Professional Documents
Culture Documents
DESIGN ASSUMPTIONS
1 Materials for padeye main plates and attachments shall have min. 60ksi yield strength.
.
2 Lifting is done using Crosby Shackles. G 209 S209-2160 with working load limit 13.5 MT
4 Permissible stresses in fillet weld has been considered as the min. of 0.3 Fu and 0.4 Fy
where Fu= 517 Mpa (Min. Tensile Strength, API RP-2A WSD) and Fy = 412Mpa (60 ksi),
respectively
Design loads :
Hence, design load for padeye, F = = 27.09 T (inclusive of DAF and CF)
= 270883.31 N
Using Crosby Alloy Bolt-Type Shackles G 2160 (Specification Attached)
Working Load Limit= = 13.5 T
Ultimate Load= = 67.5 T SAFE
Dia. Body G= = 6.38 in. 162.05 mm
Dia.Pin Dp= = 1.5 in. 38.10 mm (Cast Alloy Steel)
Inside Length of Pin(Jaw Width) Lp = 2.24 in. 56.9 mm
PADEYE GEOMETRY
Diameter of Eye Dh
1.05Dp = 40 mm
Dp+5mm = 43 mm
Therefore Diameter of eye(min. of above two) = 40 mm
Radius of Eye Rh = 20.0 mm
Check 1 :-
Rmp - Cheek plate Weldment(lcp)-5mm= = 54
Cheek plate Weldment(lcp)= = 6 (Assumed)
Can Provide 53 mm radius
Check 2 :-
0.5 Tcp = = 5
0.75 Tcp = = 7.5
Weld Size mentioned above is o.k here
Design Of Padeye
Material
Young's Modulus E = 200000 Mpa
Yield Stress Fy = 60 ksi
= 412 Mpa
Padeye Strength Check
Eye Local Stresses:-
Hertz Pressure Pu=0.591*sqrt(F*E/Tt*KB) <=
2.5 Fy (Roark Formulae - Table 33-2c)
where, KB = Dp*Dh/(Dh-Dp) = 802.1
Loading
Design Load for pad eye, F = 270883.31 N
(in ) with horizontal in-plane of the pad eye = 86 degree
Axial force = N1 = Fsin = 270223.451871388 N
In-plane (Longitudinal) Shear force = H x = Fcos = 18895.86 N
(in ) with horizontal out-of-plane of the pad eye = 78 degree
Axial force = N2 = Fsin = 264963.859755332 N
Out-of-plane (Transverse) Shear force = Hy1 = Fcos = 56319.81 N
Out-of-plane (Transverse) Shear force = Hy2 = 0.05 * F = 13544.1655 N
Total out-of-plane (Transverse) Shear force, Hy = Hy1 + Hy2 = 69863.97 N
Design Axial force = N = Maximum of N1 and N2 270223.451871388 N
Z
Z F
X X
Y Y
Sectional Properties of Padeye assembly
Thickness of Main plate, Tmp = 12 mm
Length of main plate, L = 750 mm X
Height of eye above base, b = 325 mm
Width of end stiffener , W1 = 135 mm
Distance of end stiffener from center of pad eye in plan = 300 mm 300
Width of intermediate stiffener , W2 = 150 mm Y
Distance of intermediate stiffener from center of pad eye in plan = 175 mm 175
Thickness of each stiffener = 32 mm
Height of end stiffners, H1 = 175 mm
Height of intermediate stiffners, H2 = 75 mm
Total Plan Area (Considering Main Plate and stiffeners Plates = 45480 mm2
only)
Moment of Inertia about X axis= = 281674080 mm4
Moment of Inertia about Y axis= = 2568187960 mm4
In plane BM : = My = Hx * b
6141155.96 N-mm
Out of plane BM : = Mx = Hy * b
22705791.0613337 N-mm
Section Modulus about Y-Y axis = 6848501.22666667 mm3
Section Modulus about X-X axis = 1997688.5106383 mm3
RESULTING STRESSES
Normal stress
Actual Stress due to axial force N =a = 5.94 Mpa
Allowable =0.6fy= = 247.2 Mpa
I.R = 0.02 OK
Bending Stress
In plane bending
Actual Stress due to In-plane Bending Moment My = by = 0.90 Mpa
Out of plane Bending
Actual Stress due to out of plane Bending Moment Mx = bx = 11.37 Mpa
Resultant Bending Stress = b = (bx2 + by2) = 11.40 Mpa
Allowable Bending Stress = 271.92 Mpa
I.R = 0.04 OK
Shear stress
Force along the main plate = Hx = 18895.86 N
Force transverse to main plate = Hy = 69863.97 N
Resultant Shear Force = (Hx2 + Hy2) = 72374.22 N
Resultant shear stress = = 1.59 Mpa
Permissible Stress = 0.4 * fy = 164.80 Mpa
I.R. = 0.01 OK
COMBINED STRESS RATIO CHECK:
Combined Stress = (b2 + a2 + b * a + 3 *2) = 15.51
Permissible Stress = 0.9 * fy = 370.8
I.R. = 0.04 OK