Professional Documents
Culture Documents
The following applies to the use of Volvo Construction Equipment guideline times
Listed times indicate guideline times for maintenance and repairs of machines manufactured by Volvo
CE (Volvo Construction Equipment AB).
Guideline time is the time that the mechanic normally needs to perform an operation according to
the instructions normally found in each machine's service manual or component manual, and that is
performed according to the conditions listed below.
Applicability
The time for performing an operation varies with a number of parameters, e.g., environment (where
the work is done), training and equipment. Guideline times are developed with the following
conditions:
For guideline times to apply it is required, in addition to the above conditions, that the mechanic has
the training and experience required for the machine and the work that is being done (e.g., Basic
Course Electricity and hydraulics as well as machine course step 1 Volvo CE Service school).
Guideline times apply when one person performs the operation. However, in the operations actions
may be performed that require help from another person. In these cases, the time for that step which
requires two persons has been doubled. The guideline times do not apply if more than one mechanic
performs the entire operation.
Other
For every operation there is an operation number, heading and guideline time. The description for
how the work is done is normally found in the service manual for each machine under the
corresponding operation number.
In the time guide, each operation number has a heading with a three-digit function group number
(see function group below) as well as a three-digit running number.
210- 070
Function group Running number (Sequential number)
Function group:
According to Volvo Construction Equipment function group index, where the first digit indicates
section and is divided in the following functions, which follows the same design as other service
information:
The second and third digit (10) indicate sub-group, which in turn divides the functions within the group,
also this follows the same design as other service information.
Running number:
Running number or sequential number 001 to 899 (in the example 070) is a number to identify each
operation.
Other
Equipment:
Running number 901 to 999 are reserved for installation times for equipment (installation
instructions).
VCADS Pro:
For the time being, VCADS Pro operations will adhere to the same design as before, XXXXX-X, and
will have a code digit (-3) for test procedures.
22 LUBRICATING SYSTEM
221-021 0.75 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.50 Feed pump, checking feed pressure
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-003 0.25 Idling speed, checking
236-004 0.25 Iow idling speed, checking and adjusting
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.00 Coolant, changing
261-008 1.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
263-001 1.00 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.00 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
272-001 1.00 Accelerator control, anti-gas cylinder, adjusting
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.50 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.00 Transmission, check oil pressure
421-051 1.00 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
421-059 0.50 Transmission retarder valve, adjusting air
pressure
421-060 0.50 Transmission, resistans measuring control system
421-061 0.50 Induction sensor for output shaft, changing
421-062 2.00 Induction sensor for turbine speed, changing
421-065 3.00 Control system, replacing
421-070 7.00 Transmission, removing
421-072 7.00 Transmission, installing
421-073 5.50 Transmission, removing (together with engine)
421-074 7.00 Transmission, installing (together with engine)
421-078 2.00 Transmission, remove and fitting from a non
mounted engine
421-079 0.25 Transmission, replacing breather filter
43 GEARBOX,
434-002 1.75 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 7.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-061 1.00 Differential lock longitudinal, adjusting
engagement
434-073 3.00 Dropbox, installing
434-074 2.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.00 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-006 3.50 Intermediate shaft and/or bearing, replacing (in
frame joint)
451-007 0.50 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
49 MISCELLANEOUS
491-006 2.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 1.00 Brake linings, checking wear
510-002 0.25 Brake disc for service brake, checking
511-001 0.50 Brake pads for service brake, checking
511-002 4.00 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 2.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 0.50 Brake linings, checking wear rear axle
512-002 4.00 Brake disc, replacing one
512-004 3.00 Brake pads, replacing on both sides of axle
512-005 1.50 Brake pads, replacing (one wheel, first boggie
axle)
512-045 2.50 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-005 2.00 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 2.00 Parking brake , replacing brake caliper
550-013 0.75 Parking brake caliper (air), removed
reconditioning
550-014 1.50 Parking brake, replacing brake pads
551-003 1.00 Parking brake, (removed) reconditioning of brake
caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
642-058 1.00 Steering gear, check.and adj.
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-006 5.00 Steering cylinder, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 1.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-080 2.00 Steering valve neutral position and valve spool
end float, checking
645-081 3.00 Steering valve removed, reconditioning
645-082 3.00 Steering valve, replacing
645-084 1.00 Damping cylinder, checking spring force
645-085 1.50 Damping cylinder, changing seal
647-093 2.00 Auxiliary steering, replacing hydraulic pump
647-095 0.50 Auxiliary steering, adjusting working- and stand-by
pressure
72 SUSPENSION
727-001 5.00 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-006 4.00 Frame joint, measuring and adjusting clearence
741-036 2.00 Frame joint, replacing bearings
742-007 10.00 Frame joint, replacing hitch
742-038 1.50 Articulated joint, checking clearence
742-040 9.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-020 3.50 Load unit triangular stay, replacing link bearing
(rubber bearing)
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-010 3.00 Bogie member, replacing rubber element
756-012 1.00 Cross stay rubber bushing (bearing), replacing
(front)
756-014 1.00 Cross stay rubber bushing (bearing), replacing,
(rear)
756-015 3.00 Cross stay, checking and adjusting
756-024 1.00 Bogie beam, changing rubber spring, one side
(front)
756-026 3.00 Bogie, replacing all rubber elements both sides
756-027 2.00 A-frame bushing, front on load unit, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 4.00 Hoist cylinder, changing
951-006 2.50 Hoist cylinder removed, reconditioning
951-009 1.00 Dump limitation, adjusting
951-010 2.00 Tipping valve, replacing
951-040 3.00 Dump body joint, changing tipping bearing
951-041 1.50 Dump body, adjusting against frame
22 LUBRICATING SYSTEM
221-021 0.75 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.50 Feed pump, checking feed pressure
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-003 0.50 Idling speed, checking
236-004 0.50 Iow idling speed, checking and adjusting
236-030 0.50 Injection timing, checking and adjusting
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.00 Coolant, changing
261-008 1.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
261-072 0.50 Coolant filter, changing
263-001 0.75 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.00 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
272-001 1.00 Accelerator control, anti-gas cylinder, adjusting
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.50 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.00 Transmission, check oil pressure
421-051 1.00 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
43 GEARBOX,
434-002 1.75 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 7.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-059 0.75 Dropbox, replacing pneumatic air cylinder for high
and low gear
434-060 0.50 Dropbox, adjusting control for high and low gear
434-061 1.00 Differential lock longitudinal, adjusting
engagement
434-073 3.00 Dropbox, installing
434-074 2.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.00 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-006 3.50 Intermediate shaft and/or bearing, replacing (in
frame joint)
451-007 0.50 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
49 MISCELLANEOUS
491-006 3.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 1.00 Brake linings, checking wear
510-002 0.25 Brake disc for service brake, checking
511-001 0.50 Brake pads for service brake, checking
511-002 4.00 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 2.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 0.50 Brake linings, checking wear rear axle
512-002 4.00 Brake disc, replacing one
512-004 3.00 Brake pads, replacing on both sides of axle
512-005 1.50 Brake pads, replacing (one wheel, first boggie
axle)
512-045 2.00 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-005 2.00 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 2.00 Parking brake , replacing brake caliper
550-013 0.75 Parking brake caliper (air), removed
reconditioning
550-014 1.50 Parking brake, replacing brake pads
551-003 0.50 Parking brake, (removed) reconditioning of brake
caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
561-022 0.25 Pressure regulator, adjusting
563-010 1.00 Relay valve (load unit), reconditioning incl.
removing and fitting
563-073 1.00 Foot brake valve (pneumatic) removed,
reconditioning
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-006 5.00 Steering cylinder, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 1.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-080 2.00 Steering valve neutral position and valve spool
end float, checking
645-081 3.00 Steering valve removed, reconditioning
645-082 3.00 Steering valve, replacing
645-084 1.00 Damping cylinder, checking spring force
645-085 1.50 Damping cylinder, changing seal
647-093 2.00 Auxiliary steering, replacing hydraulic pump
647-095 0.50 Auxiliary steering, adjusting working- and stand-by
pressure
72 SUSPENSION
727-001 5.00 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-006 4.00 Frame joint, measuring and adjusting clearence
741-036 2.00 Frame joint, replacing bearings
742-007 10.00 Frame joint, replacing hitch
742-038 1.50 Articulated joint, checking clearence
742-040 9.00 Steering joint, replacing bearings
742-044 1.00 Articulated joint, replacing bushing
742-046 1.50 Frame joint, changing metallic bearing (machine
separated)
75 AXLE SUSPENSION
754-010 3.00 Replacing link bearing (rubber bearing), front axle
754-020 2.00 Load unit triangular stay, replacing link bearing
(rubber bearing)
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 5.00 Hoist cylinder, changing
951-006 3.50 Hoist cylinder removed, reconditioning
951-010 2.00 Tipping valve, replacing
951-040 3.00 Dump body joint, changing tipping bearing
951-041 3.00 Dump body, adjusting against frame
22 LUBRICATING SYSTEM
221-021 0.75 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.50 Feed pump, checking feed pressure
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-003 0.50 Idling speed, checking
236-004 0.50 Iow idling speed, checking and adjusting
236-030 0.50 Injection timing, checking and adjusting
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.00 Coolant, changing
261-008 1.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
261-072 0.50 Coolant filter, changing
263-001 0.75 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.00 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
272-001 1.00 Accelerator control, anti-gas cylinder, adjusting
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.50 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.00 Transmission, check oil pressure
421-051 1.00 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
43 GEARBOX,
434-002 1.75 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 7.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-059 0.75 Dropbox, replacing pneumatic air cylinder for high
and low gear
434-060 0.50 Dropbox, adjusting control for high and low gear
434-061 1.00 Differential lock longitudinal, adjusting
engagement
434-073 3.00 Dropbox, installing
434-074 2.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.00 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-006 3.50 Intermediate shaft and/or bearing, replacing (in
frame joint)
451-007 0.50 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
49 MISCELLANEOUS
491-006 3.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 1.00 Brake linings, checking wear
510-002 0.25 Brake disc for service brake, checking
511-001 0.50 Brake pads for service brake, checking
511-002 4.00 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 2.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 0.50 Brake linings, checking wear rear axle
512-002 4.00 Brake disc, replacing one
512-004 3.00 Brake pads, replacing on both sides of axle
512-005 1.50 Brake pads, replacing (one wheel, first boggie
axle)
512-045 2.00 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-005 2.00 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 2.00 Parking brake , replacing brake caliper
550-013 0.75 Parking brake caliper (air), removed
reconditioning
550-014 1.50 Parking brake, replacing brake pads
551-003 0.50 Parking brake, (removed) reconditioning of brake
caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
561-022 0.25 Pressure regulator, adjusting
563-010 1.00 Relay valve (load unit), reconditioning incl.
removing and fitting
563-073 1.00 Foot brake valve (pneumatic) removed,
reconditioning
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-006 5.00 Steering cylinder, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 1.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-080 2.00 Steering valve neutral position and valve spool
end float, checking
645-081 3.00 Steering valve removed, reconditioning
645-082 3.00 Steering valve, replacing
645-084 1.00 Damping cylinder, checking spring force
645-085 1.50 Damping cylinder, changing seal
647-093 2.00 Auxiliary steering, replacing hydraulic pump
647-095 0.50 Auxiliary steering, adjusting working- and stand-by
pressure
72 SUSPENSION
727-001 5.00 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-006 4.00 Frame joint, measuring and adjusting clearence
741-036 2.00 Frame joint, replacing bearings
742-007 10.00 Frame joint, replacing hitch
742-038 1.50 Articulated joint, checking clearence
742-040 9.00 Steering joint, replacing bearings
742-044 1.00 Articulated joint, replacing bushing
742-046 1.50 Frame joint, changing metallic bearing (machine
separated)
75 AXLE SUSPENSION
754-010 3.00 Replacing link bearing (rubber bearing), front axle
754-020 2.00 Load unit triangular stay, replacing link bearing
(rubber bearing)
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 5.00 Hoist cylinder, changing
951-006 3.50 Hoist cylinder removed, reconditioning
951-010 2.00 Tipping valve, replacing
951-040 3.00 Dump body joint, changing tipping bearing
951-041 3.00 Dump body, adjusting against frame
0 GENERAL
09 MISCELLANEOUS
090-001 0.70 Engine, basic check
19 GENERAL
191-021 0.20 Service position 1
21 ENGINE
210-002 2.50 Compression test 11000 - 12999
61000 - 61118
22 LUBRICATING SYSTEM
221-022 0.60 Lubrication oil pressure, checking with pressure 71000 - 79999
gauge 11000 - 19999
223-006 5.00 Oil cooler, replacing
23 FUEL SYSTEM
230-001 0.50 Carbon monoxide in fuel system, check
233-001 0.70 Fuel system, bleeding 15000 - 19999
72100 - 79999
233-004 0.70 Feed pump, checking feed pressure 15001 - 19999
72101 - 79999
233-004 0.70 Feed pump, checking feed pressure 11001 - 12077
61001 - 61118
233-004 0.70 Feed pump, checking feed pressure 13001 - 15330
72001 - 72047
233-010 2.00 Fuel pump, inspection 11001 - 12077
61001 - 61118
236-002 0.90 Stall speed, checking
237-002 2.00 Injectors, replacing all
237-012 5.50 Unit injector, replacing 15000 - 19999
72100 - 79999
26 COOLING SYSTEM
260-002 5.50 Cooling system, flushing
261-004 0.90 Coolant, changing 13001 - 19999
72001 - 79999
261-004 0.90 Coolant, changing 11000 - 12999
61000 - 61118
261-004 0.90 Coolant, changing 11000 - 12999
61000 - 61118
261-004 0.90 Coolant, changing 13001 - 19999
72001 - 79999
261-011 1.50 Radiator, removing
261-013 2.00 Radiator, installing
262-002 2.00 Coolant pump, replacing
262-002 2.50 Coolant pump, replacing 11000 - 12999
61000 - 61118
262-071 0.90 Coolant pump removed, reconditioning
262-098 1.25 Thermostat, replacing 13001 - 19999
72001 - 79999
263-063 0.70 Cooling fan motor, radiator, checking/adjusting
low rpm
263-064 0.80 Cooling fan motor, radiator, checking/adjusting
high rpm
31 BATTERY
311-002 0.90 Batteries, replacing
33 STARTING SYSTEM
331-018 1.75 Starter motor, replacing 11001 - 12077
61001 - 61118
331-018 0.90 Starter motor, replacing 13001 - 19999
72001 - 79999
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
352-060 0.75 Headlight, complete, changing (low beam 1 pc.)
incl. setting/adjustment
353-016 0.50 Rear lamp, replacing one
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
72001 - 79999
386-088 0.80 Engine rotation speed sensor (camshaft), 15001 - 19999
replacing 72101 - 79999
39 MISCELLANEOUS
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-002 1.75 Transmission, check oil pressure
421-047 0.50 Gear selector, replacing
421-054 2.00 Seal for rear output shaft, replacing 13001 - 19999
72001 - 79999
421-057 3.00 Retarder valve, replacing of seal
421-062 1.50 Induction sensor for turbine speed, changing
421-070 10.00 Transmission, removing 13001 - 19999
72001 - 79999
421-072 11.00 Transmission, installing 13001 - 19999
72001 - 79999
421-083 1.25 Transmission, remove from a non mounted engine
421-084 1.00 Transmission, fitting on a non mounted engine
43 GEARBOX,
432-076 0.70 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.60 T-ECU, MID 130, changing pre-programmed ECU
434-064 0.50 Differential lock longitudinal, adjustment of sender
unit
434-073 4.00 Dropbox, installing
434-074 3.00 Dropbox, removing
45 PROPELLER SHAFT
451-006 6.50 Intermediate shaft and/or bearing, replacing (in 15534 - 19999
frame joint) 72219 - 79999
49 MISCELLANEOUS
491-006 1.25 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
511-002 4.00 Brake disc, replacing one
511-005 1.75 Brake pads, replacing (one wheel, front axle)
511-045 4.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-002 4.00 Brake disc, replacing one
512-005 1.75 Brake pads, replacing (one wheel, first boggie
axle)
512-045 4.00 Brake caliper, replacing one
512-045 4.00 Brake caliper, replacing one
513-005 1.75 Brake pads, replacing (one wheel, 2:d boggie axle)
55 PARKING BRAKE
550-005 3.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-012 2.00 Parking brake , replacing brake caliper
550-014 1.75 Parking brake, replacing brake pads
550-014 1.50 Parking brake, replacing brake pads
550-015 0.50 Manual release of parking brake
550-016 0.50 Parking brake lever, changing
553-000 0.40 Load and dump brake, working pressure, checking
and adjusting
56 COMPRESSED-AIR BRAKE
560-002 1.25 Compressed air brake, function check
560-003 0.10 Brake system, relieve pressure
561-004 2.50 Compressor, replacing 13001 - 19999
561-023 0.30 Relief/Cut-in pressure, check
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
642-058 1.00 Steering gear, check.and adj.
