) Detected speed value -24000 to 24000 r/min 1 r/min 31
: (data)*Nmax/20000
M07 807h 21( 15 h) Calculated torque value 0.01% / 1d 0.01 % 7
M08 808h 22( 16 h) Calculated torque current 0.01% / 1d 0.01 % 7
value
M09 809h 23( 17 h) Output frequency 0.1Hz / 1d 0.1 Hz 2
M10 80Ah 24( 18 h) Motor output 0.1kW / 1d 0.1 kW 2
M11 80Bh 25( 19 h) Output current rms value 0.1A / 1d 0.1 A 2
M12 80Ch 26( 1A h) Output voltage rms value 0.1V / 1d 0.1 V 2
M13 80Dh 27( 1B h) Operation method (final 0000 to FFFF 1 - 32
command)
M14 80Eh 28( 1C h) Operation status 0000 to FFFF 1 - 21
M15 80Fh 29( 1D h) Output terminals Y1 - 0000 to FFFF 1 - 33
M16 810h 30( 1E h) Y18
Latest alarm data 0 to 47 1 - 14
M17 811h 31( 1F h) Last alarm data 0 to 47 1 - 15
M18 812h 32( 20 h) Second last alarm data 0 to 47 1 - 15
M19 813h 33( 21 h) Third last alarm data 0 to 47 1 - 15
M20 814h 34( 22 h) Accumulated operation 0 to 65535 h 1 h 0
time
M21 815h 35( 23 h) DC link circuit voltage 1V / 1d 1 V 0
M22 816h 36( 24 h) Motor temperature 1/ 1d 1 5
M23 817h 37( 25 h) Type code 0000 to FFFF 1 - 29
M24 818h 38( 26 h) Capacity code 0 to 29 1 - 28
M25 819h 39( 27 h) Inverter ROM (main 0000 to FFFF 1 - 9
control) version
M26 81Ah 40( 28 h) Communication error 0 to 65535 1 - 34
M27 81Bh 41( 29 h) code
Speed setting on alarm -24000 to 24000 r/min 1 r/min 31
: (data)*Nmax/20000
M28 81Ch 42( 2A h) Torque reterence on 0.01% / 1d 0.01 % 7
M29 81Dh 43( 2B h) alarm
Torque current reference 0.01% / 1d 0.01 % 7
on alarm
M30 81Eh 44( 2C h) Magnetic-flux reference 0.01% / 1d 0.01 % 3
on alarm
M31 81Fh 45( 2D h) Output frequency 0.1Hz / 1d 0.1 Hz 2
reference on alarm
M32 820h 46( 2E h) Detected speed on alarm -24000 to 24000 r/min 1 r/min 31
: (data)*Nmax/20000
M33 821h 47( 2F h) Calculated torque on 0.01% / 1d 0.01 % 7
M34 822h alarm
48( 30 h) Calculated torque 0.01% / 1d 0.01 % 7
current on alarm
M35 823h 49( 31 h) Output frequency on 0.1Hz / 1d 0.1 Hz 2
M36 824h 50( 32 h) alarm
Motor output on alarm 0.1kW / 1d 0.1 kW 2
M37 825h 51( 33 h) Output current rms value 0.1A / 1d 0.1 A 2
on alarm

13-27
Communication
address Min
Fcode Function code name Setting range Unit Type
485 increment
number Link number
Output voltage rms value
M38 826h 52( 34 h) on alarm method on
Operation 0.1V / 1d 0.1 V 2
M39 827h 53( 35 h) alarm
Operation status on 0000 to FFFF 1 - 32
M40 828h 54( 36 h) alarm 0000 to FFFF 1 - 21
M41 829h 55( 37 h) Output terminal on alarm 0000 to FFFF 1 - 33
Accumulated operation
M42 82Ah 56( 38 h) time on alarm 0 to 65535 h 1 h 0
DC link circuit voltage on
M43 82Bh 57( 39 h) alarm 0.1V / 1d 1 V 0
Inverter intemal
M44 82Ch 58( 3A h) temperature on alarm 1/ 1d 1 5
Heat sink temperature on
M45 82Dh 59( 3B h) alarm 1/ 1d 1 5
Main circuit capacitor life
M46 82Eh 60( 3C h) on alarm 0 to 100 % 1 h 0
PC board capacitor life
M47 82Fh 61( 3D h) on alarm 0 to 65535 h 1 h 0
M48 830h 62( 3E h) Cooling fan life 0 to 65535 h 1 h 0
Speed setting 1 (before -24000 to 24000 r/min
M49 831h 63( 3F h) multistep speed : (data)*Nmax/20000 1 r/min 31
Speed setting 2 (before -24000 to 24000 r/min
M50 832h 64( 40 h) calculation of : (data)*Nmax/20000 1 r/min 31
Speed setting 3 (after -24000 to 24000 r/min
M51 833h 65( 41 h) speed limit) : (data)*Nmax/20000 1 r/min 31
M52 834h 66( 42 h) Control output 1 0000 to FFFF 1 - 125
M53 835h 67( 43 h) Control output 2 0000 to FFFF 1 - 126
M54 836h 68( 44 h) Control output 3 0000 to FFFF 1 - 127
M55 837h 69( 45 h) Option monitor 1 0000 to FFFF 1 - 9
M56 838h 70( 46 h) Option monitor 2 0000 to FFFF 1 - 9
M57 839h 71( 47 h) Option monitor 3 0 to 65535 1 - 0
M58 83Ah 72( 48 h) Option monitor 4 0 to 65535 1 - 0
M59 83Bh 73( 49 h) Option monitor 5 -32768 to 32767 1 - 5
M60 83Ch 74( 4A h) Option monitor 6 -32768 to 32767 1 - 5

13-28
13.4 Data Format List
You can use the following formats to access function codes through the link and these formats are
common to the FRENICS500VG7S models.

13.4.1 Data Type 0 to 13


You can basically exchange data in the data types from 0 to 13.

Code Description Display/setting Resolution Notes


0 Integer 0, 1, 2, 3, 1
1 Integer 0, 2, 4, 6, 2 Only for pole number of motor
2 0.0, 0.1, 0.2, 0.1
3 Fixed point 0.00, 0.01, 0.02, 0.01
4 0.001, 0.002, 0.003, 0.001
5 Integer (signed) -2, -1, 0, 1, 2, 1
6 -0.1, 0.0, 0.1, 0.1
7 Fixed point (signed) -0.01, 0.00, 0,01, 0.01
8 -0.001, 0.000, 0.001, 0.001
Initial cursor position is left end.
Cursor does not move automatically.
9 Hexadecimal 1A8E 1h When setting range is from 00 to 11,
you should specify individual digits to
set only 00, 01, 10, or 11.
10 Special data 3 0.75, 1, 2, 14, 15 Carrier frequency setting
11 Operation data 1 Reset to 0 after writing
12 Exponent/mantissa 1 0.01
See 13.4.2 "Data Type 12 to 127"
13 Exponent/mantissa 2 0.01

13.4.2 Data Type 12 to 127


The following data have special formats.
Type [12]: Time, current, power, PID process values

15 14 11 9 0

Mantissa Exponent=0: 0 to 999, Exponent=1


to 3: 100 to 999
Exponent 0: 0.01 times (0.00 to 9.99)
1: 0.1 times (10.0 to 99.9)
2: 1 times (100 to 999)
3: 10 times (1,000 to 9,990)
Polarity 0: Positive (), 1: Negative ()

Type [13]: Current and others

15 13 0

Mantissa Exponent=0: 0 to 9999, Exponent=1


to 3: 1,000 to 9,999
Exponent 0: 0.01 times (0.00 to 99.99)
1: 0.1 times (100.0 to 999.9)
2: 1 times (1,000 to 9,999)
3: 10 times (10,000 to 99,990)
Type [14]: Cause of alarm

15 12 87 0

Alarm code0 to 48

Order of alarm occurrence 1st to 5th

Number of alarms1 to 5
Alarm codes
Code Display Description Code Display Description Code Display Description
Error code 2 for specific
0 --- No alarm 17 Lin Input phase loss 34 Ar2
user application
Error code 3 for specific
1 IPE IPM error 18 LU Undervoltage 35 Ar3
user application
NTC thermistor Error code 4 for specific
2 dbH DB resistor overheating 19 nrb 36 Ar4
disconnection user application
Error code 5 for specific
3 dCF DC fuse blown 20 OC Overcurrent 37 Ar5
user application
Excessive position Error code 6 for specific
4 dO 21 OH1 Overheating at heat sink 38 Ar6
deviation user application
Error code 7 for specific
5 EF Ground fault 22 OH2 External alarm 39 Ar7
user application
Error code 8 for specific
6 Er1 Memory error 23 OH3 Inverter internal overheat 40 Ar8
user application

KEYPAD panel Error code 9 for specific


7 Er2 24 OH4 Motor overheat 41 Ar9
communication error user application

Error code A for specific


8 Er3 CPU error 25 OL1 Motor 1 overload 42 ArA
user application
Error code B for specific
9 Er4 Network error 26 OL2 Motor 2 overload 43 ArB
user application
RS485 communication Error code C for specific
10 Er5 27 OL3 Motor 3 overload 44 ArC
error user application
Operation procedure Error code D for specific
11 Er6 28 OLU Inverter unit overload 45 ArD
error user application
Error code E for specific
12 Er7 Output wiring error 29 OS Overspeed 46 ArE
user application
Error code F for specific
13 Er8 A/D converter error 30 OU Overvoltage 47 ArF
user application
14 Er9 Speed disagreement 31 PbF Charging circuit error

15 ErA UPAC error 32 PG PG error


Inter-inverter Error code 1 for specific
16 Erb 33 Ar1
communication error user application

Type [15]: Alarm history

15 87 0

Alarm code0 to 47 (See "Type [14]")

Number of the occurrence of the same alarm


0 to 255
Type [16]: Percentage

15 87 0

Percentage300% to 300% (30,000 to 30,000)


Decimal places are not displayed.
Type [21]: Operation status

15 87 0

0) FWD (forward operation)


1) REV (reverse operation)
2) EXT (DC braking, pre-exciting)
3) INT (Inverter shut off)
4) BRK (Braking)
5) NUV (DC link circuit voltage established) 0: OFF
6) TL (Torque limiting) 1: ON
7) VL (Voltage limiting)
8) IL (Current limiting)
9) ACC (Accelerating)
10) DEC (Decelerating)
11) ALM (Alarm relay output)
12) 0: REM/LOC, 1: COM
13) 0: KEYPAD panel, 1: RS485, 2: link option
14) Not used
15) Writing0: OFF, 1: ON

Type [26]: DIOB option input state


Type [27]: DIOB option output state

15 8 7 0

[26] Input state [27] Output state


0) X21, Y21
1) X22, Y22
2) X23, Y23
3) X24, Y24
4) X25, Y25
5) X26, Y26
6) X27, Y27
7) X28, Y28 0: OFF
8) X29, Y29 1: ON
9) X30, Y30
10) X31
11) X32
12) X33
13) X34
14) X35
15)X36

Type [28]: Inverter capacity

Inverter Inverter Inverter Inverter Inverter


Code Code Code Code Code
capacity capacity capacity capacity capacity
0 0.05 8 5.5 16 45 24 220 32 630
1 0.1 9 7.5 17 55 25 250 33 710
2 0.2 10 11 18 75 26 280 34 800
3 0.4 11 15 19 90 27 315
4 0.75 12 18.5 20 110 28 355
5 1.5 13 22 21 132 29 400
6 2.2 14 30 22 160 30 OTHER
7 3.7 15 37 23 200 31 500
Type [29]: Inverter model (common to entire FUJI inverter system)
The number is fixed to 1213h or 1214h or 1216h for the VG inverters.

200V system: fixed to 1213h


400V system: fixed to 1214h
690V system: fixed to 1216h

Type [31]: Speed

15 87 0

Data (0 to 20,000) (0 to 12,000 r/min) : (Data) Nmax/20,000 conversion

(Example) When the maximum speed is Nmax=1,500r/min,


If you want to direct a speed command of 1,000r/min,
1,000
Specify a data of 20,000 13,333.
1,500
If the read out data is 3,500,
1,500
You can determine the speed is 3,500 262.5r/min.
20,000
Type [32]: Operation commands, [33]: Y1 to Y18
This type is the same as S06 and S07.

15 87 0

[32] [33]
0) FWD (forward operation command) Y1
1) REV (reverse operation command) Y2
2) X1 Y3
3) X2 Y4
4) X3 Y5A
5) X4 Not used
6) X5 Not used 0: OFF
7) X6 Not used 1: ON
8) X7 Y11
9) X8 Y12
10) X9 Y13
11) X11 Y14
12) X12 Y15
13) X13 Y16
14) X14 Y17
15) RST (RESET command) Y18
Type [34]: Communication error codes

15 87 0

Description of alarms in the communication through the link (RS-485, T-Link, field bus). The
following data is set to the monitor data M26 according to the communication status. The codes
listed in the column "KEYPAD panel display" is displayed on the KEYPAD panel as a
communication error .
KEYPAD panel
Code Communication error name Description
display
0 - No communication error 1 Normal communication
2 A data is written to an unused address of the function code (writing
to address out of the specified range is defined separately).
3 Data is read from missing function code address in the middle of
continuous read. The data will be "0000".
4 Writing to the S area while link operation is disabled. The data will
not be reflected and cause no error.
5 A data out of range is written to the S area. The data is written after
adjusted to the upper or the lower limit.
6 Access from another link or the KEYPAD panel occurs during data
writing (EEPROM other than the S area is accessed).
7 Writing to operation data (such as tuning or initialization) during
multiple function codes are being written once through the link. The
inverter decides that the procedure is canceled and continues the
writing.
8 Writing to/reading from option function codes that are not displayed
on the KEYPAD panel.
9 Writing/reading a special function code for the lifting machine in the
standard mode
10 Writing/reading a function code for the standard mode in the lifting
machine mode
1 to 32 - Alarm codes specific to the Alarm codes specific to models other than communication errors.
VG7S
33 to 70 - Not used
71 04 Checksum error, CRC error Software error Checksum value or CRC value does not
match.
72 05 Parity error Hardware error Parity does not match.
73 06 Others (such as overrun, Physical (reception) errors other than above.
framing)
74 01 Format error Incorrect format.
Characters requesting transmission are incorrect. Characters
terminating transmission are not in the specified order.
75 01 Command error Codes other than the specified commands are transmitted.
76 07 Link priority error 1 Writing to the S area through RS485 while a link option is installed.
2 Writing to the S area through a link with lower priority while multiple
link options are installed.
77 07 No right to write function Not used for VG7S
code data
78 02 Function code error 1 Access to a data out of the address range of the function codes
(such as access to a data over F80).
2 Writing data over 16 words.
79 07 Error on writing to write- 1 Write-disabled function codes (Read-only data or the M area).
disabled data 2 Function codes write-disabled during operation.
3 Writing through the link to data out of the S area in "write-disabled
through link" mode. Note that F00 or "Write enable for KEYPAD"
cannot protect from writing through the link.
4 Function codes that cannot be written through the link (link function
codes: H31 to 40).
5 Writing to M1 function code (P) area when motor parameters are
protected.
6 Writing through the link in the copy mode operation of the KEYPAD
panel.
80 03 Data error Written data is out of the setting range in the area other than the S
area.
81 07 Error during writing Another writing request comes from the same source while writing
function code data (EEPROM other than the S area is accessed).

Note: The alarm codes 1 to 32 constitute a code system specific to the VG7S different from the
assignment for the general-purpose inverters.
The communication error codes 71 to 81 are common to the different models. Note that some
causes of alarm are specific to models.
The KEYPAD panel does not display raw communication error codes but the values in the
"KEYPAD panel display" column in the table above.
The KEYPAD panel displays "" when it receives data that does not have a corresponding
"KEYPAD panel display" in the table above.
Type [35]: X function normally open/closed
Type [36]: Y function normally open/closed

15 87 0

[35] X function [36] Y function


0) X1 Y1
1) X2 Y2
2) X3 Y3
3) X4 Y4
4) X5 Y5 0: Normally open
1: Normally closed
5) X6
6) X7
7) X8
8) X9
Type [40] to [99]
These types are reserved for the manufacturer. Users can considers these types as type [0] to use.

