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Investigation the effect of internal radial clearance on the nonlinear dynamic response of
a balanced rotor supported by deep groove ball bearings
Saeed Abbasion
M.Sc. Iran Univ. of Sc. & Tech.
s.abbasion@mecheng.iust.ac.ir
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The geometry of a point contact is described by four In which E1 and E 2 are the modulus of elasticity of the
radii of curvature. By definition, convex surfaces have
positive radii and concave surfaces have negative radii. inner and the outer race and 1 and 2 are the
In a ball bearing the rolling elements make contact with Poissons ratio respectively.
the inner and outer raceway. The surface of a rolling In the case of a dry point contact, the nonlinear contact
element is convex whereas the surface of the outer stiffness in equation 9 is obtained from the Hertzian solution.
raceway is concave. The surface of the inner raceway is For > 0 , the solution is given by [7]:
convex in the direction of motion and concave in the 2
transverse direction. A number of important geometrical k= 2 Rred E red (24)
properties of a ball bearing are depicted in Figure 4. 3
When r denotes the ball radius, then the radii of
curvature for the inner contacts read: Derivation of Equations of Motion
For deriving the equations of motion the rotor to which
R1x = r (12) the bearings are attached is considered as a system. The
R1 y = r (13) forces acting on the rotor are inertia, contact and
damping force and the weight of the rotor. Using the
R Newtons second law of motion in X and Y direction
R2 x = r (14)
cos( ) gives two coupled nonlinear ordinary differential
equations as below
R2 y = rir (15) Nb
mx+ cx + k ( xcosi + ysini ) cosi = Wx (25)
32
In the same way, the radii of curvature for the outer
contacts read: i =1
Nb
my + cy + k ( xcosi + ysini ) sini =Wy (26)
32
i=1
Where m is the rotor mass and c is the damping
coefficient. The horizontal and vertical load defined as
Wx and Wy respectively.
Hilber-hughes-taylor -Method
D 2 The nonlinear equations of motion are integrated with
Hilber-Hughes-Taylor -method. This method is an
improved Newmark time integration which is based
upon retaining the Newmark relations among the
displacement, velocity and acceleration [16].
The method uses a constant-average acceleration
Figure 4 bearing geometry
scheme and the following assumptions are employed:
R1x = r (16)
un+1 = un + tvn + t 2 [(1 2 )a n + 2a n +1 ]
1
(33)
R1 y = r (17) 2
R vn +1 = vn + t [(1 )a n + a n +1 ] (34)
R2 x = + r (18)
cos( ) Ma n +1 + cvn +1 + F cont
n +1 = f n +1 (35)
R2 y = ror (19) Where, u n , vn and a n are the displacement, velocity and
The reduced radius of curvature Rred is defined as the acceleration at nth time step respectively. The
external force transmitted to the system at the nth time
1 1 1
= + (20) step denoted by fn +1 . The Newmark parameters
Rred Rx R y
and are related to each other with a third
Where
parameter as below:
1 1 1
= + (21)
Rx R1x R2 x (1 2 )
= (36)
1 1 1 2
= + (22)
Ry R1 y R2 y (1 2 ) 2
= (37)
4
The reduced modulus of elasticity is defined by the 1
following relation: 0 (38)
3
1 1 1 2
2 2
2
= + (23) For solving the equations of motion with this method an
E red E1 E2 algorithm is used which its flowchart is shown in
Appendix A (Figure 9).
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When = 0, the original Newmark algorithm is
recovered. Decreasing result in appropriate numerical
dissipation of spurious high-frequency response. This
algorithm is simple to implement, and it works
incredibly well on problems with "difficult" data such as
complicated system like
equation (1). 2
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-3 -3
x 10 FFT of Horizontal Velocity for C2 Clearance x 10 FFT of Vertical Velocity for C2 Clearance
6 6
5 5
4 4
amplitude (m/s)
amplitude (m/s)
3 3
2 2
1 1
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
frequency (Hz) frequency (Hz)
I II
-3 -3
x 10 FFT of Horizontal Velocity for C3 Clearance x 10 FFT of Vertical Velocity for C3 Clearance
6 6
5 5
4 4
amplitude (m/s)
amplitude (m/s)
3 3
2 2
1 1
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
frequency (Hz) frequency (Hz)
III IV
-3 -3
x 10 FFT of Horizontal Velocity for C4 Clearance x 10 FFT of Vertical Velocity for C4 Clearance
6 6
5 5
4 4
amplitude (m/s)
amplitude (m/s)
3 3
2 2
1 1
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
frequency (Hz) frequency (Hz)
V VI
-3 -3
x 10 FFT of Horizontal Velocity for C5 Clearance x 10 FFT of Vertical Velocity for C5 Clearance
6 6
5 5
4 4
amplitude (m/s)
amplitude (m/s)
3 3
2 2
1 1
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
frequency (Hz) frequency (Hz)
VII VIII
Figure 7: Effect of radial internal clearance on the vibration spectrum
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As it can be seen the radial clearance is found to have a Reference:
significant effect on the level of vibration. In normal and [1] Perret, H., 1950, Elastischen Spielschwingungen
C3 radial internal clearances some fractal harmonics of constant belaster Walzlager. Werkstatt und Betrieb,
the ball pass frequency also have been excited. Here also 83(C5):354-358.