643-010 2.00 Steering linkage, checking and adjusting 71000 - 72209
11000 - 15513
643-010 1.50 Steering linkage, checking and adjusting 72210 - 79999
15514 - 19999
643-012 0.40 Steering angle, checking and adjusting 72210 - 79999
15514 - 19999
643-013 0.80 Steering times, checking and adjusting 72210 - 79999
15514 - 19999
643-014 1.00 Steering valve, neutral position, checking and 72210 - 79999
adjusting 15514 - 19999
643-017 2.50 Lever bracket, steering bearing, replacing 72210 - 79999
15514 - 19999
645-004 1.00 Steering cylinder, removing
645-005 1.25 Steering cylinder, installing
645-054 2.50 Steering cylinder, replacing bearings
645-054 0.60 Steering cylinder, replacing bearings 15207 - 19999
72148 - 79999
645-054 0.50 Steering cylinder, replacing bearings 11000 - 15206
71000 - 72148
645-060 2.00 Steering cylinder, repacking in machine
645-077 1.00 Steering cylinder removed, reconditioning incl
replacing bearings
645-084 1.00 Damping cylinder, checking spring force
645-085 1.25 Damping cylinder, changing seal
647-095 1.00 Auxiliary steering, adjusting working- and stand-by
pressure
647-096 1.00 Auxiliary steering, hydraulic pump, removing
647-097 2.00 Auxiliary steering, hydraulic pump, installation
74 FRAME LINK
741-001 7.50 Frame joint, separating machine 15534 - 19999
72219 - 79999
741-036 2.00 Frame joint, replacing bearings
741-041 1.50 Frame joint, changing bearing, machine separated15534 - 19999
(on load unit frame) 72219 - 79999
742-040 8.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-010 1.50 Replacing link bearing (rubber bearing), front axle
756-011 5.50 Bogie member, replacing rubber bearing (one
side)
756-024 2.00 Bogie beam, changing rubber spring, one side
(front)
756-027 2.00 A-frame bushing, front on load unit, changing
756-028 2.50 A-frame bushing, rear on load unit, changing
756-029 0.90 Bogie beam, changing rubber bushing on
removed beam
756-030 7.00 Bogie beam, changing
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
852-003 0.80 Operator's seat, removing
852-004 0.40 Operator's seat, installing
913-004 0.80 Hydraulic pump, checking and adjusting max 11731 - 19999
working pressure 72001 - 79999
913-007 0.30 Hydraulic pump (removed), changing shaft seal
913-010 2.50 Hydraulic pump, replacing 11731 - 19999
71001 - 79999
913-010 2.50 Hydraulic pump, replacing 11000 - 11731
61000 - 61118
913-043 0.70 Torque limiting valve, checking and adjusting
913-068 1.50 Pump regulator, checking
914-095 0.90 Dumping lever, checking pressure
95 LOAD CARRIER
951-003 0.30 Dump body position indicator, adjusting
951-004 2.00 Hoist cylinder, changing
951-005 1.00 Hoist cylinder bearing, changing
951-005 0.90 Hoist cylinder bearing, changing
951-006 3.00 Hoist cylinder removed, reconditioning
951-007 1.00 Hoist cylinder, removal
951-008 1.00 Hoist cylinder, installation
951-011 0.30 Cylinder, rear flap, gas pressure, checking and
adjusting
951-030 0.40 Dump body alternative, lowering
951-040 2.50 Dump body joint, changing tipping bearing
951-041 2.50 Dump body, adjusting against frame
0 GENERAL
09 MISCELLANEOUS
090-001 0.70 Engine, basic check
19 GENERAL
191-021 0.20 Service position 1
21 ENGINE
210-002 2.50 Compression test
22 LUBRICATING SYSTEM
221-022 0.60 Lubrication oil pressure, checking with pressure 11000 - 19999
gauge 71000 - 79999
23 FUEL SYSTEM
230-001 0.50 Carbon monoxide in fuel system, check
233-001 0.70 Fuel system, bleeding 15000 - 19999
72100 - 79999
233-004 0.70 Feed pump, checking feed pressure 15001 - 19999
72101 - 79999
233-004 0.70 Feed pump, checking feed pressure 61001 - 61118
11001 - 12077
233-004 0.70 Feed pump, checking feed pressure 13001 - 15330
72001 - 72047
233-010 2.00 Fuel pump, inspection 61001 - 61118
11001 - 12077
236-002 0.90 Stall speed, checking
237-002 2.00 Injectors, replacing all
237-012 5.50 Unit injector, replacing 15000 - 19999
237-016 11.00 Injectors, replacing copper sleeve in machine 15000 - 19999
237-123 0.70 Injector shut off, manual
26 COOLING SYSTEM
260-002 5.50 Cooling system, flushing
261-004 0.90 Coolant, changing 13001 - 19999
72001 - 79999
261-004 0.90 Coolant, changing
261-004 0.90 Coolant, changing
261-004 0.90 Coolant, changing 13001 - 19999
72001 - 79999
261-011 1.50 Radiator, removing
261-013 2.00 Radiator, installing
262-002 2.00 Coolant pump, replacing
262-002 2.50 Coolant pump, replacing
262-071 0.90 Coolant pump removed, reconditioning
262-098 1.25 Thermostat, replacing 13001 - 19999
72001 - 79999
263-063 0.70 Cooling fan motor, radiator, checking/adjusting
low rpm
263-064 0.80 Cooling fan motor, radiator, checking/adjusting
high rpm
31 BATTERY
311-002 0.90 Batteries, replacing
33 STARTING SYSTEM
331-018 1.75 Starter motor, replacing 11001 - 12077
61001 - 61118
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
352-060 0.75 Headlight, complete, changing (low beam 1 pc.)
incl. setting/adjustment
353-016 0.50 Rear lamp, replacing one
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
39 MISCELLANEOUS
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-002 1.75 Transmission, check oil pressure
421-047 0.50 Gear selector, replacing
421-054 2.00 Seal for rear output shaft, replacing 13001 - 19999
72001 - 79999
421-057 3.00 Retarder valve, replacing of seal
421-062 1.50 Induction sensor for turbine speed, changing
421-070 10.00 Transmission, removing 13001 - 19999
72001 - 79999
421-072 11.00 Transmission, installing 13001 - 19999
72001 - 79999
421-083 1.25 Transmission, remove from a non mounted engine
421-084 1.00 Transmission, fitting on a non mounted engine
43 GEARBOX,
432-076 0.70 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.60 T-ECU, MID 130, changing pre-programmed ECU
434-064 0.50 Differential lock longitudinal, adjustment of sender
unit
434-073 4.00 Dropbox, installing
434-074 3.00 Dropbox, removing
45 PROPELLER SHAFT
451-006 6.50 Intermediate shaft and/or bearing, replacing (in 15534 - 19999
frame joint) 72219 - 79999
49 MISCELLANEOUS
491-006 1.25 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
511-002 4.00 Brake disc, replacing one
511-005 1.75 Brake pads, replacing (one wheel, front axle)
511-045 4.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-002 4.00 Brake disc, replacing one
512-045 4.00 Brake caliper, replacing one
512-045 4.00 Brake caliper, replacing one
55 PARKING BRAKE
550-005 3.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-012 2.00 Parking brake , replacing brake caliper
550-014 1.75 Parking brake, replacing brake pads
550-014 1.50 Parking brake, replacing brake pads
550-015 0.50 Manual release of parking brake
550-016 0.50 Parking brake lever, changing
553-000 0.40 Load and dump brake, working pressure, checking
and adjusting
56 COMPRESSED-AIR BRAKE
560-002 1.25 Compressed air brake, function check
560-003 0.10 Brake system, relieve pressure
561-004 2.50 Compressor, replacing 13001 - 19999
561-023 0.30 Relief/Cut-in pressure, check
561-024 0.30 Relief/Cut-in pressure, adjusting 13001 - 19999
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
642-058 1.00 Steering gear, check.and adj.
643-010 2.00 Steering linkage, checking and adjusting 11000 - 15513
71000 - 72209
643-010 1.50 Steering linkage, checking and adjusting 15514 - 19999
72210 - 79999
643-012 0.40 Steering angle, checking and adjusting 15514 - 19999
72210 - 79999
643-013 0.80 Steering times, checking and adjusting 15514 - 19999
72210 - 79999
643-014 1.00 Steering valve, neutral position, checking and 15514 - 19999
adjusting 72210 - 79999
643-017 2.50 Lever bracket, steering bearing, replacing 15514 - 19999
72210 - 79999
645-004 1.00 Steering cylinder, removing
645-005 1.25 Steering cylinder, installing
645-054 0.60 Steering cylinder, replacing bearings 15207 - 19999
72148 - 79999
645-054 0.50 Steering cylinder, replacing bearings 11000 - 15206
71000 - 72148
645-054 2.50 Steering cylinder, replacing bearings
645-060 2.00 Steering cylinder, repacking in machine
645-077 1.00 Steering cylinder removed, reconditioning incl
replacing bearings
645-084 1.00 Damping cylinder, checking spring force
645-085 1.25 Damping cylinder, changing seal
647-095 1.00 Auxiliary steering, adjusting working- and stand-by
pressure
647-096 1.00 Auxiliary steering, hydraulic pump, removing
647-097 2.00 Auxiliary steering, hydraulic pump, installation
74 FRAME LINK
741-001 7.50 Frame joint, separating machine 15534 - 19999
72219 - 79999
741-036 2.00 Frame joint, replacing bearings
741-041 1.50 Frame joint, changing bearing, machine separated15534 - 19999
(on load unit frame) 72219 - 79999
742-040 8.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-010 1.50 Replacing link bearing (rubber bearing), front axle
756-011 5.50 Bogie member, replacing rubber bearing (one
side)
756-027 2.00 A-frame bushing, front on load unit, changing
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
852-003 0.80 Operator's seat, removing
852-004 0.40 Operator's seat, installing
95 LOAD CARRIER
951-003 0.30 Dump body position indicator, adjusting
951-004 2.00 Hoist cylinder, changing
951-005 1.00 Hoist cylinder bearing, changing
951-005 0.90 Hoist cylinder bearing, changing
951-006 3.00 Hoist cylinder removed, reconditioning
951-007 1.00 Hoist cylinder, removal
951-008 1.00 Hoist cylinder, installation
951-011 0.30 Cylinder, rear flap, gas pressure, checking and
adjusting
951-030 0.40 Dump body alternative, lowering
951-040 2.50 Dump body joint, changing tipping bearing
951-041 2.50 Dump body, adjusting against frame
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.75 Feed pump, checking feed pressure
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-003 0.25 Idling speed, checking
236-004 0.25 Iow idling speed, checking and adjusting
236-030 1.50 Injection timing, checking and adjusting
236-031 1.00 Injection timing adjuster, checking
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.50 Coolant, changing
261-008 2.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
261-072 0.50 Coolant filter, changing
262-071 2.00 Coolant pump removed, reconditioning
263-001 0.75 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.00 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
33 STARTING SYSTEM
331-099 1.25 Starter motor removed, replacing carbon brush kit
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.50 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-050 0.75 Transmission, resistance measuring of
cableharness
421-051 0.50 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
421-057 0.50 Retarder valve, replacing of seal
421-059 0.50 Transmission retarder valve, adjusting air
pressure
421-060 0.50 Transmission, resistans measuring control system
421-061 1.00 Induction sensor for output shaft, changing
421-062 0.75 Induction sensor for turbine speed, changing
43 GEARBOX,
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 4.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-061 0.75 Differential lock longitudinal, adjusting
engagement
434-073 4.50 Dropbox, installing
434-074 4.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.50 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-007 0.75 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 1.50 Brake linings, checking wear
510-002 0.25 Brake disc for service brake, checking
511-001 0.50 Brake pads for service brake, checking
511-002 4.50 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 2.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 0.50 Brake linings, checking wear rear axle
512-002 4.50 Brake disc, replacing one
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-005 2.50 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 1.00 Parking brake , replacing brake caliper
550-013 0.75 Parking brake caliper (air), removed
reconditioning
550-014 1.00 Parking brake, replacing brake pads
551-003 1.00 Parking brake, (removed) reconditioning of brake
caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
561-022 0.25 Pressure regulator, adjusting
563-010 1.00 Relay valve (load unit), reconditioning incl.
