Professional Documents
Culture Documents
for
MECHANICAL
ENGINEERING
compiled by:
Uray Endang Kusumajaya, S.Pd
Djoko santoso
Turini
Noviza Muchtar
Bima Purwoko
Budiono
Mechanical
Engineering
Department
Pontianak
State
Polytechnic
2009
1
UNIT 1
The automobile has been around for more than 100 years. The first automobiles were
basically horse-drawn buggies and carriages powered by gasoline-fueled engines
instead of horses. They were called gas buggies and horseless carriages: The early
engines had one cylinder that could produce only one or two horsepower. A
horsepower is roughly the power of one horse.
The first automobile was a gas buggy built by Karl Benz in Germany in 1885 and
1886. It has three wheels, one in the front and two in the rear. That year another
German, Gottlieb Daimler, mounted an engine in a wooden bicycle. The next year he
also built a four-wheel gas buggy. Two brothers, Charles and Frank Duryea, built the
first automobile in the United States in 1895. Henry Ford, Ransom Olds, and others
were building cars in this country. Figure 1.4 shows a car built by Ford in 1896. The
early cars were crude compared to today's cars. But they run-most the time.
By 1900, several factories in Detroit and elsewhere were making automobiles. Most
manufacturers were building cars that kept getting bigger and more expensive. Ford
wanted to make cars as cheaply as possible so more people could buy them. By 1908,
he had the car in production that pat America on wheels. This was dc. Model T Ford,
manufactured on the first modern assembly line. During the next 20 years, 15 million
Model T Ford were sold.
Today, the automobile industry is one of the biggest in the world. In the United
States, about 12 million people wark in the automotive industry and its related
businesses. This is one out of every seven workers.The job of about a million of these
men and women is to service automotive vehicles and keep them running.
Glossary
assembly line (n) : alur produksi atau perakitan
buggy (n) : kereta beroda empat (sejenis andong)
carriage (n) : kereta yang biasanya ditarik oleh kuda
crude (adj) : sederhana
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mount (v) : mernasang
wooden bicycle (n) : sepeda kayu
Exercise 1
Answer the following questions briefly.
What did the people usually use for early transportation
Mention the excess and shortcoming of a gas buggy and horseless carriage.
What kind of engine was applied in the previous vehicle?
When did Karl Bentz create his first automobile?
What creation did Daimler have on his work?
Compare the previous and modern cars.
How did the entrepreneurs develop their business?
Why did Ford create the cars with low price?
Nowadays, what plant has a great progress?
In the U.S.A., what sector usually gives job opportunities to people
Exercise 2
In some countries, some people become the collectors of old fashioned goods. What
motivates them and what benefits do they get from their activities?
Exercise 3
Fill in the blanks with the most appropriate words provided.
Learn all you can from studying, this book. In the (7), learn what to do
and how to do it. Complete the course in automotive mechanics. Take any other
automotive courses you can. They all provide you with knowledge and skill. And they
become important entries on your (8) application.
3
LANGUAGE WORK
GERUND
A gerund is the-ing form of a verb used as a noun. A gerund is used in the same ways
as a noun, i.e. as a subject or an object.
And there are some verbs that are followed by gerund. They are:
enjoy quit avoid keep sugges
apprecia finish postpone consid tMind
te
stop delay mention er
discuss
Examples:
Most car manufacturers keep getting bigger.
The job of about a million of these men and women is to se-vice automotive vehicles
and keep them running.
His hobby is repairing a motor vehicle.
Riding a bicycle will make him fresh.
Exercise 5
Fill the blanks with the '-ing ' form of the verbs in brackets.
l .________ (hunt) down criminals is his main task
2. .________ (sail) in this weather is dangerous.
3. .________ (travel) by night is very comfortable.
4. .________ (race) is his career.
5. .________ (climb) the stairs makes her tired. She prefers to make use of lifts.
6. .________ (drive) at 60 km. per hour is forbidden in this area.
7. .________ (repair) radios and other electrical appliances is the work of the
electrician.
Exercise 6
Complete the following sentences by using gerund.
When Beth got tired, she stopped working / studying.
Would you mind___________the door?
The weather will get better soon. We can leave as soon as it quits ___________
The police officer told him to stop, but the thief kept ___________
I enjoy___________a long walk every morning.