Type [82]: M1 Motor Selection


Code KW display HP display Code KW display HP display Code KW display HP display
0 000.75-2 001-2 13 1345-2S 1360-2S 26 2645-4Y 2660-4Y
1 011.5-2 012-2 14 1455-2 1475-2 27 2745-4S 2760-4S
2 022.2-2 023-2 15 1575-2 15100-2 28 2855-4 2875-4
3 033.7-2 035-2 16 1690-2 16125-2 29 2975-4 29100-4
4 045.5-2 047.5-2 17 173.7-4 175-4 30 3090-4 30125-4
5 057.5-2 0510-2 18 185.5-4 187.5-4 31 31110-4 31150-4
6 0611-2 0615-2 19 197.5-4 1910-4 32 32132-4 32175-4
7 0715-2 0720-2 20 2011-4 2015-4 33 33160-4 33200-4
8 0818.5-2 0825-2 21 2115-4 2120-4 34 34200-4 34250-4
9 0922-2 0930-2 22 2218.5-4 2225-4 35 35220-4 35300-4
10 1030-2 1040-2 23 2322-4 2330-4 36 36P-OTR 36P-OTR
11 1137-2 1150-2 24 2430-4 2440-4 37 37OTHER 37OTHER
12 1245-2Y 1260-2Y 25 2537-4 2550-4

Type [125]: Control output 1

15 87 0

0) Inverter running [RUN]


1) Speed existence [N-EX]
2) Speed agreement [N-AG]
3) Speed equivalence [N-AR]
4) Detected speed 1 [N-DT1]
5) Detected speed 2 [N-DT2]
6) Detected speed 3 [N-DT3]
7) Stopping on undervoltage [LU]
8) Detected torque polarity (braking/driving)[B/D]
9) Torque limiting [TL]
10) Detected torque 1 [T-DT1]
11) Detected torque 2 [T-DT2]
12) KEYPAD operation mode [KP]
13) Inverter stoppage [STOP]
14) Operation ready output [RDY]
15) Magnetic-flux detection signal [MF-DT]
Type [126]: Control output 2

15 87 0

0) Motor M2 selection status [SW-M2]


1) Motor M3 selection status [SW-M3]
2) Brake release signal [BRK]
3) Alarm indication [AL1]
4) Alarm indication [AL2]
5) Alarm indication [AL4]
6) Alarm indication [AL8]
7) Fan operation signal [FAN]
8) Auto-resetting [TRY]
9) Universal DO [U-DO]
10) Heat sink overheat early warning [INV-OH]
11) Synchronization completion signal [SY-C]
12) Lifetime alarm [LIFE]
13) Under accelerating [U-ACC]
14) Under decelerating [U-DEC]
15) Inverter overload early warning [INV-OL]

Type [127]: Control output 3

15 87 0

0) Motor temperature early warning [M-OH]


1) Motor overload early warning [M-OL]
2) DB overload early warning [DB-OL]
3) Link transmission error [LK-ERR]
4) Load adaptive control under limiting [ANL]
5) Load adaptive control under calculation [ANC]
6) Analog torque bias hold [TBH]
7) Optional Do 1 [O-DI1]
8) Optional Do 2 [O-DI2]
9) Optional Do 3 [O-DI3]
10) Optional Do 4 [O-DI4]
11) Optional Do 5 [O-DI5]
12) Optional Do 6 [O-DI6]
13) Optional Do 7 [O-DI7]
14) Optional Do 8 [O-DI8]
15) Optional Do 9 [O-DI9]
14. Replacement Data
When replacing the former inverters (VG, VG3, VG5) with VG7, please refer to this section.

14.1 Classification of Replacement


Inverter Motor Possibility
VG5 VG7S VG VG7 Possible
A: Both inverter and VG3/VG3N VG7S VG3 VG7 Possible
motor are replaced. VG5 VG7
VG5S/VG5N VG7S Possible
(Same product)
VG5 VG7S VG Possible (Note1)
B: Only the inverter is
VG3/VG3N VG7S VG3 Possible (Note1)
replaced.
VG5S/VG5N VG7S VG5 Possible
VG VG VG7 Impossible (Note2)
C: Only the motor is VG3 VG3 VG7 Impossible (Note2)
replaced. VG5 VG7
VG5 Possible
(Same product)

Note 1: The rated current of VG and VG3 is bigger than that of VG5,VG7. For this reason, the inverter in
one-rank upper grade is required if only the inverter is changed from VG or VG3.

Note 2: For VG and VG3, the maximum output voltage, to which the stable current control is possible, is
lower than that of VG5 and VG7. Therefore, if these inverters are combined with VG5 or VG7
motors, the characteristics (torque accuracy or motor wow) at around the base speed or at higher
speed will deteriorate.

Note 3: Because the encoder pulse count of VG is 512P/R, operation is impossible if the VG7 motor
encoder pulse count setting (P28) is different.

14-1
14.2 External Dimensions Comparison
14.2.1 Replacing VG5S

200V series
FRENIC5000 VG5S FRENIC5000 VG7S
External Installation External Installation
Dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 Method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kW)
0.75
1.5 205 350 245 183 328 10 205 300 245 181 278 8
2.2
3.7
5.5 205 350 245 183 328 11 205 300 245 181 278 8
7.5
11 255 440 255 233 418 17 250 380 245 226 358 12.5
15 320 480 298 458 Wall type 25 Wall type
18.5 320 480 255 298 458 25 340 480 255 240 460 25
22
30 340 550 326 530 36 340 550 255 240 530 30
37 375 615 255 275 595 45 375 615 270 275 595 37
45 730 58 740 46
55 530 750 270 430 720 60 375 270 275 720 48
75 285 76 530 750 285 430 70
90 680 880 360 580 860 Floor type 141 680 880 360 580 850 115

400V series
FRENIC5000 VG5S FRENIC5000 VG7S
External Installation External Installation
dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 Method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kW)
3.7 205 350 245 183 328 10 205 300 245 181 278 8
5.5 205 350 245 183 328 11 205 300 245 181 278 8
7.5
11 255 440 255 233 418 17 250 380 245 226 358 12.5
15
18.5 320 480 255 298 458 25 340 480 255 240 460 25
22
30 340 550 240 530 Wall type 35 340 550 255 240 530 30
37 375 255 275 36 375 275 Wall type 35
45 675 655 42 675 270 655 40
55 645 53 375 275 655 41
75 270 60 270 49
90 530 740 315 430 710 86 740 315 720 72
110 530 430
132 970 116 970 100
160 1000 360 121 1000 360
200 680 580 980 Floor type 173 680 580 970 140
220

Larger than VG5.

An adapter is required for replacement.


The control panel containing VG5S
should be modified.

14-2
14. Replacement Data
14.2.2 Replacing VG3

200V series
FRENIC5000 VG3 FRENIC5000 VG7S
External Installation External Installation
dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(Kw)
0.75
1.5 14 205 300 245 181 278 8
2.2 255 440 252 155 425
3.7
5.5 16 205 300 245 181 278 8
7.5 280 480 252 180 465 20
11 320 480 252 220 460 Wall type 24 250 380 245 226 358 12.5
15 520 500 27 Wall type
18.5 340 550 252 240 530 30 340 480 255 240 460 25
22
30 375 615 275 596 40 340 550 255 240 530 30
37 390 800 252 290 775 53 375 615 270 275 595 37
45 740 46
55 540 750 267 440 720 70 375 270 275 720 48
75 850 880 750 855 Floor type 130 530 750 285 430 70
90 680 880 360 580 850 115

400V series
FRENIC5000 VG3 FRENIC5000 VG7S
External Installation External Installation
dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kW)
3.7 280 440 252 180 425 20 205 300 245 181 278 8
5.5 205 300 245 181 278 8
7.5 280 480 252 180 465 22
11 250 380 245 226 358 12.5
15 320 520 252 220 500 27
18.5 340 480 255 240 460 25
22 340 550 252 240 530 Wall type 30
30 615 596 35 340 550 255 240 530 30
37 375 675 252 275 656 43 375 275 Wall type 35
45 675 270 655 40
55 85 375 275 655 41
75 530 880 322 430 850 270 720 50
90 95 740 315 710 72
110 337 1020 105 530 430
132 680 1050 580 135 970 100
160 850 750 1025 Floor type 170 1000 360
200 680 580 970 140
220

Larger than VG3.

An adapter is required for replacement.


The control panel containing VG3 should
be modified.

14-3
14.2.3 Replacing VG

200V series
VG VG7S
External Installation External Installation
dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(Kw)
0.75
1.5 205 300 235 181 278 8
2.2
3.7 240 500 280 180 480 15
5.5 205 300 235 181 278 8
7.5 280 550 280 200 530 Wall type 25
11 350 550 310 280 530 30 250 380 235 226 358 12.5
15 Wall type
18.5 420 650 310 280 620 45 340 480 255 240 460 25
22
30 420 750 310 280 720 60 340 550 255 240 530 30
37 500 900 320 380 870 80 375 615 270 275 595 37
45 740 46
55 880 1000 445 750 975 180 375 270 275 720 48
Floor type
75 530 750 285 430 70
90 680 880 360 580 850 115

400V series
VG VG7S
External Installation External Installation
dimensions dimensions dimensions dimensions
Ca- Mounting Mass Mounting Mass
pac- W H D W1 H1 method (kg) W H D W1 H1 method (kg)
ity (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kW)
3.7 240 550 295 180 530 20 205 300 235 181 278 8
5.5 205 300 235 181 278 8
7.5 350 600 340 280 580 35
11 250 380 235 226 358 12.5
15 Wall type
18.5 420 700 360 280 670 50 340 480 255 240 460 25
22
30 420 800 360 280 770 65 340 550 255 240 530 30
37 500 900 370 380 870 85 375 275 Wall type 35
45 675 270 655 40
55 580 1150 410 450 1125 110 375 275 655 41
Floor type
75 730 1150 415 600 1125 150 270 720 50
90 740 315 710 72
110 530 430
132 970 100

160 1000 360
200 680 580 970 140
220

The control panel containing VG


should be modified

14-4
14. Replacement Data
14.3 Terminal Size
14.3.1 Replacing VG5S
Main circuit terminal (200V series)
FRENIC5000 VG5S FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input DC link Output GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T P1,P(+),DB, U,V,W E(G) R0,T0 LI/R,L2/S, DB,P1, U,V,W G R0,T0
ity N() L3/T P(+),N()
(kW)
0.75
1.5 M5 M5 M5 M5 M4 M4 M4 M4 M4 M4
2.2
3.7
5.5 M5 M5 M5 M5 M4 M5 M5 M5 M5 M4
7.5
11 M6 M6 M6 M6 M4 M6 M6 M6 M6 M4
15 M8 M8 M8 M8
18.5 M8 M8 M8 M8 M4 M6 M6 M6 M6 M4
22
R,S,T P1,P(+),DB, U,V,W E(G) R0,T0 LI/R,L2/S, P1,P(+),DB, U,V,W G R0,T0
N() L3/T N()
30 M8 M8 M8 M8 M4 M8 M8 M8 M8 M4
37
45 M10 M10 M10 M8 M4 M10 M10 M10 M8 M4
55
R,S,T P1,P(+), U,V,W E(G) R0,T0 LI/R,L2/S, P1,P(+), U,V,W G R0,T0
N() L3/T N()
75 M10 M10 M10 M8 M4 M12 M12 M12 M10 M4
90 M12 M12 M12 M10 M4
*GRD: Ground
*APS: Auxiliary power supply

14-5
Main circuit terminal (400V series)
FRENIC5000 VG5S FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input DC link Output GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T P1,P(+),DB, U,V,W E(G) R0,T0 L1/R,L2/S, DB,P1, U,V,W G R0,T0
ity N() L3/T P(),N()
(kW)
3.7
5.5 M5 M5 M5 M5 M4 M5 M5 M5 M5 M4
7.5
11 M6 M6 M6 M6 M4 M6 M6 M6 M6 M4
15
18.5 M8 M8 M8 M8 M4 M6 M6 M6 M6 M4
22
R,S,T P1,P(), U, V, W E(G) R0,T0 L1/R,L2/S, P1,P(), U,V,W G R0,T0
DB, N() L3/T DB,N()
30
37 M8 M8 M8 M8 M4 M8 M8 M8 M8 M4
45
55
R,S,T DB,P1,P(), U,V,W E(G) R0,T0 L1/R,L2/S, P1,P(), U,V,W G R0,T0
N() L3/T DB,N()
75 M10
90 M10 M10 M10 M8 M4 M10 M10 M10 M8 M4
110 (No DB
terminal)
R,S,T P1,P(+), U,V,W E(G) R0,T0 L1/R,L2/S, P1,P(+), U,V,W G R0,T0
N() L3/T N()
132 M10 M10 M10 M8
160 M12 M12 M12 M10 M4 M12 M12 M12 M10 M4
200
220
*GRD: Ground
*APS: Auxiliary power supply

Control circuit terminal (Common to 200V series and 400V series)


FRENIC5000 VG5S FRENIC5000 VG7S
Common to all capacities M3 Common to all capacities M3

14-6
14. Replacement Data
14.3.2 Replacing VG3

Main circuit terminal (200V series)


FRENIC5000 VG3 FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input Output DC link GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T U,V,W DB,P E(G) R0,T0 L1/R,L2/S, DB,P1,P(+), U,V,W G R0,T0
ity L3/T N()
(kW)
0.75
1.5 M4 M4 M4 M4 M4
2.2 M5 M5 M5 M5 M4
3.7
5.5 M5 M5 M5 M5 M4
7.5
11 M6 M6 M6 M6 M4 M6 M6 M6 M6 M4
15 M8 M8 M8 M6 M4
18.5 M6 M6 M6 M6 M4
R,S,T U,V,W DB,P1,P E(G) R0,T0
22 M8 M8 M8 M6 M4
L1/R,L2/S, P1,P(+),DB,
R,S,T U,V,W DB,P1,P E(G) R0,T0 U,V,W G R0,T0
L3/T N()
30 M8 M8 M8 M8 M4 M8 M8 M8 M8 M4
37
45 M10 M10 M10 M8 M4 M10 M10 M10 M8 M4
55
Input/Output DC link GRD* APS* Input DC link Output GRD* APS*
R,U,S,V,T,W N,P1,P E(G) R0,T0 L1/R,L2/S, P1,P(+), U,V,W G R0,T0
L3/T N()
75 M12 M12 M12 M10 M4 M12 M12 M12 M10 M4
90
*GRD: Ground
*APS: Auxiliary power supply

14-7
Main circuit terminal (400V series)
FRENIC5000 VG3 FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input Output DC link GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T U,V,W DB,P E(G) R0,T0 L1/R,L2/S, DB,P1,P(+), U,V,W G R0,T0
ity L3/T N()
(kW)
3.7 M4 M4 M4 M4 M4
5.5 M5 M5 M5 M5 M4
7.5 M5 M5 M5 M5 M4
11 M6 M6 M6 M6 M4
15 M6 M6 M6 M6 M4
18.5 M6 M6 M6 M6 M4
R,S,T U,V,W DB,P1,P E(G) R0,T0
22 M6 M6 M6 M6 M4
R,S,T P1,P(+), U,V,W E(G) R0,T0 L1/R,L2/S, P1,P(+),DB, U,V,W G R0,T0
DB,N() L3/T N()
30
37 M8 M8 M8 M8 M4 M8 M8 M8 M8 M4
45
55
75 M10 M10 M10 M8 M4
90 M10 M10 M10 M8 M4
110
Input/Output DC link GRD* APS*
R,U,S,V,T,W N,P1,P E(G) R0,T0 L1/R,L2/S, P1,P(+), U,V,W G R0,T0
L3/T N()
132
160 M12 M12 M10 M4 M12 M12 M12 M10 M4
200
220
*GRD: Ground
*APS: Auxiliary power supply

Control circuit terminal (Common to 200V series and 400V series)


FRENIC5000 VG3 FRENIC5000 VG7S
Common to all capacities M3 Common to all capacities M3

14-8
14. Replacement Data
14.3.3 Replacing VG

Main circuit terminal (200V series)


FRENIC5000 VG FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input Output DC link GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T U,V,W DC2,DB1, E(G) R0,S0, L1/R,L2/S, DB,P1, U,V,W G R0,T0
ity DB2 T0 L3/T P(+), N()
(kW)
0.75
1.5 M4 M4 M4 M4 M4
2.2
3.7 M4 M4 M4 M3.5 M3.5
5.5 M5 M5 M5 M5 M4
7.5 M6 M6 M5 M3.5 M3.5
11 M6 M6 M6 M6 M4
R,S,T U,V,W DC1,DC2, E(G) R0,S0,
DB1,DB2 T0
15
18.5 M6 M6 M6 M3.5 M3.5 M6 M6 M6 M6 M4
22
R,S,T U,V,W DC1,DC2, E(G) R0,S0, L1/R,L2/S, P1,P(+), U,V,W G R0,T0
DB1,DB2 T0 L3/T DB, N()
30 M8 M8 M8 M8 M4
37 M8 M8 M8 M3.5 M3.5
45 M10 M10 M10 M8 M4
DC link Input/ Output GRD* APS*
DB1,DB2, R,U,S,V,T,W E(G) R0,S0,
DC1,DC2 T0
55
L1/R,L2/S, P1,P(+), U,V,W G R0,T0
M10 M10 M4 M4
L3/T N()
75 M12 M12 M12 M10 M4
90
*GRD: Ground
*APS: Auxiliary power supply

14-9
Main circuit terminal (400V series)
FRENIC5000 VG FRENIC5000 VG7S
Terminal size and arrangement Terminal size and arrangement
Input Output DC link GRD* APS* Input DC link Output GRD* APS*
Ca-
pac- R,S,T U,V,W DC2, DB1, E(G) R0,S0, L1/R,L2/S, DB,P1,P(+), U,V,W G R0,T0
ity DB2 T0 L3/T N()
(kW)
3.7 M4 M4 M4 M3.5 M3.5
5.5 M5 M5 M5 M5 M4
7.5 M5 M5 M5 M3.5 M3.5
11 M6 M6 M6 M6 M4
R,S,T U,V,W DC1,DC2, E(G) R0,S0,
DB1,DB2 T0
15
18.5 M6 M6 M6 M6 M4
22 M6 M6 M6 M3.5 M3.5
L1/R,L2/S, P1,P(+),DB, U,V,W G R0,T0
L3/T N()
30
37 M8 M8 M8 M3.5 M3.5 M8 M8 M8 M8 M4
45
DC link Input/Output GRD* APS*
DC1,DC2, R,U,S,V,T,W E(G) R0,S0,
DB1,DB2 T0
55
M8 M8 M4 M4 L1/R,L2/S, P1,P(+),DB, U,V,W G R0,T0
L3/T N()
75
90 M10 M10 M10 M8 M4
110
L1/R,L2/S, P1,P(+),N() U,V,W G R0,T0
L3/T

132
160 M12 M12 M12 M10 M4
200
220
*GRD: Ground
*APS: Auxiliary power supply

14-10
14. Replacement Data
14.4 Terminal Symbol
14.4.1 Replacing VG5
Cat- FRENIC5000 VG5S FRENIC5000 VG7S
ego- Terminal
ry Terminal name Terminal symbol Terminal name
symbol
R,S,T Power input L1/R,L2/S,L3/T Power input
U,V,W Inverter output U,V,W Inverter output
Main circuit