removing and fitting
563-073 1.00 Foot brake valve (pneumatic) removed,
reconditioning
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-003 0.50 Steering system working pressure, checking
645-006 5.00 Steering cylinder, replacing
645-054 1.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-080 2.00 Steering valve neutral position and valve spool
end float, checking
645-081 3.00 Steering valve removed, reconditioning
645-082 3.00 Steering valve, replacing
645-084 0.50 Damping cylinder, checking spring force
645-085 1.00 Damping cylinder, changing seal
72 SUSPENSION
727-001 5.00 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-006 4.00 Frame joint, measuring and adjusting clearence
741-036 2.00 Frame joint, replacing bearings
742-007 10.00 Frame joint, replacing hitch
742-038 1.50 Articulated joint, checking clearence
742-040 9.00 Steering joint, replacing bearings
742-044 1.00 Articulated joint, replacing bushing
742-046 1.50 Frame joint, changing metallic bearing (machine
separated)
75 AXLE SUSPENSION
754-010 3.00 Replacing link bearing (rubber bearing), front axle
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-011 6.00 Bogie member, replacing rubber bearing (one
side)
756-012 1.00 Cross stay rubber bushing (bearing), replacing
(front)
756-014 1.00 Cross stay rubber bushing (bearing), replacing,
(rear)
756-015 3.00 Cross stay, checking and adjusting
756-024 1.00 Bogie beam, changing rubber spring, one side
(front)
756-026 3.00 Bogie, replacing all rubber elements both sides
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 5.00 Hoist cylinder, changing
951-006 3.50 Hoist cylinder removed, reconditioning
951-010 2.00 Tipping valve, replacing
951-040 3.00 Dump body joint, changing tipping bearing
951-041 1.50 Dump body, adjusting against frame
0 GENERAL
09 MISCELLANEOUS
090-001 0.70 Engine, basic check
19 GENERAL
191-021 0.20 Service position 1
21 ENGINE
210-002 2.50 Compression test 60000 - 60093
10000 - 11999
70000 - 72999
210-002 5.50 Compression test 14000 - 19999
74000 - 79999
210-070 10.00 Engine, removing
210-072 11.00 Engine, installing
210-073 8.50 Engine and transmission, removing
210-074 8.50 Engine and transmission, mounting
212-051 1.00 Flywheel housing with power take-off (PTO),
removing from engine (out of machine)
212-052 1.50 Flywheel housing with power take-off (PTO),
mounting on engine (out of machine)
214-012 5.50 Valves, adjusting 14000 - 19999
74000 - 79999
214-012 5.50 Valves, adjusting 14000 - 19999
74000 - 79999
215-042 6.50 Camshaft, replacing
215-043 3.00 Camshaft setting, checking 12001 - 19999
73001 - 79999
216-014 3.00 Crankshaft, replacing front oil seal
216-014 1.75 Crankshaft, replacing front oil seal
216-018 24.00 Crankshaft, replacing rear oil seal 12000 - 19999
73000 - 79999
217-004 4.00 Oil sump gasket, changing
217-005 4.50 Oil level sensor, changing
218-001 1.50 Rubber cushion, replacing
218-007 4.00 Engine mounting rear, changing
22 LUBRICATING SYSTEM
221-022 0.60 Lubrication oil pressure, checking with pressure 10000 - 19999
gauge 70000 - 79999
223-006 5.00 Oil cooler, replacing
23 FUEL SYSTEM
230-001 0.50 Carbon monoxide in fuel system, check
233-001 0.70 Fuel system, bleeding 14000 - 19999
74000 - 79999
233-004 0.70 Feed pump, checking feed pressure 14001 - 19999
74001 - 79999
233-004 0.70 Feed pump, checking feed pressure 10001 - 10682
60001 - 60093
70001 - 72999
233-004 0.70 Feed pump, checking feed pressure 12001 - 14311
73001 - 74088
233-010 2.00 Fuel pump, inspection 10001 - 10682
60001 - 60093
70001 - 72999
236-002 0.90 Stall speed, checking
237-002 2.00 Injectors, replacing all
237-012 5.50 Unit injector, replacing 14000 - 19999
74000 - 79999
237-016 11.00 Injectors, replacing copper sleeve in machine 14000 - 19999
74000 - 79999
237-123 0.70 Injector shut off, manual
26 COOLING SYSTEM
260-002 5.50 Cooling system, flushing
261-004 0.90 Coolant, changing 12001 - 19999
73001 - 79999
261-004 0.90 Coolant, changing 10000 - 11999
60000 - 60093
70000 - 72999
261-004 0.90 Coolant, changing 10000 - 11999
60000 - 60093
70000 - 72999
261-004 0.90 Coolant, changing 12001 - 19999
73001 - 79999
261-011 1.50 Radiator, removing
261-013 2.00 Radiator, installing
262-002 2.00 Coolant pump, replacing
262-002 2.50 Coolant pump, replacing 10000 - 11999
60000 - 60093
70000 - 72999
262-071 0.90 Coolant pump removed, reconditioning
262-098 1.25 Thermostat, replacing 12001 - 19999
73001 - 79999
263-063 0.70 Cooling fan motor, radiator, checking/adjusting
low rpm
263-064 0.80 Cooling fan motor, radiator, checking/adjusting
high rpm
31 BATTERY
311-002 0.90 Batteries, replacing
33 STARTING SYSTEM
331-018 1.75 Starter motor, replacing 10001 - 10682
60001 - 60093
70001 - 72999
331-018 0.90 Starter motor, replacing 12001 - 19999
73001 - 79999
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
352-060 0.75 Headlight, complete, changing (low beam 1 pc.)
incl. setting/adjustment
353-016 0.50 Rear lamp, replacing one
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
60001 - 60093
70001 - 73152
366-064 1.00 V-ECU, MID 187, changing non-programmed 12474 - 19999
ECU 73153 - 79999
366-064 1.50 V-ECU, MID 187, changing non-programmed 10001 - 12473
ECU 60001 - 60093
70001 - 73152
366-066 0.90 V-ECU, MID 187, changing pre-programmed ECU12474 - 19999
73153 - 79999
366-066 1.25 V-ECU, MID 187, changing pre-programmed ECU10001 - 12473
60001 - 60093
70001 - 73152
39 MISCELLANEOUS
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-002 1.75 Transmission, check oil pressure
421-047 0.50 Gear selector, replacing
421-054 2.00 Seal for rear output shaft, replacing 12001 - 19999
73000 - 79999
421-057 3.00 Retarder valve, replacing of seal
421-062 1.50 Induction sensor for turbine speed, changing
421-070 10.00 Transmission, removing 12001 - 19999
73001 - 79999
421-072 11.00 Transmission, installing 12001 - 19999
73001 - 79999
421-083 1.25 Transmission, remove from a non mounted engine
421-084 1.00 Transmission, fitting on a non mounted engine
43 GEARBOX,
432-076 0.70 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.60 T-ECU, MID 130, changing pre-programmed ECU
434-064 0.50 Differential lock longitudinal, adjustment of sender
unit
434-073 4.00 Dropbox, installing
45 PROPELLER SHAFT
451-006 6.50 Intermediate shaft and/or bearing, replacing (in 14418 - 19999
frame joint) 74213 - 79999
49 MISCELLANEOUS
491-006 1.25 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
511-002 4.00 Brake disc, replacing one
511-005 1.75 Brake pads, replacing (one wheel, front axle)
511-045 4.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-002 4.00 Brake disc, replacing one
512-005 1.75 Brake pads, replacing (one wheel, first boggie
axle)
512-045 4.00 Brake caliper, replacing one
512-045 4.00 Brake caliper, replacing one
513-005 1.75 Brake pads, replacing (one wheel, 2:d boggie axle)
55 PARKING BRAKE
550-005 3.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-012 2.00 Parking brake , replacing brake caliper
550-014 1.75 Parking brake, replacing brake pads
550-014 1.50 Parking brake, replacing brake pads
550-015 0.50 Manual release of parking brake
550-016 0.50 Parking brake lever, changing
553-000 0.40 Load and dump brake, working pressure, checking
and adjusting
56 COMPRESSED-AIR BRAKE
560-002 1.25 Compressed air brake, function check
560-003 0.10 Brake system, relieve pressure
561-004 2.50 Compressor, replacing 12001 - 19999
73001 - 79999
561-023 0.30 Relief/Cut-in pressure, check
561-024 0.30 Relief/Cut-in pressure, adjusting 12001 - 19999
73001 - 79999
563-004 1.75 Foot brake valve (pneum), replacing 10369 - 19999
70001 - 79999
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
642-058 1.00 Steering gear, check.and adj.
643-010 2.00 Steering linkage, checking and adjusting 10000 - 14399
70000 - 74165
643-010 1.50 Steering linkage, checking and adjusting 14400 - 19999
74196 - 79999
643-012 0.40 Steering angle, checking and adjusting 14400 - 19999
74196 - 79999
643-013 0.80 Steering times, checking and adjusting 14400 - 19999
74196 - 79999
643-014 1.00 Steering valve, neutral position, checking and 14400 - 19999
adjusting 74196 - 79999
643-017 2.50 Lever bracket, steering bearing, replacing 14400 - 19999
74196 - 79999
645-004 1.00 Steering cylinder, removing
645-005 1.25 Steering cylinder, installing
645-054 2.50 Steering cylinder, replacing bearings
645-054 0.60 Steering cylinder, replacing bearings 14213 - 19999
74072 - 79999
645-054 0.50 Steering cylinder, replacing bearings 10000 - 14212
70000 - 74071
645-060 2.00 Steering cylinder, repacking in machine
645-077 1.00 Steering cylinder removed, reconditioning incl
replacing bearings
645-084 1.00 Damping cylinder, checking spring force
645-085 1.25 Damping cylinder, changing seal
647-095 1.00 Auxiliary steering, adjusting working- and stand-by
pressure
647-096 1.00 Auxiliary steering, hydraulic pump, removing
647-097 2.00 Auxiliary steering, hydraulic pump, installation
74 FRAME LINK
741-001 7.50 Frame joint, separating machine 14418 - 19999
74213 - 79999
741-036 2.00 Frame joint, replacing bearings
741-041 1.50 Frame joint, changing bearing, machine separated14418 - 19999
(on load unit frame) 74213 - 79999
742-040 8.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-010 1.50 Replacing link bearing (rubber bearing), front axle
756-011 5.50 Bogie member, replacing rubber bearing (one
side)
756-024 2.00 Bogie beam, changing rubber spring, one side
(front)
756-027 2.00 A-frame bushing, front on load unit, changing
756-028 2.50 A-frame bushing, rear on load unit, changing
756-029 0.90 Bogie beam, changing rubber bushing on
removed beam
756-030 7.00 Bogie beam, changing
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
852-003 0.80 Operator's seat, removing
852-004 0.40 Operator's seat, installing
95 LOAD CARRIER
951-003 0.30 Dump body position indicator, adjusting
951-004 2.00 Hoist cylinder, changing
951-005 1.00 Hoist cylinder bearing, changing
951-005 0.90 Hoist cylinder bearing, changing
951-006 3.00 Hoist cylinder removed, reconditioning
951-007 1.00 Hoist cylinder, removal
951-008 1.00 Hoist cylinder, installation
951-011 0.30 Cylinder, rear flap, gas pressure, checking and
adjusting
951-030 0.40 Dump body alternative, lowering
951-040 2.50 Dump body joint, changing tipping bearing
951-041 2.50 Dump body, adjusting against frame
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.75 Feed pump, checking feed pressure
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-003 0.25 Idling speed, checking
236-004 0.25 Iow idling speed, checking and adjusting
236-030 1.50 Injection timing, checking and adjusting
236-031 1.00 Injection timing adjuster, checking
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.50 Coolant, changing
261-008 2.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
261-072 0.50 Coolant filter, changing
262-071 2.00 Coolant pump removed, reconditioning
263-001 1.00 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.00 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.50 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-050 0.75 Transmission, resistance measuring of
cableharness
421-051 0.50 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
421-057 0.50 Retarder valve, replacing of seal
421-059 0.50 Transmission retarder valve, adjusting air
pressure
421-060 0.50 Transmission, resistans measuring control system
421-061 1.00 Induction sensor for output shaft, changing
421-062 0.75 Induction sensor for turbine speed, changing
421-065 5.00 Control system, replacing
421-068 5.50 Transmission, removing (upwards)
421-069 5.50 Transmission, installing (from above)
421-070 7.00 Transmission, removing
43 GEARBOX,
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 4.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-060 1.00 Dropbox, adjusting control for high and low gear
434-061 0.50 Differential lock longitudinal, adjusting
engagement
434-063 1.00 Adjustment of sender units SE54 and SE55
434-073 4.50 Dropbox, installing
434-074 4.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.50 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-007 0.75 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 2.00 Brake linings, checking wear
510-002 0.25 Brake disc for service brake, checking
511-001 1.00 Brake pads for service brake, checking
511-002 4.50 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 3.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 1.00 Brake linings, checking wear rear axle
512-002 4.50 Brake disc, replacing one
512-004 3.00 Brake pads, replacing on both sides of axle
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-005 2.50 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 2.00 Parking brake , replacing brake caliper
550-013 0.75 Parking brake caliper (air), removed
reconditioning
550-014 2.00 Parking brake, replacing brake pads
551-003 1.00 Parking brake, (removed) reconditioning of brake
caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
561-022 0.25 Pressure regulator, adjusting
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-003 0.50 Steering system working pressure, checking
645-006 5.00 Steering cylinder, replacing
645-054 1.00 Steering cylinder, replacing bearings
72 SUSPENSION
727-001 6.00 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-006 4.00 Frame joint, measuring and adjusting clearence
741-036 2.00 Frame joint, replacing bearings
742-007 10.50 Frame joint, replacing hitch
742-038 1.50 Articulated joint, checking clearence
742-040 15.00 Steering joint, replacing bearings
742-044 1.00 Articulated joint, replacing bushing
742-046 1.50 Frame joint, changing metallic bearing (machine
separated)
75 AXLE SUSPENSION
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-011 7.00 Bogie member, replacing rubber bearing (one
side)
756-012 1.00 Cross stay rubber bushing (bearing), replacing
(front)
756-014 1.00 Cross stay rubber bushing (bearing), replacing,
(rear)
756-015 3.00 Cross stay, checking and adjusting
756-024 1.00 Bogie beam, changing rubber spring, one side
(front)
756-026 3.00 Bogie, replacing all rubber elements both sides
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 4.00 Hoist cylinder, changing
951-006 4.00 Hoist cylinder removed, reconditioning
951-010 2.00 Tipping valve, replacing
951-040 3.00 Dump body joint, changing tipping bearing
951-041 1.50 Dump body, adjusting against frame
0 GENERAL
09 MISCELLANEOUS
090-001 0.70 Engine, basic check
19 GENERAL
191-021 0.20 Service position 1
21 ENGINE
210-002 7.00 Compression test
210-070 8.50 Engine, removing
210-072 10.00 Engine, installing
210-073 6.50 Engine and transmission, removing
210-074 11.00 Engine and transmission, mounting
214-012 5.50 Valves, adjusting 11000 - 12999
61000 - 61303
71000 - 71999
214-012 5.50 Valves, adjusting 13000 - 19999
72000 - 79999
215-032 7.50 Timing gear case, fitting new gasket in machine 13001 - 19999
72001 - 79999
215-042 7.00 Camshaft, replacing 13001 - 19999
72001 - 79999
215-043 4.00 Camshaft setting, checking 13001 - 19999
72001 - 79999
216-018 3.50 Crankshaft, replacing rear oil seal
217-004 3.50 Oil sump gasket, changing
217-005 4.00 Oil level sensor, changing
218-001 1.50 Rubber cushion, replacing
218-007 4.00 Engine mounting rear, changing
22 LUBRICATING SYSTEM
223-006 4.50 Oil cooler, replacing
23 FUEL SYSTEM
230-001 0.50 Carbon monoxide in fuel system, check 13001 - 19999
71000 - 79999
233-001 0.70 Fuel system, bleeding 61000 - 61303
11000 - 12999
71000 - 71999
233-001 0.70 Fuel system, bleeding 13001 - 19999
72001 - 79999
233-004 0.70 Feed pump, checking feed pressure
233-009 0.20 Fuel pump (valves), inspection
233-010 2.00 Fuel pump, inspection
236-002 0.80 Stall speed, checking
236-004 0.25 Iow idling speed, checking and adjusting
237-012 5.00 Unit injector, replacing
237-016 10.00 Injectors, replacing copper sleeve in machine
237-123 0.70 Injector shut off, manual
26 COOLING SYSTEM
260-002 5.50 Cooling system, flushing
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.50 Coolant, changing
261-011 1.75 Radiator, removing
261-013 2.50 Radiator, installing
261-072 0.50 Coolant filter, changing
262-071 0.90 Coolant pump removed, reconditioning
263-001 1.00 Fan motor, removing
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.50 Fan hydraulically driven, fitting pump
263-009 0.50 Fan hydraulically driven, replacing oil return filter
263-012 1.00 Fan belt and/or alternator belt, replacing
263-013 0.70 Fan belt and/or alternator belt, checking and 13000 - 19999
adjusting tension 72000 - 79999
263-013 0.70 Fan belt and/or alternator belt, checking and 11000 - 12999
adjusting tension 61000 - 61303
71000 - 71999
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-063 0.80 Cooling fan motor, radiator, checking/adjusting
low rpm
263-064 0.80 Cooling fan motor, radiator, checking/adjusting
high rpm
31 BATTERY
311-001 0.50 Battery charging capacity, checking
311-002 1.25 Batteries, replacing
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
352-060 0.75 Headlight, complete, changing (low beam 1 pc.)