He told a really funny joke. We couldn't stop ___________
Sometimes I put off___________my homework.
You have to decide where you want to go to school next year. You
can't postpone that decision much longer.
Tommy mentioned___________the bus to school instead of walking.
I appreciate___________able to study in peace and quiet.
4
LET'S TALK
Early Friendship
Probably you already know some of the members in your class. Usually you will not
know all of them and, sometimes, even you and the students you know by name
actually know very little about each other. Your first opportunity to talk to your
friends in your class should give you a chance to introduce yourself:
What are some o: the facts and ideas that your friends want to know about you? Some
of the most important items about yourself are:
Your name
Your place of birth
Your address and interesting details about community
Members of your family
Your hobbies and interests
Your pets
The schools you have attended, etc.
5
UNIT 2
CORROSION
When two different metal touch each other in the presence of moisture, corrosion
occurs. This type of corrosion is known as galvanic or electrolytic corrosion because it
has an electrical capes. The metal and the moisture act like a weak battery and the
chemical action which result as corrodes one of the metals. If, for example, aluminum
sheets are riveted with copper civets, the aluminum near the rivets will corrode in
damp conditions.
Glossary
alloy (n) : logam campuran
chromium (n) ; khrom (Cr)
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cupronickel (n) : campuran antara tembaga dan nikel.
galvanic corrosion (n) : terjadinya karat karena adanya affran listrik.
moisture. (n) : keadaan lembab.
rivet (v) : mengeling
Exercise 1
Answer the following questions briefly!
What material is commonly attacked by corrosion?
How can corrosion make the material less qualified?
How can stainless steels resist corrosion?
What are the characteristics of metals used for marine engine parts?
When can the electrolytic corrosion occur?
How can the condition have great influence on corrosion?
What are the advantages of using metals which are still pure?
How can corrosion be controlled?
Exercise 2
Choose the most correct answer!
1. The following materials-can be easily attacked by corrosion.
a, metals c. wood
b. rubber d. clay
2. What kind of metals which has high resistance to corrosion?
a. iron c. nickel
b. stainless steels d. gold
3. What does monel metal contain?
a . 12 to 25 nickel c. 60 % nickel and 30 % copper
b. 30 % nickel and 60% copper d. 12 % to 25 % copper
7
Exercise 4
Complete these paragraphs with the suitable words provided!
First, you need paint_________. There are three main types: broad, narrow,
and_________. Use the broad brush for broad flat areas such as_________. Use
the_________ one for corners. And use the angled one for window frames and
difficult angles.
Next you need a_________ for painting flat surfaces smoothly. Use a long extension
on the handle for reaching high places, such as ceilings. You will also need
_________for holding the paint and the roller.
Next, you need a paint_________for holding the paint and the brush. Make sure that
the mouth of the pot is wide enough for the widest brush, and that it is small enough
to_________.
Next, you need a_________for climbing up to the job, a_________for scrapping off
old paint and paper from the walls,_________for covering the furniture,
and_________for cleaning paint off the floor. Finally, you need_________for
cleaning the paint brushes and rollers.
Exercise 5
Match the words below with their definitions indicated in the text!
8
LANGUAGE- WORK
We use the Simple Present Tense to talk about things in general. We are not thinking
only about the present. We use it to say that something happens all the time or
repeatedly, or that something is true in general. It is not important whether the action
is happening at the time of speaking.
Exercise 6
Answer the following questions. Example:
What kind of action is corrosion? (chemical action).
Corrosion is a chemical action.
1. What is the famous metal which has been developed to resist corrosion? (stainless
steels)
What do stainless steels contain from? (12% to 25% chromium)
What are the substances of alloys? (copper and nickel)
What is monel metal resistant to? (fresh and salt water corrosion)
What might occur when two different metals touch each other in the presence of
moisture? (corrosion)
What do the metals and the moisture act like? (a weak battery)
Is there any material completely corrosion - resistant? (no)
Who usually fights corrosion? (engineers)
How do usually engineers avoid corrosion? (high-purity metals)
What is the common method to protect the surfaces of the metals? (paint)
Exercise 7
In this exercise you have to into their correct forms.
Examples:
- Water boils (boil) at 100 degrees centigrade.