P1,P() Connects a DC REACTOR P1,P() Connects a DC REACTOR


P(),N() Connects a braking unit P(),N() Connects a braking unit
Connects an external braking
P(),DB P(),DB Connects an external braking resistor
resistor
E(G) To ground the inverter G To ground the inverter
R0,T0 Auxiliary control power supply R0,T0 Auxiliary control power supply
13 Power supply for potentiometer 13 Power supply for potentiometer
12 Voltage input for speed setting 12 Voltage input for speed setting
11 Analog input common 11 Analog input common
Ai1 Analog input 1 Ai1 Analog input 1
Ai2 Analog input 2 Ai2 Analog input 2
[AOFF] Input signal off [OFF] Input signal off
[AAS1] Auxiliary speed setting 1 [AUX-N1] Auxiliary speed setting 1
Analog input

[AAS2] Auxiliary speed setting 2 [AUX-N2] Auxiliary speed setting 2


[ATL1] Torque limiter (level 1) [TL-REF1] Torque limiter (level 1)
[ATL2] Torque limiter (level 2) [TL-REF2] Torque limiter (level 2)
[ATBS] Torque bias [TB-REF] Torque bias
[ATS] Torque command (before limit) [T-REF] Torque command (before limit)
[ATCS] Torque current command [IT-REF] Torque current command
[AJSS1] Creep speed 1 [CRP-N1] Creep speed 1
[AJSS2] Creep speed 2 [CRP-N2] Creep speed 2
[AFLUX] Magnetic-flux command [MF-REF] Magnetic-flux command
[ASFB] Speed feedback [LINE-N] Speed override
[AMTMP] Motor temperature [M-TMP] Motor temperature
[ASOR] Speed override [N-OR] Speed override
M Analog input common M Analog input common
FWD Forward operation stop command FWD Forward operation stop command
REV Reverse operation stop command REV Reverse operation stop command
X1 Digital input 1 X1 Digital input 1
X2 Digital input 2 X2 Digital input 2
X3 Digital input 3 X3 Digital input 3
X4 Digital input 4 X4 Digital input 4
X5 Digital input 5 X5 Digital input 5
X6 Digital input 6
X7 Digital input 7
X8 Digital input 8
X9 Digital input 9

[COPC] Operation command switch over


[CSRM] Speed setting value switch over [N2/N1] Speed setting N2/N1
Digital input

[CMCS] Coast-to-stop command [BX] Coast-to-stop command


[CPEX] Pre-exciting command [EXITE] Pre-exciting command
[CHLD] Operation signal hold [HLD] Operation signal hold
[CSR1] Multistep speed selection 1 [SS1] Multistep speed selection 1
[CSR2] Multistep speed selection 2 [SS2] Multistep speed selection 2
[CSR4] Multistep speed selection 4 [SS4] Multistep speed selection 4
[CUP] ACC command in UP/DOWN setter [UP] UP command in UP/DOWN setting
DOWN command in UP/DOWN
[CDOWN] DEC command in UP/DOWN setter [DOWN]
setting
Zero clear command in UP/DOWN
[CCLR] [CLR] ACC/DEC zero clear command
setter
Creep speed switching in UP/DOWN
[CJSC] Creep switch [CRP-N2/N1]
setting
[CSUC] ACC/DEC UP/DOWN switch [N2/N1] Speed setting N2/N1
[CSRL] Speed reference limiter [N-LIM] Speed command cancel
[CSTC] Speed control/Torque limiter switch [H41-CCL] H41[torque command] cancel
[CTL] Torque limiter [F40-CCl] F40 [torque limiter mode] cancel
[CADT] ACC/DEC time selection [RT1][RT2] ASR, ACC/DEC selection

14-11
Cat- FRENIC5000 VG5S FRENIC5000 VG7S
ego- Terminal
ry Terminal name Terminal symbol Terminal name
symbol
[CADB] ACC/DEC time bypass [BPS] Bypass
[CTB1] Torque bias command 1 [TB1] Torque bias command 1
[CTB2] Torque bias command 2 [TB2] Torque bias command 2
[CDRP] Droop function [DROOP] Droop selection
[CPI] ASR PI switch [RT1][RT2] ASR,ACC/DEC selection
[CPPI] ASR P/PI switch [RT1][RT2] ASR,ACC/DEC selection
[CAI1Z] Ai1-ACC/DEC zero hold [ZH-Ai1] Ai1 zero hold
[CAI2Z] Ai2-ACC/DEC zero hold [ZH-Ai2] Ai2 zero hold
Digital input

[CSAD] Analog/Digital switch (speed) [N2/N1] Speed setting N2/N1


[CTAD] Analog/Digital switch (torque) [H41-CCL] H41[torque command]cancel
[CDILS] Di card input latch signal (speed) [DIA] DiA card input latch signal
[CDILT] Di card input latch signal (torque) [DIB] DiB card input latch signal
Operation selection through link,
[CTEN] T-Link enable [LE],[WE-LK]
Write enable command through link
[CTDI] DI command for transmission [U-DI] Universal DI
Operation selection through link,
[CREN] RS485 enable [LE],[WE-LK]
Write enable command through link
RST Alarm reset [RST] Alarm reset
THR External alarm [THR] External alarm
PLC PLC signal power supply
CM Digital input common CM Digital input common
Ao1 Analog output 1 Ao1 Analog output 1
Ao2 Analog output 2 Ao2 Analog output 2
Ao3 Analog output 3 Ao3 Analog output 3
Speed detection (Speedometer, one-
[BSM1] Speedometer (one-way deflection) [N-FB1]
way deflection)
Speed detection (Speedometer, two-
[BSM2] Speedometer (two-way deflection) [N-FB1]
way deflection)
Speed setting2 (before ACC/DEC
[BSR0] Speed setting 0 [N-REF2]
calculation)
[BSR1] Speed setting 1 [N-REF4] Speed setting4 (ASR input)
[BSR2] Speed setting 2 [N-REF4] Speed setting4 (ASR input)
[BSR] Speed setting [N-REF4] Speed setting4 (ASR input)
Analog output

[BSFB] Speed feedback [N-FB2] Speed detection (ASR input)


Torque current command (torque
[BTC1] Torque ammeter (two-way deflection) [IT-REF]
ammeter, two-way deflection)
Torque current command (torque
[BTC2] Torque ammeter (one-way deflection) [IT-REF]
ammeter, one-way deflection)
Torque command (torque meter, two-
[BTM1] Torque meter (two-way deflection) [T-REF]
way deflection)
Torque command (torque meter, one-
[BTM2] Torque meter (one-way deflection) [T-REF+]
way deflection)
Torque command (torque meter, two-
[BTR] Torque command output [T-REF]
way deflection)
Effective detected value of motor
[BMC] [I-AC] Motor current
current
Effective detected value of motor
[BMV] [V-AC] Motor voltage
voltage
[BMTMP] Motor temperature detected value [TMP-M] Motor temperature
[BVDC] Main circuit DC voltage [V-DC] DC link circuit voltage
M Analog output common M Analog output common
Y1 Digital output 1 Y1 Digital output 1
Y2 Digital output 2 Y2 Digital output 2
Y3 Digital output 3 Y3 Digital output 3
Y4 Digital output 4
Establishment of main circuit DC
[DVDC] [RDY] Ready for operation
voltage
Transistor output

[DRUN] Running [RUN] Running


[DACC] Accelerating [U-ACC] Accelerating
[DDEC] Decelerating [U-DEC] Decelerating
[DNZS] Speed existence [N-EX] Speed existence
[DSAR] Arrival at the preset speed [N-AR] Arrival at the preset speed
[DSAG] Speed agreement [N-AG] Speed agreement
[DSD1] Speed detection [N-DT1] Speed detection 1
[DSD2] Speed detection [N-DT2] Speed detection 2
[DSD3] Speed detection [N-DT3] Speed detection 3
[DTLM] Torque limiting [TL] Torque limiting
[DTD] Torque detection [T-DT1] Torque detection
[DOL] Inverter overload early warning [INV-OL] Inverter overload early warning
Motor temperature overheat early Motor temperature overheat early
[DMOH] [M-OH]
warning warning

14-12
14. Replacement Data
Cat- FRENIC5000 VG5S FRENIC5000 VG7S
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
[DMOL] Motor overload early warning [M-OL] Motor overload early warning
[DBRS] Brake release signal [BRK] Brake release signal
Transistor

[DBRK] Braking [B/D] Torque polarity detection


output

[DTDO] DO for transmission [U-DO] Universal DO


[DTER] Transmission error [LK-ERR] Transmission error
[DSYN] Synchronizing [SY-C] Synchronization control completion
CME Digital output common CME Digital output common
output

RYA,RYC Relay output Y5A,Y5C Relay output


Relay

30A,30B,30C Alarm output for any fault 30A,30B,30C Alarm output for any fault
Communi-

RS-485 communication
cation

RS-485 communication RX(),RX(),


DXA,DXB input/output
input/output TX(),TX(),SD (dedicated connector)

Pulse generator 2-phase signal Pulse generator 2-phase signal


PA,PB PA,PB
detection

input input
Speed

PGP,PGM Pulse generator power supply PGP,PGM Pulse generator power supply
FA,FB Pulse generator output FA,FB Pulse generator output
Common to pulse generator
CM CM Common to pulse generator output
output
Option power Temperature

Connects a motor thermistor


detection

(Motor temperature can be


TH1 Connects a motor thermistor TH1
detected with NTC,PTC
thermistors)
THC Common to motor thermistor THC Common to motor thermistor
P24 Power supply to option (24V)
M24 Common terminal to 24V
supply

Please utilize the power supply on


P15 Power supply for option (+15V)
the market.
(M) Common terminal to 15V
N15 Power supply to option (15V)

14-13
14.4.2 Replacing VG3
Cat- FRENIC5000 VG3 FRENIC5000 VG7S
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
R,S,T Power input L1/R,L2/S,L3/T Power input
U,V,W Inverter output U,V,W Inverter output
Main circuit

P,DB Connects a barking resistor P(+),DB Connects a barking resistor


P,N Connects a braking unit P(+),N() Connects a braking unit
P,P1 Connects a DC REACTOR P(+),P1 Connects a DC REACTOR
P,N1 Connects a backup capacitor P(+),N() Connects a backup condenser
E(G) To ground the inverter G To ground the inverter
R0,T0 Auxiliary control power supply R0,T0 Auxiliary control power supply
11 Common to analog input 11 Common to analog input
13 Power supply for potentiometer 13 Power supply for potentiometer
12 Speed setting voltage input 12 Speed setting voltage input
M Common to analog input M Common to analog input
Ai1 Analog input 1 Ai1 Analog input 1
Ai2 Analog input 2 Ai2 Analog input 2
[AV2] Auxiliary speed setting 2 [AUX-N1] Auxiliary speed setting 1
[AV3] Auxiliary speed setting 3 [AUX-N2] Auxiliary speed setting 2
Torque limiter value 1 / Torque bias
[ATL1] [TL-REF1] Torque limiter (level 1)
command value 1
Analog input

Torque limiter value 2 / Torque bias


[ATL2] [TL-REF2] Torque limiter (level 2)
command value 2
Torque limiter value 3 / Torque bias
[ATL3]
command value 3
[ATL4] Torque limiter value 4
[ATIN] Torque command input
[T-REF] Torque command (before limit)
[ATR] Torque command
[AFAI] Magnetic-flux command input [MF-REF] Magnetic-flux command
[ANFI] Speed feedback input [LINE-N] Speed override
[ANJF] Creep setting value in UP/DOWN [CRP-N1] Creep speed 1
setter [CRP-N2] Creep speed 2
[ATM] Motor temperature input [M-TMP] Motor temperature
Voltage input for auxiliary speed
V1 [AUX-N1] Auxiliary speed setting 1
setting
CM Digital input common CM Digital input common
FWD Forward operation stop command FWD Forward operation stop command
REV Reverse operation stop command REV Reverse operation stop command
X1 Digital input 1 X1 Digital input 1
X2 Digital input 2 X2 Digital input 2
X3 Digital input 3 X3 Digital input 3
X4 Digital input 4 X4 Digital input 4
X5 Digital input 5 X5 Digital input 5
X6 Digital input 6
X7 Digital input 7
X8 Digital input 8
X9 Digital input 9
Digital input

[CNR1] Multistep speed setting selection 1 [SS1] Multistep speed setting selection 1
[CNR2] Multistep speed setting selection 2 [SS2] Multistep speed setting selection 2
[CNR4] Multistep speed setting selection 4 [SS4] Multistep speed setting selection 4
[CUP] ACC command in UP/DOWN setter [UP] UP command in UP/DOWN setting
DOWN command in UP/DOWN
[CDWN] DEC command in UP/DOWN setter [DOWN]
setting
[CCLR] Clear command in UP/DOWN setter [CLR] ACC/DEC zero clear command
[CBSS] Soft start stop bypass [BPS] Bypass
[CRT] Soft start stop time switch [RT1] ASR,ACC/DEC selection
[CNL] Reverse rotation lock command H08 Reverse rotation lock
[CPI] ASR PI switch [RT1][RT2] ASR,ACC/DEC selection
[CPPI] ASR P/PI switch [RT1][RT2] ASR,ACC/DEC selection
[CSTC] Speed control/Torque control switch [H41-CCL] H41 [Torque command] cancel
[CDRP] Droop function [DROOP] Droop selection
[CTL] Torque limiter [F40-CCL] F40 (Torque limiter mode) cancel
[CTB1] Torque bias command 1 [TB1] Torque bias command 1
[CTB2] Torque bias command 2 [TB2] Torque bias command 2

14-14
14. Replacement Data
Cat- FRENIC5000 VG3 FRENIC5000 VG7S
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
[CPOS] Simplified position control command
RST Alarm reset [RST] Alarm reset
THR External alarm [THR] External alarm
EXT Pre-exciting command [EXITE] Pre-exciting command
PLC PLC signal power supply
Ao Analog output Ao1 Analog output 1
Ao2 Analog output 2
Ao3 Analog output 3
[BNF0] Speed feedback output 0 [N-FB1+] Speedometer one-way deflection
[BNR0] Speed setting 0 [N-REF2] Speed setting 2
[BNR1] Speed setting 1 [N-REF4] Speed setting 4
[BNR2] Speed setting 2 [N-REF4] Speed setting 4
[BT0] Torque command output 0 [T-REF] Torque meter two-way deflection
[BT1] Torque command output 1 [T-REF] Torque meter two-way deflection
[BIT] Torque current command [IT-REF] Torque ammeter two-way deflection
[BNR] Speed setting [N-REF4] Speed setting 4
[BNA] Speed feedback [N-FB2] Speed detection
Analog output

[BNAB] Speed feedback absolute value [N-FB1+] Speedometer one-way deflection


[BTAB] Torque command output absolute value [T-REF+] Torque meter one-way deflection
Torque current command output
[BITAB] [IT-REF+] Torque ammeter one-way deflection
absolute value
[BIM] Motor current detected value [I-AC] Motor current
Torque current command (torque
LM For load meter [IT-REF]
ammeter two-way deflection)
Torque current command (torque
[IT-REF+]
ammeter one-way deflection)
Torque command (torque meter two-way
[T-REF]
deflection)
Torque command (torque meter one-way
[T-REF+]
deflection)
Speed detection (speedometer one-way
SM For speedometer [N-FB1+]
deflection)
Speed detection (speedometer two-way
[N-FB1]
deflection)
M Common to analog output M Common to analog output
Y1 Digital output 1 Y1 Digital output 1
Y2 Digital output 2 Y2 Digital output 2
Y3 Digital output 3 Y3 Digital output 3
Y4 Digital output 4
Establishment of link voltage
[DUV] [RDY] Ready for operation
(undervoltage)
[DZS] Speed existence (zero speed) [N-EX] Speed existence
[DSAR] Arrival at the preset speed [N-AR] Arrival at the preset speed
Transistor output

[DSAG] Speed agreement [N-AG] Speed agreement


[DSDA] Arbitrary speed (absolute value) [N-DT1] Speed detection 1
[DSDP] Arbitrary speed (with polarity) [N-DT2] Speed detection 2
[DTLM] Torque limiting [TL] Torque limiting
[DTDT] Torque detection [T-DT1] Torque detection 1
[DAX] Inverter running [RUN] Inverter running
[DACC] Accelerating [U-ACC] Accelerating
[DDEC] Decelerating [U-DEC] Decelerating
[DOL] Inverter overload early warning [INV-OL] Inverter overload early warning
Motor temperature overheat early
[DOLM] [M-OH] Motor temperature overheat early warning
warning
[DTY4] Transmission data Y4 [U-DO]
Universal DO
[DTY5] Transmission data Y5
[DTFT] Transmission data error [LK-ERR] Transmission error
CME Digital output common CME Digital output common
detection output output
Temperature Speed Relay Relay

RYA,RYC Relay output Y5A,Y5C Relay output


30A,30B,30C Alarm output for any fault 30A,30B,30C Alarm output for any fault
RYA,RYC Relay output Y5A,Y5C Relay output
30A,30B,30C Alarm output for any fault 30A,30B,30C Alarm output for any fault
PA,PB Pulse generator 2-phase signal input PA,PB Pulse generator 2-phase signal input

PGP,PGM Pulse generator power supply PGP,PGM Pulse generator power supply
Connects motor thermistor
THT Connects motor thermistor TH1 (Motor temperature can be detected with
detection

the NTC and the PTC thermistors).