incl. setting/adjustment
353-016 0.50 Rear lamp, replacing one
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
39 MISCELLANEOUS
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 0.70 Checking of main, torque converter and lubricating
oil pressure
421-002 1.75 Transmission, check oil pressure
421-047 0.50 Gear selector, replacing
421-050 0.75 Transmission, resistance measuring of
cableharness
421-051 0.50 Transmission, resistance measuring of solenoides
421-054 2.00 Seal for rear output shaft, replacing 11593 - 19999
61276 - 61303
71017 - 79999
421-057 1.50 Retarder valve, replacing of seal
421-060 0.50 Transmission, resistans measuring control system
421-062 1.50 Induction sensor for turbine speed, changing
421-068 5.50 Transmission, removing (upwards)
421-069 5.50 Transmission, installing (from above)
421-070 6.00 Transmission, removing
421-072 7.00 Transmission, installing
421-079 0.25 Transmission, replacing breather filter
421-083 1.00 Transmission, remove from a non mounted engine
421-084 1.50 Transmission, fitting on a non mounted engine
43 GEARBOX,
432-076 0.70 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.60 T-ECU, MID 130, changing pre-programmed ECU
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 4.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-061 0.50 Differential lock longitudinal, adjusting
engagement
434-063 1.00 Adjustment of sender units SE54 and SE55
434-073 4.50 Dropbox, installing
45 PROPELLER SHAFT
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-006 6.00 Intermediate shaft and/or bearing, replacing (in
frame joint)
451-007 1.50 Propeller shaft, in frame joint, replacing
451-008 1.50 Propellershaft for front boggie axel, replacing
451-010 1.00 Propeller shaft, front, replacing
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
49 MISCELLANEOUS
491-006 1.25 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
510-001 2.00 Brake linings, checking wear
510-002 0.50 Brake disc for service brake, checking
511-001 1.00 Brake pads for service brake, checking
511-002 4.50 Brake disc, replacing one
511-004 3.00 Brake pads, replacing on both sides of axel
511-005 1.50 Brake pads, replacing (one wheel, front axle)
511-045 3.00 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-001 1.00 Brake linings, checking wear rear axle
512-002 4.50 Brake disc, replacing one
512-004 3.00 Brake pads, replacing on both sides of axle
512-005 1.50 Brake pads, replacing (one wheel, first boggie
axle)
512-045 3.00 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
55 PARKING BRAKE
550-005 3.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-012 2.00 Parking brake , replacing brake caliper
550-014 1.00 Parking brake, replacing brake pads
550-016 0.50 Parking brake lever, changing
553-000 0.40 Load and dump brake, working pressure, checking
and adjusting
56 COMPRESSED-AIR BRAKE
561-004 2.00 Compressor, replacing 11794 - 19999
71153 - 79999
561-022 0.25 Pressure regulator, adjusting
6 STEERING
64 STEERING
642-026 2.50 Steering gear, replacing
642-058 2.00 Steering gear, check.and adj.
643-010 1.75 Steering linkage, checking and adjusting 13540 - 19999
72370 - 79999
643-012 0.40 Steering angle, checking and adjusting 13540 - 19999
72370 - 79999
643-013 0.80 Steering times, checking and adjusting 13540 - 19999
72370 - 79999
643-014 1.00 Steering valve, neutral position, checking and 13540 - 19999
adjusting 72370 - 79999
645-001 0.50 Steering cylinder bearing, checking clearanse
645-006 2.00 Steering cylinder, replacing
645-054 2.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-084 1.00 Damping cylinder, checking spring force
645-085 1.25 Damping cylinder, changing seal
647-093 3.00 Auxiliary steering, replacing hydraulic pump
647-095 1.00 Auxiliary steering, adjusting working- and stand-by
pressure
74 FRAME LINK
741-001 7.00 Frame joint, separating machine
741-005 0.50 Frame joint, checking clearance
741-036 2.00 Frame joint, replacing bearings
741-041 2.00 Frame joint, changing bearing, machine separated
(on load unit frame)
742-038 0.80 Articulated joint, checking clearence
742-040 8.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-011 7.00 Bogie member, replacing rubber bearing (one
side)
756-012 2.00 Cross stay rubber bushing (bearing), replacing
(front)
756-024 1.00 Bogie beam, changing rubber spring, one side
(front)
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
852-003 0.80 Operator's seat, removing
852-004 0.40 Operator's seat, installing
95 LOAD CARRIER
951-003 0.30 Dump body position indicator, adjusting
951-004 3.00 Hoist cylinder, changing
951-005 1.00 Hoist cylinder bearing, changing
951-005 0.90 Hoist cylinder bearing, changing
951-006 3.00 Hoist cylinder removed, reconditioning
951-007 1.25 Hoist cylinder, removal
951-008 1.25 Hoist cylinder, installation
951-011 0.30 Cylinder, rear flap, gas pressure, checking and
adjusting
951-030 0.40 Dump body alternative, lowering
951-040 2.50 Dump body joint, changing tipping bearing
951-041 2.50 Dump body, adjusting against frame
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-004 0.75 Feed pump, checking feed pressure
236-030 1.50 Injection timing, checking and adjusting
236-031 1.00 Injection timing adjuster, checking
237-002 2.00 Injectors, replacing all
26 COOLING SYSTEM
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.50 Coolant, changing
261-008 2.50 Radiator, replacing
261-010 1.00 Radiator, adjusting
261-072 0.50 Coolant filter, changing
263-001 1.00 Fan motor, removing
263-002 1.00 Fan motor, changing piston rings
263-003 1.00 Fan motor, installing
263-004 1.00 Fan motor, checking working pressure
263-005 0.25 Fan motor, adjusting working pressure
263-006 1.50 Fan hydraulically driven, removing pump
263-007 1.50 Fan hydraulically driven, fitting pump
263-009 0.75 Fan hydraulically driven, replacing oil return filter
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.50 Fan belt and/or alternator-, compressor belt,
replacing all belts
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-008 0.50 Headlamp reflector and/or glass, replacing one
incl adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 1.75 Checking of main, torque converter and lubricating
oil pressure
421-050 0.75 Transmission, resistance measuring of
cableharness
421-051 0.50 Transmission, resistance measuring of solenoides
421-054 4.00 Seal for rear output shaft, replacing
421-057 0.50 Retarder valve, replacing of seal
421-059 0.50 Transmission retarder valve, adjusting air
pressure
421-060 0.50 Transmission, resistans measuring control system
421-061 1.00 Induction sensor for output shaft, changing
421-062 0.75 Induction sensor for turbine speed, changing
421-065 5.00 Control system, replacing
421-068 5.50 Transmission, removing (upwards)
421-069 5.50 Transmission, installing (from above)
421-070 7.00 Transmission, removing
421-072 9.00 Transmission, installing
421-078 2.00 Transmission, remove and fitting from a non
mounted engine
421-079 0.25 Transmission, replacing breather filter
43 GEARBOX,
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 4.00 Dropbox, replacing seal for input shaft
434-060 1.00 Dropbox, adjusting control for high and low gear
434-061 0.75 Differential lock longitudinal, adjusting
engagement
434-063 1.00 Adjustment of sender units SE54 and SE55
434-073 4.50 Dropbox, installing
434-074 4.00 Dropbox, removing
45 PROPELLER SHAFT
451-004 1.50 Propeller shaft, rear, replacing
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-007 0.75 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
5 BRAKE
51 WHEEL BRAKE
516-004 7.00 Brake discs, replacing on both sides
516-010 9.00 Wheel brake, replacing
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-003 0.50 Parking brake, control valve (removed)
reconditioning
550-005 2.50 Parking brake, replacing brake disc
550-009 0.50 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-012 2.00 Parking brake , replacing brake caliper
56 COMPRESSED-AIR BRAKE
561-004 1.00 Compressor, replacing
561-022 0.25 Pressure regulator, adjusting
6 STEERING
64 STEERING
642-026 3.00 Steering gear, replacing
643-010 3.50 Steering linkage, checking and adjusting
645-001 0.50 Steering cylinder bearing, checking clearanse
645-003 5.00 Steering system working pressure, checking
645-006 5.00 Steering cylinder, replacing
645-054 1.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-080 2.00 Steering valve neutral position and valve spool
end float, checking
645-081 3.00 Steering valve removed, reconditioning
645-082 3.00 Steering valve, replacing
645-084 0.50 Damping cylinder, checking spring force
645-085 1.00 Damping cylinder, changing seal
647-093 3.00 Auxiliary steering, replacing hydraulic pump
647-095 0.50 Auxiliary steering, adjusting working- and stand-by
pressure
72 SUSPENSION
727-001 6.50 Spring element front, replacing all
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-036 2.00 Frame joint, replacing bearings
742-007 10.50 Frame joint, replacing hitch
742-040 15.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-012 1.00 Cross stay rubber bushing (bearing), replacing
(front)
756-014 1.00 Cross stay rubber bushing (bearing), replacing,
(rear)
756-015 3.00 Cross stay, checking and adjusting
756-024 1.00 Bogie beam, changing rubber spring, one side
(front)
756-026 3.00 Bogie, replacing all rubber elements both sides
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
95 LOAD CARRIER
951-001 0.50 Tipping control, adjusting
951-002 2.00 Tipping valve, changing wire
951-003 0.50 Dump body position indicator, adjusting
951-004 5.00 Hoist cylinder, changing
951-006 4.00 Hoist cylinder removed, reconditioning
951-011 0.30 Cylinder, rear flap, gas pressure, checking and
adjusting
951-030 0.50 Dump body alternative, lowering
951-040 3.50 Dump body joint, changing tipping bearing
951-041 1.50 Dump body, adjusting against frame
0 GENERAL
09 MISCELLANEOUS
090-001 0.70 Engine, basic check
19 GENERAL
191-021 0.20 Service position 1
21 ENGINE
210-002 7.00 Compression test
210-070 8.50 Engine, removing
210-072 10.00 Engine, installing
210-073 6.50 Engine and transmission, removing
210-074 11.00 Engine and transmission, mounting
214-012 5.50 Valves, adjusting 10000 - 11999
60000 - 60286
214-012 5.50 Valves, adjusting 12000 - 19999
70000 - 79999
215-032 7.50 Timing gear case, fitting new gasket in machine 12001 - 19999
70001 - 79999
215-042 7.00 Camshaft, replacing 12001 - 19999
70001 - 79999
215-043 4.00 Camshaft setting, checking 12001 - 19999
70001 - 79999
216-018 3.50 Crankshaft, replacing rear oil seal
217-004 3.50 Oil sump gasket, changing
217-005 4.00 Oil level sensor, changing
218-001 1.50 Rubber cushion, replacing
218-007 4.00 Engine mounting rear, changing
22 LUBRICATING SYSTEM
223-006 4.50 Oil cooler, replacing
23 FUEL SYSTEM
230-001 0.50 Carbon monoxide in fuel system, check 13001 - 19999
72001 - 79999
233-001 0.70 Fuel system, bleeding 10000 - 11999
60000 - 60286
233-001 0.70 Fuel system, bleeding 12001 - 19999
70001 - 79999
233-004 0.70 Feed pump, checking feed pressure
233-009 0.20 Fuel pump (valves), inspection
233-010 2.00 Fuel pump, inspection
236-002 0.80 Stall speed, checking
236-004 0.25 Iow idling speed, checking and adjusting
237-012 5.00 Unit injector, replacing
237-016 10.00 Injectors, replacing copper sleeve in machine
237-123 0.70 Injector shut off, manual
26 COOLING SYSTEM
260-002 5.50 Cooling system, flushing
261-002 0.25 Coolant, checking anti-freeze resistance
261-004 1.50 Coolant, changing
261-011 1.75 Radiator, removing
261-013 2.50 Radiator, installing
261-072 0.50 Coolant filter, changing
262-071 0.90 Coolant pump removed, reconditioning
263-001 1.00 Fan motor, removing
263-003 1.00 Fan motor, installing
263-006 1.00 Fan hydraulically driven, removing pump
263-007 1.50 Fan hydraulically driven, fitting pump
263-009 0.50 Fan hydraulically driven, replacing oil return filter
263-012 1.00 Fan belt and/or alternator belt, replacing
263-013 0.70 Fan belt and/or alternator belt, checking and 12000 - 19999
adjusting tension 70000 - 79999
263-013 0.70 Fan belt and/or alternator belt, checking and 10000 - 11999
adjusting tension 60000 - 60286
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-063 0.80 Cooling fan motor, radiator, checking/adjusting
low rpm
263-064 0.80 Cooling fan motor, radiator, checking/adjusting
high rpm
31 BATTERY
311-001 0.50 Battery charging capacity, checking
311-002 1.25 Batteries, replacing
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
352-060 0.75 Headlight, complete, changing (low beam 1 pc.)
incl. setting/adjustment
353-016 0.50 Rear lamp, replacing one
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
39 MISCELLANEOUS
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-001 0.70 Checking of main, torque converter and lubricating
oil pressure
421-002 1.75 Transmission, check oil pressure
421-047 0.50 Gear selector, replacing
421-050 0.75 Transmission, resistance measuring of
cableharness
421-051 0.50 Transmission, resistance measuring of solenoides
421-054 2.00 Seal for rear output shaft, replacing 10509 - 19999
60236 - 60286
421-057 1.50 Retarder valve, replacing of seal
421-060 0.50 Transmission, resistans measuring control system
421-062 1.50 Induction sensor for turbine speed, changing
421-068 5.50 Transmission, removing (upwards)
421-069 5.50 Transmission, installing (from above)
421-070 6.00 Transmission, removing
421-072 7.00 Transmission, installing
421-079 0.25 Transmission, replacing breather filter
421-083 1.00 Transmission, remove from a non mounted engine
421-084 1.50 Transmission, fitting on a non mounted engine
43 GEARBOX,
432-076 0.70 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.60 T-ECU, MID 130, changing pre-programmed ECU
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 2.00 Dropbox, replacing seal for rear output shaft
434-015 4.00 Dropbox, replacing seal for input shaft
434-016 1.00 Dropbox, oil pump, replacing
434-061 0.50 Differential lock longitudinal, adjusting
engagement
434-063 1.00 Adjustment of sender units SE54 and SE55
434-073 4.50 Dropbox, installing
434-074 4.00 Dropbox, removing
45 PROPELLER SHAFT
451-005 1.00 Propeller shaft for rear boggie axel, replacing
451-006 6.00 Intermediate shaft and/or bearing, replacing (in
frame joint)
451-007 1.50 Propeller shaft, in frame joint, replacing
451-008 1.50 Propellershaft for front boggie axel, replacing
451-010 1.00 Propeller shaft, front, replacing
451-014 3.50 Propeller shaft between transmission and
dropbox, replacing
49 MISCELLANEOUS
491-006 1.25 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-004 7.00 Brake discs, replacing on both sides
516-010 9.00 Wheel brake, replacing
55 PARKING BRAKE
550-005 3.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-012 2.00 Parking brake , replacing brake caliper
550-013 1.00 Parking brake caliper (air), removed
reconditioning
550-014 1.00 Parking brake, replacing brake pads
550-016 0.50 Parking brake lever, changing
553-000 0.40 Load and dump brake, working pressure, checking
and adjusting
56 COMPRESSED-AIR BRAKE
561-004 2.00 Compressor, replacing 10949 - 10955
561-004 2.00 Compressor, replacing 10958 - 19999
561-022 0.25 Pressure regulator, adjusting
6 STEERING
64 STEERING
642-026 2.50 Steering gear, replacing
642-058 2.00 Steering gear, check.and adj.
