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More active for greater

customer satisfaction
Tetsuya Takahashi
December 9, 2015, Berlin

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Todays agenda
. Trends in customer requirements

. Trends in powertrain technology evolution

. Role of transmission in contributing to mobility

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Todays agenda
. Trends in customer requirements

. Trends in powertrain technology evolution

. Role of transmission in contributing to mobility

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Basic requirement: Environmental friendliness

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Wide-ranging requirements for emerging markets

Transmission trend
20132020

Total annual sales


volume

2p: 2-pedal

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Wide-ranging requirements for various roads

slushy roads muddy roads mountain highways flat highways

uphill roads rutty roads mountain roads urban streets

desert trails unpaved roads suburban roads congested roads


14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
Wide-ranging requirements for various
conditions/situations
Stopping at signal Passing

Launching

Night driving Junction


Intersection

Rainy condition Roundabout


Toll gate

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Wide-ranging requirements for diverse drivers

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Wide range of functionality expected of automobiles

Fuel economy (CO2) Best fit feel


Comfort Directly connected feel
Safety Sporty
Means of traveling Means for enjoying
to destination driving pleasure

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Near future: Autonomous driving

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Near future: Autonomous driving
Wider range of requirements will be added

Inter-city
autonomous
driving
Autonomous
driving in the city

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Trends in customer requirements
Requirements are expanding over a wider range.
Fuel economy (CO2) Best fit feel
Comfort Directly connected feel
Safety Sporty

Rational Emotional

Travel Driving
to destination pleasure

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Todays agenda
. Trends in customer requirements

. Trends in powertrain technology evolution

. Role of transmission in contributing to mobility

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Trends in powertrain technology evolution

Technologies for meeting requirements for both:


Environmental friendliness Driving pleasure

Rational Emotional

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Technology for environmental friendliness:
Hybridization
Engine-powered
(%)
FCV
Diesel-ICE
EV
Market share

Gasoline-PHEV

Gasoline-HEV
Gasoline-ICE

CNG

Source: Energy Technology Perspectives 2012


14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
Technology for environmental friendliness:
Improvement of conventional ICE
Lower engine speed
Downsizing
Turbocharging

Larger engine torque fluctuations

Transmission improvements

Ex. Damper improvement


ENG ENG ENG ENG

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Technology for driving pleasure: Adaptive shifting
High engine speed
When acceleration pedal pressingfor speed is high
accelerating
Sporty driving sporty driving is detected
in the next curve
with rapid pedal
and up shift is restricted for next good acceleration
operation
With navigation system

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Technology for driving pleasure: CVT D-STEP Control
Powerful CVT D-STEP Stepped AT
acceleration Maximum power region Maximum power region
Engine Engine
speed speed
Dynamic step shifting

Time Time

Eco CVT Eco shifting Stepped AT


driving Engine Engine
speed Fuel economy region speed Fuel economy region

Time Time
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
Todays agenda
. Trends in customer requirements

. Trends in powertrain technology evolution

. Role of transmission in contributing to mobility

JATCOs approach

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Role of transmission in contributing to mobility
More active for greater
customer satisfaction

Further development for both:


Environmental friendliness
Enhancing driving pleasure

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
JATCOs latest CVT line-up
400
2010 2013
Torque capacity [Nm]

H/T
H/T
300 2015
2010

200 New
2009 2015
W/R
100
New

0
Conventional Hybrid
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
JATCO CVT7 W/R W/R
400
2010 2013
Torque capacity [Nm]

H/T
H/T
300 2015
2010

200 New
2009 2015
W/R
100
New

0
Conventional Hybrid
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness: W/R
Wider ratio coverage
ltem New CVT Previous CVT
Torque capacity 150 Nm 150 Nm
Gear ratio Ratio coverage 8.7 7.3
Pulley ratio 2.200 0.458 2.200 0.550
3.673 3.753
Final gear ratio
(0.906 x 4.055) (0.967 x 3.882)
Planetary gear ratio 1st 1.821 1.821
(Auxiliary gear box) 2nd 1.000 1.000
Rev 1.714 1.714
Through low ratio 14.718 15.035 Auxiliary
Distance between pulley shafts mm 147 147 gearbox
Distance between 1st and 4th shafts mm 183 183

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness: W/R
Wider ratio coverage
(ratio coverage)
DCT

10

DCT AT W/R
9.0

8.7 NEW
8.0 8AT

7.0
6AT
DCT
6.0 CVT
7AT
5.0 CVT
5AT
4.0

3.0 4AT Sources: IHS Automotive; JATCO


'90 '92 '94 '96 '98 '00 '02 '04 '06 '08 '10 '12 '14 16 18 20 22

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness: W/R
Higher transmission efficiency
Various improvements
Improved oil pump efficiency
New steel belt
New hydraulic control system
Low friction bearings
Others

Details will be
presented
Year in the afternoon session
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For driving pleasure: W/R
Improved acceleration feel

Directly connected feeling

Acceleration peak (Gp)


Linearity relative to accelerator pedal
Deviation of G peak: Relative to APA

Quick response
Time to G peak: Shorter

Connected feel
Accelerator pedal angle (APA)
Engine speed increase:
Similar to vehicle speed increase

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
For driving pleasure: W/R
Improved D-STEP shift control

Directly connected feeling

Linearity relative to accelerator pedal


Deviation of G peak: Relative to APA

Quick response
Time to G peak: Shorter

Connected feel
Engine speed increase:
Similar to vehicle speed increase
Dynamic Step Shift
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
JATCO CVT8 HYBRID W/R
400
2010 2013
Torque capacity [Nm]

H/T
H/T
300
2010 2015

200 New
2009 2015
W/R
100
New

0
Conventional Hybrid
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness:
Dry multi-plate clutch Electric motor
Dry multi-plate
clutch

Low friction
for high
regeneration
efficiency

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness:
Dry multi-plate clutch
Electric motor
EV mode
Electric
motor Clutch-2

Engine CVT
(Stopped)

Clutch-1
Disengaged

Clutch-1
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness:
Dry multi-plate clutch
HEV mode (engine + electric motor) Electric motor
Electric
motor Clutch-2
Engi
Engine CVT
ne
(Stop)

Clutch-1
Engaged

Clutch-1
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For environmental friendliness:
CVT allows use of optimal operating point
Engine Motor
Operating
region for Operating region for
Engine torque [Nm]

obtaining high obtaining high efficiency

Motor torque [Nm]


efficiency
Shifting by stepped Shifting by stepped AT
AT
Shifting by
CVT Shifting by CVT
Motor efficiency characteristic
0
Engine speed [rpm] Motor speed [rpm]

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
For driving pleasure:
Motor assist for quick acceleration response
Accelerator Accelerator pedal angle
pedal
angle

0
Motor Motor torque assist
output
torque 0

Vehicle With motor assist


acceleration (G)
Without motor assist
0 Time
14th International CTI Symposium, December 2015, Berlin
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- Tetsuya Takahashi, JATCO Ltd -
For driving pleasure:
Motor torque control for quick & smooth D-STEP shifting
CVT
Engine
speed D-STEP control
Time
Without motor torque control

Motor torque
With motor torque control
Transmission
input torque Engine torque

Time
Without motor torque control
Vehicle With motor torque control
acceleration (G) Quick & smooth shifting
Time

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
More active for greater
customer satisfaction

Environmental friendliness
Driving pleasure

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -
Thank you very much!

14th International CTI Symposium, December 2015, Berlin


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- Tetsuya Takahashi, JATCO Ltd -

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