THC Common to motor thermistor THC Common to motor thermistor

14-15
Cat- FRENIC5000 VG3 FRENIC5000 VG7S
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
P24 Power supply for option (+24V)
Option power

M24 For +24V common


supply

Please utilize the power supply on


P15 Power supply for option (+15V)
the market.
(M) For 15V common
N15 Power supply for option (15V)

14-16
14. Replacement Data
14.4.3 Replacing VG
Cat- FRENIC5000 VG FRENIC5000 VG7S
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
R,S,T Power input L1/R,L2/S,L3/T Power input
U,V,W Inverter output U,V,W Inverter output
Main circuit

DC1,DC2 Connects a DC REACTOR P1,P(+) Connects a DC REACTOR


DB1,DB2 Connects a braking unit P(+),N() Connects a braking unit
DB1,DB2 Connects a braking resistor P(+),DB Connects a braking resistor
E To ground the inverter G To ground the inverter
Connects a braking resistor
DBR1,DBR2 [THR] External fault
thermal sensor.
R0,S0,T0 Auxiliary control power supply R0,T0 Auxiliary control power supply
13 Power supply for potentiometer 13 Power supply for potentiometer
Analog input

12 Voltage input for speed setting 12 Voltage input for speed setting
11 Analog input common 11 Analog input common
V1 Auxiliary speed setting input [AUX-N1] Auxiliary speed setting input 1
M Analog input common M Analog input common
FWD Forward operation stop command FWD Forward operation stop command
REV Reverse operation stop command REV Reverse operation stop command
Digital input

BX Inverter cut-off command [BX] Coast-to stop command


DEC stop command of torque
ILS [STOP3] STOP3 (Torque limiter stop)
limiter
ITL External torque limiter command [F40-CCL] Torque limiter (mode 1) cancel
RST Reset command of external fault [RST] Alarm reset
EXT Pre-exciting command [EXITE] Pre-exciting command
CM Digital input common CM Digital input common
SM+,SM Speedometer signal [N-FB1+] Speedometer (one-way deflection)
Analog output

SP Speed signal with polarity [N-FB1] Speedometer (two-way deflection)


Torque ammeter (two-way
LM+,LM Torque ammeter signal [IT-REF]
deflection)
DM+,DM Speedometer (digital) signal FA,FB Pulse generator output
M Analog output common M Analog output common
SST1,SST2 Speed existence signal [N-EX] Speed existence*1)
Signal for arrival at the preset
output
Relay

SAR1,SAR2 [N-AR] Arrival at the preset speed*1)


speed.
UV1,UV2 Link voltage existence signal [RDY] Ready for operation*1)
30A,30B,30C Alarm output for any fault 30A,30B,30C Alarm output for any fault
detection

Pulse generator 2-phase signal Pulse generator 2-phase signal


A+,B+ PA,PB
Speed

input input
PGP,PGM Pulse generator power supply PGP,PGM Pulse generator power supply
Connects the standard motor Connects the motor thermistor
Temperature

TH1, thermistor (Motor temperature can be


TH1
detection

TH2 Connects the spare motor detected with the NTC and the
thermistor PTC thermistors).
THRC, Common to motor thermistor
THC Common to motor thermistor
PGS Shield terminal for motor thermistor


Option power

P24 Power supply for option (+24V)


M24 For +24V common
supply

Please utilize the power supply on


P15 Power supply for option (+15V)
the market.
(M) For 15V common
N15 Power supply for option (15V)

*1) VG7 has only one terminal for relay output, and the remaining are for transistor output.
Therefore, when replacing the relay output signal of VG, take some measures such as sending the
signals to the external relays.

14-17
14.5 KEYPAD Panel
Appearance

LED monitor LCD monitor


Operation mode: Displays different information
Displays the setting frequency, ranging from operation status
output current, output voltage, to function data.
motor speed, and line speed. Operation guidance is
Trip mode: displayed scrolling at the
Displays the cause of a trip. bottom.

Unit indication
Displays the unit for the
information that appears on FWD/REV keys
the LED monitor. Operation mode:
Pressing the FWD or REV
Up/Down keys key lights the RUN lamp.
Operation mode: Invalid when the function
Increases or decreases the code F02 (Operation
speed. method) is set to 1 (external
Program mode: signal operation).
Changes the function codes and
specified data values.
Program key
Switches the display to the Stop key
menu screen or the initial
Invalid when the function
screens for the operation and
code F02 (Operation
alarm modes.
method) is set to 1 (external
Shift key (column shift) signal operation).
Used to move the cursor
horizontally for data change
and to jump to another function
block (when pressed with the
UP/DOWN keys)
Reset key
Program mode: Function/Data select key
Cancels the current input data
and changes the screen. Used to switch the displayed
Trip mode: value of LED monitor, input the
speed setting and store the
Releases from a trip stoppage.
function code data.

14-18
14. Replacement Data
Difference of operationability of the KEYPAD panel
Item FRENIC5000 VG5S FRENIC5000 VG7S
Displays the set speed and the actual speed. Displays the set speed and the actual
LED speed.
Monitor Displays the inverters operation status. Displays the inverters operation status.
Alarm display. Alarm display.
Displays the function codes and their Displays the function codes and their
abbrebiations. abbrebiations.
Displays the function data and the setting Displays the function data and the setting
range. range.
Alarm display. Alarm display.
Displays the operation status (selection) in a Displays the operation status (selection)
graph. in a graph.
LCD Displays the operation guidance. Displays the operation guidance.
Monitor Function code display scrolls. Function code display scrolls.
The shift of the digit is possible when the The shift of the digit is possible when the
function data is changed. function data is changed.
Displays the list of the changed function Displays the list of the changed function
codes. codes.
Displays the current value and the changed Displays the current value and the
value. changed value.
Screen size : 13chr. x 5lines
Screen size : 13chr. x 4lines
(One line is for the indicator display).
Command key to operate the
RUN Command key to operate the inverter. FWD,REV
inverter.
Command key to stop the
STOP Command key to stop the inverter. STOP
inverter.
Increases/Decreases the
Increases/Decreases the setting setting value of the speed.
value of the speed.
Up/Down the cursor (screen scrolls).
Up/Down the cursor
Increases/Decreases the setting (screen scrolls).
Touch
value of the function.
Increases/Decreases the
Keys setting value of the function.
Switches the operation mode and Switches the operation mode
PRG PRG
program mode. and program mode.
Switches the unit indication. SHIFT Switches the unit indication.
Digit shift in case of the function data

Digit shift in case of the function
change. data change.
FUNC FUNC Reads and writes the function
Reads and writes the function data.
DATA DATA data.
RESET Reset of the alarm state. RESET Reset of the alarm state.
Displays the switching between the KEYPAD
Operation Displays the switching between the KEYPAD panel
panel and external signal operation.
Mode and external signal operation.
REM/LOC/COMM/JOG,etc. displays the mode.
Unit
r/min,Hz,A,V,% r/min,Hz,A,V,kW,%
Indication
Function Fundamental function and 7 function block Fundamental function and 10 function
block
Code The number of function codes : 165 The number of function codes : 539
Japanese/English/German/French/Italian/
Language Japanese/English
Spanish/Chinese/Korean
LCD Electrical volume Electrical volume
brightness (to be adjusted through the function code) (to be adjusted through the function code)
Mode

Switches remote and local.
Switch Switches JOG mode.

14-19
14.6 Function Codes
14.6.1 Replacing VG5
FRENIC5000 VG5S FRENIC5000 VG7S
Function Function
Name Name
codes codes
01 Speed setting F01 Speed setting N1
02 Operation method F02 Operation method
03 Max. speed F03 M1 max. speed
04 Acceleration time 1 F07 Acceleration time 1
05 Deceleration time 1 F08 Deceleration time 1
06 S-curve acceleration/deceleration 1 F67 to F70 S-curve acceleration/deceleration 1
07 Multistep speed 1 C05 Multistep speed 1
08 Multistep speed 2 C06 Multistep speed 2
09 Multistep speed 3 C07 Multistep speed 3
10 Multistep speed 4 C08 Multistep speed 4
11 Multistep speed 5 C09 Multistep speed 5
12 Multistep speed 6 / Creep speed 1 C10/C18 Multistep speed 6 / Creep speed 1
13 Multistep speed 7 / Creep speed 2 C11/C19 Multistep speed 7 / Creep speed 2
14 ASR1 (P gain) F61 ASR1-P(Gain)
15 (I gain) F62 ASR1-I (Constant of integration)
16 Constant on filtering (Speed setting) F64 ASR1 input filter
17 (Speed detection) F65 ASR1 detection filter
18 Torque limiter (Method selection) F40,41 Torque limiter mode
19 (Limiter value selection) F42,43 Torque limiter value selection
20 Torque limiter (Level 1) F44 Torque limiter (Level 1)
21 (Level 2) F45 (Level 2)
22 Motor electronic thermal (Select) F10 M1 motor electronic thermal (Select)
23 (Level) F11 (Level)
Restart after momentary power failure
24 Restart after momentary power failure F14
(Operation selection)
25 DC brake (Time) F22 DC brake (Braking time)
26 (Level) F21 (Operation level)
27 Pre-excitation (Time) F74 Pre-excitation time
30 Function block (31-44) selection
31 Droop control H28 Droop control
32 Filtering time constant (ASR output) F66 ASR1 output filter
33 Acceleration time 2 C46 Acceleration time 2
34 Deceleration time 2 C47 Deceleration time 2
35 S-curve acceleration/deceleration 2 C49,C50 S-curve acceleration/deceleration 2
36 Ratio setting F17 Gain (Speed setting signal 12)
37 ASR2 (P gain) C40 ASR2-P (Gain)
38 (I gain) C41 ASR2-I (Constant of integration)
39 ASR1,2 switching characteristic C70 ASR switching time
40 Torque bias (Level1) F47 Torque bias T1
41 (Level2) F48 Torque bias T2
Selection between torque control and Torque command and torque current
42 H41,H42
torque current control command selection
43 Magnetic-flux command (Select) H43 Magnetic-flux command selection
44 Magnetic-flux command at light load F73 Magnetic-flux level at light load
50 Function block (51-55) selection
51 ASR tuning (Action selection) H46 Observer type selection
52 (Operation selection) H01 Tuning operation selection
53 Observer data (Compensation gain) H47,H48 Observer settings (Compensation gain)
54 (Integration time) H49,H50 (Integration time)
55 (Load inertia) H51,H52 (Load inertia)
60 Function block (61-74) selection
61 Motor overheat protection (temp.) E30 Motor overheat protection (temp.)
62 Motor overheat early warning (temp.) E31 Motor overheat early warning (temp.)
63 Inverter overload early warning (Level) E33 Inverter overload early warning
64 Motor overload early warning (Level) E34 Motor overload early warning
65 Zero speed detection (Level) F37 Stop speed

14-20
14. Replacement Data
FRENIC5000 VG5S FRENIC5000 VG7S
Function Function
Name Name
codes codes
66 Speed detection (Level 1) E39 Speed detection level 1
67 (Level 2) E40 Speed detection level 2
68 (Level 3) E41 Speed detection level 3
69 Speed detection method E38 Speed detection method
70 Speed equivalence (Detection range) E42 Speed equivalence (Detection range)
71 Speed agreement (Detection range) E43 Speed agreement (Detection range)
72 (Off delay timer) E44 (Off delay timer)
73 Torque detection (Level) E46 Torque detection level 1
74 Timer for continuous operation F39 Stop speed (Zero speed holding time)
80 Function block (81-101) selection
81 Auto-restart (Times) H04 Auto-restart (Times)
82 (Interval) H05 (Interval)
83 Speed bias setting F18 Bias (Speed setting signal 12)
84 Speed limiter (Method selection) F76 Speed limiter (Method selection)
85 Speed limiter (Level 1) F77 Speed limiter level 1
86 (Level 2) F78 Speed limiter level 2
Creep speed switching (on UP/DOWN
87 Creep selection (Setting selection) C73
control)
88 Operation method changeover switch Function selection Di [IVS]
89 Speed feedback (Signal selection) H53 Line speed feedback selection
90 Suppressing function H57 Overvoltage suppressing function
91 Operation method selection H11 Automatic operation OFF function
Torque command monitor (Polarity
92 Torque command monitor F51
selection)
93 Language F58 LCD monitor (Language selection)
94 LCD brightness adjustment F59 LCD monitor (Contrast adjustment)
95 LED monitor selection F55 LED monitor (Display selection)
96 Display of load speed (Coefficient 1) F52 LED monitor (Display coefficient A)
97 (Coefficient 2) F53 LED monitor (Display coefficient B)
98 LCD monitor selection F57 LCD monitor (Display selection)
99 Motor sound selection F26 Motor sound (Carrier freq.)
100 Data initialization H03 Data initialization
101 All save H02 All save
110 Function block (111-134) selection
Selection of X1 function, Selection of X2
111 (X1,X2) E01,E02
function
Selection of X1 to X5
Selection of X3 function, Selection of X4
112 functions (X3,X4) E03,E04
function
113 (X5) E05 X5 function selection
Timer for multistep speed reference Timer for multistep speed reference
114 C20
agreement agreement
Y1 function selection,Y2 function
115 (Y1,Y2) E15,E16
Y1 to Y3,RY function selection
selection Y3 function selection,Y5 function
116 (Y3,RY) E17,E19
selection
Ai1 function selection, Ai2 function
117 Ai1,Ai2 function selection E49,E50
selection
118 Increment/decrement limiter (Ai1) E65 Increment/decrement limiter (Ai1)
119 (Ai2) E66 Increment/decrement limiter (Ai2)
120 Offset setting (12) F18 Bias (Speed setting signal 12)
121 (Ai1) E57 Ai1 bias setting
122 (Ai2) E58 Ai2 bias setting
123 Gain setting (12) F17 Gain (Speed setting signal 12)
124 (Ai1) E53 Ai1 gain setting
125 (Ai2) E54 Ai2 gain setting
AO1 function selection, AO2 function
126 AO1 to AO3 function selection E69 to E71
selection, AO3 function selection
127 Bias adjustment (AO1) E79 AO1 bias setting
128 (AO2) E80 AO2 bias setting
129 (AO3) E81 AO3 bias setting
130 Gain adjustment (AO1) E74 AO1 gain setting
131 (AO2) E75 AO2 gain setting
132 (AO3) E76 AO3 gain setting
133 Filter selection (AO1,AO2,AO3) E84 AO1-5 filter setting
140 Function block (140-169) selection
141 Operation command selection H30 Serial link
Operation method 1
142 Control input through transmission S06
(through communication)

14-21
FRENIC5000 VG5S FRENIC5000 VG7S
Function Function
Name Name
codes codes
143 Speed command through transmission S01 Speed command
144 Action on T-Link error (Mode) o30 T-Link option (Action on
(Action time) setting transmission error)
145 o31 (Action time on
transmission error)
146 Standard built-in RS-485 address H31 RS-485 (Station address)
147 Action on RS-485 error (Mode) H32 Action on RS-485 (Mode select on
148 (Action time) H33 error Operation error)
149 (No response error H38 (Timer operating
detection time) time)
(No response
(Response interval) error detection
150 H39 time)
(Response
interval)
X11 function selection, X12 function
151 (X11,X12) E10,E11
X11 to X14 function selection
selection X13 function selection, X14 function
152 (X13,X14) E12,E13
selection
Y11 function selection, Y12 function
153 Y11 to Y13 function (Y11,Y12) E20,E21
selection
selection
154 (Y13) E22 Y13 function selection
DIA function selection, DIB function
155 Function selection of OPCII-VG5-DI o01,o02
selection
DIA BCD input setting, DIB BCD input
156 BCD input speed o03,o04
setting
157 Command pulse correction 1 o14 Command pulse correction 1
158 Command pulse correction 2 o15 Command pulse correction 2
159 APR gain o16 APR gain
160 F/F gain o17 F/F gain
161 Deviation excess range o18 Deviation excess range
162 Deviation zero range o19 Deviation zero range
170 Function block (171-197) selection
171 Motor selection P02 M1 motor selection
172 PG pulse number P28 M1-PG pulse number
173 NTC thermistor selection P30 M1 thermistor selection
174 Motor ratings (Capacity) P03 M1 rated capacity
175 (Voltage) F05 M1 rated voltage
176 (Current) P04 M1 rated current
177 (Base speed) F04 M1 rated speed
178 (No. of pole) P05 M1 number of pole
179 Overload capability
180 Auto-tuning of motor (Protection)
181 characteristic (Operation) H01 Tuning operation selection
182 Motor characteristic (%R1) P06 M1-%R1
183 (%X) P07 M1-%X
184 (Exciting current) P08 M1 exciting current
185 (Torque current ) P09 M1 torque current
186 (Slip on driving) P10 M1 slip on driving
187 (Slip on braking) P11 M1 slip on braking
188 (Iron loss coefficient 1) P12 M1 iron loss coefficient 1
189 (Iron loss coefficient 2) P13 M1 iron loss coefficient 2
190 (Iron loss coefficient 3) P14 M1 iron loss coefficient 3
(Magnetic saturation
191 P15 M1 magnetic saturation coefficient 1
coefficient 1)
192 P16 M1 magnetic saturation coefficient 2
(Magnetic saturation
193 coefficient 2) P17 M1 magnetic saturation coefficient 3
194 (Magnetic saturation P18 M1 magnetic saturation coefficient 4
195 coefficient 3) P19 M1 magnetic saturation coefficient 5
196 (Magnetic saturation P20 M1 secondary time constant
coefficient 4)
(Magnetic saturation
coefficient 5)
197 (Secondary time P21 M1 induced voltage coefficient
constant)
(Induced voltage
coefficient )
200 Data protection F00 Data protection