643-010 1.75 Steering linkage, checking and adjusting 13144 - 19999
70158 - 79999
643-012 0.40 Steering angle, checking and adjusting 13144 - 19999
70158 - 79999
643-013 0.80 Steering times, checking and adjusting 13144 - 19999
70158 - 79999
643-014 1.00 Steering valve, neutral position, checking and 13144 - 19999
adjusting 70158 - 79999
645-001 0.50 Steering cylinder bearing, checking clearanse
645-006 2.00 Steering cylinder, replacing
645-054 2.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-084 1.00 Damping cylinder, checking spring force
645-085 1.25 Damping cylinder, changing seal
647-093 3.00 Auxiliary steering, replacing hydraulic pump
647-095 1.00 Auxiliary steering, adjusting working- and stand-by
pressure
74 FRAME LINK
741-001 7.00 Frame joint, separating machine
741-005 0.50 Frame joint, checking clearance
741-036 2.00 Frame joint, replacing bearings
741-041 2.00 Frame joint, changing bearing, machine separated
(on load unit frame)
742-038 0.80 Articulated joint, checking clearence
742-040 8.00 Steering joint, replacing bearings
75 AXLE SUSPENSION
754-021 1.00 Front bogie axle cross stay, adjusting
754-031 1.00 Rear bogie axle cross stay, adjusting
756-011 7.00 Bogie member, replacing rubber bearing (one
side)
756-012 2.00 Cross stay rubber bushing (bearing), replacing
(front)
85 CAB INTERIOR/UPHOLSTERY
852-002 1.00 Air suspension for operators seat, changing
852-003 0.80 Operator's seat, removing
852-004 0.40 Operator's seat, installing
95 LOAD CARRIER
951-003 0.30 Dump body position indicator, adjusting
951-004 3.00 Hoist cylinder, changing
951-005 1.00 Hoist cylinder bearing, changing
951-005 0.90 Hoist cylinder bearing, changing
951-006 3.00 Hoist cylinder removed, reconditioning
22 LUBRICATING SYSTEM
221-006 0.75 Oil pressure relief valve, replacing
223-006 0.75 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.25 Fuel system, bleeding
233-002 0.50 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-007 0.50 Feed pump, cleaning glass bowl and strainer
233-014 0.75 Fuel filters, replacing
233-097 0.75 Feed pump removed, reconditioning
236-001 1.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-030 2.00 Injection timing, checking and adjusting
236-044 1.50 Injection timing, checking
236-070 2.00 Injection pump, removing
236-072 3.00 Injection pump, fitting incl setting injection timing
237-001 2.00 Injectors cylinder head removed, replacing copper
sleeve
237-002 1.50 Injectors, replacing all
237-004 1.00 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 2.00 Injectors, replacing copper sleeve in machine
237-018 0.50 Delivery pipe, replacing one
237-020 0.50 Pressure equalizer, replacing
237-074 4.00 Injectors all, testing and adjusting incl removing
and fitting
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-001 0.50 Radiator, pressure testing
261-004 0.75 Coolant, changing
261-008 2.00 Radiator, replacing
262-002 2.00 Coolant pump, replacing
262-071 1.50 Coolant pump removed, reconditioning
262-098 0.75 Thermostat, replacing
263-012 0.75 Fan belt and/or alternator belt, replacing
263-013 0.50 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 0.75 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
273-022 0.75 Stop cable control, replacing
275-001 0.50 Automatic speed control, check and adjusting
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
331-099 0.50 Starter motor removed, replacing carbon brush kit
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.50 Transmission, check oil pressure
421-004 2.00 Oil pump, replacing
421-005 1.00 Oil pump removed, reconditioning
421-008 2.00 Gear selector valve, replacing
421-009 1.50 Gear selector valve removed, reconditioning
421-011 1.00 Converter removed, reconditioning
421-018 12.00 Converter, replacing
421-023 2.00 Lubrication and converter pressure valve,
replacing
421-047 0.75 Gear selector, replacing
421-048 0.50 Gear selector valve, replacing one solenoid
421-052 1.50 Seal for front output shaft, replacing
421-054 1.50 Seal for rear output shaft, replacing
421-071 30.00 Transmission removed, reconditioning
421-073 6.00 Transmission, removing (together with engine)
421-074 8.00 Transmission, installing (together with engine)
421-075 2.00 Clutch shaft removed, reconditioning
421-077 0.75 Oil filter, replacing
421-079 0.25 Transmission, replacing breather filter
45 PROPELLER SHAFT
451-010 1.00 Propeller shaft, front, replacing
451-013 1.00 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 1.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
511-002 3.00 Brake disc, replacing one
511-045 1.50 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-002 3.00 Brake disc, replacing one
512-045 1.50 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
516-004 0.75 Brake discs, replacing on both sides
517-004 0.75 Brake disc, replacing both sides
55 PARKING BRAKE
550-001 1.00 Parking brake, replacing control cable
550-002 0.75 Parking brake, adjusting
550-004 1.50 Parking brake mechanical, replacing brake caliper
550-005 1.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-011 1.50 Parking brake (hydraulic), replacing brake caliper
550-014 1.00 Parking brake, replacing brake pads
6 STEERING
64 STEERING
645-003 0.50 Steering system working pressure, checking
645-006 2.00 Steering cylinder, replacing
645-007 0.50 Steering cylinder shock valve (proportional),
adjusting
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-020 1.00 Steering system, checking and adjusting shock
and anti-cavitation-valve
645-021 1.00 Valve block, replacing
645-028 1.00 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 1.75 Steering cylinder, repacking in machine
645-077 1.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
645-082 2.00 Steering valve, replacing
647-091 0.50 Secondary steering pump, checking and adjusting
working pressure
97 UNIT, DIGGING
970-001 3.00 Excavating unit, measuring axial and radial
clearence in joints
971-090 14.00 Slewing post, replacing
23 FUEL SYSTEM
233-002 0.50 Feed pump, replacing
236-001 1.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-011 1.50 Fuel pump element, replacing
237-004 1.00 Injector, replacing one
238-041 3.00 Regulator, replacing
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
331-099 0.50 Starter motor removed, replacing carbon brush kit
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
356-057 0.50 Work lighting, replacing one insert
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.50 Transmission, check oil pressure
421-004 2.00 Oil pump, replacing
45 PROPELLER SHAFT
451-010 1.00 Propeller shaft, front, replacing
451-013 1.00 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 1.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
511-002 3.00 Brake disc, replacing one
511-045 1.50 Brake calliper, replacing one
511-081 1.00 Brake calliper removed, reconditioning
512-002 3.00 Brake disc, replacing one
512-045 1.50 Brake caliper, replacing one
512-081 1.00 Brake caliper, removed, reconditioning
516-004 0.75 Brake discs, replacing on both sides
517-004 0.75 Brake disc, replacing both sides
55 PARKING BRAKE
550-001 1.00 Parking brake, replacing control cable
550-002 0.75 Parking brake, adjusting
550-004 1.50 Parking brake mechanical, replacing brake caliper
550-005 1.00 Parking brake, replacing brake disc
550-009 1.00 Spring brake cylinder, replacing
550-010 1.00 Spring brake cylinder removed, reconditioning
550-011 1.50 Parking brake (hydraulic), replacing brake caliper
550-014 1.00 Parking brake, replacing brake pads
6 STEERING
64 STEERING
645-003 0.50 Steering system working pressure, checking
645-006 2.00 Steering cylinder, replacing
97 UNIT, DIGGING
970-001 3.00 Excavating unit, measuring axial and radial
clearence in joints
971-090 14.00 Slewing post, replacing
971-091 12.00 Slewing post-slewing post shaft, replacing
bearings
971-094 5.00 Slewing cylinder, replacing
971-095 3.00 Slewing cylinder, repacking in machine
971-097 4.00 Slewing cylinder, replacing bearings and/or
bushes
972-071 1.50 Support leg, replacing
972-072 1.00 Support leg, replacing bushes in machine
972-081 1.50 Support leg cylinder, replacing
972-083 2.00 Support leg cylinder, repacking in machine
972-084 0.50 Support leg cylinder removed, replacing bearings
and/or bushes
974-010 10.00 Boom, replacing
974-011 2.00 Boom-slewing post, replacing bearings
974-012 7.00 Intermediate link, boom-dipper arm, replacing
bushes
974-021 2.00 Boom cylinder, replacing
974-022 1.50 Boom cylinder removed, repacking
974-024 1.00 Boom cylinder removed, replacing bearings
and/or bushes
974-025 3.00 Boom cylinder, repacking in machine
975-030 0.50 Lateral angulation cyl. shock valve proport.
controlled, adjusting
975-031 1.50 Side-angling cylinder, replacing
975-033 2.00 Side-angling cylinder, repacking in machine
975-034 0.50 Side-angling cylinder removed, replacing bearings
and/or bushes
975-036 4.00 Dipper arm-intermediate link, replacing bushes
23 FUEL SYSTEM
233-002 0.70 Feed pump, replacing
236-076 1.25 Injection pump, one changing
26 COOLING SYSTEM
262-002 1.25 Coolant pump, replacing
262-098 0.80 Thermostat, replacing
31 BATTERY
311-002 0.40 Batteries, replacing
4 POWER TRANSMISSION
43 GEARBOX,
432-076 0.40 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.30 T-ECU, MID 130, changing pre-programmed ECU
44 HYDROSTATIC DRIVE
441-021 3.50 Swing motor, replacing
443-033 1.25 Center passage, disassembly and assembly
6 STEERING
64 STEERING
640-001 0.50 Steering system, adjustment
645-060 3.00 Steering cylinder, repacking in machine
21 ENGINE
216-014 3.00 Crankshaft, replacing front oil seal
216-018 9.00 Crankshaft, replacing rear oil seal
217-003 4.00 Oil sump, replacing
22 LUBRICATING SYSTEM
221-006 1.25 Oil pressure relief valve, replacing
23 FUEL SYSTEM
233-002 0.70 Feed pump, replacing
26 COOLING SYSTEM
262-002 1.25 Coolant pump, replacing
262-098 0.80 Thermostat, replacing
31 BATTERY
311-002 0.40 Batteries, replacing
4 POWER TRANSMISSION
43 GEARBOX,
431-012 3.50 Travel gearbox, removal
431-013 4.00 Travel gearbox, installation
432-076 0.40 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.30 T-ECU, MID 130, changing pre-programmed ECU
44 HYDROSTATIC DRIVE
441-024 0.90 Swing motor, replacing plate (brake)
443-033 1.25 Center passage, disassembly and assembly
6 STEERING
64 STEERING
640-001 0.50 Steering system, adjustment
645-060 3.00 Steering cylinder, repacking in machine
92 MECHANICAL EQUIPMENT/ATTACHMENT
924-034 0.90 Attachment bracket cylinder, reconditioning
21 ENGINE
216-014 3.00 Crankshaft, replacing front oil seal
216-018 9.00 Crankshaft, replacing rear oil seal
217-003 4.00 Oil sump, replacing
22 LUBRICATING SYSTEM
221-006 1.25 Oil pressure relief valve, replacing
23 FUEL SYSTEM
233-002 0.70 Feed pump, replacing
26 COOLING SYSTEM
262-002 1.25 Coolant pump, replacing
262-098 0.80 Thermostat, replacing
31 BATTERY
311-002 0.40 Batteries, replacing
4 POWER TRANSMISSION
43 GEARBOX,
432-076 0.40 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.30 T-ECU, MID 130, changing pre-programmed ECU
44 HYDROSTATIC DRIVE
441-024 0.90 Swing motor, replacing plate (brake)
443-033 1.25 Center passage, disassembly and assembly
6 STEERING
64 STEERING
640-001 0.50 Steering system, adjustment
645-060 3.00 Steering cylinder, repacking in machine
92 MECHANICAL EQUIPMENT/ATTACHMENT
924-034 0.90 Attachment bracket cylinder, reconditioning
21 ENGINE
216-014 3.00 Crankshaft, replacing front oil seal
216-018 9.00 Crankshaft, replacing rear oil seal
217-003 4.00 Oil sump, replacing
22 LUBRICATING SYSTEM
221-006 1.25 Oil pressure relief valve, replacing
23 FUEL SYSTEM
233-002 0.70 Feed pump, replacing
26 COOLING SYSTEM
262-002 1.25 Coolant pump, replacing
262-098 0.80 Thermostat, replacing
31 BATTERY
311-002 0.40 Batteries, replacing
4 POWER TRANSMISSION
43 GEARBOX,
432-076 0.40 T-ECU, MID 130, changing non-programmed
ECU
432-078 0.30 T-ECU, MID 130, changing pre-programmed ECU
44 HYDROSTATIC DRIVE
441-021 3.50 Swing motor, replacing
441-024 0.90 Swing motor, replacing plate (brake)
443-033 1.25 Center passage, disassembly and assembly
6 STEERING
64 STEERING
640-001 0.50 Steering system, adjustment
645-060 3.00 Steering cylinder, repacking in machine
92 MECHANICAL EQUIPMENT/ATTACHMENT
924-034 0.90 Attachment bracket cylinder, reconditioning
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-041 1.50 Fuel strainer, changing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-030 0.50 Injection timing, checking and adjusting
236-076 2.50 Injection pump, one changing
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-041 1.50 Fuel strainer, changing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-030 0.50 Injection timing, checking and adjusting
236-076 2.50 Injection pump, one changing
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-041 1.50 Fuel strainer, changing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-030 0.50 Injection timing, checking and adjusting
236-076 2.50 Injection pump, one changing
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-041 1.50 Fuel strainer, changing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-030 0.50 Injection timing, checking and adjusting
236-076 2.50 Injection pump, one changing
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-015 0.75 Fuel filter extra, replacing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-044 1.00 Injection timing, checking
236-076 4.00 Injection pump, one changing
237-004 2.50 Injector, replacing one
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-015 0.75 Fuel filter extra, replacing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-044 1.00 Injection timing, checking
236-076 4.00 Injection pump, one changing
237-004 2.50 Injector, replacing one
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
222-011 0.50 Oil filter, replacing
223-006 6.00 Oil cooler, replacing
23 FUEL SYSTEM
233-002 2.00 Feed pump, replacing
233-011 1.00 Fuel pump, removing
233-012 1.50 Fuel pump, installing
233-014 0.75 Fuel filters, replacing
233-015 0.75 Fuel filter extra, replacing
234-010 6.00 Fuel tank, replacing
234-091 1.00 Fuel shut-off valve, changing
236-044 1.00 Injection timing, checking
236-076 4.00 Injection pump, one changing
237-004 2.50 Injector, replacing one
237-018 1.00 Delivery pipe, replacing one
6 STEERING
62 STEERING AXLE
622-011 2.00 Steering spindle, changing
622-031 2.00 Steering spindle, changing king pin bearing
622-041 2.00 Steering spindle, changing king pin bearing seal
622-051 1.00 Preparation and Wheel Removal
622-052 2.00 Wheel Hub - Removal
622-053 2.00 Steering Cylinder - Removal
622-054 1.00 Drag link, removing
622-055 1.50 Pivot block, removing and disassembling
622-056 3.00 Spindle - Removal and Disassembly
622-057 2.00 Wheel Lean Cylinder - Removal
622-058 2.50 Tie bar, removing
622-059 2.00 Knuckle, removing
622-060 2.00 Front axle frame, removing
622-061 2.00 Front axle frame, installing
622-062 2.00 Knuckle, installing
622-063 1.50 Tie bar, installing
622-064 1.00 Wheel Lean Cylinder - Installation
622-065 1.00 Spindle - Assembly and Installation
622-066 1.50 Pivot Block - Assembly and Installation
622-067 1.50 Drag link, installing
622-068 1.00 Steering Cylinder - Installation