- George doesn't go (not/go) to the cinema very often.
- How many languages do you speak (you/speak)
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Exercise 8
Now you have to use these sentences to make questions. Begin your questions with
the word(s) in brackets:
Example:
Tom plays tennis. (How often)
How often does Tom play tennis?
b. Here are some vocabularies that will help you to describe the missing person.
blond hair
thin
slender
fat
tall
small
cheerful
quiet
pessimistic
talkative
aggressive
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bad-temper
calm, cold
emotional
generous
kind
straight, wavy, curly
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UNIT 3
Before reading this passage, answer these questions.
When one thing gets pressure, will it move or be static?
What happens to the pump while you are pumping something?
PRESSURE
Gases are made up of atoms and molecules, which are in constant and rapid motion.
The atoms and molecules are constantly hitting the walls of the gases container. In
doing so they exert pressure on the walls.
Gases have no definite shape or volume. The shape and volume of a gas depend on its
container. Compared with solids and liquids, the molecules of a gas are relatively far
apart.
Hence they can be compressed, or forced into a smaller space. But if the volume of a
gas is decreased, its pressure increases, because the molecules hit the walls more often
and more rapidly. Thus pressure is in inverse proportion to volume.
A liquid, or. the other hand, cannot be compressed. If we try to force a liquid into a
smaller space, it seeks a way out of the container. The pressure which a liquid exerts
on the walls of container is equal in all directions. This is why liquids are used in
different directions, in hydraulic brakes and lifts.
The more gas is compressed, the greater its resistance to compression. If a large
amount of gas is forced into a small space, it becomes difficult to compress further.
Under very high pressure, compressed gas can be used for transmitting power.
As gas pressure is increased, the molecules are forced closer together. If this
continues, the molecules eventually become attached to one another. At this point,
the gas changes into a liquid.
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Glossary
brakes (n) : rem
compress (v) : menekan, memampatkan
conversely (adv) : berlawanan
eventually (adv) : akhirnya
exert (v) : menggunakan
far apart (adj) : berjauhan satu sama lain
motion (n) : gerakan
shape (n) : bentuk
Exercise 1
Answer these questions briefly.
Exercise 2
Complete the following sentences with the most suitable words given in the box.
Atmospheric Pressure
Methods of Welding
13
working pressure first and then the oxygen: In low-pressure system the acetylene
is_________in low-pressure generator.
The oxygen and acetylene are carried by hose to the_________. Nozzles with
different sizes are used to change the heat of the flame. These are marked to show the
gas consumption. It is important to use_________of the correct size, depending on the
thickness of the metal. A small flame from a large nozzle must never be used. The
flame must be adjusted correctly for good welds. Too much oxygen
causes_________.
LANGUAGE WORK
SIMPLE AND PLURAL FORMS
COMMENTS:
The nouns people, police, and clothes do not have singular forms. There is no
difference in the pronunciation of the final syllables of `gentleman' and `gentlemen',
`policeman' and `policemen', etc. Thus the singular and plural forms of these words
are pronounced the same.
The difference in the pronunciation of woman and women is in the first vowel. The
difference in the final vowel is an orthographic change only.
Note:
The noun news is non count. When it is the subject of a sentence, it requires a singular
form of the verb.
child
knife
foot
tooth
loaf
mouse
sheep
fish
salesman
goose
Exercise 6
Read the following sentences. Give the plural forms of the nouns In parentheses.
15
Exercise 7
LET'S TALK:
When the button is pressed it forces the valve down, uncovering a small hole. The
product is forced up the dip tube by the pressure in the can. The propellant and the
product leave the nozzle together and the propellant evaporates as soon as it reaches
the air; breaking the product into tiny droplets. The same idea, used with a thicker
liquid and a wider nozzle, results in foam.
Retell in front of the class the process that gas pressure forces liquid down the can up
the dip tube to the nozzle when the pushbutton valve is opened.
16
UNIT 4
Before reading this passage, answer these questions.
1. What do you know about aerodynamics?
2. Why does car design need aerodynamics?
AERODYNAMICS
When you walk against a strong wind you become very aware that air can hold you
back. Aerodynamics is the study of the way in which air moves around objects.
Scientists use aerodynamics chiefly when designing airplanes, but the same laws
apply io automobiles, ships, bridges and ski-scrapers.