14-22
14. Replacement Data
14.6.2 Replacing VG3
FRENIC5000 VG3 FRENIC5000 VG7S
Function Function
Name Name
codes codes
01 Motor rotating speed detection value display LED monitor
02 Motor rotating speed setting value display LED monitor
03 Load speed detection value display LED monitor
04 Torque current reference value display LED monitor
05 Torque reference value display LED monitor
06 Motor output display LED monitor
07 Inverter output current display LED monitor
08 Motor temperature display LED monitor
09 Input signal (1) display LCD monitor
0A Input signal (2) display LCD monitor
0B Output signal display LCD monitor
0C Operation mode display LCD monitor
0D Soft switch (1) display LCD monitor
0E Soft switch (2) display LCD monitor
0F Magnetic-flux quantity LED monitor
10 Protection of setting data (11-3F)
11 Acceleration time 1 F07 Acceleration time 1
12 Deceleration time 1 F08 Deceleration time 1
F67 S-curve acceleration start side 1
F68 S-curve acceleration end side 1
13 S-curve applied range
F69 S-curve deceleration start side 1
F70 S-curve deceleration end side 1
14 Multistep speed setting value 1 C05 Multistep speed 1
15 Multistep speed setting value 2 C06 Multistep speed 2
16 Multistep speed setting value 3 C07 Multistep speed 3
17 Multistep speed setting value 4 C08 Multistep speed 4
18 Multistep speed setting value 5 C09 Multistep speed 5
19 Acceleration time 2 C46 Acceleration time 2
1A Deceleration time 2 C47 Deceleration time 2
1B Speed reference input gain F17 Gain(Speed setting signal 12)
20 ASR P(1) F61 ASR1 P
21 ASR I (1) F62 ASR1 I
22 Speed setting constant on filtering (1) F64 ASR1 input filter
23 Speed detection constant on filtering (1) F65 ASR1 detection filter
24 ASR P(2) C40 ASR2 P
25 ASR I (2) C41 ASR2 I
26 Speed setting constant on filtering (2) C43 ASR2 input filter
27 Speed detection constant on filtering (2) C44 ASR2 detection filter
28 Droop quantity H28 Droop control
29 ASR time constant of P changeover switch C70 ASR switching time
Torque limiter value 1/Torque bias command
2A F44 Torque limiter value (Level 1)
value 1
Torque limiter value 2/Torque bias command
2B F45 Torque limiter value (Level 2)
value 2
Torque limiter value 3/Torque bias command
2C
value 3
2D Torque limiter value 4
2E Magnetic-flux command level H44 Magnetic-flux command value
2F Magnetic-flux command level at light load F73 Magnetic-flux level at light load
30 Zero speed detection level F37 Stop speed
Arbitrary speed detection level
31 E39 Speed detection level 1
(Absolute value)
32 Arbitrary speed detection level (With polarity) E40 Speed detection level 2
33 Speed equivalence detection level E42 Speed equivalence
34 Speed agreement detection level E43 Speed agreement
35 Torque detection level E46 Torque detection level 1
36 Overload early warning detection level E33 Inverter overload early warning
37 Motor overheat early warning detection level E31 Motor overheat early warning
Adjustment is possible through E69 to
38 Output calibration coefficient of load meter 71, by allocating the torque meter into
AO1 to 3.
Adjustment is possible through E69 to
39 Output calibration coefficient of speedometer 71, by allocating the speedometer into
AO1 to 3.

14-23
FRENIC5000 VG3 FRENIC5000 VG7S
Function Function
Name Name
codes codes
3A Stop position by the simplified position control
40 First fault LED monitor
41 Second fault LED monitor
42 Fault condition LCD monitor
43 Speed setting value at the occurrence of fault. LCD monitor
44 Speed detection value at the occurrence of fault. LCD monitor
Torque current reference value at the occurrence of
45 LCD monitor
fault.
Motor current value (U-phase) at the occurrence of
46 LCD monitor
fault.
Motor current value (W-phase) at the occurrence of
47 LCD monitor
fault.
Operation mode (LED display) at the occurrence of
48 LCD monitor
fault.
Operation mode (HEX display) at the occurrence of
49 LCD monitor
fault.
Soft switch 1 (LED display) at the occurrence of
4A LCD monitor
fault.
Soft switch 2 (LED display) at the occurrence of
4B LCD monitor
fault.
4C Soft switch (HEX display) at the occurrence of fault. LCD monitor
4D Last fault (First fault) LCD monitor
4E Fault before last (First fault) LCD monitor
4F Fault before and before last (First fault) LCD monitor
50 Protection of setting data (51-8F)
51 Max. speed of motor F03 M1 max. speed
52 Base speed of motor F04 M1 rated speed
53 DC brake using/not using. F22 DC brake (Braking time)
54
55 DC braking time F22 DC brake (Braking time)
56
57 Speed setting limiter value (Upper limit) F77 Speed limiter level 1
58 Definition of the operation method (1)
59 Definition of the operation method (2) H11 Automatic operation OFF function
5A Definition of the Speed setting method (1) F01 Speed setting N1
5B Definition of forwardreverse command Possible through function selection DI [IVS].
5C Calibration coefficient of load speed F52,53 LED monitor (Display coefficient)
5D Definition of the speed detection area H53 Line speed feedback selection
5E Definition of the Speed setting method (2) C25 Speed setting N2
5F Creep setting of U/D setter C73 Creep speed switching
60 Definition of the torque limiter method F40 Torque limiter mode
Definition of the torque limiter value 1/Torque bias
61 F42 Torque limiter value (Level1) selection
reference value 1.
Definition of the torque limiter value 2/Torque bias
62 F43 Torque limiter value (Level2) selection
reference value 2.
Definition of the torque limiter value 3/Torque bias
63
reference value 3.
64 Definition of the torque limiter value 4.
In use/not in use of external Ai for the torque
65 H41 Torque reference selection
reference.
66 Definition of the magnetic-flux reference value. H43 Magnetic-flux command selection
Possible through function selection from AO1
70 LM terminal definition
to 3.
Possible through function selection from AO1
71 SM terminal definition
to 3.
72 DI definition (X1 to X4,X6,X7) E01 to 04 X1 to X4 function selection
73 DI definition (X5) E05 X5 function selection
74 DO definition (Y1 to Y5) E15 to 18 Y1 to Y4 function selection
75 DO definition (RY) E19 Y5 function selection
76 AI definition (Ai1) E49 Ai1 function selection
77 AI definition (Ai2) E50 Ai2 function selection
78 AO definition (AO1) E69 AO1 function selection
79 AO definition (AO2,AO3) E70,71 A02,A03 function selection
No. of motor poles, specification for the pulse
7A P28 No. of PG pulses
generator
7B V1 enabled/disabled Possible through function selection Ai [OFF].
Calibration coefficient of BCD input for speed
80 o03,04 DI BCD input setting.
setting
Definition of the initial setting value of UP/DOWN
81 F01,C25 Speed setting N1,N2
settor.
82 Enabled/disabled of transmission data H30 Serial link
83 Transmission ID code

14-24
14. Replacement Data
FRENIC5000 VG3 FRENIC5000 VG7S
Function Function
Name Name
codes codes
84
Possible through AO function selection
85 AO adjustment
[P10], [N10].
86 AI1 filter E61 Ai1 filter
87 AI2 filter E62 Ai2 filter
88 12 offset adjustment value Bias (Speed setting signal 12)
89 12 gain adjustment value F17 Gain (Speed setting signal 12)
8A V1 offset adjustment value
8B V1 gain adjustment value
8C AI1 offset adjustment value E57 AI1 bias setting
8D AI1 gain adjustment value E53 AI1 gain setting
8E AI2 offset adjustment value E58 AI2 bias setting
8F AI2 gain adjustment value E54 AI2 gain setting
90 Display of the transmitted and written DI data S06 Operation method 1
91 Transmission speed setting mode selection H30 Serial link
92 Transmission speed setting S01 Speed command
93 Transmission speed setting bias
Transmission torque command mode
94 H41 Torque command selection
selection
95 Transmission torque command S02 Torque command
96 General purpose DO S07 Universal DO
97 Trace data mode
98
99
9A Confirmation of data saving condition All save
9B ALL SAVE function H02 All save

14-25
14.7 Motor Parameters
14.7.1 Replacing VG5S
200V series
Motor parameters
Motor
VG5S code No. 03 177 175 174 176 178 182 183 184 185 186 187 188
specification
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
Speed Max. Rated Rated Rated Rated %X Pre-exciting Torque Slip on Slip On Iron loss
Capacity No. of Voltage Current No. of %R1
Type (Rated/Max.) speed speed voltage capacity current [A] current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK6096 0.75 4 1500/3600 188 4.3 1500 1500 188 0.75 4.3 4 4.34 9.07 3.21 2.92 1.320 1.185 7.60

MVK6097 1.5 4 1500/3600 188 7.0 1500 1500 188 1.5 7.0 4 7.06 14.76 3.21 5.83 2.640 2.370 3.80

MVK6107 2.2 4 1500/3600 188 11 1500 1500 188 2.2 11 4 8.27 12.95 3.81 9.75 2.622 3.059 3.00

MVK6115 3.7 4 1500/3600 188 18 1500 1500 188 3.7 18 4 6.86 12.69 8.11 15.69 2.500 2.370 3.00

MVK6133 5.5 4 1500/3600 188 30 1500 1500 188 5.5 30 4 6.05 13.44 12.98 21.92 1.490 1.440 3.00

MVK6135 7.5 4 1500/3600 188 37 1500 1500 188 7.5 37 4 6.70 12.45 15.62 30.66 1.771 1.871 2.32

MVK6165 11 4 1500/3600 188 50 1500 1500 188 11 50 4 4.26 11.64 24.79 40.30 0.988 0.824 4.53

MVK6167 15 4 1500/3600 188 65 1500 1500 188 15 65 4 4.47 12.25 26.99 53.96 1.067 1.067 0.00

MVK6184 18.5 4 1500/3600 188 74 1500 1500 188 18.5 74 4 3.22 10.68 30.58 72.83 0.934 0.931 3.50

MVK6185 22 4 1500/3600 188 90 1500 1500 188 22 90 4 3.59 11.78 34.17 83.43 0.606 0.855 1.30

MVK6206 30 4 1500/3000 188 116 1500 1500 188 30 116 4 2.53 12.13 53.42 108.1 0.606 0.648 2.50

MVK6207 37 4 1500/3000 188 143 1500 1500 188 37 143 4 2.47 14.69 60.09 133.2 0.497 0.536 1.80

MVK6208 45 4 1500/3000 188 170 1500 1500 188 45 170 4 2.73 15.26 56.71 169.7 0.947 0.901 1.00

MVK9250 55 4 1500/2400 185 216 1500 1500 185 55 216 4 2.08 12.36 66.22 197.9 0.621 0.595 3.00

MVK9252 75 4 1500/2400 183 276 1500 1500 183 75 276 4 1.70 15.29 99.34 261.6 0.638 0.665 2.00

MVK9280 90 4 1500/2000 183 345 1500 1500 183 90 345 4 2.28 20.12 89.3 332.3 0.669 0.546 0.00

Motor parameters
Motor
VG5S code No. 189 190 191 192 193 194 195 196 197 C03 C04 - C14
specification
VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced Pre-exciting
Speed Iron loss Iron loss R2 R2 R3
Capacity No. of Voltage Current saturation saturation saturation saturation saturation time voltage current
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 correction correction correction
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 constant co-ef*. correction
[r/min] [%] [%] co-ef*. 1 co-ef*. 2 co-ef*. 3
[%] [%] [%] [%] [%] [s] [V] co-ef*.

MVK6096 0.75 4 1500/3600 188 4.3 7.60 10.00 93.0 85.8 72.6 60.0 47.6 0.108 149 1.360 1.480 1.000 0.000

MVK6097 1.5 4 1500/3600 188 7.0 3.80 5.00 93.0 85.8 72.6 60.0 47.6 0.108 149 1.360 1.480 1.000 0.000

MVK6107 2.2 4 1500/3600 188 11 4.00 1.00 85.2 73.7 59.1 47.6 37.4 0.051 140 2.530 1.133 1.000 0.000

MVK6115 3.7 4 1500/3600 188 18 2.95 2.50 88.4 80.1 66.4 54.1 43.0 0.084 146 0.899 1.320 1.000 0.022

MVK6133 5.5 4 1500/3600 188 30 2.50 3.00 88.3 79.5 66.0 54.1 43.0 0.090 149 1.925 1.985 1.000 0.026

MVK6135 7.5 4 1500/3600 188 37 1.76 3.00 85.3 70.7 53.8 43.7 34.4 0.070 155 0.900 0.900 1.000 0.000

MVK6165 11 4 1500/3600 188 50 1.88 0.22 84.9 75.0 61.6 50.0 39.4 0.087 175 0.900 2.343 1.000 0.000

MVK6167 15 4 1500/3600 188 65 1.50 1.00 88.7 80.7 67.2 55.2 44.0 0.133 160 1.689 1.689 1.000 0.000

MVK6184 18.5 4 1500/3600 188 74 0.50 0.50 90.7 83.2 69.5 56.8 44.4 0.240 160 1.465 1.803 1.000 0.097

MVK6185 22 4 1500/3600 188 90 0.77 2.00 91.1 83.2 69.1 56.8 44.6 0.387 160 4.000 2.200 1.000 0.089

MVK6206 30 4 1500/3000 188 116 3.50 5.00 84.4 74.0 59.5 48.9 38.0 0.173 166 2.268 2.078 1.000 0.000

MVK6207 37 4 1500/3000 188 143 3.00 5.00 85.4 75.7 62.3 50.5 39.9 0.184 168 3.200 2.560 1.000 0.180

MVK6208 45 4 1500/3000 188 170 0.00 0.15 89.2 81.6 67.6 56.2 43.4 0.295 164 1.229 1.813 1.000 0.178

MVK9250 55 4 1500/2400 185 216 0.83 0.21 91.5 83.8 70.6 57.8 45.6 0.413 168 1.615 1.753 1.000 0.000

MVK9252 75 4 1500/2400 183 276 2.00 0.00 90.4 83.0 68.4 57.4 46.4 0.409 165 1.856 1.785 1.000 0.091

MVK9280 90 4 1500/2000 183 345 5.00 0.00 91.1 85.1 70.9 59.2 48.7 0.490 181 1.331 1.428 1.000 0.000

*co-ef.: coefficient
Note : The above table shows the setting values of VG7.

14-26
14. Replacement Data

400V series
Motor parameters
Motor
VG5S code No. 03 177 175 174 176 178 182 183 184 185 186 187 188 189
specification
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13
Speed Max. Rated Rated Rated Rated %X Pre-exciting Torque Slip on Slip On Iron loss Iron loss
Capacity No. of Voltage Current No. of %R1
Type (Rated/Max.) speed speed voltage capacity current [A] current current driving braking co-ef*. 1 co-ef*. 2
[kw] poles [V] [A] poles [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%] [%]

MVK6115 3.7 4 1500/3600 376 9 1500 1500 376 3.7 9 4 6.86 13.94 3.93 7.78 2.510 2.340 2.35 2.55

MVK6133 5.5 4 1500/3600 376 15 1500 1500 376 5.5 15 4 5.50 12.78 7.15 10.74 1.311 1.370 2.00 5.00

MVK6135 7.5 4 1500/3600 376 18.5 1500 1500 376 7.5 18.5 4 4.37 13.72 7.81 15.33 1.465 1.686 7.61 2.00

MVK6165 11 4 1500/3600 376 25.0 1500 1500 376 11 25 4 4.27 11.67 12.39 20.15 0.988 0.824 4.53 1.88

MVK6167 15 4 1500/3600 376 31.7 1500 1500 376 15 31.7 4 4.48 13.69 14.47 28.63 1.290 1.269 1.00 0.50

MVK6184 18.5 4 1500/3600 376 37 1500 1500 376 18.5 37 4 2.66 12.45 14.02 36.06 0.882 0.882 1.00 3.00

MVK6185 22 4 1500/3600 376 45 1500 1500 376 22 45 4 3.61 14.06 16.81 41.72 0.903 0.891 1.50 1.50

MVK6206 30 4 1500/3000 376 58 1500 1500 376 30 58 4 2.55 12.16 25.74 52.52 0.666 0.648 2.50 3.50

MVK6207 37 4 1500/3000 376 71 1500 1500 376 37 71 4 2.49 14.11 30.07 65.54 0.497 0.498 1.79 1.80

MVK6208 45 4 1500/3000 376 85 1500 1500 376 45 85 4 2.73 15.30 28.36 84.85 0.947 0.937 0.50 1.50

MVK9250 55 4 1500/2400 376 108 1500 1500 376 55 108 4 2.05 12.20 33.11 98.98 0.621 0.595 3.00 0.83

MVK9252 75 4 1500/2400 365 138 1500 1500 365 75 138 4 1.71 15.39 49.67 130.8 0.638 0.665 2.00 2.00

MVK9280 90 4 1500/2000 370 173 1500 1500 370 90 173 4 2.23 18.47 44.37 164.1 0.685 0.647 0.00 2.00

MVK9282 110 4 1500/3000 375 206 1500 1500 375 110 206 4 2.14 16.83 53.03 195.8 0.557 0.606 0.44 0.00

MVK9310 132 4 1500/3000 375 248 1500 1500 375 132 248 4 1.56 17.21 62.05 237.3 0.481 0.531 0.00 0.39

MVK9312 160 4 1500/2400 375 297 1500 1500 375 160 297 4 1.15 17.47 70.71 286.3 0.518 0.518 0.00 0.00

MVK9316 200 4 1500/2400 375 369 1500 1500 375 200 369 4 1.15 14.98 107.7 341.5 0.470 0.441 0.00 2.50

MVK9318 220 4 1500/2000 370 409 1500 1500 370 220 409 4 1.63 14.54 98.64 385.3 0.447 0.458 1.00 1.00

Motor parameters
Motor
VG5S code No. 190 191 192 193 194 195 196 197 C03 C04 - C14
specification
VG7S code No. P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced Pre-exciting
Speed Iron loss R2 R2 R3
Capacity No. of Voltage Current saturation saturation saturation saturation saturation time voltage current
Type (Rated/Max.) co-ef*. 3 correction correction correction
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 constant co-ef*. correction
[r/min] [%] co-ef*. 1 co-ef*. 2 co-ef*. 3
[%] [%] [%] [%] [%] [s] [V] co-ef*.