622-069 1.00 Wheel Hub - Installation
622-070 0.50 Wheel - Installation
622-071 0.50 Toe - in, adjustment
622-072 1.50 Front Axle Pivot Pin Bearings - Disassembly
622-073 1.50 Front Axle Pivot Pin Bearings - Assembly
622-074 1.50 King Pin Bearings and Spindle Thrust Bearing -
Disassembly
622-075 1.50 King Pin Bearings and Spindle Thrust Bearing -
Assembly
622-078 0.50 Pivot Block Adjustments
64 STEERING
645-004 1.00 Steering cylinder, removing
645-005 1.00 Steering cylinder, installing
645-021 1.50 Valve block, replacing
645-031 1.00 Steering control unit, removing
645-032 1.00 Steering Control Unit - Disassembly
645-033 0.50 Steering Control Unit - Cleaning and Inspection
645-034 1.50 Steering Control Unit - Assembly
645-052 1.50 Steering cylinder removed, reconditioning excl
replacing bearings
645-077 2.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
647-089 0.50 Secondary steering relief valve, adjusting
647-992 2.00 Secondary steering system, installing new
648-001 1.00 Wheel lean cylinder, removing
648-002 1.00 Wheel lean cylinder, installing
22 LUBRICATING SYSTEM
221-021 1.00 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding 1001 - 2165
60001 - 60999
70201 - 70399
233-001 0.70 Fuel system, bleeding 2202 - 3499
61001 - 69999
70401 - 79999
233-004 0.80 Feed pump, checking feed pressure 2202 - 3499
60001 - 69999
70201 - 79999
233-020 0.10 Fuel filter, checking
236-002 0.50 Stall speed, checking
236-076 1.25 Injection pump, one changing
236-077 1.00 Injection pump, one removing and refitting
236-078 0.25 Injection pump, each additional removing and
refitting
237-004 2.00 Injector, replacing one
237-030 1.00 High pressure fuel pump, checking 2201 - 3499
61001 - 69999
70401 - 79999
237-032 2.00 High pressure fuel pump, replacing 2201 - 3499
61001 - 69999
70401 - 79999
237-033 1.25 Fuel control valve (FCV), replacing
237-034 0.30 Pressure relief valve (PRV), replacing 2201 - 3499
61001 - 69999
70401 - 79999
237-035 0.30 Fuel rail pressure sensor, replacing 2201 - 3499
61001 - 69999
70401 - 79999
237-036 0.70 Pressure relief valve (PRV), checking 2201 - 3499
61001 - 69999
70401 - 79999
237-038 0.70 Fuel control valve (FCV), checking 2201 - 3499
61001 - 69999
70401 - 79999
26 COOLING SYSTEM
261-011 2.50 Radiator, removing 2002 - 3499
61001 - 69999
70401 - 79999
261-013 4.00 Radiator, installing 2202 - 3499
61001 - 69999
70401 - 79999
263-010 0.40 Pump 3 (P3) standby pressure, checking
263-016 0.50 Maximum fan speed, checking
263-051 1.50 Cooling fan hydraulics, funktion check
263-062 2.50 Cooling fan motor, changing 2201 - 3499
61001 - 69999
70401 - 79999
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
5 BRAKE
51 WHEEL BRAKE
517-001 0.50 Brake linings, checking wear
517-004 4.50 Brake disc, replacing both sides
6 STEERING
64 STEERING
645-006 3.00 Steering cylinder, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
22 LUBRICATING SYSTEM
221-006 0.25 Oil pressure relief valve, replacing
221-014 6.00 Oil pump, replacing
223-006 3.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.25 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-015 0.25 Fuel filter extra, replacing
234-010 4.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-030 1.50 Injection timing, checking and adjusting
236-044 1.00 Injection timing, checking
236-073 2.00 Injection pump, replacing incl setting injection
timing
237-002 1.50 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 1.50 Injectors, replacing copper sleeve in machine
237-018 0.50 Delivery pipe, replacing one
237-020 0.50 Pressure equalizer, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.00 Radiator, replacing
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
420-012 2.00 Oil draining pipe, replacing
421-002 0.75 Transmission, check oil pressure
421-008 3.00 Gear selector valve, replacing
421-009 1.75 Gear selector valve removed, reconditioning
421-018 17.00 Converter, replacing
421-023 1.00 Lubrication and converter pressure valve,
replacing
421-047 0.75 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-068 9.00 Transmission, removing (upwards)
421-069 10.00 Transmission, installing (from above)
421-071 32.00 Transmission removed, reconditioning
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
49 MISCELLANEOUS
491-006 1.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
517-001 0.50 Brake linings, checking wear
517-004 4.00 Brake disc, replacing both sides
517-050 3.00 Brake piston, replacing seals
55 PARKING BRAKE
550-006 4.50 Parking brake, replacing discs and seals
550-008 1.00 Parking brake, replacing control valve
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-003 0.25 Steering system working pressure, checking
645-006 1.75 Steering cylinder, replacing
645-010 2.00 Hydraulic pump, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-020 1.75 Steering system, checking and adjusting shock
and anti-cavitation-valve
645-021 1.50 Valve block, replacing
645-028 0.75 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 3.00 Steering cylinder, repacking in machine
645-073 2.00 Hydraulic pump removed, reconditioning
645-077 1.75 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
645-082 2.00 Steering valve, replacing
647-093 1.00 Auxiliary steering, replacing hydraulic pump
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
22 LUBRICATING SYSTEM
221-021 1.00 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding 16001 - 19668
70701 - 71399
64001 - 65999
233-001 0.70 Fuel system, bleeding 19804 - 22999
71401 - 79999
66001 - 69999
233-002 0.50 Feed pump, replacing
233-004 0.80 Feed pump, checking feed pressure 19804 - 22999
71401 - 79999
66001 - 69999
233-014 0.50 Fuel filters, replacing
233-020 0.10 Fuel filter, checking
236-002 0.50 Stall speed, checking
237-004 2.00 Injector, replacing one
237-018 1.25 Delivery pipe, replacing one
237-030 1.00 High pressure fuel pump, checking 19801 - 22999
71401 - 79999
66001 - 69999
237-032 2.00 High pressure fuel pump, replacing 19801 - 22999
71401 - 79999
66001 - 69999
237-033 1.25 Fuel control valve (FCV), replacing
237-034 0.30 Pressure relief valve (PRV), replacing 19804 - 22999
71401 - 79999
66001 - 69999
237-035 0.30 Fuel rail pressure sensor, replacing 19801 - 22999
71401 - 79999
66001 - 69999
237-036 0.70 Pressure relief valve (PRV), checking 19801 - 22999
71401 - 79999
66001 - 69999
237-038 0.70 Fuel control valve (FCV), checking 19801 - 22999
71401 - 79999
66001 - 69999
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-011 2.50 Radiator, removing 19804 - 22999
70701 - 79999
64002 - 69999
261-013 4.00 Radiator, installing 19804 - 22999
71401 - 79999
66001 - 69999
262-002 2.00 Coolant pump, replacing
262-098 1.00 Thermostat, replacing
263-010 0.40 Pump 3 (P3) standby pressure, checking
263-012 0.50 Fan belt and/or alternator belt, replacing
263-016 0.50 Maximum fan speed, checking
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-051 1.50 Cooling fan hydraulics, funktion check
263-062 2.50 Cooling fan motor, changing 19804 - 22999
71401 - 79999
66001 - 69999
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.70 Transmission, check oil pressure 64544 - 69999
70856 - 79999
18192 - 22999
421-002 0.70 Transmission, check oil pressure 64001 - 64543
70701 - 70855
16001 - 18191
421-008 3.00 Gear selector valve, replacing
421-009 1.00 Gear selector valve removed, reconditioning
421-051 0.25 Transmission, resistance measuring of solenoides
421-068 12.00 Transmission, removing (upwards)
421-069 14.00 Transmission, installing (from above)
421-071 32.00 Transmission removed, reconditioning
45 PROPELLER SHAFT
451-004 1.00 Propeller shaft, rear, replacing
451-010 1.00 Propeller shaft, front, replacing
5 BRAKE
51 WHEEL BRAKE
517-001 0.50 Brake linings, checking wear
517-004 4.50 Brake disc, replacing both sides
6 STEERING
64 STEERING
645-006 3.00 Steering cylinder, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
22 LUBRICATING SYSTEM
221-006 1.00 Oil pressure relief valve, replacing
221-014 7.00 Oil pump, replacing
223-006 2.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-097 0.25 Feed pump removed, reconditioning
234-010 5.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-030 1.50 Injection timing, checking and adjusting
236-044 1.00 Injection timing, checking
236-073 3.00 Injection pump, replacing incl setting injection
timing
237-002 2.00 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 1.50 Injectors, replacing copper sleeve in machine
237-018 0.75 Delivery pipe, replacing one
237-019 1.00 Fuel line, leak-off pipe, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.00 Radiator, replacing
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.75 Transmission, check oil pressure
421-008 2.00 Gear selector valve, replacing
421-009 1.75 Gear selector valve removed, reconditioning
421-018 18.00 Converter, replacing
421-024 2.00 Lubrication oil valve, replacing
421-047 0.75 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-052 3.00 Seal for front output shaft, replacing
421-054 3.00 Seal for rear output shaft, replacing
421-070 11.00 Transmission, removing
421-071 32.00 Transmission removed, reconditioning
421-072 12.00 Transmission, installing
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 3.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.00 Brake disc, replacing both sides
517-050 4.00 Brake piston, replacing seals
55 PARKING BRAKE
550-006 5.00 Parking brake, replacing discs and seals
550-008 1.00 Parking brake, replacing control valve
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-006 1.75 Steering cylinder, replacing
645-010 6.00 Hydraulic pump, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-020 2.50 Steering system, checking and adjusting shock
and anti-cavitation-valve
645-021 1.50 Valve block, replacing
645-028 0.75 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-073 2.50 Hydraulic pump removed, reconditioning
66 LEVER STEERING
660-902 7.00 Lever steering (CDC), hydraulic, installing new
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
99 MISCELLANEOUS
993-021 2.50 Automatic lubrication pump, replacing
22 LUBRICATING SYSTEM
221-014 8.50 Oil pump, replacing
221-021 0.40 Lubrication oil pressure, check 6101 - 7549
63001 - 69999
221-022 0.60 Lubrication oil pressure, checking with pressure 8001 - 9455
gauge
221-022 0.20 Lubrication oil pressure, checking with pressure 10001 - 12999
gauge
223-006 1.50 Oil cooler, replacing 6101 - 7549
63001 - 69999
223-006 7.50 Oil cooler, replacing 8001 - 9463
223-006 3.00 Oil cooler, replacing 10001 - 12999
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding 8001 - 9463
233-001 0.30 Fuel system, bleeding 10001 - 12999
233-002 1.25 Feed pump, replacing 6101 - 7549
63001 - 69999
233-002 1.25 Feed pump, replacing 8001 - 9463
233-004 0.40 Feed pump, checking feed pressure 8001 - 9455
233-009 0.20 Fuel pump (valves), inspection 10001 - 12999
233-010 0.90 Fuel pump, inspection 10001 - 12999
233-014 0.75 Fuel filters, replacing
233-020 0.10 Fuel filter, checking 10001 - 12999
233-097 0.25 Feed pump removed, reconditioning
234-010 4.00 Fuel tank, replacing
237-012 5.50 Unit injector, replacing 8001 - 9999
237-012 5.50 Unit injector, replacing 10001 - 12999
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 6.00 Radiator, replacing 10001 - 12999
261-008 5.50 Radiator, replacing 8002 - 9999
261-012 1.00 Radiator hose upper, replacing
261-014 3.00 Radiator hoses lower, replacing
262-002 1.75 Coolant pump, replacing 8001 - 9455
262-071 1.50 Coolant pump removed, reconditioning
262-098 1.00 Thermostat, replacing
263-004 0.75 Fan motor, checking working pressure
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-011 0.10 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-011 0.40 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-051 1.50 Cooling fan hydraulics, funktion check
263-062 2.50 Cooling fan motor, changing 8001 - 9455
263-062 4.50 Cooling fan motor, changing 10001 - 12999
263-065 3.00 Cooling fan motor, changing non-return valve
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.25 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 4.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.00 Brake disc, replacing both sides
517-050 4.00 Brake piston, replacing seals
6 STEERING
64 STEERING
645-006 1.75 Steering cylinder, replacing
645-021 1.50 Valve block, replacing
645-028 0.10 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-077 1.75 Steering cylinder removed, reconditioning incl
replacing bearings
645-078 1.50 Shift valve removed, reconditioning
645-079 2.50 Shift valve, replacing
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
647-093 1.00 Auxiliary steering, replacing hydraulic pump
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
22 LUBRICATING SYSTEM
221-006 1.00 Oil pressure relief valve, replacing
221-014 10.00 Oil pump, replacing
223-006 2.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-097 0.25 Feed pump removed, reconditioning
234-010 5.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-030 2.00 Injection timing, checking and adjusting
236-044 1.00 Injection timing, checking
236-073 3.50 Injection pump, replacing incl setting injection
timing
237-002 2.00 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 2.00 Injectors, replacing copper sleeve in machine
237-018 0.75 Delivery pipe, replacing one
237-019 1.00 Fuel line, leak-off pipe, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.50 Radiator, replacing
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.00 Transmission, check oil pressure
421-008 2.00 Gear selector valve, replacing
421-009 1.75 Gear selector valve removed, reconditioning
421-018 18.00 Converter, replacing
421-024 2.00 Lubrication oil valve, replacing
421-047 0.75 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-052 3.00 Seal for front output shaft, replacing
421-054 3.00 Seal for rear output shaft, replacing
421-070 11.00 Transmission, removing
421-071 32.00 Transmission removed, reconditioning
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 3.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.00 Brake disc, replacing both sides
517-050 4.00 Brake piston, replacing seals
55 PARKING BRAKE
550-006 5.00 Parking brake, replacing discs and seals
550-008 1.00 Parking brake, replacing control valve
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-006 1.75 Steering cylinder, replacing
645-010 6.00 Hydraulic pump, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-020 2.50 Steering system, checking and adjusting shock
and anti-cavitation-valve
645-021 1.50 Valve block, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-073 3.00 Hydraulic pump removed, reconditioning
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
660-902 7.00 Lever steering (CDC), hydraulic, installing new
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
99 MISCELLANEOUS
993-021 2.50 Automatic lubrication pump, replacing
22 LUBRICATING SYSTEM
221-006 1.00 Oil pressure relief valve, replacing
221-014 10.00 Oil pump, replacing
223-006 2.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-097 0.25 Feed pump removed, reconditioning
234-010 5.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-030 2.00 Injection timing, checking and adjusting