the only excitation mechanism is parametric excitation [2] Meldau, E., 1951, Die Bewechung der Achse von
due to ball pass frequency. Walzlagern bei geringen Drehzahlen, Werkstatt und
For the convenience of readers the peaks of vibration Betrieb, 84(C5):308-313.
spectrum for different values of radial internal clearance [3] T. Yamamoto, 1955, On the vibration of a shaft
are listed in the Table 2 and compared with theoretical supported by bearing having radial clearances,
values obtained from equation (1). These results are in Transactions of JSME (21) 182192.
accordance with reported experimental spectra [18]. [4] Sunnersjo, C. S., 1978, Varying compliance
vibrations of rolling bearings, Journal of Sound and
Table2. harmonic orders of ball pass frequency (Hz) Vibration, 58(3):363-373.
order Theoretical C2 Normal C3 C4 C5 [5] Mevel, B. and Guyader, J. L., 1993, Routes to
1/2 54.87 55.7 55.69 chaos in ball bearings, Journal of Sound and
Vibration, 162(3):471-487.
1 109.75 110 110 109.9 109.9 109.9
[6] S. Fukata, E.H. Gad, T. Kondou, T. Ayabe, H.
3/2 164.62 165 164.8 Tamura, 1985, On the radial vibrations of ball bearings
2 219.5 220 220 219.7 219.7 219.7 (computer simulation), Bulletin of the JSME (28)
5/2 274.38 275 274.7 899904.
3 329.25 330 330 329.6 329.6 329.6 [7] J.A. Wensing, On the Dynamics of Ball Bearings,
Ph.D. thesis, University of Twente, Ensched, The
7/2 384.13 385
Netherlands, 1998
[8] J Sopanen, A Mikkola, 2003, Dynamic model of a
Figure 8 shows the amplitude of vertical velocity at deep-groove ball bearing including localiz ed and
varying compliance frequency and its two first distributed defects. Part 1: theory, Proc. Instn Mech.
harmonics for different radial internal clearance values. Engrs Vol. 217 Part K: J. Multi-body Dynamics,
It can be seen that the vibration level is greatly increased pp201-211.
when the bearing clearance is increased from 11 to [9] J Sopanen, A Mikkola, 2003, Dynamic model of a
53 m . deep-groove ball bearing including localized and
distributed defects. Part 2: implementation and results,
-3
x 10 Effect of Claearance on Vertical Velocity
Proc. Instn Mech. Engrs Vol. 217 Part K: J. Multi-body
5
C2
Dynamics, pp213-223.
4.5 Normal [10] Ehrich FF., 1988, Higher order subharmonic
C3
4
C4
response of high speed rotors in bearing clearance,
3.5
C5 ASME Journal of Vibration Acoustic Stress and
3
Reliability in Design (110)916.
Velocity(m/s)
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Appendix A
0 i
choose and calculate &
t+ t
i
u j = u
i t
j for j = x , y
Predictor
i t + t
aj [ (
= i f jt + t c i vtj +(1 )i a tj i Fcont
t +t
_j m ) ]
i t +t i t
vj = vj [
+ (1 )i a tj + a tj+t t ]
i +1 i Next Iteration
i t + t i 1 t i 1 t 1
2
[
u j = u j + v j t + (1 2 )i 1 a tj + 2 i 1a tj t 2 ]
Residual
i
R j = i u tj+ t i 1 u tj+ t
NO i
Rj
Corrector
YES
Time Increment
t + t t
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