MVK6115 3.7 4 1500/3600 376 9 1.20 90.5 82.4 68.7 57.0 45.3 0.104 294 0.880 1.440 1.000 0.028

MVK6133 5.5 4 1500/3600 376 15 7.00 88.0 79.2 65.6 53.6 42.2 0.078 299 2.361 1.985 1.000 0.019

MVK6135 7.5 4 1500/3600 376 18.5 1.00 85.9 76.9 63.4 51.6 40.5 0.064 310 1.607 1.427 1.000 0.000

MVK6165 11 4 1500/3600 376 25.0 0.22 84.9 75.0 61.6 50.0 39.4 0.087 348 0.910 2.343 1.000 0.000

MVK6167 15 4 1500/3600 376 31.7 1.00 88.7 81.7 67.2 55.2 44.0 0.133 306 1.090 1.318 1.000 0.027

MVK6184 18.5 4 1500/3600 376 37 3.00 92.5 84.3 70.3 57.1 45.1 0.295 321 1.825 1.825 1.000 0.018

MVK6185 22 4 1500/3600 376 45 3.00 91.1 83.2 69.1 56.5 44.6 0.387 320 1.357 1.673 1.000 0.037

MVK6206 30 4 1500/3000 376 58 9.50 84.4 74.0 59.5 48.9 38.0 0.173 331 2.268 2.078 1.000 0.070

MVK6207 37 4 1500/3000 376 71 5.00 85.4 75.7 62.3 50.5 39.9 0.184 336 3.200 3.064 1.000 0.095

MVK6208 45 4 1500/3000 376 85 1.85 89.2 81.6 67.6 56.2 43.4 0.295 328 1.229 1.502 1.000 0.089

MVK9250 55 4 1500/2400 376 108 0.21 91.5 83.8 70.6 57.8 45.6 0.413 336 1.615 1.753 1.000 0.000

MVK9252 75 4 1500/2400 365 138 0.00 90.4 83.0 68.4 57.4 46.4 0.409 330 1.856 1.785 1.000 0.091

MVK9280 90 4 1500/2000 370 173 0.00 90.7 83.7 69.0 57.1 44.9 0.590 348 1.093 1.212 1.000 0.163

MVK9282 110 4 1500/3000 375 206 0.00 90.1 82.6 67.7 56.3 44.2 0.577 350 1.488 1.172 1.000 0.090

MVK9310 132 4 1500/3000 375 248 0.00 90.1 81.2 67.7 56.2 45.9 0.689 336 1.468 1.424 1.000 0.000

MVK9312 160 4 1500/2400 375 297 0.00 91.0 84.3 71.8 59.1 47.7 1.127 330 1.496 1.496 1.000 0.000

MVK9316 200 4 1500/2400 375 369 0.00 93.8 87.6 74.8 60.6 48.2 1.026 342 1.175 1.358 1.000 0.104

MVK9318 220 4 1500/2000 370 409 0.00 95.1 88.5 75.0 63.1 51.3 1.758 361 1.535 1.513 1.000 0.078

*co-ef.: coefficient
Note : The above table shows the setting values of VG7.

14-27
14.7.2 Replacing VG3

200V series
Motor parameters
Motor
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
specification
Speed Max. Rated Rated Rated Rated Pre-exciting Torque Slip on Slip on Iron loss
Capacity No. of Voltage Current No. of %R1 %X
Type (Rated/Max.) speed speed voltage capacity current current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%] [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK6096 0.75 4 1500/3600 160 4.0 1500 1500 160 0.75 5.4 4 4.62 9.16 2.65 4.55 2.360 2.560 2.30

MVK6097 1.5 4 1500/3600 160 8.0 1500 1500 160 1.5 9.8 4 8.36 16.59 2.65 9.09 4.700 5.100 2.30

MVK6107 2.2 4 1500/3600 160 12.5 1500 1500 160 2.2 12.2 4 7.82 13.73 4.15 11.00 3.340 3.600 4.80

MVK6115 3.7 4 1500/3600 160 20 1500 1500 160 3.7 19.9 4 7.06 14.40 7.25 18.60 2.540 3.440 0.00

MVK6133 5.5 4 1500/3600 160 31 1500 1500 160 5.5 30.2 4 4.88 13.44 14.93 26.10 1.680 2.200 0.00

MVK6135 7.5 4 1500/3600 160 41 1500 1500 160 7.5 41.8 4 4.96 13.75 18.90 37.30 1.960 2.000 0.00

MVK6165 11 4 1500/3600 160 58 1500 1500 160 11 54.7 4 3.80 13.99 24.00 49.10 1.320 1.500 0.00

MVK6167 15 4 1500/3600 160 74 1500 1500 160 15 70.5 4 3.17 13.21 28.20 64.60 1.320 1.520 0.00

MVK6185 18.5 4 1500/3600 160 90 1500 1500 160 18.5 89.6 4 2.63 13.94 36.80 81.70 0.820 0.940 0.00

MVK6187 22 4 1500/3600 160 106 1500 1500 160 22 104.3 4 2.49 13.21 45.70 93.80 0.780 1.000 0.00

MVK6205 30 4 1500/3000 160 142 1500 1500 160 30 140.6 4 2.59 15.06 51.20 130.9 0.800 0.940 0.00

MVK6206 37 4 1500/3000 160 177 1500 1500 160 37 164.5 4 2.46 14.03 51.10 156.3 0.720 0.940 0.00

MVK6207 45 4 1500/3000 160 203 1500 1500 160 45 195.6 4 2.50 16.36 54.40 187.9 0.960 1.100 0.00

Motor parameters
Motor
VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
specification
Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced Pre-exciting
Speed Iron loss Iron loss R2 R2 R3
Capacity No. of Voltage Current saturation saturation saturation saturation saturation time voltage current
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 correction correction correction
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 constant co-ef*. correction
[r/min] [%] [%] co-ef*. 1 co-ef*. 2 co-ef*. 3
[%] [%] [%] [%] [%] [s] [V] co-ef*.

MVK6096 0.75 4 1500/3600 160 4.0 1.90 0.10 94.1 87.8 74.9 62.7 50.2 0.152 96 1.000 1.000 1.000 0.000

MVK6097 1.5 4 1500/3600 160 8.0 1.90 0.10 94.1 87.8 74.9 62.7 50.2 0.152 96 1.000 1.000 1.000 0.000

MVK6107 2.2 4 1500/3600 160 12.5 0.00 0.10 93.7 87.1 74.1 60.8 47.8 0.096 116 1.000 1.000 1.000 0.000

MVK6115 3.7 4 1500/3600 160 20 0.00 0.10 89.4 80.4 66.7 54.5 42.7 0.172 115 1.000 1.000 1.000 0.000

MVK6133 5.5 4 1500/3600 160 31 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 122 1.000 1.000 1.000 0.000

MVK6135 7.5 4 1500/3600 160 41 0.00 0.00 82.8 72.3 58.6 48.0 38.3 0.220 120 1.000 1.000 1.000 0.000

MVK6165 11 4 1500/3600 160 58 0.00 0.00 77.6 79.6 65.9 53.7 43.1 0.320 130 1.000 1.000 1.000 0.000

MVK6167 15 4 1500/3600 160 74 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 135 1.000 1.000 1.000 0.000

MVK6185 18.5 4 1500/3600 160 90 0.00 0.00 89.4 80.0 62.7 50.2 40.0 0.364 131 1.000 1.000 1.000 0.000

MVK6187 22 4 1500/3600 160 106 0.00 0.00 89.4 81.2 67.5 50.2 43.9 0.384 136 1.000 1.000 1.000 0.000

MVK6205 30 4 1500/3000 160 142 0.00 0.00 89.8 80.4 65.9 53.7 42.4 0.568 133 1.000 1.000 1.000 0.000

MVK6206 37 4 1500/3000 160 177 0.00 0.00 90.6 80.4 65.9 54.1 43.1 0.484 137 1.000 1.000 1.000 0.000

MVK6207 45 4 1500/3000 160 203 0.00 0.00 91.4 82.7 69.0 57.3 45.5 0.732 138 1.000 1.000 1.000 0.000

*co-ef.: coefficient
Note : The above value is the setting value of VG7.

14-28
14. Replacement Data

400V series
Motor parameters
Motor
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
specification
Speed Max. Rated Rated Rated Rated Pre-exciting Torque Slip on Slip on Iron loss
Capacity No. of Voltage Current No. of %R1 %X
Type (Rated/Max.) speed speed voltage capacity current current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%] [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK6115 3.7 4 1500/3600 320 10 1500 1500 320 3.7 10 4 7.07 14.40 3.62 9.30 2.540 3.280 0.00

MVK6133 5.5 4 1500/3600 320 15.5 1500 1500 320 5.5 15.1 4 4.89 13.44 7.50 13.10 1.680 1.880 0.00

MVK6135 7.5 4 1500/3600 320 20.5 1500 1500 320 7.5 20.3 4 4.84 13.35 9.30 18.00 1.960 2.000 0.00

MVK6165 11 4 1500/3600 320 29 1500 1500 320 11 27.4 4 3.79 14.03 12.00 24.60 1.320 1.420 0.00

MVK6167 15 4 1500/3600 320 37 1500 1500 320 15 35.3 4 3.17 13.24 14.10 32.30 1.200 1.400 0.00

MVK6185 18.5 4 1500/3600 320 45 1500 1500 320 18.5 44.5 4 2.60 13.86 18.10 39.00 0.940 0.960 1.10

MVK6187 22 4 1500/3600 320 53 1500 1500 320 22 53.2 4 2.52 13.46 19.90 47.60 0.960 1.000 2.20

MVK6205 30 4 1500/3000 320 71 1500 1500 320 30 70.3 4 2.57 15.08 25.60 65.50 0.800 0.940 0.00

MVK6206 37 4 1500/3000 320 89 1500 1500 320 37 78.4 4 2.35 13.38 25.20 74.30 0.740 0.860 0.00

MVK6207 45 4 1500/3000 320 102 1500 1500 320 45 97.8 4 2.49 16.38 27.20 94.00 0.840 1.100 0.00

MVK5256 75 4 1500/2400 320 170 1500 1500 320 75 170 4 1.73 14.88 47.38 162.8 0.840 0.960 0.00

Motor parameters
Motor
VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
specification
Pre-
Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced
Speed Iron loss Iron loss R2 R2 R3 exciting
Capacity No. of Voltage Current saturation saturation saturation saturation saturation time voltage
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 correction correction correction current
[kw] poles [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef* . 4 co-ef* . 5 constant co-ef* .
[r/min] [%] [%] co-ef*. 1 co-ef*. 2 co-ef*. 3 correction
[%] [%] [%] [%] [%] [s] [V]
co-ef*.

MVK6115 3.7 4 1500/3600 320 10 0.00 0.00 89.4 80.4 66.7 54.5 42.7 0.172 230 1.000 1.000 1.000 0.000

MVK6133 5.5 4 1500/3600 320 15.5 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 242 1.000 1.000 1.000 0.000

MVK6135 7.5 4 1500/3600 320 20.5 0.00 0.00 86.7 76.1 60.8 49.4 38.4 0.224 241 1.000 1.000 1.000 0.000

MVK6165 11 4 1500/3600 320 29 0.00 0.00 88.6 79.6 65.9 53.7 43.1 0.320 258 1.000 1.000 1.000 0.000

MVK6167 15 4 1500/3600 320 37 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 268 1.000 1.000 1.000 0.000

MVK6185 18.5 4 1500/3600 320 45 3.10 1.70 91.4 83.1 68.6 56.1 45.9 0.412 274 1.000 1.000 1.000 0.000

MVK6187 22 4 1500/3600 320 53 1.60 0.70 92.9 85.1 71.4 58.8 46.7 0.412 267 1.000 1.000 1.000 0.000

MVK6205 30 4 1500/3000 320 71 0.00 0.00 89.8 80.4 65.9 53.7 42.4 0.568 265 1.000 1.000 1.000 0.000

MVK6206 37 4 1500/3000 320 89 0.00 0.00 90.6 80.8 67.5 52.5 40.8 0.460 288 1.000 1.000 1.000 0.000

MVK6207 45 4 1500/3000 320 102 0.00 0.00 91.4 82.7 69.0 57.3 45.5 0.732 277 1.000 1.000 1.000 0.000

MVK5256 75 4 1500/2400 320 170 0.00 0.00 92.6 85.2 72.3 60.5 48.4 0.576 266 1.000 1.000 1.000 0.000

*co-ef.: coefficient
Note : The above value is the setting value of VG7.

14-29
14.7.3 Replacing VG

200V series
Motor parameters
Motor
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
specification
Speed Max. Rated Rated Rated Rated Pre-exciting Torque Slip on Slip on Iron loss
Capacity No. of Voltage Current No. of %R1 %X
Type (Rated/Max.) speed speed voltage capacity current current current driving braking co-ef*. 1
[kw] poles [V] [A] poles [%] [%]
[r/min] [r/min] [r/min] [V] [kW] [A] [A] [A] [Hz] [Hz] [%]

MVK3115 3.7 4 1500/3600 160 20 1500 1500 160 3.7 19.9 4 7.07 14.40 7.25 18.60 2.540 3.440 0.00

MVK3133 5.5 4 1500/3600 160 31 1500 1500 160 5.5 30.2 4 4.89 13.44 14.93 26.10 1.680 2.200 0.00

MVK3135 7.5 4 1500/3600 160 41 1500 1500 160 7.5 41.8 4 4.98 13.75 18.90 37.30 1.960 2.000 0.00

MVK3165 11 4 1500/3600 160 58 1500 1500 160 11 54.7 4 3.79 13.97 24.00 49.10 1.320 1.500 0.00

MVK3167 15 4 1500/3600 160 74 1500 1500 160 15 70.5 4 3.17 13.21 28.20 64.60 1.320 1.520 0.00

MVK3184 18.5 4 1500/3600 160 86.3 1500 1500 160 18.5 86.3 4 2.55 13.58 31.69 80.28 0.920 1.060 0.00

MVK5187 22 4 1500/3600 160 106 1500 1500 160 22 106 4 2.49 13.21 42.28 95.60 0.960 0.960 0.00

MVK5206 30 4 1500/3000 160 142 1500 1500 160 30 142 4 2.49 11.74 57.83 135.3 1.200 1.200 0.00

MVK5207 37 4 1500/3000 160 178 1500 1500 160 37 178 4 1.24 7.30 70.97 160.9 0.685 0.685 0.00

MVK5223 45 4 1500/3000 160 210 1500 1500 160 45 210 4 2.01 14.34 68.97 191.9 0.854 0.854 0.00

Motor parameters
Motor
VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P28
specification
Capacity No. of
Speed
Voltage Current Iron loss Iron loss Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced R2 R2 R3 Pre-exciting
saturation saturation saturation saturation saturation time voltage current PG pulse
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 constant co-ef*. correction correction correction Correction count
[kw] poles [V] [A] [%] [%] co-ef*. 1 co-ef*. 2 co-ef*. 3
[r/min] [%] [%] [%] [%] [%] [s] [V] co-ef*.

MVK3115 3.7 4 1500/3600 160 20 0.00 0.00 89.4 80.4 66.7 54.5 42.7 0.172 115 1.000 1.000 1.000 0.000 512

MVK3133 5.5 4 1500/3600 160 31 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 122 1.000 1.000 1.000 0.000 512

MVK3135 7.5 4 1500/3600 160 41 0.00 0.00 82.8 72.3 58.6 48.0 38.3 0.220 120 1.000 1.000 1.000 0.000 512

MVK3165 11 4 1500/3600 160 58 0.00 0.00 77.6 79.6 65.9 53.7 43.1 0.320 130 1.000 1.000 1.000 0.000 512

MVK3167 15 4 1500/3600 160 74 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 135 1.000 1.000 1.000 0.000 512

MVK3184 18.5 4 1500/3600 160 86.3 0.00 0.00 91.8 84.0 71.1 58.2 45.7 0.312 133 1.000 1.000 1.000 0.000 512

MVK5187 22 4 1500/3600 160 106 0.00 0.00 92.6 84.8 71.1 58.6 46.5 0.412 136 1.000 1.000 1.000 0.000 512

MVK5206 30 4 1500/3000 160 142 0.00 0.00 92.7 85.4 70.8 57.6 45.0 0.349 129 1.000 1.000 1.000 0.000 512

MVK5207 37 4 1500/3000 160 178 0.00 0.00 90.5 81.3 67.3 55.3 44.3 0.423 146 1.000 1.000 1.000 0.000 512

MVK5223 45 4 1500/3000 160 210 0.00 0.00 91.0 83.1 69.5 57.9 46.3 0.483 149 1.000 1.000 1.000 0.000 512

*co-ef.: coefficient
Note : The above value is the setting value of VG7.