236-044 1.00 Injection timing, checking
236-073 3.50 Injection pump, replacing incl setting injection
timing
237-002 2.00 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 2.00 Injectors, replacing copper sleeve in machine
237-018 0.75 Delivery pipe, replacing one
237-019 1.00 Fuel line, leak-off pipe, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.50 Radiator, replacing
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.00 Transmission, check oil pressure
421-008 2.00 Gear selector valve, replacing
421-009 1.75 Gear selector valve removed, reconditioning
421-018 18.00 Converter, replacing
421-024 2.00 Lubrication oil valve, replacing
421-047 0.75 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-052 3.00 Seal for front output shaft, replacing
421-054 3.00 Seal for rear output shaft, replacing
421-070 11.00 Transmission, removing
421-071 32.00 Transmission removed, reconditioning
421-072 12.00 Transmission, installing
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 3.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.00 Brake disc, replacing both sides
517-050 4.00 Brake piston, replacing seals
55 PARKING BRAKE
550-006 5.00 Parking brake, replacing discs and seals
550-008 1.00 Parking brake, replacing control valve
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-006 1.75 Steering cylinder, replacing
645-010 6.00 Hydraulic pump, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-020 2.50 Steering system, checking and adjusting shock
and anti-cavitation-valve
645-021 1.50 Valve block, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-073 3.00 Hydraulic pump removed, reconditioning
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
660-902 7.00 Lever steering (CDC), hydraulic, installing new
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
99 MISCELLANEOUS
993-021 2.50 Automatic lubrication pump, replacing
22 LUBRICATING SYSTEM
221-014 8.50 Oil pump, replacing
221-022 0.20 Lubrication oil pressure, checking with pressure 8001 - 10999
gauge
223-006 3.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.30 Fuel system, bleeding
233-001 0.30 Fuel system, bleeding 8002 - 10999
233-002 1.50 Feed pump, replacing
233-004 0.40 Feed pump, checking feed pressure 5001 - 7398
62501 - 69999
233-009 0.20 Fuel pump (valves), inspection
233-010 0.90 Fuel pump, inspection
233-014 0.75 Fuel filters, replacing
233-020 0.10 Fuel filter, checking
233-097 0.75 Feed pump removed, reconditioning
234-010 4.00 Fuel tank, replacing
236-002 0.50 Stall speed, checking 5001 - 7398
62501 - 69999
237-012 5.50 Unit injector, replacing 8002 - 10999
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 6.00 Radiator, replacing 8002 - 10999
261-012 1.00 Radiator hose upper, replacing
261-014 3.00 Radiator hoses lower, replacing
262-002 2.00 Coolant pump, replacing
262-071 1.50 Coolant pump removed, reconditioning
262-098 1.75 Thermostat, replacing
263-004 0.75 Fan motor, checking working pressure
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.25 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.25 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 4.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 5.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.50 Brake disc, replacing both sides
517-050 3.50 Brake piston, replacing seals
6 STEERING
64 STEERING
645-006 1.75 Steering cylinder, replacing
645-021 1.50 Valve block, replacing
645-028 0.10 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-077 1.75 Steering cylinder removed, reconditioning incl
replacing bearings
645-078 1.50 Shift valve removed, reconditioning
645-079 2.50 Shift valve, replacing
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
647-093 1.00 Auxiliary steering, replacing hydraulic pump
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
22 LUBRICATING SYSTEM
221-014 8.50 Oil pump, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 1.50 Feed pump, replacing
233-014 0.75 Fuel filters, replacing
233-097 0.75 Feed pump removed, reconditioning
234-010 4.00 Fuel tank, replacing
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 5.00 Radiator, replacing
261-012 1.00 Radiator hose upper, replacing
261-014 3.00 Radiator hoses lower, replacing
262-071 1.50 Coolant pump removed, reconditioning
263-004 0.75 Fan motor, checking working pressure
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-011 1.25 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.25 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.25 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
49 MISCELLANEOUS
491-006 4.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 5.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 5.50 Brake disc, replacing both sides
517-050 3.50 Brake piston, replacing seals
6 STEERING
64 STEERING
645-006 1.75 Steering cylinder, replacing
645-021 1.50 Valve block, replacing
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-077 1.75 Steering cylinder removed, reconditioning incl
replacing bearings
645-078 1.50 Shift valve removed, reconditioning
645-079 2.50 Shift valve, replacing
645-081 1.50 Steering valve removed, reconditioning
647-093 1.00 Auxiliary steering, replacing hydraulic pump
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
22 LUBRICATING SYSTEM
221-006 1.00 Oil pressure relief valve, replacing
221-014 10.00 Oil pump, replacing
223-006 2.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-097 0.25 Feed pump removed, reconditioning
234-010 5.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-030 2.00 Injection timing, checking and adjusting
236-044 1.00 Injection timing, checking
236-073 3.50 Injection pump, replacing incl setting injection
timing
237-002 2.00 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 2.00 Injectors, replacing copper sleeve in machine
237-018 0.75 Delivery pipe, replacing one
237-019 1.00 Fuel line, leak-off pipe, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.50 Radiator, replacing
261-012 1.50 Radiator hose upper, replacing
261-014 2.50 Radiator hoses lower, replacing
261-018 1.00 Expansion tank, replacing
262-002 1.50 Coolant pump, replacing
262-071 1.50 Coolant pump removed, reconditioning
262-098 1.50 Thermostat, replacing
263-004 0.75 Fan motor, checking working pressure
263-006 1.50 Fan hydraulically driven, removing pump
263-007 1.50 Fan hydraulically driven, fitting pump
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-011 1.25 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-012 0.50 Fan belt and/or alternator belt, replacing
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.25 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.25 Rear lamp, replacing one
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
451-013 1.50 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 3.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.50 Brake discs, replacing on both sides
516-050 3.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 4.50 Brake disc, replacing both sides
517-050 3.50 Brake piston, replacing seals
55 PARKING BRAKE
550-006 3.50 Parking brake, replacing discs and seals
550-008 1.00 Parking brake, replacing control valve
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-006 1.75 Steering cylinder, replacing
645-010 6.00 Hydraulic pump, replacing
645-021 1.50 Valve block, replacing
645-028 0.50 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
75 AXLE SUSPENSION
755-003 7.00 Axle suspension, replacing bushes and seals
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
99 MISCELLANEOUS
993-021 2.50 Automatic lubrication pump, replacing
22 LUBRICATING SYSTEM
221-014 8.50 Oil pump, replacing
221-022 0.20 Lubrication oil pressure, checking with pressure 4001 - 5999
gauge
223-006 3.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.30 Fuel system, bleeding
233-001 0.30 Fuel system, bleeding 4003 - 5999
233-002 1.50 Feed pump, replacing
233-009 0.20 Fuel pump (valves), inspection
233-010 0.90 Fuel pump, inspection
233-014 0.75 Fuel filters, replacing
233-020 0.10 Fuel filter, checking
233-097 0.75 Feed pump removed, reconditioning
234-010 4.00 Fuel tank, replacing
237-012 5.50 Unit injector, replacing 4003 - 5999
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 6.00 Radiator, replacing 4003 - 5999
261-012 1.00 Radiator hose upper, replacing
261-014 3.00 Radiator hoses lower, replacing
262-002 2.00 Coolant pump, replacing
262-071 1.50 Coolant pump removed, reconditioning
262-098 1.75 Thermostat, replacing
263-004 0.75 Fan motor, checking working pressure
263-010 0.50 Pump 3 (P3) standby pressure, checking
263-011 0.10 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-011 0.40 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-051 1.50 Cooling fan hydraulics, funktion check
263-062 4.50 Cooling fan motor, changing 4003 - 5999
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
334-001 0.25 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.25 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 4.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
517-001 0.50 Brake linings, checking wear
517-004 5.50 Brake disc, replacing both sides
517-050 3.50 Brake piston, replacing seals
6 STEERING
64 STEERING
645-006 1.75 Steering cylinder, replacing
645-021 1.50 Valve block, replacing
645-028 0.10 Steering system, checking and adjusting working
pressure
645-054 2.00 Steering cylinder, replacing bearings
645-060 2.50 Steering cylinder, repacking in machine
645-077 1.75 Steering cylinder removed, reconditioning incl
replacing bearings
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
75 AXLE SUSPENSION
755-003 7.00 Axle suspension, replacing bushes and seals
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
234-010 5.00 Fuel tank, replacing
236-001 0.25 Idling speed, checking and adjusting
236-002 0.25 Stall speed, checking
236-011 2.50 Fuel pump element, replacing
236-030 2.00 Injection timing, checking and adjusting
236-031 1.25 Injection timing adjuster, checking
236-044 1.00 Injection timing, checking
26 COOLING SYSTEM
261-008 8.00 Radiator, replacing
262-002 3.50 Coolant pump, replacing
262-003 2.00 Coolant pump (intercooler), replacing
263-001 1.50 Fan motor, removing
263-003 1.50 Fan motor, installing
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.25 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 1.25 Starter motor, replacing
334-001 0.25 Starter lock, replacing
35 LIGHTING
352-002 0.50 Headlights, adjusting
352-024 0.75 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.70 Transmission, check oil pressure
421-018 24.00 Converter, replacing
421-047 0.75 Gear selector, replacing
421-068 20.00 Transmission, removing (upwards)
421-069 22.00 Transmission, installing (from above)
421-070 18.00 Transmission, removing
421-071 36.00 Transmission removed, reconditioning
421-072 18.00 Transmission, installing
421-076 5.50 Clutch disk, replacing in machine, 1:st and 2:nd
421-080 3.00 Clutch discs, forward - reverse or 3rd - 4th,
changing in machine
421-081 8.00 Clutch drum bearings, 1st or 2nd, changing in
machine
421-082 6.00 Clutch drum bearings, forward, reverse, 3rd or 4th,
changing in machine
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-003 4.00 Midmont bearing removed, reconditioning
451-004 0.75 Propeller shaft, rear, replacing
451-007 0.75 Propeller shaft, in frame joint, replacing
451-010 0.75 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 3.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 12.00 Brake discs, replacing on both sides
516-005 8.00 Brake disc, replacing
517-001 0.50 Brake linings, checking wear
517-004 12.00 Brake disc, replacing both sides
517-005 8.00 Brake disc, replacing
55 PARKING BRAKE
550-002 0.75 Parking brake, adjusting
6 STEERING
64 STEERING
641-021 2.00 Adjustable steering column, replacing
645-006 5.00 Steering cylinder, replacing
645-010 12.00 Hydraulic pump, replacing
645-028 1.00 Steering system, checking and adjusting working
pressure
645-054 4.00 Steering cylinder, replacing bearings
645-077 4.00 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
645-082 2.00 Steering valve, replacing
645-089 4.00 Flow amplifier, replacing
645-090 3.00 Flow amplifier removed, reconditioning
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
755-002 2.50 Axle suspension, adjusting axial clearance
755-003 25.00 Axle suspension, replacing bushes and seals
85 CAB INTERIOR/UPHOLSTERY
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
22 LUBRICATING SYSTEM
221-006 4.00 Oil pressure relief valve, replacing
223-006 1.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.50 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
233-097 0.50 Feed pump removed, reconditioning
234-010 3.00 Fuel tank, replacing
236-001 0.75 Idling speed, checking and adjusting
236-030 1.50 Injection timing, checking and adjusting
236-070 3.00 Injection pump, removing
236-072 4.50 Injection pump, fitting incl setting injection timing
236-073 3.00 Injection pump, replacing incl setting injection
timing
236-075 6.50 Injection pump, replacing incl setting injection
timing (low emission)
237-002 2.00 Injectors, replacing all
237-004 0.50 Injector, replacing one
237-018 0.50 Delivery pipe, replacing one
237-080 1.50 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 1.50 Radiator, replacing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
262-002 2.00 Coolant pump, replacing
262-071 1.00 Coolant pump removed, reconditioning
262-098 1.25 Thermostat, replacing
263-001 1.75 Fan motor, removing
263-003 2.00 Fan motor, installing
263-012 0.50 Fan belt and/or alternator belt, replacing
263-013 0.25 Fan belt and/or alternator belt, checking and
adjusting tension
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.75 Transmission, check oil pressure
421-004 1.00 Oil pump, replacing
421-025 2.00 Transmission, replacing solenoid
421-047 0.75 Gear selector, replacing
421-052 1.00 Seal for front output shaft, replacing
421-054 1.00 Seal for rear output shaft, replacing
421-070 7.00 Transmission, removing
421-071 12.00 Transmission removed, reconditioning
421-072 7.50 Transmission, installing
44 HYDROSTATIC DRIVE
441-001 1.00 Hydrostatic system, checking oil pressure
441-002 6.00 Hydraulic motor, replacing
441-004 1.50 Hydraulic engine solenoid valve, replacing
442-001 7.00 Hydraulic pump, replacing
442-003 1.50 Hydraulic pump solenoid replacing
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-010 1.00 Propeller shaft, front, replacing
451-013 1.00 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 2.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 3.00 Brake discs, replacing on both sides
516-050 1.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 3.00 Brake disc, replacing both sides
517-050 1.50 Brake piston, replacing seals
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-006 3.00 Steering cylinder, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
66 LEVER STEERING
660-902 8.00 Lever steering (CDC), hydraulic, installing new
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
755-002 1.00 Axle suspension, adjusting axial clearance
755-003 9.50 Axle suspension, replacing bushes and seals
85 CAB INTERIOR/UPHOLSTERY
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