The main purpose of aerodynamics is the design of shapes that will offer the least
resistance to the flow of air. This is called streamlining. The air offers great resistance
to any object moving faster than about 20 mph (30 km/h), but the air resistance at any
speed depends on the shape of that object.
In the flight of airplanes, the resistance of air used to give the "lift" that takes the plane
up. If there were no air, ordinary aircraft could not take off. However, this does not
apply to spaceships. The downward thrust of their rocket motors can safely lift them
off the moon, where there is no air at all. They do not rely on the airfoil shape of
wings to lift them from the ground.
Wind tunnels
To study the aerodynamics of objects, scientists make great use of wind tunnels. In a
wind tunnel, an even flow of air at a controlled speed is blown along by powerful
fans.
Scale models of airplanes, automobiles or any thing else being studied are hung in the
air stream: They are connected to instruments which measure the forces on different
17
parts of them. Complicated math is needed to work out the result of wind tunnel tests.
Special photographs are also used.
DF.IVIPSEY MICHAEL Growing Up with Science
Glossary
skyscraper (n) : gedung pencakar langit
spaceship (n) : pesawat ruang angkasa
streamlining (n) : bentuk aerodinamis yang memilikti nilai hambat rendah
terhadap terpaan angin
thrust (n) : day a dorong
wind tunnels (n) : terowongan angin
Exercise 1
Answer the following questions briefly.
What is aerodynamics?
What is the function of aerodynamics in designing the shape of vehicles?
What is the correlation between the flight of airplanes and the resistance of air?
How can a spaceship lift itself off the earth?
What is meant by airfoil shape? Explain it.
What are engineers trying to do to improve the airplanes?
How can streamlining influence the fuel used?
What is the wind tunnel for?
What is the main topic of the passage?
Exercise 2
Fill in the blanks with the appropriate answers from the list.
18
Example:
will future time (be going to)
Comments
The modal auxiliaries do not change their forms when their subjects are the third
person singular such as: he/she/it. That is, there is no s form for the third person
singular.
The normal position for the modal in a sentence is after the subject and before the rest
of the sentence.
Exercise 2
Rephrase the following sentences by using the modal.
Examples:
LETS TALK
Role Play
Make a dialogue with your friends. Five students have role as airplane passengers.
One student will be a pilot while the three others will be the stewardesses. There is a
trouble during their flight. The passengers feel very terrible. Some of them are
shouting and crying. The pilot and the stewardess try to keep them calm.
20
UNIT 5
Before reading this passage, answer these questions.
1. Where do you usually find a piston?
2. What is the function of a piston?
The Wankel engine is a form of heat engine which has a rotary piston. In other words,
instead of going up and down the Wankel piston rotates in a cylinder. Both the
cylinder and piston are quite different in shape from those of conventional engines.
The Wankel piston is triangularwith curved sides and the cylinder is roughly oval in
shape. The piston has an inner bore which is linked through an eccentric gear to the
output shaft. The other end of the bore is toothed and engages with a stationary gear
fixed to the cylinder end. This arrangement ensures that the piston follows an elliptical
path round the cylinder so that the apexes of the piston, which carry gas tight seals, are
always in contact with the inside surface of the cylinder.
The piston thus forms three crescent-shaped spaces between itself and the cylinder
wall, which vary in size as the piston rotates. Fuel enters the cylinder through the
inletpon when one of these spaces is increasing in size. The fuel is trapped in this
section then compressed by the turning piston and ignited by the sparking plug. The
expanding gases subject the piston to a twisting moment which makes the piston
revolve further until the exhaust gases escape through the exhaust poit A fresii charge
is then induced into the cylinder. meanwhile the same process is being repeated in the
other two spaces between the piston and the cylinder. '
The Wankle engine has many advantages over the reciprocating piston engine. Fewer
moving parts are necessary because it produces a rotary movement it has no
vibration. In addition, it has no valves, it is smaller and lighter than conventional
engines of the same power, and it runs economically on diesel and several other fuels.