14-30
14. Replacement Data

400V series
Motor parameters
Motor
VG7S code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12
specification
Speed Rated Rated Rated Rated Pre-exciting Torque Slip on Slip on Iron loss
Capacity No.of Voltage Current Max.speed %R1 %X
Type (Rated/Max.) speed voltage capacity current No.of pole current current driving braking co-ef*. 1
[kw] pole [V] [A] [r/min] [%] [%]
[r/min] [r/min] [V] [kw] [A] [A] [A] [Hz] [Hz] [%]

MVK3115 3.7 4 1500/3600 320 10 1500 1500 320 3.7 10 4 7.07 14.40 3.62 9.30 2.540 3.280 0.00

MVK3133 5.5 4 1500/3600 320 15.5 1500 1500 320 5.5 15.1 4 4.89 13.44 7.50 13.10 1.680 1.880 0.00

MVK3135 7.5 4 1500/3600 320 20.5 1500 1500 320 7.5 20.3 4 4.84 13.35 9.30 18.00 1.960 2.000 0.00

MVK3165 11 4 1500/3600 320 29 1500 1500 320 11 27.4 4 3.79 14.03 12.00 24.60 1.320 1.420 0.00

MVK3167 15 4 1500/3600 320 37 1500 1500 320 15 35.3 4 3.17 13.24 14.10 32.30 1.200 1.400 0.00

MVK3184 18.5 4 1500/3600 320 45 1500 1500 320 18.5 45 4 2.55 13.58 15.85 40.14 0.920 1.060 0.00

MVK5187 22 4 1500/3600 320 53 1500 1500 320 22 53 4 2.49 13.21 21.14 47.79 0.960 0.960 0.00

MVK5206 30 4 1500/3000 320 69.8 1500 1500 320 30 69.8 4 2.49 11.74 28.92 67.66 1.200 1.200 0.00

MVK5207 37 4 1500/3000 320 89 1500 1500 320 37 89 4 2.52 14.59 35.49 80.40 0.685 0.685 0.00

MVK5223 45 4 1500/3000 320 105 1500 1500 320 45 105 4 2.01 14.34 34.49 95.93 0.854 0.854 0.00

Motor parameters
Motor
VG7S code No. P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P28
specification
Speed Magnetic Magnetic Magnetic Magnetic Magnetic Secondary Induced R2 R2 R3 Pre-exciting
Capacity No.of Voltage Current Iron loss Iron loss current PG pulse
Type (Rated/Max.) co-ef*. 2 co-ef*. 3 saturation saturation saturation saturation saturation time voltage correction correction correction correction count
[kw] pole [V] [A] co-ef*. 1 co-ef*. 2 co-ef*. 3 co-ef*. 4 co-ef*. 5 constant co-ef*. 1 co-ef*. 2 co-ef*. 3
[r/min] co-ef*. co-ef*.

MVK3115 3.7 4 1500/3600 320 10 0.00 0.00 89.4 80.4 66.7 54.5 42.7 0.172 230 1.000 1.000 1.000 0.000 512

MVK3133 5.5 4 1500/3600 320 15.5 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 242 1.000 1.000 1.000 0.000 512

MVK3135 7.5 4 1500/3600 320 20.5 0.00 0.00 86.7 76.1 60.8 49.4 38.4 0.224 241 1.000 1.000 1.000 0.000 512

MVK3165 11 4 1500/3600 320 29 0.00 0.00 88.6 79.6 65.9 53.7 43.1 0.320 258 1.000 1.000 1.000 0.000 512

MVK3167 15 4 1500/3600 320 37 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 268 1.000 1.000 1.000 0.000 512

MVK3184 18.5 4 1500/3600 320 45 0.00 0.00 91.8 84.0 71.1 58.2 45.7 0.312 267 1.000 1.000 1.000 0.000 512

MVK5187 22 4 1500/3600 320 53 0.00 0.00 92.6 84.8 71.1 58.6 46.5 0.412 267 1.000 1.000 1.000 0.000 512

MVK5206 30 4 1500/3000 320 69.8 0.00 0.00 92.7 85.4 70.8 57.6 45.0 0.349 257 1.000 1.000 1.000 0.000 512

MVK5207 37 4 1500/3000 320 89 0.00 0.00 90.5 81.3 67.3 55.3 44.3 0.423 291 1.000 1.000 1.000 0.000 512

MVK5223 45 4 1500/3000 320 105 0.00 0.00 91.0 83.1 69.5 57.9 46.3 0.483 298 1.000 1.000 1.000 0.000 512

*co-ef.: coefficient
Note : The above value is the setting value of VG7

14-31
14.8 Protective Functions
14.8.1 Replacing VG5
FRENIC5000 VG5S FRENIC5000 VG7S
dbH DB resistor overheat
dcF DC fuse blown dcF DC fuse blown
dO Excessive position deviation
EF Ground fault EF Ground fault
Er1 Memory error Er1 Memory error
KEYPAD panel communication KEYPAD panel communication
Er2 Er2
error error
Er3 CPU error Er3 CPU error
Er4 T-Link communication error Er4 Network error
Er5 RS485 error Er5 RS-485 communication error
Er6 Operation procedure error Er6 Operation procedure error
Er7 Output wiring error Er7 Output wiring error
Er8 A/D converter error Er8 A/D converter error
Er9 Speed disagreement
ErA UPAC error
Erb Inter-inverter communication error
IPE IPM error
Lin Input phase loss
LU Undervoltage LU Undervoltage
nrb NTC thermistor disconnection nrb NTC thermistor disconnection
OC Overcurrent OC Overcurrent
OH1 Overheating at heat sink OH1 Overheating at heat sink
OH2 External alarm OH2 External alarm
OH3 Inverter internal overheat OH3 Inverter internal overheat
OH4 Motor overheat OH4 Motor overheat
OL Motor overload OL1 Motor 1 overload
OL2 Motor 2 overload
OL3 Motor 3 overload
OLU Inverter overload OLU Inverter unit overload
OS Overspeed OS Overspeed
OU Overvoltage OU Overvoltage
PbF Charging circuit error PbF Charging circuit error
P9 PG disconnection P9 PG disconnection

14-32
14. Replacement Data
14.8.2 Replacing VG3
FRENIC5000 VG3 FRENIC5000 VG7S
dbH DB resistor overheat
dcF DC fuse blown dcF DC fuse blown
dO Excessive position deviation
EF Ground fault EF Ground fault
Rf Memory error Er1 Memory error
KEYPAD panel communication
Er2
error
Er3 CPU error
OPF T-Link communication error Er4 Network error
Er5 RS-485 communication error
Er6 Operation procedure error
Er7 Output wiring error
CF Current detection circuit error
Er8 A/D converter error
Er9 Speed disagreement
ErA UPAC error
Erb Inter-inverter communication error
IPE IPM error
Lin Input phase loss
LU Undervoltage LU Undervoltage
rb NTC thermistor disconnection nrb NTC thermistor disconnection
OC Overcurrent OC Overcurrent
OH1 Inverter overheat OH1 Overheating at heat sink
OH3 External alarm OH2 External alarm
OH3 Inverter internal overheat
OH2 Motor overheat OH4 Motor overheat
OL1 Motor 1 overload
OL2 Motor 2 overload
OL3 Motor 3 overload
OL Inverter overload OLU Inverter unit overload
OS Overspeed OS Overspeed
OU Overvoltage OU Overvoltage
PbF Charging circuit error
P9 PG disconnection

14-33
14.8.3 Replacing VG
FRENIC5000 VG FRENIC5000 VG7S
dbH DB resistor overheat
DC fuse blown dcF DC fuse blown
dO Excessive position deviation
EF Ground fault
Er1 Memory error
Er2 KEYPAD panel communication error
CPU error Er3 CPU error
Er4 Network error
Er5 RS485 communication error
Er6 Operation procedure error
Er7 Output wiring error
Er8 A/D converter error
Er9 Speed disagreement
ErA UPAC error
Erb Inter-inverter communication error
IPE IPM error
Lin Input phase loss
Undervoltage LU Undervoltage
NTC thermistor disconnection nrb NTC thermistor disconnection
Overcurrent OC Overcurrent
Inverter overheat OH1 Overheating at heat sink
DB resistor overheat OH2 External alarm
OH3 Inverter internal overheat
Motor overheat OH4 Motor overheat
OL1 Motor 1 overload
OL2 Motor 2 overload
OL3 Motor 3 overload
Inverter overload OLU Inverter unit overload
Overspeed OS Overspeed
Overvoltage OU Overvoltage
PbF Charging circuit error
P9 PG disconnection

14-34
14. Replacement Data
14.9 Options
14.9.1 Replacing VG5S

Possibility of Alternative
Name FRENIC5000 VG5S option combination FRENIC5000 VG7S
with VG7 option
Adder OPCII-VG3-AD Impossible
I/V,V/I converter OPCII-VG3-IV Impossible
Comparator OPCII-VG3-CP Impossible
Isolation converter OPCII-VG3-IA Impossible
F/V converter OPCII-VG3-FV Impossible OPC-VG7-FV
Synchro. interface OPCII-VG3-SN Impossible OPC-VG7-SN
OPCII-VG5-DIN Impossible OPC-VG7-DI (DIA,DIB)
Di interface card
OPCII-VG5-DIT Impossible OPC-VG7-DI (DIA,DIB)
DIO expansion
OPCII-VG5-DIO Impossible OPC-VG7-DIO (DIOA)
card
T-Link interface
OPCII-VG5-TL Impossible OPC-VG7-TL
card
PG interface OPCII-VG5-PG1 Impossible Built-in.
extension card OPCII-VG5-PG2 Impossible OPC-VG7-PG
Pulse train
OPCII-VG5-PTI Impossible OPC-VG7-PG
interface card
Adder MCAII-VG3-AD Impossible
I/V,V/I converter MCAII-VG3-IV Impossible
Comparator MCAII-VG3-CP Impossible
Isolation converter MCAII-VG3-IA Impossible
F/V converter MCAII-VG3-FV Impossible MCA-VG7-FV
Synchro. interface MCAII-VG5-SN Impossible MCA-VG7-SN
Dancer controller MCAII-PU Possible
Relay unit MCAII-RY Impossible
PG switcher MCAII-VG5-CPG Possible
Depends on the capacity
(Built-in for 55kW or less
Braking unit Depends on the capacity Possible of 200V series,
and for 110kW or less of
400V series)
Braking resistor Depends on the capacity Possible Depends on the capacity
AC reactor Depends on the capacity Possible Depends on the capacity
Depends on the capacity
(Provided as standard
DC REACTOR Depends on the capacity Possible
for units of more than
75kW).
Ferrite ring for
reducing radio ACL-40B,ACL-74B Possible
noise.
CBIII-10R-2S
KEYPAD panel
CBIII-10R-1C Possible
extension cable
CBIII-10R-2C

14-35
14.9.2 Replacing VG3

Possibility of Alternative FRENIC5000


Name FRENIC5000 VG3 option combination VG7S
with VG7 option
Adder OPCII-VG3-AD Impossible
I/V,V/I converter OPCII-VG3-IV Impossible
Comparator OPCII-VG3-CP Impossible
Isolation converter OPCII-VG3-IA Impossible
F/V converter OPCII-VG3-FV Impossible OPC-VG7-FV
Synchro. interface OPCII-VG3-SN Impossible OPC-VG7-SN
Di interface card OPCII-VG3-DI Impossible OPC-VG7-DI (DIA,DIB)
AO interface OPCII-VG3-AO Impossible OPC-VG7-AIO
T-Link interface OPCII-VG3-T2
Impossible OPC-VG7-TL
card OPCII-VG3-TL
Adder MCAII-VG3-AD Impossible
I/V,V/I converter MCAII-VG3-IV Impossible
Comparator MCAII-VG3-CP Impossible
Isolation converter MCAII-VG3-IA Impossible
F/V converter MCAII-VG3-FV Impossible MCA-VG7-FV
Synchro. interface MCAII-VG5-SN Impossible MCA-VG7-SN
Dancer controller MCAII-PU Possible
Relay unit MCAII-RY Impossible
Ground fault detection
function of the output
Ground fault MCAII-GFD-1
Impossible wiring is a standard built-
detection unit MCAII-GFD-2
in for the inverter more
than 18.5kW.
Depends on the capacity
(Built-in for 55kW or less
Braking unit Depends on the capacity Possible of 200V series,
and for 110kW or less of
400V series)
Braking resistor Depends on the capacity Possible Depends on the capacity
AC reactor Depends on the capacity Possible Depends on the capacity
Depends on the capacity
(Provided as standard
DC REACTOR Depends on the capacity Possible
for units of more than
75kW)
Ferrite ring for
reducing radio ACL-10A Possible
noise.

14-36
14. Replacement Data
14.9.3 Replacing VG
Possibility of Alternative FRENIC5000
Name FRENIC5000 VG option combination VG7S
with VG7 option
Adder OPCII-AD Impossible
I/V,V/I converter OPCII-IV Impossible
Comparator OPCII-CP Impossible
Isolation converter OPCII-IA Impossible
F/V converter OPCII-FV Impossible OPC-VG7-FV
Soft start stop OPCII-RA Impossible Standard built-in.
OPCII-BI
Di interface card Impossible OPC-VG7-DI (DIA,DIB)
OPCII-BC
T-Link interface OPCII-TL-1
Impossible OPC-VG7-TL
card OPCII-TL-2
Adder MCAII-AD Impossible
I/V,V/I converter MCAII-IV Impossible
Comparator MCAII-CP Impossible
Isolation converter MCAII-IA Impossible
F/V converter MCAII-FV Impossible MCA-VG7-FV
Dancer controller MCAII-PU Possible
High-precision
MCAII-SP Impossible Standard built-in.
correction unit
Soft start/stop MCAII-RA Impossible Standard built-in.
Depends on the capacity
(Built-in for 55kW or less
Braking unit Depends on the capacity Possible of 200V series,
and for 110kW or less of
400V series)
Braking resistor Depends on the capacity Possible Depends on the capacity
AC reactor Depends on the capacity Possible Depends on the capacity
Depends on the capacity
(Provided as standard
DC REACTOR Depends on the capacity Possible
for units of more than
75kW)
REACTOR for
Not necessary because
noise reduction Depends on the capacity Impossible
of the high carrier PWM.
(For elevators)

14-37
15. Appendix
Appendix 1. Advantageous Use of Inverters
(with Regard to Electrical Noise)
Excerpt from Technical Document
of the Japan Electrical
Manufacturers' Association (JEMA)
(April, 1994)

1 Effect of Inverters on other Devices


This paper describes the effect that inverters, for which the field of applications is expanding, have on
electronic devices already installed and on devices installed in the same system as the inverters. Measures
to counter these effects are also introduced.
(Refer to 3.3 Specific examples for further details.)

1.1 Effect on AM Radios


(1) When operating an inverter, nearby AM radios may pickup noise from the inverter. (The inverter has
almost no effect on FM radios or televisions)
(2) It is considered that radios receive noise radiated from the inverter.
(3) Measures to provide a noise filter on the power supply side of the inverter are effective.

1.2 Effect on Telephones


(1) When operating an inverter, telephones may pickup noise during a conversation, making it difficult to
hear.
(2) It is considered that a high-frequency leakage current radiated from the inverter and motors enters
shielded telephone cables.
(3) It is effective to commonly connect the grounding terminals of the motors and return the common
grounding line to the grounding terminal of the inverter.

1.3 Effect on Proximity Limit Switches


(1) When operating an inverter, proximity limit switches (capacitance-type) may malfunction.
(2) It is considered that malfunction occurs because the capacitance-type proximity limit switches have
inferior noise immunity.
(3) Connecting a filter to the input terminals of the inverter or changing the power supply treatment of the
proximity limit switches is effective. In addition, the proximity limit switches can be changed to
superior noise immunity types such as the magnetic type.

1.4 Effect on Pressure Sensors


(1) When operating an inverter, pressure sensors may malfunction.
(2) It is considered that malfunction occurs because noise penetrates through a grounding wire into the
signal line.
(3) It is effective to install a noise filter on the power supply side of the inverter or to change the wiring.

1.5 Effect on Position Detectors


(Pulse Generators; PGs, or Pulse Encoders)
(1) When operating an inverter, erroneous pulses from pulse converters may shift the stop position of a
machine.
(2) Erroneous pulses are liable to occur when the signal lines of the PG and power lines are bundled
together.
(3) The influence of induction noise and radiation noise can be reduced by separating the signal lines of
the PG and power lines. Providing noise filters at the input and output terminals is also an effective
measure.

15-1
2 Noise
A summary of the noise generated in inverters and its effect on devices susceptible to noise is described
below.

2.1 Inverter Noise


Figure 1 shows an outline of the inverter configuration. The inverter converts AC to DC (rectification) in
a converter unit, and converts DC to AC (inversion) with 3-phase variable voltage and variable frequency.
The conversion (inversion) is performed by PWM implemented by switching 6 transistors, and is used for
variable speed motor control.
Switching noise is generated by the high-speed on/off switching of the 6 transistors. Noise current (i) is
emitted and at each high-speed on/off switching the noise current flows through stray capacitance (C) of
the inverter, cable and motor to the ground. The amount of the noise current,
i = Cdv / dt
is related to the stray capacitance (C) and dv/dt (switching speed of the transistors). Further, this noise
current is related to the carrier frequency since the noise current flows each time the transistors are
switched on/off.
The frequency band of this noise is less than approximately 30 to 40MHz. Therefore, devices such as AM
radios that use the low frequency band are affected by the noise, but FM radios and television using
higher frequency than this frequency band are virtually unaffected.

Figure 1 Outline of Inverter Configuration

15-2
15. Appendix
2.2 Types of Noise
The noise generated in the inverter is propagated through the main circuit wiring to the power supply and
the motor, and effects a wide range from the power supply transformer to the motor.
The various propagation routes are shown in Figure 2, but these are roughly classified into 3 routes of
conduction noise, induction noise and radiation noise.

Figure 2 Noise Propagation Routes

(1) Conduction noise


Conduction noise is generated in the inverter, propagates through the conductor and power supply,
and effects peripheral devices of the inverter (Figure 3) Some conduction noise 1) propagates through
the main circuit. If the ground lines are connected with a common connection, there is conduction
through route 2). There is also noise 3) through the signal line and shielded wire.

Figure 3 Conduction Noise

(2) Induction noise


When the wire and signal lines of peripheral devices are brought close to the wires on the input and
output sides of the inverter, noise is induced in the wire and signal lines of the devices by
electromagnetic induction (Figure 4) and electrostatic induction (Figure 5). This is induction noise 4).

Figure 4 Electromagnetic Noise

15-3
C C

Figure 5 Electrostatic Noise

(3) Radiation noise


Noise generated in the inverter is radiated through the air from antennas consisting of wires at the
input and output sides of the inverter. This noise is radiation noise 5) (Figure 6). The antennas that
emit radiation noise are not limited only to wires, the motor frame and panel containing the inverter
may also act as antennas.