23 FUEL SYSTEM
233-001 0.30 Fuel system, bleeding
233-004 0.50 Feed pump, checking feed pressure
234-010 3.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-076 1.25 Injection pump, one changing
26 COOLING SYSTEM
262-098 0.90 Thermostat, replacing
263-001 1.50 Fan motor, removing
263-003 0.90 Fan motor, installing
27 ENGINE CONTROL
272-010 1.25 Accelerator control cable, changing
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.75 Transmission, check oil pressure
43 GEARBOX,
434-029 12.00 Dropbox removed, reconditioning
434-073 7.50 Dropbox, installing
434-074 7.00 Dropbox, removing
44 HYDROSTATIC DRIVE
441-001 1.00 Hydrostatic system, checking oil pressure
441-002 6.00 Hydraulic motor, replacing
441-004 1.50 Hydraulic engine solenoid valve, replacing
442-001 7.00 Hydraulic pump, replacing
442-003 1.50 Hydraulic pump solenoid replacing
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-010 1.00 Propeller shaft, front, replacing
451-013 1.00 Propeller shaft, removed reconditioning
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 3.00 Brake discs, replacing on both sides
517-001 0.50 Brake linings, checking wear
517-004 3.00 Brake disc, replacing both sides
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
6 STEERING
64 STEERING
645-006 3.00 Steering cylinder, replacing
645-028 0.75 Steering system, checking and adjusting working
pressure
645-077 1.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.75 Steering valve removed, reconditioning
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-004 0.50 CDC, checking and adjusting control valve
660-005 1.25 CDC, checking lever signals
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
22 LUBRICATING SYSTEM
221-021 0.50 Lubrication oil pressure, check
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
234-010 4.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
237-002 2.50 Injectors, replacing all
237-007 0.25 Overflow valve, replacing
26 COOLING SYSTEM
261-004 0.50 Coolant, changing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
261-016 2.00 Radiator hoses all, replacing
261-018 0.75 Expansion tank, replacing
262-098 1.00 Thermostat, replacing
263-001 1.25 Fan motor, removing
263-003 1.25 Fan motor, installing
263-010 0.40 Pump 3 (P3) standby pressure, checking
263-018 0.25 Hydraulic cooling fan, revolution sensor replacing
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-051 1.50 Cooling fan hydraulics, funktion check
263-080 2.50 Fan hydraulically driven, replacing pump
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
35 LIGHTING
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.25 Transmission, check oil pressure
421-047 1.00 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-051 0.75 Transmission, resistance measuring of solenoides
421-068 12.00 Transmission, removing (upwards)
421-069 14.00 Transmission, installing (from above)
421-071 32.00 Transmission removed, reconditioning
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-010 1.50 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 2.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-005 3.00 Brake disc, replacing 70001 - 79999
60001 - 69999
1001 - 3999
516-050 3.50 Brake piston, replacing seals 1001 - 3999
60001 - 69999
70001 - 79999
517-001 0.50 Brake linings, checking wear
55 PARKING BRAKE
550-014 1.25 Parking brake, replacing brake pads
6 STEERING
64 STEERING
645-006 6.00 Steering cylinder, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-028 0.75 Steering system, checking and adjusting working
pressure
645-077 1.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
647-093 1.00 Auxiliary steering, replacing hydraulic pump
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-036 12.00 Frame joint, replacing bearings
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
22 LUBRICATING SYSTEM
221-006 0.25 Oil pressure relief valve, replacing
223-006 1.50 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-014 0.50 Fuel filters, replacing
233-015 0.50 Fuel filter extra, replacing
234-010 3.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-030 1.50 Injection timing, checking and adjusting
236-044 1.50 Injection timing, checking
236-073 3.00 Injection pump, replacing incl setting injection
timing
237-002 2.50 Injectors, replacing all
237-007 0.25 Overflow valve, replacing
237-016 2.00 Injectors, replacing copper sleeve in machine
237-018 0.50 Delivery pipe, replacing one
237-020 0.50 Pressure equalizer, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 2.50 Radiator, replacing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
261-016 2.00 Radiator hoses all, replacing
261-018 1.00 Expansion tank, replacing
262-002 2.00 Coolant pump, replacing
262-071 2.00 Coolant pump removed, reconditioning
262-098 0.75 Thermostat, replacing
263-001 1.25 Fan motor, removing
263-003 1.25 Fan motor, installing
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-080 1.75 Fan hydraulically driven, replacing pump
27 ENGINE CONTROL
273-021 1.00 Stop magnet, replacing
273-022 0.75 Stop cable control, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
356-056 0.50 Work lighting, replacing one head lamp assy
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.75 Transmission, check oil pressure
421-047 1.00 Gear selector, replacing
421-048 1.00 Gear selector valve, replacing one solenoid
421-052 1.00 Seal for front output shaft, replacing
421-054 1.00 Seal for rear output shaft, replacing
421-070 6.00 Transmission, removing
421-071 40.00 Transmission removed, reconditioning
421-072 8.00 Transmission, installing
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-013 1.00 Propeller shaft, removed reconditioning
49 MISCELLANEOUS
491-006 2.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 3.00 Brake discs, replacing on both sides
516-050 1.50 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 3.00 Brake disc, replacing both sides
517-050 1.50 Brake piston, replacing seals
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-028 0.50 Steering system, checking and adjusting working
pressure
645-060 2.00 Steering cylinder, repacking in machine
66 LEVER STEERING
660-902 8.00 Lever steering (CDC), hydraulic, installing new
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
755-002 1.00 Axle suspension, adjusting axial clearance
85 CAB INTERIOR/UPHOLSTERY
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
22 LUBRICATING SYSTEM
223-006 1.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding
233-014 0.50 Fuel filters, replacing
234-010 4.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
26 COOLING SYSTEM
261-004 0.50 Coolant, changing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
261-016 2.00 Radiator hoses all, replacing
261-018 0.75 Expansion tank, replacing
262-098 1.00 Thermostat, replacing
263-001 1.25 Fan motor, removing
263-003 1.25 Fan motor, installing
263-010 0.40 Pump 3 (P3) standby pressure, checking
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-051 1.50 Cooling fan hydraulics, funktion check
263-080 2.50 Fan hydraulically driven, replacing pump
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
35 LIGHTING
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 1.25 Transmission, check oil pressure
421-008 3.00 Gear selector valve, replacing
421-047 1.00 Gear selector, replacing
421-048 0.75 Gear selector valve, replacing one solenoid
421-051 0.75 Transmission, resistance measuring of solenoides
421-068 12.00 Transmission, removing (upwards)
421-069 14.00 Transmission, installing (from above)
421-071 32.00 Transmission removed, reconditioning
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-010 1.50 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 2.00 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-005 3.00 Brake disc, replacing 60001 - 69999
21001 - 23999
516-050 3.50 Brake piston, replacing seals 21001 - 23999
60001 - 69999
517-001 0.50 Brake linings, checking wear
55 PARKING BRAKE
550-014 1.25 Parking brake, replacing brake pads
6 STEERING
64 STEERING
645-006 6.00 Steering cylinder, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
645-028 0.75 Steering system, checking and adjusting working
pressure
645-077 1.50 Steering cylinder removed, reconditioning incl
replacing bearings
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
647-093 1.00 Auxiliary steering, replacing hydraulic pump
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-036 12.00 Frame joint, replacing bearings
75 AXLE SUSPENSION
755-001 1.00 Axle suspension, measuring axial and radial
clearanse
755-002 1.00 Axle suspension, adjusting axial clearance
22 LUBRICATING SYSTEM
221-006 0.25 Oil pressure relief valve, replacing
221-014 6.00 Oil pump, replacing
223-006 1.50 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.50 Fuel system, bleeding
233-002 0.75 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-007 0.25 Feed pump, cleaning glass bowl and strainer
233-014 0.50 Fuel filters, replacing
233-015 0.25 Fuel filter extra, replacing
233-097 0.25 Feed pump removed, reconditioning
234-010 3.00 Fuel tank, replacing
236-001 0.50 Idling speed, checking and adjusting
236-002 0.50 Stall speed, checking
236-030 1.50 Injection timing, checking and adjusting
236-044 1.50 Injection timing, checking
236-073 3.00 Injection pump, replacing incl setting injection
timing
237-002 2.00 Injectors, replacing all
237-004 0.75 Injector, replacing one
237-007 0.25 Overflow valve, replacing
237-016 1.50 Injectors, replacing copper sleeve in machine
237-018 0.50 Delivery pipe, replacing one
237-020 0.50 Pressure equalizer, replacing
237-080 2.00 Injectors removed, reconditioning all
26 COOLING SYSTEM
261-004 1.00 Coolant, changing
261-008 3.00 Radiator, replacing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
261-018 1.00 Expansion tank, replacing
262-002 2.00 Coolant pump, replacing
262-071 2.00 Coolant pump removed, reconditioning
262-098 1.00 Thermostat, replacing
263-012 0.75 Fan belt and/or alternator belt, replacing
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
27 ENGINE CONTROL
273-021 0.75 Stop magnet, replacing
273-023 0.50 Electrical engine shut down, check and adjusting
33 STARTING SYSTEM
331-018 0.75 Starter motor, replacing
333-001 0.75 Electric air pre-heater, replacing relay
334-001 0.50 Starter lock, replacing
35 LIGHTING
352-024 0.50 Headlight, complete, changing (high beam 1 pc.)
incl. setting
353-016 0.50 Rear lamp, replacing one
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
393-001 0.50 Voltage converter, replacing
4 POWER TRANSMISSION
42 TRANSMISSION, HYDRAULIC CONTROL
421-002 0.75 Transmission, check oil pressure
421-004 2.00 Oil pump, replacing
421-008 3.00 Gear selector valve, replacing
421-009 1.00 Gear selector valve removed, reconditioning
421-018 16.00 Converter, replacing
421-023 1.00 Lubrication and converter pressure valve,
replacing
43 GEARBOX,
434-002 2.00 Dropbox, replacing seal for front otput shaft
434-004 1.00 Dropbox, replacing seal for rear output shaft
434-029 4.00 Dropbox removed, reconditioning
434-073 4.00 Dropbox, installing
434-074 4.00 Dropbox, removing
45 PROPELLER SHAFT
451-001 0.25 Propeller shaft and intermediate bearing, checking
radial clearance
451-002 2.00 Support or intermediate bearing, replacing
451-004 1.50 Propeller shaft, rear, replacing
451-007 1.50 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 1.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-004 4.00 Brake discs, replacing on both sides
516-050 3.00 Brake piston, replacing seals
517-001 0.50 Brake linings, checking wear
517-004 4.00 Brake disc, replacing both sides
517-050 3.00 Brake piston, replacing seals
55 PARKING BRAKE
550-002 0.50 Parking brake, adjusting
550-004 1.50 Parking brake mechanical, replacing brake caliper
550-005 3.00 Parking brake, replacing brake disc
550-014 1.50 Parking brake, replacing brake pads
6 STEERING
64 STEERING
641-021 1.50 Adjustable steering column, replacing
645-003 0.25 Steering system working pressure, checking
645-006 1.75 Steering cylinder, replacing
645-010 2.00 Hydraulic pump, replacing
645-015 0.50 Steering system, checking and adjusting standby
pressure
75 AXLE SUSPENSION
755-001 0.75 Axle suspension, measuring axial and radial
clearanse
755-002 1.00 Axle suspension, adjusting axial clearance
85 CAB INTERIOR/UPHOLSTERY
852-006 1.25 Operators seat, air suspensioned, control,
replacing
852-007 1.25 Operators seat (air suspensioned), backrest
replacing
22 LUBRICATING SYSTEM
221-021 1.00 Lubrication oil pressure, check
223-006 1.00 Oil cooler, replacing
23 FUEL SYSTEM
233-001 0.40 Fuel system, bleeding
233-002 0.50 Feed pump, replacing
233-004 0.50 Feed pump, checking feed pressure
233-014 0.50 Fuel filters, replacing
26 COOLING SYSTEM
261-004 0.50 Coolant, changing
261-012 1.00 Radiator hose upper, replacing
261-014 1.00 Radiator hoses lower, replacing
261-018 0.75 Expansion tank, replacing
262-098 1.00 Thermostat, replacing
263-001 1.25 Fan motor, removing
263-003 1.25 Fan motor, installing
263-004 0.75 Fan motor, checking working pressure
263-010 0.40 Pump 3 (P3) standby pressure, checking
263-011 1.25 Pump 3 (P3) standby pressure, checking and
adjusting (LS-line removed)
263-012 0.75 Fan belt and/or alternator belt, replacing
263-015 1.50 Fan hydraulically driven, adjusting standby
pressure and maxpressure
263-018 0.25 Hydraulic cooling fan, revolution sensor replacing
263-022 1.00 Fan belt and/or alternator-, compressor belt,
replacing all belts
263-051 1.50 Cooling fan hydraulics, funktion check
263-080 2.50 Fan hydraulically driven, replacing pump
33 STARTING SYSTEM
331-018 1.00 Starter motor, replacing
35 LIGHTING
353-016 0.50 Rear lamp, replacing one
353-018 0.25 Rear lamp, replacing glass or bulb
39 MISCELLANEOUS
390-901 1.00 CareTrack Early Basic, installation
390-902 2.00 CareTrack, installing new
4 POWER TRANSMISSION
41 CLUTCH; TORQUE CONVERTER
414-003 2.00 Converter, replacing (engine removed)
45 PROPELLER SHAFT
451-002 1.50 Support or intermediate bearing, replacing
451-004 1.00 Propeller shaft, rear, replacing
451-007 1.00 Propeller shaft, in frame joint, replacing
451-010 2.00 Propeller shaft, front, replacing
49 MISCELLANEOUS
491-006 1.50 Oil cooler, replacing
5 BRAKE
51 WHEEL BRAKE
516-001 0.50 Brake linings, checking wear
516-005 3.00 Brake disc, replacing 70801 - 79999
66001 - 69999
20001 - 24999
516-050 3.50 Brake piston, replacing seals 20001 - 24999
66001 - 69999
70801 - 79999
517-001 0.50 Brake linings, checking wear
6 STEERING
64 STEERING
645-006 1.75 Steering cylinder, replacing
645-028 0.75 Steering system, checking and adjusting working
pressure
645-081 1.50 Steering valve removed, reconditioning
645-082 1.50 Steering valve, replacing
66 LEVER STEERING
660-003 0.50 Lever steering (CDC) adjusting steering speed
660-005 1.25 CDC, checking lever signals
74 FRAME LINK
741-005 0.50 Frame joint, checking clearance
741-036 12.00 Frame joint, replacing bearings
75 AXLE SUSPENSION
755-001 0.75 Axle suspension, measuring axial and radial
clearanse
755-002 1.00 Axle suspension, adjusting axial clearance
19 GENERAL
191-021 0.20 Service position 1
191-022 0.30 Service position 2
19 GENERAL
191-021 0.20 Service position 1
191-022 0.30 Service position 2