ERICH H. GLENDINNIIVG, English in Focus
Glossary
apex (n) : puncak
crankshaft (n) : poros engkol
piston (n) : pelantak
port (n) : sisi kiri
reciprocating engine (n) : mesin yang pistonnya bergerak maju-mundur triangular
triangular (adj) : berbentuk segitiga
valve (n) : katup
vibration (n) : getaran
21
Exercise 1
Choose the most correct option.
3. The piston thus forms three crescent-shaped spaces between itself and the cylinder
wall, which vary i n si z e as the piston rotates. The word itself refers to________.
a the piston
b. three crescent-shaped spaces
c. thecylinderwall
Exercise 2
Answer the following questions briefly.
How is the output shaft connected to the piston?
What happens to a Wankel engine when the fuel mixture is ignited?
Why does the Wankel engine not vibrate?
How does the Wankel piston work?
What is the function of an inner bore in the piston?
How can the cylinder get the fuel?
Compare the Wankel engine with the conventional engine.
Exercise 3
Answer the questions briefly.
1. Have you ever found a Wankel engine in your environment?
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2. If you have, when and where?
3. If you have not, find the information about it.
Exercise 4
Fill in the blanks with the appropriate words provided below.
Independent clause:
An independent clause is a complete sentence. It contains the main subject and verb of
a sentence
Dependent clause:
A dependent clause is an incomplete sentence. It must be connected to an independent
clause.
Adjective clause:
An adjective clause is a dependent clause that modifies a noun. It describes, identifies,
or gives further information about a noun.
Examples:
The Wankel engine is a form of heat engine which has a rotary piston.
23
The piston has an inner bore which is linked through an eccentric gear to the output
shaft.
Exercise 6
Find in the passage, other sentences having the same pattern as the above example.
1. __________________________________________________
2. __________________________________________________
3. __________________________________________________
4. __________________________________________________
5. __________________________________________________
6. __________________________________________________
Exercise 8
Combine the following sentences to coristruct relative clause. Example:
Mr. Leon succeeded in modifying a new type of engine.
Mr. Leon had studied abroad.
=> Mr. Leon who had studied abroad in 1980 succeeded in modifying a new type of
engine.
Exercise 9
Complete the following sentences using relative clause.
Examples:
1. Do you see the man over there? He is the one
____________________________________
He is the one who rode a bicycle from Jakarta to Bali.
2. Okabawes is the company____________________________________
Okabawes is the company that produces springbeds for health and safety.
26
Unit 6
Before reading the text, answer the following questions.
1. What do you know about robot?
2. Mention the types of industrial factory using the robots.
INDUSTRIAL ROBOTS
The present industrial robots are actually mechanical handling devices that can be
manipulated under computer control. The mechanical handling device, or the
manipulator, emulates one arm of a human being, and similarly has joints, denoted
sometimes as a shoulder; elbow, and wrist. The wrist contains pitch, yaw role
orientations. The joints are driven by electric, pneumatic or hydraulic actuators, which
give robots more potential power than humans.
The computer, which is an integral part of every robot system, contains a control
program and task program. The control program is provided by the robot
manufacturer and enables the control of each joint of the robot manipulator. The task
program is provided by the user and specifies the manipulators motion required to
complete a specific job. Task programs are generated either by leading the robot
through the required job or by using on-line programming languages. When a
programming language is used, the robot computer also contains a language processor
which interprets the task programs and provides the data required by the control
program to direct the robot's motions. The control programs use the task program as
data and therefore, for every job a new task program must be generated by the user.
The industrial robot can do a humans work much more effectively. Industrial robots
are particularly useful in a wide variety of industrial applications, such as material
handling, painting, welding and assembly
27
Exercise 1
Answer the following questions based on the text
What is the industrial robot actually?
How are the joints driven?
What is the content of the computer in the robot system?
How is the control program of the robot provided?
How is the task program generated?
What parts of the robots interpret the task program?
Why must a new task program be generated by the user?
In what parts of industrial life do the robots have big contributions?
Exercise 2
Look at the terms in the left-hand column and find the correct synonyms or definitions
in the right hand column.
1. device a. examination
8. welding h. Information
LANGUAGE WORK:
COORDINATORS Study the following Sentences.
Both my mother and my sister are working women.
I repair both my car and my motorcycle.
We are now learning both English and Germany.
The girl has both beauty and kindness.
You can use both pencil and pen.
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Exercise 3
Use both ..and ....like the example below.
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