Figure 6 Radiation Noise

3 Noise Prevention Measures


As noise prevention measures are strengthened, they become more effective. With the use of appropriate
measures, noise problems may be resolved simply. Therefore, it is necessary to implement economical
noise prevention measures according to the noise level and the equipment condition.

3.1 Noise Prevention Treatments Prior to Installation


Before inserting an inverter in a control panel or installing an inverter panel, it is necessary to consider the
noise. Once noise problems occur, great expenditures of apparatuses, materials and time are required.
Noise prevention treatments prior to installation are listed below.
1) Separation of the wiring of the main circuit and control circuit
2) Insertion of the main circuit wiring into a metal pipe (conduit pipe)
3) Use of shielded wire or twisted shielded wire in the control circuit.
4) Implementation of appropriate grounding work and grounding wiring.
These treatments can avoid most noise problems.

15-4
15. Appendix
3.2 Implementation of Noise Prevention Measures
There are two types of noise prevention measures, those that correspond to the propagation route and
those that counteract the effect of noise on the receiving side (side that is adversely affected by the noise).
The basic measure to lessen the effect of noise on the receiving side is to:
1) Separate the main circuit wiring from the control circuit wiring, making it more difficult to receive
noise.
The basic measures to lessen the effect of noise on the generating side are to:
2) Install a noise filter to reduce the noise level.
3) Apply a metal conduit pipe or metal control panel to confine the noise level, and
4) Apply an insulated transformer for the power supply to cut off the noise propagation route.
Table 1 lists the methods for preventing the noise problems, their goals and the propagation routes.

Next, noise prevention measures are presented for the inverter drive configuration.

(1) Wiring and grounding


Separating the main circuit and control circuit as much as possible, both inside and outside the control
panel, and the use of shielded wire and twisted shielded wire, makes it more difficult to receive noise
and allows wiring distances to be minimized (refer to Figure 7). Take notice that the wiring of the
main circuit and control circuit does not become bundled or parallel wiring.

Figure 7 Method of Separating Wiring

For the main circuit wiring, a metal conduit pipe is used and grounded through a grounding wiring to
prevent noise propagation (refer to Figure 8).
The shield (braided wire) of the shielded wire is securely connected to the base (common) side of the
signal line at only one point to avoid the loop formation resulting from a multi-point connection (refer to
Figure 9).
The grounding is effective to not only to reduce the risk of electric shocks, but also to block noise
penetration and radiation. Corresponding to the main circuit voltage, the grounding work should be No. 3
grounding work (300V AC or less) and special No. 3 grounding work (300 to 600V AC). Each ground
wire is to be provided with its own ground or separately wired to a grounding point.

Figure 8 Grounding of Metal Conduit Pipe Figure 9 Treatment of Braided Wire of


Shielded Wire

15-5
Table 1 Noise Prevention Methods
Goal of noise prevention Conduction
measure route

Reduce noise level

Conduction noise
difficult to receive

Radiation noise
Induction noise
Confine noise
Make it more

Cutoff noise
conduction
Noise prevention method

noise
Wiring and Separate main circuit and control circuit
installation Minimum wiring distance
Avoid parallel and bundled wiring
Use appropriate grounding
Use shielded wire and twisted shielded wire
Use shielded cable in main circuit
Use metal conduit pipe
Control panel Appropriate arrangement of devices in panel
Metal control panel
Anti-noise Line filter
device Insulation transformer
Treatment on Use passing capacitor
the noise Use ferrite core for control circuit
receiving side
Line filter
Others Separate power supply systems
Lower the carrier frequency

(2) Control panel


The control panel containing the inverter is generally made of metal, and this metal box can shield
noise radiated from the inverter itself.
Further, when installing other electronic devices such as a programmable logic controller in the same
control panel, attention should be paid to the arrangement of each device. When necessary, a noise
prevention measure should be implemented, such as installing a shielding plate between the inverter
and peripheral devices.

15-6
15. Appendix
(3) Anti-noise devices
To reduce the noise propagated through the electrical circuits and the noise radiated from the main
circuit wiring to the air, a line filter and power supply transformer are utilized (refer to Figure 10).
Among line filters, there are the simple type filters, such as a capacitive filter connected in parallel to
the power supply line and an inductive filter connected in series to the power supply line, as well as
orthodox filters (LC filters). These filters are used according to the targeted effect for reducing noise.
In power supply transformers, there are common insulated transformers, shielded transformers, noise-
cut transformers, etc. These transformers have different effectiveness in blocking noise propagation.

(a) Capacitive filter (b) Inductive filter (c) LC filter


(zero-phase reactor or ferrite ring)

Figure 10 Various Filters and their Connection Methods

(4) Noise prevention measures on the receiving side


It is important to strengthen the noise immunity of those electronic devices installed in the same
control panel as the inverter and/or located near the inverter.
Line filters and shielded or twisted shielded wire is used to block the penetration of noise in the signal
lines of these devices. The following treatments are also implemented.

1) The circuit impedance is lowered by connecting capacitors or resistors to the input and output
terminals of the signal circuit in parallel.
2) The circuit impedance for noise is increased by inserting choke coils in series in the signal circuit, or,
passing the signal through ferrite core beads.
It is also effective to widen the signal base line (0 V line) or grounding line.

(5) Other
The generating (propagating) level of noise changes with the carrier frequency of the inverter, the
higher the carrier frequency, the higher the generated level of noise.
In the case of an inverter for which the carrier frequency can be changed, lowering the carrier
frequency can reduce the generation of electrical noise and result in a good balance with the audible
noise of the motor under driving conditions.

15-7
3.3 Specific Examples
Table 2 lists specific examples of the measures to prevent noise generated by operation of the inverter.

Table 2 Specific Examples of Noise Prevention Measures


Noise prevention
No. Target device Phenomena
measures Notes
1 AM radio When operating an 1) Install an LC filter on the 1) The radiation noise of
inverter, noise entered into power supply side of the wiring is reduced.
AM radio broadcast (500 the inverter. (A simple 2) The conduction noise to
to 1500kHz). method is to install a the power supply side is
capacitive filter.) reduced. Further,
2) Install a metal conduit shielded wiring is used.
wiring between the
motor and inverter. Note: Sufficient improvement
may not be expected in
narrow regions such as
between mountains.

<Estimated cause>
It is considered that the Note: Minimize the distance
AM radio receives noise between the LC filter
radiated from wires at the and inverter as much
power supply and output as possible (within
sides of the inverter. 1m).
2 AM radio When operating an 1) Install inductive filters at 1) The radiation noise of
inverter, noise entered into the input and output the wiring is reduced.
AM radio broadcast (500 sides of the inverter.
to 1500kHz).

The number of turns of


the zero-phase reactor
(or ferrite ring) should
be as large as possible.
Further, wiring between
the inverter and the
zero-phase reactor (or
ferrite ring) should be
short as possible.
(within 1m)
2) When further
improvement is
necessary, install LC
<Estimated cause> filters.
It is considered that the
AM radio receives noise
radiated from the power
line at the power supply
side of the inverter.

15-8
14. Appendix
Noise prevention
No. Target device Phenomena
measures Notes
3 Telephone When driving a ventilation 1) Connect the ground 1) The effect of the
(in a common fan with an inverter, noise terminals of the motors inductive filter and LC
private entered a telephone in a in a common connection. filter may not be
residence at private residence at a Return to the inverter expected because of
a distance of distance of 40m. panel, and insert a 1F sound frequency
40m) capacitor between the component.
input terminal of the 2) In the case of a V-
inverter and ground. connection power supply
transformer in a 200V
system, it is necessary to
connect capacitors as
shown in the following
figure, because of
different potentials to the
ground.
<Estimated cause>
A high-frequency leakage
current from the inverter
and motor flowed to
grounded part of the
telephone cable shield.
During the current's return
trip, it flowed through a
grounded pole
transformer, and noise
entered the telephone by
electrostatic induction.
4 Photoelectric A photoelectric relay 1) As a temporary 1) The wiring is separated.
relay malfunctioned when the measure, insert a 0.1F (by more than 30cm.)
inverter was operated. capacitor between the 2) When separation is
[The inverter and motor 0V terminal of the power impossible, signals can
are installed in the same supply circuit in the be received and sent
place (for overhead detection unit of the with dry contacts etc.
traveling)] overhead photoelectric 3) Do not wire weak-current
relay and a frame of the signal lines and power
overhead panel. lines in parallel.

<Estimated cause> 2) As a permanent


It is considered that measure, move the 24V
induction noise entered power supply from the
the photoelectric relay ground to the overhead
since the inverter's input unit so that signals are
power supply line and the sent to the ground side
photoelectric relay's wiring with relay contacts in the
are in parallel separated ceiling part.
by approximately 25mm
over a distance of 30 to
40m. Due to conditions of
the installation, these
lines cannot be
separated.

15-9
No. Target device Phenomena Noise prevention measures
Notes
5 Photoelectric A photoelectric relay 1) Insert a 0.1F capacitor 1) If a weak-current circuit
relay malfunctioned when the between the output on the malfunctioning
inverter was operated. common terminal of the side is observed, the
amplifier of the countermeasures may
photoelectric relay and a be simple and
frame. economical.

<Estimated cause>
Although the inverter and
photoelectric relay are
separated by a sufficient
distance, since the power
supplies share a common
connection, it is
considered that
conduction noise entered
through the power supply
line into the photoelectric
relay.
6 Proximity A proximity limit switch 1) Install an LC filter on the 1) Noise generated in the
limit switch malfunctioned. output side of the inverter is reduced.
(electrostatic inverter. 2) The switch is
type) 2) Install a capacitive filter superseded by a
on the input side of the proximity limit switch of
inverter. superior noise immunity
3) Ground the 0 V (such as a magnetic
(common) line of the DC type).
power supply of the
proximity limit switch
<Estimated cause> through a capacitor to
It is considered that the the box body of the
capacitance type machine.
proximity limit switch is
susceptible to conduction
and radiation noise
because of its low noise
immunity.

7 Pressure A pressure sensor 1) Install an LC filter on the 1) The shielded parts of


sensor malfunctioned. input side of the inverter. shield wire for sensor
2) Connect the shield of the signals are connected to
shielded wire of the a common point in the
pressure sensor to the 0 system.
V line (common) of the 2) Conduction noise from
pressure sensor, the inverter is reduced.
changing the original
connection.

<Estimated cause>
It is considered that the
pressure sensor signal
malfunction was due to
noise that came from the
box body and traveled
through the shield of the
shielded wire.

15-10
15. Appendix

Noise prevention
No. Target device Phenomena
measures Notes
8 Position Erroneous-pulse outputs 1) Install an LC filter and a 1) This is an example of a
detector from a pulse converter capacitive filter on the measure where the power
(pulse caused a shift in the stop input side of the line and signal line cannot
generator: position of a crane. inverter. be separated.
PG) 2) Install an LC filter on the 2) Induction noise and
output side of the radiation noise on the
inverter. output side of the inverter
are reduced.

<Estimated cause>
It is considered that
erroneous pulses are
output by induction noise
since the power line of the
motor and the signal line
of the PG are bundled in a
lump.
9 Programma- The PLC program 1)Install a capacitive filter 1) Total conduction noise
ble logic sometimes malfunctions. and an LC filter on the and induction noise in the
controller input side of the electric line are reduced.
(PLC) inverter.
2) Install an LC filter on the
output side of the
inverter.
3) Lower the carrier
frequency of the
inverter.

<Estimated cause>
Since the power supply
system is the same for the
PLC and inverter, it is
considered that noise
enters the PLC through
the power supply.

15-11
Appendix 2. Effect on Insulation of General-purpose Motor
Driven with 400V Class Inverter
Excerpt from Technical Document
of the Japan Electrical
Manufacturers' Association (JEMA)
(March, 1995)
Introduction
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages are
too high they may have an effect on the motor insulation and some cases have resulted in damage.
For preventing such cases this document describes the generating mechanism of the surge voltages and
countermeasures against them.

1 Operating Principle of Inverter


1.1 Main Circuit Configuration of Inverter
The main circuit of an inverter is configured with a converter part and an inverter part. The former part
rectifies a commercial power source voltage and eliminates resulting ripple components, and the latter
part converts DC voltage to AC voltage through a 3-phase bridge circuit composed of switching elements
like transistors. (Refer to Figure 1)

Figure 1 Main Circuit Configuration of Inverter

1.2 Control Method of Inverter


The PWM (Pulse Width Modulation) control is commonly adopted in general-purpose inverters. This
method generates multiple switching pulses in one output cycle because both the output voltage and
frequency are simultaneously controlled in the inverter part. The output voltage control is carried out by
varying the pulse width while the pulse magnitude is kept constant.
The number of switching pulses generated in one second is designated as a carrier frequency and is
normally high up to 0.7 to 16kHz. So transistors capable of high-speed switching (IGBT, etc.) are used
for inverter elements.

15-12
15. Appendix
2 Generating Mechanism of Surge Voltages
As the inverter rectifies a commercial power source voltage and smoothes into a DC voltage, the
magnitude E of the DC voltage becomes about times of that of the source voltage (about 620V in case
of an input voltage of 440V AC). The peak value of the output voltage is usually close to this DC voltage
value.
But, as there exists inductance (L) and stray capacitance (C) in wiring between the inverter and the motor,
the voltage variation due to switching the inverter elements causes a surge voltage originating in LC
resonance and results in the addition of a high voltage to the motor terminals. (Refer to Figure 2)
This voltage sometimes reaches up to about twice of the inverter DC voltage (620V 2 about 1,200V)
depending on a switching speed of the inverter elements and a wiring condition.

Figure 2 Voltage Wave Shapes of Individual Positions

A measured example in Figure 3 illustrates relation of a peak value of the motor terminal voltage with a
wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring
length increases and becomes saturated at about twice of the inverter DC voltage.
Besides the shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in case of
a short wiring length.

Figure 3 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage

3 Effect of Surge Voltages


The surge voltages originating in LC resonance of wiring may be applied to the motor input terminals and
depending on their magnitude sometimes cause damage to the motor insulation.
When the motor is driven with a 200V class inverter, as for dielectric strength of the insulation it is no
problem that the peak value at the motor terminal voltage increases twice due to the surge voltages, since
the DC voltage is only about 300V.
But in case of a 400V class inverter the DC voltage becomes about 600V and depending on wiring length
the surge voltages may highly rise and sometimes result in damage to the insulation.

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4 Countermeasures Against Surge Voltages
The following methods are countermeasures against damage to the motor insulation by the surge voltages
in case of a motor driven with a 400V class inverter.

4.1 Method to Use Motors with Enhanced Insulation


Enhanced insulation of a motor winding allows its surge proof strength to be improved.

4.2 Method to Suppress Surge Voltages


There are two methods for suppressing the surge voltages, one is to reduce the voltage rising and another
is to reduce the voltage peak value.
(1) Output reactor
If wiring length is relatively short the surge voltages can be suppressed by reducing the voltage rising
(dv/dt) with installation of an AC reactor on the output side of the inverter. (Refer to Figure 4 (1))
However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may
be difficult.
(2) Output filter
Installing a filter on the output side of the inverter allows a peak value of the motor terminal voltage
to be reduced. (Refer to Figure 4 (2))

(1) Output reactor (2) Output filter

Figure 4 Method to Suppress Surge Voltage

5 Regarding Existing Equipment


5.1 In Case of Motor being Driven with 400V Class Inverter
The last five years survey on motor insulation damage due to the surge voltages originating from
switching of inverter elements shows that the damage incidence is 0.013% under the surge voltage
condition of over 1,100V and most of the damage occurs in several months after commissioning of the
inverter. Therefore there seems to be little probability of occurrence of motor insulation damage after a
lapse of several months of commissioning.

5.2 In Case of Existing Motor Driven Newly with 400V Class Inverter
We recommend to suppress the surge voltages with the method of 4.2.

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15. Appendix
Appendix 3. Example Calculation of Energy Savings
The energy saving that results from use of an inverter is calculated based on a specific calculation result
(in the case of a fan and pump). The Q-P characteristic curve corresponding to damper use in Figure 1
changes depending on the motor capacity and manufacturer. Therefore, characteristic curves should be
obtained individually when performing a detailed calculation.

1 Calculating Condition
[Use]
Fan for air conditioning
[Usage period]
250 days / year (24 hours / day)
[Reduced rate of air flow with damper]
In accordance with general output characteristics
(Q-P curve ) in Figure 1
[Reducing rate of air flow with an inverter (frequency)]
60Hz 40Hz
[Electric power at maximum air flow rate : P0 [kW]]
P0 Applied motor [kW] 1 / Motor
efficiency P0 Figure 1 Q-P Characteristic
Applied motor [kW] 1 / 0.9 Curve
<In a case of a motor of 37kW>
P0 37 1 / 0.9
41.1 kW
[Power rate per 1 kWh : M2 [US$]]
Suppose US$0.14 / kWh

2 Calculation of Shaft Driving Power


[Shaft driving power with damper control : Pd ]
Pd ((50 50 (40 / 60)) / 100 P0
0.833 P0 [kW]
[Shaft driving power with inverter control : PINV]
PINV (40 / 60) P0
3

0.296 P0 [kW]

3 Calculation of Energy Savings


A specific example of the energy savings is calculated with the following formula.

<Formula>
M1 (Pd PINV) T M2 [US$ / year]
where M2 : Electricity bill of the energy saving [US$ / year]
T : Operating time per year [h]
M2 : Power rate per 1 kWh [US$]

Calculation example
M1 (Pd PINV) T M2 [US$ / year]
(0.833 0.296) P0 T M2
0.537 41.1 (250 24) 0.14
18,539 [US$ / year]

Therefore, energy savings of approximately US$18,500 / year are obtained.

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