Modern Brick Factory (Brick Machinery +Chamber Dryer +Tunnel Kiln)

Tentative layout of modern brick factory

1. Description

This brick factory adopts double setting process and single-layer drying chamber which is of low temperature
difference and high automation. The bricks dried are of good quality and low water content. The dryer adopts brick-concrete
structure, cast-in-place concrete roof. Drying chamber heat source is residual heat from the tunnel kiln, which is transferred
by the external pipeline.The drying chamber is equipped with air supply system, air exhausting system, and the detection
system. Tunnel kiln is equipped with complete smoke exhausting system, cooling system, heat extracting system, under-
car pressure balance system and monitoring system. The firing schedule will be more reasonable through the adjustment of
above mentioned systems.

Advantage: This process is flexible in production, make full use of residual heat from tunnel kiln. It is suitable
for various raw materials and produces all kinds of bricks with high automaticity

Disadvantages: the double setting process needs more machinery and investment.

2.Basic requirements to set up brick plant

(1) Raw materials (Clay, shale, coal gangue, fly ash etc,)
(2) Land for brick plant: 15000 ~ 25000 m2 (according to different production capacity)
(3) Workshop for machinery: 1500~ 2500 m2
(4) Raw material storage house: 600~1000 m2
(5) Power: 400~800KW
(6) Water source
(7) Fuel: Coal,gas,heavy oil etc..

3.Service for setting up brick factory

Before-sale services:
(1) Tell customer how to build a brick plant, the complete plant including three parts, brick shaping machinery,
drying and firing.(Confirm clay,power electricity,water,land area, fund)
(2) Guide customers to choose the best and economic plant, recover the investment within short time.
(3) Site inspection
(4) We are responsible for the offer, flow chart, and detail specification of each machinery.
In-Sale services:
(1)Quality control must be inspected strictly
(2)In accordance with the agreements stipulated in the contract

After-sale services:
(1) We will send the technicians to guide with device installation, debugging and training operators until
customers are fully satisfied.
(2) Guarantee for machinery, materials and equipment supplied under this quotation
are valid for a period of 12 months after commissioning or 16 months after delivery whichever is earlier.
Warranty shall cover manufacturing defect in material and workmanship but exclude:
a. Daily wear and tear b.mishandling or improper operation
c. Incoming power supply fluctuation d. Consumable and spare parts.
(3) Regular visit customer, consult with the customer feedback,